cbr150r_32k45a200_0.pdf - honda motorcycle service
TRANSCRIPT
This manual should be considered a permanent part of themotorcycle and should remain with the motorcycle when it is resold.
This publication includes the latest production information availablebefore printing. Honda Motor Co., Ltd. reserves the right to makechanges at any time without notice and without incurring anyobligation.
No part of this publication may be reproduced without writtenpermission.
The vehicle pictured in this owner’s manual may not match youractual vehicle.
© 2018 Honda Motor Co., Ltd.
WelcomeCongratulations on your purchase of a newHonda motorcycle. Your selection of aHonda makes you part of a worldwide familyof satisfied customers who appreciateHonda's reputation for building quality intoevery product.
To ensure your safety and riding pleasure:● Read this owner's manual carefully.● Follow all recommendations and
procedures contained in this manual.● Pay close attention to safety messages
contained in this manual and on themotorcycle.
● The following codes in this manualindicate each country.
● The illustrations here in are based on theCBR150RA III PH type.
Country CodesCodeCBR150R
Country
PH, V PH PhilippinesIN, III IN, V IN IndonesiaCBR150RAIII PH PhilippinesIN, III IN, V IN Indonesia*The specifications may vary with each locale.
A Few Words About SafetyYour safety, and the safety of others, is veryimportant. Operating this motorcycle safely isan important responsibility.To help you make informed decisions aboutsafety, we have provided operatingprocedures and other information on safetylabels and in this manual. This informationalerts you to potential hazards that couldhurt you or others.Of course, it is not practical or possible towarn you about all hazards associated withoperating or maintaining a motorcycle. Youmust use your own good judgement.
You will find important safety information in avariety of forms, including:● Safety labels on the motorcycle● Safety Messages preceded by a safety alert
symbol and one of three signal words:DANGER, WARNING, or CAUTION.These signal words mean:
3DANGERYou WILL be KILLED or SERIOUSLYHURT if you don’t follow instructions.
3WARNINGYou CAN be KILLED or SERIOUSLYHURT if you don’t follow instructions.
3CAUTIONYou CAN be HURT if you don’t followinstructions.
Other important information isprovided under the following titles:
NOTICE Information to help you avoiddamage to your motorcycle,other property, or theenvironment.
Contents
Motorcycle Safety P. 2
Operation Guide P. 12
Maintenance P. 33
Troubleshooting P. 82
Information P. 100
Specifications P. 112
Index P. 115
Safety Guidelines .................................................P. 3Safety Precautions...............................................P. 6Riding Precautions ..............................................P. 7Accessories & Modifications...........................P. 10Loading ................................................................P. 11
This section contains important information for safe riding of your motorcycle.Please read this section carefully.
Motorcycle Safety
Safety GuidelinesFollow these guidelines to enhance your safety:● Perform all routine and regular inspections
specified in this manual.● Stop the engine and keep sparks and flame
away before filling the fuel tank.● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide inexhaust gases is toxic and can kill you.
Always Wear a HelmetIt's a proven fact: helmets and protectiveapparel significantly reduce the number andseverity of head and other injuries. So alwayswear an approved motorcycle helmet andprotective apparel. 2 P. 6
Before RidingMake sure that you are physically fit, mentallyfocused and free of alcohol and drugs. Checkthat you and your passenger are both wearingan approved motorcycle helmet and protectiveapparel. Instruct your passenger on holdingonto the seat strap or your waist, leaning withyou in turns, and keeping their feet on thefootpegs, even when the motorcycle is stopped.
Take Time to Learn & PracticeEven if you have ridden other motorcycles,practice riding in a safe area to become familiarwith how this motorcycle works and handles,and to become accustomed to the motorcycle'ssize and weight.
Safety GuidelinesM
otorcycle Safety
3Continued
Ride DefensivelyAlways pay attention to other vehicles aroundyou, and do not assume that other drivers seeyou. Be prepared to stop quickly or perform anevasive maneuver.
Make Yourself Easy to SeeMake yourself more visible, especially at night,by wearing bright reflective clothing, positioningyourself so other drivers can see you, signalingbefore turning or changing lanes, and usingyour horn when necessary.
Ride within Your LimitsNever ride beyond your personal abilities orfaster than conditions warrant. Fatigue andinattention can impair your ability to use goodjudgement and ride safely.
Don't Drink and RideAlcohol and riding don't mix. Even one alcoholicdrink can reduce your ability to respond tochanging conditions, and your reaction timegets worse with every additional drink. Don'tdrink and ride, and don't let your friends drinkand ride either.
Keep Your Honda in Safe ConditionIt's important to keep your motorcycle properlymaintained and in safe riding condition.Inspect your motorcycle before every ride andperform all recommended maintenance. Neverexceed load limits (2 P. 11), and do not modifyyour motorcycle or install accessories thatwould make your motorcycle unsafe (2 P. 10).
Safety Guidelines
Motorcycle Safety
4
If You are Involved in a CrashPersonal safety is your first priority. If you oranyone else has been injured, take time toassess the severity of the injuries and whether itis safe to continue riding. Call for emergencyassistance if needed. Also follow applicable lawsand regulations if another person or vehicle isinvolved in the crash.
If you decide to continue riding, first turn theignition switch to the OFF position, and evaluatethe condition of your motorcycle. Inspect forfluid leaks, check the tightness of critical nutsand bolts, and check the handlebars, controllevers, brakes, and wheels. Ride slowly andcautiously.Your motorcycle may have suffered damagethat is not immediately apparent. Have yourmotorcycle thoroughly checked at a qualifiedservice facility as soon as possible.
Carbon Monoxide HazardExhaust contains poisonous carbon monoxide, acolourless, odorless gas. Breathing carbonmonoxide can cause loss of consciousness andmay lead to death.
If you run the engine in confined or even partlyenclosed area, the air you breathe could containa dangerous amount of carbon monoxide.Never run your motorcycle inside a garage orother enclosure.
3WARNINGRunning the engine of your motorcyclewhile in an enclosed or even partiallyenclosed area can cause a rapid build-up of toxic carbon monoxide gas.
Breathing this colourless, odorless gascan quickly cause unconsciousness andlead to death.
Only run your motorcycle's enginewhen it is located in a well ventilatedarea outdoors.
Safety GuidelinesM
otorcycle Safety
5
Safety Precautions● Ride cautiously and keep your hands on the
handlebars and feet on the footpegs.● Keep passenger's hands onto the seat strap
or your waist, passenger's feet on thefootpegs while riding.
● Always consider the safety of yourpassenger, as well as other drivers andriders.
Protective ApparelMake sure that you and any passenger arewearing an approved motorcycle helmet, eyeprotection, and high-visibility protectiveclothing. Ride defensively in response toweather and road conditions.
# HelmetSafety-standard certified, high-visibility, correctsize for your head● Must fit comfortably but securely, with the
chin strap fastened.
● Face shield with unobstructed field of visionor other approved eye protection
3WARNINGNot wearing a helmet increases thechance of serious injury or death in acrash.
Make sure that you and any passengeralways wear an approved helmet andprotective apparel.
# GlovesFull-finger leather gloves with high abrasionresistance# Boots or Riding ShoesSturdy boots with non-slip soles and ankleprotection# Jacket and TrousersProtective, highly visible, long-sleeved jacketand durable trousers for riding (or a protectivesuit)
Safety Precautions
Motorcycle Safety
6
Continued
Riding PrecautionsRunning-in Period
During the first 500 km (300 miles) of running,follow these guidelines to ensure yourmotorcycle's future reliability and performance.● Avoid full-throttle starts and rapid
acceleration.● Avoid hard braking and rapid down-shifts.● Ride conservatively.
BrakesObserve the following guidelines:● Avoid excessively hard braking and
downshifting.u Sudden braking can reduce the
motorcycle's stability.u Where possible, reduce speed before
turning; otherwise you risk sliding out.● Exercise caution on low traction surfaces.
u The tyres slip more easily on suchsurfaces and braking distances arelonger.
● Avoid continuous braking.u Repeated braking, such as when
descending long, steep slopes canseriously overheat the brakes, reducingtheir effectiveness. Use engine brakingwith intermittent use of the brakes toreduce speed.
● For full braking effectiveness, operate boththe front and rear brakes together.
Riding PrecautionsM
otorcycle Safety
7
# Anti-lock Brake System (ABS)CBR150RAThis model is equipped with an Anti-lock BrakeSystem (ABS) designed to help prevent thebrakes from locking up during hard braking.● ABS does not reduce braking distance. In
certain circumstances, ABS may result in alonger stopping distance.
● ABS does not function at speeds below 10km/h (6 mph).
● The brake lever and pedal may recoil slightlywhen applying the brakes. This is normal.
● Always use the recommended front/reartyres and sprockets to ensure correct ABSoperation.
# Engine BrakingEngine braking helps slow your motorcycledown when you release the throttle. For furtherslowing action, downshift to a lower gear. Useengine braking with intermittent use of thebrakes to reduce speed when descending long,steep slopes.
# Wet or Rainy ConditionsRoad surfaces are slippery when wet, and wetbrakes further reduce braking efficiency.Exercise extra caution when braking in wetconditions.If the brakes get wet, apply the brakes whileriding at low speed to help them dry.
Riding Precautions
Motorcycle Safety
8
Parking● Park on a firm, level surface.● If you must park on a slight incline or loose
surface, park so that the motorcycle cannotmove or fall over.
● Make sure that high-temperature partscannot come into contact with flammablematerials.
● Do not touch the engine, muffler, brakesand other high-temperature parts until theycool down.
● To reduce the likelihood of theft, always lockthe handlebars and remove the key andclose the shutter when leaving themotorcycle unattended.Use of an anti-theft device is alsorecommended.
# Parking with the Side Stand1. Stop the engine.2. Push the side stand down.
3. Slowly lean the motorcycle to the left until itsweight rests on the side stand.
4. Turn the handlebars fully to the left.u Turning the handlebars to the right
reduces stability and may cause themotorcycle to fall.
5. Turn the ignition switch to the LOCKposition (2 P. 24), remove the key and closethe shutter (2 P. 25).
Refuelling and Fuel GuidelinesFollow these guidelines to protect the engine,fuel system and catalytic converter:● Use only unleaded petrol.● Use recommended octane number. Using
lower octane petrol will result in decreasedengine performance.
● Do not use fuels containing a highconcentration of alcohol. 2 P. 110
● Do not use stale or contaminated petrol oran oil/petrol mixture.
● Avoid getting dirt or water in the fuel tank.
Riding PrecautionsM
otorcycle Safety
9
Accessories &ModificationsWe strongly advise that you do not add anyaccessories that were not specifically designedfor your motorcycle by Honda or makemodifications to your motorcycle from itsoriginal design. Doing so can make it unsafe.Modifying your motorcycle may also void yourwarranty and make your motorcycle illegal tooperate on public roads. Before deciding toinstall accessories on your motorcycle be certainthe modification is safe and legal.
3WARNINGImproper accessories or modificationscan cause a crash in which you can beseriously hurt or killed.
Follow all instructions in this owner'smanual regarding accessories andmodifications.
Do not pull a trailer with, or attach a sidecar to,your motorcycle. Your motorcycle was notdesigned for these attachments, and their usecan seriously impair your motorcycle's handling.
Accessories & Modifications
Motorcycle Safety
10
Loading● Carrying extra weight affects your
motorcycle's handling, braking and stability.Always ride at a safe speed for the load youare carrying.
● Avoid carrying an excessive load and keepwithin specified load limits.Maximum weight capacity 2 P. 112
● Tie all luggage securely, evenly balancedand close to the centre of the motorcycle.
● Do not place objects near the lights or themuffler.
3WARNINGOverloading or improper loading cancause a crash and you can be seriouslyhurt or killed.
Follow all load limits and other loadingguidelines in this manual.
LoadingM
otorcycle Safety
11
Parts Location
Operation Guide
12
Fuse box (P.97Battery (P.51
Spark plug (P.59Throttle grip (P.77
Coolant reserve tank (P.64
Rear brake fluid reservoir (P.66
Engine oil fill cap/dipstick(P.61
Right middle cowl (P.56
Front brake fluid reservoir(P.66
Operation Guide
13
Clutch lever (P.74
Crankcase breather (P.78
Fuel fill cap (P.31
Document bag (P.32
Drive chain (P.70
Side stand (P.69
Shift lever (P.28
Front seat (P.53Rear seat (P.58
Tool kit (P.32
Engine oil drain bolt (P.63
Front suspension spring preloadadjuster (P.80
Rear suspension spring preloadadjuster (P.81
Instruments
Operation Guide
14
TachometerNOTICEDo not operate the engine in the tachometer red zone.Excessive engine speed can adversely affect engine life.
Tachometer red zone(excessive engine rpm range)
SET buttonDisplay CheckWhen the ignition switch is turned on, all the mode and digital segments willshow. If any part of these displays does not come on when it should, have yourdealer check for problems.
SEL button
Operation Guide
15Continued
Remaining fuel when only 1st (E)segment starts flashing: approximately1.8 L (0.48 US gal, 0.40 Imp gal)
Fuel gauge
If the fuel gauge indicator flashes in a repeat patternor turns off: (P.86
Odometer [TOTAL] & Tripmeter [TRIP A/B] & Current fuelmileage & Average fuel mileage [AVG A/B] (P.16
Clock (12-hour display)
Speedometer
Gear position indicatorThe gear position is shown in the gear position indicator.u “-” appears when the transmission is not shifted properly.
To set the clock: (P.19
Odometer [TOTAL] & Tripmeter [TRIP A/B] & Current fuel mileage & Average fuelmileage [AVG A/B]The SEL button switches between the odometer, tripmeter A, tripmeter B, current fuel mileage,average fuel mileage A and average fuel mileage B.
Operation Guide
16
Instruments (Continued)
Odometer Tripmeter A Tripmeter B
Average fuelmileage B
Current fuelmileage
Average fuelmileage A
# Odometer [TOTAL]Total distance ridden. When “------” isdisplayed, go to your dealer for service.
# Tripmeter [TRIP A/B]Distance ridden since tripmeter was reset.When “-----.-” is displayed, go to your dealerfor service.To reset the tripmeter: (P.18
# Current fuel mileageDisplays the current or instant fuel mileage.Display range: 0.0 to 99.9 km/L• Initial display: “--.-” is displayed.• When your speed is less than 6 km/h (4
mph): “--.-” is displayed.• More than 99.9 km/L: “99.9” is displayed.
When “--.-” is displayed except for theabove-mentioned cases, go to your dealerfor service.
# Average fuel mileage [AVG A/B]The average fuel mileage A will be based ontripmeter A. The average fuel mileage Asince tripmeter A was reset.The average fuel mileage B will be based ontripmeter B. The average fuel mileage B sincetripmeter B was reset.Display range: 0.0 to 99.9 km/L• Initial display: “--.-” is displayed.• More than 99.9 km/L: “99.9” is displayed.• When the tripmeter A or B is reset: “--.-”
is displayed.
When “--.-” is displayed except for theabove-mentioned cases, go to your dealerfor service.To reset the average fuel mileage:(P.18
Operation Guide
17Continued
# To reset the tripmeter [TRIP A/B] andaverage fuel mileage [AVG A/B]
To reset the tripmeter A and average fuelmileage A together, press and hold the SETbutton while the tripmeter A or average fuelmileage A is displayed.
To reset the tripmeter B and average fuelmileage B together, press and hold the SETbutton while the tripmeter B or average fuelmileage B is displayed.
Operation Guide
18
Instruments (Continued)
Tripmeter A Average fuelmileage A
or Tripmeter B Average fuelmileage B
or
To set the clocka Turn the ignition switch on.b Press and hold the SEL and the SET buttons
until the hour digits start flashing.
c Press the SEL button until the desired hour isdisplayed.u Press and hold the SEL button to
advance the hour fast.
d Press the SET button. The minute digits startflashing.
e Press the SEL button until the desiredminute is displayed.u Press and hold the SEL button to
advance the minute fast.
f Press the SET button. The clock is set.u The time can also be set by turning the
ignition switch off.u The display will stop flashing
automatically and the adjustment will becancelled if the button is not pressed forabout 30 seconds.
Operation Guide
19
Indicators
Operation Guide
20
Comes on briefly when the ignition switch isturned to the ON position.If it comes on while engine is running:(P.85
PGM-FI (Programmed Fuel Injection)malfunction indicator lamp (MIL)
If one of these indicators does not come on when it should, have your dealer check forproblems.
Comes on when the ignition switch isturned to the ON position.Goes off when your speed reachesapproximately 10 km/h (6 mph).
ABS (Anti-lock Brake System)indicator CBR150RA
If it comes on while riding: (P.85
Operation Guide
21
Right turn signal indicator
Left turn signal indicator High beam indicator
Neutral indicatorComes on when thetransmission is in Neutral.
If it comes on while riding: (P.84
Comes on briefly when the ignitionswitch is turned to the ON position.
High coolant temperature indicator
Switches
Operation Guide
22
Passing light control switchFlashes the high beam headlight.
Headlight dimmer switch• : High beam• : Low beam
u Pressing the switch turnsthe turn signal off.
Turn signal switch
Start button
Horn button
Operation Guide
23Continued
Ignition switchSwitches the electrical system on/off,locks the steering.u Key can be removed when in the OFF or
LOCK position.
ONTurns electrical systemon for starting/riding.
OFFTurns engine off.
LOCKLocks steering.
Steering LockLock the steering when parking to helpprevent theft.A U-shaped wheel lock or similar device isalso recommended.
# Lockinga Turn the handlebars all the way to the left.b Push the key down, and turn the ignition
switch to the LOCK position.u Jiggle the handlebars if the lock is
difficult to engage.c Remove the key.
# UnlockingInsert the key, and turn the ignition switch tothe OFF position.
Operation Guide
24
Switches (Continued)
Pushb
Turn
Ignition key a
ShutterThe ignition switch for this motorcycle isequipped with a shutter. After parking themotorcycle, close the shutter for theftprevention.
# Closea Remove the ignition key from the ignition
switch.b Align the projection of the shutter key with
the slot of the shutter, and turn the shutterkey counterclockwise.u You can also close the shutter by moving
the knob downward without the shutterkey.
c Remove the key.
# OpenAlign the projection of the shutter key withthe slot of the shutter, and turn the shutterkey clockwise.
Operation Guide
25
Close
Open
Knob
Close
Shutter keyIgnition key
ProjectionSlot
Starting the EngineStart your engine using the followingprocedure, regardless of whether the engineis cold or warm.
NOTICE• If the engine does not start within 5 seconds,
turn the ignition switch to the OFF positionand wait 10 seconds before trying to startthe engine again to recover battery voltage.
• Extended fast idling and revving the engine candamage the engine, and the exhaust system
Consult your dealer for advice if you plan toride your motorcycle at an altitude above2,500 m (8,000 feet).
NOTICEIf the motorcycle is transported to a place 2,000m (6,500 feet) higher or lower than the startpoint, you may not be able to achieve sufficientengine performance at the new altitude. Consultyour dealer before transporting your motorcycle.
a Turn the ignition switch to the ON position.b Shift the transmission to Neutral ( N
indicator to come on).c With the throttle closed, press the start
button.Release the start button as soon as theengine starts.
Operation Guide
26
a
b
c
If you cannot start a warm engine:Rotate the throttle 1/8 – 1/4 turn whilestarting the engine.
If the engine does not start:aOpen the throttle fully and press the start
button for 5 seconds.bRepeat the normal starting procedure.c If the engine starts, open the throttle slightly
if idling is unstable.d If the engine does not start, wait 10 seconds
before trying step a & b again.
# If Engine Will Not Start (P.83
Operation Guide
27
1/81/4
Shifting GearsYour motorcycle transmission has 6 forwardgears in a one-down, five-up shift pattern.
Operation Guide
28
1
N
234 5 6
When the system activates:
Emergency Stop SignalCBR150RAEmergency stop signal activates when youbrake hard while driving at 50 km/h (31 mph)or above to alert drivers behind you aboutsudden braking by rapidly flashing both turnsignal lights. This may help to alert driversbehind you to take appropriate means toavoid a possible collision with yourmotorcycle.
The emergency stop signal stops operatingwhen:● You release the brake lever and pedal.● The ABS is deactivated.● Your motorcycle’s decelerating speed
becomes moderate.
Operation Guide
29Continued
Hard braking
Both turn signal indicators blink
Both turn signals flash
Brakelight come on
u The emergency stop signal is not a systemthat can prevent a possible rear-endcollision caused by your hard braking. It isalways recommended to avoid hard brakingunless it is absolutely necessary.
u If the ABS stops working for a certain periodduring braking, the emergency stop signalmay not activate at all.
Operation Guide
30
Emergency Stop Signal (Continued)
Refuelling
Do not fill with fuel above the filler neckplate.
Fuel type: Unleaded petrol onlyFuel octane number: Your motorcycle isdesigned to use Research Octane Number(RON) 88 or higher.Tank capacity: 12 L (3.2 US gal, 2.6 Imp gal)
# Refuelling and Fuel Guidelines (P.9
Opening the Fuel Fill CapOpen the lock cover, insert the ignition key,and turn it clockwise to open the fuel fill cap.
Closing the Fuel Fill Capa After refuelling, push the fuel fill cap closed
until it locks.b Remove the ignition key and close the lock
cover.u The ignition key cannot be removed if
the fuel fill cap is not locked.
3WARNINGPetrol is highly flammable andexplosive. You can be burned orseriously injured when handling fuel.
• Stop the engine, and keep heat,sparks, and flame away.
• Handle fuel only outdoors.• Wipe up spills immediately.
Operation Guide
31
Ignition key
Fuel neckplateFuel fill cap
Lock cover Fuel filleropening
Storage EquipmentThe helmet holder, helmet set wire (in thetool kit), tool kit, and document bag arelocated under the rear seat.
u Use the helmet holder only when parked.
# Removing the Rear Seat (P.58
3WARNINGRiding with a helmet attached to theholder can interfere with the rear wheelor suspension and could cause a crashin which you can be seriously hurt orkilled.
Use the helmet holder only whileparked. Do not ride with a helmetsecured by the holder.
Operation Guide
32
Helmet set wire
Helmet set wire
Helmet holder Helmet D-ring
Document bag
Rubber strapTool kit
Importance of Maintenance ...........................P. 34Maintenance Schedule.....................................P. 35Maintenance Fundamentals ...........................P. 38Tool .......................................................................P. 50Removing & Installing Body Components..P. 51
Battery .................................................................... P. 51Clip .......................................................................... P. 52Front Seat .............................................................. P. 53Harness Band Clip ............................................... P. 55Right Middle Cowl............................................... P. 56Rear Seat ............................................................... P. 58
Spark Plug ...........................................................P. 59Engine Oil ............................................................P. 61Coolant.................................................................P. 64
Brakes...................................................................P. 66Side Stand ...........................................................P. 69Drive Chain..........................................................P. 70Clutch ...................................................................P. 74Throttle ................................................................P. 77Crankcase Breather ...........................................P. 78Other Adjustments............................................P. 79
Adjusting the Headlight Aim ............................ P. 79Adjusting the Front Suspension....................... P. 80Adjusting the Rear Suspension ........................ P. 81
Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefullybefore attempting any maintenance. Refer to “Specifications” for service data.
Maintenance
Importance of Maintenance
Importance of MaintenanceKeeping your motorcycle well-maintained isabsolutely essential to your safety and toprotect your investment, obtain maximumperformance, avoid breakdowns, and reduce airpollution. Maintenance is the owner'sresponsibility. Be sure to inspect yourmotorcycle before each ride, and perform theperiodic checks specified in the MaintenanceSchedule. 2 P. 35
3WARNINGImproperly maintaining yourmotorcycle or failing to correct aproblem before you ride can cause acrash in which you can be seriously hurtor killed.
Always follow the inspection andmaintenance recommendations andschedules in this owner's manual.
Maintenance SafetyAlways read the maintenance instructionsbefore you begin each task, and make sure thatyou have the tools, parts, and skills required.We cannot warn you of every conceivablehazard that can arise in performingmaintenance. Only you can decide whether ornot you should perform a given task.
Follow these guidelines when performingmaintenance.● Stop the engine and remove the key.● Place your motorcycle on a firm, level
surface using the side stand or amaintenance stand to provide support.
● Allow the engine, muffler, brakes, and otherhigh-temperature parts to cool beforeservicing as you can get burned.
● Run the engine only when instructed, anddo so in a well-ventilated area.
Maintenance
34
Maintenance ScheduleThe maintenance schedule specifies themaintenance requirements necessary toensure safe, dependable performance, andproper emission control.
Maintenance work should be performed inaccordance with Honda's standards andspecifications by properly trained and equippedtechnicians. Your dealer meets all of theserequirements. Keep an accurate record ofmaintenance to help ensure that yourmotorcycle is properly maintained.Make sure that whomever performs themaintenance completes this record.
All scheduled maintenance is considered anormal owner operating cost and will becharged to you by your dealer. Retain allreceipts. If you sell the motorcycle, thesereceipts should be transferred with themotorcycle to the new owner.
Honda recommends that your dealer shouldroad test your motorcycle after each periodicmaintenance is carried out.
Maintenance
35Continued
ItemsPre-rideCheck2 P. 38
Frequency *1AnnualCheck
RegularReplace
Refer topage× 1,000 km 1 6 12 18 24 30 36
× 1,000 mi 0.6 4 8 12 16 20 24Fuel Line –Fuel Level 31Throttle Operation 77Air Cleaner *2 49Crankcase Breather *3 78Spark Plug 59Valve Clearance –Engine Oil 61Engine Oil StrainerScreen –
Engine Idle Speed –Radiator Coolant *4 3 Years 64Cooling System –
Maintenance Level Maintenance LegendIntermediate. We recommend service by your dealer, unlessyou have the necessary tools and are mechanically skilled.Procedures are provided in an official Honda Shop Manual.
Inspect (clean, adjust, lubricate, or replace, if necessary)CleanLubricateReplaceTechnical. In the interest of safety, have your
motorcycle serviced by your dealer.
Maintenance Schedule
Maintenance
36
ItemsPre-rideCheck2 P. 38
Frequency *1AnnualCheck
RegularReplace
Refer topage× 1,000 km 1 6 12 18 24 30 36
× 1,000 mi 0.6 4 8 12 16 20 24Drive Chain Every 500 km (300 mi): 70Brake Fluid *4 2 Years 66Brake Pads Wear 67Brake System 38Brakelight Switch 68Headlight Aim 79Lights/Horn –Clutch System 74Side Stand 69Suspension –Nuts, Bolts, Fasteners –Wheels/Tyres 46Steering Head Bearings –
Notes:*1 At higher odometer reading, repeat at the frequency interval established here.*2 Service more frequently when riding in unusually wet or dusty areas.*3 Service more frequently when riding in rain or at full throttle.*4 Replacement requires mechanical skill.
Maintenance ScheduleM
aintenance
37
Maintenance Fundamentals
Pre-ride InspectionTo ensure safety, it is your responsibility toperform a pre-ride inspection and make surethat any problem you find is corrected. A pre-ride inspection is a must, not only for safety, butbecause having a breakdown, or even a flattyre, can be a major inconvenience.
Check the following items before you get onyour motorcycle:● Fuel level - Fill fuel tank when necessary.
2 P. 31● Throttle - Check for smooth opening and
full closing in all steering positions. 2 P. 77● Engine oil level - Add engine oil if necessary.
Check for leaks. 2 P. 61● Coolant level - Add coolant if required.
Check for leaks. 2 P. 64
● Drive chain - Check condition and slack,adjust and lubricate if necessary. 2 P. 70
● Brakes - Check operation;Front and Rear: check brake fluid level andpads wear. 2 P. 66, 2 P. 67
● Lights and horn - Check that lights,indicators and horn function properly.
● Clutch - Check operation;Adjust freeplay if necessary. 2 P. 74
● Wheels and tyres - Check condition, airpressure and adjust if necessary. 2 P. 46
Maintenance
38
Replacing PartsAlways use Honda Genuine Parts or theirequivalents to ensure reliability and safety.
3WARNINGInstalling non-Honda parts may makeyour motorcycle unsafe and cause acrash in which you can be seriously hurtor killed.
Always use Honda Genuine Parts orequivalents that have been designedand approved for your motorcycle.
Maintenance FundamentalsM
aintenance
39
BatteryYour motorcycle has a maintenance-free typebattery. You do not have to check the batteryelectrolyte level or add distilled water. Clean thebattery terminals if they become dirty orcorroded.Do not remove the battery cap seals. There isno need to remove the cap when charging.
NOTICEYour battery is a maintenance-free type and can bepermanently damaged if the cap strip is removed.
This symbol on the battery means that thisproduct must not be treated as household waste.
NOTICEAn improperly disposed of battery can beharmful to the environment and human health.Always confirm local regulations for properbattery disposal instruction.
Maintenance Fundamentals
Maintenance
40
Continued
# What to do in an emergencyIf any of the following occur, immediately seeyour doctor.● Electrolyte splashes into your eyes:
u Wash your eyes repeatedly with coolwater for at least 15 minutes. Using waterunder pressure can damage your eyes.
● Electrolyte splashes onto your skin:u Remove affected clothing and wash your
skin thoroughly using water.● Electrolyte splashes into your mouth:
u Rinse mouth thoroughly with water, anddo not swallow.
3WARNINGThe battery gives off explosivehydrogen gas during normal operation.
A spark or flame can cause the batteryto explode with enough force to kill orseriously hurt you.
Wear protective clothing and a faceshield, or have a skilled mechanic dothe battery servicing.
# Cleaning the Battery Terminals1. Remove the battery. 2 P. 512. If the terminals are starting to corrode and
are coated with a white substance, washwith warm water and wipe clean.
Maintenance FundamentalsM
aintenance
41
3. If the terminals are heavily corroded, cleanand polish the terminals with a wire brush orsandpaper. Wear safety glasses.
4. After cleaning, reinstall the battery.
The battery has a limited life span. Consult yourdealer about when you should replace thebattery. Always replace the battery with anothermaintenance-free battery of the same type.
NOTICEInstalling non-Honda electrical accessories canoverload the electrical system, discharging thebattery and possibly damaging the system.
FusesFuses protect the electrical circuits on yourmotorcycle. If something electrical on yourmotorcycle stops working, check for andreplace any blown fuses. 2 P. 97
# Inspecting and Replacing FusesTurn the ignition switch to the OFF position toremove and inspect fuses. If a fuse is blown,replace with a fuse of the same rating. For fuseratings, see “Specifications.” 2 P. 114
NOTICEReplacing a fuse with one that has a higherrating greatly increases the chance of damage tothe electrical system.
Maintenance Fundamentals
Maintenance
42
Blown fuse
If a fuse fails repeatedly, you likely have anelectrical fault. Have your motorcycle inspectedby your dealer.
Engine OilEngine oil consumption varies and oil qualitydeteriorates according to riding conditions andtime elapsed.Check the engine oil level regularly, and add therecommended engine oil if necessary. Dirty oil orold oil should be changed as soon as possible.
# Selecting the Engine OilFor recommended engine oil, see“Specifications.” 2 P. 113
If you use non-Honda engine oil, check thelabel to make sure that the oil satisfies all of thefollowing standards:● JASO T 903 standard*1: MA● SAE standard*2: 10W-30● API classification*3: SG or higher
*1. The JASO T 903 standard is an index for engineoils for 4-stroke motorcycle engines. There aretwo classes: MA and MB. For example, thefollowing label shows the MA classification.
*2. The SAE standard grades oils by their viscosity.*3. The API classification specifies the quality and
performance rating of engine oils. Use SG orhigher oils, excluding oils marked as “EnergyConserving” or “Resource Conserving” on thecircular API service symbol.
Maintenance FundamentalsM
aintenance
43
Oil codeOil classification
Not recommended Recommended
Brake FluidDo not add or replace brake fluid, except in anemergency. Use only fresh brake fluid from asealed container. If you do add fluid, have thebrake system serviced by your dealer as soon aspossible.
NOTICEBrake fluid can damage plastic and painted surfacesWipe up spills immediately and wash thoroughly.
Recommended brake fluid:Honda DOT 3 or DOT 4 Brake Fluid orequivalent
Drive ChainThe drive chain must be inspected andlubricated regularly. Inspect the chain morefrequently if you often ride on bad roads, ride athigh speed, or ride with repeated fastacceleration. 2 P. 70
If the chain does not move smoothly, makesstrange noises, has damaged rollers, has loosepins, or kinks, have the chain inspected by yourdealer.
Also inspect the drive sprocket and drivensprocket. If either has worn or damaged teeth,have the sprocket replaced by your dealer.
NOTICEUse of a new chain with worn sprockets will causerapid chain wear.
Maintenance Fundamentals
Maintenance
44
Normal(GOOD)
Worn(REPLACE)
Damaged(REPLACE)
# Cleaning and LubricatingAfter inspecting the slack, clean the chain andsprockets while rotating the rear wheel. Use adry cloth with high flash-point solvent. Use asoft brush if the chain is dirty.After cleaning, wipe dry and lubricate with therecommended lubricant.
Recommended lubricant:Drive chain lubricantIf not available, use SAE 80 or 90 gearoil.
Never use petrol or low flash point solvents forcleaning the drive chain.A fire or explosion could result.Avoid getting lubricant on the brakes or tyres.Avoid applying excess chain lubricant to preventspray onto your clothes and the motorcycle.
Recommended CoolantUse only genuine HONDA PRE-MIX COOLANTwithout diluting with water. Genuine HONDAPRE-MIX COOLANT is excellent at preventingcorrosion and overheating.The coolant should be inspected and replacedproperly by following the maintenanceschedule. 2 P. 35
NOTICEUsing coolant not specified for aluminiumengines or tap/mineral water can causecorrosion.
Maintenance FundamentalsM
aintenance
45
Crankcase BreatherService more frequently when riding in rain, atfull throttle, or after the motorcycle is washed oroverturned. Service if the deposit level can beseen in the transparent section of the draintube.If the drain tube overflows, the air filter maybecome contaminated with engine oil causingpoor engine performance. 2 P. 78
Tyres (Inspecting/Replacing)# Checking the Air PressureVisually inspect your tyres and use an airpressure gauge to measure the air pressure atleast once a month or any time you think thetyres look low. Always check air pressure whenyour tyres are cold.
# Inspecting for DamageInspect the tyres forcuts, slits, or cracks thatexposes fabric orcords, or nails or otherforeign objectsembedded in the sideof the tyre or the tread.
Also inspect for any unusual bumps or bulges inthe side walls of the tyres.# Inspecting for Abnormal Wear
Inspect the tyres forsigns of abnormal wearon the contact surface.
Maintenance Fundamentals
Maintenance
46
# Inspecting Tread DepthInspect the tread wear indicators. If theybecome visible, replace the tyres immediately.For safe riding, you should replace the tyreswhen the minimum tread depth is reached.
3WARNINGRiding on tyres that are excessivelyworn or improperly inflated can cause acrash in which you can be seriously hurtor killed.
Follow all instructions in this owner'smanual regarding tyre inflation andmaintenance.
Maintenance FundamentalsM
aintenance
47Continued
Wear indicatorlocation mark
or TWI
Have your tyres replaced by your dealer.For recommended tyres, air pressure andminimum tread depth, see “Specifications.”2 P. 113Follow these guidelines whenever you replacetyres.● Use the recommended tyres or equivalents
of the same size, construction, speed rating,and load range.
● Have the wheel balanced with HondaGenuine balance weights or equivalent afterthe tyre is installed.
● Do not install a tube inside a tubeless tyreon this motorcycle. Excessive heat build-upcan cause the tube to burst.
● Use only tubeless tyres on this motorcycle.The rims are designed for tubeless tyres,and during hard acceleration or braking, atube-type tyre could slip on the rim andcause the tyre to rapidly deflate.
3WARNINGInstalling improper tyres on yourmotorcycle can adversely affecthandling and stability, and can cause acrash in which you can be seriously hurtor killed.
Always use the size and type of tyresrecommended in this owner's manual.
Maintenance Fundamentals
Maintenance
48
Air CleanerThis motorcycle is equipped with a viscous typeair cleaner element.Air blow cleaning or any other cleaning candegrade the viscous element performance andcause the intake of dust.Do not perform the maintenance. Should beserviced by your dealer.
Maintenance FundamentalsM
aintenance
49
ToolThe tool kit is stored under the rear seat.2 P. 32
You can perform some roadside repairs, minoradjustments and parts replacement with theprovided tools.
● 10 × 14 mm Open end wrench● Spark plug wrench● 5 mm Hex wrench● Helmet set wire● Fuse puller● Extension bar● Pin spanner
Maintenance
50
Removing & Installing Body Components
Battery
# RemovalMake sure the ignition switch is in the OFFposition.1. Remove the front seat. 2 P. 53
2. Remove the bolt.3. Disconnect the negative - terminal from
the battery.4. Disconnect the positive + terminal from
the battery.5. Remove the battery taking care not to
drop the terminal nuts.
# InstallationInstall the parts in the reverse order ofremoval. Always connect the positive +terminal first. Make sure that bolts and nutsare tight.Make sure the clock information is correctafter the battery is reconnected. 2 P. 19For proper handling of the battery, see“Maintenance Fundamentals.” 2 P. 40“Battery Goes Dead.” 2 P. 93
Maintenance
51
Positive terminal
Rubber strap
Negative terminal
Battery
Terminal nut
Terminal nut
Bolt
Clip# Removal
1. Press down on the centre pin to releasethe lock.
2. Pull the clip out of the hole.
# Installation
1. Push the bottom of the centre pin.2. Insert the clip into the hole.3. Press down on the centre pin to lock the
clip.
Removing & Installing Body Components u Clip
Maintenance
52
Centre pin
Front Seat# Removal1. Remove the rear seat. 2 P. 582. Remove the bolts, washers and clips, and
then pull the seat lock cover back and up.
3. Remove the mounting bolts and collars,and then pull the front seat back and up.
Removing & Installing Body Components u Front SeatM
aintenance
53Continued
Seat lockcover
Bolts
Clips
HooksHooks
Guides
Washers
Collar
Recess
Front seat
Mountingbolts
CollarTab
# Installation1. Install the front seat while inserting the
tab into the recess.2. Install the collars and mounting bolts.3. Tighten the mounting bolts securely.4. Install the seat lock cover while inserting
the hooks into the guides.5. Install and tighten the bolts and washers.
Torque: 4.2 N·m (0.4 kgf·m, 3.1 lbf·ft)
6. Install the clips.7. Install the rear seat.
Make sure that the seat is locked securelyin position by pulling it up lightly.
Removing & Installing Body Components u Front Seat
Maintenance
54
Harness Band Clip# RemovalPull the harness band clip while pressingboth side of the anchor.
# InstallationInstall the harness band clip until it seatsproperly.
Removing & Installing Body Components u Harness Band ClipM
aintenance
55
Right Middle Cowl# Removal1. Remove the front seat. 2 P. 532. Remove the clip. 2 P. 523. Remove the bolts A and bolts B.
4. Release the tabs from the slots.5. Release the prongs from the grommets.6. Remove the right middle cowl while
releasing the harness band clip. 2 P. 55u Be careful not to damage the wire
harness.u Be careful not to apply weight to the
right middle cowl.
Removing & Installing Body Components u Right Middle Cowl
Maintenance
56
Bolts A
Bolts B
Right middle cowl
Bolts B
Clip
Prongs Grommets
Slots
Tabs
Prong
Harness band clipWire harness
# Installation1. To install the right middle cowl, reverse
the removal procedure.2. Install and tighten the the bolts A
securely.3. Install and tighten the bolts B.
Torque: 4.2 N·m (0.4 kgf·m, 3.1 lbf·ft)
4. Install the clipCheck that the turn signals function properlyafter you install the right middle cowl.
Removing & Installing Body Components u Right Middle CowlM
aintenance
57
Spark Plug
Checking Spark PlugFor the recommended spark plug, see“Specifications.” 2 P. 113
Use only the recommended type of sparkplug in the recommended heat range.
NOTICEUsing a spark plug with an improper heat rangecan cause engine damage.
1. Remove the right middle cowl. 2 P. 562. Disconnect the spark plug cap from the
spark plug.3. Clean any dirt from around the spark plug
base.4. Remove the spark plug using provided
spark plug wrench. 2 P. 50
5. Inspect the electrodes and centreporcelain for deposits, erosion or carbonfouling.u If the erosion or deposit is heavy,
replace the plug.u Clean a carbon or wet-fouled plug
with a plug cleaner, otherwise use awire brush.
Maintenance
59Continued
Spark plug wrench
Spark plug cap
6. Check the spark plug gap using a wire-type feeler gauge.u If adjustment is necessary, bend the
side electrode carefully.
The gap should be:0.8 - 0.9 mm (0.03 - 0.04 in)
7. Make sure the plug washer is in goodcondition.
8. Install the spark plug. With the plugwasher attached, thread the spark plug inby hand to prevent cross-threading.
9. Tighten the spark plug:● If the old plug is good:
1/8 turn after it seats● If installing a new plug, tighten it twice
to prevent loosening:a) First, tighten the plug:
NGK: 1/2 turn after it seats.DENSO: 3/4 turn after it seats.
b) Then loosen the plug.c) Next, tighten the plug again:
1/8 turn after it seatsNOTICEAn improperly tightened spark plug can damagethe engine. If a plug is too loose, a piston may bedamaged. If a plug is too tight, the threads maybe damaged.
10. Install the parts in the reverse order ofremoval.u When reinstalling the spark plug cap,
take care to avoid pinching any cablesor wires.
Spark Plug u Checking Spark Plug
Maintenance
60
Spark plug gap
Side electrode
Plug washer
Engine Oil
Checking the Engine Oil1. If the engine is cold, idle the engine for 3
to 5 minutes.2. Turn the ignition switch to the OFF
position and wait for 2 to 3 minutes.3. Place your motorcycle in an upright
position on a firm, level surface.4. Remove the oil fill cap/dipstick and wipe it
clean.5. Insert the oil fill cap/dipstick until it seats,
but don't screw it in.6. Check that the oil level is between the
upper level and lower level marks on theoil fill cap/dipstick.
7. Securely install the oil fill cap/dipstick.
Maintenance
61
Oil fill cap/dipstick
Lower level
Upper level
Adding Engine OilIf the engine oil is below or near the lowerlevel mark, add the recommended engine oil.2 P. 43, 2 P. 1131. Remove the oil fill cap/dipstick. Add the
recommended oil until it reaches theupper level mark.u Place your motorcycle in an upright
position on a firm, level surface whenchecking the oil level.
u Do not overfill above the upper levelmark.
u Make sure no foreign objects enter theoil filler opening.
u Wipe up any spills immediately.
2. Securely reinstall the oil fill cap/dipstick.NOTICEOverfilling with oil or operating with insufficientoil can cause damage to your engine. Do not mixdifferent brands and grades of oil. They mayaffect lubrication and clutch operation.
For the recommended oil and oil selectionguidelines, see “Maintenance Fundamentals.”2 P. 43
Engine Oil u Adding Engine Oil
Maintenance
62
Changing Engine OilChanging the oil requires special tools. Werecommend that you have your motorcycleserviced by your dealer.1. If the engine is cold, idle the engine for 3
to 5 minutes.2. Turn the ignition switch to the OFF
position and wait for 2 to 3 minutes.3. Place your motorcycle on a firm, level
surface.4. Place a drain pan under the drain bolt.
5. Remove the oil fill cap/dipstick, drain boltand sealing washer to drain the oil.u Discard the oil at an approved
recycling centre.6. Install a new sealing washer onto the
drain bolt. Tighten the drain bolt.
Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft)
7. Fill the crankcase with the recommendedoil (2 P. 43, 2 P. 113) and install the oil fillcap/dipstick.
Required oilWhen changing oil:1.1 L (1.2 US qt, 1.0 Imp qt)
8. Check the oil level. 2 P. 619. Check that there are no oil leaks.
Engine Oil u Changing Engine OilM
aintenance
63
Sealing washer
Drain bolt
Coolant
Checking the CoolantCheck the coolant level in the reserve tankwhile the engine is cold.
1. Place your motorcycle on a firm, levelsurface.
2. Hold your motorcycle in an uprightposition.
3. Check that the coolant level is betweenthe UPPER level and LOWER level markson the reserve tank.
If the coolant level is dropping noticeably orthe reserve tank is empty, you likely have aserious leak. Have your motorcycle inspectedby your dealer.
Adding CoolantIf the coolant level is below the LOWER levelmark, add the recommended coolant(2 P. 45) until the level reaches the UPPERlevel mark.Add fluid only from the reserve tank cap anddo not remove the radiator cap.
Maintenance
64
UPPER level
LOWER levelReserve tank
1. Remove the reserve tank cap and addfluid while monitoring the coolant level.u Do not overfill above the UPPER level
mark.u Make sure no foreign objects enter the
reserve tank opening.2. Securely reinstall the reserve tank cap.
3WARNINGRemoving the radiator cap while theengine is hot can cause the coolant tospray out, potentially scalding you.
Always let the engine and radiator cooldown before removing the radiator cap.
Changing CoolantHave your dealer change the coolant unlessyou have the proper tools and aremechanically qualified.
Coolant u Changing CoolantM
aintenance
65
Reserve tank cap
Reserve tank
Brakes
Checking Brake Fluid1. Place your motorcycle in an upright
position on a firm, level surface.2. Front Check that the brake fluid reservoir
is horizontal and that the fluid level isabove the LWR mark.Rear Check that the brake fluid reservoiris horizontal and that the fluid level isbetween the LOWER level and UPPERlevel marks.
If the brake fluid level in either reservoir isbelow the LWR mark or LOWER level mark orthe brake lever and pedal freeplay becomesexcessive, inspect the brake pads for wear.If the brake pads are not worn, you mostlikely have a leak. Have your motorcycleinspected by your dealer.
Maintenance
66
Front brake fluid reservoir
LWR mark
UPPER level mark
LOWER level mark
Rear brake fluid reservoirFront Rear
Inspecting the Brake PadsCheck the condition of the brake pad wearindicators.The pads need to be replaced if a brake padis worn to the indicator.1. Front Inspect the brake pads from below
the brake caliper.2. Rear Inspect the brake pads from the rear
right of the motorcycle.If necessary have the pads replaced by yourdealer.Always replace both left and right brake padsat the same time.
Brakes u Inspecting the Brake PadsM
aintenance
67
Front Rear
Brake Pads
Wear indicator
DiscWear indicators
Brake Pads
Wear indicator
Disc
Adjusting the Brakelight SwitchCheck the operation of the brakelight switch.Hold the brakelight switch and turn theadjusting nut in the direction A if the switchoperates too late, or turn the nut in thedirection B if the switch operates too soon.
Brakes u Adjusting the Brakelight Switch
Maintenance
68
Brakelight switch
Adjusting nut
B A
Side Stand
Checking the Side Stand
1. Check that the side stand operatessmoothly. If the side stand is stiff orsqueaky, clean the pivot area andlubricate the pivot bolt with clean grease.
2. Check the spring for damage or loss oftension.
Maintenance
69
Side stand spring
Drive Chain
Inspecting the Drive ChainSlackCheck the drive chain slack at several pointsalong the chain. If the slack is not constant atall points, some links may be kinked andbinding.Have the chain inspected by your dealer.
1. Shift the transmission to Neutral. Stop theengine.
2. Place your motorcycle on its side stand ona firm, level surface.
3. Check the slack in the lower half of thedrive chain midway between thesprockets.
Drive chain slack:25 - 35 mm (1.0 - 1.4 in)
u Do not ride your motorcycle if theslack exceeds 50 mm (2.0 in).
4. Roll the motorcycle forward and checkthat the chain moves smoothly.
5. Inspect the sprockets. 2 P. 446. Clean and lubricate the drive chain.
2 P. 45
Maintenance
70
Adjusting the Drive Chain SlackAdjusting the chain requires special tools.Have the drive chain slack adjusted by yourdealer.CBR150RAWhen adjusting the drive chain slack, becareful not to damage the wheel speedsensor and pulser ring.
1. Shift the transmission to Neutral. Stop theengine.
2. Place your motorcycle on its side stand ona firm, level surface.
3. Loosen the rear axle nut.4. Loosen the lock nuts on both sides of the
swingarm.
Drive Chain u Adjusting the Drive Chain SlackM
aintenance
71Continued
Rear axle nut
Lock nut
Adjusting nut
Pulser ringCBR150RA
Chain adjusterindex mark
Rear edge of adjusting slot
Adjusting nut
Lock nut
5. Turn both adjusting nuts an equalnumber of turns until the correct drivechain slack is obtained. Turn the adjustingnuts clockwise to tighten the chain. Turnthe adjusting nuts counterclockwise toprovide more slack.Adjust the slack at a point midwaybetween the front sprocket and the rearwheel sprocket.Check the drive chain slack. 2 P. 70
6. Check rear axle alignment by making surethe chain adjuster index marks align withthe rear edge of the adjusting slots.Both marks should correspond. If the axleis misaligned, turn the right or leftadjusting nuts until the marks are alignedand recheck chain slack.
7. Tighten the rear axle nut.
Torque: 68 N·m (6.9 kgf·m, 50 lbf·ft)
8. Tighten the drive chain adjusting nutslightly, then hold the adjusting nuts andtighten the lock nuts.
9. Recheck drive chain slack.
If a torque wrench was not used forinstallation, see your dealer as soon aspossible to verify proper assembly.Improper assembly may lead to loss ofbraking capacity.
Drive Chain u Adjusting the Drive Chain Slack
Maintenance
72
# Checking the Drive Chain WearIf the drive chain slack is excessive when therear axle is moved to the furthest limit ofadjustment, the drive chain is worn and mustbe replaced.
Chain:FSCM428H or KMC428HG
If necessary have the drive chain replaced byyour dealer.
Drive Chain u Adjusting the Drive Chain SlackM
aintenance
73
Clutch
Checking the Clutch# Checking the Clutch Lever FreeplayCheck the clutch lever freeplay.
Freeplay at the clutch lever:10 - 20 mm (0.4 - 0.8 in)
Check the clutch cable for kinks or signs ofwear. If necessary have it replaced by yourdealer.Lubricate the clutch cable with acommercially available cable lubricant toprevent premature wear and corrosion.
NOTICEImproper freeplay adjustment can causepremature clutch wear.
Maintenance
74
Freeplay
Clutch lever
Adjusting the Clutch LeverFreeplay# Upper AdjustmentAttempt adjustment with the upper clutchcable adjuster first.
1. Pull back the rubber dust cover.2. Loosen the upper lock nut.3. Turn the upper clutch cable adjuster until
the freeplay is 10 - 20 mm (0.4 - 0.8 in).4. Tighten the upper lock nut and check the
freeplay again.5. Install the rubber dust cover.
Clutch u Adjusting the Clutch Lever FreeplayM
aintenance
75Continued
Upper clutch cable adjusterUpper lock nut
Rubber dust cover
–
+
# Lower AdjustmentIf the upper clutch cable adjuster is threadedout near its limit, or the correct freeplaycannot be obtained, attempt adjustment withthe lower clutch cable adjusting nut.1. Loosen the upper lock nut and turn the
upper clutch cable adjuster all the way in(to provide maximum freeplay). Tightenthe upper lock nut.
2. Loosen the lower lock nut.3. Turn the lower adjusting nut until the
clutch lever freeplay is 10 - 20 mm (0.4 -0.8 in).
4. Tighten the lower lock nut and check theclutch lever freeplay.
5. Start the engine, pull the clutch lever in,and shift into gear. Make sure the enginedoes not stall and the motorcycle doesnot creep. Gradually release the clutchlever and open the throttle. Yourmotorcycle should move smoothly andaccelerate gradually.
If proper adjustment cannot be obtained orthe clutch does not work correctly, see yourdealer.
Clutch u Adjusting the Clutch Lever Freeplay
Maintenance
76
Lower adjusting nut
Lower lock nut
+
–
Throttle
Checking the ThrottleWith the engine off, check that the throttlerotates smoothly from fully closed to fullyopen in all steering positions and throttlefreeplay is correct. If the throttle does notmove smoothly, close automatically, or if thecable is damaged, have the motorcycleinspected by your dealer.
Freeplay at the throttle grip flange:2 - 6 mm (0.1 - 0.2 in)
Maintenance
77
Freeplay
Flange
Crankcase Breather
Cleaning the CrankcaseBreather1. Place a suitable container under the
crankcase breather tube.2. Remove the crankcase breather tube plug
from the tube.3. Drain deposits into a suitable container.4. Install the crankcase breather tube plug.
Maintenance
78
Crankcase breather tube plug
Other Adjustments
Adjusting the Headlight AimYou can adjust vertical aim of the headlightfor proper alignment. Turn the pinion in orout as necessary using a Phillips screwdriver.Obey local laws and regulations.
Maintenance
79
Pinion
RaiseLower
Left side
Pinion
Raise
Lower
Right side
Adjusting the Front Suspension# Spring PreloadYou can adjust the spring preload by theadjuster to suit the load or the road surface.Turn clockwise to increase spring preload(hard), or turn counterclockwise to decreasespring preload (soft).The standard position is the 3rd groove fromthe top aligning with the top surface of thefork bolts. NOTICE
Do not turn the adjuster beyond its limits.Adjust both left and right forks to the samespring preload.
Other Adjustments u Adjusting the Front Suspension
Maintenance
80
Adjuster
3rd groove
Fork bolt topsurface
Adjusting the Rear Suspension# Spring PreloadYou can adjust the spring preload by theadjuster to suit the load or the road surface.Turn the adjuster using the pin spanner andextension bar provided in the tool kit. 2 P. 50The preload adjuster has 5 positions.Position 1 is for a decreased spring preload(soft), or turn to the position 3 to 5 for aincreased spring preload (hard). Thestandard position is 2.
NOTICEAttempting to adjust directly from 1 to 5 or 5 to 1may damage the shock absorber.Do not turn the adjuster beyond its limits.
Other Adjustments u Adjusting the Rear SuspensionM
aintenance
81
Adjuster
Extension bar Pin spanner
1 2 3 4 5
Engine Will Not Start........................................P. 83Overheating (High coolant temperatureindicator is on) .................................................P. 84
Warning Indicators On or Flashing...............P. 85PGM-FI (Programmed Fuel Injection)Malfunction Indicator Lamp (MIL) ................. P. 85
ABS (Anti-lock Brake System) Indicator ......... P. 85Other Warning Indications..............................P. 86
Fuel Gauge Failure Indication........................... P. 86Tyre Puncture .....................................................P. 87Electrical Trouble ...............................................P. 93
Battery Goes Dead .............................................. P. 93Burned-out Light Bulb........................................ P. 93Blown Fuse ............................................................ P. 97
Unstable Engine Operation OccursIntermittently ...................................................P. 99
Troubleshooting
Engine Will Not Start
Starter Motor Operates ButEngine Does Not StartCheck the following items:● Check the correct engine starting
sequence. 2 P. 26● Check that there is petrol in the fuel tank.● Check if the PGM-FI malfunction indicator
lamp (MIL) is on.u If the indicator lamp is on, contact
your dealer as soon as possible.
Starter Motor Does NotOperateCheck the following items:● Check the correct engine starting
sequence. 2 P. 26● Check for a blown fuse. 2 P. 97● Check for a loose battery connection
(2 P. 51) or battery terminal corrosion(2 P. 40).
● Check the condition of the battery.2 P. 93
If the problem continues, have yourmotorcycle inspected by your dealer.
Troubleshooting
83
Overheating (High coolant temperature indicator is on)The engine is overheating when the followingoccurs:● High coolant temperature indicator
comes on.● Acceleration becomes sluggish.
If this occurs, pull safely to the side of theroad and perform the followingprocedure.
Extended fast idling may cause the highcoolant temperature indicator to come on.
NOTICEContinuing to ride with an overheated enginecan cause serious damage to the engine.
1. Stop the engine using the ignition switch,and then turn the ignition switch to theON position.
2. Check that the radiator fan is operating,and then turn the ignition switch to theOFF position.If the fan is not operating:Suspect a fault. Do not start the engine.Transport your motorcycle to your dealer.If the fan is operating:Allow the engine to cool with the ignitionswitch in the OFF position.
3. After the engine has cooled, inspect theradiator hose and check if there is a leak.2 P. 64If there is a leak:Do not start the engine. Transport yourmotorcycle to your dealer.
4. Check the coolant level in the reservetank. 2 P. 64u Add coolant as necessary.
5. If 1-4 check normal, you may continueriding, but closely monitor the highcoolant temperature indicator.
Troubleshooting
84
Warning Indicators On or Flashing
PGM-FI (Programmed FuelInjection) MalfunctionIndicator Lamp (MIL)If the indicator comes on while riding, youmay have a serious problem with the PGM-FIsystem. Reduce speed and have yourmotorcycle inspected by your dealer as soonas possible.
ABS (Anti-lock Brake System)IndicatorCBR150RAIf the indicator operates in one of thefollowing ways, you may have a seriousproblem with the ABS. Reduce your speedand have your motorcycle inspected by yourdealer as soon as possible.
● Indicator comes on or starts flashing whileriding.
● Indicator does not come on when theignition switch is in the ON position.
● Indicator does not go off at speeds above10 km/h (6 mph).
If the ABS indicator stays on, your brakes willcontinue to work as a conventional system,but without the anti-locking function.
The ABS indicator may flash if you turn therear wheel while the rear wheel is lifted offthe ground. In this case, turn the ignitionswitch to the OFF position, and then to theON position again. The ABS indicator will gooff after your speed reaches 30 km/h (19mph).
Troubleshooting
85
Other Warning Indications
Fuel Gauge Failure IndicationIf the fuel system has an error, the fuel gaugeindicators will be displayed as shown in theillustration.If this occurs, see your dealer as soon aspossible.
Troubleshooting
86
Tyre PunctureRepairing a puncture or removing a wheelrequires special tools and technical expertise.We recommend you have this type of serviceperformed by your dealer.After an emergency repair, always have thetyre inspected/replaced by your dealer.
Emergency Repair Using a TyreRepair KitIf your tyre has a minor puncture, you canmake an emergency repair using a tubelesstyre repair kit.Follow the instructions provided with theemergency tyre repair kit.Riding your motorcycle with a temporary tyrerepair is very risky. Do not exceed 50 km/h(30 mph). Have the tyre replaced by yourdealer as soon as possible.
3WARNINGRiding your motorcycle with atemporary tyre repair can be risky. If thetemporary repair fails, you can crashand be seriously injured or killed.
If you must ride with a temporary tyrerepair, ride slowly and carefully and donot exceed 50 km/h (30 mph) until thetyre is replaced.
Removing WheelsFollow these procedures if you need toremove a wheel in order to repair apuncture.CBR150RAWhen removing and installing the wheel, becareful not to damage the wheel speedsensor and pulser ring.
Troubleshooting
87Continued
# Front WheelRemoval1. Place your motorcycle on a firm, level
surface.2. Loose the front axle nut.
3. Support your motorcycle securely andraise the front wheel off the ground usinga maintenance stand or a hoist.
4. Remove the front axle nut, front axleshaft, front wheel and side collars.u Avoid getting grease, oil, or dirt on the
disc or pad surfaces.u Do not pull the brake lever while the
wheel is removed.
Tyre Puncture u Removing Wheels
Troubleshooting
88
Front axle nut
Side collarSide collar
Front axle shaftPulser ringCBR150RA
Installation1. Attach the side collars to the front wheel.2. Position the front wheel between the fork
legs and insert the front axle shaft fromthe right side, through the right fork legand wheel hub.
NOTICEWhen installing a wheel or caliper into originalposition, carefully fit the brake disc between thepads to avoid scratching them.
3. Tighten the front axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
4. After installing the wheel, apply the brakelever several times, then check if thewheel rotates freely. Recheck the wheel ifthe brake drags or if the wheel dose notrotate freely.
If a torque wrench was not used forinstallation, see your dealer as soon aspossible to verify proper assembly.Improper assembly may lead to loss ofbraking capacity.
Tyre Puncture u Removing WheelsTroubleshooting
89Continued
# Rear WheelRemoval1. Support your motorcycle securely and
raise the rear wheel off the ground usinga maintenance stand or a hoist.
2. Loosen the rear axle nut, lock nuts andturn the adjusting nuts so the rear wheelcan be moved all the way forward formaximum drive chain slack.
3. Remove the rear axle nut.
4. Remove the drive chain from the rearwheel sprocket by pushing the rear wheelforward.
Tyre Puncture u Removing Wheels
Troubleshooting
90
Rear axle nut
Adjusting nut
Lock nut
Pulser ringCBR150RA
Side collar
Adjusting nut
Drive chain
Rear axle shaft Lock nut
Side collar
5. Remove the rear axle shaft, side collarsand rear wheel.u Support the brake caliper assembly so
that it doesn’t hang from the brakehose. Do not twist the brake hose.
u Avoid getting grease, oil, or dirt on thedisc or pad surfaces.
u Do not push the brake pedal while thebrake caliper is removed.
Installation1. To install the rear wheel, reverse the
removal procedure.u Take care to prevent the brake caliper
from scratching the wheel duringinstallation.
NOTICEWhen installing a wheel or caliper into originalposition, carefully fit the brake disc between thepads to avoid scratching them.
2. Make sure that the slot on the brakecaliper bracket is positioned in the lug onthe swingarm.
Tyre Puncture u Removing WheelsTroubleshooting
91Continued
Brake caliper bracketLug
SlotSwingarm
3. Adjust the drive chain. 2 P. 714. Install and tighten the rear axle nut.
Torque: 68 N·m (6.9 kgf·m, 50 lbf·ft)
5. Tighten the drive chain adjusting nutslightly, then hold the adjusting nuts andtighten the lock nuts.
6. After installing the wheel, apply the brakepedal several times, then check if thewheel rotates freely. Recheck the wheel ifthe brake drags or if the wheel does notrotate freely.
If a torque wrench was not used forinstallation, see your dealer as soon aspossible to verify proper assembly.Improper assembly may lead to loss ofbraking capacity.
Tyre Puncture u Removing Wheels
Troubleshooting
92
Electrical Trouble
Battery Goes DeadCharge the battery using a motorcyclebattery charger.Remove the battery from the motorcyclebefore charging.Do not use an automobile-type batterycharger, as these can overheat a motorcyclebattery and cause permanent damage. If thebattery does not recover after recharging,contact your dealer.
NOTICEJump starting using an automobile battery candamage your motorcycle's electrical system andis not recommended.
Burned-out Light BulbAll light bulbs on the motorcycle are LEDs. Ifthere is an LED which is not turned on, seeyour dealer for servicing.
Troubleshooting
93Continued
# Headlight
The headlights use several LEDs.If there is an LED which is not turned on, seeyour dealer for servicing.
# Position Light
The position lights use several LEDs.If there is an LED which is not turned on, seeyour dealer for servicing.
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
94
Headlights
Position lights
# Brakelight/Taillight
The brakelight and taillight uses several LEDs.If there is an LED which is not turned on, seeyour dealer for servicing.
# Front/Rear Turn Signal Light
The front and rear turn signal lights use anLED.If the LED not turned on, see your dealer forservicing.
Electrical Trouble u Burned-out Light BulbTroubleshooting
95Continued
Brakelight/Taillight Turn signal light
# License Plate Light
The license plate light uses an LED.If the LED not turned on, see your dealer forservicing.
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
96
License plate light
Blown FuseBefore handling fuses, see “Inspecting andReplacing Fuses.” 2 P. 42
# Fuse Box Fuses1. Remove the front seat. 2 P. 532. Open the fuse box cover.3. Pull the fuses out one by one with the
fuse puller in the tool kit and check for ablown fuse. Always replace a blown fusewith a spare fuse of the same rating.
4. Close the fuse box cover.5. Reinstall parts in the reverse order of
removal.
Electrical Trouble u Blown FuseTroubleshooting
97Continued
Fuse boxcover
Sparefuses
# ABS FuseCBR150RA1. Remove the front seat. 2 P. 532. Open the fuse case covers.3. Pull the ABS fuses out one by one with
the fuse puller in the tool kit and check fora blown fuse. Always replace a blown fusewith a spare fuse of the same rating.
4. Close the fuse case covers.5. Reinstall parts in the reverse order of
removal.
NOTICEIf a fuse fails repeatedly, you likely have anelectrical problem. Have your motorcycleinspected by your dealer.
Electrical Trouble u Blown Fuse
Troubleshooting
98
ABS motorfuse
Fuse casecovers
ABS sol fuse
ABS mainfuse
Unstable Engine Operation Occurs IntermittentlyIf the fuel pump filter is clogged, unstableengine operation will occur intermittentlywhile riding.Even if this symptom occurs, you cancontinue to ride your motorcycle.If unstable engine operation occurs even ifsufficient fuel is available, have yourmotorcycle inspected by your dealer as soonas possible.
Troubleshooting
99
Keys.....................................................................P. 101Instruments, Controls, & Other Features...P. 102Caring for Your Motorcycle ..........................P. 103Storing Your Motorcycle ...............................P. 106Transporting Your Motorcycle.....................P. 107You & the Environment .................................P. 108Serial Numbers ................................................P. 109Fuels Containing Alcohol ..............................P. 110Catalytic Converter .........................................P. 111
Information
KeysIgnition Key
Be sure to record the key number provided withthe original keys. Store the spare key and keynumber in a safe location.To make a duplicate, take the spare key or thekey number to your dealer.If you lose all ignition keys and the key number,the ignition switch assembly will probably haveto be removed by your dealer to determine thekey number.
A metal key holder may cause damage to thearea surrounding the ignition switch.
KeysInform
ation
101
Instruments, Controls, &Other FeaturesIgnition Switch
Leaving the ignition switch in the ON positionwith the engine stopped will drain the battery.Do not turn the key while riding.
OdometerThe display locks at 999,999 when the read-outexceeds 999,999.
TripmeterThe tripmeters return to 0.0 when each read-out exceeds 9,999.9.
Document BagThe owner's manual, registration, and insuranceinformation can be stored in the plasticdocument bag located under the rear seat.
Ignition Cut-off SystemA banking (lean angle) sensor automaticallystops the engine and fuel pump if themotorcycle falls over. To reset the sensor, youmust turn the ignition switch to the OFF positionand back to the ON position before the enginecan be restarted.
Instruments, Controls, & Other Features
Information
102
Caring for Your MotorcycleFrequent cleaning and polishing is important toensure the life of your Honda. A cleanmotorcycle makes it easier to spot potentialproblems.In particular, seawater and salts used to preventice on roads promote the formation ofcorrosion. Always wash your motorcyclethoroughly after riding on coastal or treatedroads.
WashingAllow the engine, muffler, brakes, and otherhigh-temperature parts to cool before washing.1. Rinse your motorcycle thoroughly using a low
pressure garden hose to remove loose dirt.2. If necessary, use a sponge or a soft towel
with mild cleaner to remove road grime.u Clean the windscreen, headlight lens,
panels, and other plastic componentswith extra care to avoid scratching them.Avoid directing water into the air cleaner,muffler, and electrical parts.
3. Thoroughly rinse your motorcycle withplenty of clean water and dry with a soft,clean cloth.
4. After the motorcycle dries, lubricate anymoving parts.u Make sure that no lubricant spills onto
the brakes or tyres. Brake discs, pads,drum or shoes contaminated with oil willsuffer greatly reduced brakingeffectiveness and can lead to a crash.
5. Lubricate the drive chain immediately afterwashing and drying the motorcycle.
6. Apply a coat of wax to prevent corrosion.u Avoid products that contain harsh
detergents or chemical solvents. Thesecan damage the metal, paint, and plasticon your motorcycle.Keep the wax clear of the tyres andbrakes.
u If your motorcycle has any mat paintedparts, do not apply a coat of wax to themat painted surface.
Caring for Your MotorcycleInform
ation
103Continued
# Washing PrecautionsFollow these guidelines when washing:● Do not use high-pressure washers:
u High-pressure water cleaners candamage moving parts and electricalparts, rendering them inoperable.
u Water in the air intake can be drawn intothe throttle body and/or enter the aircleaner.
● Do not direct water at the muffler:u Water in the muffler can prevent starting
and causes rust in the muffler.● Dry the brakes:
u Water adversely affects brakingeffectiveness. After washing, apply thebrakes intermittently at low speed tohelp dry them.
● Do not direct water under the seat:u Water in the underseat compartment
can damage your documents and otherbelongings.
● Do not direct water at the air cleaner:u Water in the air cleaner can prevent the
engine from starting.● Do not direct water near the headlight:
u The headlight's inside lens may fogtemporarily after washing or while ridingin the rain. This does not impact theheadlight function.However, if you see a large amount ofwater or ice accumulated inside thelens(es), have your vehicle inspected byyour dealer.
● Do not use wax or polishing compounds onmat painted surface:u Use a soft cloth or sponge, plenty of
water, and a mild detergent to clean matpainted surfaces. Dry with a soft cleancloth.
Caring for Your Motorcycle
Information
104
Aluminium ComponentsAluminium will corrode from contact with dirt,mud, or road salt. Clean aluminium partsregularly and follow these guidelines to avoidscratches:● Do not use stiff brushes, steel wool, or
cleaners containing abrasives.● Avoid riding over or scraping against curbs.
PanelsFollow these guidelines to prevent scratchesand blemishes:● Wash gently using a soft sponge and plenty
of water.● To remove stubborn stains, use diluted
detergent and rinse thoroughly with plentyof water.
● Avoid getting petrol, brake fluid, ordetergents on the instruments, panels, orheadlight.
WindscreenUsing plenty of water, clean the windscreen witha soft cloth or sponge. (Avoid using detergentsor any kind of chemical cleaner on thewindscreen.) Dry with a soft, clean cloth.
NOTICETo avoid possible scratching or other damage,use only water and a soft cloth or sponge toclean the windscreen.
Caring for Your MotorcycleInform
ation
105Continued
For a dirtier windscreen, use a diluted neutraldetergent with a sponge and plenty of water.Make sure to wash off all the detergent.(Detergent residue may cause windscreencracks.)
Replace the windscreen if scratches cannot beremoved and they obstruct clear vision.
Take care to keep battery electrolyte, brakefluid, or other chemical solvents off thewindscreen and screen garnish. They willdamage the plastic.
Exhaust Pipe and MufflerWhen the exhaust pipe and muffler are painted,do not use a commercially available abrasivekitchen cleaning compound. Use a neutraldetergent to clean the painted surface on theexhaust pipe and muffler. If you are not sure ifyour exhaust pipe and muffler are painted,contact your dealer.
Storing Your MotorcycleIf you store your motorcycle outdoors, youshould consider using a full-body motorcyclecover.If you won't be riding for an extended period,follow these guidelines:● Wash your motorcycle and wax all painted
surfaces (except mat painted surfaces). Coatchrome pieces with rust-inhibiting oil.
● Lubricate the drive chain. 2 P. 44● Place your motorcycle on a maintenance
stand and position a block so that both tyresare off the ground.
● After rain, remove the body cover and allowthe motorcycle to dry.
● Remove the battery (2 P. 51) to preventdischarge. Fully charge the battery and thenplace it in a shaded, well-ventilated area.u If you leave the battery in place,
disconnect the negative - terminal toprevent discharge.
Storing Your Motorcycle
Information
106
After removing your motorcycle from storage,inspect all maintenance items required by theMaintenance Schedule.
Transporting YourMotorcycleIf your motorcycle needs to be transported, itshould be carried on a motorcycle trailer or aflatbed truck or trailer that has a loading rampor lifting platform, and motorcycle tie-downstraps. Never try to tow your motorcycle with awheel or wheels on the ground.
NOTICETowing your motorcycle can cause seriousdamage to the transmission.
Transporting Your MotorcycleInform
ation
107
You & the EnvironmentOwning and riding a motorcycle can beenjoyable, but you must do your part to protectthe environment.
Choose Sensible CleanersUse a biodegradable detergent when you washyour motorcycle. Avoid aerosol spray cleanersthat contain chlorofluorocarbons (CFCs) whichdamage the atmosphere's protective ozonelayer.
Recycle WastesPut oil and other toxic wastes in approvedcontainers and take them to a recycling centre.Call your local or state office of public works orenvironmental services to find a recycling centrein your area, and to get instructions on how todispose of non-recyclable wastes. Do not placeused engine oil in the trash, or pour it down adrain or on the ground. Used oil, petrol,coolant, and cleaning solvents contain poisonsthat can hurt refuse workers and contaminatedrinking water, lakes, rivers, and oceans.
You & the Environment
Information
108
Serial NumbersThe frame and engine serial numbers uniquelyidentify your motorcycle and are required inorder to register your motorcycle. They mayalso be required when ordering replacementparts.You should record these numbers and keepthem in a safe place.
Serial NumbersInform
ation
109
Frame number
Engine number
Fuels Containing AlcoholSome conventional fuels blended with alcoholare available in some locales to help reduceemissions to meet clean air standards. If youplan to use blended fuel, check that it isunleaded and meets the minimum octanerating requirement.
The following fuel blends can be used in yourmotorcycle:● Ethanol (ethyl alcohol) up to 10% by volume.
u Petrol containing ethanol may bemarketed under the name Gasohol.
The use of petrol containing more than 10%ethanol may:● Damage the painting of the fuel tank.● Damage the rubber tubes of the fuel line.● Cause corrosion of the fuel tank.● Cause poor drivability.NOTICEUse of blended fuels containing higher thanapproved percentages can damage metal,rubber, plastic parts of your fuel system.
If you notice any undesirable operatingsymptoms or performance problems, try adifferent brand of petrol.
Fuels Containing Alcohol
Information
110
Catalytic ConverterThis motorcycle is equipped with a three-waycatalytic converter. The catalytic convertercontains precious metals that serve as catalystsin high temperature chemical reactions thatconvert hydrocarbons (HC), carbon monoxide(CO), and oxides of nitrogen (NOx) in theexhaust gasses into safe compounds.
A defective catalytic converter contributes to airpollution and can impair your engine'sperformance. A replacement unit must be anoriginal Honda part or equivalent.
Follow these guidelines to protect yourmotorcycle's catalytic converter.● Always use unleaded petrol. Leaded petrol
will damage the catalytic converter.● Keep the engine in good running condition.● Have your motorcycle serviced if your
engine is misfiring, backfiring, stalling, orotherwise not running properly, stop ridingand turn off the engine.
Catalytic ConverterInform
ation
111
Specifications■ Main ComponentsOverall length 1,983 mm (78.1 in)Overall width 694 mm (27.3 in)Overall height 1,077 mm (42.4 in)Wheelbase 1,309 mm (51.5 in)Minimum ground clearance 166 mm (6.5 in)Caster angle 25°Trail 91 mm (3.6 in)
Curb weight CBR150R 135 kg (298 lb)CBR150RA 137 kg (302 lb)
Maximum weight capacity *1 131 kg (289 lb)Passenger capacity Rider and 1 passengerMinimum turning radius 2.5 m (8.2 ft)*1 : Including rider, passenger, all luggage, and accessories
Displacement 149.16 cm3 (9.099 cu-in)Bore x stroke 57.300 x 57.843 mm (2.2559 x 2.2773 in)Compressionratio 11.3 : 1
Fuel Unleaded petrolRecommended: 88 RON or higher
Fuel containingalcohol ETHANOL up to 10 % by volume
Tank capacity 12 L (3.2 US gal, 2.6 Imp gal)
Battery GTZ6V or YTZ6V12 V-5.0 Ah (10 HR)
Gear ratio
1st 3.0832nd 1.9413rd 1.5004th 1.2275th 1.0416th 0.923
Reduction ratio(primary / final) 3.260 / 3.000
Specifications
112
■ Service DataTyre size Front 100/80-17M/C 52P
Rear 130/70-17M/C 62PTyre type Bias-ply, tubelessRecommendedtyre
Front IRC RX-01FRear IRC RX-01R
Tyre air pressure(Driver only)
Front 175 kPa (1.75 kgf/cm2, 25 psi)Rear 200 kPa (2.00 kgf/cm2, 29 psi)
Tyre air pressure(Driver andpassenger)
Front 175 kPa (1.75 kgf/cm2, 25 psi)Rear 225 kPa (2.25 kgf/cm2, 33 psi)
Minimum treaddepth
Front 1.5 mm (0.06 in)Rear 2.0 mm (0.08 in)
Spark plug (standard) MR9C-9N (NGK) orU27EPR-N9 (DENSO)
Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in)Idle speed 1,600 ± 100 rpm
Recommendedengine oil
Honda 4-stroke motorcycle oil API ServiceClassification SG or higher, excluding oilsmarked as “Energy Conserving” or “ResourceConserving,” SAE 10W-30, JASO T 903standard MA
Engine oilcapacity
Afterdraining 1.1 L (1.2 US qt, 1.0 Imp qt)
Afterdisassembly 1.3 L (1.4 US qt, 1.1 Imp qt)
Recommendedbrake fluid Honda DOT 3 or DOT 4 Brake Fluid
Cooling systemcapacity 0.58 L (0.61 US qt, 0.51 Imp qt)
Recommendedcoolant HONDA PRE-MIX COOLANT
Recommendeddrive chainlubricant
Drive chain lubricant.If not available, use SAE 80 or 90 gear oil.
Drive chain slack 25 - 35 mm (1.0 - 1.4 in)Standard drivechain
FSCM428H or KMC428HGNo. of links 128
Standard sprocketsize
Drivesprocket 15T
Drivensprocket 45T
SpecificationsSpecifications
113
■ BulbsHeadlight LEDBrakelight/Taillight LEDFront turn signal LEDRear turn signal LEDPosition light LEDLicense plate light LED
■ FusesMain fuse 20 A
Other fuse CBR150R 10 ACBR150RA 20 A, 10 A
■ Torque SpecificationsSeat lock cover bolt 4.2 N m (0.4 kgf m, 3.1 lbf ft)Right middle cowl bolt B 4.2 N m (0.4 kgf m, 3.1 lbf ft)Engine oil drain bolt 24 N m (2.4 kgf m, 18 lbf ft)Rear axle nut 68 N m (6.9 kgf m, 50 lbf ft)Front axle nut 59 N m (6.0 kgf m, 44 lbf ft)
Specifications
Specifications
114
IndexAABS (Anti-lock Brake System)......................... 8ABS (Anti-lock Brake System) indicator .................................................... 20, 85
Accessories ........................................................ 10Air Cleaner......................................................... 49Average Fuel Mileage..................................... 17
BBattery ................................................. 40, 51, 112Brakelight Switch............................................. 68Brakelight/Taillight ......................................... 95Brakes
Fluid....................................................... 44, 66, 113Pad Wear ............................................................. 67
Braking ................................................................. 7Bulb
Brakelight/Taillight ............................................. 95Front/Rear Turn Signal Light ........................... 95Headlight.............................................................. 94License Plate Light ............................................. 96Position Light ...................................................... 94
CCaring for Your Motorcycle ........................ 103Clip ...................................................................... 52Clock............................................................. 15, 19Clutch
Freeplay................................................................ 75Clutch System................................................... 74Coolant ................................................ 45, 64, 113Crankcase Breather ......................................... 78Crash ..................................................................... 5Current Fuel Mileage ...................................... 17
DDigital Clock Adjustment............................... 19Document Bag ......................................... 32, 102Drive Chain ......................................... 44, 70, 113
EElectrical Trouble ............................................. 93Emergency Stop Signal .................................. 29
Index
115
EngineNumber.............................................................. 109Oil .......................................................... 43, 61, 113Overheats............................................................. 84Starting ................................................................. 26Will Not Start....................................................... 83
Environment ................................................... 108Equipment
Owner’s Manual ........................................ 32, 102Tool Kit........................................................... 32, 50
FFlooded Engine ................................................ 26Frame Number ............................................... 109Front Seat .......................................................... 53Front Suspension ............................................. 80Front/Rear Turn Signal Light ........................ 95Fuel
Gauge ................................................................... 15Recommended ................................................... 31Remaining............................................................ 15Tank Capacity ..................................................... 31
Fuels Containing Alcohol............................. 110Fuses .................................................... 42, 97, 114
GGasohol ............................................................ 110Gear Position Indicator .................................. 15
HHarness Band Clip ........................................... 55Headlight ........................................................... 94Headlight Aim .................................................. 79Headlight Dimmer Switch ............................. 22Helmet Holder.................................................. 32High Beam Indicator....................................... 21High Coolant Temperature Indicator ... 21, 84Horn Button ...................................................... 22
IIgnition Cut-off System
Banking Sensor................................................. 102Ignition Key..................................................... 101Ignition Switch................................... 23, 26, 102
Index
116
IndicatorABS (Anti-lock Brake System)................... 20, 85Gear Position....................................................... 15High Beam........................................................... 21High Coolant Temperature ...................... 21, 84Left Turn Signal .................................................. 21Neutral .................................................................. 21PGM-FI (Programmed Fuel Injection)Malfunction ................................................ 20, 85
Right Turn Signal................................................ 21Warning................................................................ 85
Indicators........................................................... 20Instruments ....................................................... 14Instruments, Controls, &Other Features ......................................................... 102
KKeys................................................................... 101
LLicense Plate Light........................................... 96Light
Brakelight/Taillight ............................................. 95Bulb ....................................................................... 93
Front/Rear Turn Signal ..................................... 95License Plate........................................................ 96Position................................................................. 94
Load Limits................................................ 11, 112Loading Guidelines.......................................... 11
MMaintenance
Fundamentals ..................................................... 38Importance .......................................................... 34Safety .................................................................... 34Schedule............................................................... 35
Maximum Weight Limit ................................. 11Modifications.................................................... 10
NNeutral Indicator ............................................. 21
OOdometer............................................ 16, 17, 102Oil
Engine................................................... 43, 61, 113Overheating ...................................................... 84
Index
117
PParking ................................................................. 9Parts Location................................................... 12Passing Light Control Switch ........................ 22Petrol .................................................................. 31PGM-FI (Programmed Fuel Injection)Malfunction Indicator Lamp (MIL)...... 20, 85
Position Light.................................................... 94Protective Apparel............................................. 6
RRear Seat............................................................ 58Rear Suspension............................................... 81Recommended
Coolant........................................................ 45, 113Engine Oil ............................................ 43, 61, 113Fuel............................................................... 31, 112
Refuelling........................................................... 31Removal
Battery................................................................... 51Clip......................................................................... 52Front Seat............................................................. 53Harness Band Clip.............................................. 55Rear Seat .............................................................. 58
Right Middle Cowl ............................................. 56Repair Kit ........................................................... 87Riding Precautions ............................................ 7Right Middle Cowl........................................... 56
SSafety Guidelines ............................................... 3Safety Precautions............................................. 6SEL Button ......................................................... 14Serial Numbers............................................... 109SET Button......................................................... 14Shifting Gears ................................................... 28Shutter................................................................ 25Side Stand.......................................................... 69Spark Plugs........................................................ 59Specifications.................................................. 112Speedometer .................................................... 15Start Button....................................................... 22Starting the Engine ......................................... 26Steering Lock .................................................... 24Storage
Equipment ........................................................... 32Owner’s Manual ........................................ 32, 102
Storing.............................................................. 106
Index
118
SwitchBrakelight ............................................................. 68Headlight Dimmer ............................................. 22Ignition.................................................. 23, 26, 102Passing Light Control ........................................ 22Turn Signal........................................................... 22
Switches ............................................................. 22
TTachometer ....................................................... 14Throttle............................................................... 77Tool ..................................................................... 50Tool Kit ............................................................... 32Transporting ................................................... 107Tripmeter ............................................ 16, 17, 102Troubleshooting .............................................. 82Turn Signal Indicator ...................................... 21Turn Signal Switch........................................... 22Tyres
Air Pressure ......................................................... 46Puncture............................................................... 87Replacing....................................................... 46, 87
WWarning Indicators On................................... 85Washing ........................................................... 103Weight Limit............................................. 11, 112Wheels
Front Removal .................................................... 88Rear Removal...................................................... 90
Index
119