design of pavements incorporating grouted macadams

39
The design of pavements incorporating grouted macadams Joel R. M. Oliveira 1 ; Nick H. Thom 2 ; Salah E. Zoorob 3 Abstract: Grouted Macadam, a material that consists of a porous asphalt skeleton with 25-35% voids, filled with a cementitious grout, has traditionally been used as a specialist surfacing with excellent resistance to both deformation and fuel spillage. However, the actual engineering properties of the material have rarely been investigated in depth and design of pavements incorporating grouted macadam has relied heavily on past experience. The purpose of this study was to assess the consequences of applying analytical pavement design methods to pavements incorporating grouted macadam layers. Two different design methodologies were tested, 1- a conventional approach based on the traditional fatigue criterion used for bituminous materials and, 2- an iterative approach, which took realistic 1 PhD, Lecturer, Department of Civil Engineering, University of Minho, Campus de Azurém, 4800-058 Guimarães, Portugal. E-mail: [email protected] . Telephone: +351253510200. Fax: +351253510217. 2 PhD, Lecturer, Nottingham Transportation Engineering Centre, School of Civil Engineering, University of Nottingham, University Park, Nottingham, NG7 2RD, UK. E-mail: [email protected] . 3 PhD, Senior Research Officer, Nottingham Transportation Engineering Centre, School of Civil Engineering, University of Nottingham, University Park, Nottingham, NG7 2RD, UK. E-mail: [email protected] . 1

Upload: nottingham

Post on 09-May-2023

0 views

Category:

Documents


0 download

TRANSCRIPT

The design of pavements incorporating grouted macadams

Joel R. M. Oliveira1; Nick H. Thom2; Salah E. Zoorob3

Abstract: Grouted Macadam, a material that consists of a porous

asphalt skeleton with 25-35% voids, filled with a cementitious

grout, has traditionally been used as a specialist surfacing with

excellent resistance to both deformation and fuel spillage.

However, the actual engineering properties of the material have

rarely been investigated in depth and design of pavements

incorporating grouted macadam has relied heavily on past

experience. The purpose of this study was to assess the

consequences of applying analytical pavement design methods to

pavements incorporating grouted macadam layers. Two different

design methodologies were tested, 1- a conventional approach

based on the traditional fatigue criterion used for bituminous

materials and, 2- an iterative approach, which took realistic

1 PhD, Lecturer, Department of Civil Engineering, University of Minho, Campus de Azurém, 4800-058 Guimarães, Portugal. E-mail: [email protected]. Telephone: +351253510200. Fax: +351253510217.2 PhD, Lecturer, Nottingham Transportation Engineering Centre, School of CivilEngineering, University of Nottingham, University Park, Nottingham, NG7 2RD, UK. E-mail: [email protected] PhD, Senior Research Officer, Nottingham Transportation Engineering Centre, School of Civil Engineering, University of Nottingham, University Park, Nottingham, NG7 2RD, UK. E-mail: [email protected].

1

account of the actual damage accumulation within the material.

For both methodologies, a comparison was made between a grouted

macadam and a conventional bituminous mixture. The main

conclusion drawn from this study is that extended fatigue life

can be obtained from pavements incorporating grouted macadam

although this advantage will be overlooked if design is carried

out using the traditional fatigue failure criterion.

CE Database subject headings: grouted macadams, semi-flexible

materials, pavement design, fatigue performance.

2

1 Introduction

A conventional Grouted Macadam consists of a single-sized porous

asphalt skeleton (25-35% voids), filled with a highly flowable

cementitious grout. Grouted macadams have traditionally been used

as specialist surfacings, taking advantage of their excellent

resistance to both deformation and fuel spillage. However,

pavement layers incorporating these materials are rarely

‘designed’ and tend to be specified on the basis of successful

past performance. This has resulted in the use of different mix

designs in different countries (Oliveira et al., 2006a).

In order to address these issues, a full study of grouted macadam

behavior was conducted at the University of Nottingham (Oliveira,

2006) and this paper reports on some of the implications of that

study for pavement design. Two approaches will be evaluated and

compared. The first is a traditional analytical approach for

conventional asphalt pavements, basing pavement life on computed

tensile strain in the material and interpreting fatigue data in a

conventional way. The second, which is believed to be more

3

appropriate for grouted macadams, considers the actual process of

deterioration evident from the test data.

2 Design Parameters and Methodology

In accordance with the Highways Agency (2001, 2006), pavement

designs have been carried out for a reference temperature of

20 °C. In the present study, both stiffness and fatigue tests

were therefore carried out at 20 °C. Indirect Tensile Stiffness

Modulus (ITSM) and four-point bending tests carried out under the

same reference temperature and at similar loading rates by

Oliveira (2006) have shown similar stiffness results. An increase

in frequency (i.e., loading rate) led to increased stiffness,

confirming that a grouted macadam is fundamentally an asphaltic

material with a visco-elastic nature. The average stiffness

chosen for pavement design in this investigation (8000 MPa) was

obtained from tests carried out on a particular grouted macadam

mixture, based on a 10mm single-sized material with 4% of 200 pen

binder (including 0.15% fibers by mass of mixture), giving 25-30%

4

of grout-filled voids. Testing was at 10 Hz, since all the

fatigue tests and the corresponding fatigue lines were also

obtained for the same frequency. This frequency represents a

relatively slow traffic speed and is therefore a conservative

value for design. A similar value was also obtained from ITSM

tests at a loading frequency of approximately 5 Hz, carried out

at 20 °C on 2-year old laboratory specimens (Oliveira, 2006). The

results obtained by Oliveira (2006) also showed that the fatigue

life of grouted macadam was not significantly susceptible to

temperature variations between 0 and 20 °C.

Four pavement foundation classes were considered in this study

(Figure 1), as suggested by Nunn (2004) and adopted by the

Highways Agency (2006). The design characteristics of each

foundation class are shown in Table 1. Designs are based on

pavement response calculations carried out using a multilayer

linear elastic analysis computer program – BISAR 3.0 (Shell

International, 1998).

5

3 The Traditional Analytical Approach

A key element in design against fatigue is the development of a

meaningful relationship between laboratory behavior and field

performance. Laboratory tests normally employ sinusoidal loading

and a fixed strain or stress amplitude during any one test, while

in practice load level is randomly distributed, there are rest

periods between pulses, and a lateral distribution of loads

across the pavement. To accommodate these effects, correction

factors (known as shift factors) are commonly applied. However,

determination of the correct shift factor is not straightforward,

since it depends on the type of test, mode of loading, testing

temperature and type of mixture (Shell, 1978; Rao Tangella et

al., 1990). In fact, shift factors for flexible pavements ranging

from 2 up to 440 have been suggested by different authors (Shell,

1978; Brown et al., 1985; Rao Tangella et al., 1990; Khweir and

Fordyce, 2003; Ekdahl and Nilsson, 2005).

6

In this investigation, the relevant information was obtained by

conducting experiments to analyze the influence of rest periods

on the fatigue life of grouted macadam mixtures (Oliveira et al.,

2006b). This led to the recommendation of a shift factor of 45

(relative to strain-controlled four-point beam fatigue tests),

which included an extra factor of 1.1 for lateral load

distribution, as suggested by Brown et al. (1985). This was still

considered a conservative value, due to the unusual behavior of

grouted macadams in terms of crack propagation (Oliveira et al.,

2006b), highlighted in subsequent sections of this paper.

Fatigue designs for grouted macadam pavements were therefore

based on the laboratory results obtained by Oliveira (2006),

multiplied by a shift factor of 45, which resulted in Equation 1.

These were compared with designs for dense bituminous macadam

(DBM) pavements using the fatigue criterion specified by Powell

et al. (1984) and Nunn (2004), which was developed to represent

the field performance of asphalt mixtures in the UK (Equation 2).

(1)

7

(2)

where:

N = Number of equivalent standard axle loads (ESALs);

εt = Tensile strain induced at either the surface or underside of the

bituminous bound layers.

In order to minimize the number of variables in the study, a

layer of either grouted macadam or DBM 50 (DBM with 50pen grade

bitumen) directly overlying the foundation was used in the

calculations. As previously stated, four foundation classes were

considered and in each case, the required thickness of bound

material was obtained as a function of design traffic. The

mechanical properties of the materials used in the calculations

are summarized in Table 2, in accordance with Oliveira et

al. (2006a) and as specified in design standard HD26/06 (Highways

Agency, 2006). The thickness designs are presented in Figure 2.

A longer life is noted for grouted macadam pavements surfacing

when compared with DBM 50 pavements of similar thickness.

However, this extended fatigue life is principally due to the

8

higher stiffness modulus of the material, which reduces the

tensile strain level. It shows a degree of enhancement when using

grouted macadam, but it is the contention of this paper that it

significantly understates the actual enhancement expected,

because of the unusual manner in which grouted macadams undergo

deterioration. For this reason, a more detailed analysis has been

undertaken and this is presented in the next section.

4 Pavement design based on detailed fatigue behavior

The fatigue life data referred to in the previous section was

determined according to the traditional failure criterion (i.e.,

50% reduction in initial stiffness for controlled-strain tests).

However, analysis of the stiffness reduction curves generated

during fatigue tests led to the observation that curves for

grouted macadam have a particular shape, flatter than those for

normal asphalts. A more focused investigation was therefore

carried out with the objective of assessing the extended fatigue

9

life of grouted macadams, with emphasis on performance beyond the

traditional 50% stiffness reduction normally considered.

4.1Laboratory testing program

In order to compare the fatigue performance of grouted macadams

with traditional bituminous materials, tests should be carried

out using the same testing equipment. Most of the laboratory

tests carried out on grouted macadams in this investigation were

performed using a four-point bending equipment developed by

Oliveira (2006, 2006a). Unfortunately, this equipment displayed

some limitations, in particular when testing mixtures susceptible

to permanent deformation during the course of a test. Grouted

macadam has negligible susceptibility to permanent deformation

and so was unaffected.

For this reason, a trapezoidal cantilever (also known as two-

point bending) test was chosen. The two-point bending test is one

of those specified in European Standards, EN 12697-24 (BSI,

2004), and it represents the bending of a pavement layer

10

reasonably realistically. The same equipment type has been widely

used to study the fatigue performance of asphalt mixtures by

other researchers (Rowe, 1993; Breysse et al., 2003; Bodin et

al., 2003; Breysse et al., 2004).

A series of tests was carried out on laboratory prepared

trapezoidal specimens to determine the fatigue performance of

both standard grouted macadam and 10 mm size DBM 50 mixtures. The

specimens were cut from slabs prepared in the laboratory

according to the procedure used by Oliveira (2006). Figure 3

represents schematically the trapezoidal specimen shape. The

temperature used in these tests was 20 °C. The tests were carried

out in displacement (strain) control mode at 10 Hz, the same test

conditions as those described in Oliveira et al. (2006a), using

the four-point bending equipment.

Strain controlled tests are normally stopped after the stiffness

modulus of the specimen has reduced to half of its initial value.

However, observations made by Oliveira (2006) on the shape of the

stiffness reduction curve for grouted macadams (Figure 4), using

11

the four-point bending test apparatus, suggested fatigue behavior

fundamentally different from that of conventional bituminous

mixtures, as represented in Figure 5 (Rowe, 1993; Kim et al.,

2003; Lundstrom et al., 2004). For this reason, fatigue tests

were extended beyond the normal 50% criterion and stopped only

when the stiffness modulus had reduced to 10% of its initial

value. This allowed an assessment of the full performance of the

mixtures during the tests.

4.2 Fatigue test results

The two-point bending fatigue test results obtained in this study

for the standard grouted macadam mixture can be compared with

those obtained by Oliveira et al. (2006a) for the same mixture,

using the four-point bending test apparatus. As can be seen in

Figure 6, the fatigue lives obtained for both test

configurations, using the same failure criterion (50% stiffness

reduction) are very close to each other and could almost be

considered as one common trend line.

12

The results from two-point bending tests show a higher degree of

scatter when compared with four-point bending test results. The

reason for this may be related to the specimen dimensions, since

the thickness of trapezoidal specimens (25 mm) is only two and a

half times the nominal aggregate size used in the mixture

(10 mm), in contrast to the beam specimens used in four-point

bending tests, where the dimensions of the specimens (50×50 mm

cross-section) are five times the nominal aggregate size.

Therefore, in the trapezoidal specimens, local variability

(concentration of voids, bitumen or fibers) within the structure

of the mixture is more likely to influence the fatigue life of

the specimen than in the case of the beams.

Results from the two-point bending fatigue tests carried out on

the DBM 50 mixture are presented in Figure 7, together with the

fatigue line for the standard grouted macadam mixture, and again

based on a 50% stiffness reduction. Expressed in this way, the

DBM 50 appears to have a superior fatigue performance.

13

However, Figures 8 and 9 reveal the full stiffness reduction

curves for the standard grouted macadam and DBM 50 mixtures,

respectively. Naturally, the strain level used in each individual

test influences the stiffness reduction rate and this inhibits

comparison of the data sets. Therefore, in order to analyze the

results without this strain level dependency, they were

normalized against the number of cycles necessary to reach the

50% stiffness reduction point (i.e., conventional failure). Thus,

for each data point, the ‘relative time’ was obtained by dividing

the actual number of cycles corresponding to that data point by

the number of cycles corresponding to 50% stiffness loss. These

normalized data sets can be observed in Figures 10 and 11, for

the grouted macadam and DBM 50 mixtures, respectively.

Although some scatter is evident in Figures 10 and 11, especially

at relative times greater than 1.0, it can be readily observed

that the two materials follow quite different trends. The rate of

stiffness reduction beyond 50% stiffness loss is dramatically

different for the two types of material. While the rate of

stiffness loss increases rapidly in the case of DBM 50, this does

14

not occur in the case of grouted macadam, where the rate tends to

decrease very gradually with time (i.e., number of cycles). This

suggests that grouted macadams may continue to perform

satisfactorily even beyond the conventional ‘failure point’,

whereas this is not the case for standard asphalt mixtures.

In order to facilitate use in pavement design, the results were

averaged, a best-fit trend line fitted, and equations defined.

Figures 12 and 13 show the trend lines obtained for each material

type. They are also plotted together in Figure 14 for direct

comparison. In Figure 14, the different behavior of the two

materials becomes even more evident.

The difference in fatigue behavior should logically have a

significant influence on the design of pavements. For this a new

approach has been developed and is discussed in the following

section.

4.3 Implications for pavement design

15

Fatigue life of bituminous materials is traditionally defined by

the number of load applications to which the materials can be

subjected before failure at a particular stress or strain level.

In standard calculations, the degradation of the material

properties is not taken into account, as the amplitude of dynamic

strain is considered constant throughout the pavement life.

However, such an assumption is not correct. As the material

properties, namely stiffness, decrease, the strain levels imposed

in the pavement increase, resulting in a gradually lower

resistance of the mixture to fatigue. In order to take full

account of the fatigue performance of both materials as they

become weaker by accumulation of damage, an iterative approach

was adopted. As before, four different foundation classes were

used, on top of which a single 40 mm grouted macadam or DBM 50

surface course was directly applied. Greater thicknesses would of

course be possible, but 40 mm is assumed here in order to

demonstrate the methodology. The pavement response under a

standard 40 kN load was calculated using multi-layer linear

elastic analysis for several levels of ‘degradation’, represented

16

by several levels of stiffness reduction in the bound material

layer (either grouted macadam or DBM).

Since the rate of stiffness reduction with time or number of load

applications decreases during a typical strain controlled fatigue

test, different stiffness intervals were used in order to follow

the stiffness reduction curve reasonably closely. Thus, at the

beginning of the test, short intervals of ‘relative time’ were

taken, according to the interval of stiffness chosen. Figure 15

represents an example for the grouted macadam mixture. Within

each interval, the average stiffness value was used as the input

value for determination of the strain level in the pavement,

which was assumed constant during the interval.

For each strain level, the corresponding fatigue life was

estimated by referring to the traditional fatigue line of each

mixture, i.e., assuming constant strain until failure. However,

since only a portion of the fatigue life is consumed during each

interval, the cumulative fatigue life is calculated by adding the

lives consumed during all the intervals, as schematically

17

illustrated in Figure 16. This approach is known as “Miner’s

Law”.

According to this new approach, the fatigue life of any pavement,

calculated by summing the lives until 50% stiffness reduction

(the traditional failure criterion), will be lower than if

estimation is made based directly on the fatigue line using only

the initial strain value. This is because the new approach takes

the continuously decreasing stiffness into consideration. In

these example calculations, the number of load applications was

determined using the fatigue characteristic obtained directly

from laboratory tests, without taking any shift factor into

account, in order to isolate the effect of the differing

stiffness loss behavior. The results for the two materials are

given in Figure 17, in which it is evident that the standard

fatigue calculations slightly overestimate pavement life.

Although the pavement structures used in these examples may not

be totally realistic due to the high strain levels induced in the

surface course, a slightly increased fatigue life can also be

18

observed for grouted macadam pavements, regardless of the

approach used for fatigue life estimation. However, the

differences are small and reduce further with an increase in the

bearing capacity of the foundation, since the surface course then

has less influence on the overall behavior of the pavement, as

the overall strains are reduced (Figure 18).

However, a key point is that the traditional failure criterion

(i.e., 50% stiffness loss) does not represent the true fatigue

life of grouted macadam pavements due to the particular behavior

presented by this type of material. In fact, the main advantage

of grouted macadams is most noticeable after the stiffness

modulus of the mixture has reached 50% reduction from its initial

value. The new iterative approach to fatigue life calculation

allows this to be modeled and the result is shown in Figure 19.

In Figure 19 the cumulative number of cycles obtained for each

pavement with different foundation classes is extended until 90%

stiffness loss has occurred, and this highlights the extended

fatigue life of grouted macadam surface courses expected relative

19

to conventional asphalt mixtures. After a stiffness reduction of

approximately 40 to 50%, the DBM 50 mixture has little residual

life left, while the grouted macadam mixture continues to lose

stiffness approximately according to the logarithm of the

cumulative number of cycles. Figure 20 shows the increase in

tensile strain on the underside of the surface course with the

cumulative number of load applications, again demonstrating the

contrast in behavior type between grouted macadam and the

conventional mixture.

5 Summary and Conclusions

Analytical pavement design has traditionally been carried out

based on laboratory test results, to which shift factors are

generally applied to ‘convert’ the data from laboratory to field

conditions. In the last few decades, fatigue models have been

developed in this way and validated using feedback information

from the field. However, those models have not been tested to

assess their suitability to be applied to grouted macadam

mixtures. A comparative analysis has therefore been carried out

in this investigation using laboratory experimental results

20

obtained from both grouted macadam and conventional asphalt

mixtures in order to evaluate the appropriateness of such models

in the design of pavements incorporating grouted macadam layers.

In the present study, two different approaches were analyzed: a

traditional methodology, in which the fatigue life of the bound

layers was determined by converting laboratory test results into

field performance using shift factors; and an iterative approach,

where the response of the pavement was computed at several levels

of degradation. For the former, a grouted macadam shift factor

was suggested, based on the observed effect of rest periods on

the fatigue life of the mixture. The latter was carried out on a

purely comparative basis, using a traditional DBM 50 mixture as a

reference for each pavement structure studied, and took account

of the different stiffness reduction trends observed during

grouted macadam and DBM 50 fatigue tests. In this study, fatigue

tests were carried out beyond the traditional failure criterion

(50% of initial stiffness), where grouted macadam showed a

behavior notably different from a conventional asphalt.

21

Although extended fatigue lives for pavements incorporating

grouted macadam layers were obtained in all calculations made in

the present study, the real advantage is overlooked by adopting

the traditional failure criterion (50% of initial stiffness). As

demonstrated in Section 4.1, the particular behavior of grouted

macadams beyond the traditional failure point extends the

predicted life of grouted macadam pavements considerably. The

iterative approach used in this investigation allows the lower

damage growth rate of grouted macadams under fatigue to be

modeled realistically. In fact, according to this analysis

approach, grouted macadams could theoretically have an

indeterminate fatigue life, provided that the support is properly

prepared.

References

Bodin, D., De La Roche, C., Piau, J. M., and Pijaudier-Cabot, G.

(2003). “Prediction of the Intrinsic Damage during Bituminous

22

Mixes Fatigue Tests.” 6th RILEM Symposium on Performance Testing and

Evaluation of Bituminous Materials, Zurich.

Breysse, D., De La Roche, C., Domec, V., and Chauvin, J. J.

(2003). “Influence of Rest Time on Recovery and Damage during

Fatigue Tests on Bituminous Composites.” 6th RILEM Symposium on

Performance Testing and Evaluation of Bituminous Materials, Zurich.

Breysse, D., Domec, V., Yotte, S., and De La Roche, C., (2004).

“Better Assessment of Bituminous Materials Lifetime Accounting

for the Rest Periods.” 5th RILEM International Conference on “Cracking in

Pavements” (CD-Rom), Limoges.

Brown, S. F., Brunton, J. M., and Stock, A. F. (1985). “The

Analytical Design of Bituminous Pavements.” Proc. Institution of Civil

Engineers, Part 2, Vol.79, 1-31.

BSI (2004). “British Standard BS EN 12697: Part 24: 2004:

Bituminous mixtures - Test methods for hot mix asphalt –

Resistance to fatigue.” British Standard Institution, London.

23

Ekdahl, P., and Nilsson, R. (2005). “How may the variation of

traffic loading effect measured asphalt strains and calculated

pavement service life?” 7th International Conference on the Bearing Capacity of

Roads, Railways and Airfields (BCRA) (CD-Rom), Trondheim.

Highways Agency (2001). “HD 26/01 - Volume 7 - Section 2 - Part 3

- Pavement Design.” Design Manual for Roads and Bridges. London.

Highways Agency (2006). “HD 26/06 - Volume 7 - Section 2 - Part 3

- Pavement Design.” Design Manual for Roads and Bridges. London.

Khweir, K., and Fordyce, D. (2003). “Influence of layer bonding

on the prediction of pavement life.” Proc. Institution of Civil Engineers,

Transport 156, Issue TR2, 73-83.

Kim, Y. R., Little, D. N., and Lytton, R. L. (2003). “Fatigue and

Healing Characterization of Asphalt Mixtures. Journal of Materials in

Civil Engineering, Vol. 15, No. 1, ASCE, 75-83.

24

Lundstrom, R., Di Benedetto, H., and Isacsson, U. (2004).

“Influence of Asphalt Mixture Stiffness on Fatigue Failure.”

Journal of Materials in Civil Engineering, Vol. 16, No. 6, ASCE, 516-525.

Nunn, M. (2004). “Development of a more versatile approach to

flexible and flexible composite pavement design.” TRL Report TRL615.

TRL Limited. Crowthorne.

Oliveira, J. R. M. (2006). “Grouted Macadam: Mechanical

Characterisation for Pavement Design.” PhD Thesis. University of

Nottingham. Nottingham.

Oliveira, J., Thom, N. H. and Zoorob, S. (2006a). “Fracture and

Fatigue Strength of Grouted Macadams.” Proceedings of the 10th

International Conference on Asphalt Pavements. Quebec.

Oliveira J. R. M., Pais, J. C., Thom, N. H., and Zoorob, S. E.

(2006b). “A study of the fatigue properties of grouted macadams.”

Paper submitted to the International Journal of Pavements, IJP.

25

Powell, W. D., Potter, J. F., Mayhew, H. C., and Nunn, M. E.

(1984). “The structural design of bituminous roads.” TRRL

Laboratory Report 1132. Transportation and Road Research Laboratory.

Crowthorne.

Rao Tangella, S. C. S., Craus, J., Deacon, J. A., and Monismith,

C. L. (1990). “Summary Report on Fatigue Response of Asphalt

Mixtures.” Prepared for Strategic Highway Research Program,

Project A-003-A, Institute of Transportation Studies, University of

California, Berkeley.

Rowe, G. M. (1993). “Performance of Asphalt Mixtures in the

Trapezoidal Fatigue Test.” Journal of the Association of Asphalt Paving

Technologists, Vol. 62, 344-384.

Shell International Oil Products BV (1998). “BISAR 3.0 – BItumen

Stress Analysis in Roads.” User Manual. The Hague.

Shell International Petroleum Company Ltd. (1978). Shell Pavement

Design Manual. London.

26

27

Table 1 – Design characteristics of pavement foundations

FoundationClass

Stiffness (MPa)

Poisson’s Ratio

1 50 0.352 100 0.353 200 0.354 400 0.35

28

Table 2 – Mechanical properties of considered materials

MaterialStiffness(MPa)

Poisson’s

RatioGroutedMacadam 8000 0.25

DBM 50 4700 0.35

29

Figure 1 – Example designs for foundation classes 1 to 4 on 5%

CBR subgrade (Nunn, 2004)

30

50

100

150

200

250

300

350

0.01 0.1 1 10 100 1000 10000

Number of load applications (million ESALs)

Thick

ness (mm)

DBM 50 (Found1) DBM 50 (Found2) DBM 50 (Found3) DBM 50 (Found4)GM (Found1) GM (Found2) GM (Found3) GM (Found4)

Foundation 1 432 - DBM 50

Foundation 1 432 - GM

Figure 2 – Design of a pavement incorporating either a grouted

macadam or a DBM 50 layer applied directly on top of the

foundation

70 m m

25 m m 25 m m

250 m

m

Figure 3 – Dimensions of trapezoidal specimen used in two-point

bending tests (not to scale)

31

No. of loading cycles

Stiffness

Figure 4 – Typical trend of four-point bending strain-controlled

fatigue tests on grouted macadams

No. of loading cycles

Stiffness

Figure 5 – Typical trend of strain-controlled fatigue tests

(Rowe, 1993; Kim et al., 2003; Lundstrom et al., 2004)

32

Grouted M acadams Fatigue Tests

y = 2648.6x-0.2631

R2 = 0.8925

y = 2535.3x-0.2477

R2 = 0.9838

10

100

1000

100 1000 10000 100000 1000000 10000000No. of cycles

Tensile Strain (microstra

in)GM - 4PB

GM - 2PB

Potência (GM -2PB)Potência (GM -4PB)

Figure 6 – Two-point and four-point bending fatigue test results

obtained for the standard grouted macadam mixture

Two-point bending strain-controlled fatigue tests

y = 1913x-0.2145

R2 = 0.8767

y = 2648.6x-0.2631

R2 = 0.8925

10

100

1000

100 1000 10000 100000 1000000 10000000No. of cycles

Tensile strain (m

icrostra

in)

DBM 50

Grouted M acadam

Potência (DBM 50)

Potência (GroutedM acadam)

Figure 7 – Two-point bending fatigue test results obtained for

the standard grouted macadam and a DBM 50 mixture

33

Grouted macadam two-point bending strain-controlled fatigue tests

0102030405060708090100

0 50000 100000 150000 200000 250000 300000No. of cycles

% In

itial Stiffness 110 με

150 με160 με

200 με

170 με

300 με

400 με

Figure 8 – Two-point bending fatigue test results obtained for

the standard grouted macadam mixture

Two-point bending fatigue tests - strain-control - DBM 50

0102030405060708090100

0 5000 10000 15000 20000 25000 30000 35000 40000No. of cycles

% In

itial Stiffness

250 με

350 με

300 με

400 με

500 με

Figure 9 – Two-point bending fatigue test results obtained for

the DBM 50 mixture

34

Grouted macadam normalised two-point bending fatigue tests - strain-control

0102030405060708090100

0 1 2 3 4 5 6 7 8 9 10Relative tim e to 50% stiffness reduction

% Initial Stiffness

110 με

150 με160 με

170 με

200 με 300με

400 με

Figure 10 – Normalized two-point bending fatigue test results

obtained for the standard grouted macadam mixture

Normalised two-point bending fatigue tests - strain controlDBM 50

0102030405060708090100

0 0.5 1 1.5 2 2.5Relative tim e to 50% stiffness reduction

% In

itial Stiffness 250 με

35 0με

300 με

400 με

500 με

Figure 11 – Normalized two-point bending fatigue test results

obtained for the DBM 50 mixture

35

Normalised two-point bending fatigue tests - strain controlGrouted macadam

y = -10.531Ln(x) + 48.337R2 = 0.9787

0102030405060708090100

0 2 4 6 8 10Relative tim e to 50% stiffness reduction

% In

itial Stiffness

Average of original data

Logarithmic fitting

Registo. (Average oforiginal data)

Figure 12 – Normalized standard grouted macadam fatigue test

results (2PB)Normalised two-point bending fatigue tests - strain control

DBM 50

y = -38.529x4 + 243.75x3 - 527.82x2 + 418.42x - 47.102R2 = 0.9967

y = 95.245x4 - 268.81x3 + 247.94x2 - 124.37x + 98.428R2 = 0.9954

0102030405060708090100

0 0.5 1 1.5 2 2.5 3Relative tim e to 50% stiffness reduction

% In

itial Stiffness

before 1

after 1

Polinómio(after 1)Polinómio(before 1)

Figure 13 – Normalized DBM 50 fatigue test results (2PB)

0102030405060708090100

0 1 2 3 4 5 6 7 8 9 10Relative tim e to 50% stiffness reduction

% Initial Stiffness Grouted macadam

DBM 50

36

Figure 14 – Comparison between grouted macadam and DBM 50

normalized data

Grouted macadam stiffness intervals considered forfatigue life calculations

0102030405060708090100

0.0 0.5 1.0 1.5 2.0Relative tim e to 50% stiffness reduction

% In

itial Stiffness

Stiffness intervalsAverage of interval

Figure 15 – Stiffness intervals used for the calculation of

grouted macadam’s cumulative fatigue life

Stiffness level i

(average of interval i)

Strain level i

(from BISAR)

Fatigue life

(traditional fatigue line)

Relative tim e

(interval i)

Fatigue life consum ed during interval i

Cum ulative fatigue life

n

i 1 Fatigue life consum ed during interval i

×

Figure 16 – Cumulative fatigue life calculations

37

Fatigue life comparison

1 10 100 1000 10000 100000

1 (50 M Pa)

2 (100 M Pa)

3 (200 M Pa)

4 (400 M Pa)

Foundation Class

No. of cycles up to 50% stiffness reduction

GM - CumulativeGM - TraditionalDBM - CumulativeDBM - Traditional

Figure 17 – Traditional and cumulative fatigue life of grouted

macadam and DBM

2004006008001000120014001600180020002200

0102030405060708090100

% Initial Stiffness

Tensile Stra

in (m

icrostra

in) .

DBM 50 - Foundation1 GM - Foundation1DBM 50 - Foundation2 GM - Foundation2DBM 50 - Foundation3 GM - Foundation3DBM 50 - Foundation4 GM - Foundation4

Figure 18 – Tensile strain obtained on the underside of the

surface course of each pavement structure

38

0102030405060708090100

1 10 100 1000 10000 100000 1000000

Cumulative No. of cycles% Initial Stiffness

DBM 50 - Found1 DBM 50 - Found2 DBM 50 - Found3 DBM 50 - Found4GM - Found1 GM - Found2 GM - Found3 GM - Found4

Figure 19 – Cumulative fatigue life of grouted macadam and DBM 50

including degradation of the mixtures

2004006008001000120014001600180020002200

1 10 100 1000 10000 100000 1000000

Cumulative No. of cycles

Tensile Stra

in (m

icrostra

in) .

DBM 50 - Foundation1GM - Foundation1DBM 50 - Foundation2GM - Foundation2DBM 50 - Foundation3GM - Foundation3DBM 50 - Foundation4GM - Foundation4

Figure 20 – Tensile strain developed under the surface course

with the cumulative number of cycles for each studied pavement

structure

39