triumf - dieseltest

1

20.05.2021

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TRIUMF

Four-channel diagnostic test bench for Bosch, Delphi, Denso, Siemens Common Rail injectors up to 2400 Bar.

All measurements are performed electronically.

The software with test plans is included.The TRIUMF test bench can be equipped with a software and hardware package that allows the assignment of correction codes to injectors of such manufacturers as BOSCH, Delphi (C2I, C3I), DENSO. Test bench TRIUMF allows you to simultaneously check 4 injectors, as well as control the temperature of the test liquid on each injector.

Software CASCADE

DL-CR50015Encoding sensor

Section 1. Test benches and accessories for CommonRail pumps and injectors testing.

Cable for BOSCH injectors (universal)

3

Cable for Delphi injectors (C2i, C3i)

Cable for BOSCH injectors

Cable for BOSCH, SIEMENS injectors

Cable for truck injectors

Connection line for pressure regulator

Connection line for pressure sensor

Cable for truck injectors (universal)

Cable for Delphi injectors (C3i)

Set of delivery for the TRIUMF test bench


DL-24CRM Adapter kit for CR injector backflow

4

Adapter kit for Denso injector backflow

Strait adaptor М14 to М12 for high-pressure line (4 pcs.)

Foot (4 pcs.)

Key for door lock (4 pcs.)

High-pressure lines М14хМ14х400mm(4 pcs.)

RAIL plugs (4 pcs.)

Plug for replacing of pressure regulator (1 pcs.)

DL-CR10015 DL-RFJFixing frame with injector holders, for nozzles 7 mm and sleeves

DL-UNI31019 -d17(4pcs.); DL-UNI31020 -d18,9(1pc); DL-UNI31021 -d19,2(1pc); DL-UNI31022 -d21(1pc.) and DL-UNI31231 -d21,4(1pc.)

Set of delivery for the TRIUMF test bench


55555

D-0986612922Backpressure valve for piezo

injectors Bosch

DL-CR50177Backpressure valve for piezo

injectors Bosch

DL-CR50120 Backpressure valve for encoding

(DELPHI)

DL-CR50210Backpressure valve for testing of

piezo injectors Siemens on the test

bench


electromagnet injectors Bosch on

the test bench

Additional accessories and equipment for the TRIUMF test bench


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DL-CR50013Universal adapter for CR truck injectors

(Bosch, Denso, Delphi Smart) for

connection of supply and return flow with

approach angles 0⁰, 4⁰ and 13⁰.

DL-CR50140Universal adapter for CR Denso truck

injectors, including Volvo 21952974 for

connection of supply and return flow.

ADAPTERS FOR TRUCK INJECTORSDL-02 (DL-CR31046) BOSCH MANDL-04A (DL-CR30848) BOSCH RENAULTDL-05N (DL-CR31048) CUMMINSDL-06 (DL-CR31440) DENSODL-07 (DL-СR31044) DENSODL-08 (DL-CR31045) BOSCH MANDL-09 (DL-CR31439) VOLVODL-010 (DL-CR31047) CUMMINSDL-011 (DL-CR30985) SIEMENS(VDO) FORDDL-012 (DL-CR30036) BOSCH SISUDL-013 (DL-CR30968) SMART INJECTORDL-014 (DL-UNI30038) DENSODL-015 (DL-CR30822) DENSODL-016 (DL-CR31486) SCANIA 2/4 pin DL-017 (DL-UNI30037) BOSCHDL-018 (DL-CR30595) CURSORDL-019 (DL-CR30804) BOSCH MTUDL-020 (DL-CR30596) SCANIADL-030 (DL-СR30818) BOSCH KAMAZDL-031 (DL-CR31040) BOSCH SCANIADL-032 (DL-CR31430) BOSCH 0445120134DL-033 (CR31479) DENSODL-034 (DL-CR31538) DENSO



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DL-UNF20420L Set of pit filters for the injector testing on TRIUMF test bench

Designed for pre-cleaning the injectors before they are tested on the test bench.

Set of delivery:

1.DL-UNF20300L Pit filter (input left) - 2 pcs.

2.DL-UNI31427 1/8" x M14x1.5 mm adapter - 4 pcs.

3.Quick adapter straight e.6x1/4" - 2 pcs.

4.Quick adapter angular e.6x1/4" - 2 pcs.

5.DL-UNI31399 Spreader ¼" x 1/8" - 1 pc.

Note! All elements are also sold separately

DL-UNF20300LPit filter (entrance from left side)

DL-UNI31399 Splitter ¼”

Splitter connected to:1. 2 quick connectors d.8mm (at the ends)2. 2 anglular quick connectors d.6mm



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DL-UNI01792 Set of open-end wrenches for TRIUMF test bench. It has a

convenient and reliable fixation of keys directly in the test compartment of the test

bench.

Set of delivery:1. DL-TRF50244 Holder

2. DL-UNI31217 Wrench.17х17mm- 1 pc

3. DL-UNI31219 Wrench. 19х19mm - 1 pc.

4. DL-UNI31222 Wrench. 22х22mm - 1 pc.

Note! Also sold separately !



999

DL-HEUI0037 Equipment for 0-8 bar low pressure generation for checking of HEUI unit injectors using the test bench TRIUMF

1. 24-DBK-06L Three-way valve 3/8"........................................................................................................1 pc.

2. 26-04020-06 Connecting sleeve 3/8"......................................................................................................1 pc.

3. 13-VMP-06 Safety valve (SV) 3/8".........................................................................................................1 pc.

4. UNI20024 SV mounting bracket to oil filter with 2 screws M16x16mm...............................................1 pc.

5. 13-VRFB04 Throttle 1/4"........................................................................................................................1 pc.

6. UNI31316 SS washer 50x22mm “OIL SUPPLY” (FUEL SUPPLY).....................................................1 pc.

7. 041616005 Support washer, hole diam. 22mm........................................................................................1 pc.

8. UNI30020 Union 1/4"x8mm (discharge to tank from SV)......................................................................1 pc.

9. UNI30859 Union 3/8"x8mm (discharge from SV to tank)......................................................................1 pc.

10. UNI30530 Union 3/8"x3/8" (three-way valve: 2 pc. SV: 1 pc.)...........................................................3 pcs.

11. UNI30363 Banjo bolt 3/8"....................................................................................................................2 pcs.

12. UNI30365 Banjo bolt 1/4".....................................................................................................................1 pc.

13. 12-03-005 Banjo female, diam. 14mm (1/4").........................................................................................1 pc.

14. 34-MA 16-08-14 Quick adapter, elbow, 8mm x 1/4"...........................................................................2 pcs.

15. UNI31036 Special union 3/8"x3/8"x1/8" for supply.............................................................................1 pc.

16. UNI31024 Special union 3/8"x3/8"x for leak-off..................................................................................1 pc.

17. А50051-06-06 Elbow union 3/8"x8mm for special unions...................................................................2 pcs.

18. UNI20016 Pressure gauge bracket.........................................................................................................1 pc.

19. 12-TG63-010 Flanged pressure gauge 0-10 bar ....................................................................................1 pc.

20. UNI30613 Pressure gauge sleeve 1/4"х 1/8" ........................................................................................1 pc.

21. 34-МА12-04-18 Quick adapter, diam. 4mm х 1/8" ..............................................................................1 pc.

22. 34-PTFE-04-250 PVC tube 4mm х 250mm for pressure gauge .........................................................1 pc.

23. Р1331012019-850 PVC tube 8mm х 850mm for drain from throttle to tank.........................................1 pc.

24. T1-1ZTX-06-090 High-pressure fuel line 3/8"x 3/8" L=90 cm..............................................................1 pc.

25. 18-806-008-173 Low-pressure fuel line (LPFL) 8mm L=173cm (SV-Spec. union. "Oil Supply")........1 pc.

26. 18-806-008-155 LPFL 8mm L=155cm (Throttle-Special union "Oil Return").......................................1 pc.

27. 18-806-008-105 LPFL inside diam. 8mm L=105cm (SV-tank)...............................................................1 pc.

28. UNI20021 Washer with marking "FUEL SUPPLY"...............................................................................1 pc.

28. UNI20022 Washer with marking "FUEL RETURN"...............................................................................1 pc.

29. 0540159 Clamps 15mm............................................................................................................................8 pcs.

31. 004636 Screw М3x6mm for pressure gauge mounting...........................................................................3 pcs.

32. 0046435 Screw М4х35mm......................................................................................................................6 pcs.

33. 0083645 Screw М6x45mm+washer+nut for SV mounting.....................................................................2 sets

34. D-GM1504AN Rubber-metal washer 1/4" for banjo bolt on throttle......................................................2 pcs.

35. D-GM1506AN Rubber-metal washer 3/8" for three-way valve..............................................................4 pcs.

ATTENTION! The three low-pressure fuel lines (LPFL, items 25, 26 and 27) can be supplied as a single 433cm

LPFL



1010101010

Equipment for 0-8 bar low pressure generation for checking of HEUI unit injectors using the test bench TRIUMF



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Equipment for 0-8 bar low pressure generation for checking of HEUI unit injectors using the test bench TRIUMF



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Accessories for testing HEUI CATERPILLAR 3126B, CATERPILLAR 3126Eи FORD 1998-2003 DIESEL 7.3 FUEL INJECTOR 128-

6601,AD1831489C1 (INTERNATIONAL)

Accessories include: 1.DL-HEUI50223 Adapter for installing the unit injector2.DL-HEUI50240 Set of hydraulic hoses and HP line 400mm 14x14mm3.DL-HEUI50218 Adapter holder with clamping strip.4.DL-HEUI50230 Adapter cable for connecting the unit injector5.DL-UNI50084 Angular adapter M14.Note! All accessories are sold separately!



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HEUI CATERPILLAR C7-C9 unit injector test equipment

Accessories include:

1.DL-HEUI50221 Adapter for installing the unit injector 2.DL-HEUI50240 Set of hydraulic hoses and HP line 400mm 14x14mm3.DL-HEUI50218 Adapter holder with clamping strip.4.DL-HEUI50230 Adapter cable for connecting the unit injector.5.DL-UNI50084 Angular adapter M14.ATTENTION! All accessories are sold separately!

CRUISThe CRUIS test bench allows performing procedures related to the testing of Common Rail injectors from various manufacturers (Bosch, Denso, Delphi, VDO (Siemens) Cummins, Caterpillar, AZPI) installed on light and medium-gravity diesel engines, including high-speed engines of passenger cars and trucks, buses, agricultural machinery and tractors, as well as special technique.CRUIS test benches are manufactured with the possibility of retrofitting with a hardware and software complex for encoding Bosch, Delphi, Denso injectors.

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Section 1. Test benches and accessories for Common Railpumps and injectors testing.

For thermostabilization of the test liquid in the tank, two radiators with forced air cooling are used for the backflow from the injection pump and the backflow from the pressure accumulator (rail).- independent refrigerating unit with air heat exchanger.- 1000 W tubular electric heater

Working pressure up to 1800 bar. It is possible to increase the working pressure to 2400 bar.The test bench has an electronic measuring system with the possibility of testing one injector

SOFTWARE CASCADE

Cable for BOSCH injectors(universal)

15

Set of delivery for the CRUIS test bench

Cable for Delphi injectors(C2i, C3i)

Cable for BOSCH injectors

Cable for BOSCH, SIEMENS injectors

Cable for truck injectors

Cable for pressure regulator

Cable for pressure sensor

Cable for truck injectors (universal)

Cable for Delphi injectors (C3i)

Section 1. Test benches and accessories for Common Railpumps and injectors testing.

Set of fittings for CR injector backflow

16

Set of delivery for the CRUIS test bench

High pressure line М14хМ14х400mm(1 pc.)

Legs (4 pcs.)

Key for door lock (3 pcs.)

Neck for injector nozzle Ø= 9 mm (1 pc.)

Plug for replacing of pressure regulator(1 pc.)

Plug for RAIL (1 pc.)


Strait adapter М14 to М12(1 pc.)

DL-CR50015Encoding sencor Ø= 7 mm (1 pc.)

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Additional accessories and equipment for the CRUIS test bench


DL-UNI50273Handle for convenient movement of the test bench over the floor surface.

1818181818


.



injectors Bosch


injectors Bosch


(DELPHI)



bench



the test bench

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Additional accessories and equipment for the CRUIS test bench.


DL-UNF20420R Set of pit filters for the injector testing on CRUIS test bench


Set of delivery:

DL-UNF20300R Pit filter (entrance on the right) - 2 pcs.

DL-UNI31427 1/8" x M14x1.5 mm adapter - 4 pcs.

Quick adapter straight e.6x1/4" - 2 pcs.

Quick adapter angular e.6x1/4" - 2 pcs.

DL-UNI31399 Spreader ¼" x 1/8" - 1 pc.

Note! All elements are also sold separately

DL-UNF20300R Pit filter (entrance on the right)

In the filter there are :

1.Holes for the input and output of M14x1.5 mm.

2. Fixing holes d.8mm

DL-UNI31399 Splitter ¼”

Splitter connected to:1. 2 quick connectors d.8mm (at the ends)2. 2 anglular quick connectors d.6mm

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DL-UNI01791 Open-end spanner set for TRIUMF stand

It has a convenient and reliable fixation directly in the test compartment of the test

bench.

Set of delivery:

DL-TRF50243 Spanner holder

DL-UNI31217 Spanner17x17mm - 1 piece

DL-UNI31219 Spanner 19x19mm - 1 pc.

DL-UNI31222 Spanner 22x22mm - 1 pc.

Attention! All spanners are also sold separately

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DL-HEUI0038 Equipment for 0-8 bar pressure generation for checking of HEUI unit injectors using the test bench CRUIS

1. 24-DBK-06L Three-way valve 3/8" ..................................................................................1 pc.

2. 26-04020-06 Connecting sleeve 3/8" .................................................................................................1 pc.

3. 13-VMP-06 Safety valve (SV) 3/8" ......................................................................................1 pc.

4. UNI20023 SV mounting bracket to oil filter bracket ........................................................................1 pc.

5. 13-VRFB04 Throttle 1/4" .............................................................................................................1 pc.

6. UNI31316 SS washer 50x22mm “OIL SUPPLY” (FUEL SUPPLY) ................................................1 pc.

7. 041616005 Support washer, hole diam. 22mm ...................................................................................1 pc.

8. UNI30020 Union 1/4"x8mm (discharge to tank from SV)..................................................................1 pc.

9. UNI30859 Union 3/8"x8mm (discharge from SV to tank)..................................................................1 pc.

10. UNI30530 Union 3/8"x3/8" (three-way valve: 2 pc. SV: 1 pc.).......................................................3 pcs.

11. UNI30363 Banjo bolt 3/8" ............................................................................................................2 pcs.

12. UNI30365 Banjo bolt 1/4" .............................................................................................................1 pc.

13. 12-03-005 Banjo female, diam. 14mm (1/4") .................................................................................. 1 pc.

14. 34-MA 16-08-14 Quick adapter, elbow, 8mm x 1/4" ......................................................................2 pcs.

15. UNI31036 Special union 3/8"x3/8"x1/8" for supply.........................................................................1 pc.

16. UNI31024 Special union 3/8"x3/8"x for leak-off..............................................................................1 pc.

17. А50051-06-06 Elbow union 3/8"x8mm for special unions..............................................................2 pcs.

18. UNI20015 Pressure gauge bracket.....................................................................................................1 pc.

19. 12-TG63-010 Flanged pressure gauge 0-10 bar................................................................................1 pc.

20. UNI30613 Pressure gauge sleeve 1/4"х 1/8" ...................................................................................1 pc.

21. 34-МА12-04-18 Quick adapter, diam. 4mm х 1/8"..........................................................................1 pc.

22. 34-PTFE-04-250 PVC tube 4mm х 250mm for pressure gauge.......................................................1 pc.

23. Р1331012019-850 PVC tube 8mm х 850mm for drain from throttle to tank....................................1 pc.

24. T1-1ZTX-06-015 High-pressure fuel line 3/8"x 3/8" L=90 cm.........................................................1 pc.

25. 18-806-008-104 Low-pressure fuel line (LPFL) 8mm L=104cm (SV-Spec. union. "Oil Supply").. 1 pc.

26. 18-806-008-075 LPFL 8mm L=75cm (Throttle-Special union "Oil Return") ...............................1 pc.

27. 18-806-008-037 LPFL inside diam. 8mm L=37cm (SV-tank) .........................................................1 pc.

28. UNI20021 Washer with marking "FUEL SUPPLY".........................................................................1 pc.

28. UNI20022 Washer with marking "FUEL RETURN„........................................................................1 pc.

29. 0540159 Clamps 15mm. ............................................................................................................8 pcs.

31. 004636 Screw М3x6mm for pressure gauge mounting .......................................................3 pcs.

32. 0089416 Screw М4х16mm for mounting special unions .......................................................6 pcs.

33. 0083645 Screw М6x45mm+washer+nut for SV mounting .......................................................2 sets

34. D-GM1504AN Rubber-metal washer 1/4" for banjo bolt on throttle .............................2 pcs.

35. D-GM1506AN Rubber-metal washer 3/8" for three-way valve .............................4 pcs.

ATTENTION! The three low-pressure fuel lines (LPFL, items 25, 26 and 27) can be supplied as a

single 216cm LPFL

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Equipment for 0-8 bar pressure generation for checking of HEUI unit injectors using the test bench CRUIS

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1.DL-HEUI50223 Adapter for installing the unit injector2.DL-HEUI50240 Set of hydraulic hoses and TVD 400mm 14x14mm3.DL-HEUI50219 Adapter holder with clamping strip.4.DL-HEUI50230 Adapter cable for connecting the unit injector.5.DL-UNI50084 Angular adapter M14.Note! All accessories are sold separately!

Accessories for testing unit injectors HEUI CATERPILLAR 3126B, CATERPILLAR 3126E и FORD 1998-2003 DIESEL 7.3 FUEL INJECTOR

128-6601,AD1831489C1 (INTERNATIONAL)

272727272727272727




The equipment includes:

1.DL-HEUI50221 Adapter for mounting the unit injector2.DL-HEUI50240 Set of hydraulic hoses and HP line 400mm 14x14mm3.DL-HEUI50219 Adapter holder with clamping strip.4.DL-HEUI50230 Adaptor cable for connecting the unit injector.5.DL-UNI50084 M14 angular adapter.Note! All accessories are sold separately!

CR-Test 4ЕTest bench for Common Rail pumps and injectors with beaker-free 4-channel measuring unit.Test bench allows to test following injectors: BOSCH, DENSO, DELPHI, SIEMENS , pumpsBOSCH, DENSO, DELPHI, SIEMENS ( CP1, CP2, CP3, HP2, HP3), regulators and pressure sensors. System pressure up to 1800 bar. There is option to upgrade system pressure up to 2200 bar . Software with testplans is included in the set of delivery of CR-Test -4E.

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Flowmeter for injectors 8-channel, installed on the bench

Flowmeter for pumps 2-channel, installed on the bench

Pump controller, installed on the bench

Injector controller , installed on the bench

29

Set of delivery for the test bench CR-Test -4E

DL-24CRM Backflow adapter kit CR

30

Adapter kit for CR injector backflow

Connector straight М14 to М12 for hp lines (4 pc.)

High pressure line М14хМ14х500mm(4 pcs.)High pressure line М14хМ14х400mm(1 pcs.)High pressure line М14хМ14х300mm(1 pcs.)

Plugs for Rail (4 pcs.), installed on the bench

Plug instead of pressure regulator (5 pcs.)

Connector М14 Х М14 (2 pcs .), installed on the bench

Distributive pressure accumulator RAIL1(1 pcs.) installed on the bench

Distributive pressure accumulator RAIL 2 for 2 pressure regulators(with cooling) installed on the bench


3131

Nozzle neck Ø= 9 mm (2 pc.)

Legs (4 pcs.)

Door Key (4 pcs.)

Pressure accumulator RAIL 3for 3 pressure regulators (with cooling) for pump testing installed on the bench

DL-CR10015 Fixing frame with injector holders, for nozzles 7 mm and sleeves DL-UNI31019 -d17(4pcs.); DL-UNI31020 -d18,9(1pc); DL-UNI31021 -d19,2(1pc); DL-UNI31022 -d21(1pc.) and DL-UNI31231 -d21,4(1pc.)


DL-UNI50008Pump bracket

standart Bosch,

125 mm, installed

on the bench

32

High pressure

fuel pump BoschСР-3 mod

044502088, installed

on the bench

Flange DL-UNI30428 for HPFP 107 mm CP-3, installed on the bench

Flange DL-UNI30465 for HPFP CR (BMW,RENAULT, MB, Peugeot)

Flange DL-UNI30464 for HPFP CR ( MB )

Flange DL-UNI30474 for HPFP MAN CР3 MAN, analog of Bosch 1685720258

Flange DL-UNI30884 for HPFP MAN CР3.4 , analog of Bosch 1685720312

Flange DL-UNI30886 for HPFP 107 mm CP2 Bosch 0445020036 (Renault).

Flange DL-CR30860 for HPFP CR DENSO HP2 , HP3.

Coupling DL-M24 for HPFP СР-3 mod.044502088, installed on the bench

Coupling DL-M17 for HPFP 17 mm


Coupling DL-MS11 for HPFP MAN (11splines)

Coupling DL- UNI31025 for HPFP Bosch СР1 (set has UNI31028 with a groove width 8 mm) and

for HPFP VDO (set has UNI31027 with a groove width 9 mm). It can be used on the test benches of

Bosch instead of coupling 1685702090.


DL-FMDE064 The hose for measuring the "supply" of the fuel pump from the pressure

accumulator to the inlet of the cooling radiator (RAIL -CR PUMP FM1) ∅12x3 /

8x200mm with bolt, Banjo union and 2 gaskets. 1 PC.

DL-2UMS004 Set of 4 hoses for different connections . Set includes:

• Universal hose Ø8х3/8х1000mm. 3pcs.


Set includes:

Conical socket 3/8 "x 10 mm - 4 pcs .;Conical cone 3/8 "x8mm - 3 pcs .;Clamp Ø15 - 7 pcs .;Clamp Ø10 - 7 pcs .;Banjo Ø16mm x 10mm - 2 pcs;Banjo Ø14mm x 10mm - 2 pcs;Banjo Ø12mm x 8mm - 2 pcs;Bolt Banjo M16 - 2 pieces;Bolt Banjo M14 - 2 pieces;Bolt Banjo M12 - 6 pcs .;Gasket Ø12mm - 16 pcs .;Gasket Ø14mm - 12 pcs .;Gasket Ø16mm - 12 pcs .;Gasket Ø21mm (1/2 ") - 1 piece;Fitting for pumps.VDO (Siemens) - 1 pc.Connection 1/2 "х3 / 8" - 1 piece;Fitting M16x1.5x3 / 8 "- 1 pc.Adapter M12xM16 (step1,5mm) - 4 pcs.Adapter M12xM14 (step1,5mm) - 4 pcs.Adapter M12xM12vn (step1,5mm) - 4 pcs.

DL-KUK0040 Set of fittings for connection.

DL-1CP2304 Set of 5 hoses for pumps СР1, СР2, СР3. Set includes :

•Hose ∅12х3/8х700mm -1pc.

• Hose ∅12х3/8х800mm -1pc.

•Hose ∅12х3/8х850mm -1pc.

• Hose ∅12х3/8х900mm -1pc.

• Hose ∅3/8х3/8х1250mm -1pc.

DL- FMDE025 Set of 2х hoses for connection from „CR PUMP FM1“ and „CR

PUMP FM2“ to connectors „IN1“ and „IN2“ of controller „FMDE“. (hoses are

instaleed on the bench). Set includes:

Hose 3/8х3/8х250mm – 1pc.


DL- FMDE045 Set of 2х hoses for connection from „OUT 1“ and „OUT 2“ of

controller „FMDE“ to the fittings of the drain tank (hoses are installed on the

bench) .Set includes:

Hose 3/8х3/8х1550mm – 1pc.

Hose 3/8х3/8х1550mm – 1pc


0281002494Pressure regulator for Rail, installed on the bench

34

Delphi injector cable (C2i, C3i)

BOSCH injector cable

BOSCH,SIEMENS injector cable

Truck injector cable

Pressure regulator cable

Pressure sensor cable

Universal truck injector cable

Delphi injector cable (C3i)


BOSCH injector cable (universal)

0281002842Pressure sensor for Rail, installed on the bench

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Additional accessories for test bench CR-TEST-4E.



injectors Bosch


injectors Bosch


(DELPHI)



bench



the test bench

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1.DL-HEUI50223 Adapter for installing the unit injector2.DL-HEUI50240 Set of hydraulic hoses and TVD 400mm 14x14mm3.DL-HEUI50219 Adapter holder with clamping strip.4.DL-HEUI50230 Adapter cable for connecting the unit injector.5.DL-UNI50084 Angular adapter M14.Note! All accessories are sold separately!

Accessories for testing unit injectors HEUI CATERPILLAR 3126B, CATERPILLAR 3126E и FORD 1998-2003 DIESEL 7.3 FUEL INJECTOR

128-6601,AD1831489C1 (INTERNATIONAL)

383838383838383838




The equipment includes:

1.DL-HEUI50221 Adapter for mounting the unit injector2.DL-HEUI50240 Set of hydraulic hoses and HP line 400mm 14x14mm3.DL-HEUI50219 Adapter holder with clamping strip.4.DL-HEUI50230 Adaptor cable for connecting the unit injector.5.DL-UNI50084 M14 angular adapter.Note! All accessories are sold separately!

39

Additional equipment for test bench CR-Test-4E and CR-Jet4EM


DL-КD020 Coding device for test bench CR-Test-4E and CR-Jet-4EM

Contents of delivery:

Control Valve

Vacuum manometer

* Pressure accumulator (Rail)

Coding sensor

Backpressure valve for Delphi

injectors

Venturi tube

Signal amplifier

Connecting tube ᴓ 6mm

Adjusting valve

Electric motor ~ 230 V 50 Hz

Coupling

Bracket

Vacuum pump

Tee with nozzle

Connecting hose ᴓ 8mm

Connecting hose ᴓ 10mm

* Optional

404040

Additional equipment for test bench CR-Test-4E and CR-Test-2P.


DL-UNF20400 Set of pit filters for testing HP pumps on test bench CR-TEST-

4E and CR-TEST-2P

Set of delivery:

DL-UNF20300L Pit filter (entrance left) - 2 pcs.

DL-UNI50211 Extended 3/8" x M14x1.5 mm adapter -

2 pcs.

DL-UNI31161 Adapter shortened 3/8 "x M14x1.5 mm -

2 pcs.

DL-UNI50213 Filter mounting bracket.

DL-UNF20410 Pit filter set for injector testing on CR-TEST-4E test bench


Set DL-UNF20300R Pin filter (entrance on the right)-1

pcs.

DL-UNI31427 1/8 "x M14x1.5mm adapter - 4 pcs.

Quick adapter straight e.6x1/4" - 2 pcs.

Quick adapter angular e.6x1/4" - 2 pcs.

DL-UNI50212 Filter mounting bracket.

DL-UNI30090 Fixing bolt with M14 nut.

of delivery:

DL-UNF20300L Pit filter (entrance on the left) - 1 pcs.

414141

Additional equipment for TRIUMF, CRUIS , CR-Test -4E и CR-JET-4EM .


Set of sleeves for mounting the

injectors

Supply includes:

1. DL-UNI31015 - sleeve with an

inner diameter of 24 mm;

2. DL-UNI31016 - a sleeve with an

inner diameter of 25 mm;

3. DL-UNI31017 - sleeve with

inner diameter 26 mm.

Note! All sleeves are also sold

separately.

Set of sleeves (basic) for

mounting the injectors1. DL-UNI31019 - sleeve with an

inner diameter of 17 mm;2. DL-UNI31020 - sleeve with an

inner diameter of 18,9 mm;3. DL-UNI31021 - sleeve with an

inner diameter of 19,2 mm4. DL-UNI31022 - sleeve with an

inner diameter of 21 mm5. DL-UNI31031 - sleeve with an

inner diameter of 21,4 mmNote! All sleeves are also sold

separately

CR-Test 2РTest bench for Common Rail pumps with electronic measuring unitTest bench allows to test BOSCH, DENSO, DELPHI, SIEMENS ( CP1, CP2, CP3, HP2, HP3). System pressure up to 1800 bar. There is option to upgrade system pressure up to 2200 bar. Software with testplans is included.

42


Flowmeter 2-channel installed on the bench

Pump controller , installed on the bench

Pressure regulator cable НР-3

Pressure sensor cable

Pressure accumulator RAIL , for 3 pressure regulators, installed on the bench

Pressure regulator cable LР-2

RAIL plug (4 pcs.), installed on the bench

High pressure fuel line М14хМ14х600mm (2 pcs.) for pumps СР2.High pressure fuel line М14хМ14х400mm (1 pc.) дfor pumps СР1, СР3.

Foot(4 pcs.)

Key (4 pcs.)

0281002494 Pressure regulator Bosch for Rail (3 pcs), installed on the bench

0281002842Pressure sensor Bosch for Rail, installed on the bench

Equipment for CR-Test -2P

DL-UNI50008Pump bracket

standart Bosch,

125 mm , installed

on the bench

44

High pressure

fuel pump BoschСР-3 mod

044502088, installed

on the bench

Equipment for CR-Test -2P

Flange DL-UNI30428 for HPFP 107 mm CP-3, installed on the bench

Flange DL-UNI30465 for HPFP CR (BMW,RENAULT, MB, Peugeot)

Flange DL-UNI30464 for HPFP CR ( MB )

Flange DL-UNI30474 for HPFP MAN CР3 MAN, analog of Bosch 1685720258

Flange DL-UNI30884 for HPFP MAN CР3.4 , analog of Bosch 1685720312

Flange DL-UNI30886 for HPFP 107 mm CP2 Bosch 0445020036 (Renault).

Flange DL-CR30860 for HPFP CR DENSO HP2 , HP3.

Coupling DL-M24 for HPFP СР-3 mod.044502088, installed on the bench



Coupling DL-MS11 for HPFP MAN (11splines)

Coupling DL- UNI31025 for HPFP Bosch СР1 (set has UNI31028 with a groove width 8 mm) and

for HPFP VDO (set has UNI31027 with a groove width 9 mm). It can be used on the test benches of

Bosch instead of coupling 1685702090.

Equipment for CR-Test -2Р

DL- FMDE024 Set of 2 hoses for connection from fittings on the front panel

“COOLER OUT 1” and “COOLER OUT 2” to fittings “IN1” and “IN2” of

flowmeter “FMDE”. (hoses are installed on the bench ) . Set includes:



DL-1CP2304 Set of 5 hoses for pumps СР1, СР2, СР3. Set includes:

• Hose ∅12х3/8х700mm - 1pc.

• Hose ∅12х3/8х800mm - 1pc.

• Hose ∅12х3/8х850mm - 1pc.

• Hose ∅12х3/8х900mm - 1pc.

• Hose ∅3/8х3/8х1250mm - 1pc.

DL-FMDE014 Hose for measuring “supply” of HPFP from pressure accumulator to inlet

connection of cooler (RAIL –CR PUMP FM1) ∅12х3/8х900mm with bolt, Banjo fitting

and 2 gaskets. 1pc.

DL-2UMS004 Set of 7 hoses . Set includes:



DL-KUK0040 Set of connection fittings.

DL- FMDE044 Set of 2 hoses for connection from fittings “OUT1” and

“OUT2”of flowmeter “FMDE” to the drain fittings (hoses are installed on the

bench). Set includes:



Set includes:

Socket 3/8"х10mm – 4 pcs.; Socket 3/8"х8 mm – 3 pcs.; Clamp Ø15 - 7 pc.; Clamp Ø10 - 7 pc.; Banjo Ø16mm х 10mm – 2 pcs.; Banjo Ø14mm х 10mm – 2 pcs.; Banjo Ø12mm х 8mm – 2 pcs.; Banjo bolt М16 – 2 pc.; Banjo bolt М14 – 2 pc.; Banjo bolt М12 – 6 pc.; Gasket Ø12mm– 16 pcs.; Gasket Ø14mm– 12 pcs.; Gasket Ø16mm– 12 pcs.; Gasket Ø21mm(1/2") – 1 pc.;.

Fitting VDO(Siemens) – 1 pc. Fitting 1/2"х3/8" – 1 pc.; Fitting М16х1,5х3/8" – 1 pc. Connector М12хМ16 (1,5mm)- 4 pc. Connector М12хМ14 (1,5mm)- 4 pc.Connector М12хМ12 (1,5mm)- 4 pc.

46


DL-USN0021Universal holder for disassembly and assembly of Common Rail pumpsSet of delivery: Rotating stand 1pc,Set of flanges for fixing CR pumps 6 pcs,Set of plate-holders for pumps 4 pcs.

47

Universal holder for CR pumps

Delivery set DL-USN0021F (ST-03F): 1. Rotary stand 1pc. 2. 2. A set of flanges for mounting popular CR pumps, 6 pcs. 3. 3. A set of plate-holders for CR injection pumps and rotary single-plunger injection pumps

of 4 pcs.Delivery set DL-USN0021CR (ST-03CR): 1. Rotary stand 1pc. 2. 2. A set of flanges for mounting popular CR pumps, 6 pcs.3. ATTENTION! Plates-holders for CR injection pumps and rotary injection pumps are also

sold separately!

Section 1. Test benches and accessories for Common Rail pumps and injectors testing.

1

48


DL-ORV2Cooling stand.Radiator-fan type.

2 radiators with fansPower 2 x 38 W.Power supply 230 V 50 Hz.

DL-MSPLubrication station.

4949

Additional equipment and accessory parts for test benches .


DL-SRS020

Calibration fluidISO 4113-CV-AW (VS 15665-OL-CV) , canister 20 litres.Used in test benches for CR injectors, unit injectors and PLD sections.

Made in Germany .

DL-SRS200

Calibration fluidISO 4113-CV-AW (VS 15665-OL-CV) , barrel 200 litres.Used in test benches for CR injectors, unit injectors and PLD sections.

Made in Germany.

50

DL-TVD–S (Type 5/4 grey)High pressure fuel pipe 1000 x 14 x 14 mm 1800 Bar

D-CR14P2000Manometer for 2000 bar


Optional equipment for test benches

DL-TVD High pressure fuel line :

TVD31212(300x12x12),TVD31214(300x12x14), TVD31414(300x14x14),




DL-TVD–GHigh pressure fuel pipe 600 x 14 x 14 mm 2500 Bar

DL-CR50015Sensor for encoding

D-CR14P2500Manometer for 2500 bar

DL-TVD–К1000 High pressure fuel line 1000x 14 x 14 mm

DL-TVD–К830 High pressure fuel line 840 x 14 x 14 mm


Holds pressure up to 2500 Bar

5151515151



injectors Bosch


injectors Bosch


(DELPHI)



bench



the test bench

Optional equipment for test benches

525252525252

Additional equipment for TRIUMF, CRUIS , CR-Test -4E and CR-JET-4EM .


1. DL-EDF0055 Flanged electric motor 5.5 kW

2. DL-UNI50277 5,5 kW electric motor mounting bracket for TRIUMF, CR-Jet test

benches

DL-UNI31521 Bracket for fastening electric motor 5.5 kW for CRUIS test bench

3. DL-UNI31444 Coupling on the engine for high pressure fuel pumps 0445020139,

0445020088

DL-UNI31502 Motor coupling for high pressure fuel pump 0445020078

4. DL-UNI31449 Clip for fastening the injection pump to the electric motor

5. DL-MUP0060 Expansion polyurethane insert

6. DL-UNI31443 Coupling for injection pump 0445020139

DL-UNI31520 Coupling for injection pump 0445020119

7. DL-UNI31459 Flange for injection pump 0445020078 (119,175,105)

8. Injection pump 020139 High pressure fuel pump BOSCH 0445020139

Retrofitting of CRUIS, TRIUMF, СR-Jet for 5,5 kW el.motors

53535353


Additional equipment to TRIUMF, CRUIS , CR-Test -4E and CR-JET-4EM .

DL-EDF0055 Flanged electric motor 5.5 kW

DL-UNI31444 Coupling for motor HPFP 0445020139, 04450200880445020139, 0445020088

DL-UNI50277 5,5 kW electric motor mounting bracket for test benches TRIUMF, CR-Jet

DL-UNI31449 Clip for fastening the HPFP to the electric motor

DL-UNI31521 5,5 kW electric motor mounting bracket for test bench CRUIS

DL-UNI31502 Coupling for motor HPFP 0445020078

DL-MUP0060 Compensating ployurethane insert

DL-UNI31443Coupling for HPFP 0445020139

DL-UNI31520 Coupling for HPFP 0445020119

DL-UNI31459 Flange fot HPFP 0445020078 (119,175,105)

HPFP020139 HPFP BOSCH 0445020139

54


PUMP TEST.02 Common-Rail High Pressure Pump

Test Equipment

The set includes:

1. Device PTC-2520, designed to supply user-

programmable control signals of pressure regulators of

the Common Rail system to check their performance.

2. Device FMDE-520, designed to measure the

performance of Common-Rail pressure regulators on two

channels.

3. Rack for devices on wheels for convenient operation.

4. Set of cables.

5. Fine filters for liquid purification (2 pcs.)

6. Software.

55


CR TESTER . FLAGMAN CRT-50004-channel device for diagnosis and testing Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO with a set of cables. The FLAGMAN CRT-5000 has the functions of controlling the shutter of the measuring unit, stopping the injection pump, measuring and controlling the temperature in the tank, measuring the backflow temperature of the injectors tested, measuring the start time of injectionComputer control of the kit through the software "CASCADE".

CR TESTER . FLAGMAN CRT-50404-channel instrument for diagnosis and testing Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO with a set of cables.The device has the ability to connect to theFLAGMAN FLOW ( MUFI-CR) measuring system , with the possibility to generate correction codes for the Delphi C2i / C3i, BOSCH, DENSO injectorsThe FLAGMAN CRT-5040 has the functions of controlling the shutter of the measuring unit, stopping the injection pump, measuring and controlling the temperature in the tank, measuring the backflow temperature of the injectors tested, measuring the injection start timeComputer control of the kit through the software "CASCADE".

56


FLAGMAN-FLOW (MUFI –CR)

Measuring unit for CR injectors, 8-channel for CR Tester Flagman 5040Computer control of the kit through the software "CASCADE".

FLAGMAN-FULL.

Test kit for CR injectorsThe FLAGMAN-FULL system is designed to diagnose Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO on the test bench. The measurement takes place in the 8-channel FLAGMAN-FLOW (MUFI –CR) system. There is a possibility of retrofitting with a hardware-based system for encoding the injectors.Computer control of the kit via the „CASCADE“software.

FLAGMAN-CODE.

Test kit for CR injectorsThe FLAGMAN-CODE system is designed to diagnose Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO on the test bench.The measurement takes place in the 8-channel

FLAGMAN-FLOW ( MUFI-CR) system. The complex consists of a FLAGMAN-FLOW (MUFI-CR) measuring unit and a Flagman CRT-5040 controller. The complex is also equipped with a vacuum system for encoding the Delphi C2i, C3i injectors. Computer control kit through the software „CASCADE“.

DL-CR50015Encoding sensor

5757


Set of delivery for FLAGMAN CodeElectronic measuring unit FLAGMAN-FLOW ( MUFI-CR )

1 pc

Controller FLAGMAN CRT-5040 1 pc

Vacuum system 1 set

Software 1 pc

Manual (technical description) 1 pc

Set of connecting cables for measuring unit FLAGMAN-FLOW (MUFI-CR)

and controller FLAGMAN 1 set

Injector cable extension : „Injector“socket — 1.5m 1 pc

Cable for injectors 1 set

Cable for high pressure regulators 1 pc

Cable for low pressure regulators 1 pc

Cable for pressure sensor 1 pc

Power supply cable 220 V 1 pc

Connectors for self-production of cables in the socket: „Protection“,“Tank t C“,“Reg t C“,

„Cycle“, „Pump“, „Invertor“, „Rpm“ 1 set

Temperature sensor monitoring the temp. of the liquid in the tank: the socket "Tank t C"

Temperature sensors to measure the temperature of the test liquid backflow 4 pc

Reed switch for connecting a safety screen: “Protection” socket 1 pc

Fuse 3 А 1 pc

Connecting piping 1 set

DL-CR50015 Response time measuring sensor (for coding) 1 pc

DL-CR50015Coding sensor

FLAGMAN-CODE.CR injector test kit.The FLAGMAN-FULL complex is designed to test the injectors of the Common Rail system manufactured by Bosch, Denso, Delphi, Siemens VDO, on the test bench. Measurement takes place in the 8-channel electronic FLAGMAN-FLOW (MUFI-CR) system. The complex consists of a measuring unit FLAGMAN-FLOW (MUFI-CR) and a controller Flagman CRT-5040. The complex is also equipped with a vacuum system for coding nozzles Delphi C2i, C3i. Included software "Cascade".

585858


Set of delivery FLAGMAN Code-LElectronic measuring unit FLAGMAN-FLOW(MUFI-CR)

1 pc

Controller FLAGMAN CRT-5040 1 pc

Vacuum system 1 set

Software 1 pc

Manual (technical description) 1 pc

Set of connecting cables for measuring unit FLAGMAN-FLOW(MUFI-CR)

and controller FLAGMAN 1 set

Injector cable extension : „Injector“socket — 1.5m 1 pc

Cable for injectors 1 set

Cable for high pressure regulators 1 pc

Cable for low pressure regulators 1 pc

Cable for pressure sensor 1 pc

Power supply cable 220 V 1 pc

Connectors for self-production of cables in the socket: „Protection“,“Tank t C“,“Reg t C“,

„Cycle“, „Pump“, „Invertor“, „Rpm“ 1 set

Temperature sensor monitoring the temp. of the liquid in the tank: the socket "Tank t C"

Temperature sensors to measure the temperature of the test liquid backflow 4 pc

Reed switch for connecting a safety screen: “Protection” socket 1 pc

Fuse 3 А 1 pc

Connecting piping 1 set

DL-CR50015 Response time measuring sensor (for coding) 1 pc

DL-CR10015 Injector frame 1 pc

DL-CR10025 Bracket 1 pc

DL-CR10006 Safety screen(6mm) or DL-CR10010 Safety screen(10mm) 1 pc

FLAGMAN CODE-L.CR injector test kit.The FLAGMAN-FULL complex is designed to test the injectors of the Common Rail system manufactured by Bosch, Denso, Delphi, Siemens VDO, on the test bench. Measurement takes place in the 8-channel electronic FLAGMAN-FLOW (MUFI-CR) system. The complex consists of a measuring unit FLAGMAN-FLOW(MUFI-CR) and a controller Flagman CRT-5040. The complex is also equipped with a vacuum system for coding nozzles Delphi C2i, C3i. Included software "Cascade".

DL-CR50015Sensor for encoding

59


CR-ActiveThe CR-Active actuator is designed to provide a control signal to the Common Rail injector solenoid valve.Used to measure valve stroke when measuring the magnetic gap of Common Rail electromagnetic injectors.

PTC-2520 CP TESTER Common Rail high pressure fuel pump diagnostic and testing device with cable set.

FMDE-520Device to test the performance of Common Rail fuel pumps from various manufacturers: Bosch, Delphi, Denso, Siemens, Cummins. It is a 2-channel liquid flow meter (pump feed and return discharge) in various modes, with digital information output on the backlit LCD display.

DL-LSF-45L0-M1 Flowmeter - Mounted on the FMDE-520 and FMDE-

500 dual-channel flowmeter.

DL-LSN(F)45L0-M2Strap set for flowmeter DL-LSF-45L0-M1.

Delivery set includes:

1. Gauge piston - 2 pcs.

2. Sealing ring -1 pcs.

606060


60

CRISTINA

CRistina repair- and testing complex is dedicated to assembingand disassembling Bosch, Denso and Delphi Common Rail inejctors according to manufacturer specified steps and mechanical tolerances. The complex offers the ability to measure relevant mechanical tolerances of the injector parts and electrical characteristics of the electromagnet. The assembly/disassembly steps and critical measurement points are presented by convenient step-by-step instructions descriptions and relevant images of the work process itself.

• CRISTINA- BASIC SET

• CRISTINA- FULL SET

CRistina-PIEZOThe device is designed to test the piezo injectors.The device detects all malfunctions of the piezo. Identifies problems that similar devices or stands do not detect .The device was developed for the assembly of Siemens injectors, but it is also capable of operating with BOSCH injectors.

Features of the device:Signal feeding for the injector activation on the hand pressMeasuring the resistance of the piezo Checking the breakdown on the bodyMeasuring the capacity of the piezoMeasuring the smooth running of the piezo

6161

DL-UNI20060 PR-TESTER.V052-channel electronic manometer in an aluminum

case

DELIVERY KIT FOR 1 CHANNEL

PRESSURE MEASUREMENT:

1. DL-UNI20065 Electronic manometer

2. Charger

3. DL-UNI20070 Main adapter cable for single-

channel connection - 1 pc.

4. DL-UNI20072 Adapter cable for pressure

sensor BOSCH 1 type - 1 pc.




sensor DELPHI - 1 pc.

7. DL-UNI20075 Universal adapter cable for

pressure sensor - 1 pc.

8. Passport

61

DL-UNI20061 PR-TESTER.V052-channel electronic manometer in an aluminum

case


PRESSURE MEASUREMENTS:

1. DL-UNI20065 Electronic pressure gauge

2. Charger

3. DL-UNI20071 Main adapter cable for 2-



sensor BOSCH 1 type - 2 pcs.


sensor BOSCH 2type - 2 pcs.


sensor DELPHI - 2 pcs.


pressure sensor - 2 pcs.

8. Passport


6262

626262

DL-UNI20065 PR-TESTER.V05

Electronic pressure gauge complete with

charger

62


DL-UNI20077 Adapter cable for pressure

sensor BOSCH 1500 bar



DL-UNI30237 Pressure gauge leg (fitting) G1

/ 2 with nut M12x1.25mm

DL-UNI30445 Pressure gauge leg (fitting)

M20x1.5mm with nut M12x1.25mm

DL-RP400Manual press for testing nozzles with a mechanical

pressure gauge. Scope of delivery:

mechanical press -1pcs,

mechanical pressure gauge-1pcs,

connecting pipe-2 pcs.

DL-RP500Manual press for testing nozzles with a

mechanical pressure gauge. Scope of delivery:




DL-UNI20065 PR-TESTER.V05 Electronic pressure gauge suitable for hand presses:

DL-CR10058

DL-CR10059

DL-CR10060Pressure sensor1500 bar

63


Sets of basic equipment for checking CR injectors with a bead measuring unit, as well as with the possibility of connecting to the electronic measuring unit FLAGMAN-FLOW (MUFI-CR) and retrofitting with the FLAGMAN CODE coding system.

DL-CR10030 Basic equipment set for CR injectors testing with CR-tester CRT-5040 controller and HPFP 088. The basic equipment set is designed to test common rail injectors from different manufacturers (Bosch, Denso, Delphi, VDO (Siemens) Cummins, Caterpillar, AZPI.

1. DL-CR10031 Basic equipment set with FLAGMAN CRT-5040 controller without HPFPCP3 DL-CR000882 kit.

2. DL-CR10020 Basic equipment set without CR-tester controller CRT50403. DL-CR10021 Basic equipment set without CR-tester Controller CRT5040 and

HPFP CP3 DL-CR00088.

The DL-CR00088 HPFP set is used with an operating pressure of 1800 bar.

The DL-CR00139 HPFP set is used with an operating pressure of 2400 bar and is available on request. Also when the DL-CR00139 is installed in the basic set, the sensor and pressure regulator must be replaced with 2400 bar and 2200 bar respectively.

6464


DL-CR10030 Basic equipment set for CR injectors testing with CR-tester CRT-5040 controller and HPFP 088. The basic equipment set is designed to test common rail injectors from different manufacturers (Bosch, Denso, Delphi, VDO (Siemens) Cummins, Caterpillar, AZPI.

The DL-CR00139 HPFP set is used with an operating pressure of 2400 bar or 2200 bar and is available on request. Also when the DL-CR00139 is installed in the basic set, the sensor and pressure regulator must be replaced with 2400 bar and 2200 bar respectively.

65

DL-12CRM

Beaker set for CR injector backflow measurement

DL-36CRM

Adapter set for CR injector backflow connection

DL-24CRM

Beaker set with adapters for CR injector backflow

measurement

Section 1. Test benches and accessories for Common Rail

pumps and injectors testing.

66


DL-80CRM Set of connections for measuring the fuel backflow from CR injectors

Set of delivery:1. DL-6015168 connection for injectors Ford (Siemens VDO) - 4pcs

2. DL-6015188 connection for injectors FORD Transit (Siemens VDO) - 4pcs

3. DL-60151111 connection for injectorsк BOSCH Piezo - 4pcs

4. DL-6015166 connection for injectors SIEMENS VDO - 4pcs

5. DL-GSDE connection with clip for injectors Denso - 4pcs

6. DL-OCDE connection banjo for injectors Denso -4pcs

7. DL-6015195 connection for injectors DELPHI - 4pcs

8. DL-6015176 connection for injectors 0445110368 (BOSCH) - 4pcs


10. DL-6015161 connection for injectors SIEMENS - 4pcs

11. DL-KLB01 connection with clip for injectors BOSCH - 4pcs

12. DL-SMS01 long clip for connection SIEMENS - 4pcs

13. DL-SMS02 medium clip for connection SIEMENS - 4pcs

14. DL-SMS03 standart clip for connection SIEMENS - 4pcs

6767














12. DL- 6015181-Connection for injectors SIEMENS- 4pcs

13. DL- 6015193 Connection for injectors 0445110550 (BOSCH) - 4pcs

14. DL-SMS01 Long clip for connection SIEMENS - 4pcs

15. DL-SMS02 Medium clip for connection SIEMENS – 4pcs.

16. DL-SMS03 Standart clip for connection SIEMENS – 4pcs.

68














12. DL- 6015181 Connection for injectors SIEMENS- 4pcs

13. DL- 6015193 Connection for injectors 0445110550 (BOSCH) - 4pcs

14. DL-CR31256 Connection for injectors Denso M8x 1mm- 4pcs

15. DL-CR31312 Connection for injectors Denso M8x 1,25 mm- 4 pcs

16. DL-CR311254 Connection for injectors Denso – 4 pcs

17. DL- CR31255 Connection for injectors Denso – 4 pcs

18. DL-SMS01 Long clip for connection SIEMENS - 4pcs

19. DL-SMS02 Medium clip for connection SIEMENS – 4pcs.

20. DL-SMS03 Standart clip for connection SIEMENS – 4pcs.

6969


DL-6015168 connection for

injectors FORD (Siemens VDO)

DL-6015188 connection

for FORD Transit (Siemens VDO)


injectors BOSCH Piezo


injectors SIEMENS VDO


injectors DELPHI


injectors 0445110368 (BOSCH)


injectors DELPHI

7070



injectors SIEMENS

DL-KLB01 Connection with clip for

injectors BOSCH


injectors SIEMENS


injectors 0445110550 (BOSCH)

DL-SMS01 long clip for connection

SIEMENS

DL-SMS02 medium clip for

connection SIEMENS

DL-SMS03 standart clip for

connection SIEMENS

717171


DL-GSDE L-shaped fitting with

bracket for injectors Denso

DL-OCDE banjo fitting for injectors

Denso

DL-CR31256 fitting for injectors

Denso М8х1


Denso М8х1,25


Denso


Denso

DL-CR 50013

Universal adapter for truck CR injectors (Bosch , Denso, Delphi Smart) for supply and

backflow lines at angles of 0⁰, 4⁰ and 13⁰.

The scope of delivery :

1. DL-CR 30219 Adapter body

2. DL-CR 50035 Bracket with connecting piece and fitting for backflow connection

3. DL-CR 30419 Adapter for backflow connection for Delphi Smart CR injector

4. DL-CR 30238 Long fitting for supply line

5. DL-CR 30225 Normal fitting for supply line

6. DL-CR 30661 Adapter for backflow connection for Bosch CR injectors 0445120147, 0445120098

7. DL-CR 30269 Fitting for backflow connection of Delphi Smart, Denso, Bosch injectors 0445120147, 0445120098.

8. D-27-200078 O-ring for backflow fitting (2pcs).

9. Allen key 3 mm.

72


DL-CR50135Repair set for universal adapter DL-CR50013.Set includes :

1.Rubber ring D-27-026000 1 pc .



Use of adapter for Bosch injector 0445120218 with strait connection “0°”.

The following components are used:

• Adapter body DL-CR 30219 (wide shelf towards the nozzle);

• Normal fitting DL-CR 30225 for supply connection;

• Holding bracket with connecting piece and fitting DL-CR 50035 for backflow.

73

Examples of use of universal adaptor DL-CR 50013.

Use of adapter for Bosch injector 0445120067 with angled connection “13°”.



• Long fitting DL-CR 30238 for supply connection;

• Allen key for tightening of adapter body tilting plate at angle of 13°;

• Holding bracket with connecting piece and fitting DL-CR 50035 for backflow


Use of adapter for Bosch injectors 0445120147,0445120098 with strait connection “0°”.


• Backflow adapter DL-CR 30661

• Adaptor body DL-CR 30219 (wide shelf towards the nozzle);


• Short connecting piece with fitting DL-CR 30269 for the backflow.

74


Use of adapter for Denso injector with strait connection “0°”.




• Short connecting piece with fitting DL-CR 30269 for the backflow


Use of adapter for Delphi Smart injector with strait connection “0°”.


• Adaptor body DL-CR 30219 (wide shelf towards the nozzle);


• Backflow adapter DL-CR 30419;

• Short connecting piece with fitting DL-CR 30269 for the backflow.

75



Tools for Delphi Smart injector.

DL-UNI50039-20,9Key for assembling/ disassembling of nozzle nut Ø

20,9 mm for Delphi Smart injector(for torque wrench)

DL-CR30767Adapter for testing nozzles of Delphi Smart injector

(1725282).

DL-CR50140

Adapter for cargo injectors CR Denso, including Volvo21952974 for connection of the supply

and backflow.

Set includes:

1. DL-CR 31031 Adapter housing

2. DL-CR 30225 Supply connector

3. DL-CR 50035 Holding bracket with connecting piece and fitting for backflow

76


DL-04A (DL-CR30848)

Adapter for RENAULT 32 mm truck injectors

Scope of delivery: Adapter 1 pcs., injection chamber (9mm) 1 pcs.,

side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.

DL-05N (DL-CR31048)

Adapter for CUMMINS truck injectors



DL-02 (DL-CR31046)

Adapter for Bosch 0445120098,

0445120147 and MAN 29mm truck injectors



77

DL-06 (DL-CR31440)

Adapter for DENSO truck injectors 27mm



DL-07 (DL-CR31044)

Adapter for DENSO 23,5 mm truck injectors



DL-08 (DL-CR31045)

Adapter for MAN 26 mm truck injectors




DL-01 (DL-UIS31524)Adapter for testing mechanical injectors of PLD sections MB

ACTROS and MB ATEGO ( Bosch )Scope of delivery: adapter 1 pc, injection chamber (7mm) 1 pcs,

side fitting 1 pc., fitting 1 pc., screw 1 pc.

78

DL-014 (DL-UNI30038)

Adapter for Denso 24 mm truck injector backflow



DL-010 (DL-CR31047)

Adapter for CUMMINS truck injectors



DL-012 (DL-CR30036)

Adapter for Bosch 0445120063 truck injector




DL-015 (DL-CR30822)Adapter for Denso return line 18,5 mm



DL-011 (DL-CR30985)Adapter for connection of return line of truck injectorsSIEMENS VDO FORDScope of delivery : adapter 1 pc, injection chamber (7mm) ,1 pc,

fitting 2 pcs, screw 1 pc.

DL-013 (DL-CR30968)

Adapter for Delphi Smart truck injector



DL-09 (DL-CR31439)

Adapter for VOLVO 28 mm truck injectors



79

DL-030 (DL-CR30818)Adapter for Bosch truck injectors 0 445 120 178

Scope of delivery: adapter 1 pc, injection chamber (7mm) 1 pcs.,



DL-020 (DL-CR30596)

Adapter for backflow connection for truck

injector Scania 4PIN



DL-019 (DL-CR30804)Adapter for return line of truck injectorsфорсунок Bosch MTU



DL-018 (DL-CR30595)

Adapter for backflow connection of truck Injector Cursor 9



DL-031 (DL-CR31040)Adapter for connecting backflow of injectors Bosch 0445120303Supply includes:

Adaptor 1 pc., collector (7mm) 1 pc,

fitting 2 pcs, screw 1 pcs.

DL-017 (DL-UNI30037)

Adapter for backflow connection of truck

injector Bosch 0445120066



DL-016 (DL-CR31486)Adapter for SCANIA 2/4 pin truck injector



808080


DL-033 (DL-CR31479)Adapter for DENSO 7140 08S02953 33800-52000 truck injector backflow



DL-032 (DL-CR31430)

Adapter for connecting backflow injectors Bosch 0445120134

Scope of delivery: : Adaptor 1 pc., collector (7mm) 1 pc,

fitting 2 pcs, screw 1 pcs.

DL-034 (DL- CR31538)

Adapter for injector backflow DENSO 1211 11L1063 (095000-121)Contents of delivery:• adapter 1 pc,• sealing rubber ring 2 pcs.• fitting (quick adapter) 1 pc,• locking screw 1 pc.

DL-CR30429 (DL-EA)

Side connecting piece for truck Adapters

DL-K7 (CR25)

Injection chamber for injector nozzle

(nozzle adapter) Ø 7 mm

Scope of delivery: Injection chamber 1 pcs., fitting 1 pcs., screw 1 pcs.

DL-K9

Injection chamber for injector nozzle

(nozzle adapter) Ø 9 mm

Scope of delivery: Injection chamber 1 pcs., fitting 1 pcs., screw 1 pcs.

DL-UNI30156 (DL-PG)

Foam dumper

Scope of delivery: foam dumper 1 pcs., fitting 1 pcs.

81

DL-МOK 6 mm х 6 mm

Coupling with check valve

(fitting-quick coupling)

Strait 6mm X 6mm


DL-RF (CR39)

Frame injector holder

DL-KD (CR40)

Bracket for Rail DL- CR30181 DL- CR30522

From the set of CR equipment

DL-ASD (CR24)

Stepped cylinder-adapter for Delphi injectors

To be used with the frame of CR-equipment

DL-ASB (CR23)

Stepped cylinder-adapter for Bosch injectors

To be used with the frame of CR-equipment

82


DL-CR10015 DL-RFJFixing frame with injector holders, for nozzles 7 mm and sleeves DL-UNI31019 -d17(4pcs.); DL-UNI31020 -d18,9(1pc); DL-UNI31021 -d19,2(1pc); DL-UNI31022 -d21(1pc.) and DL-UNI31231 -d21,4(1pc.)

Set of split sleeves (basic) for injector installing

1. DL-UNI31019 – sleeve with inner diameter 17 mm;2. DL-UNI31020 - sleeve with inner diameter 18,9 mm;3. DL-UNI31021 - sleeve with inner diameter 19,2 mm4. DL-UNI31022 - sleeve with inner diameter 21 mm5. DL-UNI31031 - sleeve with inner diameter 21,4 mm

NOTE ! All sleeves sold separately!

Set of split sleeves for injector installing

1. DL-UNI31015 - sleeve with inner diameter 24 mm;2. DL-UNI31016 - sleeve with inner diameter 25 mm;3. DL-UNI31017 - sleeve with inner diameter 26 mm

NOTE ! All sleeves sold separately!

83

DL-CR10027 Bracket for pressure accumulator (Rail) It is used for the following pressure accumulators:1. DL-CR30181 (for 2 pressure regulators) 2. DL-CR30522 (for 3 pressure regulators) 3. DL-CR31053 (rail with cooling for 3 pressure regulators) 4. It is possible to install some accumulators from different carsIt is installed regularly on test benches CR-TEST 4E, CR-TEST-2P, on test benches of the SPF series produced by Dieselland. For installation on other test benches, it is necessary to make two M10 threaded holes on the side of the plate in a convenient place.

DL-CR10029 Bracket for pressure accumulator (Rail)

Applies to the following pressure accumulators:1. DL-CR30181 (for 2 pressure regulators) 2. DL-CR30522 (for 3 pressure regulators) 3. DL-CR31053(rail with cooling for 3 pressure regulators ) 4. Possible to install some accumulators from different carsInstalled on any test benches. For installation it is necessary to fix the bracket with one or two bolts on top of the test bench plate. One or two bolts are pre-installed in the T-slot of the plate. The number of bolts is determined independently or depending on the location of the bracket. For example, in case of longitudinal installation on the test bench plate, it is possible to fix the bracket with 1-2 bolts, and in case of transverse arrangement, fastening is possible with only one bolt. The bracket is put on the bolts through the holes and the bracket is fixed to the plate with nuts.ATTENTION! Bolts and nuts are not included in the scope of delivery!


8484


DL-CR10010Polycarbonate safety screen 10 mm thick.The safety screen is installed on the brackets DL-CR10011 or DL-CR-10025The set of delivery:Safety screen -1 pcs.Handle U-shaped - 2 pcs.

DL-CR10006Polycarbonate safety screen 6 mm thick.The safety screen is installed on the brackets DL-CR10011 or DL-CR-10025The set of delivery:Safety screen -1 pcs.Handle U-shaped - 2 pcs.

DL-CR10011Set of brackets for installation of protective screenThey are installed with a DL-CR10006 and DL-CR10010 polycarbonate safety screen directly on the test bench plate.

Set of delivery:Bracket for securing - 2 pcs.Fixing screw - 2 pcs.

DL-CR10025 Bracket for fixing frame with injector holders

85

DL-CR30181 (for 2 pressure regulators)Pressure accumulator (Rail) for testing CR injectors and pumps on the benchRail has holes for :●connection of pressure sensor М18х1,5, ●connection of pressure regulator М24х1,5 (3 holes.),●connection of backflow М12х1,5 (5 holes),●liquid supply to the rail М14х1,5 (2 holes.),●liquid exiit from the rail М14х1,5 (4 holes.),●connection of safety valve М20х1,5,●a pressure drop if it is exceeded diam. 3mm. or М12х1,5,●manometer mounting М6 (2 blind holes.),●rail mounting М8 (2 or 4 blind holes.).Scope of delivery : pressure accumulator (Rail) -1 pc, fitting М14х1,5 - 6 pc, plug М14- 5 pcs, plug instead of pressure regulator- 2 pcs., Plug instead of safety valve М20х1,5-1pc.

DL-CR30522 (for 3 regulators) Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3,

СР4, Delphi, Denso and CR injectors on the bench CRRail has threaded holes for:● connection of pressure sensor М18х1,5,● connection of pressure regulator М24х1,5 (3 holes.),● connection of backflow М12х1,5 (5 holes),● connection of backflow М14х1,5 (2 holes),● liquid exiit from the rail М14х1,5 (4 holes),● connection of safety valve М20х1,5,● a pressure drop if it is exceeded diam. 3mm. or М12х1,5,● manometer mounting М6 (2 blind holes.),● rail mounting М8 (2 or 4 blind holes.)Scope of delivery : pressure accumulator (Rail) -1 pc, fitting М14х1,5 - 6 pcs, plug М14- 5 pcs, plug instead of pressure regulator - 2 pcs., Plug instead of safety valve М20х1,5-1pc.

85


868686


DL-CR30777 Rail for testing CR injectors and pumps

Pressure accumulator (Rail) for testing CR injectors and BOSCH pumps СР1, СР2, СР3, СР4, and different types of injection pumps Delphi, Denso.Angle of mounting holes and fluid inlet and outlet fittings 90 *The rail has threaded holes and fittings for:• connection of a pressure sensor M18x1.5 (the hole is located on the opposite side of the fluid supply and outlet connections)• connections of the pressure regulator М24х1,5• connection of back drain 1 hole. М12х1.5• supply and exit of liquid from the rail 2 holes for fittings М14х1,5• fastening of the rail M8 (2 blind holes)• fluid supply or outlet (threaded fitting М14х1,5 made in one piece with the rail)

DL-CR30526Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3,

СР4, Delphi, Denso and CR injectors using with pressure sensor. (Holes for mounting 180° from the fittings.)

Rail has threaded holes for : ● connection of pressure sensor М18х1,5,● connection of pressure regulator М24х1,5,● connection of backflow 1 hole М12х1,5,● fluid supply and exit from the rail 2 holes for fittings М14х1,5,● rail mounting М8 (2 blind holes).Scope of delivery: pressure accumulator l(Rail) - 1 pc, fitting М14х1,5 - 3 pcs., plug instead of regulator- 1pc., plug with inner thread М14х1,5

DL-CR30878 Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3,

СР4, Delphi, Denso and CR injectors using with pressure sensor. (Holes for mounting 90° from the fittings.)

Rail has threaded holes for : ● connection of pressure sensor М18х1,5,● connection of pressure regulator М24х1,5,● connection of pressure regulator 1hole. М12х1,5,● fluid supply and exit from the rail 2 holes for fittings М14х1,5,● rail mounting М8 (2 blind holes.).Scope of delivery : pressure accumulator (Rail) - 1 pc, fitting М14х1,5 - 3 pc., plug instead of pressure regulator- 1pc., plug with inner thread М14х1,5

DL-CR30180Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3, СР4, Delphi, Denso and CR injectorsRail has threaded holes: ●connection of pressure regulator М24х1,5,●connection of backflow 1hole М12х1,5,●fluid supply and exit from the rail 2 holes for fittings М14х1,5,●mounting of rail М8 (2 blind holes)●nipple М14х1,5 .

Scope of delivery: pressure accumulator (Rail) - 1 pc, fitting М14х1,5 - 2 pc.

8787

DL-CR30479Pressure accumulator (Rail) for testing pumps and injectors using with pressure regulator and safety valve.

Rail has threaded holes: ● connection of pressure regulator М24х1,5 (1 hole) ● connection of backflow М12х1,5 (1 hole) ● fluid supply and exit from the rail М14х1,5 (3 holes) ● connection of safety valve М20х1,5 ● a pressure drop if it is exceeded М12х1,5 ● mounting of manometer М6 (2 blind holes) ● mounting of rail М8 ( 4 blind holes)Attention! The pressure sensor is connected through an adapter М14хМ18Scope of delivery: pressure accumulator (Rail) - 1 pc, fitting М14х1,5 -3 pc., plug М14х1,5 -3 pc., Special adapter for pressure sensor М14хМ18, plug instead of pressure regulator-1 pc, plug instead of safety valve- 1 pc.

DL-CR30188Pressure accumulator (Rail) for testing pumpsСР1, СР2, СР3, СР4, Delphi, Denso and CR injectors. Rail has threaded holes for improved thermostabilization and testing of CR injectors and pumps.Rail has threaded holes: ●connection of pressure sensor М18х1,5,●connection of pressure regulator,●connection of backflow 1 hole М12х1,5,●fittings for connection of hose or line for cooling rail diam.8mm,● fluid supply and exit from the rail 3 holes for fittings М14х1,5,●mounting, 4 blind holes. М8.Set of delivery: pressure accumulator (Rail) - 1 pc.,fitting М14х1,5 - 3 pcs., fluid supply and exit from the rail diam.8mm – 2 pcs.,plug instead of pressure regulator – 1pc., plug instead of pressure senor М18х1,5 – 1pc., plug with inner thread М14х1,5 – 2pcs.


DL-CR31068Pressure accumulator (rail) for testing injectors and CR pumps with coolingInstalled on CRUIS test benches manufactured by DiesellandPressure accumulator (Rail) for testing pumps СР1, СР2, СР3, СР4, Delphi, Denso and CR injectorsRail features cooling channels for improved thermal stability during testing and testing Common-Rail injectors and pumpsThe rail has threaded holes for:• connections of the pressure sensor М18х1.5• pressure regulator connections (2 holes)• connection of return flow 2 holes. М12х1.5• backflow fitting М12х1.8mm х dia.8mm• fitting for connecting a hose or tube for cooling rail 8mm diameter• installation of a safety valve• supply and outlet of liquid from the rail 2 holes for fittings М14х1.5• fixing 4 blind holes. М8Set of delivery:• pressure accumulator (Rail) - 1 pc.• fitting М14х1.5 - 2 pcs.• fitting for connecting a hose or tube for cooling the rail M12x1.5mm x dia.8mm - 2 pcs.• fitting for connecting the backflow hose M12x1.5mm x dia 8mm - 1 piece• plug instead of pressure regulator - 1 pc.• plug instead of pressure sensor М18х1.5 - 1 pc.• plug instead of the safety valve - 1 pc.• plug with internal thread М14х1.5 - 1pc.

88888888

DL-CR50268Bracket for pressure accumulator(RAIL) DL-CR30188

DL-CR50269Bracket for accumulator (RAIL) DL-CR30180Also fits DL-CR30479, DL-CR30526, DL-CR30878


8989


DL-CR31053Pressure accumulator for 3 regulators with cooling

Scope of delivery:

1. Pressure accumulator

2. Plugs instead of pressure regulator 3pc.

3. Set of nozzles with tubes for backflow 1set

4. Set of nozzles for backflow 1set.

5. Plugs in backflow channels 2pcs.

6. Connection nozzles for cooling hoses 2pcs.

7. High pressure nozzleМ14(1,5)хМ14(1,5) 2pcs

8. Plug for high pressure nozzle 2pcs.

ATTENTION! DL-UNI30828 is not included in the set!

DL-UNI30828Adapter with Bosch high pressure filter for testing pumps СP1, СР2,

CP3, СР4. Used with DL-CR31083, DL-CR30181 and DL-CR30522

pressure accumulators (rail). Installed in any convenient place on

the rail. The adapter has threaded holes:

● for a filter for a special fitting M18x1.5 (1 hole) ● for fluid supply

M14x1.5 (2 holes at the top) ● for connecting a pressure sensor

M18x1.5 (1 hole) ● for connecting a safety valve M20x1.5 (1 hole) ●

to relieve pressure if it is exceeded М5 (1 hole).

Contents of delivery:

● adapter - 1 pc., ● DL-UNF21100 high pressure filter - 1 pc., ● cone

fitting for high pressure filter М14хМ18 - 1 pc., ● fitting М14х1.5 -2

pcs., ● sealing washer -3 pcs., ● plug M14x1.5 -1 pc., ● fitting Ø 6mm

x M5.

Section 1. Test benches and accessories for Common Rail pumps and injectors testing

DL-CR31049 Pressure accumulator (rail) for testing injectors and pumps with cooling (for 3 pressure regulators)Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3, СР4, Delphi, Denso and CR injectors. The rail has cooling channels for improved thermal stabilization when testing and testing Common-Rail injectors and pumpsContents of delivery:1. Pressure accumulator for 3x pressure regulator 2. DL-CR30497 Plug (М24x1.5mm) instead of pressure regulators (2 pcs.) 3. DL-UNI30162 Plug (М18х1.5mm) instead of pressure sensor (1 pc.) 4. DL-UNI30056 DL-Nipple (1/2 "x8mm) for supply and outlet of test liquid for cooling (2 pcs.) 5. DL-UNI30020 Nipple (1/4" x8mm) for drainage from pressure regulator (3 pcs.) 6. DL-UNI31478 Nipple (М18х1.5mm Х М14х1.5mm) for HP tube (3 pcs.) 7. DL-UNI50271 Cap for fitting DL-UNI31478 (1 pc.) 8. DL-UNI30203 Caps (1/8 ") for cooling channels (4 pcs) 9. DL-UNI30635 Plug (M12x1.5) for a rubber-metal washer (1 pc.)ATTENTION! Regulators and pressure sensor are not included in the package!

90

DL-CR31514 The drain rail is designed to work with the

main pressure accumulator (rail) with installed 3 pressure regulators.This drain bar facilitates the connection of the drain hoses. Normally, the DL-CR31049 pressure accumulator is drained from each pressure regulator (RD). When using this rail, the drain is made from one fitting.

DL-CR31528 The drain rail is designed to work with the

main pressure accumulator (rail) with 2 installed pressure regulators.This drain bar facilitates the connection of the drain hoses. Normally, the DL-CR31049 pressure accumulator is drained from each pressure regulator (RD). When using this rail, the drain is made from one fitting

DL-UNI21042Bracket for pressure accumulator

919191


DL-CR31257 Pressure accumulator for 2 regulators with cooling

Scope of delivery:

1. Pressure accumulator for 2x pressure regulator

2. DL-CR30497 Plug (М24х1.5mm) instead of pr.regul. (1 pc.)

3. DL-UNI30162 Plug (М18х1.5mm) instead of pressure sensor (1 pcs.)

4. DL-UNI30020 Fitting (1/4 "х8mm) for cooling (2 pcs.)

5. Dl-UNI30202 Cap (1/4") for cooling duct (3 pcs.)

6. DL-UNI30293 Fitting (1 / 8 "х8mm) return from the pr.regul. (1 pc.)

7. DL-UNI30203 Plug (1/8") in the return channel (1 pc.)

8. DL-UNI31082 Slotted plug (1/8 ") in the return channel from the ends

of the rail (2 pcs.)

9. DL-UNI31041 Fitting (М24х1.5mmХМ14х1.5mm) for HP (1pc)

10. DL-UNI31039 Plug (М24х1.5mm) in the HP channel (1 pc.) 11. DL-

UNI31535 Nipple (М14х1.5ХМ14х1.5mm) for HP line (2 pcs.)

12. DL-UNI50271 Cap for fitting DL-UNI31535 (1 pc.)ATTENTION!

Regulators and pressure sensor are not included in the package!!

919191

DL-UNI30980Nut М16х1.0 to М18х1.5 for injector CR Bosch 0445120303

(MB)

DL-UNI30981Nut М16х1.5 to М18х1.5 for pumps CR BoschCP4

0445010637, 0445010506, 0445010512.

DL-UNI50084

adapter angled М14х1.5 to М12х1.5

Scope of delivery: adapter 1 pcs.

removable nut М14х1,5 1 pcs.

DL-UNI50088

adapter angled М12х1.5 to М12х1.5



92929292


.

DL-UNI50087

Strait adapter М12х1.5 to М12х1.5

Scope of delivery: adapter 1 pcs.removable nut М14х1,5 1 pcs.

DL-UNI50083

Strait adapter М14х1.5 to М12х1.5



It is possible to install to test BOSCH PIEZO injectors

DL- UNI50175Straight extended adapter M14xM12 (1.5mm ) with an internal coneIt is used to check the piezo injectors of BOSCH and other manufacturers

93

DL-UNI30650 Adapter for safety valve for pressure accumulator(Rail)DL-CR30188,DL-CR30180.

Scope of delivery: adapter 1 pc.

DL-UNI50055 Adapter from thread М14x1.5mm to М12х1.5mm

Delivery set: : adapter 1 pc.

DL-UNI50056 Adapter from thread M12x1.5mm to M14x1.5mm

Delivery set: adapter 1 pc.


DL-UNI30796 Thread adapter М14 to М18 for installing of pressure sensor in the pressure accumulator DL-CR30479,DL-CR30180. Scope of delivery: adapter 1 pc.

DL-CR50121Adapter for high pressure filter DL-UNF21100 It is mounted instead of the usual fitting into the pressure accumulator (Rail) DL-CR30479, DL-CR30180, DL-CR30181, DL-CR30188, DL-CR30522, DL-CR30526.Delivery set: adapter -1 pc., Adapter body with M14x1.5 thread -1 pc.ATTENTION! High pressure filter DL-UNF21100 is not included in the delivery set and must be ordered separately!

DL-UNI50276 Adapter from thread М14х1.5mm to М14х1.5mm

Delivery set: adapter 1 pc.

94

94

DL-CR14014DL- СR14014 Angle adapter from М14х1.5 to М14х1.5Convenient when connected to high pressure pumps, pressure accumulators (rails) and injectorsDL-СR14012 Angle adapter from М14х1.5 to М12х1.5


DL-CR14012DL-СR14012 Angle adapter from М14х1.5 to М12х1.5Convenient when connected to high pressure pumps, pressure accumulators (rails) and injectorsDL-СR14014 Angle adapter from М14х1.5 to М14х1.5.

D-CR14P2500Manometer 2500 bar


DL-SMWasher for manometer D-CR14P2000

DL-UNI30287 Adapter with int. G1 / 2 ”thread for 2000 bar pressure gauge. Has a connecting thread M14x1.5mm with a 60 ° cone for a high pressure tube (HPT).

DL-UNI30508 Adapter with internal thread M20x1.5 mm for a pressure gauge of 2500 bar. Has a connecting thread M14x1.5mm with a 60 °cone for a high pressure tube (HPT).


DL-КМ2000Bracket for manometer2000bar For «rail» DL-CR30181 and DL-CR30522Scope of delivery:-bracket; -clamping strap;-bolt М6х60,- washers ,nuts ;-bolt М6х45,washers

DL-КМ2500Bracket for manometer2500 bar. For«rail» DL-CR30181 and DL-CR30522 Scope of delivery :-bracket ; -ring for bracket;-bolt М6х45,washers (2sets)

-bolt М6х30,washers (2sets)-bolt М6х10mm, (3pcs.).

DL-КМ3000 Bracket for manometer2000 bar for installing on the test bench Scope of delivery : -bracket ; -profile bolt with washer, nut ;

-clamping strap; -bolt М6Х60mm with washer , nut.

DL-КМ3500 Bracket for manometer2500 bar for installing on the test bench Scope of delivery : -bracket; - ring for bracket;

-profile bolt with washer; -bolt М6 х30mm with washer (2sets).

- bolt М6х10mm, (3pcs.)

96969696


DL-CR10058Bosch Pressure sensor 1500 bar









9797979797


DL-CR10051Bosch pressure regulator1800

bar


bar


bar


bar


bar

DL-CR10057Bosch safety valve 2400 bar



989898

D-0986612922Backpressure valve for

BOSCH piezo injectors

DL-CR50177Backpressure valve for

BOSCH piezo injectors

DL-CR50120 Backpressure valve for DELPHI

injectors, for coding


piezo injectors of SIEMENS on

the test bench


electromagnetic injectors of

BOSCH on the test bench


99999999


DL-CR50204

Set with pressure gauge for testing the backpressure in BOSCH Piezo Injector

The pressure gauge is installed in a device with a hook fixing it above the engine space (e.g. under the bonnet).

Using this kit with the DL-CR50177 support valve, it is possible to control the correct operation of this valve when testing BOSCH Piezo injectors on the bench.

Set of delivery:1. D-12-TV63-016 Pressure gauge2. DL-CR31311 Special nozzle adapter for pressure gauge3. DL-CR31310 Plug with rubber gasket for connection to the backflow pipe in the car.4. DL-CR31285 Plug with locking screw for installation in the backflow pipe of the nozzle5. 34-RL0506 Tee with quick-release connections.6. 34-RL010601 Fitting, quick-release - 2 pcs.7. DL-CR50246 Bracket-holder for mounting in the hanging state8. D-P1004 Teflon tube - 3 meters.

NOTE: The DL-CR50177 valve is not included in the scope of delivery!

100

DL-CR30493

Plug М20 х 1,5 to replace safety valve for Rail

DL-UNI30159

Heat-treated plug М24х1,5 for rail as a replacement of pressure regulator.

DL-UNI30218 Fitting М14х1,5 for pressure accumulator (Rail)

DL-UNI31498_Fitting М12х1,5 for pressure accumulator (Rail)

DL-UNI50271 (CR30) Plug М14х1,5 for fitting DL-UNI30218 for Rail

DL-UNI50275 Plug М12х1,5 for fitting DL-UNI3021 for Rail

DL-UNI30529 Plug for Rail М14х1,5

DL-UNI30636Plug М12х1,5 for outlet opening in Rail

DL-UNI30162 Plug М18х1,5 to replace pressure sensor 1800 bar for Rail


For Rail DL-CR30181/CR31053/CR30522/CR30526/CR30878/CR30182/СR30180/CR30479

101101101

DL-TVD–S (Type 5/4 grey)High pressure fuel line 1000 x 14 x 14 mm 1800 Bar





Holds pressure up to 2500 Bar

DL-TVD–GHigh pressure fuel line 600 x 14 x 14 mm 2500 Bar

DL-TVD High pressure fuel line for test bench and

equipment : TVD31212 (300x12x12), TVD31214 (300x12x14), TVD31414 (300x14x14),

TVD41212 (400x12x12), TVD41214 (400x12x14), TVD41414 (400x14x14),



DL-CR50149Комплект дооснащения стендов CR-Jet на давление 2400бар

Section 2. Tools and accessories for Common Railpumps and injectors repair.

102

DL-CR50149 Retrofit set of CR-Jet test benches for pressure 2400 bar

Set of delivery:1. Rail plug- 4 pcs.2. Plug instead of pressure regulator3. Pressure sensor 2400 bar4. Pressure regulator 2400 bar5. Bracket for rail6. Connector 1/8" x 1,5 - 2 pcs.7. Quick connector М12 x 1,5 - 2 pcs.8. Corner fittings 8 x 8 - 2 pcs.9. Connector М14 x М14 ( 1,5) - 4 pcs.10. Teflon line d=8mm11. Rail with cooling12. Flange d=107mm13. Hose d=8mm14. Banjo 14,5 x 8mm, banjo bolt М14 x 1,5 (for test fluid supply to injection pump)15. Rubber-metal washers М14 x 1,5 - 2 pcs.16. Connector М14 x 1,5 for backflow from injection pump17. Rubber-metal washer 14 x 1,518. Connector М12 x 1,5 - 3 pcs. (2 for injection pump and one for Rail drain)19. Rubber-metal washer М1220. Clamp 13 mm - 3 pcs.21. Injection pump

DL-CR50176 Retrofit set of CR-Jet test benches for pressure 2400 bar without

the injection pump

CRISTINACRistina repair- and testing complex is dedicated to assembingand disassembling Bosch, Denso and Delphi Common Rail inejctors according to manufacturer specified steps and mechanical tolerances. The complex offers the ability to measure relevant mechanical tolerances of the injector parts and electrical characteristics of the electromagnet. The assembly/disassembly steps and critical measurement points are presented by convenient step-by-step instructions descriptions and relevant images of the work process itself.

• CRISTINA- BASIC SET

• CRISTINA- FULL SET


103

104


CRISTINA-BASIC SET

1. DL-CRN005 Stand Cristina for measuring and adjusting the parameters of the injector2. DL-KIP020TESA Digital indicator TESADigico 305M1 12,5/0,0013. DL-KIP021 USB Interface for digital indicator TESADigico305M14. DL-CRN50094 Set of probes (11pcs.)5. DL-CRN50099 Set of adapters (4pcs.)6. DL-CRistina Valve stroke actuator with set of cables :-Power supply cable 220V.-Extension cable-adapter-Universal cable adapter for cars.-Cable adapter for trucks 1 pc.-Earth lead-Crocodile type connector for earth lead-Plug for resistance calibration-Cable USB A plug; USB B plug-Cable USB A plug; USB B micro plug7. Software CRistina8. Manual


21. DL-TORX12 Wrench for mounting and dismounting internal ring-nut 12mm, torx, Bosch CR22. DL-AP2 Tweezers, non-magnetic23. DL-08CR5-244 Set of shims 55 pcs24. DL-09CR5-219 Set of shims 55 pcs25. DL-11CR5-236 Set of shims 55 pcs26. DL-12CR5-245 Set of shims 130 pcs27. DL-16CR5-232 Set of shims 60 pcs.28. DL-18CR5-271 Set of shims 55 pcs29. DL-19CR5-273 Set of shims 55 pcs.30. DL-25CR5-288 Set of shims 55 pcs.31. DL-28CR5-287 Set of shims 110 pcs32. DL-125BIZON Bench vice L=250mm33. DL-STN Special worktable :-2 drawers-Perforated backplate-Lamp with mounting brackets-Shelf for notebook-Shelf for device34. PC or notebook35. DL-KIP011 Digital indicators0,001 (2pcs.)36. DL-KIP010 Digital indicator 0,01(1pc.)37. DL-KIP012 Digital indicator 0,001 25,4 (1 pc)38. DL-ST-01 Special clamp device.39. D-07147122 Torque wrench 1/4"-1/2" , 1-25 N,40. D-1012020001 Stainless steel tray,41. D-M035 Digital micrometer42. DL-M040 Micrometer stand43. DL- CRN50113 Set of protractors,44. DL-TX10 Т-key Тх 10.45. DL-TX25 Т-key 2,5 mm.46. DL-TX30 Т-key 3 mm.47. DL-TR13U Wrench 13 mm.48. DL-TR14U Wrench 14 mm.49. DL-TR15U Wrench 15 mm.50. DL-TR19U Wrench 19 mm.51. DL-CR50052 Device for refilling the hydro compensator of Bosch piezo injector52. DL- UNI50043 Universal clamp for fixation in vise CR injectors 52. DL-UNI50032 Clamp for fixation in vise CR Denso53. DL-1219KIT Set of wrenches/ring spanners12mm,13mm,14mm,15mm,17mm,19mm 54. DL-UNI30776 Adapter for torque wrench

CRISTINA-FULL SET

1. DL-CRN005 Stand Cristina for measuring and adjusting the parameters of the injector2. DL-KIP020TESA Digital indicator TESADigico 305M1 12,5/0,0013. DL-KIP021 USB Interface for digital indicator TESADigico305M14. DL-CRN50094 Set of probes (11pcs.)5. DL-CRN50099 Set of adapters (4pcs.)6. DL-CRistina Valve stroke actuator with set of cables :-Power supply cable 220V.-Extension cable-adapter-Universal cable adapter for cars.-Cable adapter for trucks-Earth lead-Crocodile type connector for earth lead-Plug for resistance calibration-Cable USB A plug; USB B plug-Cable USB A plug; USB B micro plug7. Software CRistina8. Manual9. D-MV200UM Electronic microscope,10.D-07147122 Torque wrench 1/2" , 20-100 N,11. DL-CR50104 Kit of tools to extract and re-place the fiber ring of the CR nozzleholders.12. DL-UNI30390 CR nozzle holder wrench, 30mm.13. DL-UNI30389 CR nozzle holder wrench, 29mm.14. DL-UNI30435 Wrench for opening the solenoid of the CR (Cummins) nozzleholder, 2815. DL-UNI30434 Wrench for opening the solenoid of Common Rail Man nozzleholder,2716. DL-UNI50046 Dismounting wrench for CR Nippodensoinjector ring-nut.17. DL-UNI30545 Dismounting wrench for CR Siemens injector ring-nut18. DL-UNI50050 Wrench set for mounting CR injector solenoid nut-octagon 16, 17.5 Hexagon 14, 15, 17, 19, UNI30382 Hexagonal open wrench with dinamometric connection of 1/2".19. DL-CR30561 Special bit SW 10.20. DL-TORX10 Wrench for mounting and dismounting internal ring-nut 10mm, torx, Bosch CR

106


DL-CRN50139Stand for holder :Package Contents: • base CRN30918 1 pc; • rack CRN30919 4 pcs:• bolt with internal hexagon DIN912 M8x25 8 pcs.

DL-1219KITSet of spanners• DL-UNI31210 -10mm,

• DL-UNI31212 -12mm,

• DL-UNI31213- 13mm,

• DL-UNI31214- 14mm,

• DL-UNI31215- 15mm,

• DL-UNI31217- 17mm,

• DL-UNI31219- 19mm.

DL-PNP08Pneumatic press for pressing the

restrictor sleeve of the adjusting shim of Common Rail Bosch injectors with a pressure range of 0-8 bar.Scope of delivery:

• pneumatic press;

• adapter DL-CRN30914:

• pusher DL-CRN30921;

• adapter DL-CRN30915;

• pusher DL-CRN30920.

107


DL-CRN30915 adapter ,

DL-CRN30920 pusher for

pneumatic press.

DL-CRN30914 adapter ,

DL-CRN30921 pusher for

pneumatic press.

DL-CRNRLS02Set of adapters for pneumatic press• adapter DL-CRN30914:

• pusher DL-CRN30921;

• adapter DL-CRN30915;

• pusher DL-CRN30920.

DL- CR TOOL KIT-22

Tool kit for repair of CR injectors:

1. Support ring extraction/installation kit DL-CR50104

2. Key for solenoid detaching from CR injector with hexagon 30 mm DL-UNI 30390.


4.Key for solenoid detaching from CR injector with dodecahedral 28 mm DL-UNI 30435.

5.Key for solenoid detaching from CR injector with dodecahedral 27 mm DL-UNI 30434.

6. Three-teeth key for nut detaching from electronic part of Denso injector DL-UNI50046.

7.Key for nut detaching from electronic part of Siemens injector DL-UNI30545.

8.Set of detaching keys, hexagon 14 mm, 15 mm, 17 mm, 19 mm, crowfoot hexagonal key 27 mm to beused with dynamometric handle, nut adapter internal octagon, 16 mm , and 17,5 mm DL-UNI50050

9. Socket key for detaching of multiplexor nut of Bosch CR injector, hexagon 10mm DL-CR30561.

10.Key for nut detaching from electronic part of Bosch injector 10 mm.

11. Key for nut detaching from electronic part of Bosch injector 12 mm.

12.Antimagnetic pincers.

13. T-key Tx10

14. Т-key 2.5 mm.

15.T-key 3.0 mm.

16.Hexagonal socket 13 mm.



19. Hexagonal socket 19 mm.

20. Device for filling in Bosch CR piezo injector’s hydraulic tappet DL- CR 50052.

21. Universal adapter for clamping CR injectors in vise DL-UNI50043

22.Universal adapter for clamping Denso injectors in the vise DL- UNI 50032.

Section 2. Tools and accessories for Common Rail pumps and injectors repair.

DL- CR TOOL KIT-12

Tool kit for repair of CR injectors:

1. Support ring extraction/installation kit DL-CR50104



4. Key for solenoid detaching from CR injector with dodecahedral 28 mm DL-UNI 30435.

5. Key for solenoid detaching from CR injector with dodecahedral 27 mm DL-UNI 30434.

6. Three-teeth key for nut detaching from electronic part of Denso injector DL-UNI50046.

7. Key for nut detaching from electronic part of Siemens injector DL-UNI30545.

8. Set of detaching keys, hexagon 14 mm, 15 mm, 17 mm, 19 mm, crowfoot hexagonal key 27 mm to beused with dynamometric handle, nut adapter internal octagon, 16 mm , and 17,5 mm DL-UNI50050

9. Socket key for detaching of multiplexor nut of Bosch CR injector, hexagon 10mm DL-CR30561.



12. Anti-magnetic pincers.


Measuring probes and adapters set

DL- CRN50094

Measuring probes set:

• DL – CRN30096

• DL – CRN30503

• DL – CRN30097

• DL – CRN50106

• DL – CRN50007

• DL – CRN30100

• DL – CRN30098

• DL – CRN30101

• DL – CRN30095

• DL – CRN50006

DL- CRN50099

Injector adapters set:

1. DL-CRN30027 1.1 CRN30028

Needle stroke adapter for BOSCH nozzle, excessive

stroke adapter BOSCH CRI 2.0/2.2

2. DL-CRN30031 2.1 CRN30032

Magnetic gap adaptor for BOSCH injectors CR1 2.1

3. DL-CRN30033 3.1 CRN30034

Excessive stroke adapter for Denso injectors

4. DL-CRN30029 43.1 CRN30030

Magnetic gap adaptor for BOSCH injectors CRI 1, CRI

2.0/2.2, CRIN 1/1.6.

Section 2. Tools and accessories for Common Rail pumps

and injectors repair.


DL-CRN50110 Protractor for injectors with nozzle nut 19mmMeasurement range: 0° - 360°.


DL-CRN50107 Protractor for injectors with nozzle nut 17mm Measurement

range: 0° - 360°.


DL- CRN50113 Set of protractors Scope of delivery :

1. DL- CRN50107 Protractor for injectors with nozzle nut 17mm2. DL- CRN50110 Protractor for injectors with nozzle nut 19mm3. DL- CRN50108 Protractor for injectors with nozzle nut 21mm

DL-ST01

Clamping for CR injectors assembling and disassembling with two stops forinjector nozzle (Ø7mm, Ø9mm)

Scope of delivery:

1. Foot STD50115 1 pc 13. Shaft STD30812 1 pcs.

2. Clip *big STD50116 1 pc 14. Adjustment screw STD30468 3 pcs.

3. Clamping jaws STD30498 2 pcs. 15. Screw M4x8 Din012 4 pcs.

4. Shaft STD30540 1 pc. 16. Screw M4x16 Din012 1 pcs.

5. Clip *small STD50117 1 pc 17. Screw M4x20 Din012 2 pcs

6. Shaft 7mm STD30148 1 pc 18. Nut M20 Din034 2 pcs

7. Shaft 9 mm STD30147 1 pc 19. Washer 21x37x3 Din0125 2pcs

8. Clamping jaws STD30752 2pcs. 20. Stopper 20 Din 127 2 pcs

9. Bracket STD30610 1 pc. 21. Bolt M10x30 Din033 4pcs

10. Handle STD30610 3 pcs. 22. Nut M10 Din034 4 pcs.

11. Adjustment screw 1 pcs. 23. Washer 10,5x20x2 Din0125 4 pcs

12. Holder STD30813 1 pc. 24. Stopper 10 Din127 4pcs

25. Cursor for protractor STD30874 1 pc

26. Holder for the cursor STD30873 1 pc.

113



114

DL-STD50070 К

Holder set for unit-pump sections(PLD sections)

Including:

• Holder АТ STD-50077

• Holder АС STD-50078

• Plate STD-30671

• Bar STD-30672

• Stopper STD-30673

• Bolt 2 pcs.

Extra components for clamp DL-ST01.

DL-STD50071 К

Holder set for unit-pump

Including:

• Holder STD-50009 VW 2.0

• Holder STD-50010 VW 1.9

• Plate STD-30656

• Bar STD-30657 2pcs.

• Stopper STD-30678

• Bolt STD-30658



DL-STD30874 Cursor for protractor

DL-STD30873 Holder for the cursor

115

DL-STD50072 КITKit of holders for unit pumps and unit injectors Audi/VW (from kit of DL-

ST02)Included:1. Holder АТ STD-500772. Holder АС STD-500783. Strap PLD STD-306714. Bar PLD STD-306725. Stopper STD-306736. Fixing bolt GOST11738-84 М10х60 2 pc, М10х30 2 pc7. Clip STD-50009 VW 2.08. Clip STD-50010 VW 1.99. Strap UIS STD-3065610. Bar UIS STD-30657 2pc11. Bolt STD-3065812. Stopper STD-3067813. Bar short UIS STD31245 2 pc

Additional equipment for injector holder DL-ST01


1 2

3

45

6

8

7

DL-STD50072 КIT Kit of holders for unit pumps and unit injectors Audi/VW

10

10

9

11 12

13

13

116

STD-30498

Clamping jaws replaceable for DL-ST01 universal

Additional equipment for DL-ST01.


.

STD-30752Clamping jaws DL-ST01 replaceable for the Denso injectors

117117

DL-STD50207Holder for unit injector AUDI / VW 1.9 for adjusting the magnet on the clamp ST-01 / ST-02



DL-STD50206Holder for unit injector AUDI/VW 2,0 for adjusting the magnet on the clamp ST-01/ST-02

118

DL- CRN50091

Adapter set with digital dial indicators for assembly gaps measurement and nozzle valve

and needle stroke measurement.

Scope of delivery:

1. DL-CRI 2.1-RLS-N, CRN 30031 1.1 CRN 30032


2. DL-CRI 1-AHE, CRN50089 2.1 CRN30708

Injector valve stroke adapter for BOSCH injectors BOSCH CRI1, CRI2.0/2.2, CRIN 1/1.6

3. DL-DENSO 016-N, CRN30033 3.1 CRN30034


4. DL-CRI-DNH-N, CRN30027 4.1 CRN30028

Needle stroke adapter for BOSCH nozzle, BOSCH CRI 2.0/2.2

5. DL-CRI-RLS-N, CRN30029 5.1 CRN30030

Magnetic gap adaptor for BOSCH CRI 1, CRI 2.0/2.2, CRIN 1/1.6,

excessive stroke adapter BOSCH CRI2.0/2.2

6. DL-CRI 2.1-AHE1 CRN30705 6.1 CRN30706

Injector valve stroke adapter BOSCH CRI 2.1 indirect measurement

7. DL-CRI 2.1-AHE 2, CRN30707 7.1 CRN50007

Injector valve stroke adapter BOSCH CRI2.1 direct measurement

8. DL-VFK-DFK, CRN30709 8.1 CRN30710

Nozzle spring and injector anchor spring adapter BOSCH

9. DL-CRIN 2/3 AHE, CRN50090

BOSCH injector valve stroke and excessive stroke adapter CRIN 2, CRIN3

10. DL-KIP011 Digital dial indicator 0-12.7 mm, 0,001 mm

11. DL-KIP012 Digital dial indicator 0-25.4 mm, 0,001 mm

12. Allen key 2.5 mm.



119

DL-CRN50092

Adapter set with digital dial indicators for assembly gaps measurement and nozzle

valve and needle stroke measurement.

Scope of delivery:

1. DL-CRI 2.1-RLS-N, CRN 30031 1.1 CRN 30032


2. DL-CRI 1-AHE, CRN50089 2.1 CRN30708

Injector valve stroke adapter for BOSCH injectors BOSCH CRI1, CRI2.0/2.2, CRIN 1/1.6

3. DL-DENSO 016-N, CRN30033 3.1 CRN30034


4. DL-CRI-DNH-N, CRN30027 4.1 CRN30028

Needle stroke adapter for BOSCH nozzle, BOSCH CRI 2.0/2.2

5. DL-CRI-RLS-N, CRN30029 5.1 CRN30030

Magnetic gap adaptor for BOSCH CRI 1, CRI 2.0/2.2, CRIN 1/1.6,

excessive stroke adapter BOSCH CRI2.0/2.2

6. DL-CRI 2.1-AHE1 CRN30705 6.1 CRN30706

Injector valve stroke adapter BOSCH CRI 2.1 indirect measurement

7. DL-CRI 2.1-AHE 2, CRN30707 7.1 CRN50007

Injector valve stroke adapter BOSCH CRI2.1 direct measurement

8. DL-VFK-DFK, CRN30709 8.1 CRN30710

Nozzle spring and injector anchor spring adapter BOSCH

9. DL-CRIN 2/3 AHE, CRN50090

BOSCH injector valve stroke and excessive stroke adapter CRIN 2, CRIN3

10. DL-KIP025MS Digital indicator 0-12.7 mm, 0,0001 mm

11. DL-KIP027MS Digital indicator 0-25.4 mm, 0,001 mm

12. Allen key 2.5 mm.


120120


CRistina-PIEZO

The device is designed to test the piezo injectors.The device detects all malfunctions of the piezo. Identifies problems that similar devices or stands do not detect .The device was developed for the assembly of Siemens injectors, but it is also capable of operating with BOSCH injectors.

Features of the device:Signal feeding for the injector activation on thehand pressMeasuring the resistance of the piezoChecking the breakdown on the bodyMeasuring the capacity of the piezoMeasuring the smooth running of the piezo

DL-UNI20050

Complete kit for repair of injectors CR Siemens VDO.The equipment allows to make a correct and quick assembly of CR injectors Siemens VDO.The package includes:1. Controller CRistina-Piezo2. The clamp-holder of injectors Piezo ST-043.Bracket holder.4. The air meter.5. The air filter.6. The distributive air valve.7. Reducer for air.8. The electronic manometer.9. Set of tubes.10. Quick coupling 6mm.11. Set of 2 nozzles for the backflow of the Siemens VDO injectors12.DL-CR50157 Set of adapters for measuring f the valve stroke of CR VDO Siemens injector13.Connector M12x1,5X1/8"

121121


DL-UNI20051CR Siemens VDO injector repair kit (without clamp-holder for the injectors)The scope of delivery includes:1. Controller CRistina-Piezo2. Bracket holder3. The air meter.4. The air filter.5. The distributive air valve6. Reducer for air.7. The electronic manometer8. A set of tubes.9. Quick coupling 6mm.10. A set of 2 nozzles for the backflow of the injectors Siemens VDO11.Connector M12x1,5X1/8"

DL-UNI20052CR Siemens VDO injector repair kit (without Cristina-Piezo controller)1. Injector holder Piezo ST-042. Bracket holder3. The air meter.4. The air filter.5. The distributive air valve6. Reducer for air.7. The electronic manometer8. A set of tubes.9. Quick coupling 6mm.10. A set of 2 nozzles for the backflow of the injectors Siemens VDO11.Connector M12x1,5X1/8"

DL-UNI20053CR Siemens VDO injector repair kit (without Cristina-Piezo controller and injector holder Piezo ST-04)Kit includes:

1.Bracket holder2. The air meter.3. The air filter.4. The distributive air valve5. Reducer for air.6. The electronic manometer7. A set of tubes.8. Quick coupling 6mm.9. A set of 2 nozzles for the backflow of the injectors Siemens VDO10.Connector M12x1,5X1/8"

ADDITIONALLY! To the DL-UNI20051, DL-UNI20052, DL-UNI20053 sets you need a set of adapters with measuring head DL-CR50157

DL-CR50146Set of adapters without indicator for measuring the CR VDO Siemens

injector parameters.Set of delivery: 1. Adapter DL-CR31079 for testing piezo pack . 2. Adapter DL-CR50147 (case with nut) for measuring valve stroke. 3. DL-CR31177 Measuring probe4. D-7153136 Hexagonal key 2mmNOTE ! INDICATOR is not included.


DL-CR50157Set of adapters with indicator for measuring the CR VDO Siemens injector

parameters.Комплект поставки: 1. Adapter DL-CR31079 for testing piezo pack2. Adapter DL-CR50147 (case with nut) for measuring valve stroke. . 3. DL-KIP002 Mechanical indicator 0,001mm, stroke 5mm4. D-7153136 Hexagonal key, 2mm5. DL-CR31177 Measuring probe6. Organizer.

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DL-CR50165Complete set for measuring the valve stroke of the CR VDO Siemens injectors of all typesSet includes:DL-CR31079 Adapter for measuring the parameters of the piezo pack of new type M25x1 injectorsDL-CR31179 Adapter for measuring the parameters of the piezo pack of old type M27x1 injectorsDL-CR31080 adapter body for measuring the injector valve strokeDL-CR31081 Nut to the adapter body for measuring the valve stroke of the new type injector M25x1DL-CR31178 Nut to the adapter body for measuring the valve stroke of the new type M27x1 injectorD-7153136 Hexagon key 2mmDL-KIP002 Measuring indicator, mechanical 0.001mm stroke 5mmDL-CR31177 measuring probeOrganizer


DL-CR50166Complete set for measuring the valve stroke of the CR VDO Siemens injectors of all types, without the measuring indicatorSet includes:DL-CR31079 Adapter for measuring the parameters of the piezo pack of new type M25x1 injectorsDL-CR31179 Adapter for measuring the parameters of the piezo pack of old type M27x1 injectorsDL-CR31080 adapter body for measuring the injector valve strokeDL-CR31081 Nut to the adapter body for measuring the valve stroke of the new type injector M25x1DL-CR31178 Nut to the adapter body for measuring the valve stroke of the new type M27x1 injectorD-7153136 Hexagon key 2mmDL-CR31177 measuring probe

124124


DL-CR50168

Set of adapters and keys for repairing injectors CR VDO SiemensSet include:1. DL-CR50165 Complete set for measuring the valve stroke of the CR VDO Siemens injectors of all types

DL-CR31079 Adapter for measuring the parameters of the piezo pack of new type M25x1 injectorsDL-CR31179 Adapter for measuring the parameters of the piezo pack of old type M27x1 injectorsDL-CR31080 adapter body for measuring the injector valve strokeDL-CR31081 Nut to the adapter body for measuring the valve stroke of the new type injector M25x1DL-CR31178 Nut to the adapter body for measuring the valve stroke of the new type M27x1 injectorD-7153136 Hexagon key 2mm

DL-KIP002 Measuring indicator, mechanical 0.001mm stroke 5mmDL-CR31177 measuring probeOrganizer2. DL-CR50163 The key for mounting / dismounting the piezo package of injectors CR VDO Siemens 25mmWith the elongated base, this key provides convenient operation with the CR VDO Siemens injectors. The closed areas of the injector are excluded and the piezo pack is easier to adjust.Dimensions of the key:Hexagon 25mm for piezo pack1/2 "square for torque wrench

3. DL-CR50164 The key for mounting / dismounting the piezo pack of injectors CR VDO Siemens 27mmWith the elongated base, this key provides convenient operation with the CR VDO Siemens injectors.The closed areas of the injector are excluded and the piezo pack is easier to adjust.Dimensions of the key:Hexagon for piezo package 27 mm1/2 "square for torque wrench

4. DL-UNI30545 The key for mounting / dismounting the SIEMENS injector multiplier nutATTENTION! All keys are sold separately!

125


DL-CR30545

Key for mounting / detaching ofmultiplexor nut of SIEMENS injectors.

DL-CR30843The key for easy and safe dismantling of the piezo injectors tube (under 27 mm key). Prevents damage to the injector backleak fitting

DL-CR50163

The key for mounting / dismounting the piezo

package of injectors CR VDO Siemens 25mmWith the elongated base, this key provides convenient operation with the CR VDO Siemens injectors. The closed areas of the injector are excluded and the piezo pack is easier to adjust.Dimensions of the key:Hexagon 25mm for piezo pack1/2 "square for torque wrench

DL-CR50164The key for mounting / dismounting the piezo

package of injectors CR VDO Siemens 27mmWith the elongated base, this key provides convenient operation with the CR VDO Siemens injectors. The closed areas of the injector are excluded and the piezo pack is easier to adjust.Dimensions of the key:Hexagon 27mm for piezo pack1/2 "square for torque wrench

126126126


DL-UNI20150The device CRistina-PIEZOThe device is designed to test piezo and the piezo packFeatures:Signal to activate the injector on the hand press,Measuring the resistance of the piezo packChecking the breakdown on the bodyMeasuring the capacity of the piezo packMeasurement of the smooth flow of the piezo packATTENTION! Hand press is not included in the kit!

DL- RP400Hand press for injectors testing with mechanical pressure gaugeSet of delivery: hand press-1pc, mechanical pressure gauge- 1pc, tube-2 pc.

DL-RP500Manufacturer Zeca, ItalyHand press with mechanical pressure gaugeSet of delivery: Hand press-1pc, Mechanical pressure gauge-1pc, high pressure tube-2 pc.

DL-RP430 Atomized fuel aspiratorManufacturer Zeca, ItalyAllows to improve the visual checking of the injectors, and, at the same time, to fully extract the fuel nebulized during the test and to canalize it into a proper collecting tank. The aspirator operates by a proper use of the depression got by compressed air, to guarantee highest safety. A supporting clip holds the injector steady during the test.

MP-250 SASH

Lapping machine for injector valves

(multiplexors).

Available in two versions:

MP-250 SASH-Z complete with collet;

MP-250 SASH-S complete with self-locking

chuck.

• Vibromachines in a protective casing

• Table height adjustment with the screw.

• Compact design.

Scope of delivery:

• 120° lap - 5 pcs.;

• 124° lap - 5 pcs.;

• Diamond lapping paste АСМ 7/5 (к)



АСМ 7/5 (к)

Diamond lapping paste,

Fraction 7/5 , 25 gr.

АСМ 5/3 (к)



АСМ 3/2 (к)



АСМ 7/5 (с)



АСМ 5/3 (с)



АСМ 3/2 (с)



Paste for hand lapping.Paste for machine lapping.



MPS30515 120° lap

MPS30516 124° lap

DL-MPS30439Plate cover for self-locking

machine

DL-MPZ30506Plate cover for machine with

collet

128128128128

DL-MPS31241BOSCH piezo injector nozzle housing holderUsed when restoring the BOSCH piezo injector nozzle housingSuitable for working with the MP-250 SASH lapping machineApplication: Suitable for BOSCH piezo 0445115


DL-MPS31240The lapping of medium softness (CM) for restoring the CR BOSCH piezo injector nozzle housing. Sharpening angle 60 degrees.Example: BOSCH CR 04455115

DL-MPS31250Medium hardness lapping (CT) for restoring CR BOSCH piezo-injector nozzle housing.Sharpening angle 60 degrees.Example: BOSCH CR 04455115

DL-MPS31291Lapping for repair of valve of pump pressure regulators CR CP-1. Recovery is done using MP-250 SASH

DL-MPS31322Lapping of increased hardness with an elbor tip for restoring the atomizer body of the CR BOSCH piezo nozzles. Sharpening angle 60 degrees.Example: BOSCH CR 04455115

129

DL-CR31199BOSCH CR piezoelectric valve seat retainer during its restorationUsed for BOSCH 0445115Can be used with SASH MP-250Can be used also with mashines like SASH MP-250 from different manufacturers.


DL-MPS50173Set of laps with different angles1.DL-MPS31220 7pcs.2.DL-MPS31221 7pcsNote! All laps are also sold separately!

130130130

DL-MPS50033 Selflocking chuck for MP-250S assemblyDL-MPS30341 Axis (Shaft Ø12) for MP-250SDL-MPS30298 Housing of chuck for MP-250SDL-MPS30299 Chuck cover for MP-250SDL-MPS30297 Clamp (2 pieces) for MP-250SDL-MPS30364 Housing of chuck (protective) for MP-250SDL-MPS30338 Washer for plastic overlay for MP-250DL-MPS30439 Plastic Cover for MP-250SDL-MPS30337 Upper Washer for MP-250S


Accessories to the MP-250 machine

DL-MPS30297 Clamp (2 pieces) for MP-250S

DL-MPS30338 Washer for plastic overlay for MP-250

DL-MPS30364 Housing of chuck (protective) for MP-250S

DL-MPS30439 Plastic Cover for MP-250S

DL-MPS30337 Upper Washer for MP-250S

131131131

Paste for machine lapping

Paste for manual processing

DL-ACM3(K) KITSet of diamond lapping pastes for handworkThe set includes:DL-ACM75K Lapping diamond paste. The grain fraction is large 7/5 (25g.)DL-ACM53K Lapping diamond paste. The grain fraction is average 5/3 (25g.)DL-ACM32K Lapping diamond paste. The grain fraction is small 3/2 (25gr.)

АСМ 7/5 CDL-ACM75C Lapping diamond paste. The grain fraction is large 7/5 (50g.)

АСМ 5/3 CDL-ACM53C Lapping diamond paste. The grain fraction is average 5/3 (50g.)

АСМ 3/2 CDL-ACM32C Lapping diamond paste. The grain fraction is small 3/2 (50gr.)

DL-CR50112 Set of laps for CR injector valve seat


132132132

D - 261102Lapping plate 200 Х 200 mm

D-190171108Lapping plate 300 Х 300 mm


DL-UNI50270Set of holders for grinding washers. The set includes two holders with diameters for different washers.

We recommend to operate on a special lapping plate


ТОM–2 CP-230

Grinding machine for dressing of the laps.

• Grinder with two position settings (left/right).

• Power supply 230V, 50Hz.

• Motor output 120Wt.

• Motor RPM 2950 min-1 .

• Dressing spindle RPM 500 min-1 .

• Diameter of the grinding stone 125 mm .

• Adjustable grinding angle.

• Compact design.

133



134

DL-UNI20212 Grinding wheel, grit 36

Dimentions:- Out. Diam.125 mm- In. Diameter 12,7 mm- thickness 16 mm- processing speed 35 m/s

Additional equipment and accessories to Tom-5 grinding machine



Dimentions :- Out. Diam. 125 mm- In. Diameter 12,7 mm- thickness 16 mm- processing speed 40 m/s


Dimentions:- Out. Diam. 125 mm- In. Diameter 32 mm- thickness 10 mm- processing speed 40 m/s


Dimentions:- Out. Diam. 125 mm- In. Diameter 12,7 mm- thickness 16 mm- processing speed 40 m/s





ТОM–5

Grinding machine for dressing of the laps and other bodies of revolution

• The largest transverse movement (+/- 50mm) • The largest longitudinal movement (+/- 50mm) • Angle of rotation of the working carriage 270 °• Type of electronic goniometer Absolute • Abrasive stone grain size 100 grit • Supply voltage: ~ 220 V ± 15% • Power electric motor of the main drive 0.2 kW • Maximum power consumption of the machine 0.3 kW • Number of revolutions per minute of the electric motor: 0-12000 • Number of revolutions per minute of the drive shaft: 0-2000 • Dimensions (Depth x Width x Height), mm 335x250x300 • Dimensions with lamp (Depth x Width x Height), mm 335x250x450 • Machine weight (net), kg 22

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Dimentions:- Out. Diam. 50 mm- In.diameter 13 mm- height 32 mm- processing speed 35 м/с

Additional equipment and accessories to Tom-5 grinding machine



Dimentions :- Out. Diam. 50 mm- In.diameter 13 mm- height 32 mm- processing speed 35 m/s


Dimentions:- Out. Diam. 50 mm- In.diameter 13 mm- height 32 mm- processing speed 35 m/s

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DL-CR50174BOSCH PIEZO injector recovery kit1.DL-CR31199 BOSCH CR piezoelectric valve seat retainer during its restoration2.DL-CR50171 Collet holder for grinding valves of piezo injector Bosch3.DL-CR50160 Clamp for pressing and crimping the valve core pins of the CR injectors piezo BOSCH.4. DL-MPS31220 – Lap 77 (6pc.)5. DL-MPS31221 – Lap 127 (6pc.)

6.DL-CR31204 Plate N1 for restoration of the CR BOSCH Piezo injector valve7.DL-CR31205 Plate N2 for restoration of the CR BOSCH Piezo injector valve8.DL-CR50169 Adapter for measuring the BOSCH piezo injector valve stroke9.DL-KIP002 Indicator

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DL-CR50160Clamp for pressing and crimping the valve core pins of the CR injectors piezo BOSCH. Used for BOSCH PIEZO of ser. 0445115


DL-CR50169

Adapter for measuring the BOSCH piezo injector valve strokeSuitable for piezo injectors 0445115Contents of delivery:1. Adapter DL-CR312012. Measuring probe DL-CR31206ATTENTION! The measuring indicator is not included in the scope of delivery!

DL-CR31205Plate N2 for restoration of the CR BOSCH Piezo injector valve

DL-CR31204Plate N1 for restoration of the CR BOSCH Piezo injector valve

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DL-CR50052

Device for filling in Bosch CR piezoinjector’s hydraulic tappet.

Consists of two parts: body withguides and plunger

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DL-CR50209 Collet chuck valve holder of BOSCH piezo injectors for restoring geometry by grinding. Suitable for injectors BOSCH piezo series 0445115.The collet holder has a tapered tail and a shank diameter of 7 mm. The collet holder can be used both on bench-drilling machines, and on grinding machines GR-7300, GR-7400, GR-7500 and also on lapping machines MP-250.

DL-CR50171

Collet holder for grinding valves of piezo injector BoschSuitable for piezo injectors 0445115

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DL-GR7500

Grinding machine for the nozzle needles.

The machine DL-GR7500 is used to sharpen the needles of nozzles and other bodies of rotation.The machine is controlled by a PWM regulators.Rotation speed of the spindle and the machined body is adjusted by rotary knobs located on the control panel.The brightness adjust using the rotary knob located at the top of the control panel. On the control panel there is a switch for the general power supply of the machine and three power switches for each electric motor of the corresponding drive and the lower illumination.On the backside of the machine, there is a connector for the power cable 220V, two 220V sockets and a 12V socket for connecting a monitor.On the front side of the machine is a 12 Volt connector for connecting the power cable of the motor to drive the bodies of rotation.TECHNICAL DATAThe maximum spindle rotation speed is 7500 rpmThe maximum speed of the sharpened body is 1200 rpmMain motor power supply voltage is 48 V.Power supply voltage of the electric motor drive - 12 V.Grinding wheel - fine-grained electrocorundumGrinding machine DL-GR7500 can be used with a set ofDL-UNI20025 which includes: an electronic industrial microscope, a

holder, a backlight and a monitor.To measure angles, you can set as an additional tool the angle measurement kit DL-GR1080 with a measurement accuracy of up to minutes or the angle measurement kit DL-GR1090 with a measurement accuracy of up to seconds.

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DL-GR7400

Grinding machine for nozzle needles with rotation speed indicators in percent

The machine DL-GR7400 is used to sharpen the nozzle needles and other bodies of rotation.The machine is controlled by a PWM regulators.Rotation speed of the spindle and the machined body is adjusted by rotary knobs located on the control panel.The brightness adjust using the rotary knob located at the top of the control panel. On the control panel there is a switch for the general power supply of the machine and three power switches for each electric motor of the corresponding drive and the lower illumination.On the backside of the machine, there is a connector for the power cable 220V, two 220V sockets and a 12V socket for connecting a monitor.On the front side of the machine is a 12 Volt connector for connecting the power cable of the motor to drive the bodies of rotation.TECHNICAL DATAThe maximum spindle rotation speed is 7400 rpmThe maximum speed of the sharpened body is 1200 rpmMain motor power supply voltage is 48 V.Power supply voltage of the electric motor drive - 12 V.Grinding wheel - fine-grained electrocorundumGrinding machine DL-GR7400 can be used with a set ofDL-UNI20025 which includes: an electronic industrial microscope, a

holder, a backlight and a monitor.To measure angles, you can set as an additional tool the angle mesurement kit DL-GR1080 with a measurement accuracy of up to minutes or the angle measurement kit DL-GR1090 with a measurement accuracy of up to seconds.

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DL-GR7300

Grinding machine for nozzle needles with rotation speed indicators. Rotation speed is displayed in revolutions per minute (RPM).The machine DL-GR7300 is used to sharpen the nozzle needles and other bodies of rotation.The machine is controlled by a processor.The rotation speed of the spindle and the machined body is displayed .Rotation speed of the spindle and the machined body is adjusted by rotary knobs located on the control panel.The brightness adjust using the rotary knob located at the top of the control panel.On the control panel there is a switch for the general power supply of the machine and three power switches for each electric motor of the corresponding drive and the lower illumination.On the backside of the machine, there is a connector for the power cable 220V, two 220V sockets and a 12V socket for connecting a monitor.On the front side of the machine housing is a 12 volt connector for connecting the power cable of the motor to drive the bodies of rotation.TECHNICAL DATAThe maximum spindle rotation speed is 7300 rpmThe maximum speed of the sharpened body is 1200 rpmMain motor power supply voltage is 36 V.Power supply voltage of the electric motor drive - 12 V.Grinding wheel - fine-grained electrocorundumGrinding machine DL-GR7300 can be used with a set ofDL-UNI20025 which includes: an electronic industrial microscope, a

holder, a backlight and a monitor.To measure angles, you can set as an additional tool the angle mesurement kit DL-GR1080 with a measurement accuracy of up to minutes or the angle measurement kit DL-GR1090 with a measurement accuracy of up to seconds.

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DL-UNI20025 Industrial microscope with monitor, elongated stand and backlightThe microscope has a clear image and high resolutionSpecifications:1. Multiplicity of magnification of the microscope: 8x-130x2. Working distance: 50-200 mm3. Connecting to the monitor through the ports: HDMI / VGA4. The size of the microscope (width x length): 40mm x 115mmContents of delivery:1. DL-UNI20016 Microscope electronic industrial with power supply.2. DL-UNI20019 Holder for the microscope3. DL-UNI20018 Diode lamp for the microscope.4. DL-UNI20021 Monitor5. DL-UNI20022 Monitor holder with a diameter of 25 mmATTENTION! All the equipment included in the delivery is sold also separately!

DL-UNI20030Industrial microscope with monitor, elongated stand and backlight

The microscope has a clear image and high resolution Specifications:1. Multiplicity of magnification of the microscope : 8х-130х2. Working distance : 50-200 mm3. Connecting to the monitor through the ports : HDMI/VGA4. The size of the microscope (width x length): 40mm х 115mmContents of delivery :1. DL-UNI20010 Microscope electronic industrial with power supply.(HDMI/USB/AV).2. DL-UNI20019 Holder for the microscope3. DL-UNI20018 Diode lamp for the microscope4. DL-UNI20021 Monitor5. DL-UNI20022 Monitor holder with a diameter of 25 mmATTENTION! All the equipment included in the delivery is sold also separately!

Additional equipment and component parts to the GR-7300,GR-7400 and GR-7500

144144144

DL-UNI20026Set with an industrial microscope, extended tripod, illumination and monitor Microscope has a clear image and high resolutionTechnical data: 1. Microscope magnification ratio: 5x-100x 2. Working distance: 50-170 mm 3. Connection to the monitor through ports: HDMI 4. Microscope size (width x length): 40mm x 115mmContents of delivery:1. DL-UNI20013 Industrial electronic microscope with power supply unit and backlight lamp (HDMI / USB). 2. DL-UNI20019 Extended stand holder for microscope 3. DL-UNI20018 Diode lamp for microscope. 4. DL-UNI20021 Monitor. 5. DL-UNI20022 Special monitor holder on a tripod ATTENTION! All equipment included in the delivery set is also sold separately!

DL-UNI20027Set with an industrial microscope, extended tripod, illumination and monitorMicroscope has a clear image and high resolutionTechnical data:1. Microscope magnification ratio: 10x-180x 2. Working distance: 100-150 mm 3. Connection to the monitor via ports: HDMI 4. Microscope size (width x length): 40mm x 115mmContents of delivery:1. DL-UNI20014 Electronic industrial microscope with power supply (HDMI / USB / AV). 2. DL-UNI20019 Extended stand holder for microscope 3. DL-UNI20018 Diode lamp for microscope. 4. DL-UNI20021 Monitor. 5. DL-UNI20022 Special monitor holder on a tripod ATTENTION! All equipment included in the delivery set is also sold separately!

Additional equipment and component parts to the

GR-7300,GR-7400 and GR-7500


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DL-UNI20032Set with industrial microscope, extended tripod, backlight and monitor Microscope has a clear image and high resolutionLens: 180X magnification C-MOUNT

Specifications1. Photo / video shooting 2. Additional functions: adding auxiliary lines, image freezing, mirroring, image rotation, digital zoom 3. Body: aluminum alloy 4. Matrix: Panasonic 5. Matrix resolution 37.0 MP 6. Frame rate: at 1920 * 1080 / 60fps 7. Outputs: USB, HDMI, TF card, infrared sensor for remote control 8. Power: DC-12V / 1A 9. TF card max capacity: 64G 10. HDMI image resolution: 8168 * 6128 4: 3 (50MP) 8168 * 4592 16: 9 (37MP) (for TF card) 11. USB image resolution: 1920 * 1080 (for USB PC) 12. Video resolution: 1920 * 1080/60 frames in second for HDMI, 1920 * 1080 / 30fps 1280 * 720 / 30fps 640 * 480 / 30fps 320 * 240 / 30fps for USB 13. Video format: MP4 14. Image format: JPG 15. Remote control 16. Support languages: Russian, Chinese, English, French, Spanish, Portuguese, German, Italian, Japanese 17. Ob Lens: 180X magnification C-MOUNT 18. Working distance: 95mm (maximum working distance 16cm) 19. Zoom ratio: 6.5: 1Contents of delivery:1. DL-UNI20011 Industrial electronic microscope with power supply (HDMI / USB / AV). 2. DL-UNI20019 Extended stand holder for microscope 3. DL-UNI20018 Diode lamp for microscope. 4. DL-UNI20021 Monitor. 5. DL-UNI20022 Special monitor holder on a tripod ATTENTION! All equipment included in the delivery set is also sold separately!

Additional equipment and component parts to the GR-7300,GR-7400 and GR-7500


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DL-UNI20200 Grinding wheel, grid 400




Additional equipment and component parts to the GR-7300,GR-7400 and GR-7500 .

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Additional equipment and component parts to the GR-7300,GR-7400 andGR-7500


DL-UNI20203 Grinding wheel

grid 320 with cone profile

DL-UNI20204 Grinding wheel

grid 230 with cone profile

DL-NG50260 Device for dressing

the grinding wheel at an angle

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Additional equipment and component parts to the GR-7300, GR-7400 andGR-7500 .


DL-GR60007

Diamond pen for dressing of

grinding wheels (standard)

DL-GR60008

Diamond pen for dressing of

grinding wheels (reinforced)

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DL-GR1050 Grinding wheel holder



DL-GR1060 Shaft for balancing grinding wheel

(Set does not include grinding wheel and grinding

wheel holder)

DL-GR1070 Balancing device

(Set does not include grinding wheel and grinding wheel

holder)

150150150150150150150150150

DL-NG50196 Remover of grinding wheel with

holder from spindle cone.

Additional equipment and component parts to the GR-7300, GR-7400 andGR-7500


DL-NG50194

Set of drive pulleys for grinding machines GR-7300,GR-

7400,GR-7500.

Material: polyurethane

Set includes:

1. DL-NG31264 Drive pulley 15х3 for nozzle needle

2. DL-NG31264-01 Drive pulley 15х4 for nozzle needle

3. DL-NG31264-02 Drive pulley15х5 for the valve holder of

piezo injector

4. DL-NG31196 Drive pulley 15х7 for lapping

Note! All drive pulleys are sold separately

151151151151151151151

DL-GR1080 Angle Measuring Kit

Scope of delivery:

1. Electronic protractor

2. Bracket for protractor

3. Shaft NG31249

4. Screw set М4 (3pcs)

Technical data:

1. Measurement range: 0-360 degrees

2. Resolution: 0,05 degrees

3. Accuracy : +- 0,2 degrees

4. Error : 0,05 degrees

5. Battery : 3V CR20032

6. Battery life: 1 year



DL-NG31253

Holder for the valve (pin) of the Bosch piezo

injector. Used while grinding.

DL-NG31263 Caliber to set the angle of 60

degrees

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DL-GR1090 Angle measurement kit of high

accuracy

Scope of delivery:

1. Digital protractor

2. Bracket for protracktor

3. Shaft NG50205

4. Screw set М4 (2pcs)

Technical details:

1. Measurement range: 0-360 degr.

2. Resolution: 0,005 degr (10 sec)

3. Accuracy : +- 0,2 degr

4. Error : 0,08 degr ( ±30 sec)

5. Working temperature range: 0 ÷ 40°С

6. Battery : 3V CR20032

7. Battery lifetime : 1 year

The two lines simultaneously display the

measurement value in degrees (upper

line) and in seconds (lower line)



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DL-NG50201

Prisms with holder and motor

Set of delivery includes:

1. DL-NG50200 Prisms with holder

2. DL-NG31189 Platform for mounting prisms, motor

and bracket with a diamond pen

3. DL-NG50199 Motor 12 volts 1000 rpm in a

protective casing with a mounting bracket and pulley.

4. DL-NG31246 Diamond pen holder (without

diamond pen).

DL-NG31309 Diamond pen

5. DL-NG31290 Extension to install long parts for

grinding.

6. DL-NG31183 Bracket for an emphasis of the

workpiece with a standard length



1. DL-NG50200 Prisms with holder 2. DL-NG31189 Platform for mounting

6. DL-NG31183 Bracket for an emphasis of

the workpiece with a standard length

5. DL-NG31290 Extension to install long

parts for grinding

DL-NG31309 Diamond pen3. DL-NG50199 Motor

4. DL-NG31246 Diamond pen holder

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GM-08

Surface grinding machine with movable worktable.Designed for grinding adjusting shims, nozzle cases and other parts of fuel equipment.Specifications1. Motor power 0.37 kW2. Graduation value 1 micron3. Working stroke of wheel 35 mm4. Height / length / width

505/370/340 mm5. Supply voltage ~ 220 V ± 15%6. Weight 60 kg

155155155

Section 2. Tools and equipmentfor Common Rail pumps and injectors repair.

DL-UNI20205 Grinding stone for GM-08 straight, landing diameter 20mm, outer diameter 100mm at 80 grit



Spare parts and accessories for the surface grinding machine GM-08

DL-UNI20208 Grinding stone for GM-08 conical, landing diameter 32 mm, outer diameter 125 mm per 80 grit

DL-GM50248 Mandrel stone holder for retrofit machines GM-08

DL-GM31280 Drive shaft with a tapered seat under the mandrel for the modernization of machine GM-08

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DL-GM50263 Grinding wheel remover from shaft taper



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MGM-500. FLAT GRINDING MACHINE WITH MOVING COLUMNMachine MGM-500 is designed for grinding shims and other elements and bodies of revolution when they are fixed with a magnetic plate or clamping viceThe set of the machine includes:• Base case, in which a reducer is

installed for vertical movement of a column with a grinding wheel

• Direct drive motor for grinding cup • Powerful magnet for grinding washers

Precision vise for trimming parts • Protective cover • Handle for vertical movement of the

column Rotary handle • Protective corrugation • Measuring Indicator with a pitch of

0.001mm • Bracket with stone dressing chisel

mounted on protective coverSPECIFICATION : • Vertical movement of the column 40

mm• Width of the vice 50 mm • Working stroke of the vice 65 mm • Stone grain size 80 grit • Supply voltage 220 ± 15%; • Electric motor power 0.5 kW • Machine dimensions 310x260x450 • Machine weight 43 kg • Number of revolutions per minute of the

electric motor 2800/3600

DL-UNI50032

Universal adapter for fixing CR Denso injector in vise.

Adapter may be tighten in one of two positions:

-injector nozzle upwards;

-injector nozzle downwards.

DL-UNI50043

Universal adapter for fixing CR injectors in vise.

Adapter may be tighten in one of two positions:

-injector nozzle upwards;

-injector nozzle downwards.


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DL-CR31054 Universal block for vise with slot sizes 11, 12, 13, 19mm for installing injectors CR BOSCH and DELPHI. (analog of BOSCH 0986612786, analog of SIRINI AB0122-01)

DL-CR31055Universal block for vise with slot sizes 14, 16, 20 mm for installation of injectors CR VOLVO, Fiat Dukato, BMW (analog of SIRINI АВ0122-02)

160


DL-CR31056Universal unit for vise with slot sizes 15, 17, 18, 22 mm for installation of injectors CR (analog of SIRINI АВ0122-03)

DL-CR50158A set of CR injector holder blocks for the vice.Blocks have been heat treated.Set of delivery:DL-CR31054 universal block for vise with slot sizes 11, 12, 13, 19mm for installing injectors CR BOSCH and DELPHI. (analog of BOSCH 0986612786, analog of SIRINI AB0122-01)DL-CR31055 universal block for vise with slot sizes 14, 16, 20 mm for installation of injectors CR VOLVO, Fiat Ducato, BMW (analog of SIRINI АВ0122-02)DL-CR31056 universal unit for vise with slot sizes 15, 17, 18, 22 mm for installation of injectors CR (analog of SIRINI АВ0122-03)

161


DL-UNI50046

A key with three pins for assembling / disassembling of Densoinjectors.

Scope of delivery:

• key;

• guiding nut;

• pin punch;

• 3 extra pins.

The key has special openings that allow replacement of brokenor worn out pins.

DL-CR31093The key for dismantling the electromagnet of the injectors DENSO, CAT, PERKINSKey Specifications:The key has 12 faces.Distance between faces 27,5mmConnecting square 1/2 "Analog SIRINI AC0529-00

DL-CR50167Set of 4 CR injector holder blocks for the viceSet of 4 CR injector holder blocks for the viceBlocks have been heat-treated, which increases their life cycle many times.Package Include:DL-CR31054 Universal block for vise with slot sizes 11, 12, 13, 19mm for installing injectors CR BOSCH and DELPHI. (similar to BOSCH 0986612786, similar to SIRINI AB0122-01)DL-CR31055 Universal block for vise with slot sizes 14, 16, 20 mm for installation of injectors CR VOLVO, Fiat Dukato, BMW (similar to SIRINI AB0122-02)DL-CR31056 Universal block for vise with slot sizes 15, 17, 18, 22 mm for installing injectors CR (analog SIRINI AB0122-03)DL-CR31158 Universal block with slot sizes 13, 15, 18, 22 mm for installation of CR injectors PIEZO BOSCH and SIEMENS

162

DL-CR30543

Key for mounting / detaching of Bosch CR injector

multiplexor nut, hexagonal 10mm part with internal Ø7,5 mm and hexagonal part to suit 17mm key.

DL-CR30558


multiplexor nut, hexagonal 10mm part with internal

1/2” socket for torque wrench.

DL-CR30561

Key 10-13 for mounting / detaching of Bosch CR

injector multiplexor nut, hexagonal 10mm part with

internal Ø 7,5 mm for torque wrench.


DL-CR30393


electronic part nut.

DL-CR50109

set of keys for mounting / detaching of Bosch CR injector electronic part nut. Consists of: DL-CR30543, DL-CR30558, DL-CR30561, DL-CR30393.

DL-UNI30434

27mm 12-point key for mounting / detaching of CR

injector solenoid nut.

DL-UNI30435

28mm 12-point key for mounting / detaching of CR


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DL-UNI30389

29mm hexagonal key for mounting / detaching of CR


DL-UNI30390

30 mm hexagonal key for mounting / detaching of CR



DL-CR30545

key for mounting / detaching of multiplexor nut of

SIEMENS injectors.

DL-UNI50058

32 teeth key for mounting / detaching of DELPHI

truck injector nut.

DL-CR31092Hexagon key 7/8 for mounting / dismounting the

inner ring nut of the CR Denso solenoid. Connecting

square 1/2.

DL-UNI30388

Key adapter with 16mm internal octagon.

DL-UNI50050

Set of wrenches for CR injector nozzle nut

tightening of all manufacturers: BOSCH,

DELPHI, DENSO, SIEMENS. Includes

hexagonal 14, 15, 17, 19mm, octagonal 16,

17,5mm and 27mm foot-wrench for

dynamometer handle.

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DL-UNI30385

Key adapter with 15mm internal hexagon.

DL-UNI30387


DL-UNI30386



DL-UNI30384

14mm Internal hexagon key adapter.

DL-UNI30392

Key adapter with 17,5mm internal hexagon.

DL-UNI30691

Key adapter with 17,5 mm internal octagon and flange.

165

DL-UNI30460

Key adapter with 14mm internal hexagon and flange.

DL-UNI30461


DL-UNI30462


DL-UNI30463



DL-UNI30459

Key adapter with 16mm internal octagon and flange.

DL-UNI50054

Set of keys for CR injector nozzle nut

tightening of all manufacturers: BOSCH,

DELPHI, DENSO, SIEMENS. Includes

hexagonal keys 14, 15, 17, 19mm with

flange, octagonal keys 16, 17,5mm with

flange and 27mm key for torque wrench.

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DL-CR50261 Set of wrenches for mounting/ dismounting the nozzle cap nut of piezo injectors

BOSCH, VDO (Siemens) and ВOSCH 111 ser.

Attention! All keys can be sold separately!

167


DL-CR50261 Set of wrenches for mounting/ dismounting the nozzle cap nut of piezo injectors BOSCH ,VDO (Siemens) and ВOSCH 111 ser.

168


DL-CR31442Wrench attachment with inner 7-sided socket for piezo injectors BOSCH 04451118 .Used with 27 mm key. Made of high quality tool steel with subsequent heat treatment.

DL-CR31288Wrench attachment for mounting/ dismounting nozzle nut

of BOSCH injectors 0445120460 (GAZ)

8-sided socket. 15mm. Used with 27 mm key.


of VDO (SIEMENS) PCRs59-sided socket.Used with 27 mm key.Made of high quality tool steel with subsequent heat treatment.


of BOSCH 044511188 inner protrusions.Used with 27 mm key.Made of high quality tool steel with subsequent heat treatment.

DL-CR31435 Wrench attachment for mounting/ dismounting nozzle nut

of BOSCH 111 series10 inner protrusions.Used with 27 mm key..Made of high quality tool steel with subsequent heat treatment.

DL-CR30814Wrench attachment (18) for mounting/ dismounting nozzle

nut of CR SCANIA 18815656-sided socket , 18 mm

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DL-CR50262 Set of wrenches for mounting/ dismounting the nozzle cap nut of CR Bosch, Denso, Delphi, Siemens (VDO) of all type.

ВНИМАНИЕ! ВСЕ КЛЮЧИ ТАК-ЖЕ ПРОДАЮТСЯ И ПО ОТДЕЛЬНОСТИ

170



171171



DL-UNI30382

27 mm hexagonal crowfoot key with square socket

for torque wrench.

172

DL-UNI30624


for torque wrench.

DL-UNI30541


for torque wrench.

DL-UNI30625


for torque wrench.


DL-UNI50105

Set of crowfoot keys with hexagons 25, 27,

29, 30 mm and square socket for torque

wrench.

DL-UNI30803


for torque wrench or wrench 1/2”

DL-CR30814Key- adapter 18B for mounting / detaching of nozzle nut for

CR SCANIA 1881565


DL-CR30816Key-adapter 2V for mounting / detaching of solenoid nut

for CR SCANIA 1881565

DL-CR30815Key-adapter 16Z for mounting/ detaching nut of CR SCANIA

1881565

DL-CR50119Key set for mounting/ detaching of CR SCANIA 1881565Set includes:

• key DL-CR30814 ; • key DL-CR30815 ; •

• key DL-CR30816 .

DL-CR30843The key for easy and safe dismantling of the piezo injectors

tube (under 27 mm key).

Prevents damage to the injector backleak fitting


174

DL-UNI50039 -20,9Key for mounting/ detaching nozzle nut Ø 20,9 mm

of injectors Delphi Smart(used with torque wrench)

DL-UNI50131 -25,8Key for mounting/ detaching nozzle nut Ø 25,8 mm

of injectors CR Bosch(used with torque wrench)

DL-CR50148 Device for installing the CRIN injector valveAnalogues: AAZ034-616 SIRINI, 0.986.613.616 BOSCH.

DL-CR31095 The key for mounting / dismounting the inner ring-nut of Denso, CAT, Perkings injectors. Analog:AC0519-00 SIRINI

175


DL-CR50155Device for installing the steamer ring of injectors CRINOuter diameter of the collet 7.5 mmConnecting thread M18x0.75mmAnalog BOSCH 0986613646Analog SIRINI AAZ034-646

DL-CR50170Device for installing the steamer ring of injectors CRINOuter diameter of the collet 7,5 mmConnecting thread М17х1 mmAnalog BOSCH 0986613640Analog SIRINI AAZ034-640

DL-CR50153Device for installing the steamer ring of injectors CRINOuter diameter of collet 6.5 mmConnecting thread M18x0.75mmAnalog BOSCH 0986613648Analog SIRINI AAZ034-648

DL-CR50172Device set for installing the steamer ring of injectors CRINIncluded:1. DL-CR50153 Device for installing the steamer ring of injectors CRIN

2. DL-CR50155 Device for installing the steamer ring of injectors CRIN

3. DL-CR50170 Device for installing the steamer ring of injectors CRIN

DL-CR50104 Kit of tools to extract and replace the fiber ring of the CR nozzleholders.

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DL-CR50245DL-CR50245 Kit for removing and installing a slotted filter for DENSO injectors

DL-CR50245DL-CR50245 Kit for removing and installing a slotted filter for DENSO injectors1. M14 adapter ............................................. 2 PC.2. M12 adapter ............................................. 2 PC.3. Collet clamp ............................................ 1 pc.4. Collar for collet clamp ...................... 1 pc.5. Threaded rod ......................................... 2 pcs.6. Tap ............................................... .............. 2 pcs.7. Extractor to extract the filter .............. 1 pc.8. Pusher for installing the filter .................. 2 pcs.

177


AZ0037-01. Tool kit for cleaning the internal side of the engineFor flat and conical Common Rail nozzleholders -Delphi and Bosch type.

AZ0037-02. Tool kit for cleaning the internal side of the engine for flat and conical nozzleholders of CR Bosch and Denso

178

DL-07147120

¼” torque wrench.


DL-07147122

½” torque wrench.

DL-UNI30776

¼” to ½” adapter for torque wrench.

DL-UNI50049

Extractor for dismantling of Bosch CR injectors from

cylinder block head.

Injector could be extracted either with hydraulic jack

or with slide hammer.

179

DL-UNI50060

Slide hammer, length 340 mm

DL-CR50059

Extractor with internal thread М27х1 for CR injectors

DL-CR30542

Threaded extractor М17х1 / М14х1,5 for internal grip

of CR injectors


180


DL-CR30984

Inner extractor for CR injectors Denso 23670-

OR010 with thread М20х1 and М14х1,5

DL-CR30990

Inner extractor for CR Siemens injectors

with thread М25х1 and М14х1,5

D-CER50500

Ceramic Nonstick Paste Paste is in a tube 50 g.

DL-CR50197

Puller (device for dismantling) of BOSCH

injector from the engine.

Developed for the dismantling of various

injectors BOSCH.

Also suitable for extracting BOSCH

injectors with internal thread M17x1 and

external thread M27x1.

There are two ways to remove the

injectors: using a hydraulic jack and

using a reverse hammer.

181

DL-UNI50062

Adapter* for compression test for diesel

engine (М12х1,5; length - 175 mm).

For installation instead of injector.

*) Pressure sensor not included.

DL-UNI20008

Compression test set for diesel engine.

The scope of delivery:

• adapter DL-UNI50062, 1pc.;

• pr-tester, 1pc.;

• pressure sensor cable- adapter - 4 pcs.

DL-WT04A3021

Set for fuel pressure test for petrol engine.

Measurement range 0-140 psi (0-10 bar)


DL-KIP001

Limit 0,001

Dial gauge with plunger

travel12.5mm

DL-KIP016

D-151300308

Limit 0,001

Digital dial gauge with

plunger travel12.5 mm

DL-KIP011

D–DI 12 0,001



DL-KIP012

D – DI 25 0,001


plunger travel 25.4 mm

DL-KIP010

D–DI 12 0,01



182

DL-KIP020TESA

Digico 305M1 12,5/0,001

Digital dial gauge with plunger travel12.5 mm

DL-KIP021TESA

Communication module for data transmission

from digital dial gauge to PC.

DL-KIP025MS (D –DI Eee 0,001)


Has port for connection with

PC through DL-KIP026MS

DL-KIP026MS (Eee – Key)

Communication device for data transmission



DL-KIP015

Limit 0,01

Digital dial gauge with plunger

travel12.5 mm

DL-KIP027MS (D–DI Eee 0,001)Digital dial gaugeWith plunger 25.4 mmHas port for connection with PC

through DL-KIP026MS

DL-KIP002Accuracy 0,001Indicator stroke5 mm

DL-KIP029 (0,001)Digital indicator stroke 50mm

183


DL-KIP0080,01mmDigital indicator stroke 25 mm

DL-KIP028 SHAHE0,001mmDigital indicator stroke 25.4 mm

has a port for communication with a PC

DL-KIP032The magnetic stand for installation of the measuring indicator. The base of the stand has high magnetic properties, which allows installation on both a horizontal and a vertical surface. ATTENTION! The measuring indicator is not included in the scope of delivery!

DL-KIP033The magnetic stand for installation of the measuring indicator. The base of the stand has high magnetic properties, which allows installation on both a horizontal and a vertical surface. ATTENTION! The measuring indicator is not included in the scope of delivery!

DL-M035Digital micrometer

Range 0 - 25 mm

Accuracy 0,001 mm

DL-M030 (limited edition)Digital micrometerRange 0 - 25 mm

Accuracy 0,001 mm

184

DL-M040 D-SDMBase for digital micrometer

D- DMТS-KITSet DL-031 with DL-040.Digital micrometer with base


(limited edition)

DL-STC150Digital calipers

CR-STNWORKTABLE

Included:-table -2 drawers-lights-shelf for PC-shelf for device

185

Section 3. Additional equipment and consumables for repair of diesel fuel equipment

D-UV-10ULTRASONIC TANK, 10 l

D-1012020001STAINLESS STEEL TRAY, 320 x 260

D-KMD

CONTAINER FOR CLEANING SMALL PARTS IN THE ULTRASONIC TANK

D-101340001STAINLESS STEEL TRAY, 230 x 170

D-UV-05ULTRASONIC TANK, 5 l

DL-AP2 SET OF 2 ANTI-MAGNETIC PINCERS


DL-MOOPTICAL MICROSCOPE

DL-MV200UMUSB DIGITAL MICROSCOPE

0503-03 LENSE OF STRONG ENLARGEMENT IN 10 TIMES WITH ILLUMINATION

187

DL-UNI20015DL-UNI20015 SET of Microscope digital industrial complete with stand and backlight

The microscope has a clear image and high resolutionTechnical data:1. Multiplicity of magnification of the microscope: 8x-130x2. Working distance: 50-200 mm3. Connecting to the monitor through the ports: HDMI / VGA4. The size of the microscope (width x length): 40mm x 115mm

Contents of delivery:1. DL-UNI20016 Microscope digital industrial with power supply.2. DL-UNI20017 Stand holder for the microscope3. DL-UNI20018 Diode lamp for the microscope.

ATTENTION! All the equipment included in the scope of delivery is sold also separately!


DL-UNI20020Microscope digital industrial complete with stand and backlightThe microscope has a clear image and high resolution

Technical data:1. Multiplicity of magnification of the microscope: 8x-130x2. Working distance: 50-200 mm3. Connecting to the monitor through the ports: HDMI / VGA4. The size of the microscope (width x length): 40mm x 115mm

Contents of delivery:1. DL-UNI20016 Microscope digital industrial with power supply.2. DL-UNI20019 Stand Holder for Microscope3. DL-UNI20018 Diode lamp for the microscope.

ATTENTION! All the equipment included in the scope delivery is sold also separately!

DL-UNI20018Diode Lamp for Microscope

188


DL-UNI20025 Industrial microscope with monitor, elongated stand and backlightThe microscope has a clear image and high resolutionSpecifications:1. Multiplicity of magnification of the microscope: 8x-130x2. Working distance: 50-200 mm3. Connecting to the monitor through the ports: HDMI / VGA4. The size of the microscope (width x length): 40mm x 115mmContents of delivery:1. DL-UNI20016 Microscope electronic industrial with power supply.2. DL-UNI20019 Holder for the microscope3. DL-UNI20018 Diode lamp for the microscope.4. DL-UNI20021 Monitor5. DL-UNI20022 Monitor holder with a diameter of 25 mmATTENTION! All the equipment included in the delivery is sold also separately!

DL-UNI20030Industrial microscope with monitor, elongated stand and backlight

The microscope has a clear image and high resolution Specifications:1. Multiplicity of magnification of the microscope : 8х-130х2. Working distance : 50-200 mm3. Connecting to the monitor through the ports : HDMI/VGA4. The size of the microscope (width x length): 40mm х 115mmContents of delivery :1. DL-UNI20010 Microscope electronic industrial with power supply.(HDMI/USB/AV).2. DL-UNI20019 Holder for the microscope3. DL-UNI20018 Diode lamp for the microscope4. DL-UNI20021 Monitor5. DL-UNI20022 Monitor holder with a diameter of 25 mmATTENTION! All the equipment included in the delivery is sold also separately!

189189189189


DL-UNI20021MonitorScope of delivery:1.Monitor2. HDMI Cable3. BNC Cable4. AV Cable5. Remote6. Power adapter7.Bracket8. VGA Cable9. Gasket

DL-UNI20017 Holder for microscope

DL-UNI20019 Elongated holder for microscope

DL-UNI20022Monitor holderDiameter 25mm

190190190190

DL-UNI20012Endoscope camera 3,9mmSPECIFICATIONS:1. Camera Resolution: 1.0 Megapixel (FHD)2. Field of view: 70 °3. Diameter: 3.9 mm4. The length of the thin part: 25mm5. Overall length: 140 mm6. Backlight: 6 LED high brightness diode7. Waterproof housing8. Two types of connection ports: USB / Type-c9. Ability to adjust the backlight10. The ability to save photos11. The ability to install software on the phone and PC

190


191191191

DL-UNI20100 Stand for test benchesAdvantages of this stand:• The stand can move along the floor on

wheels with a lock.

• Can be installed a PC with a keyboard and a monitor or a laptop.

• At the bottom of the stand is a shelf for the printer. This shelf can be closed with safety door with polycarbonate.

• The safety door for the printer is pushed inside the stand, which creates additional convenience for accessing the printer.

• In the middle of the stand there are two shelves for the installation of control devices for various fuel systems.

• Provides a convenient approach to all the equipment installed on this stand.

Technical data• Weight of stand 80 kg• Overall dimensions mm (width x depth x

height) 500х500х1600• Weight load kg. 160

191


DL-UNI20003 (without pressure

sensor)

DL-UNI20004 (with pressure

sensor1500 bar)

Hand press with digital pressure

gauge for injector test Scope of delivery:

press 1pc.,

connecting pipes 3pcs.,

adapter 1pc.

DL- RP-400

Hand press for injector test

With classic pressure gauge.

192


.

DL-RP500Manufacturer ZECA (ITALY)

Manufacturer Zeca, Italy

Hand press with mechanical pressure gauge

Set of delivery:

Hand press-1pc,

Mechanical pressure gauge-1pc,

high pressure tube-2 pc.

DL-RP430 Atomized fuel aspirator


Allows to improve the visual checking of the

injectors, and, at the same time, to fully

extract the fuel nebulized during the test and

to canalize it into a proper collecting tank. The

aspirator operates by a proper use of the

depression got by compressed air, to

guarantee highest safety. A supporting clip

holds the injector steady during the test.

193193193

Section 4. Equipment and tools for Common Rail pumps.

193

PTC-2520 CP TESTER

Common Rail high pressure fuel pump diagnostic and testing device with cable set.

FMDE-1520 (520)

Test rig to test the performance of Common Rail fuel pumps from various manufacturers: Bosch, Delphi, Denso, Siemens, Cummins.It is a 2-channel liquid flow meter (pump feed and return discharge) in various modes, with digital information output on the backlit LCD display.

194


1




sold separately!

DL-UNI50008

Bracket for injection pump, Bosch

standard 125 mm Scope of delivery :

• bracket 1pc;

• bolt for clamping flange 2pc;

• profile bolt fot fixing on plate 2pc; • set of

washers , nuts 1 set.

DL-UNI30464

Adapter 69,5 mm for

CR injection pump

(MB)

DL-UNI30465

Adapter 50/60 mm

for VE, for CR

injection pump

(BMW, RENAULT)

DL- UNI 30474

Adapter for CР-3

injection pump MAN,

Bosch analogue


195

DL-CR30860Flange 50 mm for

pump CR DENSO

HP2 , HP3.


pump CR CP4.

DL-CR30862Flange to pump 50

mm for pump CR

CP4HS2

Bosch0445010637.

DL- UNI30884Flange for injection

pump CР3.4 , analog

Bosch 1685720312

DL-UNI30886Flange 107mm for

injection pump CP2

Bosch 0445020036

(Renault).

DL-UNI30466 Mounting flange 68

mm, for injection

pump CR Renault

Megane, Delphi

Siemens VDO, Land

Rover,

RangeRoverV8 and

for injection pump

VE

DL-UNI30428 107 mm mounting

flange for high pressure

fuel pump CP3 Bosch.

196


196


injection pump CR

CP3S3 Bosch

0445020060

DL-UNI30887flange for injection

pump CR CP3

Merсedes, (analog

of SIRINI AAE001-

03)

DL-CR31165Flange for mounting the injection pump BOSCH CR / CP1H3 60mmFor example the injection pump BOSCH 0445010223 (Renault Megane 2012.)

DL-CR50159Stand for injection

pump SIEMENS

DL-UNI31207 Universal flange with a opening with a diameter of 50 mm, without mounting holes. Designed for self-implementation of mounting holes for pumps in which the bore diameter is 50 mm.

DL-UNI31208Universal flange with a opening with a diameter of 60 mm, without mounting holes. Designed for self-implementation of mounting holes for pumps in which the bore diameter is 60 mm.

DL-CR31150 Flange for

installation CR DELPHI injection pump on the test bench with a bore diameter of 50 mm and mounting holes located perpendicular to the plane of the bore.

197197


DL-CR30866Flange for mounting CR DELPHI injection pump on the test bench with a bore diameter of 50 mm and three mounting holes: two of which are perpendicular to the plane of the mounting bore, and one parallel to it.

DL-CR31228(СP383)Mounting flange for injection pump BOSCH 0445010091 МB Sprinter, Viti, Viano 2,1 l. Since 2006 Mounting bore 50mm.

DL-CR50267Stand for installation of the injection pump CR SIEMENS 5WS40157 on the test bench.

DL-CR50266Stand for mounting of HPFP CR DENSO 097300-0023 when tested on the test bench.

DL-CB2 30016

Flange coupling to

the engine rotor for

Cam Box2

DL-UNI50132

Coupling to the

pump flange and

engine rotor

D-9873-305 Пластина

дистанционная

для муфты

компенсационной

DL-MS11Coupling for HPFP

CR MAN

(11splines)


CR (for МВ spline8x18)


CR (for Renault spline

9x20)

DL-M24Coupling 24 mm for

HPFP of CR СР-3

mod.044502088

DL-M19Coupling 19 mm for

CR pumps and HPFP

VE

DL-MS10 SCoupling for HPFP

Siemens Peugeot

Boxer 2.2, spline

10х21,6

DL-MS10 D Coupling for HPFP CR Denso,

spline 10х23

DL-M17Coupling 17 for HPFP

CR and HPFP VE


DL-UNI50139

Coupling to the

pump flange and

engine flywheel ( Bosch analog 1686401024)

DL-M24L (CR 31098)

Coupling 24 mm for

HPFP DENSO HP0

DL-M22

UNI31481Coupling 22 mm for

HPFP of CR СР-3

DL-M23

UNI30917Coupling 23 mm for

HPFP of Continental A2C59517053, Bosch

CR/CR4HS2 0445010637

CP4S2 0445010611,

CP4S1 0445010506

199


Coupling DL- UNI31025 for HPFP Bosch СР1 (included

insert UNI31028 with a groove width of 8 mm) and for the

injection pump VDO (included insert UNI31027 with a groove

width of 9 mm). It can be used on Bosch test benches instead of

the coupling 1685702090.

Coupling DL- UNI31029 for HPFP Denso (included insert UNI31030 with a groove width of 10 mm)

DL-MS4 (CR 30955) Coupling for HPFP Bosch 0445010512

The coupling has slots for the splines of the pump connection

and a cone for alignment.

DL-CR31271Conical coupling 17mm For checking CR and VE HP pumps.Fastening to the flange of the compensating coupling. Fits to BOSCH EPS-815 stands and adapted fasteners.

DL-CR31416Coupling for Bosch 0445010512 CR/CP4S1 The coupling has

grooves under the splines of the pump connection insert and a

cone for alignment. Mounting is carried out to the flange of the

compensating coupling. Fits to to the BOSCH EPS-815, CR-Test

4E, CR-Test 2P stands and the adapted fixings.

200200


DL-CR3126919mm conical coupling for checking CR and HP fuel pumps.Mounting is carried out to the flange of the compensating coupling.Fits to BOSCH EPS-815 stands and adapted fasteners

DL-CR31251

24 mm conical coupling for Common Rail HP fuel pump CP-3.Mounting is carried out to the flange of the compensation coupling.Fits to the stands BOSCH EPS-815 and adapted fasteners

DL-CR31248Spline coupling (11 splines) for CR MANN HP fuel pump Mounting is performed to the flange of the compensating coupling.Fits to BOSCH EPS-815 stands and adapted fasteners

201201201201


DL-CR31480Cone clutch 22 mm for testing CR Siemens (VDO) pumps. Mounting is carried out to the flange of the expansion clutch.Suitable for BOSCH EPS-815, CR-Test 4E, CR-Test2P stands and adapters adapted to them


202

DL-CR50137A set of equipment for repairing fuel pump CR CP4 Bosch.

Scope of delivery:

1. Flange DL-CR30861 1pc.

2. Flange DL-CR30862 1 pc.

3. Adapter DL-UNI50083 1pc.

4. Adapter DL-UNI50084 2pcs.

5. Nut M16x1 DL-UNI30980 3pcs.

6. Wrench for the pump valve CP4 DL-CR31003 1pc.

DL-CR31003The wrench for mounting / dismounting the valve of the

injection pump CR CP4 Bosch using with the torque

wrench for 1/2 ".

DL-CR50151Set of supports for installation on the Denso HP0

pumps on the test benchSet of delivery: • support DL-CR31094 2 pc. • profile bolt DL-UNI30090 2 pcs. • nut М14 2 pcs. • washer 14 mm 2 pc. • spring washer 14 mm 2 pc.

203


DL-CR50156Set of clamps for the assembly of high-pressure pump CP3(Analog SIRINI AZ0128-427)Set of delivery:Clamp DL-CR50152 3pcs.

DL-CR10003Set of fittings with a clamp for testing the CP1 pumpThe set of delivery includes:DL-CR10004 Fitting diameter 8mm -2 pcs.DL-CR10005 Fastening plate - 1 pc..

DL-CR50198Adapter for measuring pressure in high pressure pump CR CP-3. Installed instead of the dispenser. The scope of delivery includes:- Adapter body - 1/8 " fitting - herringbone for a hose with

an inner diameter of 10mmATTENTION! The quick coupling is not included in the scope of delivery and must be ordered separately.

DL-CR31497DL-CR31497 Adapter for measuring pressure of the CR feed pumpATTENTION! The adapter is supplied without tube fittings and pressure gauge!

DL-CR31497KIT Adapter kit for

measuring pressure of the CR feed pumpTHE DELIVERY SET INCLUDES:1. DL-SP09570 L-shaped "fast" adapter М5х4mm 2. DL-SP09580 Female connection 1/4 "х4mm for a manometer 3. DL-PVH0402 Flexible PVC tube dia. 4mm (100cm) 4. D-12-TV63-016 Pressure gauge 16 bar with lower connection 1/4 "

204


34-RL3104M5Elbow fitting М5х Ø 4mm with collet

D-12-TV63-010Pressure gauge 0 ÷ 10 bar , Ø 63 bottom fitting 1/4"

D-12-TV63-016Pressure gauge 0 ÷ 16 bar , Ø63 bottom fitting1/4"

34-RL3106M5Elbow fitting М5х Ø 6mm with collet

34-RL020402 Fitting with inner thread G1/4" х Ø

4mm with collet

34-RL020602 Fitting for manometer with inner

thread G1/4" х Ø 6mm with collet

34-RL0104M5 Fitting М5х Ø 4mm with collet

34-RL0106M5 Fitting М5х Ø 6mm with collet

Additional equipment to DL-CR31497

34-MC130614 Adapter for pressure gauge inner

thread G1/4" х Ø 6mm with union nut

34-MC2306M5C Banjo set М5 with union nut for

pipe Ø6mm х Ø4mm

DL-UNI31518 Adapter with washer fot pressure

gauge G1/4" and pipe Ø6х Ø4mm

DL-MSDE Banjo set М5х Ø4mm

Set includes:1. 34-RA42-00-M5 Banjo case2. 34-RA30-4,5-M5 Fitting М5х Ø 4mm herringbone3. 34-MA31-00-M5 Banjo bolt with seal

34-RA30-4,5-M5 Fitting М5х Ø4mm herringbone

205


DL-CR50246Gauge mounting bracket.Made in the form of a hook and

a manometer holder bracket.

DL-P1002 PVC tube outer diameter4mm

DL-P1004 Teflon tube outside diameter 6mm

Additional equipment to adapter DL-CR31497

DL-R1001 Fuel hose diam. 4mm

206


DL-UNI50265DL-UNI50265 Fitting 3/8 "х10 mmDesigned for the following equipment:1. Test bench CR-Test, SPF, SPN, DORPAT2. FMDE device (2-channel liquid flow meter)3. "PUMP-TEST.02" Equipment for testing high pressure pumps CRThe fitting has a 3/8 "thread and is designed for a hose with a diameter of 10 mm.

DL-UNI50264DL-UNI50264 Fitting 3/8 "х8 mmDesigned for the following equipment:1. Test bench CR-Test, SPF, SPN, DORPAT2. FMDE device (2-channel liquid flow meter)3. "PUMP-TEST.02" Equipment for testing high pressure pumps CRThe fitting has a 3/8 "thread and is designed for a hose with a diameter of 8 mm

DL-UNI50126Liquid filter 5 μm with outlet openings for 3/8 "

DL-UNI50047Liquid filter, 5 μm with fittings 10 mm

DORPAT Multi-Cam 11

Diagnostic test-bench for testing of unit-injectors and unit-pumps.

Diagnostic test-bench is suitable for fuel system of all diesel engines of low and middle powerrate including hi-speed car engines and engines for buses, trucks and agricultural machines.

Test-bench can examine components of UIS (unit injector system) and UPS (unit pump system).

Motor power of the test-bench is 11 kW

All measurements are made electronically.

207

Section 5. Test-Benches and equipmentfor testing unit-injectors (UIS) and unit-pumps (UPS).

208

Components for test-bench DORPAT Multi Cam.

CamBox CB2 CB20001 (1 pc.)

DL-CB230016 CamBox 2 drive coupling (1 pc.)DL-CB230010 Spray nozzle bracket (1 pc.)Bolt М10, L = 106mm, bolt М10, L = 56mm for bracket nozzles rasp. (1 PC.)DL-SV2 30012 Spray nozzle Ø 9mm (1 pc.)DL-SV2 30022 Injector retaining clip (1 pc.)DL-CB230046, DL-CB230047, DL-CB230048, DL-CB230049 Sprayer washers (1 set)DL-CB230013 Cam stroke position retainer (2 pcs.)DL-CB230084 Space bushing H = 7 Ø 20 for installing the clamp under light NF (2 pcs.)DL-CB230109 Spherical pusher screw for unit injector (1 pc.)DL-CB230134 Short spherical pusher screw for unit injector (1 pc.)DL-CB230135 Internal pusher screw for unit injector (1 pc.)DL-CB230043 Screw-pusher with nut for pumping sections М12х1.25 (1 pc.)DL-CB20151 Clamp - adapter No. 0151 for unit injectors Audi / VW 1.9 (1 pc.)DL-CB20152 Clamp - adapter No. 0152 for unit injectors Audi / VW 2.0 (1 pc.)DL-CB20124 Clamp - adapter No. 0124 for pump-funnel VolvoFH12, Iveco, Bosch (1 pc.)DL-CB20148 Clamp - adapter No. 0148 for unit injectors VolvoFH12, DelphiE3 (1 pc.)DL-CB20140 Clamp - adapter No. 0140 for Scania unit injectors (1 pc.)DL-CB20129 Clamp - adapter No. 0129 for unit injectors MB Actros (1 pc.)DL-CB20133 Clamp - adapter No. 0133 for unit-injectors MB Atego (1 pc.)DL-CB20144 Clamp - adapter No. 0144 for pump-funnel DAF, MAK, Renault (1 pc.)DL-CB20123 Clamp-adapter No. 0123 for sections of PLD NF No. 0129,133,144 (1 pc.)DL-CB2 0100 Clamp-adapter No. 0100 for installation of the indicator head (1 pc.)DL-UNI30035 Nipple for adapter clamp M14x1.5x1 / 4 "(16 pcs.)25-FPKF-04 1/4 "female quick coupler hydraulic connector (mounted on hoses) (2 pcs.)25-FPKM-04 Hydraulic quick connector male 1/4 "(for adapter clips) (2 pcs.)1 / 4MBSPF04 Quick connector "male" hydraulic 1/4 "(2 pcs.)Rubber-metal gasket Ø М14 (20 pcs.)Rubber-metal gasket Ø 1/4 "(20 pcs.)Adapter cable for Bosch injector universal (1 pc.)Adapter cable for DelphiE3 injector 4-pin (1 pc.)Adapter cable for DelphiE3 injectors 4-pin second type (1 pc.)Adapter cable for Delphi injector 2-pin (1 pc.)Adapter cable for VW injector (1 pc.)DL-CB250001 Adjustable gauge for setting the preload of the unit injector (1 pc.)Inlet hose 3/8 "x1 / 4" x750mm (1 pc.)Backflow hose 3/8 "x1 / 4" x700mm (1 pc.)Banjo bolt 1/4 "(2 pcs.) + Banjo Bolt M14x1.5 (2 pcs.)The quick adapter from the spray nozzle to the tube will measure. 1/8 "s x 1/8" vUNI30081 (1 pc.)Flexible Teflon measuring tube in steel braid for flow measurement (1 pc.)Teflon tube Ø 6mm x 1500 mm. (1 PC.)34-RL020602 Fitting (quick adapter) Ø 6mm x 1/4 "(1 pc.)D1530075 Handle for scrolling the flywheel (1 pc.)Damping feet (4 pcs.) + Key for doors (4 pcs.)Program with test plans from the manufacturer (1 pc.)Compensation spring (red L = 76mm) for a plunger stroke of 10-12mm (1 pc.)DL-CB230169 Push rod for compensation spring (red L = 76mm) (1 pc.)DL-UNI31222 22 mm box spanner (1 pc.)


209


Cable for BOSCH injectors (universal)

Cable for 4-wire Delphi E3 injectors

Cable for 2-wire Delphi injectors

Cable for VW injectors


Cable for DelphiE3 injectors

DL-CB2 0151Adapter for injectors Audi/VW 1.90414720002, 0414720003, 0414720005, 0414720007, 0414720008, 0414720009, 0414720013, 0414720014, 0414720015, 0414720016, 0414720018, 0414720028, 0414720029, 0414720030, 0414720033, 0414720034, 0414720035, 0414720036, 0414720037, 0414720038, 0414720039, 0414720201, 0414720204, 0414720206, 0414720208, 0414720209, 0414720210, 0414720213, 0414720214, 0414720215, 0414720216, 0414720217, 0414720220, 0414720221, 0414720222, 0414720223, 0414720224, 0414720225, 0414720226, 0414720227, 0414720228, 0414720229, 0414720230, 0414720231, 0414720232, 0414720301, 0414720302, 0414720303, 0414720304, 0414720305, 0414720306, 0414720307, 0414720308, 0414720309, 0414720310, 0414720311, 0414720312, 0414720313, 0414720314

to Cam Box 2of the DORPAT test bench

Set of delivery: adapter 1pc, connector 2 pcs, washer

4pc, fixator 1pc, screw 1 pc

DL-CB2 0148

Adapter for injectors Volvo FH12, Delphi E3

to Cam Box 2 of the DORPATtest bench


4pcs.

DL-CB2 0124

Adapter for injectors Volvo FH12, Iveco, Bosch

0414701004, 0414701006, 0414701013, 0414701014, 0414701015, 0414701021, 0414701022, 0414702002, 0414702003, 0414702005, 0414702006, 0414702007, 0414702009, 0414702010, 0414702012, 0414702013, 0414702014, 0414702015

to Cam Box 2 of the DORPAT test bench


4pcs.

DL-CB2 0152

Adapter for injectors Audi/VW 2.00414720401, 0414720402, 0414720403, 0414720404

to Cam Box 2 of the DORPATtest bench


4pc,screw 2 pc.

210


.


DL-CB2 0140

DORPAT test-bench adapter forCam Box 2 (Scania injectors)

Scope of delivery:

clip 1 pcs.,

fitting 2 pcs.,

rubber-metal washer 4 pcs.

211


DL-CB2 0129

DORPAT test-bench clip for Cam Box 2(PLD Mersedes Actros)

Scope of delivery:

clamp 1pcs.,

fitting 2 pcs.,

rubber- metal washer 4 pcs.

DL-CB2 0133

DORPAT test-bench clip for Cam Box 2(PLD Mersedes Atego)

Scope of delivery:

clip 1 pcs., fitting 2 pcs.,


DL-CB2 0144

clip for DAF, MAK, Renault PLDfor DORPAT Cam Box 2

Scope of delivery:




DL-CB2 0100

Clip-adapter for dial gauge

for DORPAT Cam Box 2

Scope of delivery: clip 1 pcs.

DL-CB2 0123 D

Clip-adapter for PLD-sections

unit injector 0129, 0133, 0144, 0145

for DORPAT Cam Box 2

Scope of delivery: clip 1 pcs.

212



DL-UNI31222 Spanner 22 mm

213

Optional components for test-bench DORPAT Multi Cam.

DL-CB2 0130

clip for injectors 0414703005,

0414703007

for Cam Box 2

Scope of delivery:



DL-CB2 0131

clip for UD Nissan injectors

0414701023, 0414701024, 0414701033, 0414701034

for Cam Box 2

Scope of delivery:



DL-CB2 0128

Clip for Iveco 7.8l injectorsfor Cam Box 20414700002, 0414700003, 0414700004, 0414700005, 0414700006

Scope of delivery:

clip 1pcs., fitting 2 pcs.,


DL-CB2 0136

Clip for Land Rover-Discovery (Delphi)injectors for Cam Box 2

Scope of delivery:

clip 1pcs., fitting 2 pcs.,



214

DL-CB2 0146

Clip for Caterpillar L15 injectors for DORPAT Cam Box 2

Scope of delivery:

clip 1 pcs.,

fitting 2 pcs.,

sealing washerа 4 pcs.

DL-CB2 0149

Clip for Bosch 0414703004, 0414703007, 0414703008, 0414703009, 0414703013 injectors for DORPAT Cam Box 2

Scope of delivery:

clip 1 pcs.,

fitting 2 pcs.,




DL-CB2 0155Clip for Delphi E1 injectors (John Deere) for DORPAT CamBox2Scope of delivery : clip 1pc , fitting 2 pc, rubber-metal washer

4 pc.

DL-CB2 0145

Clip for DELPHI PLDfor DORPAT Cam Box 2

Scope of delivery:

clip 1 pcs.,

fitting 2 pcs.,


DL-CB2 0127

clip for Detroit (Bosch) PLDfor Cam Box 2

Scope of delivery:

clip 1 pcs.,

fitting 1 pcs.,


DL-CB2 0137 KITAdapter for injectors Caterpillar L10to Cam Box 2Set includes:

• adapter DL-CB2 0137 ;• washer СВ2 30289;

• nozzle tip СВ2 30282;

• connector to adapter- 2 pc;

• washers - 4 pc.

Injector is not included .

DL-CB2 0146 KITAdapter for injectors Caterpillar L15to Cam Box 2Set includes:

• adapter DL-CB2 0146 ;• pusher СВ2 30294;

• washer СВ2 30289;


• fixatorСВ2 30283;

• connector to adapter- 2 pc;

• washer - 4 pcs.

Injector is not included.

215



DL-CB2 0138 KIT

Set for testing and examination of Detroit

5234770-5235580 unit- injectorsfor DORPAT Cam Box 2.

Scope of delivery:

• clip-adapter DL-CB2 0138 1pcs.;

• pusher for injector СВ2 30276 1pcs.;

• U-plate 1pcs.

• fitting - 2 pcs.;

• rubber-metal washer - 4 pcs.

Injector is not included

DL-CB2 0139 KIT

Set for testing and examination of Cummins

4DEC01L 4061851 unit- injectors

for DORPAT Cam Box 2.

Scope of delivery :

• clip- adapter DL-CB2 0139 1pcs.;

• U-plate 1pcs.

• fitting 2 pcs.;



DL-CB2 0153 KIT

Set for testing and examination of Bosch

0414703003 unit-injectors for DORPAT Cam

Box 2.set The scope of delivery :• clip-adapter DL-CB2 0153 1pcs. ;

• pusher for injector СВ2 30276 1pcs.;




216



DL-CB2 0154 KIT

Set for testing and examination

of Cummins HPI unit-injectors for

DORPAT Cam Box 2.

Scope of delivery:

• clip-adapter DL-CB2 0154 1pc. ;

• pusher for injector CB2 30356 1pcs.;

• sealing washer 1pcs. ;

• nozzle bushing CB2 30357 1pcs.;

• adapter valve CB2 30355 1pcs.;

• timing valve 1pcs.;

• metering valve 1pcs.;

• steel braided hose - 2 pcs.;

• hose fitting - 4 pcs.;

• clip-adapter fitting - 2 pcs.;



25-FPKM-04 Hydraulic quick connector 1/4 male

217

DL-CB2 50037

Injection sensor for Cummins HPI unit-

injectors



DL-CB2 0126 KIT


of Caterpillar C15, С13 (САТ2490713)

unit-injectors for DORPAT Cam Box 2.

Scope of delivery :

• clip-adapter DL-CB2 0126 ;

• pusher for injector СВ2 30294 (for С15);

• pusher for injector СВ2 30276 (for С13);

• sealing washer СВ2 30289;

• nozzle bushing СВ2 30282;

• V-plate СВ2 30283;




218



25-FPKM-04 Hydraulic quick connector 1/4 male

DL-CB2 0125 KIT


of Caterpillar C12 unit – injectors

for DORPAT Cam Box 2.

The scope of delivery :

• clip-adapter DL-CB2 0125 ;• injector pusher СВ2 30276;


• nozzle bushing СВ2 30282;




25-FPKM-04 Hydraulic quick connector1/4 male

219



25-FPKF-04 Hydraulic quick connector 1/4 female

1680750120

Test-injector for PLD-sections

for DORPAT Multi-Cam test-bench

1680750120

Pipe for test-injector for DORPATMulti-Cam test-bench

DL-CB2 50036 KIT

Injection sensor for DORPAT Multi-Cam test-bench

DL-UNI30229End-piece with washers and fitting test-injector for DORPAT Multi-Cam test-bench.

Scope of delivery: end-piece 1pcs.,

rubber-metal washer - 2 pcs.,

fitting 1 pcs.

220



ISO-100-V5Adjusting element (0,5mm) for adjusting

testing injector1688901118 to1688901119 for testing PLD

sections of DORPAT Multi-Cam

СAM-BOX1 FORCE The scope of delivery:

1. СAM-BOX 1 - mechanical device for unit-injectors testing

Notice: the clip-adapter for Volvo FH12 unit-injectors and some of Iveco

unit-injectors made by Bosch included by default.

Clip-adapters for other unit-injectors should be ordered for extra pay.

2. UIS TESTER.V6 – electronic device for unit-injectors testing

CAM-BOX1 FORCE BASIC SET for TESTING OF UNIT-INJECTOR

221

СAM-BOX 1

mechanical part for unit-injectors testing.

The clip-adapter for Volvo FH12 unit-injectors and some of Iveco unit-injectors made by Bosch included by default.

Clip-adapters for other unit-injectors should be ordered for extra pay.

UIS TESTER.V6

Device for testing and examination

of unit-injectors (UIS) and unit-pumps with high-

pressure valves (UPS ).


Injector bushing

Included in CAM-BOX 1:

bushing 3 pcs.,

fitting 3 pcs.

Threaded pusher


Spherical pusher 1 pcs.,

Indented pusher 1 pcs.

Handle


handle 1pcs.

222

Components for CAM-BOX 1.

Protective cover.


covers, 3 pcs.

Guide bush for Cam Box installation


Guide bush 2 pcs.


Set for clip-adapter hoses


Pressure valve -1 pcs.,

Bolt for banjo-fitting 1 pcs.,

Banjo-fitting -2 pcs.,

Rubber-metal washers 4 pcs.

U-plate for injector


U-plate -1 pcs.,

Set for test oil supply


Foam-dumper -1pcs.,

Fitting -1pcs.,

PVC pipe 6mmХ1.5 m -1pcs.

223

Components for CAM-BOX 1.

Clip for Volvo FH12 injectors and some of Ivecoinjectors made by Bosch

CB 0124-01


clip -1 pcs.

Set for nozzle


Nozzle holder -1 pcs.,

Nozzle adapter 7 mm -1 pcs.,

Fitting -1pcs.


KV

Camshaft for

Land Rov, Iveko Cur,VW

Scope of delivery:

Camshaft -1 pcs.

VW adapter for

Audi/VW

Scope of delivery: adapter 2

pcs. (2 variants), nozzle end-

piece, fitting 1pcs.,

side fitting 1pcs.,

clamp 1 pcs.,

clamping bolt 1 pcs.

CB 0128-01 IVECO

clip for Iveco 7,8L

Scope of delivery:

clip 1 pcs.,

side fitting 1pcs.

CB 0136-01 LR

clip for Land Rover

Discovery injectorsclip1pcs.,

fitting 1 pcs.,

clamp 1 pcs.,

injector nozzle end-piece

ø7mm 1pcs.


Optional components for CAM-BOX 1.

CB 0140-01 SC

clip for Scaniainjectors

Scope of delivery:

clip 1 pcs.,

pusher 1 pcs.

CB 0148-01 500HPclip for Volvo 500 HP,

Delphi injectors

Scope of delivery:

clip 1 pcs.

CB 0147-01 JDclip for John Deere Delphi injectors

Scope of delivery:

clip 1 pcs.

MUflange adapter for P,

PE-type Injection

pump and for

CAM BOXadapter 1 pcs.,

stopper washer 1 pcs.,

fixing nut 1 pcs.

CB 0129-01 ACT

clip for Mersedes

Actros injectorsScope of delivery:

clip 1 pcs.,

adapter 1pcs.,

side fitting DL-EA 1pcs.

CB 0133-01 AT

clip for Mersedes

Atego injectors

Scope of delivery:

clip 1 pcs.,

adapter 1pcs.,

side fitting DL-EA 1pcs.

CB 0144-01 DAF

clip for DAF, MAK,

Renault injectors

Scope of delivery:

Clip 1pcs.,

adapter 1pcs.,

side fitting 1pcs.,

receiver 1 pcs.,

fitting 2 pcs.

CB 0138-01 DET

clip for Detroit

injectors

Scope of delivery:

clip 1pcs.,


Ø8,5 mm 1pcs.,

clamp 1pcs.,

fitting 1pcs.

CB 0139-01 CUM

clip for Cummins

injectors

Scope of delivery:

clip 1pcs.,


Ø8,5 mm 1pcs.,

clamp 1pcs.,

fitting 1 pcs.

CB 0137-01 CAT10clip for Caterpillar L10

injectors

Scope of delivery:

clip 1pcs.,


Ø10,5 mm 1pcs.,

fitting 1pcs.

CB 0146-01 CAT15

clip for Caterpillar L15

injectorScope of delivery:

clip 1pcs.,

clamp 1pcs.,


conical 1pcs.,

cover 1pcs.,

fitting 1pcs.


PCIDS2ZNKW-M8-45-M8

RPM sensor for CAM BOX1

Scope of delivery:

sensor 1pcs.,

Connecting able 1pcs.,

Fixing nut 2 pcs.

DL-UNI50038

angled encoder

with range of 5000 impulse

for CAM BOX1 и CAM BOX2

0 232 103 064

RPM sensor

for CAM BOX1 and CAM BOX2

DL-CB230017

Flange for RPM sensor

for CAM BOX1 and CAM BOX2

H5-1024-IE-D

angled encoder



H5-5000-IE-D

angled encoder



DL-CBT

Indented pusher for CAM BOX1

rocker arm

DL-CBTS

Spherical pusher for CAM

BOX1 rocker arm

Optional components for CAM-BOX 1.

СAM-BOX 2 MECHANIC

Mechanical part for unit-injectors and unit-pumps testing.

A device for performance test of unit-injectors (UIS)and unit-pumps (UPS) with high pressure solenoidvalves.

UIS TESTER V6

Electronic part for unit-injectors and unit-pumps testing.

A device for performance test of unit-injectors (UIS) and unit-pumps (UPS) withhigh pressure solenoid valves.


СAM BOX 2 MASTER includes:

1.СAM BOX 2 MECHANIC – mechanical device for testing injectors

2. Controller UIS-тesterV6 – electronic device for testing injectors

Sealing washers for Cam Box 2, 4 pcs. DL-CB230046, CB230047, CB230048,CB230049

DL-CB230013 Locking pin for Cam Box 2, 3 pcs.

DL-CB230010 Holder for nozzle tip Ø 9mm

DL-СВ2 30022 Locking U plate

DL-CB2 0100Clip for indicator

DL-CB2 50061Test injector holder for Cam Box 2, 1 pc.

DL-CB2 0123Clip for PLD sections UI 0129,0133,0144

Fitting DL-CB230035 Ø М14(1,5) х 1/4 " (2pcs)

with rubber metal washer(4pcs)

DL-CB2 0124Clip for Volvo FH12, Iveco, Bosch 0414701004, 0414701006,

0414701013, 0414701014, 0414701015, 0414701021, 0414701022, 0414702002, 0414702003, 0414702005, 0414702006, 0414702007, 0414702009, 0414702010, 0414702012, 0414702013, 0414702014, 0414702015

Bolt М10, L= 106mm, bolt М10, L= 56mmfor nozzle tip holder

DL-CB230012 Nozzle tip for Cam Box 2, 1 pc

Scope of delivery for CAM-BOX 2 MECHANIC.

Bolt М14х44mm with nut and washer (2 sets)

Backpressure valve 2,5 bar

Pressure supply hose to the pump-injector Ø 10х1000mm

D-5358 Spring for car injectors (red)

Backleak hose Ø 10х1000mm

Screw(4pcs) DL-CB230109, CB230134, DL-CB230135, DL-CB230043

DL-CB250001 Caliber adjustable

DL-PG Liquid defoamer with fitting Ø 6mm х 1/4 "

DL-34-RWN06x04 Teflon line Ø 6 mm х 1500mm

Fitting Banjo , bolt Banjo, rubber/metal washer and strap for hoses (2 sets)

DL-CB230169 Pusher for spring

DL-CB230084 Sleeve H=7 Ø 20 (2 pcs.)

DL-CB230189 Sleeve H=5 Ø 12 (2 шт.)

Connector DL-UNI30001 with fitting Ø 6mm х1/8 "

Scope of delivery CAM-BOX 2 MECHANIC.

229

Optional equipment for CAM-BOX 2 MECHANIC.

DL-MU (CB1 30139)Coupling to the bench for quick connection

DL-MUD (CB2 30016)Coupling to the bench

DL-CB230879Wrench for couplings CAM-BOX DL-

CB130139 and DL-CB230016

DL-UNI50132 Coupling

DL-UNI50133Coupling

DL-CB2 0151

Clip for Audi/VW 1.9 injectors for Cam Box 2

Scope of delivery:clip 1 pcs.,fitting 2 pcs., rubber-metal washer 4 pcs.,clamping bolt 1 pcs., clamp1pcs.

DL-CB2 0148

Clip for Volvo FH12, Delphi E3 injectorsScope of delivery:

clip 1 pc.,

fitting 2 pcs.,


DL-CB2 0152

Clip for Audi/VW 2.0 injector for Cam Box 2

Scope of delivery:clip 1pc., fitting 2 pcs., Metal-rubber washer 4 pcs., fixing bolt2 pcs.

230


DL-CB2 0140

Clip for Scania injectors for Cam Box 2

Scope of delivery:

clip 1 pc.,

fitting 2 pcs.,


DL-CB2 0128

Clip for Iveco 7.8l injectors for Cam Box 2

Scope of delivery:

clip 1pc.,

fitting 2 pcs.,


DL-CB2 0136

Clip for Land Rover-Discovery (Delphi) injectors for

Cam Box 2

Scope of delivery:

clip 1 pcs.,

fitting 2 pcs.,


Optional components for CAM-BOX2 MECHANIC.

231

DL-CB2 0130

Clip for injector 0414703005, 0414703007.

for Cam Box 2

Scope of delivery:

clip 1 pcs.,

fitting 2 pcs.,


DL-CB2 0131

Clip for UD Nissan 0414701023, 0414701024, 0414701033,

0414701034 injectors

Scope of delivery:

clip 1 pc.,

fitting 2 pcs.,


DL-CB2 0149

Clip for Bosch 0414703004, 0414703007, 0414703008,

0414703009, 0414703013, injectors.

Scope of delivery:

clip 1 pc.,

fitting 2 pcs.,



Optional components for CAM-BOX 2 MECHANIC

DL-CB2 0155Clip for Delphi E1 injectors (John Deere) for DORPAT CamBox2

Scope of delivery : clip 1pc , fitting 2 pc, rubber-metal washer 4 pc.

DL-CB2 0124Clip for Volvo FH12, Iveco, Bosch 0414701004, 0414701006,

0414701013, 0414701014, 0414701015, 0414701021, 0414701022, 0414702002, 0414702003, 0414702005, 0414702006, 0414702007, 0414702009, 0414702010, 0414702012, 0414702013, 0414702014, 0414702015

DL-CB2 0129

clip for PLD Mersedes Actros for Cam Box 2

Scope of delivery:

clip 1 pc.,

fitting 2 pcs.,


DL-CB2 0133

Clip for Mersedes Atego PLDs for Cam Box 2

Scope of delivery:

clip 1 pc.,

fitting 2 pcs.,


DL-CB2 0145

clip for PLD DELPHI for Cam Box 2Scope of delivery:

clip 1 pc.,

fitting 2 pcs.,


DL-CB2 0144

clip for PLD DAF, MAK, Renault for Cam Box 2

Scope of delivery:

clip 1 pc.,

fitting 2 pcs.,


232


DL-CB2 0127

clip for PLD Detroit (Bosch) for Cam Box 2

Scope of delivery:

clip 1 pc.,

fitting 1 pc.,

rubber- metal washer, 2 pcs.


DL-CB2 0138 KIT

Set for test and examination of unit-injectors Detroit

5234770-5235580 for Cam Box 2

Scope of delivery:

• clip-adapter DL-CB2 0138 1pcs. ;

• pusher for injector s СВ2 30276 1pcs.;

• fixing U-plate 1pcs.

• fitting for clip-adapter - 2 pcs.;


DL-CB2 0139 KIT

Set for test and examination of Cummins 4DEC01L

4061851 unit-injectors for Cam Box 2

Scope of delivery :


• fixing U-plate 1pcs.


• rubber- metal washer - 4 pcs.

DL-CB2 0153 KIT

Set for test and examination of Bosch 0414703004,

0414703008, 0414703009 injectors for Cam Box 2

Scope of delivery :


• pusher for injectors СВ2 30276;

• fitting for clip-adapter- 2 pcs.;


233



DL-CB2 0154 KIT

set for testing and examination of Cummins HPI

unit-pumps

Scope of delivery:

• clip-adapter DL-CB2 0154 ;• injector pusher CB2 30356;

• nozzle end-piece CB2 30357;

• adapter valve CB2 30355;

• timing valve;

• metering valve;

• steel braided hose - 2 pcs.;

• hose fitting - 4 pcs.;



234

DL-CB2 50037

Injection sensor for Cummins HPI unit-injectors

DL-CB2 0126 KIT

set for testing and examination of Caterpillar C15, С13

(САТ2490713) unit-pumps for Cam Box 2

Scope of delivery :

• clip-adapter DL-CB2 0126 ;• injector pusher СВ2 30294;


• nozzle end-piece СВ2 30282;

• fixing V-plate СВ2 30283;



DL-CB2 0125 KIT

set for testing and examination of Caterpillar C12 unit-

pumps for Cam Box 2

Scope of delivery :

• clip-adapter DL-CB2 0125 ;• pusher for injector СВ2 30276;


• nozzle end-piece СВ2 30282;





DL-CB2 0137 KITClip for injectors Caterpillar L10for Cam Box 2Scope of delivery:

• clip DL-CB2 0137 ;• washerСВ2 30289;


• connector- 2 pc;

• rubber/metal washer- 4 pc.

DL-CB2 0146 KITClip for injectors Caterpillar L15For Cam Box2Scope of delivery:

• clip DL-CB2 0146 ;• pusher СВ2 30294;

• washer СВ2 30289;


• fixator СВ2 30283;

• connector 2 pcs;

•rubber metal washer- 4 pcs.

235



DL-CB250036KITInjection sensor (piezo)

236236

CAMBAT-FLOW Injection measurer for Unit Injectors and Unit pumps UIS/UPS (for UIS-Tester MULTI-CAM).


UIS -TESTER Multi CAMThe device "UIS-Tester" is intended for testing and checking the performance of unit injectors (UIS -Unit Injector System) and individual high-pressure fuel pumps with high-pressure solenoid valves (UPS -Unit Pump System).

237237237

CAMBAT-FULL Equipment for testing and checking of Unit-Injectors and unit pumps of the UIS / UPS system without mechanical part.


Equipment CAMBAT-FULL includes:

1. Stand with measuring unit CAMBAT-FLOW2. Control unit for Unit-Injectors and Unit Pumps UIS-Tester MULTI CAMA 3. set of connecting wires for injectors, measuring unit, etc.

238238238238

CAMBAT-FULL-SET Equipment for testing and inspection of Unit Injectors

and Unit Pumps of UIS / UPS system with mechanical part.


.

CAMBAT-FULL-SET equipment includes:1.Stand with measuring unit CAMBAT-FLOW2.Control unit for Unit-Injectors and Unit Pumps 3.UIS-Tester MULTI CAMA set of connecting wires for injectors, measuring unit, etc.4.Mechanical part for testing Unit Injectors and Unit pumps CAM-BOX MECHANIK

239

Section 6. Tools and accessoriesfor unit-injectors (UIS) and unit-pumps (UPS) repair.

DL-ST02Clamping device for assembling- disassembling unit-injectors and CR injectors , with two supports fot injectors nozzle Ø7mm, с Ø9mm.

Set for installing PLD sections in the clamping device.

Set for installing unit-injectors Audi/VW in the clamping device.

DL-STD30874 Cursor for protractor

DL-STD30873 Holder for the cursor

1

3031

29

2932

28

27

3

2

9

4

14

10

11

6

33

34 35

36

37

25 26

8

7

15 - 24

4

5

13

12


.

Set of delivery for DL-ST02.

DL-ST02Clamping device for assembling- disassembling unit-injectors and CR injectors, with two supports for injectors nozzle Ø7mm, с Ø9mm.

29-1

29-1

29-2

29-2

3031

32

DL-ST02Clamping device for assembling- disassembling unit-injectors and CR injectors , with two supports fot injectors nozzle Ø7mm, с Ø9mm.

Scope of delivery :

1. Stand STD50115 1pc. 25. Cursor for protractor DL-STD308742. Lower vice STD50116 1pc. 26. Holder for the cursor DL-STD308733. Replacable gripping jaws STD30498 2pc. 27. Clamp STD50010 VW.1,9 1 pc4. Stand STD30540 1pc. 28. Clamp STD50009 VW2,0 1 pc5. Upper vice STD50117 1pc. 29-1. Short stand STD31245 2pcs

29-2. Long stand STD30657 2pcs6. Shaft Ø 7mm STD30148 1pc. 30. Shaft STD30656 2 pcs7. Shaft Ø 9mm STD30147 1pc. 31. Bolt STD30658 1pc

8. Replacable gripping jaws STD30752 2pc. 32. Bar STD30656 1pc9. Bracket STD30610 1pc. 33. Shaft STD30673 1pc10. Handle STD30811 3pcs. 34. HolderAT STD50077 1pc11. Adjustment screw STD30810 1pc. 35. Holder AC STD50078 1 pc12. Holder STD30813 1pc. 36. Stand STD30671 1pc13. Stand STD30812 1pc. 37. Bar STD30671 1 pc. 14.Fixator STD30468 3pcs15.Screw M4x8Din012 4pcs16.Screw M4x16Din012 1 pc.17.Screw M4x20Din012 2pcs18.Nut M20Din034 2pc19.Washer 21x 37x3Din0125 2pcs20.Stopper 20Din127 2 pcs21.Bolt M10x30Din033 4 pcs22. Nut M10Din034 4pcs23.Washer 10,5x 20x2 Din0125 4 pcs24.Stopper 10Din127 4 pcs

241


Set of delivery for DL-ST02.

242

Installation of pump-injector AUDI/VW 1.9

onto the clamp.

Installation of pump-injector AUDI/VW 2.0Bosch, Siemens-VDO onto the clamp.

Installation of 2 or 4 wire pump-injectorVOLVO, Delphi onto the clamp.

Installation of pump-injector SCANIA of

4-type onto the clamp.

Examples of installation of pump-injectors onto the clamp DL-ST02


243

Installation of unit-pump Delphi 082240354 onto the clamp

Installation of unit-pump DAF Bosch 0414755005 onto the clamp

Installation of unit-pump МВ ATEGO onto the clamp

Installation of unit-pump МВ ACTROS onto the clamp

Examples of installation of unit-pump onto the clamp DL-ST02


244244

DL-STD50207Holder for unit injector AUDI / VW 1.9 for adjusting the magnet on the clamp ST-01 / ST-02


Section 6. Tools and accessoriesfor unit-injectors (UIS) and unit-pumps (UPS)

repair.

DL-STD50206Holder for unit injector AUDI/VW 2,0 for adjusting the magnet on the clamp ST-01/ST-02

245245


DL-UIS50144The socket for positioning the electromagnet in

the unit injector BOSCH AUDI / VW 1.9

The scope of delivery includes:

-Socket for the electromagnet

-positioner

Analog of BOSCH 0986610318

DL-UIS50195The socket for positioning the electromagnet in

the unit injector BOSCH AUDI/VW 2,0

The scope of delivery includes:

- Socket for the electromagnet

-positioner

Analog of BOSCH 0986610318

DL-01 (DL-UIS31524)Adapter for testing mechanical injectors of

PLD sections MB ACTROS and MB

ATEGO ( Bosch )

Scope of delivery: adapter 1 pc, injection

chamber (7mm) 1 pcs,

side fitting 1 pc., fitting 1 pc., screw 1 pc.

246


DL-UIS30693

Hexagonal key for detaching/mounting of nozzle nut

of unit-injector Audi/ VW 1,9

Suitable for : PDE-P1, PDE-P1,1 , PDE-P1,3 , PDE-P1,4

DL-UIS30725

Octagonal key for detaching/mounting of nozzle nut

of unit-injector Audi/ VW 1,9-5,0 PDE-P1,5. Suitable for :

0414720309-2,5 , 0414720359-2,5 , 0414720310-2,5 , 0414720360-2,5

0414720305-5,0 , 0414720301-5,0 , 0414720311-5,0 , 0414720361-5,0

0414720306-2,0 , 0414720302-2,0 , 0414720312-2,0 , 0414720362-2,0

0414720307-1,9 , 0414720303-1,9 , 0414720313-1,9 , 0414720363-1,9

0414720308-1,9 , 0414720304-1,9 , 0414720314-1,9 , 0414720364-1,9

DL-UIS30751

Octagonal key 17mm for nozzle nut of Siemens VDO

(PIEZO) unit-injector Audi/VW

DL-UIS30724

Key for detaching/mounting for nozzle nut of

BoschTDI unit-injector Audi / VW 2,0

Suitable for : 414720403, 0414720404

DL-UIS30745 (8 sides, 38 mm)

DL-UIS31438 (12 sides, 39 mm)Wrench for mounting /

dismounting the solenoid nut of the valve of Bosch

injector pump (Iveco, Scania, Volvo)

DL-UIS31438 (12 sides, 39 mm) Wrench for mounting /

dismounting the solenoid nut of the valve of Bosch unit

injector (Volvo)

247


DL-UIS30726

Key for detaching / mounting of solenoid nut of unit-

injector Audi /VW 2.0

Suitable for : 0414720403, 0414720404

DL-UIS30745

Key for detaching / mounting of solenoid nut of Bosch

(Iveco, Scania, Volvo) unit-injector

DL-UNI30667

29 mm hexagonal key for detaching / mounting of body

nut for unit-injector AUDI / VW

Suitable for :

0414720400, 0414720401, 0414720402,

0414720403,0414720453, 0414720454

DL-UNI30668

30 mm octagonal key for detaching / mounting of body

nut for unit-injector VW SIEMENS

DL-UIS30733

Key for detaching / mounting of solenoid nut of unit-

injector Audi /VW 1.9

Suitable for : 0414720029 - 0414720215

DL-UNI50011-27

Key for detaching / mounting of nozzle nut Ø 27 mm

Volvo, Delphi, Lucas injectors

(for use with torque wrench)

DL-UNI50012-31,5

Key for detaching / mounting of nozzle nut Ø 31,5 mm

injectors Cummins (Scania) HPI


248

DL-UNI50048-36,2

Key for detaching / mounting of Delphi 1668325 PLD-

section nut Ø 36,2 mm



DL-UNI50127-29,4Key for detaching / mounting of nozzle nut Ø 29,4 mm

of injectors Caterpillar C12, С15(for use with torque wrench)

DL-UIS30880Adapter for Caterpillar C12, С15 in the vice

DL-UNI30763Key for detaching/mounting for nozzle nut Ø 32 mm of unit

injector Bosch

Usage: 0414701005, 0414701006, 0414701008, 0414702002, 0414702007, 0414702010, 0414703008


DL-UIS30827

Adapter - holder for indicator

DL-UIS50102

Indicator adapter for valve stroke measurement for BOSCH

unit-injectors.

DL-UIS50100

Key for detaching / mounting and adjustment of

solenoid nut of Bosch unit-injector Audi/VW 1,9 TDI

while testing on a test-bench.

Suitable for : 0414720029 - 0414720215

DL-UIS50101

Key for detaching / mounting and adjustment of

solenoid nut of unit-injector Audi/VW 2.0 TDI

DL-UIS50143Kit for measuring the valve stroke of unit injector AUDI /

VW BOSCH 1,9 / 2,0

Scope of delivery:

1. DL-UIS31069 A double-sided clip

2. DL-UIS31070 Adapter for measuring indicator.

3. DL-UIS31071 Washer

4. DL-UIS31072 Test plate

5. DL-CRN30503 Measuring probe.

ATTENTION! The measuring indicator is not included in the

scope of delivery!

250


DL-VW10SMFULLSET OF KEYS FOR DETACHING / MOUNTING OF UNIT-INJECTORS AUDI/VW

1. DL-UIS3066729mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0 , PDE-P2.

Suitable for: 0414720400, 0414720401, 0414720402, 0414720403, 0414720453, 0414720454.2. DL-UIS3066830mm octagonal key for detaching / mounting of body nut of VW SIEMENS unit-injectors

3. DL-UIS50100Key for detaching / mounting and adjustment of solenoid nut of Bosch unit-injector Audi/VW 1.9 – 5.0while testing on a test-bench. Suitable for: 0414720029 - 04147202154. DL-UIS30726Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 2.0

Suitable for: 0414720403, 04147204045. DL-UIS30725Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9-5.0, PDE-P1.5.

Suitable for: 0414720309-2.5 l. 0414720359-2.5 l. 0414720310-2.5 l. 0414720360-2.5 l.0414720305-5.0 l. 0414720301-5.0 l. 0414720311-5.0 l. 0414720361-5.0 l. 0414720306-2.0 l.0414720302-2.0 l. 0414720312-2.0 l. 0414720362-2.0 l. 0414720307-1.9 l. 0414720303-1.9 l.0414720313-1.9 l. 0414720363-1.9 l. 0414720308-1.9 l. 0414720304-1.9 l. 0414720314-1.9 l.0414720364-1.9 l.6. DL-UIS30693Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9, PDE-P1, PDE-P1.1,

PDE-P1.3 PDE-P1.47. DL-UIS50101Key for adjustment of solenoid nut of unit-pump Audi/VW 2.08. DL-UIS30733Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 1.9 TDISuitable for : 0414720029-04147202159. DL-UIS30724Key for detaching / mounting of nozzle nut of Bosch unit-injectors Audi/VW 2.0,

Suitable for : 0414720403, 041472040410. DL-UIS3075117mm octagonal key for nozzle nut of unit-injector of Audi/VW Siemens VDO (PIEZO)

11. DL-UIS 30757Key for detaching/ mounting of piezo element.

251


DL-VW PDE

Toolset for detaching / mounting of unit-injectors Audi/VW PDE-P1.5

1. DL-UIS 50100Key for detaching / mounting and adjustment of solenoid nut of unit-injectors Audi/VW 1.9-5.0 (Bosch) while testing on a test-bench.Suitable for: 0414720029-04147202152. DL-UIS30733Key for detaching / mounting of solenoid nut of unit-injectors Audi/VW 1,9 TDI BoschSuitable for: 0414720029-04147202153. DL-UIS30725Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9-5.0, PDE-P1.5.

Suitable for:

0414720309-2.5 l. 0414720359-2.5 l. 0414720310-2.5 l. 0414720360-2.5 l. 0414720305-5.0 l. 0414720301-5.0 l. 0414720311-5.0 l. 0414720361-5.0 l. 0414720306-2.0 l. 0414720302-2.0 l. 0414720312-2.0 l. 0414720362-2.0 l. 0414720307-1.9 l. 0414720303-1.9 l. 0414720313-1.9 l. 0414720363-1.9 l. 0414720308-1.9 l. 0414720304-1.9 l. 0414720314-1.9 l. 0414720364-1.9 l. 4. DL-UIS30693Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9,PDE-P1, PDE-P1.1, PDE-P1.3, PDE-P1.4.


DL-VW-PDE-2

Toolset for disassembling/assembling of unit-pumps Audi/VW 2.0

1. DL-UIS3066729mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0 , PDE-P2.

Suitable for: 0414720400, 0414720401, 0414720402, 0414720403, 0414720453, 0414720454.2. DL-UIS30726Key for detaching / mounting of solenoid nut of unit-injectors Audi /VW 2.0 Bosch.

Suitable for: 0414720403, 04147204043. DL-UIS50101Key for adjustment of solenoid nut of unit-injectors Audi/VW 2.0

4. DL-UIS30724Key for detaching / mounting of nozzle nut of unit-injectors Audi/VW 2.0 Bosch

Suitable for: 0414720403, 0414720404.

DL-VW2-SVDO

Toolset for detaching / mounting of unit-injectors Audi/VW Siemens VDO1. DL-UIS3066830mm octagonal key for detaching / mounting of body nut of unit-injectors VW SIEMENS

2. DL-UIS 3075117mm octagonal key for nozzle nut распылителя of unit-injectors Audi/VW Siemens VDO (PIEZO) 3. DL-UIS 30757Twelve-point key for detaching / mounting of piezo-element.

DL-UIS30757Key for detaching/ mounting of piezo element of unit injector

Siemens VDO

DL-UIS30590

Adapter for injector test of unit-injectors Bosch,Scania, Volvo, Cursor.

253


DL-UIS30591

Adapter for injector test of unit-injectors BoschVolvo.

DL-UIS30594

Adapter for injector test of unit-injectorsVolvo 520CV.

DL-UIS30597

Adapter for injector test of unit-injectors VolvoTape A Delphi.

DL-UIS30598

Adapter for injector test of unit-injectors Detroit .

DL-UIS30606

Adapter for injector test of unit-injectorsCummins L10-M11.

DL-UIS30897Adapter for testing unit injectors EUI/PDE CAT C15.

254


DL-UIS30627

Adapter for injector test of unit-injectorsVolvo 460 type 2, Scania pumps.

DL-UIS30631

Adapter for injector test of unit-injectorsEUI/PDE Cummins N14 pumps.

DL-UIS30634

Adapter for injector test of unit-injectorsEUI/PDE Audi,VW 2. (2.0 )

DL-UIS50082

Adapter for injector test of unit-injectorsEUI/PDE Audi,VW pumps

DL-UIS30643

Adapter for injector test of unit-injectorsEUI/PDE Iveco Stralis 500HP.

DL-UIS30640

Adapter for injector test of unit-injectorsCummins.

DL-UIS30635

Adapter for injector test of unit-injectorsVolvo Delphi 4PIN.

255


DL-UIS50079

Adapter for injector test of unit-injectors Audi, VW. 04147203ХХ for assembling on a clamp.

DL-UIS50081

Adapter for injector test of unit-injectors Audi, VW. 04147200ХХ, 04147202ХХ, 04147204ХХ, 04147206ХХ for assembling on a clamp.

DL-UIS30638

Adapter for injector test of unit-injectors EUI/PDE Audi,VW 2. (2.0 l). 1 681 398 033 for assembling on a clamp.

DL-UIS30662

Adapter for injector test of unit-injectors Audi, VW Siemens VDO piezo for assembling on a clamp.

DL-UIS30770Adapter for testing unit injectors EUI/PDE Nissan 440 (M31x1).

DL-UIS31507Adapter for testing the injector part of the unit injectors EUI / PDE HYUNDAI 22880 -84001 (M28x1).

256256


Adapters for CATTERPILLAR

DL-UIS30789Adapter for testing unit injectors EUI/ PDE HEUI CAT 3126М28х1

DL-UIS30768Adapter for testing unit injectors EUI/PDE Caterpillar series 3500 (M27x1,5)

DL-UIS30769Adapter for testing unit injectors EUI/PDE Caterpillar Marino (M36x1,5)

DL-UIS30897Adapter for testing unit injectors EUI/PDE CAT C15,

C16.

DL-UIS31441Adapter for testing unit injectors Caterpillar САТ С12Thread M28x1

DL-UIS31511Adapter for testing the injector part of EUI / PDE unit injectors Caterpillar CAT3112 The adapter has a connecting thread M36x1.5 and longer than DL-UIS30769

257


Sets for CATTERPILLAR

DL-TRUKUSA-04СATA set of adapters for checking the injector part of the unit-injectors of American-made CATERPILLAR trucks. (DL-UIS30789, DL-UIS30768, DL-UIS30769, DL-UIS30897)

DL-TRUKUSA-05СATA set of adapters for checking the injector part of the unit-injectors of American-made CATERPILLAR trucks including : ( DL-UIS30789, DL-UIS30768, DL-UIS30769, DL-UIS30897, DL-UIS31441)

DL-TRUKUSA-06СATA set of adapters for checking the injector part of the unit-injectors of American-made CATERPILLAR trucks including : ( DL-UIS30789, DL-UIS30768, DL-UIS30769, DL-UIS30897, DL-UIS31441, DL-UIS31511)


DL-VW-4BR Set of adapters for testing of unit-injectors AUDI/VW of all types. DL-UIS50079 - AUDI/VW 04147203ХХ, DL-UIS50081 - AUDI/VW 04147200ХХ, 04147202ХХ, 04147204ХХ, 04147206ХХ,

DL-UIS30638 - EUI/PDE AUDI/VW 2,0 l(type 2), DL-UIS30662 - AUDI/VW SIEMENS VDO (piezo)

DL-TRUKE-07BR Set of adapters for testing of unit-injectors for European trucks. DL-UIS30590 - BOSCH (Scania,Volvo,Iveco Cursor), DL-UIS30591 - BOSCH (Volvo), DL-UIS30594 - Volvo 520CV,

DL-UIS30597 - DELPHI (Volvo Tape A), DL-UIS30627 - (Volvo 460 Tape 2, Scania), DL-UIS30635 - DELPHI (Volvo 4 Pin), .

DL-UIS30643 - (Iveco Stralis 500HP)

DL-TRUKUSA-04BR Set of adapters for testing of unit-injectors for American trucks. DL-UIS30598 - DETROIT, DL-UIS30606- CUMMINS L10-M11, DL-UIS30631- CUMMINS N14, DL-UIS30640 - CUMMINS


DL-UIS50150 A set of diamond lappings and tools for the restoration of the valve seat.Set of delivery :

DL-UIS1368063 Diamond lapping(L 136°) 80/63DL-UIS1364028 Diamond lapping (L 136°) 40/28DL-UISPA78063 Diamond tool РА ᴓ7 80/63DL-UISPA74028 Diamond toolРА ᴓ7 40/28DL-UNI30975 Handle for lapping (2 pc.) DL-UNI30978 Handle fixator (2 pc.)

Unit injector valve VOLVO, SCANIA, IVECO :• D-GR02X\136\ 7,010 • D-GR02X\136\ 7,015 • D-GR02X\136\ 7,020• D-GR02X\136\ 7,025• D-GR02X\136\ 7,030• D-GR02X\136\ 7,035• D-GR02X\136\ 7,040• D-GR02X\136\ 7,045• D-GR02X\136\ 7,050• D-GR02X\136\ 7,055• D-GR02X\136\ 7,060• D-GR02X\136\ 7,070• D-GR02X\136\ 7,080

260


DL-UIS50256 A set of diamond laps and reamers for restoring the valve seat for BOSCH unit injectors.Set includes:

1. Diamond conical lap (L 136 °) “coarse” (1 pc.)

2. Diamond conical lap (L 136 °) “finishing” (1 pc.)

3. Pilot for lap diamond conical ( 2 pcs.)

4. Diamond reamer (1 pc.)

5. Pilot for reamer (1 pc.)

6. Handle for holding the pilot (1 pc.)

7. Cap for pressing the reamer and laps (3 pcs.)

8. Brush for cleaning the channel of the NF valve (1 pc.)

9. Organizer (1 pc.)

260

DL-UIS50257 A set of diamond laps and reamers for restoring the valve seat of the DETROIT unit injectors.Set includes :

1. Diamond conical lap "rough" (1 pc.)

2. Diamond conical lap “finishing” (1 pc.)

3. Pilot for grinding diamond conical (2 pcs.)

4. Diamond reamer (1 pc.)

5. Pilot for reamer (1 pc.)

6. Handle for holding the pilot (1 pc.)

7. Cap for pressing the reamer and laps (3 pcs.)

8. Brush for cleaning the NF valve channel (1 pc.)

9. Organizer (1 pc.) .)

261


DL-UIS50255Diamond Lapping and Reamer Set for BOSCH Unit Injector Valve Seat Recovery

Diamond reamers and valves are high-precision tools designed for precision hole machiningManufacturer of Turkey.

Set of delivery:1 Diamond lapping conical (L 136°) "coarse" (1 pcs.)2. Diamond lapping cone (L 136°) "for finishing" (1 pcs.)3. Lapping Pilot Cone Diamond (2 pcs.) 2.4. Diamond reamer (1 pcs.)5. Pilot for reaming (1 pcs.)6. Handle to hold the pilot (1 pcs.)7. Cap to press the reamer and printer (3 pcs.)8. Device for cleaning the unit injector valve channel (1 pcs.)9. Flashlight (1 pcs.)10. Organizer (1 pcs.)

262262262262262262262262262262

Section 7. Equipment and tools for testing and repairing unit injectors HEUI.

UNI50208Wrench for loosening the nozzle nut for the Caterpillar C7-C9 unit injector. Working wrench diameter 24 mm

Equipment and tools for testing and repairing HEUI unit injectors

DL-UIS30789Adapter for checking the injector part of the unit injector EUI / PDE HEUI CAT 3126 The adapter has a connecting thread M28x1

DL-HEU50251O-ring installation kit for unit injectors HEUI CAT C7-C9

SPF-708, SPF-712, SPF-1108, SPF-1112The assay test bench is designed for testing and adjustment with increased accuracy of in-line injection pumps, V-shaped injection pumps, distribution type injection pump with autonomous and compulsory lubrication system, boost indicator of manufacturers like: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". When using additional equipment, the test bench allows you to test :- Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS)- Common-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO)- CR regulators and pressure sensors- unit injectors of European and American cars- electronic pumps VE, VP, Zexel, PE type.Test benches are made with a power of 7.5 kW (SPF-708, SPF-712), 11 kW (SPF-1108, SPF-1112).The test benches SPF-708 and SPF-1108 have an 8-section measuring unit.Test benches SPF- 712 and SPF-1112 have a 12-section measuring unit.The stand is equipped with:• an integrated personal computer; • monitor; • control panel of the test bench and booster pump; • safety frame with 2 palycarbonate screens;• cooling unit of radiator-fan type for 2 channels.• cooling unit of radiator-fan type for 1 channel.

263

Section 8. Test-benches for high pressure pump testing

Flexible pipes 3/8”

L- 105cm, 2 pcs.

264

Test-bench SPF equipment

14mm fittings, 2 pcs.

Connecting hose Ø 8 mm, L- 150 cm, 1 pcs.

12mm fittings , 2 pcs.

Two way ratchet, 1 pcs.

Connecting hose Ø 10 mm, L- 150 cm, 1 pcs.

a Key for doorlock, 4 pcs.

Foot (pud with adjustment bolt) , 4 pcs.


PTB-3, PTB-5, PTB-7, PTB-9, PTB-12The assay test bench is designed for testing and adjustment with increased accuracy of in-line injection pumps, V-shaped injection pumps, distribution type injection pump with autonomous and compulsory lubrication system, boost indicator of manufacturers: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO".When using additional equipment, the test bench allows you to test and check:- Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS)- Common-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO)- CR regulators and pressure sensors - unit injectors of European and American cars- electronic pumps of VE, VP, Zexel, PE type. Test benches are:

PTB-3 15 kWPTB-5 18 kWPTB-7 22 kWPTB-9 30 kWPTB-12 37 kW

265


PTB 14 (with lubrication station and tank)The assay test bench is designed for testing and adjustment with increased accuracy of in-line injection pumps, V-shaped injection pumps, distribution type injection pump with autonomous and compulsory lubrication system, boost indicator of manufacturers: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO".When using additional equipment, the test bench allows you to test and check:- Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS)- Common-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO)- CR regulators and pressure sensors - unit injectors of European and American cars- electronic pumps of VE, VP, Zexel, PE type. .

Power of test bench 45 kW

266


266

The test benches of the PTB series for testing the injection pump make it possible to carry out all the procedures associated with testing and adjusting high-pressure fuel pumps in accordance with international ISO standards:• a drive system with continuously variable revolutions;• feed system with continuously adjustable pressure; • pneumatic system with continuously adjustable pressure; • unit for measuring the dosage of the flow; • fasteners for tested pumps. The design of the test bench for testing the injection pump and the elements of its equipment meet the requirements of international standards in terms of static and dynamic parameters -ISO 4008/1 and ISO 4008/2

Specifications of test benches of PTB series:

• rotational speed: 30 - 3000 min-1• left / right rotation direction• engine power (nom.): From 15 kW to 45 kW according to modification• programmable number of injections: 50 - 1000• tank capacity: 30-160 dm3 by modification• number of sections: 8• measuring flasks capacity: 44 and 260 +/- 0.25 cm3• power supply: 3x400V / 230V ~ 50Hz• supply of shut-off valves 12V / 24V• distance from plate to drive axis 125mm-170mm by modification• compensation coupling diameter 110 mm• assay oil feed pump capacity at a pressure of 3 bar- 6,5 dm³• high pressure manometer 0 ÷ 10 Bar• maximum current: 24.5A (38.5A) by modification• total weight and dimensions L (length) x B (width) x H (height):

1830 x 1710 (900) x 1670

267


OS.55-08 FLOWMETER. DT

8-channel beaker-free volume measurementsystem (4 supply channels and 4 backflowchannels). Flow Meter DT is controlled by PC infully automatic mode.

Flow Meter DT is supplied as a part of new test-bench or as a retrofit option for used test-bench.

OS.55.01

Pivoting bracket for measurement system.

268


OS.55-02 Two-channel beaker-free measurement system.

DL-OHL

Cooler for test-bench

Frequency converter for test-bench:

• 2,2 кW

• 7,5 кW

• 11 кW

• 15 кW

Optional equipment and components for test-benches for high pressure pumps testing

DL-MSP

Mobile oil station

for test-benches

269


DL-RSZ

Safety frame with polycarbonate glass



MZК-260

Beaker 260ml

For SPN(U) test-benches.

Length 320mm

Diameter 38mm

Scale range 0-260ml

Resolution 2ml.

MZK-150

Beaker 150ml


Length 320mm

Diameter 29mm

Scale range 0-150ml

Resolution 1ml.

MZK-45

Beaker 45ml


Length 320mm

Diameter 18mm

Scale range 0-45ml

Resolution 0,2ml.

SDMZ - 38

Holder brace

for MZ of 190ml and 260 ml

SDMZ – 29

Holder brace

for MZ of 150ml

SDMZ - 18

Holder brace

for MZ of 44, 45 and 22ml


DL-CB2 50031

Compensating

clutch with elastic

insert.

DL-CB2 30016

Connecting flange

for CamBox2

DL-UNI50132

Compensating

clutch for connec-

tion between pump

flange and test-

bench drive shaft.

271

DL- UIS50092

Compensating

clutch with elastic

insert for Bosch

CamBox

Section 9. Tools and accessories

for repair of high pressure injection pumps.


DL-MS11

Connecting adapter

for CR injection

pumps

with 11 splines

DL-MS8

Connecting adapter

for CR injection

pumps

with 8x18 splines

DL-MS9

Connecting adapter

for CR injection

pumps

with 9x20 splines

DL-M19

Connecting adapter

for CR and VE

injection pumps. 19

mm

DL-UNI50139 Compensating

clutch to pump

flange and motor

flywheel (аналог

Bosch 1686401024)

DL-M24Coupling for 24 mm

for HPFP CR СР-3

MOD.044502088

DL-M23 (DL-UNI30917) Coupling for 23 mm for

HPFP Continental A 2C59517053, Bosch CR \ CP4HS2

0445010637, CP4S2 0445010611, CP4S1 0445010506

DL-MS10 SCoupling for HPFP

Siemens Peugeot

Boxer 2.2, spline

10х21,6

DL-MS10 D Coupling for HPFP CR

Denso,

spline 10х23

DL-M17Coupling for 17 mm

for HPFP CR and

HPFP VE

DL- UNI50051-KIT

Set for testing of VE-type injection pumps:

• holding frame for 6 injectors;

• frame mounting section-shaped bolt;

• injector fixing screws, 6 pcs.;

• injector holder fixing screws, 2 pcs.;

• foam dampers for test oil, 6 pcs.;

• 6mm x 1/4” fitting for foam dampers, 6 pcs.;

• injector bushings (6 pcs.);

• 6mm x 1/8” fitting for injector bushings, 6 pcs.;

• Ø 6mm PVC connecting pipe, 12m.

Optional equipment and components for rotor and in-line high pressure injection

pumps

Section 9. Tools and accessories

for repair of high pressure injection pumps.

DL- UNI50051

holder frame for

injectors with

mounting section-

shaped bolt and

injector fixing screws

34-RWN-06x04

Ø 6mm PVC

connecting pipe

DL-PG (CR26)Foam damper

For test oil

with 6 mm x1/4” fiting

DL- UNI30452

6mm x1/8” fitting

for injector bushings

273

Section 9. Tools and accessories for repair of high pressure injection pumps.

1




sold separately!

DL-UNI30521

adapter 70 mm for

VE pumps

DL-UNI30466

adapter 68mm for

VE pumps

274


DL-UNI50008

Pump bracket,

Bosch standard,

125mm.

DL-UNI30465

adapter 50/60mm for

VE and CR pumps

(BMW, RENAULT)

DL- UNI30521

adapter 105mm for injection pumps of

MTZ-50, MTZ -80, MTZ -82, MTZ -825, T16, T25, T30, T40,

SND-18, SND-17, SND-14.

MU

Connecting adapter

for P, PE pumps

Scope of delivery:

• clutch 1 pcs.

• lock washer 1 pcs.

• fixing nut 1 pcs.

DL-M17

Connecting adapter

for VE injection

pumps 17mm

DL-M19

Connecting adapter

for CR and VE

injection pumps

19mm

equipment and components for rotor and in-line high pressure pumps

275


DL- UNI30514

Support for in-line pumps Bosch

(analogue Bosch 1688030141).Scope of delivery:

• support 2 pcs.

• section-shaped bolt 2 pcs.

• nut 2 pcs.

• washer 2 pcs.


DL- UNI30525

Support for in-line pumps MAN (analog

Bosch 1688030184).Scope of delivery :

• support 1 pc.

• section-shaped bolt 1 pc.

• nut 1 pc.

• washer 1 pc.

• spring washer 1 pc.

DL- UNI50042

Device for dial gauge for rack travel measurement of in-line pumps Bosch Р (Р7100, Р8500).

Including adapters:

• 18х1,5 (B,BV pumps);

• 20х1,5 (А pumps);

• 24х1,5 (Р pumps);

• 24х1,5 (8500 pumps).

276



DL-UNI50040

Offset lock pin for plungers of in-line BoschР pumps (Р7100, Р7800).

DL-RD30765

28mm hexagonal key for repair of mechanical injectors

DL-RD30766

27mm hexagonal key for repair of mechanical injectors

AAE388-0AComparator for pumps P7000 / 8500 for determining the height of the beginning of the flow. Connection 24x1.5mm.

277



DL-UNI30786

VP3

Connecting adapter

for VP injection

pumps (Opel)

DL-UNI30787

VP-4

Connecting adapter

for VP injection

pumps

(Audi/VW,BMW,MB)

DL-UNI30788

DL-VP5

Connecting adapter

for VP injection

pumps (Ford)

DL-VPLО

lodgment for VP

injection pumps

(Opel)

DL-VPLА

lodgment for VP

injection pumps

Audi/VW,BMW,MB

DL-UNI30603

DL-VP6

lodgment for VP

injection pum

Audi/VW,BMW,MB

278

Section 10. Electronic devicesfor diagnostic and repair of diesel injection

CR TESTER . FLAGMAN CRT-50004-channel device for diagnosis and testing Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO with a set of cables. The FLAGMAN CRT-5000 has the functions of controlling the shutter of the measuring unit, stopping the injection pump, measuring and controlling the temperature in the tank, measuring the backflow temperature of the injectors tested, measuring the start time of injectionComputer control of the kit through the software "CASCADE".

CR TESTER . FLAGMAN CRT-50404-channel instrument for diagnosis and testing Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO with a set of cables.The device has the ability to connect to theFLAGMAN-FLOW (MUFI –CR) measuring system , with the possibility to generate correction codes for the Delphi C2i / C3i, BOSCH, DENSO injectorsThe FLAGMAN CRT-5040 has the functions of controlling the shutter of the measuring unit, stopping the injection pump, measuring and controlling the temperature in the tank, measuring the backflow temperature of the injectors tested, measuring the injection start timeComputer control of the kit through the software "CASCADE".

279


CRISTINA

CRistina repair- and testing complex is dedicated to assembing and disassembling Bosch, Denso and Delphi Common Rail inejctors according to manufacturer specified steps and mechanical tolerances. The complex offers the ability to measure relevant mechanical tolerances of the injector parts and electrical characteristics of the electromagnet. The assembly/dissembly steps and critical measurement points are presented by convenient step-by-step instructions descriptions and relevant images of the work process itself.Delivery sets:• CRISTINA-BASE• CRISTINA-SPECIAL

CRistina-PIEZO

The device is designed to test the piezo injectors.The device detects all malfunctions of the piezo. Identifies problems that similar devices or stands do not detect .The device was developed for the assembly of Siemens injectors, but it is also capable of operating with BOSCH injectors.

Features of the device:Signal feeding for the injector activation on thehand pressMeasuring the resistance of the piezoChecking the breakdown on the bodyMeasuring the capacity of the piezoMeasuring the smooth running of the piezo

28

0


CR-ActiveThe CR-Active actuator is designed to provide a control signal to the Common Rail injector solenoid valve.Used to measure valve stroke when measuring the magnetic gap of Common Rail electromagnetic injectors.

PTC-2520 CP TESTER Common Rail high pressure fuel pump diagnostic and testing device with cable set.

FMDE-520Device to test the performance of Common Rail fuel pumps from various manufacturers: Bosch, Delphi, Denso, Siemens, Cummins. It is a 2-channel liquid flow meter (pump feed and return discharge) in various modes, with digital information output on the backlit LCD display.

DL-LSF-45L0-M1 Flowmeter - Mounted on the FMDE-520 and FMDE-

500 dual-channel flowmeter.

DL-LSN(F)45L0-M2Strap set for flowmeter DL-LSF-45L0-M1.

Delivery set includes:

1. Gauge piston - 2 pcs.

2. Sealing ring -1 pcs.

281

Section 10. Electronic devicesfor diagnostic and repair of diesel fuel equipment.

PUMP TEST.02 Common-Rail High Pressure Pump

Test Equipment

The set includes:

1. Device PTC-2520, designed to supply user-

programmable control signals of pressure regulators of

the Common Rail system to check their performance.

2. Device FMDE-520, designed to measure the

performance of Common-Rail pressure regulators on two

channels.

3. Rack for devices on wheels for convenient operation.

4. Set of cables.

5. Fine filters for liquid purification (2 pcs.)

6. Software.

282

DL-UNI20060 PR-TESTER.V052-channel electronic pressure gauge in an

aluminum case

DELIVERY KIT FOR MEASURING

PRESSURE ON 1 CHANNEL:

1. Electronic pressure gauge

2. Charger

3. DL-UNI20070 Basic adapter cable for single-





sensor BOSCH 2type - 1 pc. 6. DL-UNI20074

Adapter cable for pressure sensor DELPHI - 1

pc.


pressure sensor - 1 pc.

8. Manual

282

Section 10. Electronic devicesfor diagnostic and repair of diesel fuel equipment

DL-UNI20061 PR-TESTER.V052-channel electronic pressure gauge in an

aluminum case


PRESSURE MEASUREMENT:

1. Electronic manometer

2. Charger

3. DL-UNI20071 Main adapter cable for 2-



sensor BOSCH 1 type - 2 pcs.


sensor BOSCH 2type - 2 pcs.


sensor DELPHI - 2 pcs.


pressure sensor - 2 pcs.

8. Manual

283283283

283283283

DL-UNI20065 PR-TESTER.V05

Electronic pressure gauge complete with

charger

283



DL-UNI21030 Mounting bracket for

electronic pressure gauge

DL-UNI30237 Pressure gauge leg (fitting) G1

/ 2 with nut M12x1.25mm

DL-UNI30445 Pressure gauge leg (fitting)

M20x1.5mm with nut M12x1.25mm

DL-RP400Manual press for testing injectors with a mechanical

pressure gauge.

Scope of delivery:




DL-RP500Manufacturer - ZECA company (Italy)

Manual press for injectors testing with a

mechanical pressure gauge

Scope of delivery:




DL-UNI20065 PR-TESTER.V05 The electronic pressure gauge approaches hand presses:

DL-CR10058

DL-CR10059

DL-CR10060Pressure sensor1500 bar


DL-UNI20005 PR TESTER

PR TESTER

Fuel pressure tester for CR, FSI and for air pressure measurement in pneumatic systems.

DL-UNI20001PR INDICATOR

digital pressure gauge for hand press (replaces original one).

DL-UNI20002PR INDICATOR DD

digital pressure gauge with 1500 Barpressure sensor for hand press(replaces original one).

284


DL-UNI20003 (without pressure

sensor)

DL-UNI20004 (with pressure

sensor1500 bar)

Hand press with digital pressure

gauge for injector test Scope of delivery:

press 1pc.,

connecting pipes 3pcs.,

adapter 1pc.

DL- RP-400

Hand press for injector test

With classic pressure gauge.

285


DL-RP500Manufacturer ZECA (ITALY)


Hand press with mechanical pressure gauge

Set of delivery:

Hand press-1pc,

Mechanical pressure gauge-1pc,

high pressure tube-2 pc.

DL-RP430 Atomized fuel aspirator


Allows to improve the visual checking of the

injectors, and, at the same time, to fully extract the

fuel nebulized during the test and to canalize it into

a proper collecting tank. The aspirator operates by

a proper use of the depression got by compressed

air, to guarantee highest safety. A supporting clip

holds the injector steady during the test.

DL-UNI20006SET for testing CR system : 1. PR- tester (digital manometer)2. Pressure sensor 1800 barand and adapter3. Tee (for connection of pressure sensor and HP line)4. Connectors – 3pcs ( 14х14, 14х14, 12х14 )5. HP lines – 2pc( 14х14х300,12х14х300 )6. Plugs -2pcs (М14, М12)

286


DL–UNI20007Set for testing CR system :

1. PR- tester (digital manometer)2. Pressure sensor 1800bar and adapter3. Tee (for connection of pressure sensor and HP line)4. Connectors – 3pcs ( 14х14, 14х14, 12х14 )5. HP lines– 2pc ( 14х14х300,12х14х300 )6. Plugs-2pcs (М14, М12)7. Set DL-12CRM 8. Set DL-24CRM

DL–UNI20009Set for testing CR system :

1.Tee – 1pc; 2.Pressure sensor– 1pc;3.HP lines – 2pcs ( 14х14х300, 12х14х300 );4.Connectors – 3pcs ( 14х14, 14х14, 12х14 );

5.Plugs – 2 pcs ( 14, 12 )

DL-UNI20005 PR TESTERDevice for measuring fuel pressure in CR, FSI systems and measuring air pressure in pneumatic systems.

287


DT-SCOPEOscillograph device for measuring the pressure in the Common Rail system



DL-SMWasher for manometer D-CR14P2000

DL-UNI30287 adapter 1/2” for 2000 Bar manometer.

DL-UNI30508 Adapter 20х1,5 for 2500 bar manometer

Section 11. Control and measuring tools and devices.

DL-КМ2000Bracket for manometer2000bar For «rail» DL-CR30181 and DL-CR30522Scope of delivery:-bracket; -clamping strap;-bolt М6х60,- washers ,nuts ;-bolt М6х45,washers

DL-КМ2500Bracket for manometer2500 bar. For«rail» DL-CR30181 and DL-CR30522 Scope of delivery :-bracket ; -ring for bracket;-bolt М6х45,washers (2sets)

-bolt М6х30,washers (2sets)-bolt М6х10mm, (3pcs.).

DL-КМ3000 Bracket for manometer2000 bar for installing on the test bench Scope of delivery : -bracket ; -profile bolt with washer, nut ;

-clamping strap; -bolt М6Х60mm with washer , nut.

DL-КМ3500 Bracket for manometer2500 bar for installing on the test bench Scope of delivery : -bracket; - ring for bracket;

-profile bolt with washer; -bolt М6 х30mm with washer (2sets).

- bolt М6х10mm, (3pcs.)

D-12-TG63-1-0 Pressure gauge for vacuum from– 1-0

bar Ø 63 with rear connection 1/4 "flange type

D-12-TG63-01 Pressure gauge 0 ÷ 1 bar , Ø 63 with

rear connection 1/4 "flange type

289



D-12-TG63-010 Pressure gauge 0 ÷ 10 bar , Ø 63with






Section 11. Control and measuring tools and devices

D-12-TG63-02,5 Pressure gauge 0 ÷ 2,5 bar , Ø 63 with








D-12-TG63-1-3 Pressure gauge for vacuum from– 1-3

bar Ø 63 with rear connection 1/4 "flange type

Anti-vibration pressure gauges with glycerin D-12-TG63 and D-12TV63

D-12-TV63-01Pressure gauge 0 ÷ 1 bar , Ø 63 with bottom fitting 1/4"

290





Section 11. Control and measuring tools and devices

DL-CR50246Gauge mounting bracket.Made in the form of a hook and a manometer holder

bracket.

D-12-TV63-02,5Pressure gauge 0 ÷ 2,5 bar , Ø 63 with bottom fitting 1/4"




D-12-TV63-1-0 Pressure gauge for vacuum from– 1-0

bar Ø 63 with bottom fitting 1/4"

D-12-TV63-1-3 Pressure gauge for vacuum from– 1-3

bar Ø 63 with bottom fitting 1/4"

DL-KIP001

Limit 0,001

Dial gauge with plunger

travel12.5mm

DL-KIP016

D-151300308

Limit 0,001



DL-KIP011

D–DI 12 0,001



DL-KIP012

D – DI 25 0,001


plunger travel 25.4 mm

DL-KIP010

D–DI 12 0,01



291

DL-KIP020TESA

Digico 305M1 12,5/0,001


DL-KIP021TESA

Communication module for data transmission


DL-KIP025MS (D –DI Eee 0,001)


Has port for connection with

PC through DL-KIP026MS

DL-KIP026MS (Eee – Key)

Communication device for data transmission



DL-KIP015

Limit 0,01

Digital dial gauge with plunger

travel12.5 mm

DL-KIP027MS (D–DI Eee 0,001)Digital dial gaugeWith plunger 25.4 mmHas port for connection with PC

through DL-KIP026MS

DL-KIP002Accuracy 0,001Indicator stroke5 mm

DL-KIP029 (0,001)Digital indicator stroke 50mm

DL-M035Digital micrometer

Range 0 - 25 mm

Accuracy 0,001 mm

DL-M030 (limited edition)Digital micrometerRange 0 - 25 mm

Accuracy 0,001 mm

292

DL-M040 D-SDMBase for digital micrometer

D- DMТS-KITSet DL-031 with DL-040.Digital micrometer with base


(limited edition)

DL-STC150Digital calipers

293

DL-UNI50062

Adapter* for compression test for diesel

engine (М12х1,5; length - 175 mm).

For installation instead of injector.

*) Pressure sensor not included.

DL-UNI20008

Compression test set for diesel engine.

The scope of delivery:

• adapter DL-UNI50062, 1pc.;

• pr-tester, 1pc.;

• pressure sensor cable- adapter - 4 pcs.

DL-WT04A3021

Set for fuel pressure test for petrol engine.

Measurement range 0-140 psi (0-10 bar)


294

DL-07147120Torque wrench □1/4".

DL-07147122Torque wrench □1/2".

DL-UNI30776Adapter for torque wrench □ 1/4" to □1/2".


DL- RP-400

Hand press for injector test With classic pressure gauge.

DL-RPEM-1500Hand press for testing injectors with electronic pressure gauge and pressure sensor for 1500 barScope of delivery:press -1pcs,connecting tube - 3 pcs,adapter - 1 pc.,Pressure sensor for 1500 bar -1 pcs.,

Connection cable for pressure sensor to manometer - 1 pc.294




DL-CRN50107 Protractor for injectors with nozzle nut 17mm Measurement

range: 0° - 360°.

DL- CRN50113 Set of protractors Scope of delivery :

1. DL- CRN50107 Protractor for injectors with nozzle nut 17mm2. DL- CRN50110 Protractor for injectors with nozzle nut 19mm3. DL- CRN50108 Protractor for injectors with nozzle nut 21mm

296

DL-UNF20113Fine fluid filter with housingat 3 microns for test benches ТRIUMF, CR-TEST, SPF, CR-JET , SPN(U) ,

DORPAT

DL-UNF20210Liquid fine filter (long body)10 microns for test bench DORPAT

DL-UNF20103Liquid fine filterat 3 microns for test benches ТRIUMF, CR-TEST, SPF, CR-JET , SPN(U) ,

DORPAT

296

Section 12. Filters and consumables for diesel fuel test benches.

DL-UNF201243 micron liquid fine filter for stands CRUIS, CR-JAS, CR-iXE

DL-UNF20110 Liquid fine filter 10 microns for test benches ТRIUMF, CR-TEST, SPF, CR-JET,

SPN(U) , DORPAT

DL-UNI50214 Filter housing DL-UNF20113, DL-UNF20110, DL-UNF20103, DL-UNF20210.

Has inlet and outlet with G½ ”threads.

DL-UNI50215 Filter housing DL-UNF20124. Has inlet and outlet with G½ ” threads.

DL-UNF24020Fluid filter for TRIUMF, CRUIS, CR-JET test benches (drain from the work

surface)

DL-UNF20105Liquid fine filter5 microns for test benches ТRIUMF, CR-TEST, SPF, CR-JET , SPN(U) ,

DORPAT

297297297


DL-CR3005115 micron liquid filter with 1/8 “outlets

DL-UNI5004715 micron liquid purification filter with 10 mm fittings (herringbone)

DL-UNI5012615 micron liquid filter with 3/8 “outlets

DL-UNF20300R Pit filter (entrance on the right)

In the filter there are :

1.Holes for the input and output of M14x1.5 mm.

2. Fixing holes d.8mm

DL-UNF20300LPit filter (entrance on the left)

In the filter there are:1. Holes for the input and output of М14х1,5mm2. Fixing holes d.8mm

DL-SDF0410Net 15 micron for filters DL-UNI5026, DL-UNI50047, DL-CR30051

298298298298


DL-UNI30828Adapter with Bosch high pressure filter for testing pumps СP1, СР2, CP3, СР4. Used with DL-CR31083, DL-CR30181 and DL-CR30522 pressure accumulators (rail). Installed in any convenient place on the rail. The adapter has threaded holes:● for a filter for a special fitting M18x1.5 (1 hole) ● for fluid supply M14x1.5 (2 holes at the top) ● for connecting a pressure sensor M18x1.5 (1 hole) ●for connecting a safety valve M20x1.5 (1 hole) ● to relieve pressure if it is exceeded М5 (1 hole).Contents of delivery:● adapter - 1 pc., ● DL-UNF21100 high pressure filter - 1 pc., ● cone fitting for high pressure filter М14хМ18 - 1 pc., ● fitting М14х1.5 -2 pcs., ● sealing washer -3 pcs., ● plug M14x1.5 -1 pc., ● fitting Ø 6mm x M5.

DL-CR50121Adapfor high pressure filter DL-UNF21100It is mounted instead of the usual fitting into the pressure accumulator

(Rail) DL-CR30479, DL-CR30180, DL-CR30181, DL-CR30188, DL-CR30522, DL-CR30526.Delivery set: adapter -1 pc., Adapter body with M14x1.5 thread -1 pc.ATTENTION! The high pressure filter DL-UNF21100 is not included in the delivery set and must be ordered separately!

DL-UNF21100High pressure filter for pressure accumulators

(Rail) DL-CR30479, DL-CR30180, DL-CR30181, DL-CR30188,

DL-CR30522, DL-CR30526

Can also be used with adapter DL-CR50121

299299299299299

DL-SRS020Calibration fluid SRSISO 4113-CV-AW (VS 15665-OL-CV),Can 20 liters.Used in test benches for testing CR injectors,unit injectors and PLD sections.Manufactured in Germany.

DL-SRS200Calibration fluid SRSISO 4113-CV-AW (VS 15665-OL-CV),Barrel 200 liters.Used in test benches for testing CR injectors,unit injectors and PLD sections.Manufactured in Germany.


300300

DL-PLP125 Lights for TRIUMF / CRUIS / CR-Test / DORPAT / CR-Jet

SPECIFICATIONS:Overall dimensions in mm 145х145 Hole size for installation in mm 125х125 Power 9 W Voltage 24 VSupplied with power supply

DL-PLP135 Lights for TRIUMF / CRUIS / CR-Test / DORPAT / CR-Jet

SPECIFICATIONS:Overall dimensions in mm 145x145 Hole size for installation in mm 135x135Power 9 W Voltage 24 VSupplied with power supply


301

34-RL3104М5Elbow fitting М5х Ø 4mm with collet

34-RL3106M5Elbow fitting М5х Ø 6 mm with collet

34-RL020402Fitting with inner thread 1/4" х Ø 4mm with collet

34-RL020602 Fitting with inner thread 1/4" х Ø

6mm with collet

Fittings for connecting hydraulic and pneumatic systems


34-RL310401Elbow fitting 1/8" х Ø 4 mm with collet





34-RL310803Elbow fitting 3/8" х Ø 8mm with collet


34-RL311003Elbow fitting 3/8" х Ø 10mm with collet



302

34-RL0306 Adapter-coupling, collet with thread

М13х1mm and with 2 nuts Ø 6 х Ø 6mm



34-RL01004M5Straight fitting М5х Ø 4mm with collet

34-RL01006M5Straight fittingМ5х Ø 6mm with collet

34-RL020401Straight fitting1/8" х Ø 4mm with collet








34-RL0310C Adapter-coupling, collet with thread








34-RL0306E Adapter-coupling, collet with thread


303

34-RL0504Tee adapter Ø 4х Ø 4х Ø 4mm with collet






34-RL0306BCollet adapter Ø 6 х Ø 6mm

34-RL0304B Collet adapter Ø 4 х Ø 4mm



DL-MOKAdapter-coupling with check valve Ø 6x Ø 6mm with collet clamp

304



34-MC15-06-06Adapter-coupling with union nuts and 2 clamping nuts with thread M10x1mm for tube Ø 6 x Ø 6mm

34-MО15-06-06Adapter-coupling with union nuts and 2 clamping nuts with thread M10x1mm for tube Ø 6 x Ø 6mm (complete with 2 sleeves)

25-FPKM-04 1/4 male quick coupling hydraulic

connector

25-FPKF-04 1/4 female quick coupling

hydraulic connector

305305305

Section 13. Spare parts and other equipment.

305

DL08CR-220 Bosch

SET OF ADJUSTMENT SHIMS

Ø = 3.5 x 5.3mm,

H = 1.20-1.70mm,

Step = 0,02mm,

24 size x10 = 240 pcs.

DL08CR5-244 Bosch


Ø = 3.5 x 5.3mm,

H =1.20-1.70mm,

Step = 0,05mm,

11 size x10 = 110 pcs.

DL09CR-219 Bosch


Ø = 10.5 x 15.7mm,

H =1.20-1.30mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL10CR-235 Bosch


Ø = 19 Es 22mm,

H =1.00-1.10mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL11CR-236 Bosch


Ø = 19 x 23.7mm,

H =1.00-1.10mm,

Step = 0,01mm

11 size x10 = 110 pcs.

Adjusting ships for Common-Rail BOSCH injectors

306

Section 13. Spare parts and other equipment .

DL12CR5-245 Bosch


Ø = 2.5 x 4.5mm,

H =1.20-1.70mm,

Step = 0,05mm

11 size x10 = 110 pcs.

DL14CR-228 Bosch


Ø = 2.3 x 4.2mm,

H =1.20-1.70mm,

Step = 0,02mm

24 size x10 = 240 pcs.

DL14CR5-243 Bosch


Ø = 2.3 x 4.2mm,

H =1.20-1.70mm,

Step = 0,05mm

11 size x10 = 110 pcs.

DL12CR-230 Bosch


Ø = 2.5 x 4.5mm,

H =1.20-1.70mm,

Step = 0,02mm

26 size x10 = 260 pcs.

DL16CR-232 Bosch


Ø = 2.25 mm,

H =1.14-1.25mm,

Step = 0,01mm

12 size x10 = 120 pcs.


307307307307


307

DL17CR-269 Bosch


Ø = 3.5 x 5.3mm,

H =0.90-1.90mm,

Step = 0,05mm

21 size x10 = 210 pcs.

DL18CR-271 Bosch


Ø = 19 x 23.7mm,

H =0.90-1.00mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL19CR-273 Bosch


Ø = 19 Es 22mm,

H =0.90-1.00mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL24CR-301 Bosch


Ø = 19 Es 22mm,

H =1.30-1.40mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL25CR-288 Bosch


Ø = 18 Es 22mm,

H =1.00-1.10mm,

Step = 0,01mm

11 size x10 = 110 pcs.


308308308308


308

DL17CR-269 Bosch


Ø = 3.5 x 5.3mm,

H =0.90-1.90mm,

Step = 0,05mm

21 size x10 = 210 pcs.

DL18CR-271 Bosch


Ø = 19 x 23.7mm,

H =0.90-1.00mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL19CR-273 Bosch


Ø = 19 Es 22mm,

H =0.90-1.00mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL24CR-301 Bosch


Ø = 19 Es 22mm,

H =1.30-1.40mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL25CR-288 Bosch


Ø = 18 Es 22mm,

H =1.00-1.10mm,

Step = 0,01mm

11 size x10 = 110 pcs.



DL26CR-283 Bosch


Ø = 2,3mm,

H =0.95-1.13mm,

Step = 0,01mm

19 size x10 = 190 pcs.

309

DL28CR-287 Bosch


Ø = 19,5 x 22,8mm,

H =1.34-1.44mm,

Step = 0,02mm

22 sizeа x10 = 220 pcs.

DL77CR-77 Bosch


Ø = 3.5 x 5.3mm,

H =1.04-1.44mm,

Step = 0,02mm

21 size x10 = 210 pcs.


DL180CR-180 Bosch

SET OF ADJUSTMENT SHIMSØ = 19 Es 22 mm,H =1.20-1.30 mm,Cut = 0,01 mm11 sizes Х 10 = 110 pc

DL376CR-376 BoschSET OF ADJUSTMENT SHIMSRLS type CRI ,CRIN

Ø = 2.5 x 6.4 mm, H =1.00-1.20 mm,Cut = 0,01 mm21 sizes Х 10 = 210 pc


310

DL88CR-88 Bosch


Ø = 3.5 x 5.3mm,

H =1.46-1.86mm,

Step = 0,02mm

21 size x10 = 210 pcs.

DL99CR-99 Bosch


Ø = 10,5 х 15,7mm,

H =1.12-1.23mm,

Step = 0,01mm

12 size x10 = 120 pcs.

DL120CR-120 Bosch


Ø = 2,5 х 4,5mm,

H =1.70-1.90mm,

Step = 0,02mm

11 size x10 = 110 pcs.

DL20CR-272 Bosch


Ø = 2,40 x 5,30mm,

H =1.72-1.90mm,

Step = 0,02mm

10 size x10 = 100 pcs.


DL377CR-377 BoschSET OF ADJUSTMENT SHIMSRLS type CRI ,CRIN

Ø = 2.5 x 6.4 mm, H =1.21-1.40 mm,Cut = 0,01 mm20 sizes Х 10 = 200 pc

311311311311


311

DL130CR-130 Denso


Ø = 3.0 x 5.75mm,

H =1.10-2.00mm,

Step = 0,05mm

19 size x10 = 190 pcs.

DL78CR-78 Denso


Ø = 3,0 х 6,75 mm,

H =1.75-2.30mm,

Step = 0,05mm

12 size x10 = 120 pcs.

DL55CR-344 Denso

SET OF ADJUSTMENT SHIMS VFK

Ø = 21.5 x 24.2mm,

H =1.50-1.72mm,

Step = 0,01mm

23 size x10 = 230 pcs.

Adjusting shims for Common-Rail Bosch injectors

Adjusting shims for Common-Rail Denso injectors

DL22CR-222 BoschSET OF ADJUSTMENT SHIMSØ = 4.4 x 7.7 mm, H =0.98-1.44 mm,Шаг = 0,02 mm24 sizes Х 10 = 240 pcs

DL57CR-843 Denso


Ø = 4 x 1.8mm,

H =1.00-2.00mm,

Step = 0,05mm

21 size x10 = 210 pcs.

312312312312312


312

Adjusting ships for Common-Rail injectors

VDO (SIEMENS) PIEZO

DL-400CR-VDOAdjusting shim set VDO (SIEMENS)

Ø out.= 18 mm,Ø in.= 14 mm,H =0.9-1.13 mm,Cut= 0,01 mm24 measures Х 10 = 240 pcs or24 measures Х 5 = 120 pcs

DL-410CR-VDOAdjusting shim set VDO (SIEMENS)

Ø out.= 5,7 mm,Ø in.= 3 mm,H =1.00-2.00 mm,Cut = 0,05 mm24 measures Х 10 = 240 pcs. or24 measures Х 5 = 120 pcs

DL-378CR-SMART E3Adjusting shim set DELPHI SMART E3

Ø out.= 4,3 mm,Ø in.= 1,9 mm,H =1.15-1.70 mm,Cut = 0,05 mm12measures Х 10 = 120 pcs or12 measures Х 5 = 600 pcs

Adjusting ships for Common-Rail injectors

DELPHI

313313313313313


313313313313313313

Adjusting shims Shims for Unit Injectors (UIS) and Unit Pumps (UP)

DL-723UISAdjusting shim set for UIS/UIP

Ø out.= 7,3 mm,Ø in.= 3,0 mm,H =0.30-0.58 mm,Cut = 0,02 mm15 measures Х 10 = 150 pcs or15 measures Х 5 = 75 pcs






Ø out.= 8,3 mm,Ø in.= 4,7 mm,H =0.40-0.80 mm,Cut = 0,02 mm21 measures Х 10 = 210 pcs or 21 measures Х 5 = 105 pcs



314314314314314314


314

Adjusting shims Shims for Unit Injectors (UIS) and Unit Pumps (UP)

DL-728 UISAdjusting shim set for UIS/UIP



Ø out.= 4,3 mm,Ø in.= 1,9 mm,H =0.50-1.10 mm,Cut = 0,05 mm12 measures Х 10 = 120 pc or12 measures Х 5 = 60 pcs


Ø out.= 4,3 mm,Ø in.= 1,9 mm,H =1.10-1.50 mm,Cut = 0,05 mm9 measures Х 10 = 90 pcs or9 measurs Х 5 = 45 pcs


Ø out.= 4,3 mm,Ø in.= 1,9 mm,H =1.15-1.70 mm,Cut = 0,05 mm12 measures Х 10 = 120 pcs or12 measures Х 5 = 60 pc

315315315315

D - 261102Lapping plate 200 Х 200 mm



DL-UNI50270Set of holders for grinding washers. The set includes two holders with diameters for different washers.

We recommend to operate on a special lapping plate

Section 13. Spare parts and other equipment

316


Unit injector valve for VOLVO, SCANIA, IVECO :

• D-GR02X\136\ 7,010 • D-GR02X\136\ 7,015 • D-GR02X\136\ 7,020• D-GR02X\136\ 7,025• D-GR02X\136\ 7,030• D-GR02X\136\ 7,035• D-GR02X\136\ 7,040• D-GR02X\136\ 7,045• D-GR02X\136\ 7,050• D-GR02X\136\ 7,055• D-GR02X\136\ 7,060• D-GR02X\136\ 7,070• D-GR02X\136\ 7,080

317

VÕRU 139, 50115 TARTU, ESTONIA

Tel: +372 5052207

Tel: +372 566 266 00

www.dieselland.eu, e-mail: [email protected]

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