vipro vibrating products company profile
TRANSCRIPT
Vipro Vibrating Products
Company Profile
2011
1
Background to Vipro Vibrating Products Vipro was formed in 1998 by the current managing director, a seasoned expert with more than 20
years experience in the field of vibration equipment. Since inception we have specialized in the
field of vibration and vibrating equipment. Vipro’s offices are situated in Menlyn, Pretoria and
its warehousing facilities are located in Rosslynn. Our highly dedicated team of suitably qualified
and experienced employees ensures that we deliver on the expectations of our customers,
according to specification, on time and within budget.
Our Products & Services offering As graphically depicted below, Vipro provides the following range of vibration related products &
services:
Equipment Design and Sizing; Equipment Manufacturing; Value added reseller of comprehensive range of vibration related products ; Vibration Equipment Services; and Vibration Related Consulting.
Vipro’s Range of Products & Services
2
Vibrating Equipment Design and Sizing
Custom designed Screens and Feeders…. To date Vipro has designed in excess of 1500
customized screens and feeders to meet customers’ specific process requirements;
Computer aided Design & Sizing….. For all new screens or feeders designed, high level
software is used to accurately size the screening area, motor sizes and suspension. 3D CAD
software is utilized to produce detailed design drawings and 3D models;
Finite Element Analysis…. To ensure the highest level of design integrity, critical components,
e.g. drive beams, are analyzed using finite element Analysis (FEA) techniques;
Supply of Design Data Packs…. In specific cases, Vipro supply to OEMs, detailed design packs
containing all the required drawings, laser cut profiles and material information to allow for Vipro
equipment to be manufactured under license by the OEM. This option is only considered after
assessing the specific OEM’s manufacturing capabilities and verifying that its quality control
process and plans are in line with Vipro’s minimum requirements.
Equipment Manufacturing
Custom manufactured Screens and Feeders…. Vipro manufactures a wide range of vibrating
equipment.
The largest screen supplied, by Vipro, was for the mining industry with a size of 2500 x 5000mm –
This screen is still in operation after 12 years.
The largest feeder supplied, by Vipro, was for the mining industry with a size of 3050 x 6100mm -
This screen is still in operation after 7 years.
Our standard line of vibrating equipment includes the following:
Vibrating feeders (electro-mechanical);
Vibrating screens including sizing-, de-watering- and scalping screens;
Vibrating grizzlies;
Tubular feeders;
Shaker conveyors;
Vibrating tables and shake-outs;
Vibrating hoppers; and
Vibrating compacting tables.
Diamond specific equipment…. In addition, Vipro also manufactures the following specific
equipment for the Diamond mining industry:
Floats and Sink screens;
Feed prep screens;
3
Brute force bin discharge feeders;
Electro-magnetic glove box feeders;
Diamond drying equipment;
Grease tables; and
Diamond concentrate sizing screens.
Vibrating equipment Manufactured
Manufacturing differentiators… Vipro prides itself on the quality, low cost of ownership products
manufactured and at all times aim to complete projects, 100% according to specification, on time
and within budget. The following are some of the in-house capabilities and techniques employed
that enable us to meet the stringent objectives we set:
In house Project management;
Unique bolted equipment assembly;
Brute Force Feeder Scalping Screen Grizzly Screen
Double Deck Sizing Screen Single Deck Screen Dewatering Screen
Compacting Table Tubular Feeder Grease Table
Brute Force Feeder Scalping Screen Grizzly ScreenBrute Force Feeder Scalping Screen Grizzly Screen
Double Deck Sizing Screen Single Deck Screen Dewatering Screen
Compacting Table Tubular Feeder Grease Table
4
High Accuracy Laser profile cutting; and
In house Quality control System with dedicated quality control manager.
Value Added Reseller Product Range
In addition to our consulting, design, manufacture and services capabilities, Vipro is also the
authorized agents or official distributors for a number of vibration related products. Many products
are supplied from stock. Products supplied include:
Electric Vibrator motors;
Rubber suspension units;
Electromagnetic feeders and drives;
Pneumatic vibrators; and
Range of magnetic products.
Vibrator motors… form a major part of our business. The Venanzetti vibrator motors we sell on
an exclusive basis for the Sub-Saharan territory are supplied, mainly from our large stock, to a
bouquet of users including Original Equipment Manufacturers, Intermediaries and Distributors as
well as End-users.
Venanzetti Vibrator Motors
These motors are designed and manufactured in Italy by the largest vibrator motor manufacturer
in the world with production figures of around 300 000 units per year. Advanced and modern
manufacturing technology is used to set manufacturing standards far above industry norms. The
end-result is top quality motors at very affordable prices.
5
The following are some of the key benefits associated with any Venanzetti Vibrator motor:
Special execution heavy duty bearings for continuous operation at 100% centrifugal force;
Weights regulation system with calibrated indicator from 0 to 100% of the centrifugal force.
Special device to avoid wrong adjustment of weights;
Long-life lubricating system with possibility of re-lubrication;
Standard painting (120 µm thickness) with epoxy powder, polymerized at 200°C;
Standard mechanical protection IP66.7;
Impregnation of the stator with the following systems:
o VACUUM SYSTEM (up to size GA included)
o TRICKLE SYSTEM; and
Motor casing in aluminium up to size EA inclusive, in spheroidal cast iron for all other
sizes. Covers and weights in stainless steel for the whole range.
It should be noted that the Venanzetti range of motors are fully interchangeable with the Ital-
Vibras motor range.
These vibrator motors are offered in a wide range of models, voltages and speed ranges. Sizes
vary from as small as 4 kg.f up to 25 000 kg.f. Voltages and frequency ranges include the
following:
220V 50Hz
380 – 415V 50Hz
525V 50Hz
600V 60Hz
12 and 24V DC
Speeds vary from as low as 500rpm up to 25 000 rpm. Please ask for a detailed motor catalogue,
should you be interested in this product range.
6
Pneumatic vibrators… A full range of pneumatic vibrators including turbine, ball, roller and
piston vibrators.
Electro magnetic feeders… are supplied to a number of customers where precise control and
the ability to stop the flow of product rapidly are required. Vipro is the recently appointed local
agent for FMC’s Syntron range of light and heavy duty vibrating feeders, screens, grizzlies,
conveyors & magnetic separators.
FMC Electromagnetic Feeder
Suspension Units …. including coil springs, rubber buffers and the highly reliable range of
swiss manufactured ROSTA rubber suspension units, tensioners and motor bases are supplied.
Rosta Rubber Suspension units
Metal detectors…. for belt conveyors, metal-separating devices for lower feed volumes and
permanent magnets form part of this business segment. Metal detectors can be used for security
7
or detection of metal-based products. All these products conform to ISO 9000 and enjoy CE
approval. The products are guaranteed for a period of 12 months. All units are locally built to suit
local conditions and can be delivered on a short notice.
Magnets… Our range of magnets include electro-magnets, permanent magnets and the very
powerful “rare earth magnets”.
Other Products offered include…. Squirrel cage electric motors, geared motors and speed
reduction gearboxes. Standard Weg squirrel cage AC motors ranging from 0.25kW to 7.5kW in
220 volt single phase as well as 0.18kW up to 330 kW in three phase 380 or 525 volt are on offer
covering the frame sizes D80 to D355.
Vibrating Equipment Services
The portfolio of complimenting vibrating equipment related services Vipro offers include:
Equipment installation and commissioning;
Preventative as well as Corrective maintenance that include the replacement of equipment
liners and side plates; and
Repair of vibrator motors that include rewinding to original manufacturer’s specification by
a Vipro certified rewinding company.
Vibration Related Consulting
With over 40 years experience in the field of vibration, our organization is well positioned to offer a
comprehensive range of consulting and analysis services.
Vibration Analysis…. Analysis of vibration measurements captured with properly calibrated
digital Vibration meters are used to:
Assist customers in diagnosing and resolving vibration related process equipment problems;
Verify actual performance of all equipment manufactured against specification; and
Assist customers in the area of condition monitoring as part of a larger preventative
maintenance program;
8
Vibration Training… Vipro offer generic as well as customer specific training courses covering
all aspects of vibrating equipment design, operations and maintenance;
Application Specific Consulting…. Vipro assists end users as well as OEM partners in offering
consulting services in the design of vibrating screens and feeders for specific applications.
Expert witness… Vipro act as vibration expert witness in accident investigations as well as in
arbitrational and other legal disputes.
List of Customers
Since inception, Vipro delivered its comprehensive range of products to a diverse list of customers
across many different industries. A representative sample of our customer base is indicated in the
diagram below. Should any additional reference information be required, please feel free to
contact us.
Food, Chemical & Pharmaceuticals End Users
Manufacturing End users
Mining End UsersOEMs & Consultants
LeRoy Somer
Zest
Mine & Quarry Supplies
Schenk Ash
Davey Industrial
Bearing Man
Ken Overseas
Bateman Titaco
Canon Engineering
OranjevaalEngineering
Global Material Technology
Screenex
Frazer Alexander
Dowding Reynard & Associates
Miba Democratic Republic of Congo
Iscor Grootegeluk
Sonop Delwerye
M.A.R.S
Lonmin
Samancor
Tati Nickel
Xstrata Mototolo
strata Lydenburg
Xstrata Wonderkop
Xstrata Kroondal
Khumba Resources
Anglo Gold
Anglo Platinum Amandelbult
De Beers Exploration
Consol Glass
Firestone S.A.
Highveld Steel
Salcast
PPC Lime Acres
SamancorFerrometals
S.A. Chrome
Bayer Chrome
Invensil Silicon Smelters
Nestle
Leverpond’s
Omnia Fertilizers
SASOL
Illovo
H T H
Masterfoods
A.E.C.I
Bokomo Foods
Food, Chemical & Pharmaceuticals End Users
Manufacturing End users
Mining End UsersOEMs & Consultants
LeRoy Somer
Zest
Mine & Quarry Supplies
Schenk Ash
Davey Industrial
Bearing Man
Ken Overseas
Bateman Titaco
Canon Engineering
OranjevaalEngineering
Global Material Technology
Screenex
Frazer Alexander
Dowding Reynard & Associates
Miba Democratic Republic of Congo
Iscor Grootegeluk
Sonop Delwerye
M.A.R.S
Lonmin
Samancor
Tati Nickel
Xstrata Mototolo
strata Lydenburg
Xstrata Wonderkop
Xstrata Kroondal
Khumba Resources
Anglo Gold
Anglo Platinum Amandelbult
De Beers Exploration
Consol Glass
Firestone S.A.
Highveld Steel
Salcast
PPC Lime Acres
SamancorFerrometals
S.A. Chrome
Bayer Chrome
Invensil Silicon Smelters
Nestle
Leverpond’s
Omnia Fertilizers
SASOL
Illovo
H T H
Masterfoods
A.E.C.I
Bokomo Foods
9
Vipro Customers in various industries
As indicated in the diagram below, Vipro also successfully concluded a number of projects for
international customers.
Vipro International Customers
Conclusion
We trust that you now have a much better understanding of Vipro Vibrating Products’ operations,
our product offering and the level of experience we have in the field of vibration equipment.
Should any additional information however be required, please feel free to contact any of our
team members on the contact details provided below.
UNITED STATES of AMERICA
CANADA
ALASKA (USA)
MEXICO
COLOMBIA
VENEZUELA
BRAZIL
PERU
BOLIVIA
HONDUR AS
NICARAGUA
ECUADOR
GUYANA
SURINAME
FRENCHGUIANA
COSTA R ICA
PANAMA
GUATEM ALA
CUBA
PARAGUAY
ARGENTINA
URUGUAY
CHILE
GREENLAND
ICELAND
UNITEDKINGDOM
REPULIC OFIRELAND
NORWAY
SWEDEN
FINLAND
DENMARK
ESTONIA
LATVIA
LITHUANIA
POLAND
BELARUS
GERMANY
CZECHREPUBLIC
NETHERLANDS
BELGIUM
FRANCE
SPAIN
PO
RT
UG
AL
SWITZ.
AUSTRIA
SLOVAKIA
HUNGAR Y
ROMANIA
BULGARIA
ITALY
UKRAINE
TURKEYGREECE
SYRIA
IRAQ
SAUDIARABIA
YEMEN
OMANUAE
EGYPTLIBYA
ALGERIA
MOROCCOTUNISIA
WESTER N SAHARA
MAURITANIA
MALINIGER CHAD
SUDAN
ETHIOPIA
SOMALIAUGANDA
SENEGAL
GUINEA
LIBERIA
COTED’IVOIRE
BURKINA
GHANA
NIGERIA
CAMEROON
CENTRALAFRICAN REPUBLIC
GABON CONGO
DEMOCRATICREPUBLIC OF
CONGO
KENYA
TANZANIA
ANGOLA
ZAMBIA
MOZA
MBIQ
UE
NAMIBIA
BOTSWANA
ZIMBABWE
REPUBLICOF SOUTH
AFRICA
MADAGASCAR
RUSSIAN FEDERATION
KAZAKHSTAN
GEORGIA
IRAN
UZBEKISTAN
TURKMENISTAN
AFGHANISTAN
KYRGYZ STAN
TAHKISTAN
PAKISTAN
INDIA
CHINA
NEPAL
MYANMAR
THAILAND
SRILANKA
MONGOLIA
NORTHKOREA
SOUTHKOREA JAPAN
TAIWAN
CAMBODIA
LAOS
VIETNAM
PHILIPPINES
MALAYSIA
INDONESIA
PAPUA
NEW GUINEA
AUSTRALIA
NEWZEALAND
UNITED STATES of AMERICA
CANADA
ALASKA (USA)
MEXICO
COLOMBIA
VENEZUELA
BRAZIL
PERU
BOLIVIA
HONDUR AS
NICARAGUA
ECUADOR
GUYANA
SURINAME
FRENCHGUIANA
COSTA R ICA
PANAMA
GUATEM ALA
CUBA
PARAGUAY
ARGENTINA
URUGUAY
CHILE
GREENLAND
ICELAND
UNITEDKINGDOM
REPULIC OFIRELAND
NORWAY
SWEDEN
FINLAND
DENMARK
ESTONIA
LATVIA
LITHUANIA
POLAND
BELARUS
GERMANY
CZECHREPUBLIC
NETHERLANDS
BELGIUM
FRANCE
SPAIN
PO
RT
UG
AL
SWITZ.
AUSTRIA
SLOVAKIA
HUNGAR Y
ROMANIA
BULGARIA
ITALY
UKRAINE
TURKEYGREECE
SYRIA
IRAQ
SAUDIARABIA
YEMEN
OMANUAE
EGYPTLIBYA
ALGERIA
MOROCCOTUNISIA
WESTER N SAHARA
MAURITANIA
MALINIGER CHAD
SUDAN
ETHIOPIA
SOMALIAUGANDA
SENEGAL
GUINEA
LIBERIA
COTED’IVOIRE
BURKINA
GHANA
NIGERIA
CAMEROON
CENTRALAFRICAN REPUBLIC
GABON CONGO
DEMOCRATICREPUBLIC OF
CONGO
KENYA
TANZANIA
ANGOLA
ZAMBIA
MOZA
MBIQ
UE
NAMIBIA
BOTSWANA
ZIMBABWE
REPUBLICOF SOUTH
AFRICA
MADAGASCAR
RUSSIAN FEDERATION
KAZAKHSTAN
GEORGIA
IRAN
UZBEKISTAN
TURKMENISTAN
AFGHANISTAN
KYRGYZ STAN
TAHKISTAN
PAKISTAN
INDIA
CHINA
NEPAL
MYANMAR
THAILAND
SRILANKA
MONGOLIA
NORTHKOREA
SOUTHKOREA JAPAN
TAIWAN
CAMBODIA
LAOS
VIETNAM
PHILIPPINES
MALAYSIA
INDONESIA
PAPUA
NEW GUINEA
AUSTRALIA
NEWZEALAND
UNITED STATES of AMERICA
CANADA
ALASKA (USA)
MEXICO
COLOMBIA
VENEZUELA
BRAZIL
PERU
BOLIVIA
HONDUR AS
NICARAGUA
ECUADOR
GUYANA
SURINAME
FRENCHGUIANA
COSTA R ICA
PANAMA
GUATEM ALA
CUBA
PARAGUAY
ARGENTINA
URUGUAY
CHILE
GREENLAND
ICELAND
UNITEDKINGDOM
REPULIC OFIRELAND
NORWAY
SWEDEN
FINLAND
DENMARK
ESTONIA
LATVIA
LITHUANIA
POLAND
BELARUS
GERMANY
CZECHREPUBLIC
NETHERLANDS
BELGIUM
FRANCE
SPAIN
PO
RT
UG
AL
SWITZ.
AUSTRIA
SLOVAKIA
HUNGAR Y
ROMANIA
BULGARIA
ITALY
UKRAINE
TURKEYGREECE
SYRIA
IRAQ
SAUDIARABIA
YEMEN
OMANUAE
EGYPTLIBYA
ALGERIA
MOROCCOTUNISIA
WESTER N SAHARA
MAURITANIA
MALINIGER CHAD
SUDAN
ETHIOPIA
SOMALIAUGANDA
SENEGAL
GUINEA
LIBERIA
COTED’IVOIRE
BURKINA
GHANA
NIGERIA
CAMEROON
CENTRALAFRICAN REPUBLIC
GABON CONGO
DEMOCRATICREPUBLIC OF
CONGO
KENYA
TANZANIA
ANGOLA
ZAMBIA
MOZA
MBIQ
UE
NAMIBIA
BOTSWANA
ZIMBABWE
REPUBLICOF SOUTH
AFRICA
MADAGASCAR
RUSSIAN FEDERATION
KAZAKHSTAN
GEORGIA
IRAN
UZBEKISTAN
TURKMENISTAN
AFGHANISTAN
KYRGYZ STAN
TAHKISTAN
PAKISTAN
INDIA
CHINA
NEPAL
MYANMAR
THAILAND
SRILANKA
MONGOLIA
NORTHKOREA
SOUTHKOREA JAPAN
TAIWAN
CAMBODIA
LAOS
VIETNAM
PHILIPPINES
MALAYSIA
INDONESIA
PAPUA
NEW GUINEA
AUSTRALIA
NEWZEALAND
UNITED STATES of AMERICA
CANADA
ALASKA (USA)
MEXICO
COLOMBIA
VENEZUELA
BRAZIL
PERU
BOLIVIA
HONDUR AS
NICARAGUA
ECUADOR
GUYANA
SURINAME
FRENCHGUIANA
COSTA R ICA
PANAMA
GUATEM ALA
CUBA
PARAGUAY
ARGENTINA
URUGUAY
CHILE
GREENLAND
ICELAND
UNITEDKINGDOM
REPULIC OFIRELAND
NORWAY
SWEDEN
FINLAND
DENMARK
ESTONIA
LATVIA
LITHUANIA
POLAND
BELARUS
GERMANY
CZECHREPUBLIC
NETHERLANDS
BELGIUM
FRANCE
SPAIN
PO
RT
UG
AL
SWITZ.
AUSTRIA
SLOVAKIA
HUNGAR Y
ROMANIA
BULGARIA
ITALY
UKRAINE
TURKEYGREECE
SYRIA
IRAQ
SAUDIARABIA
YEMEN
OMANUAE
EGYPTLIBYA
ALGERIA
MOROCCOTUNISIA
WESTER N SAHARA
MAURITANIA
MALINIGER CHAD
SUDAN
ETHIOPIA
SOMALIAUGANDA
SENEGAL
GUINEA
LIBERIA
COTED’IVOIRE
BURKINA
GHANA
NIGERIA
CAMEROON
CENTRALAFRICAN REPUBLIC
GABON CONGO
DEMOCRATICREPUBLIC OF
CONGO
KENYA
TANZANIA
ANGOLA
ZAMBIA
MOZA
MBIQ
UE
NAMIBIA
BOTSWANA
ZIMBABWE
REPUBLICOF SOUTH
AFRICA
MADAGASCAR
RUSSIAN FEDERATION
KAZAKHSTAN
GEORGIA
IRAN
UZBEKISTAN
TURKMENISTAN
AFGHANISTAN
KYRGYZ STAN
TAHKISTAN
PAKISTAN
INDIA
CHINA
NEPAL
MYANMAR
THAILAND
SRILANKA
MONGOLIA
NORTHKOREA
SOUTHKOREA JAPAN
TAIWAN
CAMBODIA
LAOS
VIETNAM
PHILIPPINES
MALAYSIA
INDONESIA
PAPUA
NEW GUINEA
AUSTRALIA
NEWZEALAND
10
Vipro Vibrating Products Contact Information
Physical Address Postal Address Building No. 5 Glenn Manor Office Park P.O.Box 15811 Frikkie de Beer Street Lynn East Menlyn Pretoria, Gauteng Pretoria, Gauteng South Africa South Africa 0039 0186
Telephone +27 (12) 365 3131
Fax +27 (12) 365 3130
General E-mail Enquiries
[email protected] [email protected]
Web site http://www.vipro.edx.co.za
Individual Contact Details Position Name Mobile Number Email Managing Director Zeüs Venter +27 83 653 9697 [email protected]
Engineering Manager Gerrit Duvenhage +27 83 609 6572 [email protected]
Sales Manager Conrad Steyn +27 79 517 7943 [email protected]
Sales Consultant Mpumalanga
Carl Schneider
+27 82 452 8102 [email protected]
Sales Consultant North West & Limpopo
Gerhard Prinsloo +27 83 617 0668 [email protected]
Business Development Manager Pieter de Waal +27 82 895 8151 [email protected]