characteristics of starch-based biodegradable composites reinforced with date palm and flax fibers

9
Carbohydrate Polymers 101 (2014) 11–19 Contents lists available at ScienceDirect Carbohydrate Polymers jo ur nal homep age: www.elsevier.com/locate/carbpol Characteristics of starch-based biodegradable composites reinforced with date palm and flax fibers Hamdy Ibrahim a,, Mahmoud Farag b , Hassan Megahed a , Sherif Mehanny a a Department of Mechanical Design and Production, Faculty of Engineering, Cairo University, Giza 12613, Egypt b Department of Mechanical Engineering, School of Sciences and Engineering, The American University in Cairo, New Cairo, Cairo 11835, Egypt a r t i c l e i n f o Article history: Received 25 January 2013 Received in revised form 15 August 2013 Accepted 20 August 2013 Available online 28 August 2013 Keywords: Biodegradable composites Date palm fibers Flax fibers Starch matrix Hybrid composites a b s t r a c t The aim of this work is to study the behavior of completely biodegradable starch-based composites containing date palm fibers in the range from 20 to 80 wt%. Hybrid composites containing date palm and flax fibers, 25 wt% each, were also examined. The composites were preheated and then hot pressed at 5 MPa and 160 C for 30 min. SEM investigation showed strong adhesion between fibers and matrix. Density measurements showed very small void fraction (less than 0.142%) for composites containing up to 50 wt% fiber content. Increasing fiber weight fraction up to 50 wt% increased the composite static tensile and flexural mechanical properties (stiffness and strength). Composite thermal stability, water uptake and biodegradation improved with increasing fiber content. The present work shows that starch-based composites with 50 wt% fibers content have the optimum mechanical properties. The hybrid composite of flax and date palm fibers, 25 wt% each, has good properties and provides a competitive eco-friendly candidate for various applications. © 2013 Elsevier Ltd. All rights reserved. 1. Introduction Recent research has shown that composites of bio-based polymers reinforced with natural fibers provide an eco-friendly alternative to composites of non-renewable petroleum-based polymers and non-degradable fibers (Satyanarayana, Arizaga, & Wypych, 2009). Starch based polymers represent the most extensively stud- ied biodegradable polymer (Satyanarayana et al., 2009). Starch is a natural hydrophilic carbohydrate material which is renew- able, biodegradable and inexpensive. After plasticizing with water and glycerol, starch exhibits polymerization properties for extru- sion, injection and compression molding (Curveloa, Carvalhoa, & Agnelli, 2001; Liu, Xie, Yu, Chen, & Li, 2009; Rodriguez-Gonzalez, Ramsay, & Favis, 2003). Gelatinization is the basic endothermic process of converting the semi-crystal structure of native starch to amorphous state before transforming to thermoplastic starch (Liu et al., 2009). The gelatinization process depends mainly on the water content and heating temperature of the starch (Atwell, Hood, Lineback, Varriano, & Zobel, 1988). The addition of glycerol reduces both the melting point and glass transition temperature Corresponding author at: Faculty of Engineering, Cairo University, Building 14, Giza 12613, Egypt. Tel.: +20 100 44 105 28. E-mail addresses: [email protected], [email protected] (H. Ibrahim), [email protected] (M. Farag), [email protected] (H. Megahed), [email protected] (S. Mehanny). (Tg), in addition to delaying the starch aging process and conse- quently reducing the final product embrittlement resulting from retrogradation (Dufresne & Vignon, 1998; Jagannath, Jayaraman, Arya, & Somashekar, 1998; Satyanarayana et al., 2009). Wollerdorfer and Bader (1998) investigated the influence of adding lignocellulosic fibers such as flax, jute, oil palm and ramie fibers on the mechanical properties of biodegradable polyester, polysaccharides and a blend of thermoplastic starches (TPSs). The maximum fiber content added was about 20–35% depending on the type of the polymer. The addition of the fibers increased the ten- sile strengths of all the polysaccharides and TPSs. For example, the tensile strength of TPS increased from 8.9 MPa to 36.4 MPa with the addition of 20% flax fibers. Several studies used hybrid natural and synthetic fibers to rein- force non-biodegradable polymers with some increase in strength (Abdul Khalil, Hanida, Kang, & Nik Fuaad, 2007; Mishra et al., 2003; Panthapulakkal & Sain, 2007). Prachayawarakorn, Sangnitidej, and Boonpasith (2010) found that the addition of cotton fibers to thermoplastic rice starch (TPRS) improved the mechanical properties and the thermal stability of the TPRS composite. For example the decomposition temperature of TPRS increased from 300.9 C to 304.6 C for TPRS with 5% cotton fibers. There are more than 100 million date palm trees all over the world which are widely spread in the Middle East, United States, Pakistan and India. Most of the byproducts of the date palm trees are currently used in low value products. Alawar, Hamed, and Al-Kaabi (2009) showed that the raw date palm fibers contain about 20% 0144-8617/$ see front matter © 2013 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.carbpol.2013.08.051

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Carbohydrate Polymers 101 (2014) 11ndash 19

Contents lists available at ScienceDirect

Carbohydrate Polymers

jo ur nal homep age wwwelsev ier com locate carbpol

haracteristics of starch-based biodegradable composites reinforcedith date palm and flax fibers

amdy Ibrahimalowast Mahmoud Faragb Hassan Megaheda Sherif Mehannya

Department of Mechanical Design and Production Faculty of Engineering Cairo University Giza 12613 EgyptDepartment of Mechanical Engineering School of Sciences and Engineering The American University in Cairo New Cairo Cairo 11835 Egypt

r t i c l e i n f o

rticle historyeceived 25 January 2013eceived in revised form 15 August 2013ccepted 20 August 2013vailable online 28 August 2013

a b s t r a c t

The aim of this work is to study the behavior of completely biodegradable starch-based compositescontaining date palm fibers in the range from 20 to 80 wt Hybrid composites containing date palmand flax fibers 25 wt each were also examined The composites were preheated and then hot pressedat 5 MPa and 160 C for 30 min SEM investigation showed strong adhesion between fibers and matrixDensity measurements showed very small void fraction (less than 0142) for composites containing up to

eywordsiodegradable compositesate palm fiberslax fiberstarch matrix

50 wt fiber content Increasing fiber weight fraction up to 50 wt increased the composite static tensileand flexural mechanical properties (stiffness and strength) Composite thermal stability water uptakeand biodegradation improved with increasing fiber content The present work shows that starch-basedcomposites with 50 wt fibers content have the optimum mechanical properties The hybrid compositeof flax and date palm fibers 25 wt each has good properties and provides a competitive eco-friendly

licati

ybrid composites candidate for various app

Introduction

Recent research has shown that composites of bio-basedolymers reinforced with natural fibers provide an eco-friendlylternative to composites of non-renewable petroleum-basedolymers and non-degradable fibers (Satyanarayana Arizaga ampypych 2009)Starch based polymers represent the most extensively stud-

ed biodegradable polymer (Satyanarayana et al 2009) Starchs a natural hydrophilic carbohydrate material which is renew-ble biodegradable and inexpensive After plasticizing with waternd glycerol starch exhibits polymerization properties for extru-ion injection and compression molding (Curveloa Carvalhoa ampgnelli 2001 Liu Xie Yu Chen amp Li 2009 Rodriguez-Gonzalezamsay amp Favis 2003) Gelatinization is the basic endothermicrocess of converting the semi-crystal structure of native starcho amorphous state before transforming to thermoplastic starchLiu et al 2009) The gelatinization process depends mainly on

he water content and heating temperature of the starch (Atwellood Lineback Varriano amp Zobel 1988) The addition of glycerol

educes both the melting point and glass transition temperature

lowast Corresponding author at Faculty of Engineering Cairo University Building 14iza 12613 Egypt Tel +20 100 44 105 28

E-mail addresses Hamdymelsayedgmailcom hmelsayedaucegypteduH Ibrahim) mmfaragaucegyptedu (M Farag) hssnmegahedyahoocomH Megahed) smehannyaucegyptedu (S Mehanny)

144-8617$ ndash see front matter copy 2013 Elsevier Ltd All rights reservedttpdxdoiorg101016jcarbpol201308051

onscopy 2013 Elsevier Ltd All rights reserved

(Tg) in addition to delaying the starch aging process and conse-quently reducing the final product embrittlement resulting fromretrogradation (Dufresne amp Vignon 1998 Jagannath JayaramanArya amp Somashekar 1998 Satyanarayana et al 2009)

Wollerdorfer and Bader (1998) investigated the influence ofadding lignocellulosic fibers such as flax jute oil palm and ramiefibers on the mechanical properties of biodegradable polyesterpolysaccharides and a blend of thermoplastic starches (TPSs) Themaximum fiber content added was about 20ndash35 depending on thetype of the polymer The addition of the fibers increased the ten-sile strengths of all the polysaccharides and TPSs For example thetensile strength of TPS increased from 89 MPa to 364 MPa with theaddition of 20 flax fibers

Several studies used hybrid natural and synthetic fibers to rein-force non-biodegradable polymers with some increase in strength(Abdul Khalil Hanida Kang amp Nik Fuaad 2007 Mishra et al 2003Panthapulakkal amp Sain 2007)

Prachayawarakorn Sangnitidej and Boonpasith (2010) foundthat the addition of cotton fibers to thermoplastic rice starch (TPRS)improved the mechanical properties and the thermal stability ofthe TPRS composite For example the decomposition temperatureof TPRS increased from 3009 C to 3046 C for TPRS with 5 cottonfibers

There are more than 100 million date palm trees all over the

world which are widely spread in the Middle East United StatesPakistan and India Most of the byproducts of the date palm trees arecurrently used in low value products Alawar Hamed and Al-Kaabi(2009) showed that the raw date palm fibers contain about 20

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2324 Thermal analysis Thermo-gravimetric analysis (TGA) tests

2 H Ibrahim et al Carbohy

ignin and have a density about 0917 gcm3 and thermal stabilityp to 250 C Their tensile strength varies from 60 to 275 MPa andoungrsquos modulus from 2 to 12 GPa (Al-Khanbashi Al-Kaabi andammami 2005)

Xue Tabil and Satyanarayan (2007) chemically treated the lig-ocellulosic fibers to modify their surface and to improve theirdhesion with matrix In the case of date palm fibers Al-Khanbashit al (2005) found that treated fiber surface and better fibrillationere achieved with 5 NaOH concentration for 2 h at 100 C

Flax fibers have better mechanical properties than other nat-ral fibers and comparable to those of glass fibers (Frederick amporman 2004 Mohanty Misra amp Hinrichsen 2000) and theirater absorption is small compared with other natural fibers (about

) (Satyanarayana amp Wypych 2007)The objective of this study is to study the effect of the fiber

ontent on the mechanical behavior thermal stability waterbsorption and biodegradation of starch-based composites Theomposites contained date palm fibers in the range from 20 to0 wt Hybrid composite containing 25 wt date palm and 25 wtax fibers were also examined

Experimental methods

1 Materials

Long hackled flax strands were donated by the Egyptian Indus-rial Center EIC The fruit bearing branches of date palm treesere supplied by a palm plantation in Egypt and commercial corn

tarch was produced by Aro Sheri Company in Egypt The inher-nt moisture content of the starch was measured as 2 wt thisoisture content was considered in further preparations for the

tarch blends Glycerin with 997 purity was purchased from El-omhouria Company in Egypt and used as a plasticizer Sodiumydroxide (NaOH) with molecular weight 4000 was used for alka-

ine treatment of fibers and steric acid with assay 98 was used as mold-releasing agent

2 Preparation

21 Fiber preparationDate palm fibers from fruit bearing branches were retted by

oaking in water at room temperature for 2 days cut transverselyo lengths of 20ndash30 mm and then given mechanical treatment in aome use blender The fibers were then soaked in 5 NaOH solu-ion at 90 C for 3 h and stirred in home-use mixer for 30 min atemperature from 80 to 90 C The treated fibers were washed sev-ral times in cold water to remove most of separated lignin beforeipping in 5 acetic acid solution to remove any excess NaOH fromhe fiber surfaces and then given a final wash in cold water beforerying at 120 C for 3 h

The flax fibers were soaked in 5 NaOH solution at room tem-erature for 3 h and then washed thoroughly in cold water beforeipping in 5 acetic acid solution to remove any excess NaOH fromhe fiber surfaces and then given a final wash in cold water beforerying at 120 C for 3 h Treated flax fibers were cut manually into

engths of 15ndash30 mm

22 Thermoplastic starch preparationNative corn starch was mixed with 30 wt glycerin and 20 wt

istilled water at a temperature range of 60ndash80 C Water plays thessential role in the gelatinization process of starch According to

ulleman Janssen and Feil (1998) adding 20 wt water to corn

tarch gives the optimum tensile stain at break with no significanthange in the tensile strength Adding glycerin improves process-bility and reduces embrittlement by inhibiting the retrogradation

olymers 101 (2014) 11ndash 19

process after processing (Forssell Mikkila Moates amp Parker 1997)Thermoplastic starch (TPS) blend was then kept in polyethylenebags overnight to enhance its flow properties (Forssell et al 1997)

223 Composite preparationPositive-type mold was coated by steric acid to work as a releas-

ing agent The chopped fibers were then carefully distributed in themold The (TPS) was emulsified in water with ratios of (TPSwater)equal to (11 12 12 13 14 and 18) for (0 20 40 50 60 and80 wt) fiber content respectively then poured on the fibers Themold was then closed and placed in a Carver Laboratory press(Model C) and preheated at 140 plusmn 3 C for 30 min to remove excesswater from the emulsion This was followed by hot pressing at5 MPa and 160 plusmn 3 C for 30 min (Guimaratildees Wypych Saul Ramosamp Satyanarayana 2010 Ochi 2006) and then cooled at a rate ofabout 2 Cmin

23 Characterization

231 Fiber characterization2311 Density measurement Due to the porous nature of ligno-cellulosic fibers their density is affected by the applied pressure(Facca Kortschot amp Yan 2006) In the present work fiber densitieswere measured before treatment after treatment and after treat-ment and compression at 5 MPa for 30 min at 160 C Mittler Toledodensitometer was used with xylene (relative density = 086) as theimmersing liquid

2312 Tensile testing The tensile strength of the fibers was mea-sured using the procedure given by (Ochi 2006) The tensile testingof the individual fibers was done at a gauge length of 50 mm usingInstron 3382 universal testing machine at 50 RH 18 C and strainrate of 001 per min The machine capacity is 100 kN with 1100 kNforce ranges (it uses the load cell to 1 of its capacity with no lossof its accuracy) The reported tensile properties are the average ofat least 10 individual fibers

232 Matrix and composite characterization2321 Density Density of the prepared matrix and compositeswas measured using the Mittler Toledo densitometer Xylene ratherthan distilled water was used as the immersing liquid due to thehydrophilic nature of the starch based composites At least 5 sam-ples were tested for each condition

2322 Tensile testing Tensile and flexural specimens of dimen-sions 80 mm times 8 mm times 2 mm were prepared according to ASTMD5083-10 and D7264D7264M-07 respectively and kept in poly-ethylene bags at room temperature 20 C and 50 RH for 3days before mechanical testing An Instron 3382 universal testingmachine was used at room temperature The machine capacity is100 kN with 1100 kN force ranges (it uses the load cell to 1 of itscapacity with no loss of its accuracy) A tensile strain rate of 01 permin and a deflection rate of 2 mmmin were used for the tensileand flexural tests respectively

2323 SEM investigation The fiber surfaces and composite frac-ture surfaces were investigated using ZEISS-SEM microscopeoperating at a vacuum pressure 1eminus4 mbar and 8 kV The sampleswere viewed without any surface preparation

were carried out using 60 Hz detector and under 20 mlmin flowof nitrogen atmosphere The tests were carried out at tempera-ture range from 0 to 600 C for the matrix and composites with10 Cmin heating rate

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 13

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wm

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W

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ig 1 Date palm fibers and starch SEM investigation (a) raw date palm fibers arrotruded fibrils (c) overnight-stored plasticized corn starch (d) compression mol

325 Water uptake test A humidity chamber (desiccator) waset up at 100RH using distilled water at room temperature Spec-mens of dimensions (40 mm times 8 mm times 2 mm) were dried at 100 Cor 4 h weighted and were then placed in the humidity chamberhe weight difference was measured daily until the mass of theamples was almost constant Then water uptake was calculatedsing the following equation

ater uptake =(

Mf minus Mi

Mi

)times 100 (1)

here (Mf) is the final sample mass and (Mi) is the initial sampleass

326 Biodegradation as a result of burial in soil Sam-les of the starch matrix and composites of dimensions0 mm times 8 mm times 2 mm were buried at about 10 cm depth in aixture of 50 sand and 50 soil The temperature was main-

ained at 30 plusmn 2 C The water content of the soil and sand mixtureas kept in range of 30ndash40 by adding 400 ml water to each

250 g of mixture every 3 days following the procedure outlinedy Franco Cyras Busalmen Ruseckaite and Vazquez (2004) andaith Jindal Jana and Maiti (2010) Four sets of experimentsere made for predetermined intervals 1 2 4 and 6 weeks

amples of the fibers were also treated in the same way Aftervery predetermined period samples were carefully cleaned withater before being dried at 80 C for 24 h and then weighed toetermine the weight loss using the following equation(

Mi minus Mf

)

eight loss =

Mitimes 100 (2)

here (Mi) is the initial sample mass and (Mf) is the final sampleass after being dried

red with much lignin (b) NaOH-treated date palm fibers with clean surface andermoplastic starch by emulsion technique

The followed method is easy and reliable in showing the effectof fiber content in the biodegradation rate of the starch-based com-posites

3 Results and discussions

31 Fibers

311 Density and dimensionsThe average length of the date palm fibers was 138 mm average

diameter 196 m and the aspect ratio 70 The average density ofuntreated date palm fibers was 067 gcm3 The density of fibersafter the alkaline treatment increased to 135 gcm3 which can beattributed to the removal of most of the low density lignin andhemicellulosic structure surrounding the cellulosic structure of thefibers (Kalia Kaith amp Kaur 2009) Compressing a mass of fibersto simulate the conditions of composite preparation was found toslightly increase their density to 137 gcm3 This latter value is usedin the calculations of composite densities in Eqs (3) and (4)

312 Fiber morphologyUntreated date palm fibers are shown in Fig 1a The raw date

palm fiber is cylindrical in shape and most of the fiber surfaceis covered with lignin and hemicellulosic structure Fig 1b givesthe NaOH-treated fibers and shows that the treatment removedmost of the lignin and hemicellulosic structure of the fiber sur-face and caused fiber fibrillation which is expected to increase themechanical anchoring of the fibers with the matrix and improvethe composite mechanical properties

313 Tensile testingThe average ultimate tensile strength and modulus of elastic-

ity of the treated fibers were measured as 195 plusmn 288 MPa and

14 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

Table 1Theoretical and measured date palm fibers composites densities

Weight fraction of fibers Wf () Volume fraction of fibers Vf () Theoretical density (gcm3) Measured density (gcm3) Void fraction ()

20 208 1432 1431 00740 4121 1416 1415 00750 5125 1409 1407 0142

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60 6119 180 8079 1

8 plusmn 15 GPa respectively Generally the treated fibers exhibitedetter mechanical properties than untreated fibers The averagealues for untreated fibers ultimate tensile strength and modu-us of elasticity were 95 plusmn 308 MPa and 78 plusmn 27 GPa respectivelyhese values are within the range observed by Al-Khanbashi et al2005) where the strength ranged between 60 and 275 MPa andhe modulus of elasticity between 2 and 12 GPa

2 Matrix

21 Density and morphologyTPS emulsion-based matrix average density was 145 gcm3 The

orphology of native commercial corn starch showed irregularhape and sizes with particle size varied from 49 to 33 m andhe average size about 16 m which is consistent with the valuesound in Averous (2004) The particles of the plasticized corn starchTPS) particles are agglomerated and connected together as shownn Fig 1c

The fracture surface of compression molded thermoplastictarch (TPS) matrix made by emulsion technique showed smoothracture surface and cleavage like regions as shown in Fig 1d

22 Mechanical propertiesThe measured tensile strength and Youngrsquos modulus of the

PS matrix were 38 and 378 MPa respectively with 525 max-mum strain while the flexural strength and modulus were 87nd 685 MPa respectively These values are consistent with thoseeported by Hulleman et al (1998)

3 Composites

31 DensityFiber volume contents were calculated based on inverse rule of

ixtures (IROM) Eq (3) and the theoretical composites densitiesc) were calculated in Table 1 based on rule of mixtures (ROM)q (4)

f = mWf

mWf + grf Wm(3)

c = f Vf + m(1 minus Vf ) (4)

here (Vf) is the fiber volume fraction (m) and (f) are the matrixnd fiber densities respectively (Wf) and (Wm) are the fiber andatrix weight fractions respectivelyThe void fraction is calculated form the difference between the

alculated values (c) and the experimentally measured valuedexp) according to the following equation

oid fraction = c minus exp

ctimes 100 (5)

Table 1 shows that for composites with 20 40 and 50 wtber weight content the measured densities were very close to

he calculated theoretical densities and the void fractions less than15 On the other hand composites with 60 wt and above have

arge differences between the measured and theoretical densitiesnd void fractions more than 4 This increase in porosity can be

1336 4711254 972

attributed to insufficient matrix to cover all the fiber surfaces aswill be shown in Fig 2e

The 50 wt hybrid composite (25 wt flax 25 wt date palmfibers) measured density equals to 1403 gcm3 with void frac-tion about 29 which is higher than that for 50 wt date palmfibers composite (0142) This increase in the hybrid compos-ite void fraction is due to the addition of flax fibers which havesmaller diameter thus more fibers surface area and more matrixcontent is needed to cover all the fibers These results are con-sistent with 50 wt date palm fibers composite results and the50 wt flax fibers measured density (1402 gcm3) and void frac-tion (495) found in previous work (Elsayed Farag Mehanny ampMegahed 2012)

332 Fracture surface morphologyFig 2(andashf) shows the fracture surface morphology of date palm

fibers TPS-based composites from 40 till 80 wt fiber contentFig 2a shows a fiber pull out void and uniform distribution of fibersin the matrix Fig 2b shows good adhesion between fibers andmatrix Fig 2c shows the fracture surface of date palm fiber wherethe fiber cellular and porous structure is clearly shown Fig 2dshows more fibers pull outs and large voids for 60 wt compos-ite due to the increase in void fraction The lack of matrix to coverall the surfaces of the fibers is observed in the 80 wt compositeFig 2e

Fracture surface of 50 wt hybrid composite containing (25 wtflax 25 wt date palm fibers) is shown in Fig 2f Date palm and flaxfibers are uniformly distributed and mixed

The SEM investigation of starch-based composites shows threetypes of failure mechanisms matrix failure fiber fracture and fiber-matrix interfacial failure The three types of failure mechanismstook place simultaneously for all fiber contents composites Fiberfracture failure mechanism is predominant relative to fiberndashmatrixinterfacial failure in composites with fiber contents up to 50 wtGood adhesion between fibers and matrix can be attributed tothe hydrophilic character of TPS and the effect of the alkalinetreatment of the fibers (Vilaseca et al 2007 Yu Dean amp Li2006)

333 Tension test resultsFig 3 shows the tensile strength and modulus of the date

palmndashTPS composites Both tensile strength and modulus of com-posites increase with increasing fiber content to reach theirmaximum values of 31 MPa and 28 GPa respectively at 50 wt fibercontent Increasing fiber content from 20 to 50 wt increased thecomposite tensile strength about three times and the tensile mod-ulus about two times The decrease in strength and modulus ofcomposites containing 60 and 80 wt fibers can be attributed tothe increased porosity

Generally the obtained tensile properties are comparable with

those of starch-based matrix with different types of natural fibersFor example the strength of rice starch-based matrix with 40ww palm pressed fibers (about 28 wt) is reported as 1626 MPa(Phattaraporn Waranyou Fazilah amp Thawien 2010) While the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 15

F compm uts fog

t2

3ro(st

wta

(

ig 2 SEM investigation of tensile fracture surface of date palm fibers TPS-based

atrix adhesion (c) fiber fracture and its cellular structure (d) more fibers pull oood flax and date palm fibers distribution and mixing

ensile strength for TPS reinforced with 65 wt bagasse fibers was677 MPa (Cao Shibata amp Fukumoto 2006)

331 Mathematical analysis of the tensile strength and modulusesults An attempt has been made to predict the tensile strengthf composites using mathematical models The rule of mixturesROM) (Eq (6)) was used to estimate a maxumum value of the ten-ile strength and Eq (7) was used to estimate a minimum value inhe longitudinal direction

L = F VF + M VM (6)

T = M (7)

here F is the fiber tensile strength (195 MPa) M is the matrix

ensile strength (38 MPa) VF is the fibers volume fraction (0ndash80)nd VM is the matrix volume fraction (VM = 1 minus VF)

The ROM and inverse rule of mixtures (IROM) equations ((8) and9)) represent the simplest model that can be used to predict the

osite (a) good fiber distribution fracture and some pull out voids (b) good fibersr 60 wt composite (e) bad wetting and much pull outs for 80 wt composite (f)

elastic modulus of a composite ROM eqn to predict the upper limitof the elastic modulus

EL = EF VF + EM VM (8)

And IROM eqn to predict the lower limit of the elastic modulus

ET =(

EF EM

EF VM

)+ EMVF (9)

where EF is the fibers modulus of elasticity EM is the matrix modu-lus of elasticity VF is the fibers volume fraction and VM is the matrixvolume fraction For the present work EF is 8811 MPa and EM is378 MPa

Kelly and Tyson (Eqs (10) and (11)) proposed an approach to

deal with discontinuous-unidirectional fiber and to overcome theproblem of unequal strain in the fibers and the matrix by assumingperfect bonding between fibers and matrix and that both fibers andmatrix behave as linear elastic materials If the fibers are shorter

16 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

0

1

2

3

4

5

6

0

5

10

15

20

25

30

35

40

0 20 40 50 60 80

Mod

ulus

(GPa

)

Stre

ngth

(MPa

)

Wf

Strength

Modulu s

Fm

tssfib

f

L

wfitlfd3

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E

wrrff

(a)

(b)

0

20

40

60

80

100

120

140

0 20 40 60

Stre

ngth

(MPa

)

Wf

ROM

Kelly-Tyson

Experimental

IROM

0

1

2

3

4

5

6

0 20 40 60

Mod

ulus

(GPa

)

Wf

ROM

Halpin-Ts ai

Experim ental

IROM

ig 3 Composite measured tensile properties tensile strength and tensile Youngrsquosodulus

han the critical length (Lc) they cannot be loaded to their failuretress and the strength of the composite is then determined by thetrength of the fibermatrix bond not by the fiber strength so forbers length greater than (Lc) the composite tensile strength cane calculated as follows (Harris 1999)

The critical length and composite strength can be calculated asollowing

c = F

(d

2

)(10)

c =(

1 minus Lc

2L

)F VF + MVM (11)

here d is fibers average diameter is the shear strength ofbermatrix bond (about 05 of matrix strength) F is the fibersensile strength Lc is the critical length L is the fibers averageength M is the matrix tensile strength VF is the fibers volumeraction and VM is the matrix volume fraction For the present work

is 02 mm F is 195 MPa Lc is 101 mm L is 139 mm and M

8 MPaThe HalpinndashTsai equation is used to describe some of the

echanical properties of 2-phase composites such as elastic mod-lus In uniform discontinuous fibers model it assumes that fibersre uniform discontinuous cylindrical and transversely isotropiche resulting composite is therefore transversely isotropic Theomposite elastic modulus in longitudinal direction (EL) can bebtained as following (Harris 1999 httpwwwmscsoftwareomtraining videospatranReverb helpindexhtmlpageunctional2520Assignmentsmaterials forms56htmlww1195)

L = EM(1 + LLVF )1 minus LVF

(12)

here () is a factor depends on the shape and distribution of theeinforcement The parameter () is a function of the ratio of theelevant fiber and matrix moduli with respect to the reinforcementactor () In this model they can be obtained calculated by theollowing formulas

L = EF minus EM

EF + LEM(13)

L = 2(

l

d

)+ 40V10

F (14)

Fig 4 Composite measured and predicted tensile properties (a) tensile strength(b) tensile modulus

Also the composite elastic modulus in transversal direction (ET)can be obtained as following

ET = EM(1 + T T VF )1 minus T VF

(15)

where

T = EF minus EM

EF + T EM(16)

T = 2 + 40 V10F (17)

The two previous moduli are for oriented fibers the followingequation is a result of an averaging process made by Tsai and Pagano(Piggott 1980) to predict the modulus of an isotropic composite (Ec)based on random fibers reinforcement

EC =(

38

)EL +

(58

)ET (18)

Fig 4a compares the present experimental tensile strength withthe predictions of various models The significant discrepanciesbetween experimental and predicted results when using modifiedKellyndashTyson model can be attributed to the assumption of alighnedchopped fibers in the model Also the assumption of perfect adhe-sion between fibers and matrix caused the model to overestimate

the tensile strength of the composites

HalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite as shown in Fig 4b this may be due to thecomplex geometry of date palm fibers and fibrillation after the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 17

Table 2Thermal degradation of date palm fibers composites

Fiber content (wt) Temp at 10 weight loss (C) Temp at 50 weight loss (C) Weight loss at 100 (C) Residual weight at 600 (C)

at(

fit(3tca

3

w5f7

ttddgisu

3

mtcsatafiopipswSL2Tp

oadoet(

alkaline treatment successfully removed most of date palm fiberslignin content where generally about 60 of lignin weight beginsto decompose above 700 C (Satyanarayana et al 2009 Brebu ampVasile 2010) Also the composites residual weight decreases as

1

Resi

dual

wei

ght

1

Resi

dual

Wei

ght

0

10

20

30

40

50

60

70

80

90

100

23 9

0

10

20

30

40

50

60

70

80

90

100

5 16 2 229 296

Temperat

(

(1)

364 42

ture (ordmC)

(2)29 49 1

-15

-10

-5

0

5

10

15

20

25

30

35

556

Exo

-001

-001

-001

-000

-000

-000

-000

0

000

DTA

(microV)

14

12

1

08

06

04

02

02

DrTG

A (m

gse

c)

0

5

8

0

TGA

DTA

0 TGA

50 TGA

80 TGA

0 DrTGA

0 192 313

50 232 324

80 250 351

lkaline treatment hence difficulties in measuring fibers diame-er accurately that affect in the calculations of the shape parameter) (Eq (14)) thus the final predicted modulus out of the model

The 50 wt hybrid composite (25 wt flax 25 wt date palmbers) exhibited consistent tensile strength (422 MPa) in-betweenhe tensile strengths of 50 wt flax composite about 62 MPaElsayed et al 2012) and 50 wt date palm fibers composite about2 MPa This proves that the fabrication method of mixing and dis-ribution of fibers is successful in producing hybrid composites thatombine the properties of 50 wt flax and 50 wt date palm fiberss in tensile strength

34 Bending test resultsThe flexural test results follow the same trend as the tensile test

here the optimum flexural strength and modulus were found at0 wt fiber content The flexural strength and modulus increasedrom 35 MPa and 25 GPa respectively at 20 fiber wt composite to36 MPa and 5 GPa respectively at 50 fiber wt composite

Flexural strength and modulus were significantly higher thanensile strength and modulus which is consistent with the litera-ure According to a statistical-strength theory based on a Weibullistribution the higher strength in bending test than tension isue to difference in stress nature In bending test composite failradually and the generated stress has a gradient that results inncrease in the measured strength of the half exposed to tensiletresses while in tension test all composite cross section beingnder uniform stress (Whitney amp Knight 1980 Wisnom 1992)

35 Thermal analysisThermal degradation of the thermoplastic starch (TPS)-based

atrix is an important issue to indentify the limits of processingreatment or operating temperatures Fig 5a shows the TGADTAurves obtained for the hot pressed TPS-based matrix by emul-ion technique where the percentage loss of the sample weightnd the derivative of the weight loss due to the volatilization ofhe degradation products are monitored as a function of temper-ture It can be seen that there are two weight loss phases Therst phase is a weight loss of 94 up to 174 C due to the presencef hydratedadsorbed water and glycerin The second weight losshase corresponds to the thermal decomposition of starch (burn-

ng of starch organic matter) The total weight loss in the secondhase was about 884 between 175 and 530 C while most oftarch weight loss (about 60) was between 280 and 340 C thatas associated with peak derivative of the weight loss at 316 C

imilar results of starch systems thermal analysis were reported iniu et al (2009) and Prachayawarakorn et al (2010) The remaining3 is due to the presence of inorganic materials in the hot pressedPS-based matrix that included during matrix processing or samplereparation

In the temperature range between 280 and 340 C where mostf weight loss takes place the decomposition process was associ-ted with two endothermic peaks the first one (1) at about 295 Cue to the evaporation (boiling) of glycerin content and the second

ne (2) at about 320 C which is much greater due to the highernergy needed to burn and cause decomposition of starch con-ent These DTA results are consistent with published literatureGuimaratildees et al 2010)

48 2326 1438 014

The TGA and DrTGA curves for date palm fibers reinforced TPS-based composites (0 50 and 80 wt) are shown in Fig 5b Theresults show that increasing date palm fibers content improvedthe composite thermal stability This improvement is due to theincrease in the amount of the cellulosic matter that has higherthermal stability relative to starch For example the temperaturecausing 50 loss of composite weight increased from 313 C for 0to 351 C for 80 wt composite

It can be noticed from DrTGA curves that composites show twomajor peak regions the first set of peaks (1) at 316 C for decompo-sition of starch and the second (2) at 356 C for the decompositionof date palm fibers (cellulosic matter) The peaks of starch decom-position become smaller by increasing fiber content Also DrTGAcurves show a broad decomposition of lignin at all temperatureswith a significant peak region at higher temperature around 468 C(Brebu amp Vasile 2010)

From Table 2 it can be seen that the weight loss at 100 C (mostlyof water content) for matrix and all composites varied between 26and 48 wt which confirms that most of water added in the prepa-ration of composites by emulsion technique evaporated duringpreheating and hot pressing processes Also the residual weights ofmost composites at 600 C was less than 23 which reveals that the

23 78 129 17 8 229 279 3

Temperat30 381 429

ture (ordmC )9 47 8 524 573 5

8

50 DrTGA

80 DrTGA

Fig 5 Thermal analysis (a) TGADTA curves obtained for hot pressed TPS-basedmatrix (b) TGADrTGA curves obtained for composites with different fiber contents

18 H Ibrahim et al Carbohydrate P

(a)

(b)

0

10

20

30

40

50

0 1 2 3 4 5 6 7

Wat

er u

ptak

e (

)

Days

0

40

60

80

0

20

40

60

80

100

0 1 2 3 4 5 6

Wei

ght l

oss

Weeks

040506080

Fb

tc

wpt

bfi

psii

3

tdoptihl

oot

ig 6 (a) Composites water uptake with different fiber contents (b) compositesiodegradation with different fiber contents

he fiber content increases which implies that starch-based matrixontains more inorganic inclusions

The hybrid composite showed a thermal behavior consistentith the reported analysis in Elsayed et al (2012) and with thereviously stated analysis of date palm fibers TPS-based composi-ed

The enhancement in thermal stability of TPS-based compositedy increasing date palm fibers implies the good adhesion betweenbers and TPS matrix (Prachayawarakorn et al 2010)

The onset of degradation of the date palm fibers-TPS com-osites (174 C) is higher than some petroleum based polymersuch as polyethylene (PE) and polypropylene (PP) that have melt-ng temperatures 120ndash130 C and 160ndash166 C respectively whichndicated better thermal stability

36 Water uptakeWater uptake test of the composites at 100 RH showed a reduc-

ion in the percentage of absorbed water with the addition of theate palm fibers see Fig 6a The results show that the water uptakef composite decreases with the increase in fiber content For exam-le the water uptake decreased from about 48 for TPS matrixo about 38 for composites with 60 wt date palm fibers Thiss attributed to the cellulosic structure of the fibers which is lessydrophilic than the TPS matrix In addition the composites took

onger time to reach the equilibrium weight

After water uptake test followed by drying the tensile strength

f date palm composites were found to decrease to about halff their values before the water uptake test This is attributed tohe differences in water uptake of fibers and matrix which lead

olymers 101 (2014) 11ndash 19

to dimensional changes and weaker adhesion between matrix andfibers (Bismarck et al 2002)

337 Biodegradation as a result of burial in soilBiodegradation of the date palm fibers-TPS composites as a

result of microorganisms was determined by weight loss after bury-ing in soil as shown in Fig 6b Increasing the date palm fibersreduced the composites degradation rate which can be attributedto the lower degradation rate of the date palm fibers (cellulose)compared to the carbohydrate matrix (starch) For example 50 fiberwt composite lost about 40 of its initial weights by the fourthweek while the TPS matrix lost about 60 of its initial weight bythe second week and completely vanished before the fourth weekThis is in agreement with the results of Satyanarayana et al (2009)and Kaith et al (2010)

4 Conclusions

1 Composites containing 20 40 and 50 wt date palm fibers havelower void fractions while composites with 60 and 80 wt havehigher void fractions as the matrix was insufficient to cover allthe fiber surfaces

2 Three types of failure mechanisms have been identified matrixfailure fiber fracture and fiber-matrix interfacial failure Fiberfracture was predominant in composites with fiber content upto 50 wt

3 The tensile strength and modulus increased from about 38 MPaand 04 GPa respectively for the starch-based matrix to maxi-mum values of 327 MPa and 28 GPa respectively for the 50 wtdate palm fibers composite Flexural strength and modulusshowed similar behavior At 60 wt fiber content and above themechanical properties deteriorated as a result of the increase inthe composites porosity

4 The 50 wt hybrid composite of starch-based matrix reinforcedwith 25 wt flax and 25 wt date palm fibers was successfullyprepared with a tensile strength of 43 MPa

5 The modified KellyndashTyson model overestimated the tensilestrength of date palm fibers composite this can be attributedto the assumption of aligned chopped fibers in the modelHalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite this may be due to fibers fibrillation andtheir complex geometry

6 Thermal stability increased as the fiber content increased Thetemperature needed for 10 weight loss for date palm fiberscomposite increased from 192 C for the starch-based matrix to232 C for the 50 wt fiber composite

7 The date palm fiberndashTPS composites are biodegradable andhydrophilic Water uptake and rate of biodegradation decreaseas the fiber content increases

Acknowledgment

Authors wish to acknowledge the financial support by theYousef Jameel Science and Technology Research Center (YJ-STRC) atThe American University in Cairo for funding this work and allowingus to use its facilities

References

Abdul Khalil H P S Hanida S Kang C W amp Nik Fuaad N A (2007) Agro-hybridcomposite The effects on mechanical and physical properties of oil palm fiber

(EFB)glass hybrid reinforced polyester composites Journal of Reinforced Plasticsand Composites 26(2) 203ndash218

Alawar A Hamed A M amp Al-Kaabi K (2009) Characterization of treated date palmtree fiber as composite reinforcement Composites Part B Engineering 40(7)601ndash606

drate P

A

A

A

B

B

C

C

D

E

F

F

F

F

G

HH

J

K

K

Xue L Tabil L G amp Satyanarayan P (2007) Chemical treatments of natural fiberfor use in natural fiber-reinforced composites A review Journal of Polymers and

H Ibrahim et al Carbohy

l-Khanbashi A Al-Kaabi K amp Hammami A (2005) Date palm fibers as poly-meric matrix reinforcement Fiber characterization Polymer Composites 26(4)486ndash497

twell W A Hood L F Lineback D R Varriano-Marston E amp Zobel H F (1988)The terminology and methodology associated with basic starch phenomenaCereal Food World 33(3) 306ndash311

verous L (2004) Biodegradable multiphase systems based on plasticized starchA review Journal of Macromolecular Science Part C Polymers Reviews 44(3)231ndash274

ismarck A Askargorta I A Springer J Wielage B Stamboulis A ShenderovichI et al (2002) Surface characterization of flax hemp and cellulose fibers surfaceproperties and the water uptake behavior Polymer Composites 23(5) 872ndash894

rebu M amp Vasile C (2010) Thermal degradation of ligninmdashA review CelluloseChemistry and Technology 44(9) 353ndash363

ao Y Shibata S amp Fukumoto I (2006) Mechanical properties of biodegradablecomposites reinforced with bagasse fibre before and after alkali treatmentsComposites Part A 37(3) 423ndash429

urveloa A A S Carvalhoa A J F amp Agnelli J A M (2001) Thermoplastic starch-cellulosic fbers composites Preliminary results Carbohydrate Polymers 45(2)183ndash188

ufresne A amp Vignon M R (1998) Improvement of starch film performances usingcellulose microfibrils Macromolecules 31(8) 2693ndash2696

lsayed H M Farag M Mehanny S amp Megahed H (2012) Influence of flax fiberson properties of starch-based composites Houston TX ASME 2012 IMECE2012

acca A G Kortschot M T amp Yan N (2006) Predicting the elastic modulus ofnatural fibre reinforced thermoplastics Composites Part A 37(10) 1660ndash1671

orssell P M Mikkila J M Moates G K amp Parker R (1997) Phase and glasstransition behaviour of concentrated barley starchndashglycerolndashwater mixtures amodel for thermoplastic starch Carbohydrate Polymers 34(4) 275ndash282

ranco C R Cyras V P Busalmen J P Ruseckaite R A amp Vazquez A (2004)Degradation of polycaprolactonestarch blends and composites with sisal fibrePolymer Degradation and Stability 86(1) 95ndash103

rederick T W amp Norman W (2004) Natural fibers plastics and composites NewYork Kluwer Academic Publishers

uimaratildees J L Wypych F Saul C K Ramos L P amp Satyanarayana K G (2010)Studies of the processing and characterization of corn starch and its compos-ites with banana and sugarcane fibers from Brazil Carbohydrate Polymers 80(1)130ndash138

arris B (1999) Engineering composite materials London The Institute of Materialsulleman S H D Janssen F H P amp Feil H (1998) The role of water during

plasticization of native starches Polymer 39(10) 2043ndash2048agannath J H Jayaraman K S Arya S S amp Somashekar R (1998) Differential

scanning calorimetry and wide-angle X-ray scattering studies of bread stalingJournal of Applied Polymer Science 67(9) 1597ndash2160

aith B S Jindal R Jana A K amp Maiti M (2010) Development of corn starch basedgreen composites reinforced with Saccharum spontaneum L fiber and graft

copolymersmdashEvaluation of thermal physico-chemical and mechanical proper-ties Bioresource Technology 101(17) 6843ndash6851

alia S Kaith B S amp Kaur I (2009) Pretreatments of natural fibers and theirapplication as reinforcing material in polymer compositesmdashA review PolymerEngineering and Science 49(7) 1253ndash1272

olymers 101 (2014) 11ndash 19 19

Liu H Xie F Yu L Chen L amp Li L (2009) Thermal processing of starch-basedpolymers Progress in Polymer Science 34(12) 1348ndash1368

Mishra S Mohanty A K Drzal L T Misra M Parija S Nayak S K et al (2003)Studies on mechanical performance of biofibreglass reinforced polyester hybridcomposites Composites Science and Technology 63(10) 1377ndash1385

Mohanty A K Misra M amp Hinrichsen G (2000) Biofibers Biodegradable polymersand biocomposites An overview Macromolecular Materials and Engineering276ndash277(1) 1ndash24

Ochi S (2006) Development of high strength biodegradable composites usingManila hemp fiber and starch-based biodegradable resin Composites Part A37(11) 1879ndash1883

Panthapulakkal S amp Sain M (2007) Studies on the water absorption properties ofshort hempmdashGlass fiber hybrid polypropylene composites Journal of CompositeMaterials 41(15) 1871ndash1883

Piggott M R (1980) Load bearing fibre composites Willowdale Pergamon PressPhattaraporn T Waranyou S Fazilah A amp Thawien W (2010) Characteristics and

properties of rice starch films reinforced with palm pressed fibers InternationalFood Research Journal 17 535ndash547

Prachayawarakorn J Sangnitidej P amp Boonpasith P (2010) Properties of ther-moplastic rice starch composites reinforced by cotton fiber or low-densitypolyethylene Carbohydrate Polymers 81(2) 425ndash433

Rodriguez-Gonzalez F J Ramsay B A amp Favis B D (2003) High performanceLDPEthermoplastic starch blends A sustainable alternative to pure polyethyl-ene Polymer 44(5) 1517ndash1526

Satyanarayana K G Arizaga G G C amp Wypych F (2009) Biodegradable compos-ites based on lignocellulosic fibersmdashAn overview Progress in Polymer Science34(9) 982ndash1021

Satyanarayana K G amp Wypych F (2007) Characterization of natural fibers InD Bhattacharyya amp S Fakirov (Eds) Engineering biopolymers Homopolymersblends and composites (pp 3ndash48) Munich Hanser Publishers

(2012) Theory ndash Composite materials MSC software httpwwwmscsoftwarecomtraining videospatranReverb helpindexhtmlpageFunctional2520Assignmentsmaterials forms56htmlww1195 [online] [cited 230112]

Vilaseca F Mendez J A Pelach A Llop M Canigueral N Girones J et al(2007) Composite materials derived from biodegradable starch polymer andjute strands Process Biochemistry 42(3) 329ndash334

Whitney J M amp Knight M (1980) The relationship between tensile strength andflexure strength in fiber reinforced composites Experimental Mechanics 20(6)211ndash216

Wisnom M R (1992) The relationship between tensile and flexural strength ofunidirectional composites Composite Materials 26(8) 1173ndash1180

Wollerdorfer M amp Bader H (1998) Influence of natural fibres on the mechan-ical properties of biodegradable polymers Industrial Crops and Products 8(2)105ndash112

the Environment 15 25ndash33Yu L Dean K amp Li L (2006) Polymer blends and composites from renewable

resources Progress in Polymer Science 31(6) 576ndash602

1 drate P

luYH

naew

uNw7

cac8fl

2

2

twsemsGhla

2

2

sthttedtd

pdtdl

2

deHsca

2324 Thermal analysis Thermo-gravimetric analysis (TGA) tests

2 H Ibrahim et al Carbohy

ignin and have a density about 0917 gcm3 and thermal stabilityp to 250 C Their tensile strength varies from 60 to 275 MPa andoungrsquos modulus from 2 to 12 GPa (Al-Khanbashi Al-Kaabi andammami 2005)

Xue Tabil and Satyanarayan (2007) chemically treated the lig-ocellulosic fibers to modify their surface and to improve theirdhesion with matrix In the case of date palm fibers Al-Khanbashit al (2005) found that treated fiber surface and better fibrillationere achieved with 5 NaOH concentration for 2 h at 100 C

Flax fibers have better mechanical properties than other nat-ral fibers and comparable to those of glass fibers (Frederick amporman 2004 Mohanty Misra amp Hinrichsen 2000) and theirater absorption is small compared with other natural fibers (about

) (Satyanarayana amp Wypych 2007)The objective of this study is to study the effect of the fiber

ontent on the mechanical behavior thermal stability waterbsorption and biodegradation of starch-based composites Theomposites contained date palm fibers in the range from 20 to0 wt Hybrid composite containing 25 wt date palm and 25 wtax fibers were also examined

Experimental methods

1 Materials

Long hackled flax strands were donated by the Egyptian Indus-rial Center EIC The fruit bearing branches of date palm treesere supplied by a palm plantation in Egypt and commercial corn

tarch was produced by Aro Sheri Company in Egypt The inher-nt moisture content of the starch was measured as 2 wt thisoisture content was considered in further preparations for the

tarch blends Glycerin with 997 purity was purchased from El-omhouria Company in Egypt and used as a plasticizer Sodiumydroxide (NaOH) with molecular weight 4000 was used for alka-

ine treatment of fibers and steric acid with assay 98 was used as mold-releasing agent

2 Preparation

21 Fiber preparationDate palm fibers from fruit bearing branches were retted by

oaking in water at room temperature for 2 days cut transverselyo lengths of 20ndash30 mm and then given mechanical treatment in aome use blender The fibers were then soaked in 5 NaOH solu-ion at 90 C for 3 h and stirred in home-use mixer for 30 min atemperature from 80 to 90 C The treated fibers were washed sev-ral times in cold water to remove most of separated lignin beforeipping in 5 acetic acid solution to remove any excess NaOH fromhe fiber surfaces and then given a final wash in cold water beforerying at 120 C for 3 h

The flax fibers were soaked in 5 NaOH solution at room tem-erature for 3 h and then washed thoroughly in cold water beforeipping in 5 acetic acid solution to remove any excess NaOH fromhe fiber surfaces and then given a final wash in cold water beforerying at 120 C for 3 h Treated flax fibers were cut manually into

engths of 15ndash30 mm

22 Thermoplastic starch preparationNative corn starch was mixed with 30 wt glycerin and 20 wt

istilled water at a temperature range of 60ndash80 C Water plays thessential role in the gelatinization process of starch According to

ulleman Janssen and Feil (1998) adding 20 wt water to corn

tarch gives the optimum tensile stain at break with no significanthange in the tensile strength Adding glycerin improves process-bility and reduces embrittlement by inhibiting the retrogradation

olymers 101 (2014) 11ndash 19

process after processing (Forssell Mikkila Moates amp Parker 1997)Thermoplastic starch (TPS) blend was then kept in polyethylenebags overnight to enhance its flow properties (Forssell et al 1997)

223 Composite preparationPositive-type mold was coated by steric acid to work as a releas-

ing agent The chopped fibers were then carefully distributed in themold The (TPS) was emulsified in water with ratios of (TPSwater)equal to (11 12 12 13 14 and 18) for (0 20 40 50 60 and80 wt) fiber content respectively then poured on the fibers Themold was then closed and placed in a Carver Laboratory press(Model C) and preheated at 140 plusmn 3 C for 30 min to remove excesswater from the emulsion This was followed by hot pressing at5 MPa and 160 plusmn 3 C for 30 min (Guimaratildees Wypych Saul Ramosamp Satyanarayana 2010 Ochi 2006) and then cooled at a rate ofabout 2 Cmin

23 Characterization

231 Fiber characterization2311 Density measurement Due to the porous nature of ligno-cellulosic fibers their density is affected by the applied pressure(Facca Kortschot amp Yan 2006) In the present work fiber densitieswere measured before treatment after treatment and after treat-ment and compression at 5 MPa for 30 min at 160 C Mittler Toledodensitometer was used with xylene (relative density = 086) as theimmersing liquid

2312 Tensile testing The tensile strength of the fibers was mea-sured using the procedure given by (Ochi 2006) The tensile testingof the individual fibers was done at a gauge length of 50 mm usingInstron 3382 universal testing machine at 50 RH 18 C and strainrate of 001 per min The machine capacity is 100 kN with 1100 kNforce ranges (it uses the load cell to 1 of its capacity with no lossof its accuracy) The reported tensile properties are the average ofat least 10 individual fibers

232 Matrix and composite characterization2321 Density Density of the prepared matrix and compositeswas measured using the Mittler Toledo densitometer Xylene ratherthan distilled water was used as the immersing liquid due to thehydrophilic nature of the starch based composites At least 5 sam-ples were tested for each condition

2322 Tensile testing Tensile and flexural specimens of dimen-sions 80 mm times 8 mm times 2 mm were prepared according to ASTMD5083-10 and D7264D7264M-07 respectively and kept in poly-ethylene bags at room temperature 20 C and 50 RH for 3days before mechanical testing An Instron 3382 universal testingmachine was used at room temperature The machine capacity is100 kN with 1100 kN force ranges (it uses the load cell to 1 of itscapacity with no loss of its accuracy) A tensile strain rate of 01 permin and a deflection rate of 2 mmmin were used for the tensileand flexural tests respectively

2323 SEM investigation The fiber surfaces and composite frac-ture surfaces were investigated using ZEISS-SEM microscopeoperating at a vacuum pressure 1eminus4 mbar and 8 kV The sampleswere viewed without any surface preparation

were carried out using 60 Hz detector and under 20 mlmin flowof nitrogen atmosphere The tests were carried out at tempera-ture range from 0 to 600 C for the matrix and composites with10 Cmin heating rate

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 13

F e covep ded th

2sifTsu

W

wm

2p4mtw1bKwSewd

W

wm

ig 1 Date palm fibers and starch SEM investigation (a) raw date palm fibers arrotruded fibrils (c) overnight-stored plasticized corn starch (d) compression mol

325 Water uptake test A humidity chamber (desiccator) waset up at 100RH using distilled water at room temperature Spec-mens of dimensions (40 mm times 8 mm times 2 mm) were dried at 100 Cor 4 h weighted and were then placed in the humidity chamberhe weight difference was measured daily until the mass of theamples was almost constant Then water uptake was calculatedsing the following equation

ater uptake =(

Mf minus Mi

Mi

)times 100 (1)

here (Mf) is the final sample mass and (Mi) is the initial sampleass

326 Biodegradation as a result of burial in soil Sam-les of the starch matrix and composites of dimensions0 mm times 8 mm times 2 mm were buried at about 10 cm depth in aixture of 50 sand and 50 soil The temperature was main-

ained at 30 plusmn 2 C The water content of the soil and sand mixtureas kept in range of 30ndash40 by adding 400 ml water to each

250 g of mixture every 3 days following the procedure outlinedy Franco Cyras Busalmen Ruseckaite and Vazquez (2004) andaith Jindal Jana and Maiti (2010) Four sets of experimentsere made for predetermined intervals 1 2 4 and 6 weeks

amples of the fibers were also treated in the same way Aftervery predetermined period samples were carefully cleaned withater before being dried at 80 C for 24 h and then weighed toetermine the weight loss using the following equation(

Mi minus Mf

)

eight loss =

Mitimes 100 (2)

here (Mi) is the initial sample mass and (Mf) is the final sampleass after being dried

red with much lignin (b) NaOH-treated date palm fibers with clean surface andermoplastic starch by emulsion technique

The followed method is easy and reliable in showing the effectof fiber content in the biodegradation rate of the starch-based com-posites

3 Results and discussions

31 Fibers

311 Density and dimensionsThe average length of the date palm fibers was 138 mm average

diameter 196 m and the aspect ratio 70 The average density ofuntreated date palm fibers was 067 gcm3 The density of fibersafter the alkaline treatment increased to 135 gcm3 which can beattributed to the removal of most of the low density lignin andhemicellulosic structure surrounding the cellulosic structure of thefibers (Kalia Kaith amp Kaur 2009) Compressing a mass of fibersto simulate the conditions of composite preparation was found toslightly increase their density to 137 gcm3 This latter value is usedin the calculations of composite densities in Eqs (3) and (4)

312 Fiber morphologyUntreated date palm fibers are shown in Fig 1a The raw date

palm fiber is cylindrical in shape and most of the fiber surfaceis covered with lignin and hemicellulosic structure Fig 1b givesthe NaOH-treated fibers and shows that the treatment removedmost of the lignin and hemicellulosic structure of the fiber sur-face and caused fiber fibrillation which is expected to increase themechanical anchoring of the fibers with the matrix and improvethe composite mechanical properties

313 Tensile testingThe average ultimate tensile strength and modulus of elastic-

ity of the treated fibers were measured as 195 plusmn 288 MPa and

14 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

Table 1Theoretical and measured date palm fibers composites densities

Weight fraction of fibers Wf () Volume fraction of fibers Vf () Theoretical density (gcm3) Measured density (gcm3) Void fraction ()

20 208 1432 1431 00740 4121 1416 1415 00750 5125 1409 1407 0142

402

389

8bvlT(t

3

3

mstf(i

sf

3

Tiar

3

3

m(E

V

wam

c(

V

fit0la

60 6119 180 8079 1

8 plusmn 15 GPa respectively Generally the treated fibers exhibitedetter mechanical properties than untreated fibers The averagealues for untreated fibers ultimate tensile strength and modu-us of elasticity were 95 plusmn 308 MPa and 78 plusmn 27 GPa respectivelyhese values are within the range observed by Al-Khanbashi et al2005) where the strength ranged between 60 and 275 MPa andhe modulus of elasticity between 2 and 12 GPa

2 Matrix

21 Density and morphologyTPS emulsion-based matrix average density was 145 gcm3 The

orphology of native commercial corn starch showed irregularhape and sizes with particle size varied from 49 to 33 m andhe average size about 16 m which is consistent with the valuesound in Averous (2004) The particles of the plasticized corn starchTPS) particles are agglomerated and connected together as shownn Fig 1c

The fracture surface of compression molded thermoplastictarch (TPS) matrix made by emulsion technique showed smoothracture surface and cleavage like regions as shown in Fig 1d

22 Mechanical propertiesThe measured tensile strength and Youngrsquos modulus of the

PS matrix were 38 and 378 MPa respectively with 525 max-mum strain while the flexural strength and modulus were 87nd 685 MPa respectively These values are consistent with thoseeported by Hulleman et al (1998)

3 Composites

31 DensityFiber volume contents were calculated based on inverse rule of

ixtures (IROM) Eq (3) and the theoretical composites densitiesc) were calculated in Table 1 based on rule of mixtures (ROM)q (4)

f = mWf

mWf + grf Wm(3)

c = f Vf + m(1 minus Vf ) (4)

here (Vf) is the fiber volume fraction (m) and (f) are the matrixnd fiber densities respectively (Wf) and (Wm) are the fiber andatrix weight fractions respectivelyThe void fraction is calculated form the difference between the

alculated values (c) and the experimentally measured valuedexp) according to the following equation

oid fraction = c minus exp

ctimes 100 (5)

Table 1 shows that for composites with 20 40 and 50 wtber weight content the measured densities were very close to

he calculated theoretical densities and the void fractions less than15 On the other hand composites with 60 wt and above have

arge differences between the measured and theoretical densitiesnd void fractions more than 4 This increase in porosity can be

1336 4711254 972

attributed to insufficient matrix to cover all the fiber surfaces aswill be shown in Fig 2e

The 50 wt hybrid composite (25 wt flax 25 wt date palmfibers) measured density equals to 1403 gcm3 with void frac-tion about 29 which is higher than that for 50 wt date palmfibers composite (0142) This increase in the hybrid compos-ite void fraction is due to the addition of flax fibers which havesmaller diameter thus more fibers surface area and more matrixcontent is needed to cover all the fibers These results are con-sistent with 50 wt date palm fibers composite results and the50 wt flax fibers measured density (1402 gcm3) and void frac-tion (495) found in previous work (Elsayed Farag Mehanny ampMegahed 2012)

332 Fracture surface morphologyFig 2(andashf) shows the fracture surface morphology of date palm

fibers TPS-based composites from 40 till 80 wt fiber contentFig 2a shows a fiber pull out void and uniform distribution of fibersin the matrix Fig 2b shows good adhesion between fibers andmatrix Fig 2c shows the fracture surface of date palm fiber wherethe fiber cellular and porous structure is clearly shown Fig 2dshows more fibers pull outs and large voids for 60 wt compos-ite due to the increase in void fraction The lack of matrix to coverall the surfaces of the fibers is observed in the 80 wt compositeFig 2e

Fracture surface of 50 wt hybrid composite containing (25 wtflax 25 wt date palm fibers) is shown in Fig 2f Date palm and flaxfibers are uniformly distributed and mixed

The SEM investigation of starch-based composites shows threetypes of failure mechanisms matrix failure fiber fracture and fiber-matrix interfacial failure The three types of failure mechanismstook place simultaneously for all fiber contents composites Fiberfracture failure mechanism is predominant relative to fiberndashmatrixinterfacial failure in composites with fiber contents up to 50 wtGood adhesion between fibers and matrix can be attributed tothe hydrophilic character of TPS and the effect of the alkalinetreatment of the fibers (Vilaseca et al 2007 Yu Dean amp Li2006)

333 Tension test resultsFig 3 shows the tensile strength and modulus of the date

palmndashTPS composites Both tensile strength and modulus of com-posites increase with increasing fiber content to reach theirmaximum values of 31 MPa and 28 GPa respectively at 50 wt fibercontent Increasing fiber content from 20 to 50 wt increased thecomposite tensile strength about three times and the tensile mod-ulus about two times The decrease in strength and modulus ofcomposites containing 60 and 80 wt fibers can be attributed tothe increased porosity

Generally the obtained tensile properties are comparable with

those of starch-based matrix with different types of natural fibersFor example the strength of rice starch-based matrix with 40ww palm pressed fibers (about 28 wt) is reported as 1626 MPa(Phattaraporn Waranyou Fazilah amp Thawien 2010) While the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 15

F compm uts fog

t2

3ro(st

wta

(

ig 2 SEM investigation of tensile fracture surface of date palm fibers TPS-based

atrix adhesion (c) fiber fracture and its cellular structure (d) more fibers pull oood flax and date palm fibers distribution and mixing

ensile strength for TPS reinforced with 65 wt bagasse fibers was677 MPa (Cao Shibata amp Fukumoto 2006)

331 Mathematical analysis of the tensile strength and modulusesults An attempt has been made to predict the tensile strengthf composites using mathematical models The rule of mixturesROM) (Eq (6)) was used to estimate a maxumum value of the ten-ile strength and Eq (7) was used to estimate a minimum value inhe longitudinal direction

L = F VF + M VM (6)

T = M (7)

here F is the fiber tensile strength (195 MPa) M is the matrix

ensile strength (38 MPa) VF is the fibers volume fraction (0ndash80)nd VM is the matrix volume fraction (VM = 1 minus VF)

The ROM and inverse rule of mixtures (IROM) equations ((8) and9)) represent the simplest model that can be used to predict the

osite (a) good fiber distribution fracture and some pull out voids (b) good fibersr 60 wt composite (e) bad wetting and much pull outs for 80 wt composite (f)

elastic modulus of a composite ROM eqn to predict the upper limitof the elastic modulus

EL = EF VF + EM VM (8)

And IROM eqn to predict the lower limit of the elastic modulus

ET =(

EF EM

EF VM

)+ EMVF (9)

where EF is the fibers modulus of elasticity EM is the matrix modu-lus of elasticity VF is the fibers volume fraction and VM is the matrixvolume fraction For the present work EF is 8811 MPa and EM is378 MPa

Kelly and Tyson (Eqs (10) and (11)) proposed an approach to

deal with discontinuous-unidirectional fiber and to overcome theproblem of unequal strain in the fibers and the matrix by assumingperfect bonding between fibers and matrix and that both fibers andmatrix behave as linear elastic materials If the fibers are shorter

16 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

0

1

2

3

4

5

6

0

5

10

15

20

25

30

35

40

0 20 40 50 60 80

Mod

ulus

(GPa

)

Stre

ngth

(MPa

)

Wf

Strength

Modulu s

Fm

tssfib

f

L

wfitlfd3

muaTcocF

E

wrrff

(a)

(b)

0

20

40

60

80

100

120

140

0 20 40 60

Stre

ngth

(MPa

)

Wf

ROM

Kelly-Tyson

Experimental

IROM

0

1

2

3

4

5

6

0 20 40 60

Mod

ulus

(GPa

)

Wf

ROM

Halpin-Ts ai

Experim ental

IROM

ig 3 Composite measured tensile properties tensile strength and tensile Youngrsquosodulus

han the critical length (Lc) they cannot be loaded to their failuretress and the strength of the composite is then determined by thetrength of the fibermatrix bond not by the fiber strength so forbers length greater than (Lc) the composite tensile strength cane calculated as follows (Harris 1999)

The critical length and composite strength can be calculated asollowing

c = F

(d

2

)(10)

c =(

1 minus Lc

2L

)F VF + MVM (11)

here d is fibers average diameter is the shear strength ofbermatrix bond (about 05 of matrix strength) F is the fibersensile strength Lc is the critical length L is the fibers averageength M is the matrix tensile strength VF is the fibers volumeraction and VM is the matrix volume fraction For the present work

is 02 mm F is 195 MPa Lc is 101 mm L is 139 mm and M

8 MPaThe HalpinndashTsai equation is used to describe some of the

echanical properties of 2-phase composites such as elastic mod-lus In uniform discontinuous fibers model it assumes that fibersre uniform discontinuous cylindrical and transversely isotropiche resulting composite is therefore transversely isotropic Theomposite elastic modulus in longitudinal direction (EL) can bebtained as following (Harris 1999 httpwwwmscsoftwareomtraining videospatranReverb helpindexhtmlpageunctional2520Assignmentsmaterials forms56htmlww1195)

L = EM(1 + LLVF )1 minus LVF

(12)

here () is a factor depends on the shape and distribution of theeinforcement The parameter () is a function of the ratio of theelevant fiber and matrix moduli with respect to the reinforcementactor () In this model they can be obtained calculated by theollowing formulas

L = EF minus EM

EF + LEM(13)

L = 2(

l

d

)+ 40V10

F (14)

Fig 4 Composite measured and predicted tensile properties (a) tensile strength(b) tensile modulus

Also the composite elastic modulus in transversal direction (ET)can be obtained as following

ET = EM(1 + T T VF )1 minus T VF

(15)

where

T = EF minus EM

EF + T EM(16)

T = 2 + 40 V10F (17)

The two previous moduli are for oriented fibers the followingequation is a result of an averaging process made by Tsai and Pagano(Piggott 1980) to predict the modulus of an isotropic composite (Ec)based on random fibers reinforcement

EC =(

38

)EL +

(58

)ET (18)

Fig 4a compares the present experimental tensile strength withthe predictions of various models The significant discrepanciesbetween experimental and predicted results when using modifiedKellyndashTyson model can be attributed to the assumption of alighnedchopped fibers in the model Also the assumption of perfect adhe-sion between fibers and matrix caused the model to overestimate

the tensile strength of the composites

HalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite as shown in Fig 4b this may be due to thecomplex geometry of date palm fibers and fibrillation after the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 17

Table 2Thermal degradation of date palm fibers composites

Fiber content (wt) Temp at 10 weight loss (C) Temp at 50 weight loss (C) Weight loss at 100 (C) Residual weight at 600 (C)

at(

fit(3tca

3

w5f7

ttddgisu

3

mtcsatafiopipswSL2Tp

oadoet(

alkaline treatment successfully removed most of date palm fiberslignin content where generally about 60 of lignin weight beginsto decompose above 700 C (Satyanarayana et al 2009 Brebu ampVasile 2010) Also the composites residual weight decreases as

1

Resi

dual

wei

ght

1

Resi

dual

Wei

ght

0

10

20

30

40

50

60

70

80

90

100

23 9

0

10

20

30

40

50

60

70

80

90

100

5 16 2 229 296

Temperat

(

(1)

364 42

ture (ordmC)

(2)29 49 1

-15

-10

-5

0

5

10

15

20

25

30

35

556

Exo

-001

-001

-001

-000

-000

-000

-000

0

000

DTA

(microV)

14

12

1

08

06

04

02

02

DrTG

A (m

gse

c)

0

5

8

0

TGA

DTA

0 TGA

50 TGA

80 TGA

0 DrTGA

0 192 313

50 232 324

80 250 351

lkaline treatment hence difficulties in measuring fibers diame-er accurately that affect in the calculations of the shape parameter) (Eq (14)) thus the final predicted modulus out of the model

The 50 wt hybrid composite (25 wt flax 25 wt date palmbers) exhibited consistent tensile strength (422 MPa) in-betweenhe tensile strengths of 50 wt flax composite about 62 MPaElsayed et al 2012) and 50 wt date palm fibers composite about2 MPa This proves that the fabrication method of mixing and dis-ribution of fibers is successful in producing hybrid composites thatombine the properties of 50 wt flax and 50 wt date palm fiberss in tensile strength

34 Bending test resultsThe flexural test results follow the same trend as the tensile test

here the optimum flexural strength and modulus were found at0 wt fiber content The flexural strength and modulus increasedrom 35 MPa and 25 GPa respectively at 20 fiber wt composite to36 MPa and 5 GPa respectively at 50 fiber wt composite

Flexural strength and modulus were significantly higher thanensile strength and modulus which is consistent with the litera-ure According to a statistical-strength theory based on a Weibullistribution the higher strength in bending test than tension isue to difference in stress nature In bending test composite failradually and the generated stress has a gradient that results inncrease in the measured strength of the half exposed to tensiletresses while in tension test all composite cross section beingnder uniform stress (Whitney amp Knight 1980 Wisnom 1992)

35 Thermal analysisThermal degradation of the thermoplastic starch (TPS)-based

atrix is an important issue to indentify the limits of processingreatment or operating temperatures Fig 5a shows the TGADTAurves obtained for the hot pressed TPS-based matrix by emul-ion technique where the percentage loss of the sample weightnd the derivative of the weight loss due to the volatilization ofhe degradation products are monitored as a function of temper-ture It can be seen that there are two weight loss phases Therst phase is a weight loss of 94 up to 174 C due to the presencef hydratedadsorbed water and glycerin The second weight losshase corresponds to the thermal decomposition of starch (burn-

ng of starch organic matter) The total weight loss in the secondhase was about 884 between 175 and 530 C while most oftarch weight loss (about 60) was between 280 and 340 C thatas associated with peak derivative of the weight loss at 316 C

imilar results of starch systems thermal analysis were reported iniu et al (2009) and Prachayawarakorn et al (2010) The remaining3 is due to the presence of inorganic materials in the hot pressedPS-based matrix that included during matrix processing or samplereparation

In the temperature range between 280 and 340 C where mostf weight loss takes place the decomposition process was associ-ted with two endothermic peaks the first one (1) at about 295 Cue to the evaporation (boiling) of glycerin content and the second

ne (2) at about 320 C which is much greater due to the highernergy needed to burn and cause decomposition of starch con-ent These DTA results are consistent with published literatureGuimaratildees et al 2010)

48 2326 1438 014

The TGA and DrTGA curves for date palm fibers reinforced TPS-based composites (0 50 and 80 wt) are shown in Fig 5b Theresults show that increasing date palm fibers content improvedthe composite thermal stability This improvement is due to theincrease in the amount of the cellulosic matter that has higherthermal stability relative to starch For example the temperaturecausing 50 loss of composite weight increased from 313 C for 0to 351 C for 80 wt composite

It can be noticed from DrTGA curves that composites show twomajor peak regions the first set of peaks (1) at 316 C for decompo-sition of starch and the second (2) at 356 C for the decompositionof date palm fibers (cellulosic matter) The peaks of starch decom-position become smaller by increasing fiber content Also DrTGAcurves show a broad decomposition of lignin at all temperatureswith a significant peak region at higher temperature around 468 C(Brebu amp Vasile 2010)

From Table 2 it can be seen that the weight loss at 100 C (mostlyof water content) for matrix and all composites varied between 26and 48 wt which confirms that most of water added in the prepa-ration of composites by emulsion technique evaporated duringpreheating and hot pressing processes Also the residual weights ofmost composites at 600 C was less than 23 which reveals that the

23 78 129 17 8 229 279 3

Temperat30 381 429

ture (ordmC )9 47 8 524 573 5

8

50 DrTGA

80 DrTGA

Fig 5 Thermal analysis (a) TGADTA curves obtained for hot pressed TPS-basedmatrix (b) TGADrTGA curves obtained for composites with different fiber contents

18 H Ibrahim et al Carbohydrate P

(a)

(b)

0

10

20

30

40

50

0 1 2 3 4 5 6 7

Wat

er u

ptak

e (

)

Days

0

40

60

80

0

20

40

60

80

100

0 1 2 3 4 5 6

Wei

ght l

oss

Weeks

040506080

Fb

tc

wpt

bfi

psii

3

tdoptihl

oot

ig 6 (a) Composites water uptake with different fiber contents (b) compositesiodegradation with different fiber contents

he fiber content increases which implies that starch-based matrixontains more inorganic inclusions

The hybrid composite showed a thermal behavior consistentith the reported analysis in Elsayed et al (2012) and with thereviously stated analysis of date palm fibers TPS-based composi-ed

The enhancement in thermal stability of TPS-based compositedy increasing date palm fibers implies the good adhesion betweenbers and TPS matrix (Prachayawarakorn et al 2010)

The onset of degradation of the date palm fibers-TPS com-osites (174 C) is higher than some petroleum based polymersuch as polyethylene (PE) and polypropylene (PP) that have melt-ng temperatures 120ndash130 C and 160ndash166 C respectively whichndicated better thermal stability

36 Water uptakeWater uptake test of the composites at 100 RH showed a reduc-

ion in the percentage of absorbed water with the addition of theate palm fibers see Fig 6a The results show that the water uptakef composite decreases with the increase in fiber content For exam-le the water uptake decreased from about 48 for TPS matrixo about 38 for composites with 60 wt date palm fibers Thiss attributed to the cellulosic structure of the fibers which is lessydrophilic than the TPS matrix In addition the composites took

onger time to reach the equilibrium weight

After water uptake test followed by drying the tensile strength

f date palm composites were found to decrease to about halff their values before the water uptake test This is attributed tohe differences in water uptake of fibers and matrix which lead

olymers 101 (2014) 11ndash 19

to dimensional changes and weaker adhesion between matrix andfibers (Bismarck et al 2002)

337 Biodegradation as a result of burial in soilBiodegradation of the date palm fibers-TPS composites as a

result of microorganisms was determined by weight loss after bury-ing in soil as shown in Fig 6b Increasing the date palm fibersreduced the composites degradation rate which can be attributedto the lower degradation rate of the date palm fibers (cellulose)compared to the carbohydrate matrix (starch) For example 50 fiberwt composite lost about 40 of its initial weights by the fourthweek while the TPS matrix lost about 60 of its initial weight bythe second week and completely vanished before the fourth weekThis is in agreement with the results of Satyanarayana et al (2009)and Kaith et al (2010)

4 Conclusions

1 Composites containing 20 40 and 50 wt date palm fibers havelower void fractions while composites with 60 and 80 wt havehigher void fractions as the matrix was insufficient to cover allthe fiber surfaces

2 Three types of failure mechanisms have been identified matrixfailure fiber fracture and fiber-matrix interfacial failure Fiberfracture was predominant in composites with fiber content upto 50 wt

3 The tensile strength and modulus increased from about 38 MPaand 04 GPa respectively for the starch-based matrix to maxi-mum values of 327 MPa and 28 GPa respectively for the 50 wtdate palm fibers composite Flexural strength and modulusshowed similar behavior At 60 wt fiber content and above themechanical properties deteriorated as a result of the increase inthe composites porosity

4 The 50 wt hybrid composite of starch-based matrix reinforcedwith 25 wt flax and 25 wt date palm fibers was successfullyprepared with a tensile strength of 43 MPa

5 The modified KellyndashTyson model overestimated the tensilestrength of date palm fibers composite this can be attributedto the assumption of aligned chopped fibers in the modelHalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite this may be due to fibers fibrillation andtheir complex geometry

6 Thermal stability increased as the fiber content increased Thetemperature needed for 10 weight loss for date palm fiberscomposite increased from 192 C for the starch-based matrix to232 C for the 50 wt fiber composite

7 The date palm fiberndashTPS composites are biodegradable andhydrophilic Water uptake and rate of biodegradation decreaseas the fiber content increases

Acknowledgment

Authors wish to acknowledge the financial support by theYousef Jameel Science and Technology Research Center (YJ-STRC) atThe American University in Cairo for funding this work and allowingus to use its facilities

References

Abdul Khalil H P S Hanida S Kang C W amp Nik Fuaad N A (2007) Agro-hybridcomposite The effects on mechanical and physical properties of oil palm fiber

(EFB)glass hybrid reinforced polyester composites Journal of Reinforced Plasticsand Composites 26(2) 203ndash218

Alawar A Hamed A M amp Al-Kaabi K (2009) Characterization of treated date palmtree fiber as composite reinforcement Composites Part B Engineering 40(7)601ndash606

drate P

A

A

A

B

B

C

C

D

E

F

F

F

F

G

HH

J

K

K

Xue L Tabil L G amp Satyanarayan P (2007) Chemical treatments of natural fiberfor use in natural fiber-reinforced composites A review Journal of Polymers and

H Ibrahim et al Carbohy

l-Khanbashi A Al-Kaabi K amp Hammami A (2005) Date palm fibers as poly-meric matrix reinforcement Fiber characterization Polymer Composites 26(4)486ndash497

twell W A Hood L F Lineback D R Varriano-Marston E amp Zobel H F (1988)The terminology and methodology associated with basic starch phenomenaCereal Food World 33(3) 306ndash311

verous L (2004) Biodegradable multiphase systems based on plasticized starchA review Journal of Macromolecular Science Part C Polymers Reviews 44(3)231ndash274

ismarck A Askargorta I A Springer J Wielage B Stamboulis A ShenderovichI et al (2002) Surface characterization of flax hemp and cellulose fibers surfaceproperties and the water uptake behavior Polymer Composites 23(5) 872ndash894

rebu M amp Vasile C (2010) Thermal degradation of ligninmdashA review CelluloseChemistry and Technology 44(9) 353ndash363

ao Y Shibata S amp Fukumoto I (2006) Mechanical properties of biodegradablecomposites reinforced with bagasse fibre before and after alkali treatmentsComposites Part A 37(3) 423ndash429

urveloa A A S Carvalhoa A J F amp Agnelli J A M (2001) Thermoplastic starch-cellulosic fbers composites Preliminary results Carbohydrate Polymers 45(2)183ndash188

ufresne A amp Vignon M R (1998) Improvement of starch film performances usingcellulose microfibrils Macromolecules 31(8) 2693ndash2696

lsayed H M Farag M Mehanny S amp Megahed H (2012) Influence of flax fiberson properties of starch-based composites Houston TX ASME 2012 IMECE2012

acca A G Kortschot M T amp Yan N (2006) Predicting the elastic modulus ofnatural fibre reinforced thermoplastics Composites Part A 37(10) 1660ndash1671

orssell P M Mikkila J M Moates G K amp Parker R (1997) Phase and glasstransition behaviour of concentrated barley starchndashglycerolndashwater mixtures amodel for thermoplastic starch Carbohydrate Polymers 34(4) 275ndash282

ranco C R Cyras V P Busalmen J P Ruseckaite R A amp Vazquez A (2004)Degradation of polycaprolactonestarch blends and composites with sisal fibrePolymer Degradation and Stability 86(1) 95ndash103

rederick T W amp Norman W (2004) Natural fibers plastics and composites NewYork Kluwer Academic Publishers

uimaratildees J L Wypych F Saul C K Ramos L P amp Satyanarayana K G (2010)Studies of the processing and characterization of corn starch and its compos-ites with banana and sugarcane fibers from Brazil Carbohydrate Polymers 80(1)130ndash138

arris B (1999) Engineering composite materials London The Institute of Materialsulleman S H D Janssen F H P amp Feil H (1998) The role of water during

plasticization of native starches Polymer 39(10) 2043ndash2048agannath J H Jayaraman K S Arya S S amp Somashekar R (1998) Differential

scanning calorimetry and wide-angle X-ray scattering studies of bread stalingJournal of Applied Polymer Science 67(9) 1597ndash2160

aith B S Jindal R Jana A K amp Maiti M (2010) Development of corn starch basedgreen composites reinforced with Saccharum spontaneum L fiber and graft

copolymersmdashEvaluation of thermal physico-chemical and mechanical proper-ties Bioresource Technology 101(17) 6843ndash6851

alia S Kaith B S amp Kaur I (2009) Pretreatments of natural fibers and theirapplication as reinforcing material in polymer compositesmdashA review PolymerEngineering and Science 49(7) 1253ndash1272

olymers 101 (2014) 11ndash 19 19

Liu H Xie F Yu L Chen L amp Li L (2009) Thermal processing of starch-basedpolymers Progress in Polymer Science 34(12) 1348ndash1368

Mishra S Mohanty A K Drzal L T Misra M Parija S Nayak S K et al (2003)Studies on mechanical performance of biofibreglass reinforced polyester hybridcomposites Composites Science and Technology 63(10) 1377ndash1385

Mohanty A K Misra M amp Hinrichsen G (2000) Biofibers Biodegradable polymersand biocomposites An overview Macromolecular Materials and Engineering276ndash277(1) 1ndash24

Ochi S (2006) Development of high strength biodegradable composites usingManila hemp fiber and starch-based biodegradable resin Composites Part A37(11) 1879ndash1883

Panthapulakkal S amp Sain M (2007) Studies on the water absorption properties ofshort hempmdashGlass fiber hybrid polypropylene composites Journal of CompositeMaterials 41(15) 1871ndash1883

Piggott M R (1980) Load bearing fibre composites Willowdale Pergamon PressPhattaraporn T Waranyou S Fazilah A amp Thawien W (2010) Characteristics and

properties of rice starch films reinforced with palm pressed fibers InternationalFood Research Journal 17 535ndash547

Prachayawarakorn J Sangnitidej P amp Boonpasith P (2010) Properties of ther-moplastic rice starch composites reinforced by cotton fiber or low-densitypolyethylene Carbohydrate Polymers 81(2) 425ndash433

Rodriguez-Gonzalez F J Ramsay B A amp Favis B D (2003) High performanceLDPEthermoplastic starch blends A sustainable alternative to pure polyethyl-ene Polymer 44(5) 1517ndash1526

Satyanarayana K G Arizaga G G C amp Wypych F (2009) Biodegradable compos-ites based on lignocellulosic fibersmdashAn overview Progress in Polymer Science34(9) 982ndash1021

Satyanarayana K G amp Wypych F (2007) Characterization of natural fibers InD Bhattacharyya amp S Fakirov (Eds) Engineering biopolymers Homopolymersblends and composites (pp 3ndash48) Munich Hanser Publishers

(2012) Theory ndash Composite materials MSC software httpwwwmscsoftwarecomtraining videospatranReverb helpindexhtmlpageFunctional2520Assignmentsmaterials forms56htmlww1195 [online] [cited 230112]

Vilaseca F Mendez J A Pelach A Llop M Canigueral N Girones J et al(2007) Composite materials derived from biodegradable starch polymer andjute strands Process Biochemistry 42(3) 329ndash334

Whitney J M amp Knight M (1980) The relationship between tensile strength andflexure strength in fiber reinforced composites Experimental Mechanics 20(6)211ndash216

Wisnom M R (1992) The relationship between tensile and flexural strength ofunidirectional composites Composite Materials 26(8) 1173ndash1180

Wollerdorfer M amp Bader H (1998) Influence of natural fibres on the mechan-ical properties of biodegradable polymers Industrial Crops and Products 8(2)105ndash112

the Environment 15 25ndash33Yu L Dean K amp Li L (2006) Polymer blends and composites from renewable

resources Progress in Polymer Science 31(6) 576ndash602

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 13

F e covep ded th

2sifTsu

W

wm

2p4mtw1bKwSewd

W

wm

ig 1 Date palm fibers and starch SEM investigation (a) raw date palm fibers arrotruded fibrils (c) overnight-stored plasticized corn starch (d) compression mol

325 Water uptake test A humidity chamber (desiccator) waset up at 100RH using distilled water at room temperature Spec-mens of dimensions (40 mm times 8 mm times 2 mm) were dried at 100 Cor 4 h weighted and were then placed in the humidity chamberhe weight difference was measured daily until the mass of theamples was almost constant Then water uptake was calculatedsing the following equation

ater uptake =(

Mf minus Mi

Mi

)times 100 (1)

here (Mf) is the final sample mass and (Mi) is the initial sampleass

326 Biodegradation as a result of burial in soil Sam-les of the starch matrix and composites of dimensions0 mm times 8 mm times 2 mm were buried at about 10 cm depth in aixture of 50 sand and 50 soil The temperature was main-

ained at 30 plusmn 2 C The water content of the soil and sand mixtureas kept in range of 30ndash40 by adding 400 ml water to each

250 g of mixture every 3 days following the procedure outlinedy Franco Cyras Busalmen Ruseckaite and Vazquez (2004) andaith Jindal Jana and Maiti (2010) Four sets of experimentsere made for predetermined intervals 1 2 4 and 6 weeks

amples of the fibers were also treated in the same way Aftervery predetermined period samples were carefully cleaned withater before being dried at 80 C for 24 h and then weighed toetermine the weight loss using the following equation(

Mi minus Mf

)

eight loss =

Mitimes 100 (2)

here (Mi) is the initial sample mass and (Mf) is the final sampleass after being dried

red with much lignin (b) NaOH-treated date palm fibers with clean surface andermoplastic starch by emulsion technique

The followed method is easy and reliable in showing the effectof fiber content in the biodegradation rate of the starch-based com-posites

3 Results and discussions

31 Fibers

311 Density and dimensionsThe average length of the date palm fibers was 138 mm average

diameter 196 m and the aspect ratio 70 The average density ofuntreated date palm fibers was 067 gcm3 The density of fibersafter the alkaline treatment increased to 135 gcm3 which can beattributed to the removal of most of the low density lignin andhemicellulosic structure surrounding the cellulosic structure of thefibers (Kalia Kaith amp Kaur 2009) Compressing a mass of fibersto simulate the conditions of composite preparation was found toslightly increase their density to 137 gcm3 This latter value is usedin the calculations of composite densities in Eqs (3) and (4)

312 Fiber morphologyUntreated date palm fibers are shown in Fig 1a The raw date

palm fiber is cylindrical in shape and most of the fiber surfaceis covered with lignin and hemicellulosic structure Fig 1b givesthe NaOH-treated fibers and shows that the treatment removedmost of the lignin and hemicellulosic structure of the fiber sur-face and caused fiber fibrillation which is expected to increase themechanical anchoring of the fibers with the matrix and improvethe composite mechanical properties

313 Tensile testingThe average ultimate tensile strength and modulus of elastic-

ity of the treated fibers were measured as 195 plusmn 288 MPa and

14 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

Table 1Theoretical and measured date palm fibers composites densities

Weight fraction of fibers Wf () Volume fraction of fibers Vf () Theoretical density (gcm3) Measured density (gcm3) Void fraction ()

20 208 1432 1431 00740 4121 1416 1415 00750 5125 1409 1407 0142

402

389

8bvlT(t

3

3

mstf(i

sf

3

Tiar

3

3

m(E

V

wam

c(

V

fit0la

60 6119 180 8079 1

8 plusmn 15 GPa respectively Generally the treated fibers exhibitedetter mechanical properties than untreated fibers The averagealues for untreated fibers ultimate tensile strength and modu-us of elasticity were 95 plusmn 308 MPa and 78 plusmn 27 GPa respectivelyhese values are within the range observed by Al-Khanbashi et al2005) where the strength ranged between 60 and 275 MPa andhe modulus of elasticity between 2 and 12 GPa

2 Matrix

21 Density and morphologyTPS emulsion-based matrix average density was 145 gcm3 The

orphology of native commercial corn starch showed irregularhape and sizes with particle size varied from 49 to 33 m andhe average size about 16 m which is consistent with the valuesound in Averous (2004) The particles of the plasticized corn starchTPS) particles are agglomerated and connected together as shownn Fig 1c

The fracture surface of compression molded thermoplastictarch (TPS) matrix made by emulsion technique showed smoothracture surface and cleavage like regions as shown in Fig 1d

22 Mechanical propertiesThe measured tensile strength and Youngrsquos modulus of the

PS matrix were 38 and 378 MPa respectively with 525 max-mum strain while the flexural strength and modulus were 87nd 685 MPa respectively These values are consistent with thoseeported by Hulleman et al (1998)

3 Composites

31 DensityFiber volume contents were calculated based on inverse rule of

ixtures (IROM) Eq (3) and the theoretical composites densitiesc) were calculated in Table 1 based on rule of mixtures (ROM)q (4)

f = mWf

mWf + grf Wm(3)

c = f Vf + m(1 minus Vf ) (4)

here (Vf) is the fiber volume fraction (m) and (f) are the matrixnd fiber densities respectively (Wf) and (Wm) are the fiber andatrix weight fractions respectivelyThe void fraction is calculated form the difference between the

alculated values (c) and the experimentally measured valuedexp) according to the following equation

oid fraction = c minus exp

ctimes 100 (5)

Table 1 shows that for composites with 20 40 and 50 wtber weight content the measured densities were very close to

he calculated theoretical densities and the void fractions less than15 On the other hand composites with 60 wt and above have

arge differences between the measured and theoretical densitiesnd void fractions more than 4 This increase in porosity can be

1336 4711254 972

attributed to insufficient matrix to cover all the fiber surfaces aswill be shown in Fig 2e

The 50 wt hybrid composite (25 wt flax 25 wt date palmfibers) measured density equals to 1403 gcm3 with void frac-tion about 29 which is higher than that for 50 wt date palmfibers composite (0142) This increase in the hybrid compos-ite void fraction is due to the addition of flax fibers which havesmaller diameter thus more fibers surface area and more matrixcontent is needed to cover all the fibers These results are con-sistent with 50 wt date palm fibers composite results and the50 wt flax fibers measured density (1402 gcm3) and void frac-tion (495) found in previous work (Elsayed Farag Mehanny ampMegahed 2012)

332 Fracture surface morphologyFig 2(andashf) shows the fracture surface morphology of date palm

fibers TPS-based composites from 40 till 80 wt fiber contentFig 2a shows a fiber pull out void and uniform distribution of fibersin the matrix Fig 2b shows good adhesion between fibers andmatrix Fig 2c shows the fracture surface of date palm fiber wherethe fiber cellular and porous structure is clearly shown Fig 2dshows more fibers pull outs and large voids for 60 wt compos-ite due to the increase in void fraction The lack of matrix to coverall the surfaces of the fibers is observed in the 80 wt compositeFig 2e

Fracture surface of 50 wt hybrid composite containing (25 wtflax 25 wt date palm fibers) is shown in Fig 2f Date palm and flaxfibers are uniformly distributed and mixed

The SEM investigation of starch-based composites shows threetypes of failure mechanisms matrix failure fiber fracture and fiber-matrix interfacial failure The three types of failure mechanismstook place simultaneously for all fiber contents composites Fiberfracture failure mechanism is predominant relative to fiberndashmatrixinterfacial failure in composites with fiber contents up to 50 wtGood adhesion between fibers and matrix can be attributed tothe hydrophilic character of TPS and the effect of the alkalinetreatment of the fibers (Vilaseca et al 2007 Yu Dean amp Li2006)

333 Tension test resultsFig 3 shows the tensile strength and modulus of the date

palmndashTPS composites Both tensile strength and modulus of com-posites increase with increasing fiber content to reach theirmaximum values of 31 MPa and 28 GPa respectively at 50 wt fibercontent Increasing fiber content from 20 to 50 wt increased thecomposite tensile strength about three times and the tensile mod-ulus about two times The decrease in strength and modulus ofcomposites containing 60 and 80 wt fibers can be attributed tothe increased porosity

Generally the obtained tensile properties are comparable with

those of starch-based matrix with different types of natural fibersFor example the strength of rice starch-based matrix with 40ww palm pressed fibers (about 28 wt) is reported as 1626 MPa(Phattaraporn Waranyou Fazilah amp Thawien 2010) While the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 15

F compm uts fog

t2

3ro(st

wta

(

ig 2 SEM investigation of tensile fracture surface of date palm fibers TPS-based

atrix adhesion (c) fiber fracture and its cellular structure (d) more fibers pull oood flax and date palm fibers distribution and mixing

ensile strength for TPS reinforced with 65 wt bagasse fibers was677 MPa (Cao Shibata amp Fukumoto 2006)

331 Mathematical analysis of the tensile strength and modulusesults An attempt has been made to predict the tensile strengthf composites using mathematical models The rule of mixturesROM) (Eq (6)) was used to estimate a maxumum value of the ten-ile strength and Eq (7) was used to estimate a minimum value inhe longitudinal direction

L = F VF + M VM (6)

T = M (7)

here F is the fiber tensile strength (195 MPa) M is the matrix

ensile strength (38 MPa) VF is the fibers volume fraction (0ndash80)nd VM is the matrix volume fraction (VM = 1 minus VF)

The ROM and inverse rule of mixtures (IROM) equations ((8) and9)) represent the simplest model that can be used to predict the

osite (a) good fiber distribution fracture and some pull out voids (b) good fibersr 60 wt composite (e) bad wetting and much pull outs for 80 wt composite (f)

elastic modulus of a composite ROM eqn to predict the upper limitof the elastic modulus

EL = EF VF + EM VM (8)

And IROM eqn to predict the lower limit of the elastic modulus

ET =(

EF EM

EF VM

)+ EMVF (9)

where EF is the fibers modulus of elasticity EM is the matrix modu-lus of elasticity VF is the fibers volume fraction and VM is the matrixvolume fraction For the present work EF is 8811 MPa and EM is378 MPa

Kelly and Tyson (Eqs (10) and (11)) proposed an approach to

deal with discontinuous-unidirectional fiber and to overcome theproblem of unequal strain in the fibers and the matrix by assumingperfect bonding between fibers and matrix and that both fibers andmatrix behave as linear elastic materials If the fibers are shorter

16 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

0

1

2

3

4

5

6

0

5

10

15

20

25

30

35

40

0 20 40 50 60 80

Mod

ulus

(GPa

)

Stre

ngth

(MPa

)

Wf

Strength

Modulu s

Fm

tssfib

f

L

wfitlfd3

muaTcocF

E

wrrff

(a)

(b)

0

20

40

60

80

100

120

140

0 20 40 60

Stre

ngth

(MPa

)

Wf

ROM

Kelly-Tyson

Experimental

IROM

0

1

2

3

4

5

6

0 20 40 60

Mod

ulus

(GPa

)

Wf

ROM

Halpin-Ts ai

Experim ental

IROM

ig 3 Composite measured tensile properties tensile strength and tensile Youngrsquosodulus

han the critical length (Lc) they cannot be loaded to their failuretress and the strength of the composite is then determined by thetrength of the fibermatrix bond not by the fiber strength so forbers length greater than (Lc) the composite tensile strength cane calculated as follows (Harris 1999)

The critical length and composite strength can be calculated asollowing

c = F

(d

2

)(10)

c =(

1 minus Lc

2L

)F VF + MVM (11)

here d is fibers average diameter is the shear strength ofbermatrix bond (about 05 of matrix strength) F is the fibersensile strength Lc is the critical length L is the fibers averageength M is the matrix tensile strength VF is the fibers volumeraction and VM is the matrix volume fraction For the present work

is 02 mm F is 195 MPa Lc is 101 mm L is 139 mm and M

8 MPaThe HalpinndashTsai equation is used to describe some of the

echanical properties of 2-phase composites such as elastic mod-lus In uniform discontinuous fibers model it assumes that fibersre uniform discontinuous cylindrical and transversely isotropiche resulting composite is therefore transversely isotropic Theomposite elastic modulus in longitudinal direction (EL) can bebtained as following (Harris 1999 httpwwwmscsoftwareomtraining videospatranReverb helpindexhtmlpageunctional2520Assignmentsmaterials forms56htmlww1195)

L = EM(1 + LLVF )1 minus LVF

(12)

here () is a factor depends on the shape and distribution of theeinforcement The parameter () is a function of the ratio of theelevant fiber and matrix moduli with respect to the reinforcementactor () In this model they can be obtained calculated by theollowing formulas

L = EF minus EM

EF + LEM(13)

L = 2(

l

d

)+ 40V10

F (14)

Fig 4 Composite measured and predicted tensile properties (a) tensile strength(b) tensile modulus

Also the composite elastic modulus in transversal direction (ET)can be obtained as following

ET = EM(1 + T T VF )1 minus T VF

(15)

where

T = EF minus EM

EF + T EM(16)

T = 2 + 40 V10F (17)

The two previous moduli are for oriented fibers the followingequation is a result of an averaging process made by Tsai and Pagano(Piggott 1980) to predict the modulus of an isotropic composite (Ec)based on random fibers reinforcement

EC =(

38

)EL +

(58

)ET (18)

Fig 4a compares the present experimental tensile strength withthe predictions of various models The significant discrepanciesbetween experimental and predicted results when using modifiedKellyndashTyson model can be attributed to the assumption of alighnedchopped fibers in the model Also the assumption of perfect adhe-sion between fibers and matrix caused the model to overestimate

the tensile strength of the composites

HalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite as shown in Fig 4b this may be due to thecomplex geometry of date palm fibers and fibrillation after the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 17

Table 2Thermal degradation of date palm fibers composites

Fiber content (wt) Temp at 10 weight loss (C) Temp at 50 weight loss (C) Weight loss at 100 (C) Residual weight at 600 (C)

at(

fit(3tca

3

w5f7

ttddgisu

3

mtcsatafiopipswSL2Tp

oadoet(

alkaline treatment successfully removed most of date palm fiberslignin content where generally about 60 of lignin weight beginsto decompose above 700 C (Satyanarayana et al 2009 Brebu ampVasile 2010) Also the composites residual weight decreases as

1

Resi

dual

wei

ght

1

Resi

dual

Wei

ght

0

10

20

30

40

50

60

70

80

90

100

23 9

0

10

20

30

40

50

60

70

80

90

100

5 16 2 229 296

Temperat

(

(1)

364 42

ture (ordmC)

(2)29 49 1

-15

-10

-5

0

5

10

15

20

25

30

35

556

Exo

-001

-001

-001

-000

-000

-000

-000

0

000

DTA

(microV)

14

12

1

08

06

04

02

02

DrTG

A (m

gse

c)

0

5

8

0

TGA

DTA

0 TGA

50 TGA

80 TGA

0 DrTGA

0 192 313

50 232 324

80 250 351

lkaline treatment hence difficulties in measuring fibers diame-er accurately that affect in the calculations of the shape parameter) (Eq (14)) thus the final predicted modulus out of the model

The 50 wt hybrid composite (25 wt flax 25 wt date palmbers) exhibited consistent tensile strength (422 MPa) in-betweenhe tensile strengths of 50 wt flax composite about 62 MPaElsayed et al 2012) and 50 wt date palm fibers composite about2 MPa This proves that the fabrication method of mixing and dis-ribution of fibers is successful in producing hybrid composites thatombine the properties of 50 wt flax and 50 wt date palm fiberss in tensile strength

34 Bending test resultsThe flexural test results follow the same trend as the tensile test

here the optimum flexural strength and modulus were found at0 wt fiber content The flexural strength and modulus increasedrom 35 MPa and 25 GPa respectively at 20 fiber wt composite to36 MPa and 5 GPa respectively at 50 fiber wt composite

Flexural strength and modulus were significantly higher thanensile strength and modulus which is consistent with the litera-ure According to a statistical-strength theory based on a Weibullistribution the higher strength in bending test than tension isue to difference in stress nature In bending test composite failradually and the generated stress has a gradient that results inncrease in the measured strength of the half exposed to tensiletresses while in tension test all composite cross section beingnder uniform stress (Whitney amp Knight 1980 Wisnom 1992)

35 Thermal analysisThermal degradation of the thermoplastic starch (TPS)-based

atrix is an important issue to indentify the limits of processingreatment or operating temperatures Fig 5a shows the TGADTAurves obtained for the hot pressed TPS-based matrix by emul-ion technique where the percentage loss of the sample weightnd the derivative of the weight loss due to the volatilization ofhe degradation products are monitored as a function of temper-ture It can be seen that there are two weight loss phases Therst phase is a weight loss of 94 up to 174 C due to the presencef hydratedadsorbed water and glycerin The second weight losshase corresponds to the thermal decomposition of starch (burn-

ng of starch organic matter) The total weight loss in the secondhase was about 884 between 175 and 530 C while most oftarch weight loss (about 60) was between 280 and 340 C thatas associated with peak derivative of the weight loss at 316 C

imilar results of starch systems thermal analysis were reported iniu et al (2009) and Prachayawarakorn et al (2010) The remaining3 is due to the presence of inorganic materials in the hot pressedPS-based matrix that included during matrix processing or samplereparation

In the temperature range between 280 and 340 C where mostf weight loss takes place the decomposition process was associ-ted with two endothermic peaks the first one (1) at about 295 Cue to the evaporation (boiling) of glycerin content and the second

ne (2) at about 320 C which is much greater due to the highernergy needed to burn and cause decomposition of starch con-ent These DTA results are consistent with published literatureGuimaratildees et al 2010)

48 2326 1438 014

The TGA and DrTGA curves for date palm fibers reinforced TPS-based composites (0 50 and 80 wt) are shown in Fig 5b Theresults show that increasing date palm fibers content improvedthe composite thermal stability This improvement is due to theincrease in the amount of the cellulosic matter that has higherthermal stability relative to starch For example the temperaturecausing 50 loss of composite weight increased from 313 C for 0to 351 C for 80 wt composite

It can be noticed from DrTGA curves that composites show twomajor peak regions the first set of peaks (1) at 316 C for decompo-sition of starch and the second (2) at 356 C for the decompositionof date palm fibers (cellulosic matter) The peaks of starch decom-position become smaller by increasing fiber content Also DrTGAcurves show a broad decomposition of lignin at all temperatureswith a significant peak region at higher temperature around 468 C(Brebu amp Vasile 2010)

From Table 2 it can be seen that the weight loss at 100 C (mostlyof water content) for matrix and all composites varied between 26and 48 wt which confirms that most of water added in the prepa-ration of composites by emulsion technique evaporated duringpreheating and hot pressing processes Also the residual weights ofmost composites at 600 C was less than 23 which reveals that the

23 78 129 17 8 229 279 3

Temperat30 381 429

ture (ordmC )9 47 8 524 573 5

8

50 DrTGA

80 DrTGA

Fig 5 Thermal analysis (a) TGADTA curves obtained for hot pressed TPS-basedmatrix (b) TGADrTGA curves obtained for composites with different fiber contents

18 H Ibrahim et al Carbohydrate P

(a)

(b)

0

10

20

30

40

50

0 1 2 3 4 5 6 7

Wat

er u

ptak

e (

)

Days

0

40

60

80

0

20

40

60

80

100

0 1 2 3 4 5 6

Wei

ght l

oss

Weeks

040506080

Fb

tc

wpt

bfi

psii

3

tdoptihl

oot

ig 6 (a) Composites water uptake with different fiber contents (b) compositesiodegradation with different fiber contents

he fiber content increases which implies that starch-based matrixontains more inorganic inclusions

The hybrid composite showed a thermal behavior consistentith the reported analysis in Elsayed et al (2012) and with thereviously stated analysis of date palm fibers TPS-based composi-ed

The enhancement in thermal stability of TPS-based compositedy increasing date palm fibers implies the good adhesion betweenbers and TPS matrix (Prachayawarakorn et al 2010)

The onset of degradation of the date palm fibers-TPS com-osites (174 C) is higher than some petroleum based polymersuch as polyethylene (PE) and polypropylene (PP) that have melt-ng temperatures 120ndash130 C and 160ndash166 C respectively whichndicated better thermal stability

36 Water uptakeWater uptake test of the composites at 100 RH showed a reduc-

ion in the percentage of absorbed water with the addition of theate palm fibers see Fig 6a The results show that the water uptakef composite decreases with the increase in fiber content For exam-le the water uptake decreased from about 48 for TPS matrixo about 38 for composites with 60 wt date palm fibers Thiss attributed to the cellulosic structure of the fibers which is lessydrophilic than the TPS matrix In addition the composites took

onger time to reach the equilibrium weight

After water uptake test followed by drying the tensile strength

f date palm composites were found to decrease to about halff their values before the water uptake test This is attributed tohe differences in water uptake of fibers and matrix which lead

olymers 101 (2014) 11ndash 19

to dimensional changes and weaker adhesion between matrix andfibers (Bismarck et al 2002)

337 Biodegradation as a result of burial in soilBiodegradation of the date palm fibers-TPS composites as a

result of microorganisms was determined by weight loss after bury-ing in soil as shown in Fig 6b Increasing the date palm fibersreduced the composites degradation rate which can be attributedto the lower degradation rate of the date palm fibers (cellulose)compared to the carbohydrate matrix (starch) For example 50 fiberwt composite lost about 40 of its initial weights by the fourthweek while the TPS matrix lost about 60 of its initial weight bythe second week and completely vanished before the fourth weekThis is in agreement with the results of Satyanarayana et al (2009)and Kaith et al (2010)

4 Conclusions

1 Composites containing 20 40 and 50 wt date palm fibers havelower void fractions while composites with 60 and 80 wt havehigher void fractions as the matrix was insufficient to cover allthe fiber surfaces

2 Three types of failure mechanisms have been identified matrixfailure fiber fracture and fiber-matrix interfacial failure Fiberfracture was predominant in composites with fiber content upto 50 wt

3 The tensile strength and modulus increased from about 38 MPaand 04 GPa respectively for the starch-based matrix to maxi-mum values of 327 MPa and 28 GPa respectively for the 50 wtdate palm fibers composite Flexural strength and modulusshowed similar behavior At 60 wt fiber content and above themechanical properties deteriorated as a result of the increase inthe composites porosity

4 The 50 wt hybrid composite of starch-based matrix reinforcedwith 25 wt flax and 25 wt date palm fibers was successfullyprepared with a tensile strength of 43 MPa

5 The modified KellyndashTyson model overestimated the tensilestrength of date palm fibers composite this can be attributedto the assumption of aligned chopped fibers in the modelHalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite this may be due to fibers fibrillation andtheir complex geometry

6 Thermal stability increased as the fiber content increased Thetemperature needed for 10 weight loss for date palm fiberscomposite increased from 192 C for the starch-based matrix to232 C for the 50 wt fiber composite

7 The date palm fiberndashTPS composites are biodegradable andhydrophilic Water uptake and rate of biodegradation decreaseas the fiber content increases

Acknowledgment

Authors wish to acknowledge the financial support by theYousef Jameel Science and Technology Research Center (YJ-STRC) atThe American University in Cairo for funding this work and allowingus to use its facilities

References

Abdul Khalil H P S Hanida S Kang C W amp Nik Fuaad N A (2007) Agro-hybridcomposite The effects on mechanical and physical properties of oil palm fiber

(EFB)glass hybrid reinforced polyester composites Journal of Reinforced Plasticsand Composites 26(2) 203ndash218

Alawar A Hamed A M amp Al-Kaabi K (2009) Characterization of treated date palmtree fiber as composite reinforcement Composites Part B Engineering 40(7)601ndash606

drate P

A

A

A

B

B

C

C

D

E

F

F

F

F

G

HH

J

K

K

Xue L Tabil L G amp Satyanarayan P (2007) Chemical treatments of natural fiberfor use in natural fiber-reinforced composites A review Journal of Polymers and

H Ibrahim et al Carbohy

l-Khanbashi A Al-Kaabi K amp Hammami A (2005) Date palm fibers as poly-meric matrix reinforcement Fiber characterization Polymer Composites 26(4)486ndash497

twell W A Hood L F Lineback D R Varriano-Marston E amp Zobel H F (1988)The terminology and methodology associated with basic starch phenomenaCereal Food World 33(3) 306ndash311

verous L (2004) Biodegradable multiphase systems based on plasticized starchA review Journal of Macromolecular Science Part C Polymers Reviews 44(3)231ndash274

ismarck A Askargorta I A Springer J Wielage B Stamboulis A ShenderovichI et al (2002) Surface characterization of flax hemp and cellulose fibers surfaceproperties and the water uptake behavior Polymer Composites 23(5) 872ndash894

rebu M amp Vasile C (2010) Thermal degradation of ligninmdashA review CelluloseChemistry and Technology 44(9) 353ndash363

ao Y Shibata S amp Fukumoto I (2006) Mechanical properties of biodegradablecomposites reinforced with bagasse fibre before and after alkali treatmentsComposites Part A 37(3) 423ndash429

urveloa A A S Carvalhoa A J F amp Agnelli J A M (2001) Thermoplastic starch-cellulosic fbers composites Preliminary results Carbohydrate Polymers 45(2)183ndash188

ufresne A amp Vignon M R (1998) Improvement of starch film performances usingcellulose microfibrils Macromolecules 31(8) 2693ndash2696

lsayed H M Farag M Mehanny S amp Megahed H (2012) Influence of flax fiberson properties of starch-based composites Houston TX ASME 2012 IMECE2012

acca A G Kortschot M T amp Yan N (2006) Predicting the elastic modulus ofnatural fibre reinforced thermoplastics Composites Part A 37(10) 1660ndash1671

orssell P M Mikkila J M Moates G K amp Parker R (1997) Phase and glasstransition behaviour of concentrated barley starchndashglycerolndashwater mixtures amodel for thermoplastic starch Carbohydrate Polymers 34(4) 275ndash282

ranco C R Cyras V P Busalmen J P Ruseckaite R A amp Vazquez A (2004)Degradation of polycaprolactonestarch blends and composites with sisal fibrePolymer Degradation and Stability 86(1) 95ndash103

rederick T W amp Norman W (2004) Natural fibers plastics and composites NewYork Kluwer Academic Publishers

uimaratildees J L Wypych F Saul C K Ramos L P amp Satyanarayana K G (2010)Studies of the processing and characterization of corn starch and its compos-ites with banana and sugarcane fibers from Brazil Carbohydrate Polymers 80(1)130ndash138

arris B (1999) Engineering composite materials London The Institute of Materialsulleman S H D Janssen F H P amp Feil H (1998) The role of water during

plasticization of native starches Polymer 39(10) 2043ndash2048agannath J H Jayaraman K S Arya S S amp Somashekar R (1998) Differential

scanning calorimetry and wide-angle X-ray scattering studies of bread stalingJournal of Applied Polymer Science 67(9) 1597ndash2160

aith B S Jindal R Jana A K amp Maiti M (2010) Development of corn starch basedgreen composites reinforced with Saccharum spontaneum L fiber and graft

copolymersmdashEvaluation of thermal physico-chemical and mechanical proper-ties Bioresource Technology 101(17) 6843ndash6851

alia S Kaith B S amp Kaur I (2009) Pretreatments of natural fibers and theirapplication as reinforcing material in polymer compositesmdashA review PolymerEngineering and Science 49(7) 1253ndash1272

olymers 101 (2014) 11ndash 19 19

Liu H Xie F Yu L Chen L amp Li L (2009) Thermal processing of starch-basedpolymers Progress in Polymer Science 34(12) 1348ndash1368

Mishra S Mohanty A K Drzal L T Misra M Parija S Nayak S K et al (2003)Studies on mechanical performance of biofibreglass reinforced polyester hybridcomposites Composites Science and Technology 63(10) 1377ndash1385

Mohanty A K Misra M amp Hinrichsen G (2000) Biofibers Biodegradable polymersand biocomposites An overview Macromolecular Materials and Engineering276ndash277(1) 1ndash24

Ochi S (2006) Development of high strength biodegradable composites usingManila hemp fiber and starch-based biodegradable resin Composites Part A37(11) 1879ndash1883

Panthapulakkal S amp Sain M (2007) Studies on the water absorption properties ofshort hempmdashGlass fiber hybrid polypropylene composites Journal of CompositeMaterials 41(15) 1871ndash1883

Piggott M R (1980) Load bearing fibre composites Willowdale Pergamon PressPhattaraporn T Waranyou S Fazilah A amp Thawien W (2010) Characteristics and

properties of rice starch films reinforced with palm pressed fibers InternationalFood Research Journal 17 535ndash547

Prachayawarakorn J Sangnitidej P amp Boonpasith P (2010) Properties of ther-moplastic rice starch composites reinforced by cotton fiber or low-densitypolyethylene Carbohydrate Polymers 81(2) 425ndash433

Rodriguez-Gonzalez F J Ramsay B A amp Favis B D (2003) High performanceLDPEthermoplastic starch blends A sustainable alternative to pure polyethyl-ene Polymer 44(5) 1517ndash1526

Satyanarayana K G Arizaga G G C amp Wypych F (2009) Biodegradable compos-ites based on lignocellulosic fibersmdashAn overview Progress in Polymer Science34(9) 982ndash1021

Satyanarayana K G amp Wypych F (2007) Characterization of natural fibers InD Bhattacharyya amp S Fakirov (Eds) Engineering biopolymers Homopolymersblends and composites (pp 3ndash48) Munich Hanser Publishers

(2012) Theory ndash Composite materials MSC software httpwwwmscsoftwarecomtraining videospatranReverb helpindexhtmlpageFunctional2520Assignmentsmaterials forms56htmlww1195 [online] [cited 230112]

Vilaseca F Mendez J A Pelach A Llop M Canigueral N Girones J et al(2007) Composite materials derived from biodegradable starch polymer andjute strands Process Biochemistry 42(3) 329ndash334

Whitney J M amp Knight M (1980) The relationship between tensile strength andflexure strength in fiber reinforced composites Experimental Mechanics 20(6)211ndash216

Wisnom M R (1992) The relationship between tensile and flexural strength ofunidirectional composites Composite Materials 26(8) 1173ndash1180

Wollerdorfer M amp Bader H (1998) Influence of natural fibres on the mechan-ical properties of biodegradable polymers Industrial Crops and Products 8(2)105ndash112

the Environment 15 25ndash33Yu L Dean K amp Li L (2006) Polymer blends and composites from renewable

resources Progress in Polymer Science 31(6) 576ndash602

14 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

Table 1Theoretical and measured date palm fibers composites densities

Weight fraction of fibers Wf () Volume fraction of fibers Vf () Theoretical density (gcm3) Measured density (gcm3) Void fraction ()

20 208 1432 1431 00740 4121 1416 1415 00750 5125 1409 1407 0142

402

389

8bvlT(t

3

3

mstf(i

sf

3

Tiar

3

3

m(E

V

wam

c(

V

fit0la

60 6119 180 8079 1

8 plusmn 15 GPa respectively Generally the treated fibers exhibitedetter mechanical properties than untreated fibers The averagealues for untreated fibers ultimate tensile strength and modu-us of elasticity were 95 plusmn 308 MPa and 78 plusmn 27 GPa respectivelyhese values are within the range observed by Al-Khanbashi et al2005) where the strength ranged between 60 and 275 MPa andhe modulus of elasticity between 2 and 12 GPa

2 Matrix

21 Density and morphologyTPS emulsion-based matrix average density was 145 gcm3 The

orphology of native commercial corn starch showed irregularhape and sizes with particle size varied from 49 to 33 m andhe average size about 16 m which is consistent with the valuesound in Averous (2004) The particles of the plasticized corn starchTPS) particles are agglomerated and connected together as shownn Fig 1c

The fracture surface of compression molded thermoplastictarch (TPS) matrix made by emulsion technique showed smoothracture surface and cleavage like regions as shown in Fig 1d

22 Mechanical propertiesThe measured tensile strength and Youngrsquos modulus of the

PS matrix were 38 and 378 MPa respectively with 525 max-mum strain while the flexural strength and modulus were 87nd 685 MPa respectively These values are consistent with thoseeported by Hulleman et al (1998)

3 Composites

31 DensityFiber volume contents were calculated based on inverse rule of

ixtures (IROM) Eq (3) and the theoretical composites densitiesc) were calculated in Table 1 based on rule of mixtures (ROM)q (4)

f = mWf

mWf + grf Wm(3)

c = f Vf + m(1 minus Vf ) (4)

here (Vf) is the fiber volume fraction (m) and (f) are the matrixnd fiber densities respectively (Wf) and (Wm) are the fiber andatrix weight fractions respectivelyThe void fraction is calculated form the difference between the

alculated values (c) and the experimentally measured valuedexp) according to the following equation

oid fraction = c minus exp

ctimes 100 (5)

Table 1 shows that for composites with 20 40 and 50 wtber weight content the measured densities were very close to

he calculated theoretical densities and the void fractions less than15 On the other hand composites with 60 wt and above have

arge differences between the measured and theoretical densitiesnd void fractions more than 4 This increase in porosity can be

1336 4711254 972

attributed to insufficient matrix to cover all the fiber surfaces aswill be shown in Fig 2e

The 50 wt hybrid composite (25 wt flax 25 wt date palmfibers) measured density equals to 1403 gcm3 with void frac-tion about 29 which is higher than that for 50 wt date palmfibers composite (0142) This increase in the hybrid compos-ite void fraction is due to the addition of flax fibers which havesmaller diameter thus more fibers surface area and more matrixcontent is needed to cover all the fibers These results are con-sistent with 50 wt date palm fibers composite results and the50 wt flax fibers measured density (1402 gcm3) and void frac-tion (495) found in previous work (Elsayed Farag Mehanny ampMegahed 2012)

332 Fracture surface morphologyFig 2(andashf) shows the fracture surface morphology of date palm

fibers TPS-based composites from 40 till 80 wt fiber contentFig 2a shows a fiber pull out void and uniform distribution of fibersin the matrix Fig 2b shows good adhesion between fibers andmatrix Fig 2c shows the fracture surface of date palm fiber wherethe fiber cellular and porous structure is clearly shown Fig 2dshows more fibers pull outs and large voids for 60 wt compos-ite due to the increase in void fraction The lack of matrix to coverall the surfaces of the fibers is observed in the 80 wt compositeFig 2e

Fracture surface of 50 wt hybrid composite containing (25 wtflax 25 wt date palm fibers) is shown in Fig 2f Date palm and flaxfibers are uniformly distributed and mixed

The SEM investigation of starch-based composites shows threetypes of failure mechanisms matrix failure fiber fracture and fiber-matrix interfacial failure The three types of failure mechanismstook place simultaneously for all fiber contents composites Fiberfracture failure mechanism is predominant relative to fiberndashmatrixinterfacial failure in composites with fiber contents up to 50 wtGood adhesion between fibers and matrix can be attributed tothe hydrophilic character of TPS and the effect of the alkalinetreatment of the fibers (Vilaseca et al 2007 Yu Dean amp Li2006)

333 Tension test resultsFig 3 shows the tensile strength and modulus of the date

palmndashTPS composites Both tensile strength and modulus of com-posites increase with increasing fiber content to reach theirmaximum values of 31 MPa and 28 GPa respectively at 50 wt fibercontent Increasing fiber content from 20 to 50 wt increased thecomposite tensile strength about three times and the tensile mod-ulus about two times The decrease in strength and modulus ofcomposites containing 60 and 80 wt fibers can be attributed tothe increased porosity

Generally the obtained tensile properties are comparable with

those of starch-based matrix with different types of natural fibersFor example the strength of rice starch-based matrix with 40ww palm pressed fibers (about 28 wt) is reported as 1626 MPa(Phattaraporn Waranyou Fazilah amp Thawien 2010) While the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 15

F compm uts fog

t2

3ro(st

wta

(

ig 2 SEM investigation of tensile fracture surface of date palm fibers TPS-based

atrix adhesion (c) fiber fracture and its cellular structure (d) more fibers pull oood flax and date palm fibers distribution and mixing

ensile strength for TPS reinforced with 65 wt bagasse fibers was677 MPa (Cao Shibata amp Fukumoto 2006)

331 Mathematical analysis of the tensile strength and modulusesults An attempt has been made to predict the tensile strengthf composites using mathematical models The rule of mixturesROM) (Eq (6)) was used to estimate a maxumum value of the ten-ile strength and Eq (7) was used to estimate a minimum value inhe longitudinal direction

L = F VF + M VM (6)

T = M (7)

here F is the fiber tensile strength (195 MPa) M is the matrix

ensile strength (38 MPa) VF is the fibers volume fraction (0ndash80)nd VM is the matrix volume fraction (VM = 1 minus VF)

The ROM and inverse rule of mixtures (IROM) equations ((8) and9)) represent the simplest model that can be used to predict the

osite (a) good fiber distribution fracture and some pull out voids (b) good fibersr 60 wt composite (e) bad wetting and much pull outs for 80 wt composite (f)

elastic modulus of a composite ROM eqn to predict the upper limitof the elastic modulus

EL = EF VF + EM VM (8)

And IROM eqn to predict the lower limit of the elastic modulus

ET =(

EF EM

EF VM

)+ EMVF (9)

where EF is the fibers modulus of elasticity EM is the matrix modu-lus of elasticity VF is the fibers volume fraction and VM is the matrixvolume fraction For the present work EF is 8811 MPa and EM is378 MPa

Kelly and Tyson (Eqs (10) and (11)) proposed an approach to

deal with discontinuous-unidirectional fiber and to overcome theproblem of unequal strain in the fibers and the matrix by assumingperfect bonding between fibers and matrix and that both fibers andmatrix behave as linear elastic materials If the fibers are shorter

16 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

0

1

2

3

4

5

6

0

5

10

15

20

25

30

35

40

0 20 40 50 60 80

Mod

ulus

(GPa

)

Stre

ngth

(MPa

)

Wf

Strength

Modulu s

Fm

tssfib

f

L

wfitlfd3

muaTcocF

E

wrrff

(a)

(b)

0

20

40

60

80

100

120

140

0 20 40 60

Stre

ngth

(MPa

)

Wf

ROM

Kelly-Tyson

Experimental

IROM

0

1

2

3

4

5

6

0 20 40 60

Mod

ulus

(GPa

)

Wf

ROM

Halpin-Ts ai

Experim ental

IROM

ig 3 Composite measured tensile properties tensile strength and tensile Youngrsquosodulus

han the critical length (Lc) they cannot be loaded to their failuretress and the strength of the composite is then determined by thetrength of the fibermatrix bond not by the fiber strength so forbers length greater than (Lc) the composite tensile strength cane calculated as follows (Harris 1999)

The critical length and composite strength can be calculated asollowing

c = F

(d

2

)(10)

c =(

1 minus Lc

2L

)F VF + MVM (11)

here d is fibers average diameter is the shear strength ofbermatrix bond (about 05 of matrix strength) F is the fibersensile strength Lc is the critical length L is the fibers averageength M is the matrix tensile strength VF is the fibers volumeraction and VM is the matrix volume fraction For the present work

is 02 mm F is 195 MPa Lc is 101 mm L is 139 mm and M

8 MPaThe HalpinndashTsai equation is used to describe some of the

echanical properties of 2-phase composites such as elastic mod-lus In uniform discontinuous fibers model it assumes that fibersre uniform discontinuous cylindrical and transversely isotropiche resulting composite is therefore transversely isotropic Theomposite elastic modulus in longitudinal direction (EL) can bebtained as following (Harris 1999 httpwwwmscsoftwareomtraining videospatranReverb helpindexhtmlpageunctional2520Assignmentsmaterials forms56htmlww1195)

L = EM(1 + LLVF )1 minus LVF

(12)

here () is a factor depends on the shape and distribution of theeinforcement The parameter () is a function of the ratio of theelevant fiber and matrix moduli with respect to the reinforcementactor () In this model they can be obtained calculated by theollowing formulas

L = EF minus EM

EF + LEM(13)

L = 2(

l

d

)+ 40V10

F (14)

Fig 4 Composite measured and predicted tensile properties (a) tensile strength(b) tensile modulus

Also the composite elastic modulus in transversal direction (ET)can be obtained as following

ET = EM(1 + T T VF )1 minus T VF

(15)

where

T = EF minus EM

EF + T EM(16)

T = 2 + 40 V10F (17)

The two previous moduli are for oriented fibers the followingequation is a result of an averaging process made by Tsai and Pagano(Piggott 1980) to predict the modulus of an isotropic composite (Ec)based on random fibers reinforcement

EC =(

38

)EL +

(58

)ET (18)

Fig 4a compares the present experimental tensile strength withthe predictions of various models The significant discrepanciesbetween experimental and predicted results when using modifiedKellyndashTyson model can be attributed to the assumption of alighnedchopped fibers in the model Also the assumption of perfect adhe-sion between fibers and matrix caused the model to overestimate

the tensile strength of the composites

HalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite as shown in Fig 4b this may be due to thecomplex geometry of date palm fibers and fibrillation after the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 17

Table 2Thermal degradation of date palm fibers composites

Fiber content (wt) Temp at 10 weight loss (C) Temp at 50 weight loss (C) Weight loss at 100 (C) Residual weight at 600 (C)

at(

fit(3tca

3

w5f7

ttddgisu

3

mtcsatafiopipswSL2Tp

oadoet(

alkaline treatment successfully removed most of date palm fiberslignin content where generally about 60 of lignin weight beginsto decompose above 700 C (Satyanarayana et al 2009 Brebu ampVasile 2010) Also the composites residual weight decreases as

1

Resi

dual

wei

ght

1

Resi

dual

Wei

ght

0

10

20

30

40

50

60

70

80

90

100

23 9

0

10

20

30

40

50

60

70

80

90

100

5 16 2 229 296

Temperat

(

(1)

364 42

ture (ordmC)

(2)29 49 1

-15

-10

-5

0

5

10

15

20

25

30

35

556

Exo

-001

-001

-001

-000

-000

-000

-000

0

000

DTA

(microV)

14

12

1

08

06

04

02

02

DrTG

A (m

gse

c)

0

5

8

0

TGA

DTA

0 TGA

50 TGA

80 TGA

0 DrTGA

0 192 313

50 232 324

80 250 351

lkaline treatment hence difficulties in measuring fibers diame-er accurately that affect in the calculations of the shape parameter) (Eq (14)) thus the final predicted modulus out of the model

The 50 wt hybrid composite (25 wt flax 25 wt date palmbers) exhibited consistent tensile strength (422 MPa) in-betweenhe tensile strengths of 50 wt flax composite about 62 MPaElsayed et al 2012) and 50 wt date palm fibers composite about2 MPa This proves that the fabrication method of mixing and dis-ribution of fibers is successful in producing hybrid composites thatombine the properties of 50 wt flax and 50 wt date palm fiberss in tensile strength

34 Bending test resultsThe flexural test results follow the same trend as the tensile test

here the optimum flexural strength and modulus were found at0 wt fiber content The flexural strength and modulus increasedrom 35 MPa and 25 GPa respectively at 20 fiber wt composite to36 MPa and 5 GPa respectively at 50 fiber wt composite

Flexural strength and modulus were significantly higher thanensile strength and modulus which is consistent with the litera-ure According to a statistical-strength theory based on a Weibullistribution the higher strength in bending test than tension isue to difference in stress nature In bending test composite failradually and the generated stress has a gradient that results inncrease in the measured strength of the half exposed to tensiletresses while in tension test all composite cross section beingnder uniform stress (Whitney amp Knight 1980 Wisnom 1992)

35 Thermal analysisThermal degradation of the thermoplastic starch (TPS)-based

atrix is an important issue to indentify the limits of processingreatment or operating temperatures Fig 5a shows the TGADTAurves obtained for the hot pressed TPS-based matrix by emul-ion technique where the percentage loss of the sample weightnd the derivative of the weight loss due to the volatilization ofhe degradation products are monitored as a function of temper-ture It can be seen that there are two weight loss phases Therst phase is a weight loss of 94 up to 174 C due to the presencef hydratedadsorbed water and glycerin The second weight losshase corresponds to the thermal decomposition of starch (burn-

ng of starch organic matter) The total weight loss in the secondhase was about 884 between 175 and 530 C while most oftarch weight loss (about 60) was between 280 and 340 C thatas associated with peak derivative of the weight loss at 316 C

imilar results of starch systems thermal analysis were reported iniu et al (2009) and Prachayawarakorn et al (2010) The remaining3 is due to the presence of inorganic materials in the hot pressedPS-based matrix that included during matrix processing or samplereparation

In the temperature range between 280 and 340 C where mostf weight loss takes place the decomposition process was associ-ted with two endothermic peaks the first one (1) at about 295 Cue to the evaporation (boiling) of glycerin content and the second

ne (2) at about 320 C which is much greater due to the highernergy needed to burn and cause decomposition of starch con-ent These DTA results are consistent with published literatureGuimaratildees et al 2010)

48 2326 1438 014

The TGA and DrTGA curves for date palm fibers reinforced TPS-based composites (0 50 and 80 wt) are shown in Fig 5b Theresults show that increasing date palm fibers content improvedthe composite thermal stability This improvement is due to theincrease in the amount of the cellulosic matter that has higherthermal stability relative to starch For example the temperaturecausing 50 loss of composite weight increased from 313 C for 0to 351 C for 80 wt composite

It can be noticed from DrTGA curves that composites show twomajor peak regions the first set of peaks (1) at 316 C for decompo-sition of starch and the second (2) at 356 C for the decompositionof date palm fibers (cellulosic matter) The peaks of starch decom-position become smaller by increasing fiber content Also DrTGAcurves show a broad decomposition of lignin at all temperatureswith a significant peak region at higher temperature around 468 C(Brebu amp Vasile 2010)

From Table 2 it can be seen that the weight loss at 100 C (mostlyof water content) for matrix and all composites varied between 26and 48 wt which confirms that most of water added in the prepa-ration of composites by emulsion technique evaporated duringpreheating and hot pressing processes Also the residual weights ofmost composites at 600 C was less than 23 which reveals that the

23 78 129 17 8 229 279 3

Temperat30 381 429

ture (ordmC )9 47 8 524 573 5

8

50 DrTGA

80 DrTGA

Fig 5 Thermal analysis (a) TGADTA curves obtained for hot pressed TPS-basedmatrix (b) TGADrTGA curves obtained for composites with different fiber contents

18 H Ibrahim et al Carbohydrate P

(a)

(b)

0

10

20

30

40

50

0 1 2 3 4 5 6 7

Wat

er u

ptak

e (

)

Days

0

40

60

80

0

20

40

60

80

100

0 1 2 3 4 5 6

Wei

ght l

oss

Weeks

040506080

Fb

tc

wpt

bfi

psii

3

tdoptihl

oot

ig 6 (a) Composites water uptake with different fiber contents (b) compositesiodegradation with different fiber contents

he fiber content increases which implies that starch-based matrixontains more inorganic inclusions

The hybrid composite showed a thermal behavior consistentith the reported analysis in Elsayed et al (2012) and with thereviously stated analysis of date palm fibers TPS-based composi-ed

The enhancement in thermal stability of TPS-based compositedy increasing date palm fibers implies the good adhesion betweenbers and TPS matrix (Prachayawarakorn et al 2010)

The onset of degradation of the date palm fibers-TPS com-osites (174 C) is higher than some petroleum based polymersuch as polyethylene (PE) and polypropylene (PP) that have melt-ng temperatures 120ndash130 C and 160ndash166 C respectively whichndicated better thermal stability

36 Water uptakeWater uptake test of the composites at 100 RH showed a reduc-

ion in the percentage of absorbed water with the addition of theate palm fibers see Fig 6a The results show that the water uptakef composite decreases with the increase in fiber content For exam-le the water uptake decreased from about 48 for TPS matrixo about 38 for composites with 60 wt date palm fibers Thiss attributed to the cellulosic structure of the fibers which is lessydrophilic than the TPS matrix In addition the composites took

onger time to reach the equilibrium weight

After water uptake test followed by drying the tensile strength

f date palm composites were found to decrease to about halff their values before the water uptake test This is attributed tohe differences in water uptake of fibers and matrix which lead

olymers 101 (2014) 11ndash 19

to dimensional changes and weaker adhesion between matrix andfibers (Bismarck et al 2002)

337 Biodegradation as a result of burial in soilBiodegradation of the date palm fibers-TPS composites as a

result of microorganisms was determined by weight loss after bury-ing in soil as shown in Fig 6b Increasing the date palm fibersreduced the composites degradation rate which can be attributedto the lower degradation rate of the date palm fibers (cellulose)compared to the carbohydrate matrix (starch) For example 50 fiberwt composite lost about 40 of its initial weights by the fourthweek while the TPS matrix lost about 60 of its initial weight bythe second week and completely vanished before the fourth weekThis is in agreement with the results of Satyanarayana et al (2009)and Kaith et al (2010)

4 Conclusions

1 Composites containing 20 40 and 50 wt date palm fibers havelower void fractions while composites with 60 and 80 wt havehigher void fractions as the matrix was insufficient to cover allthe fiber surfaces

2 Three types of failure mechanisms have been identified matrixfailure fiber fracture and fiber-matrix interfacial failure Fiberfracture was predominant in composites with fiber content upto 50 wt

3 The tensile strength and modulus increased from about 38 MPaand 04 GPa respectively for the starch-based matrix to maxi-mum values of 327 MPa and 28 GPa respectively for the 50 wtdate palm fibers composite Flexural strength and modulusshowed similar behavior At 60 wt fiber content and above themechanical properties deteriorated as a result of the increase inthe composites porosity

4 The 50 wt hybrid composite of starch-based matrix reinforcedwith 25 wt flax and 25 wt date palm fibers was successfullyprepared with a tensile strength of 43 MPa

5 The modified KellyndashTyson model overestimated the tensilestrength of date palm fibers composite this can be attributedto the assumption of aligned chopped fibers in the modelHalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite this may be due to fibers fibrillation andtheir complex geometry

6 Thermal stability increased as the fiber content increased Thetemperature needed for 10 weight loss for date palm fiberscomposite increased from 192 C for the starch-based matrix to232 C for the 50 wt fiber composite

7 The date palm fiberndashTPS composites are biodegradable andhydrophilic Water uptake and rate of biodegradation decreaseas the fiber content increases

Acknowledgment

Authors wish to acknowledge the financial support by theYousef Jameel Science and Technology Research Center (YJ-STRC) atThe American University in Cairo for funding this work and allowingus to use its facilities

References

Abdul Khalil H P S Hanida S Kang C W amp Nik Fuaad N A (2007) Agro-hybridcomposite The effects on mechanical and physical properties of oil palm fiber

(EFB)glass hybrid reinforced polyester composites Journal of Reinforced Plasticsand Composites 26(2) 203ndash218

Alawar A Hamed A M amp Al-Kaabi K (2009) Characterization of treated date palmtree fiber as composite reinforcement Composites Part B Engineering 40(7)601ndash606

drate P

A

A

A

B

B

C

C

D

E

F

F

F

F

G

HH

J

K

K

Xue L Tabil L G amp Satyanarayan P (2007) Chemical treatments of natural fiberfor use in natural fiber-reinforced composites A review Journal of Polymers and

H Ibrahim et al Carbohy

l-Khanbashi A Al-Kaabi K amp Hammami A (2005) Date palm fibers as poly-meric matrix reinforcement Fiber characterization Polymer Composites 26(4)486ndash497

twell W A Hood L F Lineback D R Varriano-Marston E amp Zobel H F (1988)The terminology and methodology associated with basic starch phenomenaCereal Food World 33(3) 306ndash311

verous L (2004) Biodegradable multiphase systems based on plasticized starchA review Journal of Macromolecular Science Part C Polymers Reviews 44(3)231ndash274

ismarck A Askargorta I A Springer J Wielage B Stamboulis A ShenderovichI et al (2002) Surface characterization of flax hemp and cellulose fibers surfaceproperties and the water uptake behavior Polymer Composites 23(5) 872ndash894

rebu M amp Vasile C (2010) Thermal degradation of ligninmdashA review CelluloseChemistry and Technology 44(9) 353ndash363

ao Y Shibata S amp Fukumoto I (2006) Mechanical properties of biodegradablecomposites reinforced with bagasse fibre before and after alkali treatmentsComposites Part A 37(3) 423ndash429

urveloa A A S Carvalhoa A J F amp Agnelli J A M (2001) Thermoplastic starch-cellulosic fbers composites Preliminary results Carbohydrate Polymers 45(2)183ndash188

ufresne A amp Vignon M R (1998) Improvement of starch film performances usingcellulose microfibrils Macromolecules 31(8) 2693ndash2696

lsayed H M Farag M Mehanny S amp Megahed H (2012) Influence of flax fiberson properties of starch-based composites Houston TX ASME 2012 IMECE2012

acca A G Kortschot M T amp Yan N (2006) Predicting the elastic modulus ofnatural fibre reinforced thermoplastics Composites Part A 37(10) 1660ndash1671

orssell P M Mikkila J M Moates G K amp Parker R (1997) Phase and glasstransition behaviour of concentrated barley starchndashglycerolndashwater mixtures amodel for thermoplastic starch Carbohydrate Polymers 34(4) 275ndash282

ranco C R Cyras V P Busalmen J P Ruseckaite R A amp Vazquez A (2004)Degradation of polycaprolactonestarch blends and composites with sisal fibrePolymer Degradation and Stability 86(1) 95ndash103

rederick T W amp Norman W (2004) Natural fibers plastics and composites NewYork Kluwer Academic Publishers

uimaratildees J L Wypych F Saul C K Ramos L P amp Satyanarayana K G (2010)Studies of the processing and characterization of corn starch and its compos-ites with banana and sugarcane fibers from Brazil Carbohydrate Polymers 80(1)130ndash138

arris B (1999) Engineering composite materials London The Institute of Materialsulleman S H D Janssen F H P amp Feil H (1998) The role of water during

plasticization of native starches Polymer 39(10) 2043ndash2048agannath J H Jayaraman K S Arya S S amp Somashekar R (1998) Differential

scanning calorimetry and wide-angle X-ray scattering studies of bread stalingJournal of Applied Polymer Science 67(9) 1597ndash2160

aith B S Jindal R Jana A K amp Maiti M (2010) Development of corn starch basedgreen composites reinforced with Saccharum spontaneum L fiber and graft

copolymersmdashEvaluation of thermal physico-chemical and mechanical proper-ties Bioresource Technology 101(17) 6843ndash6851

alia S Kaith B S amp Kaur I (2009) Pretreatments of natural fibers and theirapplication as reinforcing material in polymer compositesmdashA review PolymerEngineering and Science 49(7) 1253ndash1272

olymers 101 (2014) 11ndash 19 19

Liu H Xie F Yu L Chen L amp Li L (2009) Thermal processing of starch-basedpolymers Progress in Polymer Science 34(12) 1348ndash1368

Mishra S Mohanty A K Drzal L T Misra M Parija S Nayak S K et al (2003)Studies on mechanical performance of biofibreglass reinforced polyester hybridcomposites Composites Science and Technology 63(10) 1377ndash1385

Mohanty A K Misra M amp Hinrichsen G (2000) Biofibers Biodegradable polymersand biocomposites An overview Macromolecular Materials and Engineering276ndash277(1) 1ndash24

Ochi S (2006) Development of high strength biodegradable composites usingManila hemp fiber and starch-based biodegradable resin Composites Part A37(11) 1879ndash1883

Panthapulakkal S amp Sain M (2007) Studies on the water absorption properties ofshort hempmdashGlass fiber hybrid polypropylene composites Journal of CompositeMaterials 41(15) 1871ndash1883

Piggott M R (1980) Load bearing fibre composites Willowdale Pergamon PressPhattaraporn T Waranyou S Fazilah A amp Thawien W (2010) Characteristics and

properties of rice starch films reinforced with palm pressed fibers InternationalFood Research Journal 17 535ndash547

Prachayawarakorn J Sangnitidej P amp Boonpasith P (2010) Properties of ther-moplastic rice starch composites reinforced by cotton fiber or low-densitypolyethylene Carbohydrate Polymers 81(2) 425ndash433

Rodriguez-Gonzalez F J Ramsay B A amp Favis B D (2003) High performanceLDPEthermoplastic starch blends A sustainable alternative to pure polyethyl-ene Polymer 44(5) 1517ndash1526

Satyanarayana K G Arizaga G G C amp Wypych F (2009) Biodegradable compos-ites based on lignocellulosic fibersmdashAn overview Progress in Polymer Science34(9) 982ndash1021

Satyanarayana K G amp Wypych F (2007) Characterization of natural fibers InD Bhattacharyya amp S Fakirov (Eds) Engineering biopolymers Homopolymersblends and composites (pp 3ndash48) Munich Hanser Publishers

(2012) Theory ndash Composite materials MSC software httpwwwmscsoftwarecomtraining videospatranReverb helpindexhtmlpageFunctional2520Assignmentsmaterials forms56htmlww1195 [online] [cited 230112]

Vilaseca F Mendez J A Pelach A Llop M Canigueral N Girones J et al(2007) Composite materials derived from biodegradable starch polymer andjute strands Process Biochemistry 42(3) 329ndash334

Whitney J M amp Knight M (1980) The relationship between tensile strength andflexure strength in fiber reinforced composites Experimental Mechanics 20(6)211ndash216

Wisnom M R (1992) The relationship between tensile and flexural strength ofunidirectional composites Composite Materials 26(8) 1173ndash1180

Wollerdorfer M amp Bader H (1998) Influence of natural fibres on the mechan-ical properties of biodegradable polymers Industrial Crops and Products 8(2)105ndash112

the Environment 15 25ndash33Yu L Dean K amp Li L (2006) Polymer blends and composites from renewable

resources Progress in Polymer Science 31(6) 576ndash602

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 15

F compm uts fog

t2

3ro(st

wta

(

ig 2 SEM investigation of tensile fracture surface of date palm fibers TPS-based

atrix adhesion (c) fiber fracture and its cellular structure (d) more fibers pull oood flax and date palm fibers distribution and mixing

ensile strength for TPS reinforced with 65 wt bagasse fibers was677 MPa (Cao Shibata amp Fukumoto 2006)

331 Mathematical analysis of the tensile strength and modulusesults An attempt has been made to predict the tensile strengthf composites using mathematical models The rule of mixturesROM) (Eq (6)) was used to estimate a maxumum value of the ten-ile strength and Eq (7) was used to estimate a minimum value inhe longitudinal direction

L = F VF + M VM (6)

T = M (7)

here F is the fiber tensile strength (195 MPa) M is the matrix

ensile strength (38 MPa) VF is the fibers volume fraction (0ndash80)nd VM is the matrix volume fraction (VM = 1 minus VF)

The ROM and inverse rule of mixtures (IROM) equations ((8) and9)) represent the simplest model that can be used to predict the

osite (a) good fiber distribution fracture and some pull out voids (b) good fibersr 60 wt composite (e) bad wetting and much pull outs for 80 wt composite (f)

elastic modulus of a composite ROM eqn to predict the upper limitof the elastic modulus

EL = EF VF + EM VM (8)

And IROM eqn to predict the lower limit of the elastic modulus

ET =(

EF EM

EF VM

)+ EMVF (9)

where EF is the fibers modulus of elasticity EM is the matrix modu-lus of elasticity VF is the fibers volume fraction and VM is the matrixvolume fraction For the present work EF is 8811 MPa and EM is378 MPa

Kelly and Tyson (Eqs (10) and (11)) proposed an approach to

deal with discontinuous-unidirectional fiber and to overcome theproblem of unequal strain in the fibers and the matrix by assumingperfect bonding between fibers and matrix and that both fibers andmatrix behave as linear elastic materials If the fibers are shorter

16 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

0

1

2

3

4

5

6

0

5

10

15

20

25

30

35

40

0 20 40 50 60 80

Mod

ulus

(GPa

)

Stre

ngth

(MPa

)

Wf

Strength

Modulu s

Fm

tssfib

f

L

wfitlfd3

muaTcocF

E

wrrff

(a)

(b)

0

20

40

60

80

100

120

140

0 20 40 60

Stre

ngth

(MPa

)

Wf

ROM

Kelly-Tyson

Experimental

IROM

0

1

2

3

4

5

6

0 20 40 60

Mod

ulus

(GPa

)

Wf

ROM

Halpin-Ts ai

Experim ental

IROM

ig 3 Composite measured tensile properties tensile strength and tensile Youngrsquosodulus

han the critical length (Lc) they cannot be loaded to their failuretress and the strength of the composite is then determined by thetrength of the fibermatrix bond not by the fiber strength so forbers length greater than (Lc) the composite tensile strength cane calculated as follows (Harris 1999)

The critical length and composite strength can be calculated asollowing

c = F

(d

2

)(10)

c =(

1 minus Lc

2L

)F VF + MVM (11)

here d is fibers average diameter is the shear strength ofbermatrix bond (about 05 of matrix strength) F is the fibersensile strength Lc is the critical length L is the fibers averageength M is the matrix tensile strength VF is the fibers volumeraction and VM is the matrix volume fraction For the present work

is 02 mm F is 195 MPa Lc is 101 mm L is 139 mm and M

8 MPaThe HalpinndashTsai equation is used to describe some of the

echanical properties of 2-phase composites such as elastic mod-lus In uniform discontinuous fibers model it assumes that fibersre uniform discontinuous cylindrical and transversely isotropiche resulting composite is therefore transversely isotropic Theomposite elastic modulus in longitudinal direction (EL) can bebtained as following (Harris 1999 httpwwwmscsoftwareomtraining videospatranReverb helpindexhtmlpageunctional2520Assignmentsmaterials forms56htmlww1195)

L = EM(1 + LLVF )1 minus LVF

(12)

here () is a factor depends on the shape and distribution of theeinforcement The parameter () is a function of the ratio of theelevant fiber and matrix moduli with respect to the reinforcementactor () In this model they can be obtained calculated by theollowing formulas

L = EF minus EM

EF + LEM(13)

L = 2(

l

d

)+ 40V10

F (14)

Fig 4 Composite measured and predicted tensile properties (a) tensile strength(b) tensile modulus

Also the composite elastic modulus in transversal direction (ET)can be obtained as following

ET = EM(1 + T T VF )1 minus T VF

(15)

where

T = EF minus EM

EF + T EM(16)

T = 2 + 40 V10F (17)

The two previous moduli are for oriented fibers the followingequation is a result of an averaging process made by Tsai and Pagano(Piggott 1980) to predict the modulus of an isotropic composite (Ec)based on random fibers reinforcement

EC =(

38

)EL +

(58

)ET (18)

Fig 4a compares the present experimental tensile strength withthe predictions of various models The significant discrepanciesbetween experimental and predicted results when using modifiedKellyndashTyson model can be attributed to the assumption of alighnedchopped fibers in the model Also the assumption of perfect adhe-sion between fibers and matrix caused the model to overestimate

the tensile strength of the composites

HalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite as shown in Fig 4b this may be due to thecomplex geometry of date palm fibers and fibrillation after the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 17

Table 2Thermal degradation of date palm fibers composites

Fiber content (wt) Temp at 10 weight loss (C) Temp at 50 weight loss (C) Weight loss at 100 (C) Residual weight at 600 (C)

at(

fit(3tca

3

w5f7

ttddgisu

3

mtcsatafiopipswSL2Tp

oadoet(

alkaline treatment successfully removed most of date palm fiberslignin content where generally about 60 of lignin weight beginsto decompose above 700 C (Satyanarayana et al 2009 Brebu ampVasile 2010) Also the composites residual weight decreases as

1

Resi

dual

wei

ght

1

Resi

dual

Wei

ght

0

10

20

30

40

50

60

70

80

90

100

23 9

0

10

20

30

40

50

60

70

80

90

100

5 16 2 229 296

Temperat

(

(1)

364 42

ture (ordmC)

(2)29 49 1

-15

-10

-5

0

5

10

15

20

25

30

35

556

Exo

-001

-001

-001

-000

-000

-000

-000

0

000

DTA

(microV)

14

12

1

08

06

04

02

02

DrTG

A (m

gse

c)

0

5

8

0

TGA

DTA

0 TGA

50 TGA

80 TGA

0 DrTGA

0 192 313

50 232 324

80 250 351

lkaline treatment hence difficulties in measuring fibers diame-er accurately that affect in the calculations of the shape parameter) (Eq (14)) thus the final predicted modulus out of the model

The 50 wt hybrid composite (25 wt flax 25 wt date palmbers) exhibited consistent tensile strength (422 MPa) in-betweenhe tensile strengths of 50 wt flax composite about 62 MPaElsayed et al 2012) and 50 wt date palm fibers composite about2 MPa This proves that the fabrication method of mixing and dis-ribution of fibers is successful in producing hybrid composites thatombine the properties of 50 wt flax and 50 wt date palm fiberss in tensile strength

34 Bending test resultsThe flexural test results follow the same trend as the tensile test

here the optimum flexural strength and modulus were found at0 wt fiber content The flexural strength and modulus increasedrom 35 MPa and 25 GPa respectively at 20 fiber wt composite to36 MPa and 5 GPa respectively at 50 fiber wt composite

Flexural strength and modulus were significantly higher thanensile strength and modulus which is consistent with the litera-ure According to a statistical-strength theory based on a Weibullistribution the higher strength in bending test than tension isue to difference in stress nature In bending test composite failradually and the generated stress has a gradient that results inncrease in the measured strength of the half exposed to tensiletresses while in tension test all composite cross section beingnder uniform stress (Whitney amp Knight 1980 Wisnom 1992)

35 Thermal analysisThermal degradation of the thermoplastic starch (TPS)-based

atrix is an important issue to indentify the limits of processingreatment or operating temperatures Fig 5a shows the TGADTAurves obtained for the hot pressed TPS-based matrix by emul-ion technique where the percentage loss of the sample weightnd the derivative of the weight loss due to the volatilization ofhe degradation products are monitored as a function of temper-ture It can be seen that there are two weight loss phases Therst phase is a weight loss of 94 up to 174 C due to the presencef hydratedadsorbed water and glycerin The second weight losshase corresponds to the thermal decomposition of starch (burn-

ng of starch organic matter) The total weight loss in the secondhase was about 884 between 175 and 530 C while most oftarch weight loss (about 60) was between 280 and 340 C thatas associated with peak derivative of the weight loss at 316 C

imilar results of starch systems thermal analysis were reported iniu et al (2009) and Prachayawarakorn et al (2010) The remaining3 is due to the presence of inorganic materials in the hot pressedPS-based matrix that included during matrix processing or samplereparation

In the temperature range between 280 and 340 C where mostf weight loss takes place the decomposition process was associ-ted with two endothermic peaks the first one (1) at about 295 Cue to the evaporation (boiling) of glycerin content and the second

ne (2) at about 320 C which is much greater due to the highernergy needed to burn and cause decomposition of starch con-ent These DTA results are consistent with published literatureGuimaratildees et al 2010)

48 2326 1438 014

The TGA and DrTGA curves for date palm fibers reinforced TPS-based composites (0 50 and 80 wt) are shown in Fig 5b Theresults show that increasing date palm fibers content improvedthe composite thermal stability This improvement is due to theincrease in the amount of the cellulosic matter that has higherthermal stability relative to starch For example the temperaturecausing 50 loss of composite weight increased from 313 C for 0to 351 C for 80 wt composite

It can be noticed from DrTGA curves that composites show twomajor peak regions the first set of peaks (1) at 316 C for decompo-sition of starch and the second (2) at 356 C for the decompositionof date palm fibers (cellulosic matter) The peaks of starch decom-position become smaller by increasing fiber content Also DrTGAcurves show a broad decomposition of lignin at all temperatureswith a significant peak region at higher temperature around 468 C(Brebu amp Vasile 2010)

From Table 2 it can be seen that the weight loss at 100 C (mostlyof water content) for matrix and all composites varied between 26and 48 wt which confirms that most of water added in the prepa-ration of composites by emulsion technique evaporated duringpreheating and hot pressing processes Also the residual weights ofmost composites at 600 C was less than 23 which reveals that the

23 78 129 17 8 229 279 3

Temperat30 381 429

ture (ordmC )9 47 8 524 573 5

8

50 DrTGA

80 DrTGA

Fig 5 Thermal analysis (a) TGADTA curves obtained for hot pressed TPS-basedmatrix (b) TGADrTGA curves obtained for composites with different fiber contents

18 H Ibrahim et al Carbohydrate P

(a)

(b)

0

10

20

30

40

50

0 1 2 3 4 5 6 7

Wat

er u

ptak

e (

)

Days

0

40

60

80

0

20

40

60

80

100

0 1 2 3 4 5 6

Wei

ght l

oss

Weeks

040506080

Fb

tc

wpt

bfi

psii

3

tdoptihl

oot

ig 6 (a) Composites water uptake with different fiber contents (b) compositesiodegradation with different fiber contents

he fiber content increases which implies that starch-based matrixontains more inorganic inclusions

The hybrid composite showed a thermal behavior consistentith the reported analysis in Elsayed et al (2012) and with thereviously stated analysis of date palm fibers TPS-based composi-ed

The enhancement in thermal stability of TPS-based compositedy increasing date palm fibers implies the good adhesion betweenbers and TPS matrix (Prachayawarakorn et al 2010)

The onset of degradation of the date palm fibers-TPS com-osites (174 C) is higher than some petroleum based polymersuch as polyethylene (PE) and polypropylene (PP) that have melt-ng temperatures 120ndash130 C and 160ndash166 C respectively whichndicated better thermal stability

36 Water uptakeWater uptake test of the composites at 100 RH showed a reduc-

ion in the percentage of absorbed water with the addition of theate palm fibers see Fig 6a The results show that the water uptakef composite decreases with the increase in fiber content For exam-le the water uptake decreased from about 48 for TPS matrixo about 38 for composites with 60 wt date palm fibers Thiss attributed to the cellulosic structure of the fibers which is lessydrophilic than the TPS matrix In addition the composites took

onger time to reach the equilibrium weight

After water uptake test followed by drying the tensile strength

f date palm composites were found to decrease to about halff their values before the water uptake test This is attributed tohe differences in water uptake of fibers and matrix which lead

olymers 101 (2014) 11ndash 19

to dimensional changes and weaker adhesion between matrix andfibers (Bismarck et al 2002)

337 Biodegradation as a result of burial in soilBiodegradation of the date palm fibers-TPS composites as a

result of microorganisms was determined by weight loss after bury-ing in soil as shown in Fig 6b Increasing the date palm fibersreduced the composites degradation rate which can be attributedto the lower degradation rate of the date palm fibers (cellulose)compared to the carbohydrate matrix (starch) For example 50 fiberwt composite lost about 40 of its initial weights by the fourthweek while the TPS matrix lost about 60 of its initial weight bythe second week and completely vanished before the fourth weekThis is in agreement with the results of Satyanarayana et al (2009)and Kaith et al (2010)

4 Conclusions

1 Composites containing 20 40 and 50 wt date palm fibers havelower void fractions while composites with 60 and 80 wt havehigher void fractions as the matrix was insufficient to cover allthe fiber surfaces

2 Three types of failure mechanisms have been identified matrixfailure fiber fracture and fiber-matrix interfacial failure Fiberfracture was predominant in composites with fiber content upto 50 wt

3 The tensile strength and modulus increased from about 38 MPaand 04 GPa respectively for the starch-based matrix to maxi-mum values of 327 MPa and 28 GPa respectively for the 50 wtdate palm fibers composite Flexural strength and modulusshowed similar behavior At 60 wt fiber content and above themechanical properties deteriorated as a result of the increase inthe composites porosity

4 The 50 wt hybrid composite of starch-based matrix reinforcedwith 25 wt flax and 25 wt date palm fibers was successfullyprepared with a tensile strength of 43 MPa

5 The modified KellyndashTyson model overestimated the tensilestrength of date palm fibers composite this can be attributedto the assumption of aligned chopped fibers in the modelHalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite this may be due to fibers fibrillation andtheir complex geometry

6 Thermal stability increased as the fiber content increased Thetemperature needed for 10 weight loss for date palm fiberscomposite increased from 192 C for the starch-based matrix to232 C for the 50 wt fiber composite

7 The date palm fiberndashTPS composites are biodegradable andhydrophilic Water uptake and rate of biodegradation decreaseas the fiber content increases

Acknowledgment

Authors wish to acknowledge the financial support by theYousef Jameel Science and Technology Research Center (YJ-STRC) atThe American University in Cairo for funding this work and allowingus to use its facilities

References

Abdul Khalil H P S Hanida S Kang C W amp Nik Fuaad N A (2007) Agro-hybridcomposite The effects on mechanical and physical properties of oil palm fiber

(EFB)glass hybrid reinforced polyester composites Journal of Reinforced Plasticsand Composites 26(2) 203ndash218

Alawar A Hamed A M amp Al-Kaabi K (2009) Characterization of treated date palmtree fiber as composite reinforcement Composites Part B Engineering 40(7)601ndash606

drate P

A

A

A

B

B

C

C

D

E

F

F

F

F

G

HH

J

K

K

Xue L Tabil L G amp Satyanarayan P (2007) Chemical treatments of natural fiberfor use in natural fiber-reinforced composites A review Journal of Polymers and

H Ibrahim et al Carbohy

l-Khanbashi A Al-Kaabi K amp Hammami A (2005) Date palm fibers as poly-meric matrix reinforcement Fiber characterization Polymer Composites 26(4)486ndash497

twell W A Hood L F Lineback D R Varriano-Marston E amp Zobel H F (1988)The terminology and methodology associated with basic starch phenomenaCereal Food World 33(3) 306ndash311

verous L (2004) Biodegradable multiphase systems based on plasticized starchA review Journal of Macromolecular Science Part C Polymers Reviews 44(3)231ndash274

ismarck A Askargorta I A Springer J Wielage B Stamboulis A ShenderovichI et al (2002) Surface characterization of flax hemp and cellulose fibers surfaceproperties and the water uptake behavior Polymer Composites 23(5) 872ndash894

rebu M amp Vasile C (2010) Thermal degradation of ligninmdashA review CelluloseChemistry and Technology 44(9) 353ndash363

ao Y Shibata S amp Fukumoto I (2006) Mechanical properties of biodegradablecomposites reinforced with bagasse fibre before and after alkali treatmentsComposites Part A 37(3) 423ndash429

urveloa A A S Carvalhoa A J F amp Agnelli J A M (2001) Thermoplastic starch-cellulosic fbers composites Preliminary results Carbohydrate Polymers 45(2)183ndash188

ufresne A amp Vignon M R (1998) Improvement of starch film performances usingcellulose microfibrils Macromolecules 31(8) 2693ndash2696

lsayed H M Farag M Mehanny S amp Megahed H (2012) Influence of flax fiberson properties of starch-based composites Houston TX ASME 2012 IMECE2012

acca A G Kortschot M T amp Yan N (2006) Predicting the elastic modulus ofnatural fibre reinforced thermoplastics Composites Part A 37(10) 1660ndash1671

orssell P M Mikkila J M Moates G K amp Parker R (1997) Phase and glasstransition behaviour of concentrated barley starchndashglycerolndashwater mixtures amodel for thermoplastic starch Carbohydrate Polymers 34(4) 275ndash282

ranco C R Cyras V P Busalmen J P Ruseckaite R A amp Vazquez A (2004)Degradation of polycaprolactonestarch blends and composites with sisal fibrePolymer Degradation and Stability 86(1) 95ndash103

rederick T W amp Norman W (2004) Natural fibers plastics and composites NewYork Kluwer Academic Publishers

uimaratildees J L Wypych F Saul C K Ramos L P amp Satyanarayana K G (2010)Studies of the processing and characterization of corn starch and its compos-ites with banana and sugarcane fibers from Brazil Carbohydrate Polymers 80(1)130ndash138

arris B (1999) Engineering composite materials London The Institute of Materialsulleman S H D Janssen F H P amp Feil H (1998) The role of water during

plasticization of native starches Polymer 39(10) 2043ndash2048agannath J H Jayaraman K S Arya S S amp Somashekar R (1998) Differential

scanning calorimetry and wide-angle X-ray scattering studies of bread stalingJournal of Applied Polymer Science 67(9) 1597ndash2160

aith B S Jindal R Jana A K amp Maiti M (2010) Development of corn starch basedgreen composites reinforced with Saccharum spontaneum L fiber and graft

copolymersmdashEvaluation of thermal physico-chemical and mechanical proper-ties Bioresource Technology 101(17) 6843ndash6851

alia S Kaith B S amp Kaur I (2009) Pretreatments of natural fibers and theirapplication as reinforcing material in polymer compositesmdashA review PolymerEngineering and Science 49(7) 1253ndash1272

olymers 101 (2014) 11ndash 19 19

Liu H Xie F Yu L Chen L amp Li L (2009) Thermal processing of starch-basedpolymers Progress in Polymer Science 34(12) 1348ndash1368

Mishra S Mohanty A K Drzal L T Misra M Parija S Nayak S K et al (2003)Studies on mechanical performance of biofibreglass reinforced polyester hybridcomposites Composites Science and Technology 63(10) 1377ndash1385

Mohanty A K Misra M amp Hinrichsen G (2000) Biofibers Biodegradable polymersand biocomposites An overview Macromolecular Materials and Engineering276ndash277(1) 1ndash24

Ochi S (2006) Development of high strength biodegradable composites usingManila hemp fiber and starch-based biodegradable resin Composites Part A37(11) 1879ndash1883

Panthapulakkal S amp Sain M (2007) Studies on the water absorption properties ofshort hempmdashGlass fiber hybrid polypropylene composites Journal of CompositeMaterials 41(15) 1871ndash1883

Piggott M R (1980) Load bearing fibre composites Willowdale Pergamon PressPhattaraporn T Waranyou S Fazilah A amp Thawien W (2010) Characteristics and

properties of rice starch films reinforced with palm pressed fibers InternationalFood Research Journal 17 535ndash547

Prachayawarakorn J Sangnitidej P amp Boonpasith P (2010) Properties of ther-moplastic rice starch composites reinforced by cotton fiber or low-densitypolyethylene Carbohydrate Polymers 81(2) 425ndash433

Rodriguez-Gonzalez F J Ramsay B A amp Favis B D (2003) High performanceLDPEthermoplastic starch blends A sustainable alternative to pure polyethyl-ene Polymer 44(5) 1517ndash1526

Satyanarayana K G Arizaga G G C amp Wypych F (2009) Biodegradable compos-ites based on lignocellulosic fibersmdashAn overview Progress in Polymer Science34(9) 982ndash1021

Satyanarayana K G amp Wypych F (2007) Characterization of natural fibers InD Bhattacharyya amp S Fakirov (Eds) Engineering biopolymers Homopolymersblends and composites (pp 3ndash48) Munich Hanser Publishers

(2012) Theory ndash Composite materials MSC software httpwwwmscsoftwarecomtraining videospatranReverb helpindexhtmlpageFunctional2520Assignmentsmaterials forms56htmlww1195 [online] [cited 230112]

Vilaseca F Mendez J A Pelach A Llop M Canigueral N Girones J et al(2007) Composite materials derived from biodegradable starch polymer andjute strands Process Biochemistry 42(3) 329ndash334

Whitney J M amp Knight M (1980) The relationship between tensile strength andflexure strength in fiber reinforced composites Experimental Mechanics 20(6)211ndash216

Wisnom M R (1992) The relationship between tensile and flexural strength ofunidirectional composites Composite Materials 26(8) 1173ndash1180

Wollerdorfer M amp Bader H (1998) Influence of natural fibres on the mechan-ical properties of biodegradable polymers Industrial Crops and Products 8(2)105ndash112

the Environment 15 25ndash33Yu L Dean K amp Li L (2006) Polymer blends and composites from renewable

resources Progress in Polymer Science 31(6) 576ndash602

16 H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19

0

1

2

3

4

5

6

0

5

10

15

20

25

30

35

40

0 20 40 50 60 80

Mod

ulus

(GPa

)

Stre

ngth

(MPa

)

Wf

Strength

Modulu s

Fm

tssfib

f

L

wfitlfd3

muaTcocF

E

wrrff

(a)

(b)

0

20

40

60

80

100

120

140

0 20 40 60

Stre

ngth

(MPa

)

Wf

ROM

Kelly-Tyson

Experimental

IROM

0

1

2

3

4

5

6

0 20 40 60

Mod

ulus

(GPa

)

Wf

ROM

Halpin-Ts ai

Experim ental

IROM

ig 3 Composite measured tensile properties tensile strength and tensile Youngrsquosodulus

han the critical length (Lc) they cannot be loaded to their failuretress and the strength of the composite is then determined by thetrength of the fibermatrix bond not by the fiber strength so forbers length greater than (Lc) the composite tensile strength cane calculated as follows (Harris 1999)

The critical length and composite strength can be calculated asollowing

c = F

(d

2

)(10)

c =(

1 minus Lc

2L

)F VF + MVM (11)

here d is fibers average diameter is the shear strength ofbermatrix bond (about 05 of matrix strength) F is the fibersensile strength Lc is the critical length L is the fibers averageength M is the matrix tensile strength VF is the fibers volumeraction and VM is the matrix volume fraction For the present work

is 02 mm F is 195 MPa Lc is 101 mm L is 139 mm and M

8 MPaThe HalpinndashTsai equation is used to describe some of the

echanical properties of 2-phase composites such as elastic mod-lus In uniform discontinuous fibers model it assumes that fibersre uniform discontinuous cylindrical and transversely isotropiche resulting composite is therefore transversely isotropic Theomposite elastic modulus in longitudinal direction (EL) can bebtained as following (Harris 1999 httpwwwmscsoftwareomtraining videospatranReverb helpindexhtmlpageunctional2520Assignmentsmaterials forms56htmlww1195)

L = EM(1 + LLVF )1 minus LVF

(12)

here () is a factor depends on the shape and distribution of theeinforcement The parameter () is a function of the ratio of theelevant fiber and matrix moduli with respect to the reinforcementactor () In this model they can be obtained calculated by theollowing formulas

L = EF minus EM

EF + LEM(13)

L = 2(

l

d

)+ 40V10

F (14)

Fig 4 Composite measured and predicted tensile properties (a) tensile strength(b) tensile modulus

Also the composite elastic modulus in transversal direction (ET)can be obtained as following

ET = EM(1 + T T VF )1 minus T VF

(15)

where

T = EF minus EM

EF + T EM(16)

T = 2 + 40 V10F (17)

The two previous moduli are for oriented fibers the followingequation is a result of an averaging process made by Tsai and Pagano(Piggott 1980) to predict the modulus of an isotropic composite (Ec)based on random fibers reinforcement

EC =(

38

)EL +

(58

)ET (18)

Fig 4a compares the present experimental tensile strength withthe predictions of various models The significant discrepanciesbetween experimental and predicted results when using modifiedKellyndashTyson model can be attributed to the assumption of alighnedchopped fibers in the model Also the assumption of perfect adhe-sion between fibers and matrix caused the model to overestimate

the tensile strength of the composites

HalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite as shown in Fig 4b this may be due to thecomplex geometry of date palm fibers and fibrillation after the

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 17

Table 2Thermal degradation of date palm fibers composites

Fiber content (wt) Temp at 10 weight loss (C) Temp at 50 weight loss (C) Weight loss at 100 (C) Residual weight at 600 (C)

at(

fit(3tca

3

w5f7

ttddgisu

3

mtcsatafiopipswSL2Tp

oadoet(

alkaline treatment successfully removed most of date palm fiberslignin content where generally about 60 of lignin weight beginsto decompose above 700 C (Satyanarayana et al 2009 Brebu ampVasile 2010) Also the composites residual weight decreases as

1

Resi

dual

wei

ght

1

Resi

dual

Wei

ght

0

10

20

30

40

50

60

70

80

90

100

23 9

0

10

20

30

40

50

60

70

80

90

100

5 16 2 229 296

Temperat

(

(1)

364 42

ture (ordmC)

(2)29 49 1

-15

-10

-5

0

5

10

15

20

25

30

35

556

Exo

-001

-001

-001

-000

-000

-000

-000

0

000

DTA

(microV)

14

12

1

08

06

04

02

02

DrTG

A (m

gse

c)

0

5

8

0

TGA

DTA

0 TGA

50 TGA

80 TGA

0 DrTGA

0 192 313

50 232 324

80 250 351

lkaline treatment hence difficulties in measuring fibers diame-er accurately that affect in the calculations of the shape parameter) (Eq (14)) thus the final predicted modulus out of the model

The 50 wt hybrid composite (25 wt flax 25 wt date palmbers) exhibited consistent tensile strength (422 MPa) in-betweenhe tensile strengths of 50 wt flax composite about 62 MPaElsayed et al 2012) and 50 wt date palm fibers composite about2 MPa This proves that the fabrication method of mixing and dis-ribution of fibers is successful in producing hybrid composites thatombine the properties of 50 wt flax and 50 wt date palm fiberss in tensile strength

34 Bending test resultsThe flexural test results follow the same trend as the tensile test

here the optimum flexural strength and modulus were found at0 wt fiber content The flexural strength and modulus increasedrom 35 MPa and 25 GPa respectively at 20 fiber wt composite to36 MPa and 5 GPa respectively at 50 fiber wt composite

Flexural strength and modulus were significantly higher thanensile strength and modulus which is consistent with the litera-ure According to a statistical-strength theory based on a Weibullistribution the higher strength in bending test than tension isue to difference in stress nature In bending test composite failradually and the generated stress has a gradient that results inncrease in the measured strength of the half exposed to tensiletresses while in tension test all composite cross section beingnder uniform stress (Whitney amp Knight 1980 Wisnom 1992)

35 Thermal analysisThermal degradation of the thermoplastic starch (TPS)-based

atrix is an important issue to indentify the limits of processingreatment or operating temperatures Fig 5a shows the TGADTAurves obtained for the hot pressed TPS-based matrix by emul-ion technique where the percentage loss of the sample weightnd the derivative of the weight loss due to the volatilization ofhe degradation products are monitored as a function of temper-ture It can be seen that there are two weight loss phases Therst phase is a weight loss of 94 up to 174 C due to the presencef hydratedadsorbed water and glycerin The second weight losshase corresponds to the thermal decomposition of starch (burn-

ng of starch organic matter) The total weight loss in the secondhase was about 884 between 175 and 530 C while most oftarch weight loss (about 60) was between 280 and 340 C thatas associated with peak derivative of the weight loss at 316 C

imilar results of starch systems thermal analysis were reported iniu et al (2009) and Prachayawarakorn et al (2010) The remaining3 is due to the presence of inorganic materials in the hot pressedPS-based matrix that included during matrix processing or samplereparation

In the temperature range between 280 and 340 C where mostf weight loss takes place the decomposition process was associ-ted with two endothermic peaks the first one (1) at about 295 Cue to the evaporation (boiling) of glycerin content and the second

ne (2) at about 320 C which is much greater due to the highernergy needed to burn and cause decomposition of starch con-ent These DTA results are consistent with published literatureGuimaratildees et al 2010)

48 2326 1438 014

The TGA and DrTGA curves for date palm fibers reinforced TPS-based composites (0 50 and 80 wt) are shown in Fig 5b Theresults show that increasing date palm fibers content improvedthe composite thermal stability This improvement is due to theincrease in the amount of the cellulosic matter that has higherthermal stability relative to starch For example the temperaturecausing 50 loss of composite weight increased from 313 C for 0to 351 C for 80 wt composite

It can be noticed from DrTGA curves that composites show twomajor peak regions the first set of peaks (1) at 316 C for decompo-sition of starch and the second (2) at 356 C for the decompositionof date palm fibers (cellulosic matter) The peaks of starch decom-position become smaller by increasing fiber content Also DrTGAcurves show a broad decomposition of lignin at all temperatureswith a significant peak region at higher temperature around 468 C(Brebu amp Vasile 2010)

From Table 2 it can be seen that the weight loss at 100 C (mostlyof water content) for matrix and all composites varied between 26and 48 wt which confirms that most of water added in the prepa-ration of composites by emulsion technique evaporated duringpreheating and hot pressing processes Also the residual weights ofmost composites at 600 C was less than 23 which reveals that the

23 78 129 17 8 229 279 3

Temperat30 381 429

ture (ordmC )9 47 8 524 573 5

8

50 DrTGA

80 DrTGA

Fig 5 Thermal analysis (a) TGADTA curves obtained for hot pressed TPS-basedmatrix (b) TGADrTGA curves obtained for composites with different fiber contents

18 H Ibrahim et al Carbohydrate P

(a)

(b)

0

10

20

30

40

50

0 1 2 3 4 5 6 7

Wat

er u

ptak

e (

)

Days

0

40

60

80

0

20

40

60

80

100

0 1 2 3 4 5 6

Wei

ght l

oss

Weeks

040506080

Fb

tc

wpt

bfi

psii

3

tdoptihl

oot

ig 6 (a) Composites water uptake with different fiber contents (b) compositesiodegradation with different fiber contents

he fiber content increases which implies that starch-based matrixontains more inorganic inclusions

The hybrid composite showed a thermal behavior consistentith the reported analysis in Elsayed et al (2012) and with thereviously stated analysis of date palm fibers TPS-based composi-ed

The enhancement in thermal stability of TPS-based compositedy increasing date palm fibers implies the good adhesion betweenbers and TPS matrix (Prachayawarakorn et al 2010)

The onset of degradation of the date palm fibers-TPS com-osites (174 C) is higher than some petroleum based polymersuch as polyethylene (PE) and polypropylene (PP) that have melt-ng temperatures 120ndash130 C and 160ndash166 C respectively whichndicated better thermal stability

36 Water uptakeWater uptake test of the composites at 100 RH showed a reduc-

ion in the percentage of absorbed water with the addition of theate palm fibers see Fig 6a The results show that the water uptakef composite decreases with the increase in fiber content For exam-le the water uptake decreased from about 48 for TPS matrixo about 38 for composites with 60 wt date palm fibers Thiss attributed to the cellulosic structure of the fibers which is lessydrophilic than the TPS matrix In addition the composites took

onger time to reach the equilibrium weight

After water uptake test followed by drying the tensile strength

f date palm composites were found to decrease to about halff their values before the water uptake test This is attributed tohe differences in water uptake of fibers and matrix which lead

olymers 101 (2014) 11ndash 19

to dimensional changes and weaker adhesion between matrix andfibers (Bismarck et al 2002)

337 Biodegradation as a result of burial in soilBiodegradation of the date palm fibers-TPS composites as a

result of microorganisms was determined by weight loss after bury-ing in soil as shown in Fig 6b Increasing the date palm fibersreduced the composites degradation rate which can be attributedto the lower degradation rate of the date palm fibers (cellulose)compared to the carbohydrate matrix (starch) For example 50 fiberwt composite lost about 40 of its initial weights by the fourthweek while the TPS matrix lost about 60 of its initial weight bythe second week and completely vanished before the fourth weekThis is in agreement with the results of Satyanarayana et al (2009)and Kaith et al (2010)

4 Conclusions

1 Composites containing 20 40 and 50 wt date palm fibers havelower void fractions while composites with 60 and 80 wt havehigher void fractions as the matrix was insufficient to cover allthe fiber surfaces

2 Three types of failure mechanisms have been identified matrixfailure fiber fracture and fiber-matrix interfacial failure Fiberfracture was predominant in composites with fiber content upto 50 wt

3 The tensile strength and modulus increased from about 38 MPaand 04 GPa respectively for the starch-based matrix to maxi-mum values of 327 MPa and 28 GPa respectively for the 50 wtdate palm fibers composite Flexural strength and modulusshowed similar behavior At 60 wt fiber content and above themechanical properties deteriorated as a result of the increase inthe composites porosity

4 The 50 wt hybrid composite of starch-based matrix reinforcedwith 25 wt flax and 25 wt date palm fibers was successfullyprepared with a tensile strength of 43 MPa

5 The modified KellyndashTyson model overestimated the tensilestrength of date palm fibers composite this can be attributedto the assumption of aligned chopped fibers in the modelHalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite this may be due to fibers fibrillation andtheir complex geometry

6 Thermal stability increased as the fiber content increased Thetemperature needed for 10 weight loss for date palm fiberscomposite increased from 192 C for the starch-based matrix to232 C for the 50 wt fiber composite

7 The date palm fiberndashTPS composites are biodegradable andhydrophilic Water uptake and rate of biodegradation decreaseas the fiber content increases

Acknowledgment

Authors wish to acknowledge the financial support by theYousef Jameel Science and Technology Research Center (YJ-STRC) atThe American University in Cairo for funding this work and allowingus to use its facilities

References

Abdul Khalil H P S Hanida S Kang C W amp Nik Fuaad N A (2007) Agro-hybridcomposite The effects on mechanical and physical properties of oil palm fiber

(EFB)glass hybrid reinforced polyester composites Journal of Reinforced Plasticsand Composites 26(2) 203ndash218

Alawar A Hamed A M amp Al-Kaabi K (2009) Characterization of treated date palmtree fiber as composite reinforcement Composites Part B Engineering 40(7)601ndash606

drate P

A

A

A

B

B

C

C

D

E

F

F

F

F

G

HH

J

K

K

Xue L Tabil L G amp Satyanarayan P (2007) Chemical treatments of natural fiberfor use in natural fiber-reinforced composites A review Journal of Polymers and

H Ibrahim et al Carbohy

l-Khanbashi A Al-Kaabi K amp Hammami A (2005) Date palm fibers as poly-meric matrix reinforcement Fiber characterization Polymer Composites 26(4)486ndash497

twell W A Hood L F Lineback D R Varriano-Marston E amp Zobel H F (1988)The terminology and methodology associated with basic starch phenomenaCereal Food World 33(3) 306ndash311

verous L (2004) Biodegradable multiphase systems based on plasticized starchA review Journal of Macromolecular Science Part C Polymers Reviews 44(3)231ndash274

ismarck A Askargorta I A Springer J Wielage B Stamboulis A ShenderovichI et al (2002) Surface characterization of flax hemp and cellulose fibers surfaceproperties and the water uptake behavior Polymer Composites 23(5) 872ndash894

rebu M amp Vasile C (2010) Thermal degradation of ligninmdashA review CelluloseChemistry and Technology 44(9) 353ndash363

ao Y Shibata S amp Fukumoto I (2006) Mechanical properties of biodegradablecomposites reinforced with bagasse fibre before and after alkali treatmentsComposites Part A 37(3) 423ndash429

urveloa A A S Carvalhoa A J F amp Agnelli J A M (2001) Thermoplastic starch-cellulosic fbers composites Preliminary results Carbohydrate Polymers 45(2)183ndash188

ufresne A amp Vignon M R (1998) Improvement of starch film performances usingcellulose microfibrils Macromolecules 31(8) 2693ndash2696

lsayed H M Farag M Mehanny S amp Megahed H (2012) Influence of flax fiberson properties of starch-based composites Houston TX ASME 2012 IMECE2012

acca A G Kortschot M T amp Yan N (2006) Predicting the elastic modulus ofnatural fibre reinforced thermoplastics Composites Part A 37(10) 1660ndash1671

orssell P M Mikkila J M Moates G K amp Parker R (1997) Phase and glasstransition behaviour of concentrated barley starchndashglycerolndashwater mixtures amodel for thermoplastic starch Carbohydrate Polymers 34(4) 275ndash282

ranco C R Cyras V P Busalmen J P Ruseckaite R A amp Vazquez A (2004)Degradation of polycaprolactonestarch blends and composites with sisal fibrePolymer Degradation and Stability 86(1) 95ndash103

rederick T W amp Norman W (2004) Natural fibers plastics and composites NewYork Kluwer Academic Publishers

uimaratildees J L Wypych F Saul C K Ramos L P amp Satyanarayana K G (2010)Studies of the processing and characterization of corn starch and its compos-ites with banana and sugarcane fibers from Brazil Carbohydrate Polymers 80(1)130ndash138

arris B (1999) Engineering composite materials London The Institute of Materialsulleman S H D Janssen F H P amp Feil H (1998) The role of water during

plasticization of native starches Polymer 39(10) 2043ndash2048agannath J H Jayaraman K S Arya S S amp Somashekar R (1998) Differential

scanning calorimetry and wide-angle X-ray scattering studies of bread stalingJournal of Applied Polymer Science 67(9) 1597ndash2160

aith B S Jindal R Jana A K amp Maiti M (2010) Development of corn starch basedgreen composites reinforced with Saccharum spontaneum L fiber and graft

copolymersmdashEvaluation of thermal physico-chemical and mechanical proper-ties Bioresource Technology 101(17) 6843ndash6851

alia S Kaith B S amp Kaur I (2009) Pretreatments of natural fibers and theirapplication as reinforcing material in polymer compositesmdashA review PolymerEngineering and Science 49(7) 1253ndash1272

olymers 101 (2014) 11ndash 19 19

Liu H Xie F Yu L Chen L amp Li L (2009) Thermal processing of starch-basedpolymers Progress in Polymer Science 34(12) 1348ndash1368

Mishra S Mohanty A K Drzal L T Misra M Parija S Nayak S K et al (2003)Studies on mechanical performance of biofibreglass reinforced polyester hybridcomposites Composites Science and Technology 63(10) 1377ndash1385

Mohanty A K Misra M amp Hinrichsen G (2000) Biofibers Biodegradable polymersand biocomposites An overview Macromolecular Materials and Engineering276ndash277(1) 1ndash24

Ochi S (2006) Development of high strength biodegradable composites usingManila hemp fiber and starch-based biodegradable resin Composites Part A37(11) 1879ndash1883

Panthapulakkal S amp Sain M (2007) Studies on the water absorption properties ofshort hempmdashGlass fiber hybrid polypropylene composites Journal of CompositeMaterials 41(15) 1871ndash1883

Piggott M R (1980) Load bearing fibre composites Willowdale Pergamon PressPhattaraporn T Waranyou S Fazilah A amp Thawien W (2010) Characteristics and

properties of rice starch films reinforced with palm pressed fibers InternationalFood Research Journal 17 535ndash547

Prachayawarakorn J Sangnitidej P amp Boonpasith P (2010) Properties of ther-moplastic rice starch composites reinforced by cotton fiber or low-densitypolyethylene Carbohydrate Polymers 81(2) 425ndash433

Rodriguez-Gonzalez F J Ramsay B A amp Favis B D (2003) High performanceLDPEthermoplastic starch blends A sustainable alternative to pure polyethyl-ene Polymer 44(5) 1517ndash1526

Satyanarayana K G Arizaga G G C amp Wypych F (2009) Biodegradable compos-ites based on lignocellulosic fibersmdashAn overview Progress in Polymer Science34(9) 982ndash1021

Satyanarayana K G amp Wypych F (2007) Characterization of natural fibers InD Bhattacharyya amp S Fakirov (Eds) Engineering biopolymers Homopolymersblends and composites (pp 3ndash48) Munich Hanser Publishers

(2012) Theory ndash Composite materials MSC software httpwwwmscsoftwarecomtraining videospatranReverb helpindexhtmlpageFunctional2520Assignmentsmaterials forms56htmlww1195 [online] [cited 230112]

Vilaseca F Mendez J A Pelach A Llop M Canigueral N Girones J et al(2007) Composite materials derived from biodegradable starch polymer andjute strands Process Biochemistry 42(3) 329ndash334

Whitney J M amp Knight M (1980) The relationship between tensile strength andflexure strength in fiber reinforced composites Experimental Mechanics 20(6)211ndash216

Wisnom M R (1992) The relationship between tensile and flexural strength ofunidirectional composites Composite Materials 26(8) 1173ndash1180

Wollerdorfer M amp Bader H (1998) Influence of natural fibres on the mechan-ical properties of biodegradable polymers Industrial Crops and Products 8(2)105ndash112

the Environment 15 25ndash33Yu L Dean K amp Li L (2006) Polymer blends and composites from renewable

resources Progress in Polymer Science 31(6) 576ndash602

H Ibrahim et al Carbohydrate Polymers 101 (2014) 11ndash 19 17

Table 2Thermal degradation of date palm fibers composites

Fiber content (wt) Temp at 10 weight loss (C) Temp at 50 weight loss (C) Weight loss at 100 (C) Residual weight at 600 (C)

at(

fit(3tca

3

w5f7

ttddgisu

3

mtcsatafiopipswSL2Tp

oadoet(

alkaline treatment successfully removed most of date palm fiberslignin content where generally about 60 of lignin weight beginsto decompose above 700 C (Satyanarayana et al 2009 Brebu ampVasile 2010) Also the composites residual weight decreases as

1

Resi

dual

wei

ght

1

Resi

dual

Wei

ght

0

10

20

30

40

50

60

70

80

90

100

23 9

0

10

20

30

40

50

60

70

80

90

100

5 16 2 229 296

Temperat

(

(1)

364 42

ture (ordmC)

(2)29 49 1

-15

-10

-5

0

5

10

15

20

25

30

35

556

Exo

-001

-001

-001

-000

-000

-000

-000

0

000

DTA

(microV)

14

12

1

08

06

04

02

02

DrTG

A (m

gse

c)

0

5

8

0

TGA

DTA

0 TGA

50 TGA

80 TGA

0 DrTGA

0 192 313

50 232 324

80 250 351

lkaline treatment hence difficulties in measuring fibers diame-er accurately that affect in the calculations of the shape parameter) (Eq (14)) thus the final predicted modulus out of the model

The 50 wt hybrid composite (25 wt flax 25 wt date palmbers) exhibited consistent tensile strength (422 MPa) in-betweenhe tensile strengths of 50 wt flax composite about 62 MPaElsayed et al 2012) and 50 wt date palm fibers composite about2 MPa This proves that the fabrication method of mixing and dis-ribution of fibers is successful in producing hybrid composites thatombine the properties of 50 wt flax and 50 wt date palm fiberss in tensile strength

34 Bending test resultsThe flexural test results follow the same trend as the tensile test

here the optimum flexural strength and modulus were found at0 wt fiber content The flexural strength and modulus increasedrom 35 MPa and 25 GPa respectively at 20 fiber wt composite to36 MPa and 5 GPa respectively at 50 fiber wt composite

Flexural strength and modulus were significantly higher thanensile strength and modulus which is consistent with the litera-ure According to a statistical-strength theory based on a Weibullistribution the higher strength in bending test than tension isue to difference in stress nature In bending test composite failradually and the generated stress has a gradient that results inncrease in the measured strength of the half exposed to tensiletresses while in tension test all composite cross section beingnder uniform stress (Whitney amp Knight 1980 Wisnom 1992)

35 Thermal analysisThermal degradation of the thermoplastic starch (TPS)-based

atrix is an important issue to indentify the limits of processingreatment or operating temperatures Fig 5a shows the TGADTAurves obtained for the hot pressed TPS-based matrix by emul-ion technique where the percentage loss of the sample weightnd the derivative of the weight loss due to the volatilization ofhe degradation products are monitored as a function of temper-ture It can be seen that there are two weight loss phases Therst phase is a weight loss of 94 up to 174 C due to the presencef hydratedadsorbed water and glycerin The second weight losshase corresponds to the thermal decomposition of starch (burn-

ng of starch organic matter) The total weight loss in the secondhase was about 884 between 175 and 530 C while most oftarch weight loss (about 60) was between 280 and 340 C thatas associated with peak derivative of the weight loss at 316 C

imilar results of starch systems thermal analysis were reported iniu et al (2009) and Prachayawarakorn et al (2010) The remaining3 is due to the presence of inorganic materials in the hot pressedPS-based matrix that included during matrix processing or samplereparation

In the temperature range between 280 and 340 C where mostf weight loss takes place the decomposition process was associ-ted with two endothermic peaks the first one (1) at about 295 Cue to the evaporation (boiling) of glycerin content and the second

ne (2) at about 320 C which is much greater due to the highernergy needed to burn and cause decomposition of starch con-ent These DTA results are consistent with published literatureGuimaratildees et al 2010)

48 2326 1438 014

The TGA and DrTGA curves for date palm fibers reinforced TPS-based composites (0 50 and 80 wt) are shown in Fig 5b Theresults show that increasing date palm fibers content improvedthe composite thermal stability This improvement is due to theincrease in the amount of the cellulosic matter that has higherthermal stability relative to starch For example the temperaturecausing 50 loss of composite weight increased from 313 C for 0to 351 C for 80 wt composite

It can be noticed from DrTGA curves that composites show twomajor peak regions the first set of peaks (1) at 316 C for decompo-sition of starch and the second (2) at 356 C for the decompositionof date palm fibers (cellulosic matter) The peaks of starch decom-position become smaller by increasing fiber content Also DrTGAcurves show a broad decomposition of lignin at all temperatureswith a significant peak region at higher temperature around 468 C(Brebu amp Vasile 2010)

From Table 2 it can be seen that the weight loss at 100 C (mostlyof water content) for matrix and all composites varied between 26and 48 wt which confirms that most of water added in the prepa-ration of composites by emulsion technique evaporated duringpreheating and hot pressing processes Also the residual weights ofmost composites at 600 C was less than 23 which reveals that the

23 78 129 17 8 229 279 3

Temperat30 381 429

ture (ordmC )9 47 8 524 573 5

8

50 DrTGA

80 DrTGA

Fig 5 Thermal analysis (a) TGADTA curves obtained for hot pressed TPS-basedmatrix (b) TGADrTGA curves obtained for composites with different fiber contents

18 H Ibrahim et al Carbohydrate P

(a)

(b)

0

10

20

30

40

50

0 1 2 3 4 5 6 7

Wat

er u

ptak

e (

)

Days

0

40

60

80

0

20

40

60

80

100

0 1 2 3 4 5 6

Wei

ght l

oss

Weeks

040506080

Fb

tc

wpt

bfi

psii

3

tdoptihl

oot

ig 6 (a) Composites water uptake with different fiber contents (b) compositesiodegradation with different fiber contents

he fiber content increases which implies that starch-based matrixontains more inorganic inclusions

The hybrid composite showed a thermal behavior consistentith the reported analysis in Elsayed et al (2012) and with thereviously stated analysis of date palm fibers TPS-based composi-ed

The enhancement in thermal stability of TPS-based compositedy increasing date palm fibers implies the good adhesion betweenbers and TPS matrix (Prachayawarakorn et al 2010)

The onset of degradation of the date palm fibers-TPS com-osites (174 C) is higher than some petroleum based polymersuch as polyethylene (PE) and polypropylene (PP) that have melt-ng temperatures 120ndash130 C and 160ndash166 C respectively whichndicated better thermal stability

36 Water uptakeWater uptake test of the composites at 100 RH showed a reduc-

ion in the percentage of absorbed water with the addition of theate palm fibers see Fig 6a The results show that the water uptakef composite decreases with the increase in fiber content For exam-le the water uptake decreased from about 48 for TPS matrixo about 38 for composites with 60 wt date palm fibers Thiss attributed to the cellulosic structure of the fibers which is lessydrophilic than the TPS matrix In addition the composites took

onger time to reach the equilibrium weight

After water uptake test followed by drying the tensile strength

f date palm composites were found to decrease to about halff their values before the water uptake test This is attributed tohe differences in water uptake of fibers and matrix which lead

olymers 101 (2014) 11ndash 19

to dimensional changes and weaker adhesion between matrix andfibers (Bismarck et al 2002)

337 Biodegradation as a result of burial in soilBiodegradation of the date palm fibers-TPS composites as a

result of microorganisms was determined by weight loss after bury-ing in soil as shown in Fig 6b Increasing the date palm fibersreduced the composites degradation rate which can be attributedto the lower degradation rate of the date palm fibers (cellulose)compared to the carbohydrate matrix (starch) For example 50 fiberwt composite lost about 40 of its initial weights by the fourthweek while the TPS matrix lost about 60 of its initial weight bythe second week and completely vanished before the fourth weekThis is in agreement with the results of Satyanarayana et al (2009)and Kaith et al (2010)

4 Conclusions

1 Composites containing 20 40 and 50 wt date palm fibers havelower void fractions while composites with 60 and 80 wt havehigher void fractions as the matrix was insufficient to cover allthe fiber surfaces

2 Three types of failure mechanisms have been identified matrixfailure fiber fracture and fiber-matrix interfacial failure Fiberfracture was predominant in composites with fiber content upto 50 wt

3 The tensile strength and modulus increased from about 38 MPaand 04 GPa respectively for the starch-based matrix to maxi-mum values of 327 MPa and 28 GPa respectively for the 50 wtdate palm fibers composite Flexural strength and modulusshowed similar behavior At 60 wt fiber content and above themechanical properties deteriorated as a result of the increase inthe composites porosity

4 The 50 wt hybrid composite of starch-based matrix reinforcedwith 25 wt flax and 25 wt date palm fibers was successfullyprepared with a tensile strength of 43 MPa

5 The modified KellyndashTyson model overestimated the tensilestrength of date palm fibers composite this can be attributedto the assumption of aligned chopped fibers in the modelHalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite this may be due to fibers fibrillation andtheir complex geometry

6 Thermal stability increased as the fiber content increased Thetemperature needed for 10 weight loss for date palm fiberscomposite increased from 192 C for the starch-based matrix to232 C for the 50 wt fiber composite

7 The date palm fiberndashTPS composites are biodegradable andhydrophilic Water uptake and rate of biodegradation decreaseas the fiber content increases

Acknowledgment

Authors wish to acknowledge the financial support by theYousef Jameel Science and Technology Research Center (YJ-STRC) atThe American University in Cairo for funding this work and allowingus to use its facilities

References

Abdul Khalil H P S Hanida S Kang C W amp Nik Fuaad N A (2007) Agro-hybridcomposite The effects on mechanical and physical properties of oil palm fiber

(EFB)glass hybrid reinforced polyester composites Journal of Reinforced Plasticsand Composites 26(2) 203ndash218

Alawar A Hamed A M amp Al-Kaabi K (2009) Characterization of treated date palmtree fiber as composite reinforcement Composites Part B Engineering 40(7)601ndash606

drate P

A

A

A

B

B

C

C

D

E

F

F

F

F

G

HH

J

K

K

Xue L Tabil L G amp Satyanarayan P (2007) Chemical treatments of natural fiberfor use in natural fiber-reinforced composites A review Journal of Polymers and

H Ibrahim et al Carbohy

l-Khanbashi A Al-Kaabi K amp Hammami A (2005) Date palm fibers as poly-meric matrix reinforcement Fiber characterization Polymer Composites 26(4)486ndash497

twell W A Hood L F Lineback D R Varriano-Marston E amp Zobel H F (1988)The terminology and methodology associated with basic starch phenomenaCereal Food World 33(3) 306ndash311

verous L (2004) Biodegradable multiphase systems based on plasticized starchA review Journal of Macromolecular Science Part C Polymers Reviews 44(3)231ndash274

ismarck A Askargorta I A Springer J Wielage B Stamboulis A ShenderovichI et al (2002) Surface characterization of flax hemp and cellulose fibers surfaceproperties and the water uptake behavior Polymer Composites 23(5) 872ndash894

rebu M amp Vasile C (2010) Thermal degradation of ligninmdashA review CelluloseChemistry and Technology 44(9) 353ndash363

ao Y Shibata S amp Fukumoto I (2006) Mechanical properties of biodegradablecomposites reinforced with bagasse fibre before and after alkali treatmentsComposites Part A 37(3) 423ndash429

urveloa A A S Carvalhoa A J F amp Agnelli J A M (2001) Thermoplastic starch-cellulosic fbers composites Preliminary results Carbohydrate Polymers 45(2)183ndash188

ufresne A amp Vignon M R (1998) Improvement of starch film performances usingcellulose microfibrils Macromolecules 31(8) 2693ndash2696

lsayed H M Farag M Mehanny S amp Megahed H (2012) Influence of flax fiberson properties of starch-based composites Houston TX ASME 2012 IMECE2012

acca A G Kortschot M T amp Yan N (2006) Predicting the elastic modulus ofnatural fibre reinforced thermoplastics Composites Part A 37(10) 1660ndash1671

orssell P M Mikkila J M Moates G K amp Parker R (1997) Phase and glasstransition behaviour of concentrated barley starchndashglycerolndashwater mixtures amodel for thermoplastic starch Carbohydrate Polymers 34(4) 275ndash282

ranco C R Cyras V P Busalmen J P Ruseckaite R A amp Vazquez A (2004)Degradation of polycaprolactonestarch blends and composites with sisal fibrePolymer Degradation and Stability 86(1) 95ndash103

rederick T W amp Norman W (2004) Natural fibers plastics and composites NewYork Kluwer Academic Publishers

uimaratildees J L Wypych F Saul C K Ramos L P amp Satyanarayana K G (2010)Studies of the processing and characterization of corn starch and its compos-ites with banana and sugarcane fibers from Brazil Carbohydrate Polymers 80(1)130ndash138

arris B (1999) Engineering composite materials London The Institute of Materialsulleman S H D Janssen F H P amp Feil H (1998) The role of water during

plasticization of native starches Polymer 39(10) 2043ndash2048agannath J H Jayaraman K S Arya S S amp Somashekar R (1998) Differential

scanning calorimetry and wide-angle X-ray scattering studies of bread stalingJournal of Applied Polymer Science 67(9) 1597ndash2160

aith B S Jindal R Jana A K amp Maiti M (2010) Development of corn starch basedgreen composites reinforced with Saccharum spontaneum L fiber and graft

copolymersmdashEvaluation of thermal physico-chemical and mechanical proper-ties Bioresource Technology 101(17) 6843ndash6851

alia S Kaith B S amp Kaur I (2009) Pretreatments of natural fibers and theirapplication as reinforcing material in polymer compositesmdashA review PolymerEngineering and Science 49(7) 1253ndash1272

olymers 101 (2014) 11ndash 19 19

Liu H Xie F Yu L Chen L amp Li L (2009) Thermal processing of starch-basedpolymers Progress in Polymer Science 34(12) 1348ndash1368

Mishra S Mohanty A K Drzal L T Misra M Parija S Nayak S K et al (2003)Studies on mechanical performance of biofibreglass reinforced polyester hybridcomposites Composites Science and Technology 63(10) 1377ndash1385

Mohanty A K Misra M amp Hinrichsen G (2000) Biofibers Biodegradable polymersand biocomposites An overview Macromolecular Materials and Engineering276ndash277(1) 1ndash24

Ochi S (2006) Development of high strength biodegradable composites usingManila hemp fiber and starch-based biodegradable resin Composites Part A37(11) 1879ndash1883

Panthapulakkal S amp Sain M (2007) Studies on the water absorption properties ofshort hempmdashGlass fiber hybrid polypropylene composites Journal of CompositeMaterials 41(15) 1871ndash1883

Piggott M R (1980) Load bearing fibre composites Willowdale Pergamon PressPhattaraporn T Waranyou S Fazilah A amp Thawien W (2010) Characteristics and

properties of rice starch films reinforced with palm pressed fibers InternationalFood Research Journal 17 535ndash547

Prachayawarakorn J Sangnitidej P amp Boonpasith P (2010) Properties of ther-moplastic rice starch composites reinforced by cotton fiber or low-densitypolyethylene Carbohydrate Polymers 81(2) 425ndash433

Rodriguez-Gonzalez F J Ramsay B A amp Favis B D (2003) High performanceLDPEthermoplastic starch blends A sustainable alternative to pure polyethyl-ene Polymer 44(5) 1517ndash1526

Satyanarayana K G Arizaga G G C amp Wypych F (2009) Biodegradable compos-ites based on lignocellulosic fibersmdashAn overview Progress in Polymer Science34(9) 982ndash1021

Satyanarayana K G amp Wypych F (2007) Characterization of natural fibers InD Bhattacharyya amp S Fakirov (Eds) Engineering biopolymers Homopolymersblends and composites (pp 3ndash48) Munich Hanser Publishers

(2012) Theory ndash Composite materials MSC software httpwwwmscsoftwarecomtraining videospatranReverb helpindexhtmlpageFunctional2520Assignmentsmaterials forms56htmlww1195 [online] [cited 230112]

Vilaseca F Mendez J A Pelach A Llop M Canigueral N Girones J et al(2007) Composite materials derived from biodegradable starch polymer andjute strands Process Biochemistry 42(3) 329ndash334

Whitney J M amp Knight M (1980) The relationship between tensile strength andflexure strength in fiber reinforced composites Experimental Mechanics 20(6)211ndash216

Wisnom M R (1992) The relationship between tensile and flexural strength ofunidirectional composites Composite Materials 26(8) 1173ndash1180

Wollerdorfer M amp Bader H (1998) Influence of natural fibres on the mechan-ical properties of biodegradable polymers Industrial Crops and Products 8(2)105ndash112

the Environment 15 25ndash33Yu L Dean K amp Li L (2006) Polymer blends and composites from renewable

resources Progress in Polymer Science 31(6) 576ndash602

18 H Ibrahim et al Carbohydrate P

(a)

(b)

0

10

20

30

40

50

0 1 2 3 4 5 6 7

Wat

er u

ptak

e (

)

Days

0

40

60

80

0

20

40

60

80

100

0 1 2 3 4 5 6

Wei

ght l

oss

Weeks

040506080

Fb

tc

wpt

bfi

psii

3

tdoptihl

oot

ig 6 (a) Composites water uptake with different fiber contents (b) compositesiodegradation with different fiber contents

he fiber content increases which implies that starch-based matrixontains more inorganic inclusions

The hybrid composite showed a thermal behavior consistentith the reported analysis in Elsayed et al (2012) and with thereviously stated analysis of date palm fibers TPS-based composi-ed

The enhancement in thermal stability of TPS-based compositedy increasing date palm fibers implies the good adhesion betweenbers and TPS matrix (Prachayawarakorn et al 2010)

The onset of degradation of the date palm fibers-TPS com-osites (174 C) is higher than some petroleum based polymersuch as polyethylene (PE) and polypropylene (PP) that have melt-ng temperatures 120ndash130 C and 160ndash166 C respectively whichndicated better thermal stability

36 Water uptakeWater uptake test of the composites at 100 RH showed a reduc-

ion in the percentage of absorbed water with the addition of theate palm fibers see Fig 6a The results show that the water uptakef composite decreases with the increase in fiber content For exam-le the water uptake decreased from about 48 for TPS matrixo about 38 for composites with 60 wt date palm fibers Thiss attributed to the cellulosic structure of the fibers which is lessydrophilic than the TPS matrix In addition the composites took

onger time to reach the equilibrium weight

After water uptake test followed by drying the tensile strength

f date palm composites were found to decrease to about halff their values before the water uptake test This is attributed tohe differences in water uptake of fibers and matrix which lead

olymers 101 (2014) 11ndash 19

to dimensional changes and weaker adhesion between matrix andfibers (Bismarck et al 2002)

337 Biodegradation as a result of burial in soilBiodegradation of the date palm fibers-TPS composites as a

result of microorganisms was determined by weight loss after bury-ing in soil as shown in Fig 6b Increasing the date palm fibersreduced the composites degradation rate which can be attributedto the lower degradation rate of the date palm fibers (cellulose)compared to the carbohydrate matrix (starch) For example 50 fiberwt composite lost about 40 of its initial weights by the fourthweek while the TPS matrix lost about 60 of its initial weight bythe second week and completely vanished before the fourth weekThis is in agreement with the results of Satyanarayana et al (2009)and Kaith et al (2010)

4 Conclusions

1 Composites containing 20 40 and 50 wt date palm fibers havelower void fractions while composites with 60 and 80 wt havehigher void fractions as the matrix was insufficient to cover allthe fiber surfaces

2 Three types of failure mechanisms have been identified matrixfailure fiber fracture and fiber-matrix interfacial failure Fiberfracture was predominant in composites with fiber content upto 50 wt

3 The tensile strength and modulus increased from about 38 MPaand 04 GPa respectively for the starch-based matrix to maxi-mum values of 327 MPa and 28 GPa respectively for the 50 wtdate palm fibers composite Flexural strength and modulusshowed similar behavior At 60 wt fiber content and above themechanical properties deteriorated as a result of the increase inthe composites porosity

4 The 50 wt hybrid composite of starch-based matrix reinforcedwith 25 wt flax and 25 wt date palm fibers was successfullyprepared with a tensile strength of 43 MPa

5 The modified KellyndashTyson model overestimated the tensilestrength of date palm fibers composite this can be attributedto the assumption of aligned chopped fibers in the modelHalpinndashTsai model underestimated the tensile modulus of datepalm fibers composite this may be due to fibers fibrillation andtheir complex geometry

6 Thermal stability increased as the fiber content increased Thetemperature needed for 10 weight loss for date palm fiberscomposite increased from 192 C for the starch-based matrix to232 C for the 50 wt fiber composite

7 The date palm fiberndashTPS composites are biodegradable andhydrophilic Water uptake and rate of biodegradation decreaseas the fiber content increases

Acknowledgment

Authors wish to acknowledge the financial support by theYousef Jameel Science and Technology Research Center (YJ-STRC) atThe American University in Cairo for funding this work and allowingus to use its facilities

References

Abdul Khalil H P S Hanida S Kang C W amp Nik Fuaad N A (2007) Agro-hybridcomposite The effects on mechanical and physical properties of oil palm fiber

(EFB)glass hybrid reinforced polyester composites Journal of Reinforced Plasticsand Composites 26(2) 203ndash218

Alawar A Hamed A M amp Al-Kaabi K (2009) Characterization of treated date palmtree fiber as composite reinforcement Composites Part B Engineering 40(7)601ndash606

drate P

A

A

A

B

B

C

C

D

E

F

F

F

F

G

HH

J

K

K

Xue L Tabil L G amp Satyanarayan P (2007) Chemical treatments of natural fiberfor use in natural fiber-reinforced composites A review Journal of Polymers and

H Ibrahim et al Carbohy

l-Khanbashi A Al-Kaabi K amp Hammami A (2005) Date palm fibers as poly-meric matrix reinforcement Fiber characterization Polymer Composites 26(4)486ndash497

twell W A Hood L F Lineback D R Varriano-Marston E amp Zobel H F (1988)The terminology and methodology associated with basic starch phenomenaCereal Food World 33(3) 306ndash311

verous L (2004) Biodegradable multiphase systems based on plasticized starchA review Journal of Macromolecular Science Part C Polymers Reviews 44(3)231ndash274

ismarck A Askargorta I A Springer J Wielage B Stamboulis A ShenderovichI et al (2002) Surface characterization of flax hemp and cellulose fibers surfaceproperties and the water uptake behavior Polymer Composites 23(5) 872ndash894

rebu M amp Vasile C (2010) Thermal degradation of ligninmdashA review CelluloseChemistry and Technology 44(9) 353ndash363

ao Y Shibata S amp Fukumoto I (2006) Mechanical properties of biodegradablecomposites reinforced with bagasse fibre before and after alkali treatmentsComposites Part A 37(3) 423ndash429

urveloa A A S Carvalhoa A J F amp Agnelli J A M (2001) Thermoplastic starch-cellulosic fbers composites Preliminary results Carbohydrate Polymers 45(2)183ndash188

ufresne A amp Vignon M R (1998) Improvement of starch film performances usingcellulose microfibrils Macromolecules 31(8) 2693ndash2696

lsayed H M Farag M Mehanny S amp Megahed H (2012) Influence of flax fiberson properties of starch-based composites Houston TX ASME 2012 IMECE2012

acca A G Kortschot M T amp Yan N (2006) Predicting the elastic modulus ofnatural fibre reinforced thermoplastics Composites Part A 37(10) 1660ndash1671

orssell P M Mikkila J M Moates G K amp Parker R (1997) Phase and glasstransition behaviour of concentrated barley starchndashglycerolndashwater mixtures amodel for thermoplastic starch Carbohydrate Polymers 34(4) 275ndash282

ranco C R Cyras V P Busalmen J P Ruseckaite R A amp Vazquez A (2004)Degradation of polycaprolactonestarch blends and composites with sisal fibrePolymer Degradation and Stability 86(1) 95ndash103

rederick T W amp Norman W (2004) Natural fibers plastics and composites NewYork Kluwer Academic Publishers

uimaratildees J L Wypych F Saul C K Ramos L P amp Satyanarayana K G (2010)Studies of the processing and characterization of corn starch and its compos-ites with banana and sugarcane fibers from Brazil Carbohydrate Polymers 80(1)130ndash138

arris B (1999) Engineering composite materials London The Institute of Materialsulleman S H D Janssen F H P amp Feil H (1998) The role of water during

plasticization of native starches Polymer 39(10) 2043ndash2048agannath J H Jayaraman K S Arya S S amp Somashekar R (1998) Differential

scanning calorimetry and wide-angle X-ray scattering studies of bread stalingJournal of Applied Polymer Science 67(9) 1597ndash2160

aith B S Jindal R Jana A K amp Maiti M (2010) Development of corn starch basedgreen composites reinforced with Saccharum spontaneum L fiber and graft

copolymersmdashEvaluation of thermal physico-chemical and mechanical proper-ties Bioresource Technology 101(17) 6843ndash6851

alia S Kaith B S amp Kaur I (2009) Pretreatments of natural fibers and theirapplication as reinforcing material in polymer compositesmdashA review PolymerEngineering and Science 49(7) 1253ndash1272

olymers 101 (2014) 11ndash 19 19

Liu H Xie F Yu L Chen L amp Li L (2009) Thermal processing of starch-basedpolymers Progress in Polymer Science 34(12) 1348ndash1368

Mishra S Mohanty A K Drzal L T Misra M Parija S Nayak S K et al (2003)Studies on mechanical performance of biofibreglass reinforced polyester hybridcomposites Composites Science and Technology 63(10) 1377ndash1385

Mohanty A K Misra M amp Hinrichsen G (2000) Biofibers Biodegradable polymersand biocomposites An overview Macromolecular Materials and Engineering276ndash277(1) 1ndash24

Ochi S (2006) Development of high strength biodegradable composites usingManila hemp fiber and starch-based biodegradable resin Composites Part A37(11) 1879ndash1883

Panthapulakkal S amp Sain M (2007) Studies on the water absorption properties ofshort hempmdashGlass fiber hybrid polypropylene composites Journal of CompositeMaterials 41(15) 1871ndash1883

Piggott M R (1980) Load bearing fibre composites Willowdale Pergamon PressPhattaraporn T Waranyou S Fazilah A amp Thawien W (2010) Characteristics and

properties of rice starch films reinforced with palm pressed fibers InternationalFood Research Journal 17 535ndash547

Prachayawarakorn J Sangnitidej P amp Boonpasith P (2010) Properties of ther-moplastic rice starch composites reinforced by cotton fiber or low-densitypolyethylene Carbohydrate Polymers 81(2) 425ndash433

Rodriguez-Gonzalez F J Ramsay B A amp Favis B D (2003) High performanceLDPEthermoplastic starch blends A sustainable alternative to pure polyethyl-ene Polymer 44(5) 1517ndash1526

Satyanarayana K G Arizaga G G C amp Wypych F (2009) Biodegradable compos-ites based on lignocellulosic fibersmdashAn overview Progress in Polymer Science34(9) 982ndash1021

Satyanarayana K G amp Wypych F (2007) Characterization of natural fibers InD Bhattacharyya amp S Fakirov (Eds) Engineering biopolymers Homopolymersblends and composites (pp 3ndash48) Munich Hanser Publishers

(2012) Theory ndash Composite materials MSC software httpwwwmscsoftwarecomtraining videospatranReverb helpindexhtmlpageFunctional2520Assignmentsmaterials forms56htmlww1195 [online] [cited 230112]

Vilaseca F Mendez J A Pelach A Llop M Canigueral N Girones J et al(2007) Composite materials derived from biodegradable starch polymer andjute strands Process Biochemistry 42(3) 329ndash334

Whitney J M amp Knight M (1980) The relationship between tensile strength andflexure strength in fiber reinforced composites Experimental Mechanics 20(6)211ndash216

Wisnom M R (1992) The relationship between tensile and flexural strength ofunidirectional composites Composite Materials 26(8) 1173ndash1180

Wollerdorfer M amp Bader H (1998) Influence of natural fibres on the mechan-ical properties of biodegradable polymers Industrial Crops and Products 8(2)105ndash112

the Environment 15 25ndash33Yu L Dean K amp Li L (2006) Polymer blends and composites from renewable

resources Progress in Polymer Science 31(6) 576ndash602

drate P

A

A

A

B

B

C

C

D

E

F

F

F

F

G

HH

J

K

K

Xue L Tabil L G amp Satyanarayan P (2007) Chemical treatments of natural fiberfor use in natural fiber-reinforced composites A review Journal of Polymers and

H Ibrahim et al Carbohy

l-Khanbashi A Al-Kaabi K amp Hammami A (2005) Date palm fibers as poly-meric matrix reinforcement Fiber characterization Polymer Composites 26(4)486ndash497

twell W A Hood L F Lineback D R Varriano-Marston E amp Zobel H F (1988)The terminology and methodology associated with basic starch phenomenaCereal Food World 33(3) 306ndash311

verous L (2004) Biodegradable multiphase systems based on plasticized starchA review Journal of Macromolecular Science Part C Polymers Reviews 44(3)231ndash274

ismarck A Askargorta I A Springer J Wielage B Stamboulis A ShenderovichI et al (2002) Surface characterization of flax hemp and cellulose fibers surfaceproperties and the water uptake behavior Polymer Composites 23(5) 872ndash894

rebu M amp Vasile C (2010) Thermal degradation of ligninmdashA review CelluloseChemistry and Technology 44(9) 353ndash363

ao Y Shibata S amp Fukumoto I (2006) Mechanical properties of biodegradablecomposites reinforced with bagasse fibre before and after alkali treatmentsComposites Part A 37(3) 423ndash429

urveloa A A S Carvalhoa A J F amp Agnelli J A M (2001) Thermoplastic starch-cellulosic fbers composites Preliminary results Carbohydrate Polymers 45(2)183ndash188

ufresne A amp Vignon M R (1998) Improvement of starch film performances usingcellulose microfibrils Macromolecules 31(8) 2693ndash2696

lsayed H M Farag M Mehanny S amp Megahed H (2012) Influence of flax fiberson properties of starch-based composites Houston TX ASME 2012 IMECE2012

acca A G Kortschot M T amp Yan N (2006) Predicting the elastic modulus ofnatural fibre reinforced thermoplastics Composites Part A 37(10) 1660ndash1671

orssell P M Mikkila J M Moates G K amp Parker R (1997) Phase and glasstransition behaviour of concentrated barley starchndashglycerolndashwater mixtures amodel for thermoplastic starch Carbohydrate Polymers 34(4) 275ndash282

ranco C R Cyras V P Busalmen J P Ruseckaite R A amp Vazquez A (2004)Degradation of polycaprolactonestarch blends and composites with sisal fibrePolymer Degradation and Stability 86(1) 95ndash103

rederick T W amp Norman W (2004) Natural fibers plastics and composites NewYork Kluwer Academic Publishers

uimaratildees J L Wypych F Saul C K Ramos L P amp Satyanarayana K G (2010)Studies of the processing and characterization of corn starch and its compos-ites with banana and sugarcane fibers from Brazil Carbohydrate Polymers 80(1)130ndash138

arris B (1999) Engineering composite materials London The Institute of Materialsulleman S H D Janssen F H P amp Feil H (1998) The role of water during

plasticization of native starches Polymer 39(10) 2043ndash2048agannath J H Jayaraman K S Arya S S amp Somashekar R (1998) Differential

scanning calorimetry and wide-angle X-ray scattering studies of bread stalingJournal of Applied Polymer Science 67(9) 1597ndash2160

aith B S Jindal R Jana A K amp Maiti M (2010) Development of corn starch basedgreen composites reinforced with Saccharum spontaneum L fiber and graft

copolymersmdashEvaluation of thermal physico-chemical and mechanical proper-ties Bioresource Technology 101(17) 6843ndash6851

alia S Kaith B S amp Kaur I (2009) Pretreatments of natural fibers and theirapplication as reinforcing material in polymer compositesmdashA review PolymerEngineering and Science 49(7) 1253ndash1272

olymers 101 (2014) 11ndash 19 19

Liu H Xie F Yu L Chen L amp Li L (2009) Thermal processing of starch-basedpolymers Progress in Polymer Science 34(12) 1348ndash1368

Mishra S Mohanty A K Drzal L T Misra M Parija S Nayak S K et al (2003)Studies on mechanical performance of biofibreglass reinforced polyester hybridcomposites Composites Science and Technology 63(10) 1377ndash1385

Mohanty A K Misra M amp Hinrichsen G (2000) Biofibers Biodegradable polymersand biocomposites An overview Macromolecular Materials and Engineering276ndash277(1) 1ndash24

Ochi S (2006) Development of high strength biodegradable composites usingManila hemp fiber and starch-based biodegradable resin Composites Part A37(11) 1879ndash1883

Panthapulakkal S amp Sain M (2007) Studies on the water absorption properties ofshort hempmdashGlass fiber hybrid polypropylene composites Journal of CompositeMaterials 41(15) 1871ndash1883

Piggott M R (1980) Load bearing fibre composites Willowdale Pergamon PressPhattaraporn T Waranyou S Fazilah A amp Thawien W (2010) Characteristics and

properties of rice starch films reinforced with palm pressed fibers InternationalFood Research Journal 17 535ndash547

Prachayawarakorn J Sangnitidej P amp Boonpasith P (2010) Properties of ther-moplastic rice starch composites reinforced by cotton fiber or low-densitypolyethylene Carbohydrate Polymers 81(2) 425ndash433

Rodriguez-Gonzalez F J Ramsay B A amp Favis B D (2003) High performanceLDPEthermoplastic starch blends A sustainable alternative to pure polyethyl-ene Polymer 44(5) 1517ndash1526

Satyanarayana K G Arizaga G G C amp Wypych F (2009) Biodegradable compos-ites based on lignocellulosic fibersmdashAn overview Progress in Polymer Science34(9) 982ndash1021

Satyanarayana K G amp Wypych F (2007) Characterization of natural fibers InD Bhattacharyya amp S Fakirov (Eds) Engineering biopolymers Homopolymersblends and composites (pp 3ndash48) Munich Hanser Publishers

(2012) Theory ndash Composite materials MSC software httpwwwmscsoftwarecomtraining videospatranReverb helpindexhtmlpageFunctional2520Assignmentsmaterials forms56htmlww1195 [online] [cited 230112]

Vilaseca F Mendez J A Pelach A Llop M Canigueral N Girones J et al(2007) Composite materials derived from biodegradable starch polymer andjute strands Process Biochemistry 42(3) 329ndash334

Whitney J M amp Knight M (1980) The relationship between tensile strength andflexure strength in fiber reinforced composites Experimental Mechanics 20(6)211ndash216

Wisnom M R (1992) The relationship between tensile and flexural strength ofunidirectional composites Composite Materials 26(8) 1173ndash1180

Wollerdorfer M amp Bader H (1998) Influence of natural fibres on the mechan-ical properties of biodegradable polymers Industrial Crops and Products 8(2)105ndash112

the Environment 15 25ndash33Yu L Dean K amp Li L (2006) Polymer blends and composites from renewable

resources Progress in Polymer Science 31(6) 576ndash602