tender specification for reactor building lift

NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise)

RAJASTHAN ATOMIC POWER STATION

TENDER SPECIFICATION FOR REACTOR BUILDING LIFT

SPECIFICATION No.: PP-E-RB LIFT-RAPS Aug, 2019

Nuclear Power Corporation of India Limited

Rajasthan Atomic Power Station

Technical Specification for Reactor Building Lift

Section: Contents

of 65

Rev-1 CONTENTS

NUCLEAR POWER CORPORATION OF INDIA LTD

(A GOVT. OF INDIA ENTERPRISE)

RAJASTHAN ATOMIC POWER STATION

SPECIFICATION NO: PP-E- RB LIFT -RAPS Rev. No. Rev-1

TECHNICAL SPECIFICATION FOR REACTOR BUILDING LIFT

REF. USI NO: 76000

REVISION NO. Rev-1

DATE OF ISSUE

:(MONTH / YEAR) Aug - 2019

TOTAL NO. OF PAGES 65

PREPARED BY: K.L.Kkumawat, SO/G

CHECKED BY: Sandeep Gupta, SME (E)

REVIEWED BY: G.C.Goyal, MS

APPROVED BY: B.B.P.Gupta, CS

(For Revisions See Revision Control Sheet)




Section: Contents

of 65

Rev-1 CONTENTS

File Name: PP-E- RB LIFT -RAPS-Rev-1

REVISION CONTROL SHEET

DOCUMENT TYPE : TECHNICAL SPECIFICATION

Document No. PP-E- RB LIFT RAPS Rev. No.Rev-1

TITLE: TECHNICAL SPECIFICATION FOR REACTOR BUILDING LIFT

REV. NO.& DATE

DESCRIPTION OF REVISION

PREPRED BY NAME &

SIGNATURE

CHECKED BY NAME &

SIGNATURE

REVIEWED BY NAME & SIGNATURE

APPROVED BY NAME & SIGNATURE

Rev-1 Aug-2019

TECHNICAL SPECIFICATION FOR REACTOR BUILDING LIFT

K.L. Kumawat SO/G

Sandeep Gupta SME (E)

G.C. Goyal MS

B.B.P. Gupta CS




Section: Contents

of 65

Rev-1 CONTENTS

CONTENTS

SECTION TITLE NO.OF

SHEETS

CC Tender Technical Specification

CC-1 Scope of Supply / Work / Services 5

CC-2 Applicable Codes, Standards and Specifications 3

CC-3 Specification of Main Equipment and

Accessories

3

CC-4 Equipment Construction & Design Details 19

CC-5 Inspection & Testing 1

CC-6 Quality Surveillance 6

CC-7 Tender Evaluation 1

CC-8 Dismantling, Erection, installation,

commissioning and testing at site

4

CC-9 Tools & Tackles for Erection & Maintenance 1

CC-10 Annexure

Annex-A List of drawings with tender 1

Annex-B Scope of work on transportation 3

D Format for Submission of Part I (Technical) of the tender

D1.1 Guaranteed Technical Particulars for Lift 5

D2.1 Equipment manufacturer’s General Particulars 1

D2.2 Schedule of Tenderer’s Experience 1

D2.3 Drawings and other Technical details to be

submitted along with the Offer

1




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Rev-1 CONTENTS

D2.5 Schedule of submission of drawings, data,

instruction manuals, Test reports and end

documents etc.

3

D2.6 Schedule of Performance guarantee 1

D2.7 Schedule of deviations from contract conditions

(Technical and commercial)

2

D2.8 Schedule of Manufacturing, delivery and other

related activities

1

D2.9 Schedule of Personnel for Erection, Testing &

Commissioning

1




Section: CC-1

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Rev-1 Scope of Supply / Work / Services

SPECIFICATION NO: PP-E- RB LIFT -RAPS Aug, 2019

1.0 General statement about Station:

Rajasthan Atomic Power Station is located in Chittour garh district of Rajasthan. The

land mark near the station is Rawatbhata Via-Kota. The distance between Kota Station

to Rawatbhata is around 55 Kms. It is located at 55 KMs from Kota when travelled via

Bus/road.

As the existing Lift in Reactor Building has served for more than 35 years, Station has

decided to replace the existing Lift with new Lift with all essential safety features as

stipulated through standards.

2.0 Environmental condition at site:

Altitude from Sea Level : 1170 feet above mean sea level

Wind speed : 08-12 Km/h

General Ambient temperature : 6oC Minimum and 50oC Maximum

General Humidity level : 50% to 90%

Atmospheric pressure : 735 mm of Hg

The maximum temperature and relative humidity likely to occur simultaneously

are 40oC and 90% respectively

3.0 SCOPE OF SUPPLY / WORK / SERVICES:

3.1 This specification establishes the technical requirements of passenger cum

material handling lift having 1130 Kg or higher capacity exclusive of the weight

of the complete car, cable and ropes, fully automatic, push-button control with

a travel of 57’- 4” between floor levels 1168’-0” and 1225’-4”, provided 5

entrances at the front of the hoist way Lift with 5 floors operation for Rajasthan

Atomic Power Station-II.

This specification is intended to cover design, detailed engineering, material,

planning, scheduling, manufacture, conducting type test, special test and routine

test, inspection at works as per approved quality assurance plan, packing, supply

and transportation and delivery to site, dismantling and shifting of old existing

lift from location, finishing lift shaft, machine room and buffer spring

compartment to suit new lift, erection and installation of lift and its accessories

in reactor building, site load and any special performance testing,

commissioning, obtaining license as per the statutory requirement if applicable,

putting into successful load operation, guarantee, free servicing during the

committed guarantee period, extending service support throughout its life time.




Section: CC-1

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The following materials are deemed to be included in the scope of supply:

(a) Elevator complete with all devices as are necessary to complete the

installation in accordance with the specification, which includes motors,

control panels and associated cabling etc.

(b) Complete wiring of all electrical equipment from the point of supply

(Provided by the Purchaser in the lift machine room) onwards required for

the safe and satisfactory operation of the lift as specified herein. The

Purchaser will provide 415 V, 3 Phase, 3 Wire and 240 V, Single phase A.C.

supplies at one point in the machine room.

(c) Installation and commissioning of the lift equipment complete with all

accessories and auxiliary equipment.

(d) The structure/lift shaft in which the lift will be installed is available with the

PURCHASER.

3.2 Scope of this contract includes dismantling, removal of the existing Lift and its

associated auxiliaries in complete from the location, shifting them to the

assigned location. After removal of the existing Lift and its accessories, any

change or modification required in the machine room, buffer spring

compartment, and on the entire Lift shaft from lowermost elevation to top most

elevation inclusive all the required civil works shall become part of this contract.

4.0 Time schedule

Sr No Activity Max. Completion

time frame from date

of PO/LOI

1 Design, drawing approval, Quality plan

approval, manufacturing and complete assembly

of Lift at factory, testing as per QAP and supply

of one number Lift to RAPS

120 days

2 Dismantling of the existing Lift and removal of

dismantled Lift and shifting to the designated

location

5 days

3 Rehabilitation of the Lift shaft, machine room

and buffer spring compartment to suit with new

Lift

10 days

4 Erection, installation and commissioning of Lift

at site including site test and inspection by

inspectorate to clear for operation of the Lift

25 days




Section: CC-1

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For stage inspection testing or final testing as per QAP, Contractor has to give

inspection call a minimum 3 days in advance for Purchaser’s inspection /

witnessing of tests.

5.0 Necessary tools, special tools, tackles required for dismantling the existing Lift

and installation and commissioning of new Lift shall be brought by the firm

except scaffolding materials which can be spared by purchaser / department.

6.0 Being decommissioning of existing Lift and installation and commissioning of

new Lift, the locations of the Lift with car room, machine room and buffer

spring compartment are already fixed, no major modification on civil structure

or room is allowed to perform. Hence the Lift and its accessories shall be

designed to suit with the existing room meeting the technical specification as

spelled out in Section CC-3 and CC-4. Hence the bidder shall visit the site and

collect all the engineering inputs required for manufacturing of Lifts to suit site

condition, work out factory modifications and to ensure retrofitting as per site

requirement. Still if any hindrances or modification requirement from

equipment dimension point of view should be clearly brought out in the offer.

After site visit by bidder, bid shall confirm retrofitting suitability.

7.0 Adequacy of machine room, buffer spring compartment and Lift shaft with the

existing layout shall be confirmed at the time of bid. The bidder shall come out

with a Lift dimensionally suitable for available structure and room sizes. Any

modification requirement from equipment dimension point of view in generally

not allowed but if the firm still feels modification is required, the same should

be clearly brought out and the required modification after approval shall be

performed by the bidder.

8.0 The qualifying testing as per section CC-5 shall be carried out. All type,

routine& acceptance test as per Section CC-5 shall be included in basic cost

of lift.

9.0 The scope of tender also includes submission of various end documents covered

in subsequent sections, analysis and calculation reports and design review in

consultation with PURCHASER. The documentation shall include all the

technical information as called in the referred IS / IEC / IEEE / National Safety

Standards, Factory act, Rajasthan lift act and rules regarding the Lifts. The

documentation and drawings shall be updated for “As built” information and

shall be matched with field details. O&M manuals, calculations, procedures and

test reports shall be part of “End Documentation”. The firm shall supply the

complete assembly drawing with detailed internal view, Power and control

drawings and wiring diagram and original license obtained from the license




Section: CC-1

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issuing authority in soft and hard form. Over all general arrangement drawing

and control block diagram alone is not acceptable.

10.0 Any deviation to technical specification and tender condition shall be brought

out clearly and bidder shall not submit offer with modified scope, deviating

from specification.

11.0 Work that is not included in contractor’s scope of supply.

The following items shall be supplied and / or installed by the purchaser unless

otherwise specified.

1. Machine room and Lift shaft way including civil and structural work already

exist; hence no major civil or structural work needs to be executed. It may be

noted that the door side and left side of door is built concrete wall while the

remaining sides are structural steel with screen mesh.

2. Power and Lift shaft way lighting cables and two earth leads to lift machine

room, terminating to a main switch already exist.

3. The power supply for driving lift machines shall be 415, 3phase, 3 wire 50Hz

AC while for lighting it shall be 240V 1 Phase 50Hz AC. The lift supplier shall

indicate the system requirement, number and capacity of switches of the above

items.

4. Lift pit, clean dry water proofed, lighting and normal ventilation in the machine

room and lighting point in lift pit and middle of the hoist way.

12.0 After removal of the existing lift and accessories, minor civil or welding or

fitting or any other type of work which are required to perform to install the new

lift components and it accessories in the lift shaft, pit and lift machine room is

under the scope of the contract.

13.0 The installation shall be carried out as per IS 14665 Part 2 Section 1 in

conformity with the local lift act and rules of Local Corporation by laws and

any other statutory regulations enforced from time to time. It will be his

responsibility to get the completed installation inspected and passed by the

government lift Inspector.

14.0 The contractor shall at his own expanse arrange for safety provision as per the

statutory regulations, IS recommendations, regulation under factory act where

ever applicable and instruction issued from time to time in respect of all the

labors employed directly or indirectly by him or his sub-contractor if any for

the installation of the lift.




Section: CC-1

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15.0 Immediately on being handed over the hoist way for his work, the contractor

shall provide suitable hoist way and machine room barriers, warning signs and

other safety measures. In case of default, the purchaser shall be at liberty to

make arrangements and provide the same at the risk and cost of the contractor.

The contractor shall also indemnify the purchase against clause for

compensation arising out of negligence in this regards.

16.0 The installation shall be carried out in conformity with local fire regulations and

rules there under wherever they are in force.

17.0 Prior approval shall be obtained by the CONTRACTOR from the

PURCHASER in case part of the work is proposed to be executed through Sub-

contacting. It shall be noted that, design, manufacturing assembly and testing at

factory shall be executed only by the lift manufacturer that is the bidder. Sub-

contracting in this regards is not allowed.

18.0 While giving commercial offer, the firm shall very clearly indicate the Annual

Maintenance charges which will be considered for tender evaluation, though the

AMC is effective from the date of expiry of the guarantee period. The AMC

charges shall be applicable for the next 5 years period, however separate

purchase order for AMC will be placed for the subsequent years after the

guarantee period. Further renewal will be based on mutual agreement.



Technical Specification for Reactor building Lift

Section: CC-2

of 68

Rev-1 Applicable codes, standards and specification


Applicable codes, standards and specification

1.0 The design, material, construction, manufacture, inspection, testing and

performance of Lift and its accessories shall comply with the latest editions

(including amendments thereto) of all currently applicable standards,

statutes, regulations and safety codes in the locality where the equipment will

be installed (In this case it is Rajasthan). Nothing in this specification shall be

construed to relieve the CONTRACTOR of his responsibility. This

specification may contain references to older versions of IEC / IEEE / IS /

Factories Act Section 28 and 29 / Tamil Nadu Lift rules and Act but since all

standards are subject to revision, bidder shall offer equipment applying the latest

revision of the standards, Act and rules.

2.0 In the event of any conflict between the requirements of the codes /

standards and this specification, the more stringent of the two shall govern.

3.0 Prior approval shall be obtained by the CONTRACTOR from the

PURCHASER regarding make and type of items as well as make and type of

components, instruments and subcontracted items (if any) included in this

scope but not covered in the Lift data sheets under Section-CC-3.

4.0 Other National Standards are acceptable if they are established to be equal

to or superior to the listed standards. In all such cases, however, copies of

English translation of such National Standards shall be attached to the tender.

The tenders not complying with this requirement are liable for rejection.

5.0 Applicable Bureau of Indian Standards and other Standards

SL

No

IS standard Description of the IS standards

1 IS 5 Colors for ready mixed paints and enamels

2 IS 325 Specification for three phase induction Motors

3 IS 732 Code of Practice for electric wiring installations

4 IS 800 Code of Practice for use of structural steel in general

welding construction

5 IS 814 Covered electrodes for metal arc welding for mild

steel

6 IS 816 Code of Practice for the use of metal arc welding for

general construction in mild steel.

7 IS 817 Code of Practice for training and testing of

metal arc Welding

8 IS 900 Installation and maintenance of Induction motors

9 IS 1173 Hot rolled and slit steel tee bars

10 IS 1181 Qualification tests for metal arc welder.




Section: CC-2

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11 IS 1231 Dimensions of three phase foot mounted and vertical

flange mounted induction motors

12 IS 1239 Mild steel tubes, tubular and other wrought steel

fittings

13 IS 1271 Classification of Insulating materials for electrical

machinery and apparatus in relation to their thermal

stability in service

14 IS 1897 Copper strip for electrical purposes

15 IS 1940 Mechanical Vibration - Balance Quality

Requirements for Rotors in a Constant (Rigid) State -

Part 1 : Specification and Verification of Balance

Tolerances

16 IS 2073 Steel used for shaft

17 IS 2147 Degree of Protection for LV switchgear and control

gear

18 IS 2223 Dimension of flange mounted AC induction Motors

19 IS 2253 Designation for types of construction and mounting

arrangement of rotating electrical machines

20 IS 2365 Specification for steel wire suspension ropes for lifts

and hoists

21 IS 2932 Enamel, Synthetic, Exterior: (a) Undercoating (b)

Finishing

22 IS 3202 Code of practice for climate proofing of electrical

equipment’s

23 IS 3824 Rolling Bearings - Dynamic Load Ratings and Rating

Life

24 IS 4029 Guide for testing of three phase induction motors.

25 IS 4289 - part 1 & 2 Specification for flexible cable for lift (PVC and

Elastomeric insulated cables).

26 IS 4691 Degrees of protection provided by enclosures for

rotating electrical machinery

27 IS 4722 Rotating electrical machinery Specifications

28 IS 4728 Terminal marking & direction of rotation for rotating

electrical machinery

29 IS 4889 Method of determination of efficiency of rotating

electrical machines

30 IS 6005 Code of practice for phosphating iron and steel

31 IS 6362 Designation methods of cooling for rotating electrical

machines

32 IS - 6511-2003 Lifting appliance capacities for basic models

33 IS - 7403-1974 Code of practice for selection of warm gear box

34 IS 7816 Guide for testing IR of rotating electrical machines

35 IS 7906 Part 2 Guide for Helical compression spring

36 IS - 8151 - 2007 Single speed 3 phase induction motor for driving lift

37 IS - 8216-1976 Inspection of wire rope




Section: CC-2

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38 IS 8789 Values of Performance Characteristics for Three

Phase

Induction Motors.

39 IS 11353 Guide for uniform system of marking & identification

of conductors & apparatus terminals

40 IS 12065 Permissible limits of noise levels for rotating

Electrical machines.

41 IS 12075 Mechanical Vibration of Rotating Electrical Machines

with Shaft Heights 56 mm and Higher - Measurement,

Evaluation and Limits of Vibration Severity

42 IS 12360 Voltage Bands for Electrical Installations Including

Preferred Voltages and Frequency

43 IS 12802 Temperature rise measurement for rotating electrical

Machines

44 IS 12824 Type of duty and classes of rating assigned to rotating

electrical machines

45 IS - 13308-2003 Lifting appliance - Technical supply conditions

46 IS - 14471-2003 Cranes and Lifting appliance Technical characteristics

and Acceptance documents

47 IS – 14665-P 1 -

2005

Electric traction lift - Guideline for outline dimensions

for passenger, goods, service and hospitals

48 IS – 14665-P 2-Sec

1 - 2005

Electric traction lift - code of practice for installation.

operation and maintenance for Passenger and goods

lifts

49 IS – 14665-P 3-Sec

1 - 2005

Electric traction lift - Safety rules for Passenger and

goods lifts

50 IS – 14665-P 4-Sec

1 to 9 - 2001

Electric traction Lift - Components with amendment

in 2002 and 2003

51 IS – 14665-P 5 -

2004

Electric traction lift - Inspection manual

52 Factory Act Factory act 1948 with the latest amendments

53 Lift Act Rajasthan Lift Act and Rules

5.1 All electrical works involved shall be carried out in accordance with the

provisions of Indian Electricity Act and the latest provisions of the Indian

Electricity Rules.

5.2 All materials used shall be of tested quality and shall comply with Indian

Standard Specifications wherever such standards exist.

5.3 Where the material has not been specified and / or appropriate Indian Standard

Specification does not exist, the tenderer shall specify the material in details and

it shall have to be got approved from the Purchaser.




Section: CC-2

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Section: CC-3

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Rev-1 SPECIFICATION OF MAIN EQUIPMENTS AND ACCESSSORIES

SPECIFICATION NO: PP-E-RB LIFT-RAPS Aug, 2019

SPECIFICATION OF MAIN EQUIPMENTS AND ACCESSSORIES

The contractor shall supply Lift along with accessories complete in all respects as described

in Section CC-4. This section covers data sheets for Lift and accessories to be supplied

along with it. The data sheets in this section shall be read in conjunction with the layout

drawings of Section CC-10 for proper understanding of the system.

SL

No

Specification parameter Unit Value required

1 LIFT

1 Capacity by weight Kg. 1130 or higher

2 Travel distance feet 57’- 4”

3 Floors served Nos. 5

4 Entrance for the floors All on the same side

5 Floor details feet 1168’ -

1188’ – corresponds to

normal elevation

1200’

1212’

1225’4”

6 Position of machine room Above the lift well. (1244’-4”

elevation at RB-2)

7 Hoistway size between finished

walls

6’-10” x 8’-9”

8 Size of lift well (pit) mm 6’-10” Length x 8’-9” Wide x

5’ Depth(pit)

9 Electrical power supply 415V +/- 10%, 3 phase, 3

wire 50Hz AC and 240 V AC

single phase supply

10 Method of operation Selective collective with and

without attendant

11 Car size Suitable for the existing car

well and to meet the capacity

of the lift

12 Car Doors Manual / Automatic operated

13 Car door opening size mm Min size 3’-8”/ 6’-9’’

14 Landing Door Manual/Automatic operated




Section: CC-3

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2 GEARBOX/GEARLESS Suitable for lift drive with the

required reduction ratio if

applicable

3 DRIVES Electronic V3F drive

4 MOTOR 3-Phase squirrel case

induction motor

1 Motor as per IS 4691 IP 55 or still better

2 Power cable terminal boxes IP 65

3 Auxiliary terminal Boxes IP 65

4 Type of cooling Totally Enclosed Fan cooled

(TEFC)

5 Duty As required for Lift

application

6 Type of Mounting As required for Lift

application

7 Ambient temperature and

humidity level during normal

operation

Deg. C

and %

50 and 90

5 Type test as per IS 325

specification on motor to be

conducted in the presence of

Purchasers representative

Type test certificate shall be

submitted for verification. If

type test certificate is not

available, then all the type test

shall be performed in the

presence of NPCIL

representative

6 Submission of quality plan as per

CC-6 of specification.

Required

7 Submission of fabrication

drawings to QA engineer for

Inspection

Required

8 Service life of all the components

with the exception of the

bearings and parts specifically

designed for easy replacement

Years Minimum 25Years

9 Radiation Condition Shall be continuously

operable after undergoing

building pressure test during

which the pressure seen by

the lift components will be

5PSIg (Gauge)

10 Ambient temperature Deg. C 50

11 Machine room Only Mechanical

components such as Gear box

if applicable, drive units shall

be located.

12 Location of controller and ARD As machine room is not freely

accessible all the time, hence




Section: CC-3

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the controller / control panel

and ARD shall be located at

1188’elevation

13 Specific requirements As indicated in Section CC-4




Section: CC-4

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Rev-1 EQUIPMENT CONSTRUCTION AND DESIGN DETAILS


EQUIPMENT CONSTRUCTION AND DESIGN DETAILS

1.0 DESIGN REQUIREMENTS

1.1 General

It is not the intent to bring all design features required for the complete lift

manufacturing. In general, all components in the Lift shall be designed to meet the

requirement given in all parts and sections of IS 14665 and other IS as indicated in

Section CC-2

Unless inconsistent with this Specification, the Supplier’s standard or usual

construction is desired. The equipment shall be capable of safe, proper and

continuous operation.

The lift well structure along with elevations of different landing openings, machine

room and pit dimensions are as existing at site as where at present. The tentative

dimensional details are given below. The supplier shall make to fit for this shaft

only. For actual dimension refer the drawings indicated in CC-10 Annexure A.

M/s OTIS, Lift manufactured in late 1970s with 3 phase squirrel cage

induction motor, gear box drive unit & control panel located at 1244’-3”

elevation, 1130Kgs capacity passenger cum material transport, 5 floor travel

Lift with car platform size 5’- 4” x 7’ is existing. The supplier shall inspect the

existing location and quote accordingly. It may not be feasibly to visit 1225’,

1168’, and machine room due to plant operational condition.

All car components of the lift shall be fabricated out of suitable material other than

wood, plastic or synthetic materials. Wooden material is strictly not acceptable.

Any bought out items or imported items shall be clearly specified in the offer.




Section: CC-4

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Section: CC-4

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1.2 Buffers:

The design of the buffer shall meet all the requirements given in IS 14665 Part No.

4 section 1. The offer shall indicate the type of buffer provided that is energy

dissipation type or energy accumulation type. In either case oil Buffer is not

preferred.

1.3 Lift guide rails and guide shoes

Counter weight guide rails, Guide rail supports, brackets, fasteners, and guide shoes

shall comply with the specification IS 14665 Part 4 section 2. While erection,

sufficient reinforcement shall be done on the side wall of the car well to ensure and

provide adequate support for the guide rails. The offer shall clearly indicate whether

the Lift will be provided with roller type or sliding type guide shoes. It shall be

either cast iron or brass only. Lift layout drawing shall clearly indicate the bracket

spacing, maximum vertical forces on the guide rails on the application of safety

device.

Guide rails of the car and counter weight shall be securely fastened to the hoist way

framing. Car top and counter weight frames shall be provided with suitable

lubricating system. The guide rails of the lift shall be fastened to the shaft way

framework and concrete inserts at 3 to 5 meters intervals. Adequate packing shall

be supplied by the Supplier. Suitable embodiments for anchoring the guide rails

shall be supplied by the Supplier well in time.

Automatically lubricated adjustable cast iron type guide shoes to suit the guide rails

shall be provided at the bottom and upper ends of the cage and counter weight.

1.4 Counter weights

Counter weight shall have a means to retain the counter weight sections in place

without displacement. The factor of safety for the steel frame member to retain

counter weight and the rod shall be greater than 5

1.5 Lift Car frame:

Structural car frame shall be composed of interconnecting cross head, upright and

plank members to support the car platform and car, shall have suitable facility to




Section: CC-4

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attach guide rails, shoes and shaves. By design, it shall be ensured that the tension

in the suspension rope does not develop direct tension on the joint members such

as bolt, rivet, weldments. Cast iron shall not be used in any parts of car frame which

are subjected to tension, torsion, or bending except guiding supports, guide shoes

and anchorages. All specification of the car frame assembly shall confirms to IS

14665 Part 4 section 3

1.6.1 Lift Car

Size of car platform shall be such that it accommodate in existing shaft size. The

platform shall consist of a structural steel frame covered with stainless sheet steel

on the underside. Car floor surface shall be flat and non-slip surface.

Car platform shall be framed construction designed for the rated load evenly

distributed. Being goods car, platform shall be designed to suit loading from any

position and the minimum factor of safety shall be 5 with steel structure.

Car enclosure, door, and their tracks shall follow IS 14665 part 4 section 3.

Top of the car shall be designed to support the weight of minimum three persons in

addition to the components installed by the manufacturer as part of design.

Being passenger cum goods lift category, the car shall be enclosed on all sides by

means of industrial grade stainless sheet steel panel not lighter than 14 SWG/ 2mm

thick. They shall be smooth and free of defects. The panel shall be in one piece

vertically from floor to top, securely bolted together or to adjoining members with

formed, light proof joints, and suitably reinforced to provide proper rigidity.

Projected part internal to the car cable is not permitted.

Most of the time, the lift will be used for handling materials, the car cabin and doors

shall be rugged by design, sufficiently stiff enough to withstand impacts from all

sides during material handling.

Hand rail and kick plate of stainless steel construction shall be provided. An

approved recessed cabinet with provision for keeping a telephone shall be provided.

The telephone cabinet shall be flush finished in car. Suitable hangings and




Section: CC-4

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mounting fixtures shall be provided by the supplier to protect the walls during

installation and when the car is being used to handle freight.

Car shall be fitted with light fitting which shall be left glowing during the whole

time the lift is available for use.

Being car with solid enclosure and door, it shall be provided with emergency light

and alarm.

1.7 Suspension:

The diameter of the rope for suspension shall confirm to IS 2365 and IS 14665 Part

4 Sec 3

1.8 Shaves and Pulleys:

Shaves and pulleys shall be made of wear resistance cast iron, free from cracks,

blow holes and other injury defects. They shall have machined grooves for wire

rope. It shall be sufficiently thick enough to provide for future wear throughout its

life time. The size and diameter of the shaves and pulleys shall confirm to the

specification indicated in IS 14665 Part 4 section 3

1.9 Safety gear and governors

Lift shall be provided with safety gear, capable of stopping the car while carrying

rated load at the tripping speed of over speed governor even when its suspension

device fails or breaks. It shall be passive by design.

The car safety gear shall be operated by a centrifugal speed governor located at the

top of the hoist way in the machine room. In general Safety gear and over speed

governor design, clearances and setting shall confirm to the recommendation in IS

14665 part 4 section 4.

1.10 Retiring cam

The design and construction shall confirms to IS 14665 Part 4 section 5

1.11 Lift doors, interlocks and contacts.




Section: CC-4

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All the doors provided on the lift shall have the mechanical and electrical interlocks

as indicated in IS 14665 part 4 section 6

1.12 Car Doors

It shall be noted that by original design, the car shaft is designed and dimensioned

to accommodate vertical sliding doors. Still on both sides of the door, some space

(350 to 380mm) is available to accommodate the horizontal driven doors also.

Hence Centre opening, a horizontal sliding, hollow-metal stainless steel door with

vision panel is preferred provided the supplier ensures the car shaft is adequate to

meet the space requirement for the design. The doors shall have automatic opening

and closing feature. Butting face of both the doors shall be provided with buffers

and have a clear opening of Min 3’-8’ wide and 6’-9’ high when full open. The

doors may be provided with automatic door drive mechanisms. Electronic Infra-

red sensor for sensing movement of the person between the doors is not

preferred. All electronic components used to control the Lift car shall be able to

perform their normal function in an ambient temperature of 50 Deg C. There shall

be a facility to keep the door remain open for loading unloading of the materials by

providing stay put switches on car cabin.

1.13 Landing Doors

It shall be noted that by original design, the car shaft is designed and dimensioned

to accommodate vertical sliding doors. Centre opening, horizontal sliding, hollow-

metal stainless steel doors with vision panels at each landing shall be provided. The

doors shall have manual opening and closing feature in association with car doors.

Doors shall be provided with rubber buffers and have a clear opening of min 3’-8”

wide and 6’-9’’ high when full open. Car will open in front only. There shall be a

facility to keep the landing door remain open for loading unloading of the materials

by providing stay put switches on car cabin.

If existing dimension does not support to design horizontal door type, Collapsible

landing door also can be considered provided they meet all safety requirement

indicated in IS 14665 Part 4 section 6

Both landing and car door shall be provided with adequate number of sturdy and

rugged electrical contacts and interlocks as specified in IS 14665 Part 4 Section 6




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1.14 Lift Machines and brakes

Friction gearing, belt, chain, clutch or chain driven mechanism are not allowed for

connecting the main driving gear to the traction shaves. Break shall be provided to

prevent rotation of lift motor so as to prevent drive to the lift car when no power

supply to the lift motor. Break design and specification shall confirm to the

requirement given in IS 14665 Part 4 section 7

1.15 Lift wire rope

Wire rope shall confirm to IS 2365 and its dimension, strength, construction shall

meet the specification given in IS 14665 Part 4 Section 8. More than 2 independent

wire ropes shall be used for cage and counter weight with traction drive and each

of the drum drives and wire ropes shall be fixed independently to cage and counter

weight. Factor of safety for normal working shall be taken as 10.

1.16 Drive Motor

The offered three phase induction motor shall have class-F insulation or still higher

class, confirming to latest revision of IS-325 and IS 8151, suitable to operate on

415V ± 10%, 50 Hz ± 5%.

Sl No Description of item AC Motor

1 Rated out put To suit the requirement of the lift

2 Rated voltage phase and frequency 415V ± 10%, 3 phase 50 Hz ± 5%.

3 Type of duty Continuous duty with intermittent

loading

4 Service In door

5 Designed ambient temperature 50 deg C

Note: Sizing calculation for Motor and Battery used for ARD shall be submitted

1.17 Controller and operating device

The stopping and starting of lift machine or main circuit shall be controlled as

specified in IS 14665 Part 4 Section 9.

1.18 Protection and Safety

All protective and safety devices as per relevant Indian Standards IS 14665 shall be

provided. Certain specific requirements are:




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Spring type buffers.

Instantaneous type safety device.

Emergency loud-toned alarm to be installed outside the lift well at

1188’ elevation and connected to the designated push button in the car

Emergency light in the car wired to a self-contained battery charger unit

which shall be so arranged such that in case of AC lighting failure, the

emergency light comes on automatically. The emergency light unit

shall be kept in the suitably flush mounted cabin on the car in a suitable

location so that it can be easily tested and serviced.

Provision shall be made in the car for a telephone which will be supplied

by the Purchaser.

Emergency Automatic Rescue Device to bring Lift to nearest floor in

case power failure but not to 1168’ and 1225’- 4” elevation. On

resumption of power supply to the Lift control panel, the circuit shall

get reset and the Lift shall reach the floor designated as 1188’. Sizing

calculation for Battery used for ARD shall be submitted for review and

approval.

Alarm facility if lift load exceeded its rated capacity.

1.19 Lift Control and Operation

1.19.1 Attendant operation

For facility of attendant operation, call indicator for up and down travel shall also

be provided in the car. Each intermediate landing shall be provided with one UP

and DOWN buttons while each terminal landing shall have only one appropriate

button. UP and DOWN signal lanterns shall be provided at each landing. These

signal lanterns shall glow in advance of the arrival of the car to show waiting

passengers in which direction the car is traveling. When the lift is passenger

operated, the landing button shall be used for automatically bring the car to any

desired landing. When the lift is under attendant control, the landing button shall

work on the call indicator in the car to signal the operator. This change over of

function shall be effected through the changeover switch in the car.




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1.19.2 Position indicator and logics

Car position indicators shall be provided in the car as well as at each landing with

a number of LED type lamp cells, each LED type lamp cell for one landing. This

LED type lamp shall glow when the car is at any landing and shall continue to glow

until it reaches the next landing. Travel direction indicator shall be provided in the

car to show the direction in which the lift is traveling or is about to travel in response

to registered calls.

It shall not be possible to operate the lift unless the car and landing doors are locked

in closed position. When the lift is in operation it shall not be possible to open the

lift car and landing doors.

Heavy duty Feather touch Micro Push button covered with stainless steel face plate

shall be provided for both car and for landing doors.

1.19.3 Nudging

Nudging feature shall be provided when the car is under full automatic operation.

Nudging shall be initiated if the doors are held open for a pre-determined time by

the constant interruption of the door protective device or the continuous pressure

on the door open button. When nudging is initiated, a buzzer shall sound and the

doors shall move with reduced speed until fully closed. However this function will

be overridden if stay put switch for car door remains in open position.

1.19.4 Wiring

All wires and cables used for power and control shall confirm to IS 4289 Part 1 and

2. The wires and cables required for the complete installation with all accessories,

such as conduits, clamps, brackets, etc. shall be under the scope of the supplier.

This includes the wiring from the point of supply for lift drives, controls, indicators,

trailing cables and other internal wiring to the car. Separate imported flat trailing

cables for the alarm and telephone circuits shall be furnished. The alarm device

with a lamp indicator shall be mounted at a suitable location outside the lift well

for distinct audibility.

All wirings shall confirm to the IS 4289 Part 1 and 2 and shall run in the galvanized

conduits and flexible conduits can also be used where ever it is essential..




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Each terminal block shall be one piece molded, barrier type, 650 / 1100 V grade

complete with identification strip. Each terminal shall have adequate continuous

current rating. Each terminal shall have only one wire terminated on it. Wherever

shorting links are required it shall be of SS link with suitable current rating.

The trailing cable for telephone shall be to the Purchaser’s approval to suit the type

of telephone installation.

1.19.6 Control Panels

The control panels shall be of sheet metal cubicle having hinged doors at the front

and rear side and these shall confirm to IP 65 design. The internal wiring of the

panel shall be terminated at a suitable terminal board mounted inside the cubicle

and marked with terminal numbers.

1.20 Earthing

The equipment supplied shall be earthed with the following arrangement as per

provisions of Indian Electricity Rules.

i) For equipment grounding, the following sizes of stranded soft drawn tinned

copper conductor shall be used. The grounding pads and clamps provided

shall be suitable for these conductors.

Machines of rating 20 KW to 75 KW - 2/0 AWG conductors

Machines of rating 7.5 KW to 20 KW - 35 mm2 conductor

Machines of rating below 7.5 KW - 10 mm2 conductor

Control Panel - 2/0 AWG conductors

ii) Two independent grounding pads at appropriate ends shall be provided on

the frame of motors, winding machine, the frame of the control panels etc.

iii) The exposed metal parts of electrical apparatus installed on a lift car shall

be sufficiently bonded and earthed.

iv) One side of the secondary winding of all control transformers and their

cases shall be earthed.

v) Flexible and screwed conduits shall be properly earthed.

1.21 Lighting




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LED Lighting fixtures of approved type and quality shall be provided in the car to

provide adequate lighting in the car. The light shall be controlled by toggle switch

provided on the operating device panel.

The power supply to the lift car should be derived from a separate circuit which is

independent of power supply to lift motor main controls and this light shall be

controlled by an independent MCB. Switch fuse unit of adequate rating fixed at

1188’ elevation along with controller.

In addition Battery operated emergency light shall be provided in car for use during

emergency as indicated in Sl No 1.18 of this section

1.22 Ventilation

Ventilation fan of reputed manufacture subject to approval of supplier of adequate

size with decorative and protective grill shall be provided in the center of the car

ceiling.

1.23 Telephone

Provision shall be made in the car for a telephone which will be supplied by the

Purchaser. The Supplier shall supply and install the telephone trailing cables and

fixed wiring such that it is connected to the telephone outlet box which is located

in the machine room. The telephone mounting cabin in the car shall be flush

mounted without any projection or projection

1.24 Nameplate

A nameplate shall be fitted in the lift car, machine room as well on the control panel

to indicate the rated capacity of the lift and other essential details.

1.25 Painting

All steel parts shall have a coat of red oxide primer and all bright parts shall be

given a coat of rust preventive solution before dispatch. The finish paint, the type

and color of which shall require the Purchaser’s approval shall be applied by the

contractor after completion of erection.

2.0 Specific Special requirement’s




Section: CC-4

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1.0 The elevations in RB-2 are divided as following,

1. 1168’ elevation – Access is permitted during unit shutdown time only

(basement for the existing Lift)

2. 1188’ elevation - Access is permitted at all time.



5. 1225’- 4” elevation – Access is permitted during unit shut down time

only.

The display for each landing shall be as indicated above

2.0 Though the 1168’elevation is the basement by location, the 1188’ elevation shall

be taken as the base elevation for Lift logic control design. Whatever may the

location of the car, on getting the power supply to the Lift, it shall get reset from

1188’ elevation and shall not go to 1168’ elevation.

3.0 Normal operation of the Lift will be between 1212’, 1200’ and 1188’ only. Lift car

shall reach the 1168’elevation and 1225’elevation on call only in attendant mode /

Administrative control mode through a selection switch called lockable access

control switch to be mounted on the car control pendent. Access control switch

shall be supplied by the bidder. The supplier shall provide facility in control cabin

of car to install this access control switch and shall be wired in control logic

requirement.

4.0 In case of power supply failure, the car shall come to 1188’ elevation (or) 1200’

elevation (or) 1212’ elevation by the operation of Automatic rescue device which

ever is nearby and remain in the same location. The logic shall be built such that, It

will never go to 1168’ or 1225’- 4” Elevation on loss of power supply.

5.0 In view of controlled access to Machine room only gear box / mechanical drive

units shall be located in machine room. The main control unit shall be located at

the designated place in 1188’ elevation. The power supply cable to motor, limit

switches, over speed trip device shall run from machine room to control panel

located at 1188’ elevation.




Section: CC-4

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6.0 The Automatic rescue device along with its associated battery unit of automatic

rescue device shall be positioned at 1188’ elevation along with Lift control panel.

The logic to be built for ARD operation is as follows

When the lift car is between 1188’ to 1200’, if mains power supply is lost, the ARD

can drive the lift car to the nearby elevation.

When the lift car is between 1200’ to 1212’, if Mains power supply is lost, the ARD

shall drive the lift car to 1200’ irrespective of distance to be travelled.

When the lift car is between 1188’ to 1168’, if Mains power supply is lost, the ARD

shall drive the lift car to 1188’ irrespective of distance to be travelled.

7.0 Leveling device shall be two way, automatic and maintaining type having highest

possible accuracy.

8.0 The car shall be provided with a push button station, comprising buttons for each

landing, one button for holding the car and landing doors open and one button for

emergency alarm. In addition there shall be a stay put switch to keep the doors

remain open for uploading or unloading of materials.

9.0 Switches for car light, car fan, for change over to passenger and attendant operation,

Access control switch and for emergency stop shall be provided in the car.

10.0 There shall be an independent limit switches whenever the car crosses 1188’ towards

1168’ or 1212’ towards 1225’-4”, to generate indication & alarm to control room

11.0 At 1168’ elevation and 1225’-4” elevation there are two sealing doors with position

sensing limit switches apart from car door and landing door. They are used to isolate

the car shaft from 1168’ equipment room and 1225-4”’ equipment room and

normally remain closed. The limit switch used in these doors will be interlocked

with lift operation such that if these doors remain open, the lift will not be

operable.

12.0 In the event of lift car getting struck in between floors / failure of lift operation,

provision shall be given for remote alarm to customers control room through a

potential free contacts. During this, one more audible alarm shall be provided




Section: CC-4

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outside the lift at 1188’ elevation to alert nearby personnel to rescue the trapped

people in the car.

13.0 In the event of manually operable lift car doors or in attendant mode, when the doors

are not fully closed, shall give audible alarm indicating “Please close the doors”

3.0 SPECIAL TOOLS

The Supplier shall supply a complete set of all the necessary special tools and tackle

which will be convenient in operation, maintenance, overhauling or complete

replacement of any of the equipment provided under this specification. Price of

required special tools shall be included in main lift supply item.

4.0 SPARE PARTS

The Supplier shall submit a complete list of spare parts recommended by the

manufacturer for five (5) year continuous operation with item wise prices. The

spares shall include the following items.

1. One set of control circuit board including Alarm boards, Mother board-1, relay

Board.

2. VVVF control unit for main drive

3. VVVF control unit for car door drive

4. Various contactors and relays each 1 No

5. Power and Control MCB each 1 No

6. Lamp indicators- 100%

7. Fuses - 100%

8. Recommended lubrication oil for gears.

9. Automatic rescue device circuit spares.

10. Recommended rubber chords / belts for automatic car door and landing door

opening mechanism.

11. Car door, landing door close sensing limit switch assembly.

5.0 DRAWINGS AND DATA




Section: CC-4

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As part of the proposal, the CONTRACTOR shall furnish the following drawings

and data for scrutiny.

a) General arrangement drawing of Lift with overall dimension

b) Schematic power and control wiring diagram for lift drive, car drive and

automatic rescue device

c) Bill of material listing equipment designation, make, type, ratings of the various

equipment mounted on the Lift.

d) Duly filled up guaranteed technical particulars

e) Deviation from specification if any

6.0 TESTS & TEST REPORTS Type, Acceptance, routine tests test for all supply equipment’s / component parts

will be subjected to QAP as detailed and shall be carried out as per the relevant

standards for the respective equipment. These test reports and available type test

reports shall be submitted to the PURCHASER before dispatch of the equipment.

7.0 TRANSPORTATION

The Contractor shall be responsible to select and verify the route, mode of

transportation and make all necessary arrangement with the appropriate authorities

for the transportation of the equipment as detailed in Annexure –A of Section CC-

10

8.0 PACKAGING AND DELIVERY

8.1 Packaging

All equipment’s should be so packed as not to suffer deterioration, damage or

breakage during shipment. Each package shall be properly labeled to indicate the

type and the quantity of material it contains, purchase order number, dimension,

weight and any other necessary data to identify the equipment and relate to contract.

Contractor shall not ship the material without prior approval of the purchaser or his

authorized representative and subsequent instructions to do so.

8.2 Delivery destination:

Complete instructions relating to shipping and documentation will be furnished in

the purchase order. However, it may be noted that the Lift shall be dispatched to

Rajasthan Atomic Power Station at Rawatbhata, Anushakti.

The site of Rajasthan Atomic Power Station referred as RAPS is located at

Rawatbhata, 55 km away from Kota, Rajasthan.




Section: CC-4

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8.3 Delivery period:

The supplier shall ensure that the Lift and all required materials for installation of

lift as covered in PO shall reach the site within 4 months from date of placing PO.

Bidder shall quote the delivery dates suitably phased to meet the above requirement.




Section: CC-5

of 68

Rev-1 INSPECTION AND TESTING


1.0 TESTS AT MANUFACTURER’S WORKS

1.1 The routine tests, acceptance tests, special tests and type tests are covered in this

section. Inspections and tests at raw material stage, semi-finished or module level are

detailed in the typical QAP given in section CC-6.

1.2 All the equipment’s offered should have been successfully type tested as per the

relevant standards, amended up to date. In case the equipment of the type and design

offered has already been typed tested, bidder shall furnish type test reports before

proceeding with manufacture. Type tests must not have been conducted earlier than

five years from the date of opening of bids. In case the type tests were conducted

earlier than five years, such type tests shall be repeated or carried out by the successful

bidder free of cost before commencement of supply. The undertaking to this effect

shall be furnished along with the offer without which the offer shall be liable for

rejection. As a part of technical offer, bidder shall include a tabulation detailing

various type tests on each type of equipment along with applicable type test certificate

number, details of the equipment subjected to type test, place of testing and final

results.

1.3 ROUTINE & ACCEPTANCE TESTS

All functional check for controllers and control panel shall be done.

1.4 TEST CERTIFICATES

All routine and type test certificates including test records, performance curves, etc.

shall be supplied according to the distribution schedule. All the tests shall be carried

out in accordance with the provisions of this contract




Section: CC-6

of 68

Rev-1 MODEL QA PLAN


QUALITY ASSURANCE PLAN

Scope and Purpose:

This document indicates the requirements expected from the contractor/manufacturer of the LIFT. Subsequent to

the placement of Purchase Order contractor/manufacturer shall submit ” for purchaser’s approval a quality assurance

plan in line with this document incorporating specific document numbers for “format of records”, “acceptance

norms” and “reference documents

Abbreviations:

V - Verified by

P - Performed by

W - Witnessed by (After lapse of due notice to NPCIL, manufacturer may proceed with manufacture)

H - Hold ( Unless a written clearance is obtained from NPCIL, manufacturer shall not proceed to next

stage)

1 - NPC QS

2 - Prime supplier/ EPC contractor

3 - Approved External Laboratory or Sub Vendor QC(if vendor QC / facility not available.)

AD - NPC Approved Document such as Tender Document, Purchase order, Drawings & Test Procedures

TR - Test Report

PS - Plant Standard

CHP/H - Customer Hold Point

IS - Indian Standards

Notes:

Wherever V & W are both indicated , NPC QS to witness test or review TRs.

TRs not more than five year old from date of purchase order shall be reviewed for acceptance. Otherwise test

shall be carried out.

Minor: The characteristic of a component, process or operation whose failure neither materially reduce the

usability of the product in operation, nor does it affect the aesthetic aspects.

Major: The characteristic of a component, process or operation whose failure may cause operation failure which

cannot be readily corrected at site or cause substandard performance, increased erection and

maintenance cost, reduced life or seriously affect aesthetics or ergonomics.




Section: CC-6

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Rev-1 MODEL QA PLAN


Critical: The characteristics of a component, process or operation failure of which will surely cause

operating failure or intermittent troubles which is difficult to rectify at site or render the unit unfit for use

or safety hazards.

‘‘Failure ‘’ of a characteristic means failure to meet the ‘acceptance norms ‘.

Sampling: Generally in accordance with IS:2500 If 100%”Witness” is carried out by “Prime contractor”. NPCIL

will witness on sample basis, or if 100% “Witness” of tests is carried out by “Sub contractor”, “Prime

contractor” will witness on sample basis.

Any deviation to this QAP has to be specifically mentioned in the remarks column.




Section: CC-6

of 68

Rev-1 MODEL QA PLAN


Tentative QA PLAN




Section: CC-6

of 68

Rev-1 MODEL QA PLAN


S

. n

o

Com

pon

ent

an

d o

per

ati

on

Ch

ara

cter

isti

cs

cate

gory

Typ

e /

met

hod

of

chec

k

Qu

an

tum

/

exte

nt

of

chec

k

Ref

eren

ce d

oc

Acc

epta

nce

Norm

s

Form

at

of

reco

rd

Agen

cy

Rem

ark

V P W H

1 Gear box if

applicable

IS

14665

1.1 Dimensional

check

major Visual

Measurement

100% TC NPC

1.2 Capacity and

transmission

ratio

major Visual

100% TC NPC

2 Motor

2.1 Dimensional

check

major Visual

Measurement

Electrical

100% IS 325 TC NPC

2.2 Performance

Checks

major Visual

100% IS 325 TC NPC




Section: CC-6

of 68

Rev-1 MODEL QA PLAN


3 Brake Dimensional

check

major measurement 100% S 14665 TC NPC

4 Drive wheel Dimensional

check

major Mechanical

Measurement

100% Manufa

cturers

dwg

TC NPC

5 Drive

assembly

Application

check on NO-

load

major Mechanical

Electrical

Measurement

100% Manufa

cturers

dwg

TC NPC

6 Car sling Dimensional

check

minor Physical

Measurement

100% Manufa

cturers

dwg

TC NPC

7 Car body Dimensional

check

minor Physical

Measurement

100% Manufa

cturers

dwg

TC NPC

8 Over speed

governor

a)Application

check

b)calibration

check

Major Mechanical

Measurement

100% Manufa

cturers

dwg

TC NPC NPC




Section: CC-6

of 68

Rev-1 MODEL QA PLAN


9 Door

operation

Application

check

Minor Physical

Measurement

100% Manufa

cturers

dwg

TC NPC

10 Car &

landing

push box

Dimensional

check

Minor electrical 100% Manufa

cturers

dwg

TC NPC

11 Rope Dimensional

check

major Measurement Sample IS2365 TC NPC

12 Trailing

cable

Dimensional

check

Major Measurement Sample BS

6977

TC NPC

13 Guide Dimensional

check

Major Measurement 100% Manufa

cturers

dwg

TC NPC

14 Counter

weight

frame &

fillers

Dimensional

check

Minor Measurement 100%

random

Manufa

cturers

dwg

TC NPC




Section: CC-6

of 68

Rev-1 MODEL QA PLAN


15 Functional

test

a)V3F

controller

b)door drive

c) Power

failure logic

Functional

checks

Major Measurement 100% Manufa

cturers

dwg

TC NPC

16 Lift

performance

test

Application

check

Major Measurement 100% IS

14665

TC NPC




Section: CC-7

of 68

Rev-1 TENDER EVALUATION


TENDER EVALUATION

1.0 Formula for Evaluation of Tender: The tenders will be evaluated based on the

Compliance toward Technical specification compliance sheet :

1.1 Compliance toward completion of all activities (SCOPE OF SUPPLY / WORK / SERVICES)

as indicated in Section CC-1.




Section: CC-8

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Rev-1 DISMANTLING, ERECTION, INSTALLATION,

COMMISSIONING AND TESTS AT SITE


DISMANTLING, ERECTION, INSTALLATION, COMMISSIONING AND

TESTS AT SITE

The scope of this section covers the details for Receipt & Storage, Dismantling and

shifting of existing Lift and its components, Erection, installation, Pre-commissioning

checks and tests to be done at site on the Lift and its accessories in the Section CC-3

and Licensing to the Lift to taken into service.

The CONTRACTOR shall carry out a detailed inspection and testing programme for

field activities covering areas right from the receipt of material stage up to

commissioning stage. An indicative programme for such activities as envisaged by the

Employer is given below. However, it is CONTRACTOR's responsibility to draw up

and carry out such a programme duly approved by the Employer.

1.0 Receipt and Storage Checks

The Lift and its accessories shall be duly receipt at site and stored by adopting

proper preservation method till erection work is taken-up. The CONTRACTOR

shall ensure following points for safe receipt and storage of equipment:

1.1 Check and record condition of each package, visible parts of the Lift and its

components for any damage.

1.2 If equipment is received in good physical condition with no visible damage

during transportation, ensure its safe storage.

1.3 Carry out basic healthiness checks on equipment during storage.

2.0 Preliminary requirement to work at site:

Rajasthan Atomic Power Station (RAPS) is an ISO, EMS and OHSMS (IMS)

qualified organisation, hence all works to be executed within the premises of

RAPS shall comply with the requirements of all the above standards. It shall be

noted that all work with respect to dismantling of existing Lift, erection,

installation and commissioning and testing of the new Lift can be executed only

when unit is under shutdown. No work inside the reactor building will be

allowed when unit is in operation.

Being nuclear installation and since the work needs to be performed inside the

reactor building (When unit is under Shut sown) all persons who will be

employed by the firm including sub-contractor (if given) shall undergo class

room training for one or two days on industrial safety and orange qualification

program. The training will be given by Nuclear Training Centre at RAPS.

Person without undergoing this training will not be allowed to work under this

contract. All people working under this contract shall follow the industrial and

nuclear safety instruction given by the engineer in charge throughout the job. It

shall be noted that no certificate will be issues to the individual or to the contract

firm on completion of the training.




Section: CC-8

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During execution of work, in case of contamination of the personal body they

shall follow the instruction given by Engineer in charge and station health

physicist to de-contaminate to the level acceptable to department.

Similarly during execution of work, all the tools and tackles used shall be

verified for contamination time to time and in case of contamination, they shall

not be taken out of plant without de-contamination to the level well below the

acceptable level to department. The de-contamination shall be performed by the

contractor under the instruction and supervision of department. In case, the level

of contamination is above the permitted level even after decontamination, those

items will not be permitted / allowed to take out of RAPS premises. Every day

the individuals shall submit bioassay sample as per the station instruction. After

completion of all the activities all person involved in execution of work shall

undergo Whole body counting as part of radiation protection program as per the

station guidelines Any violation to follow radiation safety instruction will attract

penalty as per station guidelines.

As per the industrial safety regulation safety shoe is mandatory to enter into the

RAPS premise. Contractor shall ensure that all his employees are provided with

safety shoes. After entering in to Operating Island in RAPS, helmet is mandatory

to work in all the equipment areas. Helmets will be provided by the department

and the same shall be preserved by the contractor till all their activities are

completed and the helmets shall be returned back to department in healthy

condition, failing which will invite penalty to the extent of 5 times the cost of

the issued helmet. Housekeeping shall be practices on day to day basis

throughout the job. In addition, any violation to follow industrial safety

instruction will attract penalty as per station guidelines.

3.0 Dismantling of existing Lift:

The existing M/s OTIS make, Lift manufactured in late 1970s with 3 phase

squirrel cage induction motor, gear box drive unit and DOL drive located at

1244’-4” elevation, 1130Kgs capacity passenger cum material transport, 5 floor

travel Lift whose car platform size 5’-4” x 7’ shall be completely dismantled

from car room that is from lift shaft and machine room and shifted to the

location as designated by Engineer In charge. Rope guide, counter weight and

its guide, buffer springs shall also be removed from lift well or shaft shall be

removed and shifted to the designated location. For removal of these

components, the required welding grinding and cutting machineries, tools and

tackles and handling equipment’s shall be under the scope of the contractor.

Any minor modification with respect to civil structure, support structure or on

any other structure in either lift shaft or in lift pit or in lift machine room shall




Section: CC-8

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be performed by the contractor after taking concurrence from engineer in

charge. In case of requirement of major modification on civil structure, the same

shall be reviewed by the engineering department of the supplier on his own cost,

and shall be performed by the contractor after submission of drawing for review

and approval. Hence all the modification that is to be performed at site on civil

or other structures or members shall be forethought and absorbed on the basic

cost of the lift.

4.0 Erection checks

The Lift and their accessories shall be shifted to their designated location in

reactor building. The CONTRACTOR shall ensure following points for the

erection of equipment:

4.1 Physical inspection of equipment after transportation up to Reactor building

4.2 Install the Lift and its accessories in lift pit, lift shaft, machine room and at the

location designated to install drive panels and ARD equipment’s, as per erection

plan and construction drawing of the lift

4.3 Establish power and control cable connection as per the cable schedule

4.4 Install access control switch block in Car control panel and do wiring as per

station requirement.

4.5 Establish interlock wiring between Lift control and limit switch mounted on the

sealing doors exist in 1168’ elevation and 1225’-4” elevation

5.0 Commissioning checks

1 After assembly and erection at site, the lift shall be tested at site before it is

put into normal services.

The lift shall pass the following tests as per IS-14665 Part 3, Section 1 which

is carried out at site before putting it in normal service. Necessary tests load

and instruments shall be provided by the manufacturer.

Electric power at one point at declared voltage required for adjusting and

testing shall be supplied by the PURCHASER.

a) Insulation resistance test.

b) Test to determine that the earthing of all conduit, switch casing and similar

metal work is continuous and of low resistance.

c) Functional checks for motors, brakes, door locking devices, limit switches,

control devices, fire man switch and access control inter locks & remote

indication and annunciation function checks for RB elevators.

d) Tests to determine that the lift car raises and lowers at rated load.




Section: CC-8

of 68




e) Tests to determine that the lift car achieves the contract speed.

f) Test to determine that the safety gear stops the lift car with rated load.

6.0 Arranging for lift inspection as per IS 14665 Part No. 5 by Inspector

7.0 The reports of these tests shall be submitted to the Purchaser before the

completed installation is accepted.

8.0 The supplier shall have to obtain necessary clearance from the lift inspector &

Fire brigade Authorities (If applicable) after the complete installation. As

already mentioned, it will be the responsibility of the contract to get the

installation inspected and passed by government Inspector for lift. Any

modification suggested by the inspector of lift shall be attended / implemented

by the lift supplier at no extra cost to the department immediately without any

time delay

Note: Clearance by the lift inspector if applicable shall be taken as final completion

date for the work



Technical Specification for Rector Building Lift

Section: CC-9

of 68

Rev-1 LIST OF TOOLS & TACKLES


LIST OF TOOLS & TACKLES

1.0 All the tools & tackles necessary for handling, erection, installation & commissioning of Lift

should be arranged by the CONTRACTOR and the same shall be removed from the site after

use.




Section: CC-10

of 68

Rev-1 ANNEXURES


ANNEXURE - A

LIST OF DRAWINGS WITH TENDER

S.

No.

Drawing Description

1. RAPP/76310/5001/GA Rev.1 RB2 Electric passenger and goods lift

general arrangement

Note: The above drawings are submitted for the purpose of understanding the site layout

requirements and the existing Lift and lift well orientation.




Section: CC-10

of 68

Rev-1 ANNEXURES


ANNEXURE-B

SCOPE OF WORK FOR TRANSPORTATION

RAJASTHAN ATOMIC POWER STATION DATA

The site of Rajasthan Atomic Power Station ( Here in after refer to as RR Site) is located at

Rawatbhata, Near Kota, Rajasthan about 55 km by road from Kota, 130 km by road from Chittour

garh Rajasthan. The site is on the North India.

Scope of Transportation Activity:

1.0 Transportation Activity from Manufacture end:-

a. Packing, covering, Loading, lacing & safe transportation of Lift, its accessories and spares

from factory premises to RAPS, Anushakti (Rawatbhata, Rajasthan site).

b. Unloading and shifting of Lift along with its accessories to the specified location at RAPS-

2, Anushakti (Rawatbhata Rajasthan site).

c. Other transportation requirements are already detailed in General Contract Conditions

2.0 Transportation Terms & Conditions:-

1 The transportation activities shall be carried out through specialized agencies that are

well equipped with necessary equipment’s and have the experience of similar types of

jobs.

2 All the jobs shall be carried out as per approved quality plan. In case any additional

requirement other than specified, Contractor has to arrange the same at his own cost.

3. Only brief details of transportation have been given above. It is not possible to specify

each & every activity in detail. For ensuring satisfactory performance, in case any

additional activity is required, same is to be performed by the contractor at his own cost.

4. The Transport contractor shall arrange permissions from all concerned central/state govt.

authorities such as PWD, Railways, Electricity boards, R.T.O. Forest, Municipality,

Home department, Police etc. for transportation of the consignment from both sides

before the consignment is moved out to ensure safe and trouble free transportation up to

the required destination. All the expenses incurred to obtain such permission, if any,

shall be borne by the contractor. However, necessary letter for obtaining such

permission, if any, from respective authorities, will be issued by NPCIL. The contractor

shall submit Xerox copies of all applications, which he has applied to different agencies

for obtaining the permission.

5 The transportation from Manufacturer’s premises to RAPS, Rawatbhata, Rajasthan Site

will be at Carrier’s risk without transshipment en-route. However, in case of any




Section: CC-10

of 68

Rev-1 ANNEXURES


emergency or unforeseen situations consignment can be shifted from one carrier to

another with approval of Lift manufacturer (in this case Contractor). Transport

contractor should be able to do all these on his own and no departmental assistance in

terms of man and material will be provided by RAPS. The contractor should arrange

even the lifting equipment like crane etc. No additional charges will be given.

6 All drivers should possess valid driving license and all documents of the vehicles such

as R.T.O. passing certificate, registration book, tax book etc. shall be current and valid.

7. The contractor shall also adhere to the safety aspects with regard to the consignment

movement as covered under relevant prevalent Motor vehicle Act.

8. RAPS shall not be responsible for payment of any compensation to the contractor for

injuries / accident to their manpower suffered during the performance of the contract or

damage to vehicle and other material under any circumstances whatsoever.

9. Contractor shall make all necessary arrangements to load / unload the lift and its

accessories. At RAPS, NPCIL will provide Forklift required for this purpose, free of

cost, if required.

11. The contractor shall be responsible for all losses including non-delivery, theft, pilferage,

damage due to any cause whatsoever from the time he receives the consignment and

during the period it is held by him till the consignment is safely delivered to the

consignee.

13. Certification of transport equipment: The contractor shall provide all relevant

documents/ certificates for the equipment being used by him to transport above

consignments to ensure good health of equipment and validity of equipment i.e. Trailers

/ Crane etc. However decision of the NPCIL about suitability of the transport equipment

will be final.

14. The Corporation will not be responsible for payment of any compensation to the

contractor for any injuries to his employees / agents which they may suffer during the

performance of the contract or damage to the vehicle, under any circumstances

whatsoever.

15. The contractor shall be in close liaison during the entire operation i.e. from the time of

loading the consignment till the time of unloading and safe delivery of the consignment

at above indicated destinations.

3.0 LIABILITIES OF CONTRACTOR REGARDING LOSSES / DAMAGES




Section: CC-10

of 68

Rev-1 ANNEXURES


The contractor shall abide by all the instructions that may be given to him from time to time by

the Corporation or by an officer authorised to act on behalf of the Corporation and / or by the

other officers authorised to operate the contract. The contractor shall be bound to act with the

diligence and shall be responsible to pay due compensation towards any losses / damage that

NPCIL might suffer in consequence of the negligence of his employees and /or agents.

4.0 TRANSIT INSURANCE/WC INSURANCE:

4.1 Necessary transit insurance cover shall be arranged by the contractor for shipment of Lift from

manufacturer’s premises to NPCIL / RAPS, Anushakti (Rawatbhata, Rajasthan Site). The

contractor shall be fully responsible for all the losses including non- delivery, theft, pilferage,

damage due to any cause whatsoever from the time he receives the consignment till delivery of the

same at destination.

4.2 Necessary ESIC / WC insurance for site working personals in company/contractor name for

installation and commissioning of lift anywhere in India or joint name & place (NPCIL RRSU-

1&2 + Company name) may be accepted for entire duration of work at site i.e. dismantling of lift

with installation and commissioning of new lift.

5.0 Desired time schedule for transportation activities:-

S.No. Description Months

1 Time required for transportation of Lift from Manufacturing

premises including safe loading to RAPS, Rawatbhata

(Rajasthan) site, safe unloading etc.

7 days




Section: D-1.1

of 68

Rev-1 GUARANTEED TECHNICAL DATA (TO BE SUBMITTED

WITH THE TENDER) FOR LIFT


GUARANTEED TECHNICAL DATA TO BE FURNISHED BY THE VENDOR




Section: D-1.1

of 68




Sl No Technical Particulars Unit data

1 Performance data

1.01 Capacity by carrying weight Kgs

1.02 Capacity by number of passenger Nos

1.03 Contract speed m/sec

1.04 Travel distance meter

1.05 Floors served Nos

1.06 Entrance

1.07 Position of machine room

1.08 Size of lift well mm

1.09 Is designed to suit for the existing lift well

1.10 Size of platform mm

1.11 Method of operation

1.12 Method of control

1.13 Acceleration speed

1.14 Normal operation speed

1.15 Slowdown speed

2 General Information

2.01 Lift Manufacturer

2.02 Model No

2.03 Serial Number

2.04 Indian standards. Codes, Local and state

rules to which the design confirms

3 Lift car

3.01 Size of the car (Length * Width * Height)

3.02 Capacity and weigh of unloaded car

3.03 Car sling material and size

3.04 Car frame size

3.05 Car frame material

3.06 Car enclosure size

3.07 Car enclosure material

3.08 Car flooring material

3.09 Car flooring size and thickness

3.10 Car door type

3.11 Car door size

3.12 Car door material

3.13 Car door operation (Manual /Automatic)

3.14 Car door operation mechanism

3.15 Landing door type

3.16 Landing door size

3.17 Landing door material

3.18 Landing door operation (Manual/

Automatic)




Section: D-1.1

of 68




3.19 Landing door operation mechanism

3.20 Car provided with fan

3.21 Car control carbine size for PB and

selection switches

3.22 Car control carbine provided with facility

for accommodating customer access

control selection switch

3.23 Hand railing facility provided

3.24 Alarm gang provided

a Model

b Material

3.25 Emergency light provided

3.26 Telephone rack and wiring facility

provided

4 Ropes and its drives

4.01 Material of ropes

4.02 Size and number of rope

4.03 Number of strands per rope

4.04 No of Lays

4.05 Ultimate Tensile stress Kg/cm2

4.06 Ultimate Tensile strength KN

4.07 Type of rope fastening used

4.08 Factor of safety of rope

4.09 Rope Winding drive Type and material

4.10 Bearing used in rope drive

5 Brake

5.01 Brakes Type and operation

5.02 No of brake provided

5.03 Is it provided with manual release facility

6 Motor

6.01 Manufacturer of Motor

6.02 Type of Motor

6.03 Motor frame size

6.04 Rated capacity of Motor KW

6.05 Synchronous speed RPM

6.06 Full load speed RPM

6.07 Type of enclosure

6.08 Class of Insulation

6.09 Winding connection Star / Delta

6.10 Rated voltage V

6.11 Rated phase

6.12 Rated frequency Hz

6.13 Full load current of Motor Amps




Section: D-1.1

of 68




6.14 Service factor

6.15 Duty cycle

6.16 Designed ambient temperature Deg. C

6.17 Permissible temperature raise under worst

condition

Deg. C

6.18 Designed number of starts per hour

6.19 Locked rotor current Amps

6.20 Locked rotor KVA

6.21 Motor efficiency at full load %

6.22 Full load power factor

6.23 Motor DE and NDE bearings

6.24 Recommended lubricant of Motor

bearings

6.25 Details of rotor design

6.26 Critical speeds RPM

6.27 Motor body material - cast or fabricated

6.28 Weight of motor

6.29 Acceleration time to rated speed in

seconds

sec

6.30 Type of Protection used for Motor and its

details

7 Gear box/Gearless if applicable

7.01 Type of gear used

7.02 Gear transmission ratio between input and

output

7.03 Gear box designed Input speed

7.04 Gear box designed output speed

7.05 Recommended Lubricant

7.06 Quantity of lubricant required Liter

7.07 Gear transmission efficiency

8 Control scheme

8.01 Different level of control voltage used

8.02 Is control system offered is suitable for

the given industrial environment

(Temperature and humidity)

8.03 Voltage ratio and VA rating of each

control and power transformer used

8.04 Current rating of up and down contactors

8.05 Type, Rating and make of relays used to

protect against phase reversal and single

phasing

9 Electronic and other controls

9.01 Control adopted for main drive speed and

torque




Section: D-1.1

of 68




9.02 Control adopted for car door drive speed

and torque

9.03 Type and details control PCBs used

9.04 No of PCBs used

9.05 Call controls are as specified?

9.06 Power interrupting device through Key

interlock provided in the car

9.07 Automatic two way maintaining self-

leveling device and its accuracy

9.08 Control panels confirms to the

specification

9.09 Automatic terminal stops

9.10 Type of safety gear provided

9.11 Type, make and rating of power and

control terminals

10 Still materials

11 Facial materials

12 Painting

13 Shifting dimension

14 Automatic Rescue Device details

14.01 Details of ARD and its operating speed

14.02 Voltage Rating of ARD

14.03 AH Rating of battery used of ARD

15 Details of over load sensing device

16 Details of over speed sensing device

17 Type of car leveling device provided

18 Type of governor used

19 Ultimate limit switch provided or not

20 Complete Specific requirements indicated

in Section CC-4 is provided with the

design on the lift

21 Hand cracking device / facility provided

in machine room or not

22 Designed to accommodate the controller

and ARD in 1188’ elevation

23 Designed lift time of Lift

24 Weight of lifting machine assembly Kgs

25 Illustrative and descriptive literature on

control, operation, safety and

maintenance is included

26 Space requirement for lift well and

machine room

27 Guarantee period after successful

commissioning and taking in to Operation




Section: D-1.1

of 68




28 Commercial offer includes the Annual

service charges for the next 5 year period

after completion of guarantee period

29 Firm will provide continuous support for

renewal of license for the licensing

authority

30 Sizing calculation for Battery used for

ARD will be submitted for review and

approval

31 Sizing calculation for Main drive Motor

will be submitted for review and approval

SIGNATURE __________________

DESIGNATION __________________

COMPANY SEAL

COMPANY ___________________

DATE ___________________




Section: D-2.1

of 68

Rev-1 EQUIPMENT MANUFACTURER’S GENERAL

PARTICULARS


EQUIPMENT MANUFACTURER’S GENERAL PARTICULARS

The TENDERER shall furnish here the following general particulars: 1.0 Name of the TENDERER/ MANUFACTURER : 2.0 Address of the TENDERER :

3.0 Telegraphic and telex addresses of the TENDERER : 4.0 Name and designation of the Officer of the TENDERER to whom all reference shall be made for expeditious technical co-ordination : 5.0 If equipment is manufactured in foreign Collaboration, please furnish necessary details : 6.0 Place of manufacture & assembly : 7.0 Current registration number with DGS & D : 8.0 Whether service facilities available, if so details : 9.0 Details of service facilities available at Kota/Jaipur/North India : 9.0 Whether sufficient spares are available in stock : 10.0 The place where the Lift will be offered for inspection and testing : 11.0 List the Testing facilities available at manufacturing / testing place :

SIGNATURE ______________

SEAL OF COMPANY DESIGNATION ____________

COMPANY ________________

DATE ___________________




Section: D-2.2

of 68

Rev-1 SCHEDULE OF TENDERER’S EXPERIENCE

SPECIFICATION NO: PP-E-RB LIFT-MAPS Aug, 2019

SCHEDULE OF TENDERER’S EXPERIENCE

The TENDERER shall furnish here a list of all similar jobs executed by him to whom a reference

may be made by the PURCHASER in case the PURCHASER considers such a reference

necessary. Please indicate all the completed and ongoing assignment with current status.

Sr.

No.

Description

Of work

Including

Qty. of

Items

Work Order

Or P.O. No.

& Date

Value

Of

work

Delivery

Date as

Per P.O.

Actual

Date of

Delivery

Contact

Address

Of Purchaser

SIGNATURE ______________

SEAL OF COMPANY DESIGNATION ____________

COMPANY ________________

DATE ___________________




Section: D-2.3

of 68

Rev-1 DRAWINGS AND OTHER TECHNICAL DETAILS TO BE

SUBMITTED ALONG WITH THE OFFER


DRAWINGS AND OTHER TECHNICAL DETAILS TO BE SUBMITTED ALONG

WITH THE OFFER

1.0 Vendor shall submit list of drawings for Reactor building Lift as per details given in

Section CC-4 Sl No. 5.0.

2.0 Vendor shall submit all necessary literature, catalogues, pamphlets for all equipment

and accessories covered under this contract.




Section: D-2.5

of 68

Rev-1 SCHEDULE FOR SUBMISSION OF DRAWINGS, DATA,

INSTRUCTION MANUALS, TEST REPORTS AND END

DOCUMENTS.


DATA and DOCUMENTS TO BE FURNISHED BY THE CONTRACTOR AFTER

THE AWARD OF CONTRACT FOR THE LIFT.

1.0 Schedule for Data and drawings

The CONTRACTOR shall furnish the following drawings and other details for the

Motor within the time indicated, after issue of LOI for PURCHASER'S approval.

a) Detailed dimensional GA drawings and scheme for Lift 1week

b) Rating and diagram plates 1week

c) Quality assurance plan 1week

d) Any other drawing/document considered necessary including all

manufacturers technical literature for all equipment and accessories 1 week

e) Engineering schedule giving a list of all drawings, documents, data,

performance curves, test certificates, manuals, etc. to be submitted

by the CONTRACTOR together with dates of submissions and

Category of approval, ie., for approval or for reference 1 week

2.0 DATA

The CONTRACTOR shall furnish the guaranteed technical particulars (GTP) as per

D1.1 with brief information for tender evaluation and the detailed GTP shall be

submitted within 15 days of placement of order for approval.

3.0 INSTRUCTION MANUALS

The CONTRACTOR shall furnish 2 draft copies of the manual for PURCHASER's

review 15 days before despatch of the equipment. After the PURCHASER's clearance,

the manuals shall be furnished along with equipment.

The CONTRACTOR shall furnish 6 Nos of copies of the instruction manuals as

specified which would contain detailed instructions for all erection, testing,

commissioning, operation and maintenance requirements. The manual shall be

furnished at the time of despatch of the equipment and shall include the following

aspects.

a) Outline dimensional drawings showing relevant cross sectional views, earthing details

and constructional features.

b) Drawing with detailed views of the car, car door, landing door for future reference.




Section: D-2.5

of 68



DOCUMENTS.


c) Control scheme drawing with block diagram indicating all the components and bill of

materials.

c) Full technical information which may be necessary for the erection, testing,

commissioning, safe operation and maintenance of the Lift.

d) Catalogues of all components which are liable to be replaced during the life of the Lift

and all the component parts.

e) Unpacking.

f) Handling at site.

g) Erection drawings with written assembly instructions that would enable the

PURCHASER to carry out erection with his own personnel.

h) Detailed instructions for the operation and maintenance of the Lift and its accessories.

i) Pre-commissioning tests and test procedures.

j) Procedures for removal and replacement of any faulty component with the spare one.

k) Precautions to be taken during operation and maintenance work.

l) Detailed procedure for installation and commissioning of the Lift as a replacement to

the one already in service.

m) Complete set of all type, routine and acceptance test reports.

4.0 TEST CERTIFICATES

Type test, site load test as per IS and Special test certificates for all the tests specified

for the Lift and the component parts shall be submitted by the CONTRACTOR within

one week on completion.

b) Routine test & acceptance test certificates for all tests specified for the Lift and the

component parts shall be submitted by the CONTRACTOR at least 2 weeks after the

date of despatch.

c) Equipment shall not be despatched unless the test certificates are duly approved

by the PURCHASER.

d) The specified number of copies of the compiled and approved test certificates shall

be submitted to the PURCHASER within one month of the despatch of the

equipment.




Section: D-2.5

of 68



DOCUMENTS.


e) Records of radiography tests and other NDT as specified, shall be submitted within

two weeks of completing the tests.

7.0 End Documents:

The following end documents shall be submitted in hard copy (3 sets) and soft copy (2 CDs)

along with delivery of the motors

Type test report done on lift motor as per IS 325

Routine test report done on lift motor as per IS 325

Special test report done on lift motor as per IS 325

Type test report done on lift and its components as per relevant IS

Routine test report done on lift and its components as per relevant IS

Special test report done on lift and its components as per relevant IS

The load performance test report done at site on Lift

All the material certificates

All the catalogues and instruction manual for bought out items

Operation, Installation and Maintenance Instruction Manual for Lift

Final set of complete drawings

Original License issued by inspectorate if applicable

Any other document which are essential for the Lift for future reference




Section: D-2.6

of 68

Rev-1 SCHEDULE OF PERFORMANCE GUARANTEE


1.0 The TENDERER shall furnish performance guarantee in respect of the Lift as indicated

in GCC.

2.0 REJECTION

2.1 Purchaser may reject Lift if during performance test or load test if it is not meeting the

requirement as per the limits set by the relevant IS standards.




Section: D-2.7

of 68

Rev-1 SCHEDULE OF DEVIATIONS FROM CONTRACT

CONDITIONS (TECHNICAL AND COMMERCIAL)


All deviations from the technical specification shall be filled in by the TENDERER clause by

clause in this schedule.

Technical deviation

Section Clause No Deviation

The TENDERER hereby certifies that the above mentioned are the only deviations from the

technical specification of the enquiry.

SIGNATURE ________________

SEAL OF COMPANY DESIGNATION ________________

COMPANY ________________

DATE ________________




Section: D-2.7

of 68

Rev-1 SCHEDULE OF DEVIATIONS FROM CONTRACT

CONDITIONS (TECHNICAL AND COMMERCIAL)


All deviations from the contract conditions shall be filled in by the TENDERER clause by clause

in this schedule.

Deviation with respect to Commercial and GCC

Section

Clause No. Deviation

The TENDERER hereby certifies that the above mentioned are the only deviations from the

General Conditions of the Contract.

SIGNATURE ________________

SEAL OF COMPANY DESIGNATION _______________

COMPANY _______________

DATE _______________




Section: D-2.8

of 68

Rev-1 SCHEDULE OF MANUFACTURING, DELIVERY AND

OTHER RELATED ACTIVITIES


The TENDERER shall indicate the time for manufacture, delivery and other activities of each

equipment as shown below:

Equip

men

t

Tim

e fr

om

dat

e o

f

ord

er t

o w

ork

s te

st

Tim

e fo

r w

ork

s te

st,

dis

man

tlin

g,

pac

kin

g &

rea

dy f

or

dis

pat

ch f

rom

wo

rks

Tim

e re

quir

ed

for

ship

men

t to

sit

e

Tota

l ti

me

from

dat

e

of

ord

er to r

ecei

pt at

site

Tim

e re

quir

ed

for

erec

tion/

tim

e re

quir

ed

for

test

ing

and

com

mis

sionin

g

(Days) (Days) (Days) (Days) (Days)

We, the undersigned hereby undertake to meet the above time schedule from the date of order.

SIGNATURE _____________

SEAL OF COMPANY DESIGNATION _____________

COMPANY _____________

DATE _____________




Section: D-2.9

of 65

Rev-1 SCHEDULE OF PERSONAL FOR ERECTION TESTING AND

COMMISSIONING


The Tenderer shall indicate below the number and category of personnel required for

erection, start-up and performance testing and commissioning.

Category Erection Testing &

Commissioning

Number Number

Expatriate

Personnel

Local

Recruitment

Expatriate

Personnel

Local

Recruitment

The Tenderer shall also indicate here those section of works or items for which

specialist services on site are required.

SIGNATURE

_____________

SEAL OF COMPANY DESIGNATION_____________

COMPANY _____________

DATE _____________