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(1+ASA-CR-170870) LCW CONCEKTQATI0h 5XTIO N83-3EC9ESOLAE A58AY FOR LOW EARTH CF1311 tlULTI-10Ukw --aAP PLICATI06. VOLUME 2: DFAWINGS Eiudl SSD83.0075.7Deport (aocxvell Internaticndl Ccrp. ) 175 p UncldsHC A08/MF A01 CSCL 22D G3/18 44C84
LOW CONCENTRATION RATIOSOLAR ARRAY FOR- LOW EARTH ORBIT
MULTI-100 kW APPLICATIONVOLUME 2-DRAWINGS
FINAL REPORT"JLY 1983
Prepared for
National Aeronautics and Space AdministrationGeorge C. Marshall Space Flight Contsr
• Marshall Space Flight Center, AL 35812
Contract NASB•34214
'J
ORIGINAL PAGE ISOF POOR QUALRY
Shunle Imegranom as•rNIHe System: Dhfbion 0i% Rockwell
Intemational
I
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SSD83-0075-2
LOW CONCENTRATION RATIOSOLAR. ARRAY FOR LOW EARTH ORBIT
MULTI-190 kW APPLICATIONF I NAL REPORT
VOLUME 2 - DRAWINGS
JULY 1983
PREPARED FOR-
NATIONAL AERONAUTICS AND SPACE ADMINISTRATIONGEORGE C. MARSHALL SPACE FLIGHT CENTER,
AL 35812
CONTRACT NAS8-34214
i r=
I
!1% Rockwell IntemetionelSn„e►. In"rellon a
SaWine Systems DM*ion,W4 Lakewood Bovievaro
Downey, C;&Nom,^ 90201
._
__
TECHNICAL REPORT INDEVASSTRAC'.
4
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DOCUMENT SECU 141TV CLASSIFICATION
UNCLASSIFIED
TIT,E OF DOCUMEN T LIBRARY USE ONLY
Low Concentration Ratio Solar Array for Low Earth Orbithulti-100 kW Application, Final Report, Vol. 2 - Drawings
U N 57WTI
Nalbandian, E J. , French, E. P. , et alCODE VRIGINATIN'AGENCY AND OIMER SOURCES DOCUMENT NUMBER
Rockwell Internation,kl Corporation SSD83-0075-2Shuttle Integration and Satellite SystemsDivision
P UBL I CATION DATE CONTRACT NUM^[R
July 1983 NAS8-34214
DESCRI P TIVE TERMS
Concentratoos, Solar Arrays, Concentrator Arrays, ConcentratingSilicon Solar Cells, Concentrating Gallium Arsenide Cells, LoaEarth Orbit Multi-100 kW Solar Array Design
.9STRACT
This report describes a preliminary design effort directed towarda low-concentration -ratio photovoltaic array system based on 1984technology and capable of delivering multi-hundred kilowatts(300 kW to 1000 kW range..) in low earth orbit. The array systemconsists of two or more array modules each capable of deliveringbetween 113 kW to 175 VW .using silicon solar cells or galliumarsenide solar cells, respectively.
The array module deployed area is 1320 square meters and consists of4356 pyramidal concentrator elements. The module, when stowed inthe Space Shuttle's payload bay, has a stowage volume of a cube with3.24 meters on a side. The concentrator elements are sized for ageometric ccncentration ratio (GCR) of six with an aperture area of0.5 mete : s x 0.5 meters.
Volume 1 discusses the structural analysis and designtrades leading to the baseline design. It describes the configura-tion, as well as optical, thermal and electrical performance analysesthat support the design and overall performance estimates for thearray. Experimental results are also presented for a concentratorelement using both silicon and gall um arsenide solar panels. Theyconfirm the preliminary design enalysis and performance estimates.Recommendations are provided for future development effort for lowearth orbit application. Vol— 2 provides drawings for thepreliminary design configuration and for the test hardware thatwas fabricated for design evaluation and test.
ORIGiVAL PAGE 19OF POOR QUALITY
FORM M 131-V REV. 6-46
oft
Stvrate Integration s /J, Rockwell
S001te systems Division International
tFOREWORD
f^
9
I. '-.C
This report describes the effort performed for the preliminary design
of low-cost concentrator multi-hundred kilowatt solar arrays. The Volume 1
report summarizes activities performed between June 18, 1981 and July 1983,
as required by Contract NAS8-34214 Statement of Work. Volumr 2 contains
drawings prepared describing the preliminary design configuration, test
hardware and manufacturing flow concept. The report was prepared by the
Shuttle Integration and Satellite Systems Division of Rockwell International
Corporation for the NASA George C. Marshall Space Flight Center (MSFC) ,
Huntsville, Alabama. The NASA technical Contractor Officer Representative
for the activity is Mr. W. L. Crabtree. The contents of this document are
not necessarily endorsed by the NASA-MSFC.
Mr. S. J. Nalbandian is ;he project supervisor. Dr. E. F. French is
the assistant project superviscr. Pr_nc.ipal contributors to the project were:
J. B . Adkin s Me ch an is m Le s i gn
H. C. Ayers Reflector Iksign
Z. Backovsky Testing and Thermal Analysis
R. A. Bellgardt Electrical Test Equipment
M. S. Biss Overall Preliminary Design
J. L. Edwards Structural Analysis
J. D. Eliot Mechanical Test Equipment
Dr. E. P. French Optical and-Thermal Analysis
G. C. Frey Materials
R. V. Frost Reflector Panel Fabrication
H. S. Greenberg Initial Structural Design and Analysis
K. M. Hicks Manufacturing Planning
Dr. L. Hsu Solar Cell Technology
R. L. Long Materials
M. W. Mills Electrical Testing and Analysis
Dr. T. S. Nishimoto Structural Analysis
F. A. rerry Structural Analyois
A. M. Pope Development Plans
D. A. Reed Initial Preliminary Design
A. A. Sileski Test Planning
L. Vega Test Hardware
iii SSD83-0075-2
me _.
Figure
1
2
Shuttle Inicgretlm i , Rockwell i
Satellite Svstems Dmalon Internationali
CONTENTS
Section Page
1.0 PRELIMINARY DESIGN DRAWINGS . . . 1-1
1.1 Discussion . 1-?1.2 Design Drawings . . 1-3
2.0 TEST HARDWARE DRAWINGS. 2-1
2.1 Discussion . 2-1
2.2 Test Hardware Drawings . 2-1
3.0 PRELIMI'4A.RY MANUFACTURING FLOW AND BUILD PLAN . 3 -1-
3.1 Discussion . 3-1
3.2 Flow and Build Diagrams. 3-1
IL" USTRAiIONS
Preliminary Design Drawing Tree (Updated) .
Test IL rdware Drawing Tree .
Page
1-2
2-2 .s
PRECEDING PAGE etANK NOT F[Lti cD
I t.,*SSD83-0075-2
P.
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shuttle Intepnt►on a RockwallSslell tte syte
sms Division Intemational
1. 0 P RELI MIN ARY DESIGN DRAWINGS
1.1 DISCUSSION
The solar array preliminary design developed under this program is
described in a set of 30 level-one drawings. These drawings and their
relationships are depicted in the drawing tree shown in Figure 1. Together
with their associated callouts and specifications, the drawings provide a
physical description of two variants of a 1320 m 2 solar array module
(deployed area), one fitted with silicon solar cells and the other with
gallium arse-iide solar cells. The requirements, trades and analytical
studies leading to the design are fully described in Volume 1 of thisreport.
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2.0 TEST HARDWARE DRAWINGS
2.1 DISCUSSION
The hardware required to carry out experitm tal activities under this
program are listed in the drawing tree depicted in Figure 2. There are a
total of 21 drawings, of several types. Some provide information for sub-
' contractors; others were used to construct Rockm 11-fabricated components.
, .e tests and experiments performed using the resulting hardware are fully
described in Vol. 1 of this report.
2.2 TEST HARDWARE DRAWINGS
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2. D416-340020
3. D416-450000
4. D416-450001
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6. D416-4510^1
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8. D416-451003
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11. D416-451006
12. D416-451007
13. D416-452000
14. D416-452001
15. D416-453000
16. D416-454000
17. D416-454001
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19. D416-454003
20. D416-454004
21 D416-455000
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03.0 PRELIMINARY MANUFACTURING FLOW AND BUILD PLAN
3.1 DISCUSSION
In Section 8.3 of Volume 1 a test plan is described for a ground and
flight demonstration array. The following two diagrams show the fabrication
sequence for assembling the basic unit of such an array (see Section 4.0 of
Volume 1), consisting of one pair of canister-mast assemblies and eight rows
of concentrators. The first diagram shows assembly of concentrator rows and
solar panels. The second diagram describes construction of the structural
elements and their integration with the rows of concentrator elements.
3.2 FLOW AND BUILD DIAGRAMS
1. Assembly of Concentrator Elements
2. Assembly Sequence for Flight Test Configuration
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