08 - estudio desechos ue en galicia y portugal

The Biotecmar project,preliminary assessment and

impactinGalicia

RICARDO I. PREZ MARTN

Instituto de Investigaciones Marinas

Rendez-vous de Concarneau, 30-31 August 2011

CofinancedwiththesupportoftheEuropeanUnionERDF

AtlanticAreaProgrammeInvestinginourcommunfuture

1.TheBiotecmar project

2.RelevanceoffisheriesactivitiesinGalicia

3.Previousprojects

4.PilotActions:CrustaceansandFishSkin

5.Conclusion

Outline

Biotechnological valorisationof marineproducts and byproductCoord.FabienneGuerard (UBO)



Background

Worldfisheriesproduction144MT**

**FAO 2008. Excluding aquatic plants **slide courtesy of Fabienne Gurard (UBO)

Humanconsumptionandnonfoodproducts

77MTprocessed

ByproductsandDiscards50 70MT

AddedvalueproductswithNutritional/Biological/Functional

properties



Biotecmar concept

Develop an integrated chain (fromBIOMASStoMARKET)-identification of the blocking points-Networking of the concerned actors-Implementation of pilot actions for SMEs

Bring together the Atlantic area actors in order to exploit the underexploited marine biomass

Help companies of Atlantic area (SMEs,) to takeadvantage of the use of modern biotechnologies

Contribute to a diversification of activitiesderived from marine biomass exploitation



Project information

Type of project : INTERREG IV B Atlantic Area Project title: BIOTECMAR = BIOTEChnological

exploitation of MARine products and by-products Coordinator: UEB- UBO (FR), Prof. Fabienne Gurard

Total Budget : 2 322 692,00 EU contribution (ERDF) : 1 509 750,00

Start date : January 2009 End date : December 2011



8 R&D centres- UEB- University of Bretagne Occidentale (FR)- Museum National Histoire Naturelle (FR)- Irish Seaweed Centre, NUIG (IE) - CSIC (ES)- IPIMAR (PT)- University of La Rochelle (FR)- University of Nantes (FR)- IFREMER (FR)

Partnership: 12 partners, 4 countries.

4 transfer centres- Indigo Rock (IE)- CETMAR (ES)- Technopole Quimper- Cornouaille (FR)- N.E.T Novas Empresas Tecnologias (PT)

Producers(upstream)

Manufacturers(downstream)



www.biotecmar.eu

Project overview



Activities overview

Activity no 1: Analysis of the current situation

Objectives: Identification of all actors on the Atlantic Area Identification of all collected marine biomass

exploited/ non exploited Review of available technologies; tools for the

exploitation of the marine resources.

Means: Collecting and analysing data already available

(databases, reports) Interviews (Biomass, activity, blocking points and

bottlenecks)

Proposals of 16 value chains



Activityno 4:PilotActions

SMEs support for launching innovative projects

1.ToproviderelevantinformationtoSMEs (trainingsessions,survey,projectproposals,...)

2.Topromotetransnationalcooperation 3.TopromoteinteractionsbetweenSMEs andR&Dlabs

Pilot actions rely on value chain and may contribute to:

Thedemonstrationoftechnical/economicalfeasibilityofthevaluechain

Theoptimizationofthevaluechain Thecomparisonbetweensomealternativeprocesses



Value chains

Waste

Fleets

Aquaculture

Wild algae

Algoculture

Auctions Processing industry

BY-PRODUCTS

Discards

Laboratories Pilot plants

SMEs

Food/ Feed ingredientsChemicalsCosmetics

Pharmaceutics



PilotAction4:IIMCSIC.CRUSTACEA

FLEETSFLEETSFLEETS

DISCARDSWASTE CRUSTACEANS

EXAMPLE

10-25% OF TOTAL CATCH

LITORAL FLEET

SME

CHITINCHITOSAN

MEDICALDEPURATION

PIGMENTSASTAXANTHIN

INGREDIENTSFEED AQUACULTURE

HYDROLISATESBIOACTIVE PEPTIDES

FUNCTIONAL FOODSFEED AQUACULTURE

Example of a value chain





3.Previousprojects


5.Conclusion

Outline



GALICIA(NWSPAIN)

Relevance of fisheries activities in Galicia

Business:4.750M (1,98%PIB;Ext670M /Aqua180M)

DirectEmployment:46.530persons

Auctions:180.000Tmmarineresourceslanded

Fishingfleet:5.200fishingvessels+1.100aquaculturevessels(40%ofSpanishfishingfleet)

CanningIndustry:67plants/1.000M /250.000Tmproduction

FrozenIndustry:113plants/2.900M /400.000Tmproduction



By-products and waste

Fish meal and oilproduction: 4plants 200.000Tm raw material 40.000Tm fish meal (25M) 8.000Tm fish oil(5M) 100employees

Vigoauction: 1214Tm of byproducts /day





3.Previousprojects


5.Conclusion

Outline



BENIGN AND ENVIRONMENTALLY FRIENDLY FISH PROCESSING PRACTICES TO PROVIDE ADDED VALUE AND INNOVATIVE SOLUTIONS FOR A RESPONSIBLE AND SUSTAINABLE MANAGEMENT OF FISHERIES

PROYECTOBEFAIRLIFE05ENV/E/000267BEFAIR

DGENVIRONMENTEU

PARTNERS: CONSEJO SUPERIOR DE INVESTIGACIONES CIENTFICAS (CSIC-IIM) CENTRO TECNOLGICO DEL MAR (CETMAR) ESPADEROS DEL ATLNTICO (ESP) HNOS RODRIGUEZ GMEZ (HRG) PEIXESPORT (PXX) AUTORIDAD PORTUARIA DE VIGO (APV) INSTITUTO DE INVESTIGAAO DAS PESCAS E DO MAR (IPIMAR) INSTITUTE FRANAIS DE RECHERCHE POUR LEXPLOITATION DE LA MER (IFREMER)


Atlantic AreaProgrammeInvesting inour communfuturePROTOTYPE FOR PRODUCTION OF GELATIN AND CHONDROITIN SULPHATE


Atlantic AreaProgrammeInvesting inour communfuture

El Proceso

CHONDROITIN SULFATE

PLANT OF GELATINE

Technology transferred toDILSEASL

Feasibility study



Research Contract with a private company

Production of chitin/chitosan/glucosamine fromshrimp carapace

Patent pending



Unin EuropeaFEDER

Invertimos en su futuro

INTERREG IV C

IBEROMARE: CentromultipolardeValorizaaoderecursoseresduos marinhos

Raw material:Algae,Byproducts (skin,bone,cartilage,),marineresources

Products:Collagen,Chondroitin sulfate,Ulvan,Scaffolds

Applications:Biomedicine,Tissue regeneration,Biomaterials;etc





3.Previousprojects


5.Conclusion

Outline



PilotAction4:IIMCSIC.CRUSTACEA

FLEETSFLEETSFLEETS

DISCARDSWASTE CRUSTACEANS

EXAMPLE

10-25% OF TOTAL CATCH

LITORAL FLEET

SME

CHITINCHITOSAN

MEDICALDEPURATION

PIGMENTSASTAXANTHIN

INGREDIENTSFEED AQUACULTURE

HYDROLISATESBIOACTIVE PEPTIDES

FUNCTIONAL FOODSFEED AQUACULTURE



ARE DISCARDS REGULATED IN THE UE?ARE DISCARDS REGULATED IN THE UE?

European Union commitment (2007)

FAO (2010)

Report of the

TECHNCAL CONSULTATION TO DEVELOP INTERNATIONAL GUIDELINES ON BYCATCH MANAGEMENT AND REDUCTION

OF DISCARDS

Rome, 6-10 December 2010

FAOFisheriesandAquacultureReportNo.957 FIRO/R957

Brussels, 28.3.2007COM (2007) 136 final

COMMUNICATION FROM THE COMMISSION TO THE COUNCIL AND THE EUROPEAN PARLIAMENT

A policy to reduce unwanted by-catches and eliminate discardsin European fisheries

COMMISSIONOFTHEEUROPEANCOMMUNITIES

Manage what is caught insteadof what is landed

Guidelines to assist countriesto manage discards problems

Code of conduct fot responsible fisheries



Data from IEO (2007)

DISCARDED SPECIESDISCARDED SPECIES

Catchs 1.5-2.0 Tm/trip, Discards 0.5-1 Tm/trip



Data from IIM-CSIC

DISCARDED SPECIESDISCARDED SPECIES

Interviews to stackeholders

More than 10.000 Tm/year of some crustaceans



TARGETSPECIES

CRUSTACEA

POLIBIUSHENSLOWI MUNIDASPP

LIOCARCINUSDEPURATOR

MACROPIPUSTUBERCULATUS



Recovery of products from discarded crustaceans

- Recovery of: Chitin/Chitosan, Proteins/Peptides, Pigments

- Effluent treatment

- Biological/Physical/Chemical Characterization

- Enzymatic Hydrolysis Optimization

EF

CRUSTACEANS

GRINDING

CHITIN

Acid treatment

NaOH Treatment

HClO Treatment

Alcali Hydrolysis

ALCALI CONDITIONING

WASHING

WHASHING

DRYING

DEPROTEINIZATIONEnzymatic Hydrolysis

DEMINERALIZATION

DECOLORATION

DEACETYLATION

CHITOSAN

PEPTIDES

PROTEIN

PIGMENTS+

Concentrated NaOHHigh T

EFEF

EF

EF

EF

EF

EF

EF



Expertise

Recovery of products from discarded crustaceans

CRUSTACEANS

CHITIN

Enzymatic Hydrolysis

PEPTIDES

PIGMENTS

+

Proccessing

[Alcalase], T, pH, t, Enz/Subst CHITOSAN



Pilot action:IIMCSICflatfish skin

Skinof Flatfish (Reinhardtius hipoglossoides)

VIGO AREA

10-15 BIG COMPANIES

FLEETSFLEETSFLEETS AUCTIONSAUCTIONSAUCTIONS PROCESSINGINDUSTRYPROCESSINGPROCESSING

INDUSTRYINDUSTRY

DISCARDS

WASTE

FLATFISHES SKIN

SME

COLLAGENGELATIN

OILFATTY ACIDS

COSMETICFOOD INGREDIENTS

FEEDPHARMACEUTICAL

5000 Tm/yearConversionfactor=



Characterisation of halibut skin: Reinhardtius hipoglossoides

mean S.D.

Water 59.07 0.32

Protein 25.86 0.91

Lipids 13.99 1.68

Ash 1.46 0.03

Extraction of collagen:

- Acid solublecollagen (ASC)SDSPAGE Hydroxyproline content:418%collagen

Pilot action:IIMCSICflatfish skin



BIOACTIVITYOFASCHYDROLYZATES:CITOTOXICITYOFHEPATOMECITOTOXICITYOFHEPATOMECELLSCELLS(EPG2,HUMAN)

Name Collagen hydrolysed with Protein concentration intheextract (g/l)

C+A Alcalase 31.33C+F Flavourzyme 39.10C+P Protamex 21.64Ctrol Control

Pilot action:IIMCSICflatfish skinCONCENTRATIONOFHYDROLYZATES

FLAVOURZYME PRODUCED HYDROLYZATES WHICH SHOW STIMULATING ACTION





3.Previousprojects


5.Conclusion

Outline



Biotecmar concept

Develop an integrated chain Develop an integrated chain ((fromBIOMASStoMARKET)fromBIOMASStoMARKET)--identification of the blocking pointsidentification of the blocking points--Networking of the concerned actorsNetworking of the concerned actors--Implementation of pilot actions for Implementation of pilot actions for SMEsSMEs

Bring together the Atlantic area actors Bring together the Atlantic area actors in order to exploit the in order to exploit the underexploited marine biomassunderexploited marine biomass

Help companies of Atlantic area (SMEs,) to takeadvantage of the use of modern biotechnologies

Contribute to a diversification of activitiesderived from marine biomass exploitation



Creation of new industrialactivites



Study of potential industrialprocesses for valorization:

Production of Chitin/Chitosan from discarded crustaceans(ProjectPESCA)

Production of Chitin from squid pen(ProjectCAB)

Production of Collagen and hydrolysates from fish skin(ProjectPP+IUV)

Production of protein hydrolysate +pigments of discardedcrustaceans asingredient of aquaculture feed(ProjectPAT)

Production of protein hydrolysate from discarded fish(ProjectCARNA)

Production of shark liver oilon board(ProjectBIODIESEL)

On-going Innovation & RTD projects



Conclusion

Activity1(Analysisofcurrentsituation)hasallowedtoadquireabetterknowledgeofthetypesandquantitiesofdiscardsandbyproductsandtoproposenewpossiblevaluechains.

Exposureofpilotactionsinseminarsandmeetingshasattractedtheattentionofmanyfishingenterprisesandothercompanies

Someofthemhaveinitiateddifferentprojects,incollaborationwithresearchcentersoruniversities,togenerateneweconomicalactivitiesusingbyproducts

NewstartupsortechnologicalbasedenterprisescouldbecreatedduringthenextfewyearsinGalicia

Very positive !



IndigoRockMarineResearchCentre

THANKS FOR YOUR ATTENTION!

www.biotecmar.euwww.biotecmar.eu

BackgroundProject informationPartnership: 12 partners, 4 countries.Project overviewActivities overviewActivity no 4: Pilot ActionsValue chainsPilot Action 4: IIM-CSIC. CRUSTACEAGALICIA (NW SPAIN)By-products and wasteBENIGN AND ENVIRONMENTALLY FRIENDLY FISH PROCESSING PRACTICES TO PROVIDE ADDED VALUE AND INNOVATIVE SOLUTIONS FOR A RESPONSIBLResearch Contract with a private companyPilot Action 4: IIM-CSIC. CRUSTACEAExpertisePilot action: IIM-CSIC flatfish skinCreation of new industrial activitesConclusion

08 - estudio desechos ue en galicia y portugal

Documents

atlantic area actors

atlantic area identification

rochelle fr university

ueb ubo fr

marine resources

b atlantic area project

biotecmar project

reports interviews biomass