distributed automation technical description i/o s500 hardware

Distributed AutomationTechnical Description

V4

I/O S500Hardware

contents 1S500 / Status 11.2002

Contents

1. Design of Remote I/O-Modules

1.1 Possible Remote I/O-module combinations1.2 Dimensions1.3 Mounting1.4 Exchanging the internal fuse insides the terminal blocks

2. General Technical Information

2.1 Standards and approvals2.2 Environmental conditions2.3 Load withstand testing, electromagnetic compatibility,

isolation, safety class

3. Installation

3.1 Standards and Approvals3.2 Powering a complete R.I.O. station3.3 Wiring bus modules3.4 Wiring digital expansion modules3.5 Wiring analog expansion modules3.6 Wiring extension boxes

4. The Bus Modules

4.1 Busmodul PROFIBUS-DP 8DI, 8DO, DX 501-DP, DX 502-DP-Module

5. The Expansion Modules

5.1 Digital input/output expansion module DX 5115.2 Digital input expansion module DI 5115.3 Digital output expansion module DO 5115.4 Analog input/output expansion module AX 5115.5 Analog input expansion module AI 511 und AI 512

6. The Extension Boxes

6.1 Extension box for analog inputs / outputs AX 5016.2 Extension box for digital inputs DI 5016.3 Extension box to connect interfast with

8 relay outputs DO 501

Hardware, Distributed Automation I/O S500Technical descriptionContentsV 4

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Design of Remote I/O-Module 1S500 / Status 11.2002

Hardware, Distributed Automation I/O S500Technical descriptionDesign of Remote I/O-Module

1 Design of Remote I/O-Module

picture 1:

Contents page

1. Design of Remote I/O-Modules ........................................................................ 21.1 Possible Remote I/O-Module Combinations ...................................................... 31.2 Dimensions ...................................................................................................... 41.3 Mounting ........................................................................................................... 41.3.1 Fixing Methods ................................................................................................. 41.3.2 Spacing of Cubicle Mounted Units .................................................................... 51.3.3 Mounting Sequence .......................................................................................... 61.3.4 Removing the Electronics Block ....................................................................... 91.3.5 Removing the Terminal Block ............................................................................ 91.4 Replacing the internal fuse insides the terminal blocks ................................... 10

Hardware, Distributed Automation I/O S500Technical descriptionDesign of Remote I/O-ModuleV 4

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Hardware, Distributed Automation I/O S500Technical descriptionDesign of Remote I/O-Module V 4

1. Design of Remote I/O-Module

Plug-in voltage rail

Pluggable busconnector(only bus-module)

Extension box, optionally for- digital inputs- analog I/Os- interfast for 8 relay outputs (via flat ribbon cable)+ interfast terminal module

Plug-in electronic block- PROFIBUS DP

each having 8 inputs and 8 outputs

Terminal block module for use with- bus modules- digital expansion modules- analog expansion modules

Mounting to DIN rail,PE connection byclipping to groundedrail or screw fastening



Extension-Box forinterfast:8 Relay outputs

Extension-Box withanalog E/As

Extension-Box withdigital inputs

HE10 connector

3 analog inputs 0...+10 V/ 8 bits,1 analog output 0...+10 V/ 8 bits

4 digital inputs 24 V DC

12345678901234567890123456123456789012345678901234561234567890123456789012345612345678901234567890123456

interfast terminalmodule or relay module

plug-in voltage terminal rail

Bus module and I/O-modules connect through lateral ribbon cable.

Step 1: connect terminal blocks via ribbon cable.Step 2: plug electronics blocks into terminal blocks.

Example: DX 501 DP station connecting 24 inputs and 24 outputs

1.1 Possible Remote I/O-Module Combinations



1.2 Dimensions

1.3 Mounting

1.3.1 Fixing Methods

➪➪➪➪➪ Screw Fastening to Mounting Plate

➪➪➪➪➪ Mounting to DIN rail 35 x 7,5 bzw. 35 x 15mm, complies with DIN EN 50 022

The following always refers to DIN rail mounting!

Earthing via this screw hole



1.3.2 Spacing of Cubicle Mounted Units

Horizontal Mounting

Cable duct

20 mm20 mm

20 mm minimum spacingbetween cable duct and unit

Important:

Quoted clearances also apply to vertical mounting

Note:

In the case of vertical mounting, mechanical stoppers will prevent the units fromslipping down unintentionally. For example ENTRELEC ENK-BADL PN: 0199 408 02.



1.

�

�2.

2. Interconnect the terminal blocks via the ribbon cable

1.3.3 Mounting Sequence

1. Snap terminal blocks onto DIN rail

Snap-on subsequent terminal blocks side by side.

Important:

While inserting, press the ribbon cable down on the terminal block.The electronics block can then easily be pushed on.



Position unit to fit into guides!

Not like this:

3. Push bus module or I/O-Module onto terminal block to engage



4. Wiring

Bus cableAs connection of bus lines can be different, wiring is described in the respectivesections.

Wiring the supplypower and inputs / outputs

Terminal block with screw terminals

➪ Wire size solid: 0.2 ... 4 mm²stranded: 0.22 ... 2.5 mm²

➪ Wire types: solid,stranded,stranded with wire end ferrules

➪ Strip wire7,5 mm off

➪ Insert bare wire into terminal- Insulation must not project into terminal- Bare wire must not project beyond the terminal (could cause trouble).

➪ tighten associated screw- screw driver point: 3,5 mm- torque: 0,4 - 0,6 Nm

Terminal block with tension spring terminals

Anschlußparameter Federzugklemmen:

➪ Wire size: solid: 0,12 ... 2,5 mm²stranded: 0,12 ... 2,5 mm²

➪ Wire types: solid,strandes,stranded with wire end ferrules

➪ Strip wire 6 mm off

➪ Fully insert screw driver into upper terminal.Tension spring will open.

➪ Insert bare wire into lower terminal- Insulation must not project into terminal- Bare wire must not project beyond the terminal

(could cause trouble)

➪ Withdraw screw driver from upper terminal.Tension spring will clamp the wire.



1.3.4 Removing the Electronics Block

1.3.5 Removing the Terminal Block

1. Switch power off !!

2. With the thumb depress the lock that is located on the underneath of the unit.

3. To withdraw, pull electronics block forward.



1.4 Replacing the internal fuse inside the terminal blocks

Auswechseln der Sicherung 8 A flink, 5 x 20 mm

8 A quick-acting,5 x 20 mm

➪➪➪➪➪ Disconnect terminal block from power.

➪ Lift flap carrying the fuse up to the vertical position (angle of 90°).Remove faulty fuse from flap.

➪ Fit replacement fuse into flap.

➪ Press down flap to lock into place.

➪ Reconnect power.

General technical information 1

Hardware, Distributed Automation I/O S500Technical descriptionGeneral technical information

S500 / Status 11.2002

Contents page

2. General technical information .......................................................................... 22.1 Standards and Approvals ................................................................................ 22.2 Certifications .................................................................................................... 22.3 Environmental Conditions ............................................................................... 32.4 Load Withstand Testing, Electromagnetic Compatibility, ................................. 32.5 Processing times ............................................................................................. 42.6 Code number of the operating system ............................................................ 5

2. General technical information

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2. General Technical Information

2.1 Standards and Approvals

CE-Mark

Products of the S500 range meet the requirements of E.U. Guideline 89/336/E.E.C.„Electromagnetic Compatibility“ and the harmonised European Standards (EN) quotedtherein.

E.U. Conformity Declarations in accordance with Article 10 of the above Guidelinewhere requested by relevant local authorities are available from:

ABB Stotz-Kontakt GmbHEppelheimer Str. 8269123 Heidelberg, Deutschland

2.2 Certifications

PROFIBUS-DP

cUL-Approval

The S500 Products are UL (Underweriters Laboratory) certified. The UL informationsare included into the UL File No.: NRAQ E134 045.The certification takes place under "Industrial Control Equipment" with the controlNo.: 41SA. The UL Certification mark is printed on the product side label.

EN 50170Busmodule DX 501 Certificate Z00496Busmodule DX 502 Certificate Z00495

CCCCC



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2.3 Environmental Conditions

Operating Conditions

Products of the S500 range are designed for use in an industrial environment.As openned products, the S500 can only be installed in cabinet, housing or control room.

Environment specification

Operating temperature: -0 ... +55 oC

Relative humidity: 5 ... 95 %, non-condensing

Storage temperature: -25 ... +75 oC

Permissible altitude max.: 2000 m o. s.

Degree of protection:Terminals: IP 20Housing: IP 20

2.4 Load Withstand Testing, Electromagnetic Compatibility, Safety Class

Tested

Isolation accordingto DIN EN 61 131-2:between isolated circuitsat rated voltage of � 50 V: 500 V DC

Vibrationsto IEC 68, Teil 2-6 (sinusoidal)10 - 57 Hz constant amplitude of 0,075 mm57 - 100 Hz constant acceleration of 1 G

Shockto IEC 68-2-2715 G, 11 ms



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Electromagnetic Compatibility (EMC)

Noise immunity

Electrostaic dischargesAcc. to IEC 1000-4-2, mit 8 kV in airAcc. to IEC 1000-4-2, mit 4 kV in contact

Burst-ImpulseAcc. to IEC 1000-4-4, 2 kV

Surge, acc. to IEC 1000-4-5 (optional test)Non syymetrical coupling power supply lines: 500 V

Radiated EMI,acc. to ENV 50140/ IEC 1000-4-3:Electromagnetic field,amplitude modulation: from 80 upto 1000 MHz, 10 V/m,

80 % AM (1 kHz)Electromagnetic field,pulse modulation: 900 MHz ± 5 MHz, 10 V/m, 50 % ED,

200 Hz repetition frequency

HF-coupling onto signal and data lines acc. to IEC 1000-4-60,15 ... 80 MHz, 10 V effective, 80 % AM

Noise emission

from electromagneticfields acc. to EN 55011: class A, Group 1

Safety Class

Safety class

Safety class I - PE connection to mounting rail required!

2.5 Processing times

Response time of an automation system is determined by various individual factors.These include:

� Cycle times of user program� Processing times of master� Bus response times (generation, transmission rate, repetition, diagnosis)� Delay times of slave station� Delay times of E/As

Details on processing times as regards items 1 to 3 are given in the Manual dealing with themaster unit you use.



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Overview

Delay times within the S500 slave stations are determined by station set-up.Total internal delay time (typical values) is calculated by adding delay times of the modules used.

Component Delay

DX 501-DP, DX 502-DP 800 µs

Expansion DX 511 400 µsExpansion DI 511 400 µsExpansion DO 511 400 µs

Expansion AI 511 800 µsExpansion AX 511 800 µsExpansion AI 512 1100 µs

Extension-Box AX 501 150 µs (450 µs max.)Extension-Box DI 501 100 µsExtension-Box DO 501 300 µs

Additionally to system specific delays there are delays of inputs and outputs.

Generally the following applies:

� Delay times of digital inputs are to be taken into account.� Delay times of electronic outputs are negligible.� Delay times of relay outputs are long (typ. 5 to 20 ms).� For analog channnels conversion times are to be taken into account.

2.6 Code number of the operating system

Controllers are - as all new technics - subject to progesses:This also has effects to the operating system. The operating system thus has a identificationnumber, which is assembled as follows:

� � � �

last number of the year

calendar week

internal number

Example:

8272 = 1998, KW 27

To this point of time this operating system was installed.



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Installation 1

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3. Installation

Contents page

3.1 Installation hints, EMC ...................................................................................... 23.2 Supplying a complete station ............................................................................ 63.3 Wiring bus modules .......................................................................................... 73.4 Wiring digital expansion modules ...................................................................... 83.5 Wiring analog expansion modules .................................................................... 93.6 Wiring extension boxes .................................................................................. 10

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3.1 Installation Hints

1. Safety and Monitoring Equipment

Attention!

When installing, observe the safety regulations to avoid hazardous situations (e.g. EMERGENCY OFF)and relevant VDE instructions such as VDE 0100, VDE 0113, etc... , and also local regulations.

Ensure that:

➪ Machinery cannot restart automatically after- EMERGENCY STOP equipment has been unlocked- recovery of power

EMERGENCY STOP

➪ Commands given by

- EMERGENCY STOP equipment- Ssafety limit switchesmust ALWAYS be effective.Such safety equipment must act directly on control gear for the power side.

➪ Operating the EMERGENCY STOP equipment

switch off:control gear and drives which can cause hazardous states.

Not switch off:control gear and drives which, when being switched off, can be hazardous to personnel and equipment.

➪ Operating the EMERGENCY STOP equipment must be recognised and evaluated by theautomation unit.

➪ All touchable metal parts should be connected electrically safe to the protective earth (PE).Max. permissible resistance between PE connection and part to be protected: 0.5 Ohm.

Connections

➪➪➪➪➪ To ensure troublefree functioning

➜ Carefully tighten all connecting screws,

➜ Properly insert all connectors,

➜ Screw securing screws on connector plugs to fit tightly,

➜ Avoid cable length extension via terminals or similar..

Inserting / Withdrawing Components

➪➪➪➪➪ Switch off power before inserting or withdrawing :

➜ Bus-Elektronic block

➪➪➪➪➪ By unswitched supply, inserting or withdrawing:

➜ electronics blocks,

➜ extension box

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Attention!

The exchange of a module in the runnig state can lead to an undefined and dangerous state of the completeinstallation. It may cause personal injury and installation damages!

➜ Set the installation to STOP or SERVICE mode!

Protective Earth (PE)➪ To divert any parasitic current connect PE bar to

➜ mounting rail to make safe contact and

➜ external cable having a cross section of10 sq.mm. minimum

➜ Earthing the unit is achieved by snapping theterminal block to the rail.

Cable Types➪ Shielded cables should be used for

➜ data lines and analog signal lines,

➜ signal lines carrying digital inputs and digital output signals(relay and transistor outputs) only where large distancesare to be covered.

Arrangement of the Wiring➪ Cable Segregation:

➜ power supply cables,

➜ data lines,

➜ analog signal lines and

➜ shielded signal lines should be separated from cables thatare used to switch high currents or high inductive loads.

➜ Unshielded signal lines (digital inputs / outputs) that are susceptible to considerable noiseinterference should also be separated from possible sources of interference.

➪ Power Supply Cables

➜ Power supply cables to individual S500 can generally be interconnected.

➜ Modules used to switch high currents require separate powering, e.g. interfast with relay outputs.

➜ Cable cross section should be 1.5 sq.mm.

Signal lines➜ do not lay parallel to power cables,

➜ ensure that distance to source of interference(contactors, transformers, motors) is 1 m minimum,

➜ install related signal cables together, maybe twist,

➜ Cable cross section of >= 0.5 sq.mm. is recommended.

Shielding➜ Put all shielded cables on a shield bar or PE bar.

➜ Make sure shields have good contact.

Earth contacts on the backof the terminal module.(Direct connection to theDIN rail).

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➪ The Shield

➜ Use contact springs, squeezing rings, solder sleeves orsimilar (no „plaits“) to ensure good contact,

➜ Earth via low impedance connection.

➪ Shielding the Data Lines

➜ Connect the shield of incoming data lines to the systemearth of the screw terminal.This gives capacitive coupling to the PE.

➜ The bus cable can be shielded and strain-relieved by the useof cable shield clamp TA 503 ref. No. 1SVP 426481 R0000

➜ By wall mounting, the earthing of the terminal block module can beachieved by the right screw mounting hole(top-view).

Measures against other interference

➪ Possible sources of interference:

➜ Highly rated inductive equipment, e.g. coils of contactors, relays or solenoid valves.

➜ Two circuits sharing one cable, for ex. in the case of starting motors.

➜ Two adjacent cables susceptible to mutual interference via electromagnetic field.

➜ Electromagnetic interference generated by electric motors, transformers, sparking plugs,transmitters.

➪ Always suppress possible sources of interference,

for example by fitting RC suppressor to AC contactor:

➜ make sure the minimum clearance between source of interference and modules is 20 mmor

➜ fit grounded sheet metal plates between modules and source of interference.

➜ allow clearance between sources of interference generating low-frequency AC or DC fields(50Hz etc.) and controls/ signal lines to be as long as possible.

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➪ Earthing inactive metal parts

➜ Ground all conductive inactive metal parts !

➜ Make sure all connections to earth have good contact.

➜ Connect all metal parts such that they give good contact (broad earthing straps).

➜ Screw connections should also be connected to ensure good contact, i.e. using lock washers orfan type lock washers.

➪➪➪➪➪ Filter

Interference Suppression of 230V AC Supplies

➜➜➜➜➜ Fit suppression filter in the supply cable on entry into the cubicle.

➜➜➜➜➜ Connect filter such that it gives good and low impedance contact to cubicle earth.

Interference Suppression of 24V DC Supplies

➜➜➜➜➜ by fitting anti-interference capacitors at cable entry into the cubicle, mounted to cubicle earth or shieldbar.

➪➪➪➪➪ Outdoor Cabling

➜➜➜➜➜ On bus lines susceptible to interference generated by overvoltage (e.g. lightning), surge protectionsmust be fitted at both cable ends.

➜➜➜➜➜ In the case of conduit wiring, ground both ends of the metal ducts

➜➜➜➜➜ Capacitance of surge protection must not be excessive.

➜➜➜➜➜ Fixed installation of bus cables is allowed, e.g. on cables shelves. In this case, make sure the cable isprotected against the sunlight.

➜➜➜➜➜ When bus cables are buried, use „closed“ duct system.

Take care that no „water bellies“ develop in the ducts.

➜➜➜➜➜ On shielded cables ensure potential equalization is sufficient.Lay potential equalization lines.

➪➪➪➪➪ Lightning Protection

To prevent as far as possible that the line gets struck by lightning,

➜➜➜➜➜ instal cables using

- metal conduit ducts that are earthed at both ends

- lightning protection cables

➜➜➜➜➜ Safeguard lines by

- the use of varistors

- mounting noble gas filled surge absorbers

- at cable entry into the building- on cubicle at the latest

Note:

For surge and lightning protection, please consult us.

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3.2 Supplying a complete station

When wiring this way the total current via I/O supply must not exceed 10 A.

➪➪➪➪➪ one minus line for the whole block.

+-

24 V

Supply for bus electronic24 V

I/O supply

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3.3 Wiring bus modules

Bus electronicThe bus electronic is supplied with 24 V DC by means of the Vs+ and Vs- terminals.

Inputs and outputsInputs and outputs are supplied separately by means of the V+ and V- terminals. A fuse insides the terminalblock module protects the device against oberload or short-circuit.

Emergency-off functionBecause bus electronics and inputs/outputs are supplied separately, they can be switched off by anEmergency-off in case of failures. The bus electronics remains working.

„+“ -terminal barV+ „+“ terminal of the 24 V supply for the inputs/ outputs+++ are interconnected and are supplied from V+, passing the fuse insides the terminal block module.

8 A

Inputs and outputs are protected against overvoltage/ short-circuit by means of a fuse.

„-“ - terminal barV- terminal of the 24 V supply for the inputs/ outputs- are interconnected internally, also with V-.

Inputs 00 ... 07 Outputs 08 ... 15

PE - connect to earth rail

Plug-in voltage potential rail(Option)

24 V DC,SupplyI/Os

+ inter-connected,V-, - inter-connected

Important:

No automatical PE connection when plugging the voltage potential rail.Protective ground must be connected at the DIN rail or at the mounting screw.

Wiring of inputs and outputs:refer to next page.

Supplybus electronic

Supply for inputs/outputs

24 V DC, VsSupply for buselectronics

u ly bus electro

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3.4 Wiring digital expansion modules

„+“ terminal barV+ „+“ connection of the 24 V supply for inputs/ outputs+++ are interconnected and are supplied by V+, passing a fuse insides the terminal block module.

8 A

Inputs and outputs are protected against overcurrent/ short-circuit by means of a fuse.

„-“ terminal barV- connection of the 24 V supply for the inputs/ outputs

are interconnected, also with V-.

Important:

No automatical PE connection when plugging the voltage potential rail.Protective ground must be connected at the DIN rail or at the mounting screw.

24 V DC,SupplyI/Os


PE - connectto earth rail

S + - PE

Two-wireconnection

Three-wireconnection

Four-wire connection

Expansions modules DX 511, DI 511

S + -

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Expansion modules DX 511, DO 511

(x = channel number)Vx Terminal for voltage input or voltage output 0Cx Terminal for current input or current output 0^ Ground for this inputs or outputs

Connection for sensor/ actor shieldAll nodes are interconnected and with protective ground

V+ Connection for external +24 V supply;Cross-section current is 10 A max. between both V+ terminals.

V- Connection for external ground 24 V; permitted current 10 A max. (as V+)

Important:No fuse insides the terminal block module analog.

Measuring range selection

by using wire jumpers.

Sx Selection switch 0.If open: ±10 V, ±20 mA;If jumpered with P: 4..20 mA

P continuous voltage +10 V to connect potentiometers or to select ranges by a jumper to Sx

3.5 Wiring analog expansion modules

24 V DC,Supplyi/os

Two-wireconnection


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3.6 Technical data

Permissible operating voltagefor all terminals: 24 V DC nominal voltage, 30 V DC max.

Ampacity of the

terminals10 A

Cross-section currentPotential level V+/+: 8 APotential level +/+: 10 APotential level V-/ -: 10 APotential rail (4th terminal level): 10 A

Supply currentdigital I/Os: via fuse and terminals: 8 A max.analog I/Os: via terminals: � 4 A

Permissible currentvia terminal Vs and signal terminals 00 ... 15: 1 A

Tightening torqueterminals0.4 ... 0.6 Nm and 3.5 mm screw driver

CableCopper cable for operating temperature of 60/ 75°C min.

Fuse for V8 A fast, 5 x 20 mm (Art. Nr. TA 505, 1SVP 426 483R0000)

Ground connectionat the DIN rail or when mounting on mounting plate

Wall mounting2 screws, 4 mm Ø

Dimensions (W x D)102 x 112 mm

digital I/O: via terminal Vs and signal terminals 00...15: 1 Aanalog I/O: via terminal Vx, Cx, �, Sx, P and : � 0,5 A

DX 501-DP / DX 502-DP 1

Hardware, Distributed Automation I/O S500Technical DescriptionBus Modules DX 501-DP / DX 502-DP

S500 / Status: 11.2002

4.1 Bus Module

DX 501-DP: PROFIBUS-DP 1,5 Mbit/s 8 DI 8DO

DX 502-DP: PROFIBUS-DP 12 Mbit/s 8DI 8DO

picture 1: DX 501-DP / DX 502-DP

Contents Page

4.1.1 Description, Functions ...................................................................................... 24.1.2 LED Indicators ................................................................................................. 54.1.3 Setting the Station Addresses .......................................................................... 64.1.4 System Set-up ................................................................................................. 74.1.5 Setting S500 System Parameters ................................................................... 164.1.6 Configuring the S500 System ......................................................................... 264.1.7 Diagnostic Data of S500 System .................................................................... 274.1.8 Process alarm data in a S500 system ............................................................ 354.1.9 Specification ................................................................................................... 37

Order references ............................................................................................ 39

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assignment

Assignment: Screw terminals <-> PROFIBUS cable <-> D-SUB socket

Screw D-SUB Meaningterminals socket

1 shield connection--VP 6 +5 V/ 0,01 A ext. bus terminationGND 5 GND for bus terminationA 8 RxD/ TxD - NB 3 RxD/ TxD - P

--1 shield connection

Note:Bus termination is also possible using DIP switches „a“ and „b“ !

4.1.1 Module description, functions

PROFIBUS DP connection,terminal functions: see below

24 V DC power V supply to I/Os24 V DC power Vs supply toelectronics system

LEDs: see 4 - 40

plug-in electronics block

marking strip

LEDs for inputs 00 ... 07 outputs 08 ... 15

Pw: power supply ok.OF: supply missing oroverload at output

signal terminals

+ potential+ interconnected

- potentialV-,- interconnected

4-wire with additional potenti-al bar

DIP switch „c“: reservedDIP switch for address setting see 4 - 41

Socket for extension box

Bus termination (set to „ON“)

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Transmission Cable

- 2-wire cable- twisted- shielded- complying with PROFIBUS specification EN 50 170

Cable parameters as per specification

Cable parameters PROFIBUS- DP

Characteristic wave impedance 135 - 165 Ohm(3 - 20 MHz)

Capacitance per unit length < 30 pF/ mLoop resistance < 110 Ohm/ kmWire diameter > 0.64 mmWire cross section > 0.34 mm2

Cable length related to Baud rate

Baud rate (kbit/s) 9.6 ... 93.75 187.5 500 1500 3000 ... 12000

Cable length 1200 m 1200 m 1000 m 400 m 200 m 100 m

Capacity ofstub cable (max.) 15 nF 30 nF 1.0 nF 0.6nF 0.2 nF 0.05 nF

10 mm

7 mm

Wiring hints

-> turnbare shieldback on cable sheath

L1: 20 mm one bus line onlyL2: 24 mm when second bus line is used

L1L2

Cable cross-section

solid stranded

Screw terminals 0.2 ... 4 mm2 0.22 ... 2.5 mm2

Spring terminals 0.12 ... 2.5 mm2 0.12 ... 2.5 mm2

stripped shield area

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Basic Circuit Diagram PROFIBUS-DP with terminal block module

Erdeearth

Internal bus

ribbon cable

terminal module bus module

PowerSupply

RS485

LED 00

LED 08

Inputs

Outputs

I/O part

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4.1.2 LED Displays

LED

Pw(Power)

00 - 07(Inputs)

00 - 07(Outputs)

OF(Output Failure)

off

Power supply to internalelectronics (system) isinsufficient

on flashing

System power supply ok.

No input signal - LOW level(does not apply to2-wire proximity switch

Input signal is sufficient -HIGH level/signal

Output not controlledor+ OF LED on: short-circuited

Output controlled

No failure - outputs or loadsupply

Failure - outputs short-circuited/overloaded orload supply failure

Data exchange betweenDP master and systronS500 system correct

DE(Data Exchange)

BF(Bus Failure)

Err(Error)

System or system set-upok.

+ E-Bus LED flashing:toomany expansion modulesconnected

System set-up haschanged

+ Pw LED off: systemsupply not ok.

+ Ext LED flashing:extension box error

+ E-Bus + Ext LEDs areoff: self test error

+ E-Bus LED flashing:expansion module error -one or more expansionmodules have failed orhave been removed

+ Ext LED flashing:extension box fault

DP station addressincorrectly set

Ext(Extension-Box)

No extension box plugged-in

Extension box plugged-in + Err LED flashing:extension box fault

E-Bus(Expansion bus)

No data transmission from/ to expansion modules

No expansion modulespresent

indicates communicationwith expansion module(s)

+ Err on: too manyexpansion modulesconnected or datarequirements on E-Busgreater than existingcapacity+ Err flashing: I/O moduleerror - one or moreexpansion modules havefailed or have been removed

DP station parameters andconfigurations ok., notimeout

System parameters and/orconfiguration incorrect

No data exchange betweenDP master and systronS500

Baud rate is beingadjusted (start-up phase)Communications timeout

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Address DIP switches64 32 16 8 4 2 1

0 off off off off off off off not allowed1 off off off off off off on2 off off off off off on off3 off off off off off on on4 off off off off on off off5 off off off off on off on6 off off off off on on off7 off off off off on on on8 off off off on off off off9 off off off on off off on10 off off off on off on off

.... ... ... ... ... ... ... ...

50 off on on off off on off51 off on on off off on on52 off on on off on off off53 off on on off on off on54 off on on off on on off55 off on on off on on on56 off on on on off off off57 off on on on off off on58 off on on on off on off59 off on on on off on on60 off on on on on off off

... ... ... ... ... ... ... ...

120 on on on on off off off121 on on on on off off on122 on on on on off on off123 on on on on off on on124 on on on on on off off125 on on on on on off on

4.1.3 Setting the Station Addresses

DIP switches 1 ...7 above the LED indicators are used to set the slave addresses.DIP switch „c“ is reserved.

Important:

➜ Allowed station addresses: 1... 125➜ Address setting will be read in only once on power on.

—> set only with power off.➜ Each address may be used only once - DP master address has to be considered.

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Limits of the system configuration

➜ Current capacity of bus module power supply: 300 mA➜ slave system capacity: 128 bytes input, 128 bytes output➜ up to 7 digital S500 expansion modules➜ up to 4 analog S500 expansion modules➜ 1 extension box on bus module

S500 Bus Module Current Capacity I/O-Data Capacityof Power supply unit

S500 Busmodul 300 mA 128 Byte I 128 Byte ODX 501-DP/DX 502-DP 1 Byte I 1 Byte O

S500 Expansion Module Consumption I/O-Data Capacity

Expansion 8DI 8DO DX 511 30 mA 1 Byte I 1 Byte OExpansion 16DI DI 511 20 mA 2 Byte IExpansion 8DI 8DO DO 511 40 mA 2 Byte O

Expansion 4AI 4AO AX 511 75 mA 4 Words I 4 Words OExpansion 4AI AI 511 75 mA 4 Words IExpansion 8AI AI 512 75 mA 8 Words I

Extension-Box 3AI 1AO AX 501 10 mA 3 Byte I 1 Byte OExtension-Box 4DI DI 501 0 mA 1 Byte IExtension-Box 8DO DO 501 0 mA 1 Byte O

Extension box

Modultype Bus module Exp. module Exp. module Exp. module

E-Bus Position 0 1 2 ... 7

This position arrangement will later determine allocation ofdata arriving via the bus system.

Though it is treated by the system configuration like a separate module,the extension box does not occupy its own position.

4.1.4 System Set-up

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Data allocation

➜ corresponding to the system configuration with the following priority:

Priority System components

1 local digital input/output in the bus module2 Special function of the bus module3 Extension Box4 S500 Expansion module

S500 PROFIBUS-DP 8DI 8DO and all digital Expansions 8DI 8DO, 16DI and 16DO aswell as the Extension boxes are organed byte oriented. The allocation scheme terminal<-> data byte is listed in the table below.

Important:

If you access on DX-modules in your user program, the allocation of low byteand high byte is dependant of the number representation in the system master.

PROFIBUS-DP 8DI 8DO Expansion Expansion Expansion Expansion ExpansionExpansion 8DI 8DO 16DI DI 511 16DO DO 511 4AI 4 AO AX 511 4 AI AI 511 8 AI AI 512

0 (LSB) 0 (LSB) 0 (LSB) 0 IW x 0 IW x 0 IW x1 | 1 | 1 | 1 IW x + 1 1 IW x + 1 1 IW x + 12 | 2 | 2 | 2 IW x + 2 2 IW x + 2 2 IW x + 23 | 3 | 3 | 3 IW x + 3 3 IW x + 3 3 IW x + 34 IBx 4 IBx 4 OBx 4 OW x 4 IW x + 45 | 5 | 5 | 5 OW x + 1 5 IW x + 56 | 6 | 6 | 6 OW x + 2 6 IW x + 67 (MSB) 7 (MSB) 7 (MSB) 7 OW x + 3 7 IW x + 78 (LSB) 8 (LSB) 8 (LSB)9 | 9 | 9 |10 | 10 | 10 | 11 | 11 | 11 |12 OBx 12 IBx+1 12 OBx+113 | 13 | 13 |14 | 14 | 14 |15 (MSB) 15 (MSB) 15 (MSB)

* Relay data referring to Entrelec-Schiele Relay module Interfast RM821A.

PROFIBUS-DP 8DI 8DO Extension-Box Extension-Box Extension-Box*Expansion 8DI 8DO 4DI DI 501 3AI 1AO AX 501 Interfast

0 (LSB) DI0 (LSB) AI0 IBx Rel. 1 (LSB)1 | DI1 | AI1 IBx+1 Rel. 2 |2 | DI2 | AI2 IBx+2 Rel. 3 |3 | DI3 | AI3 OBx Rel. 4 |4 -- IBx Rel. 5 OBx5 -- | Rel. 6 | 6 -- | Rel. 7 | 7 -- (MSB) Rel. 8 (MSB)

IBx .. input byte (analog or digital) IW x .. InputwordOBx .. output byte (analog or digital) (Byte representions high / low-Byte)

OW x .. Outputwort((Byte representions high / low-Byte)

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Example with PLC 07KT97E (GJR5253000R0120) and the software 907 AC 1131 Version 4.2 (with gap-free I/O bytes configuration)

Station Adr. 3 Station Adr. 4DI501 AX501Extension-Box 4DI Extension-Box 3AI 1AO%IB1.1 %IB1.5, %IB1.6, %IB1.7

%QB1.4DX501-DP DO511 DI511 DX502-DP DX511Profibus 8DI 8DO Expansion 16DO Expansion 16DI Profibus 8DI 8DO Expansion 8DI 8DO%IB1.0%QB1.0 %QB1.1%QB1.2 %IB1.2%IB1.3 %IB1.4%QB1.3 %IB1.8%QB1.5

Possible I/O configuration, e.g. made with ABB Software 907 AC1131 for the 07KT97E PLC as Profibus DP master.

Use of GSD files : GSD- Data

The GSD files contain all the needed configuration informations dedicated to the slaves and expansionmodules.

The S500 modules can be used with all DP Master type using GSD-Data

For the construction of the modular station into the global system, the following data/device has to be followed :

1) Bus module Profibus (DX501-DP or DX502-DP)2) Extension-Box (if used)3) S500 Expansion modules

Following to this configuration, the DP Master sends to the slaves at start-up phase, the parameter andconfiguration bytes.

A special know-how of these parameter files is needed when you want to modify the default parameters.

For the S500, there are 2 different GSD Data :

ABB_9521.GSD For P/N DX501-DP 1SVP 426 422 R 0000

ABB_9520.GSD For P/N DX502-DP 1SVP 426 422 R 5000

By using the false GSD-Data, the system will not be started !

In the software 907 AC1131, after having selected the CPU type (here 07KT97), then go to the screenRessources and below the Hardware-configuration branch built up the configuration :

1) Select the Master coupler by clicking on Hardware-configuration with the right mouse button andscroll-down to DP Master, => a new branch is added with the name 07KT97-DPM [DP-Master]

2) You have to configure some parameter inside the coupler by clicking with the left mouse button.Select Automatic addressing, and also in the sheet Bus Parameter, the desired baudrate (e.g)

3) You have then to describe your S500 Slave environment. Click on 07KT97-DPM [DP-Master] withthe right button, and select Attach a DP Slave.

A window is openned and if the GSD Data are located into the directory …\AC1131\Library\PLCconf\…,the available products are displayed like e.g. DX501 [Default] or DX501 [Default]

Select the desired Bus module (e.g. DX501 [Default] a new branch DX501 [DP-Slave] is added

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4) Configuration of the Device S500 DX501-DP Adr. 3(The address should have been set previously with the DIP-Switches located at the back of the module)

By clicking with the left button on the DX501-DP [DP-Slave], a window is openned. The station addresshas to be set accordingly to the DIP-switches. In thefile Input/Output, the type of the connected I/O canbe configured.

a) In Inputs/Outputs module, select DX501 Profibus-DP 8DI+8DO and accept the selection withthe Choose button, the module is added to the list at the right

b) Select the DI501 Extension-Box 4DI on the same manner

c) Select the Expansion modules needed (according to the real hardware position)

(in Output Module) select DO511 Expansion 16DO(in Input Module) select DI511 Expansion 16DI

5) Make the same for the configuration of the Device S500 DX502-DP Adr. 4

6) The following diagram shows the ordering of the modules and the different operand addresses acc. ToIEC 1131 representation :

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System Behaviour and Fault Tracing

The LED symbols used are defined as follows:

�: LED on�: LED off�: LED flashes

no symbol: LED indication undefined or meaningless

In the following, the PROFIBUS-DP 8DI 8 DO bus module will be referred to as „DP slave“.

1. PROFIBUS-DP Error

Err Ext E-Bus BF DE� �

DP slave is in an error condition:

➜ Initial state after POWER ON, master start-up phase➜ Master failure or loss of communication➜ Removal of field bus cable

Cause:

➜ Master inactive or faulty➜ DP slave not accessible

Effects on DP slave:

➜ after POWER ON: all output data are reset.➜ after TIMEOUT: all output data are set according to user

set parameters (e.g. set substitute value)

Remedial action:

➜ Activate master➜ Check field bus wiring➜ Check slave addresses

2. Parameter Setting / Configuration Incorrect


Cause:

➜ Parameter setting or configuration of DP slave is incorrect.


➜ DP slave cannot change to data exchange mode, all outputs are cleared.

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Remedial action:

➜ Check DP slave configuration against the details you have entered in the master configurationsoftware. There must be discrepancies, for ex.as regards number of modules, selectedslave station type or parameter data. Correct the fault then restart.

3. PROFIBUS-DP Data Exchange

Err Ext E-Bus BF DE� � �

Cause:

➜ DP slave has been orderly parametrised and configured. Cyclical data exchange with PD mastertakes place (normal operation).


➜ DE LED indicates data exchange➜ E-Bus LED indicates internal data exchange with expansion modules if present.

4. System Error


Cause:

A system error has been detected during program execution.


➜ Err LED is on➜ Ext LED indicates the type of the fault➜ DP slave stops bus communications, all outputs are cleared.

Remedial action:

➜ Check system supply➜ Switch ON and OFF➜ If the fault persists, replace the bus module.

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5. E-Bus Configuration Error


Cause:

➜ Too many S500 modules have been connected - remember:a maximum of 7 expansion modules can be used per bus module.


➜ Err LED is on, E-Bus LED flashes, Ext-LED is off.➜ Excess module is indicated by flashing BUSY-LED.

None of subsequent modules will be initialised (BUSY LEDs off).➜ DP slave cannot be accessed via field bus, all outputs are off.

Remedial action:

➜ Check if DP slave configuration is acceptable, if not so, correct➜ Check system supply➜ If the fault persists, replace the bus module.

6. Error: Faulty E-Bus or Station(s)


Cause:

➜ One or more expansion modules have been removed or have failed.

Effects on DP slave (bit 0 = 0 in byte 1 - mode_2 bus module):

➜ Err LED and E-Bus LED flash➜ Remaining expansion modules and extension box are reset.➜ DP slave stops bus communications (static diagnosis), all outputs are reset (I-Data are to 0).➜ The bus module attempts to re-initialise on E-Bus until original state after power on has been

restored.The system will then start automatically.

Remedial action:

➜ BUSY LEDs on expansion modules are off:- Check ribbon cable connection between bus module and the first expansion module- Bus module is faulty - replace- First expansion module is faulty - replace

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➜ BUSY LEDs are on:

- Check ribbon cable connection of the first NOT initialised expansion module- if this is ok, then the expansion module must be replaced

Effects on DP slave (bit 1 = 1 in byte 1)

➜ Err LED and E-Bus LED flash➜ System continues to run with healthy modules, as regards faulty modules,

the input value 0 will be transferred, the output value is undefined.➜ Faulty modules will be reported as a diagnostic message.

Remedial action:

- Restart system (power off - power on). If the fault continues, replace the module(s) reported asfaulty.

Important- A faulty expansion module can be plugged-off from terminal block module in working state.- If more than one expansion module is exchanged, the new modules must be plugged starting

beneath the bus module.- A module can only be exchanged by a module of the same type.

Attention!Exchanging module in active operation status may cause undefined states of the machine.This can result in severe personal injury or property damage.

7. Error: Extension Box

Err Ext E-Bus BF DE��

Cause:

➜ An error has occurred on the extension box or extension box has been removed during operation.

Effects on the DP slave (bit 0 = 0 in byte 1, mode_2 bus module)

➜ Err LED and E-Bus LED flash➜ DP slave stops bus communications (static diagnosis), all outputs are reset (I-Data is to 0).➜ The bus module attempts to re-initialise on E-Bus until original state after power on has been restored.

The system will then start automatically.

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Remedial action:

➜ Check extension box or set-up on extension box.➜ Restart system (power on - power off). If the fault persists, replace the module(s) reported as faulty.

Effects on DP slave (bit 0 = 1 in byte 1)

➜ Err LED and Ext LED flash➜ System continues to run with healthy modules, as regards faulty modules, the input value 0 will

be transferred, the output value is undefined.➜ Faulty modules will be reported as a diagnostic message.

Remedial action:

- Restart system (power off - power on). If the fault continues, replace the module(s) reported asfaulty.

Important- A faulty extension box can be removed from terminal block module in workin state.- An extension block can only be exchanged by a block of the same type.

Attention!

Exchanging module in active operation status may cause undefined states of the machine.This can result in severe personal injury or property damage.

8. Fault: Power Supply or Output

Err Ext E-Bus BF DE

Pw 00 .... 08 09 10 11 12 13 14 15 OF� � � � � � � � � � �

Cause:

➜ Power supply (V+/V-) has failed or is insufficient➜ Short-circuit or overload condition at one or more outputs➜ Fuse in terminal block is faulty


➜ OF LED is on➜ A diagnostic message is sent to DP master (default, can be disabled)➜ The system continues normal operation.

Remarks on output features:

➜ Outputs are all short-circuit proof.➜ Short-circuit current at make is limited to about 1.5 A➜ from this results mean continuous short-circuit current of about 150 mA

(approx. 0.5 ms ON / 3.2 ms OFF).

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Remedial action:

➜ Check load supply (V+/V-)➜ Eliminate output overload condition➜ Faulty fuse in terminal block - replace (8 A quick-acting)

9. Fault: System Supply


Pw 00 .... 08 09 10 11 12 13 14 15 OF�

Cause:

➜ System supply (Vs+/Vs-) is insufficient


➜ Pw, Ext and E-Bus LEDs are off, Err LEDs are on (Busy LEDs of all expansion modules are off).➜ DP slave reset: all outputs de-energise➜ Bus communications with DP master interrupted➜ The bus module attempts to re-initialise on E-Bus once system supply has restored to be sufficient.

The system will then restart automatically.

Remedial Action:

➜ Check system supply (Vs+/Vs-)

10. Self Test Error


Cause:

➜ Errors have been detected during the self test after power on.

Effects on DP slave module:

➜ Err LED flashes, Ext and E-Bus LEDs are off.➜ Bus module reset: all bus module outputs remain inactive➜ Expansion modules and extension box remain inactive➜ No communication with DP master.

Remedial Action:

➜ Check system supply. Switch power OFF and ON. If the fault continues, the bus module shouldbe replaced.

➜ Address has been incorrectly set (0, 126 or 127): Correct to be a value between 1 and 125.

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4.1.5 Setting S500 Parameters

1. General Information on Parameter Setting

At system start up, the DP master will automatically send parameter data to the slave.Generation of these parameter data will be done by your master configuration software in conjunctionwith the S500 unit master data file.

Parameter data will define module functions.They are stored as manufacturer default values in unit master files ABB-9521.GSD and ABB-9520.GSD.

If you require functionalities other than those provided, you need to adapt parameters accordingly in thesystem configuration.

To do this, you require the information described in section 5.2 and following.

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2. Organisation of Parameter Telegram

All parameter data of a slave are always sent to the slave in one telegram.

User parameter data may have a length of up to 70 bytes.The parameter telegram can so be 77 bytes max.

Basic elementary structure

Position number of bytes

Standardised part 7 Bytes

Parameters for S500 Bus module 0 10 BytesParameters for Extension box 0 4 BytesParameters for Expansion Module position 1 1 8 BytesParameters for Expansion Module position 2 2 8 BytesParameters for Expansion Module position 3 3 8 BytesParameters for Expansion Module position 4 4 8 BytesParameters for Expansion Module position 5 5 8 BytesParameters for Expansion Module position 6 6 8 BytesParameters for Expansion Module position 7 7 8 Bytes

3. Standardised part of parameter telegram

The first seven bytes of the parameter telegram are standardised to EN 50 170. Their contents are asfollows:

Byte on R.I.O Meaning

0 88H Station status1 01H WD factor 12 06H WD factor 23 0BH TRDY

4 95H Manufacturer identification, High-Byte5 21H Manufacturer identification, Low-Byte6 00H Group identification

only forexpansion8 DI 8DO, 16DOand 16 DI

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Byte 0

Bus module mode_1

Start bit monitoring on0: on1: offStop bit monitoring on0: on1: off0: Watchdog basic time 10 ms1: Watchdog basic time 1ms

Byte 1

Bus module mode_2

Behaviour if expansion module fails0: system halt (inputs and outputs are deleted)1: system continues to run, reports faulty modules

(does not apply to RPD 7234 operating system)

Byte 2

Input/output mode

Enable diagnosis ext. load supplyEnable diagnosis short-circuit at output0: disable1: enableEnable process alarm(does not apply to RDP 7234 operating system)Output behaviour in the event of a fault (timeout)0: set substitute value1: hold last output valu

4. Parameters of S500 Bus modules DX 501-DP, DX 502-DP

Altogether 10 parameter bytes are provided for the PROFIBUS-DP 8DI 8 DO bus module.

Default values in GSD Files

Byte 0 Bus module mode_1 00H

1 Bus module mode_2 00H

Bytes 2 Input/output mode 03H

... 00H

9 I/O functionality 00H

Meaning of Parameters

7 6 5 4 3 2 1 00 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0

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Bytes 3 and 4 reserved

Byte 5

Enable_1 process alarm

Enable rising edge at input channel 0Enable rising edge at input channel 1Enable rising edge at input channel 2Enable rising edge at input channel 3Enable rising edge at input channel 4Enable rising edge at input channel 5Enable rising edge at input channel 6Enable rising edge at input channel 7

Byte 6

Enable_2 process alarm

Enable falling edge at input channel 0Enable falling edge at input channel 1Enable falling edge at input channel 2Enable falling edge at input channel 3Enable falling edge at input channel 4Enable falling edge at input channel 5Enable falling edge at input channel 6Enable falling edge at input channel 7

Byte 7

Substitute value output high is unused

Byte 8

Substitute value output low

Byte 9

Input delay

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 00 0 0 0

0 0 00 0 10 1 00 1 11 0 01 0 11 1 01 1 1

3.2 msoff1.6 ms6.4 ms12.8 ms19.2 ms25.6 ms32.0 ms

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5. Extension Box Parameters

3 AI 1AO / AX 501

Default: 00H 00H 00H 00H

Byte 0 Substitute value analog output 0 ... 255-> PROFIBUS DP parameter bit 7 in byte 2

enables this value

Byte 1 Average on analog inputs:0: off1 ... 255: number of historical values used for average

Byte 2,3 00H reserved

8 DO (interfast) DO 501


Byte 0 Substitute value 0 ... 255-> Bit 7 in byte 2 PROFIBUS DP parameter is also

valid here.

Byte 1...3 00H reserved

4 DI DI 501


Byte 0 Input delay

Byte 1,2,3 00H reserved

7 0

7 0

7 0

7 0

7 0

7 0

7 00 0 0 0 0

0 0 00 0 10 1 00 1 11 0 01 0 11 1 01 1 1

3.2 msoff (~ 0,1 ms)1.6 ms6.4 ms12.8 ms19.2 ms25.6 ms32.0 ms

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6. Parameters of S500 Expansion Module 8DI 8DO DX 511

Altogether eight parameters bytes are provided for the Expansion 8DI 8DO expansion module.

Default:

03H 00H 00H 00H 00H 00H 00H 00H

Meaning of parameters:

Byte 0Input/output mode

Enable diagnosis ext. load supply 0: disableEnable diagnosis short-circuit at output 1: enable

Output behaviour in the event of a fault (timeout)0: set value1: hold last output value

Byte 1Mode_1 - special function: unused, set 00H

Byte 2Mode_2 special function: unused, set 00H

Byte 3Enable_1 Process alarm: unused, set 00H

Byte 4Enable_2 Process alarm: unused, set 00H

Byte 5Substitute value output high: unused, set 00H

Byte 6Substitute value output low

Byte 7Input delay

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0


7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 00 0 0 0 0

0 0 00 0 10 1 00 1 11 0 01 0 11 1 01 1 1

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7. Parameters of S500 Expansion modul 16 DI DI 511

Altogether eight parameter bytes are provided for the Expansion 16 DI expansion module.

Default:

03H 00H 00H 00H 00H 00H 00H 00H



Enable diagnosis ext. load supply0: disable1: enablewithout function, 0 or 1 value possible



Byte 3Enable_1 process alarm: unused, set 00H

Byte 4Enable_2 process alarm: unused, set 00H

Byte 5Substitute value output high: unused, set 00H

Byte 6Substitute value output low: unused, set 00H

Byte 7Input delay

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0


7 6 5 4 3 2 1 00 0 0 0 0

0 0 00 0 10 1 00 1 11 0 01 0 11 1 01 1 1

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8. Parameters of S500 Expansion 16 DO DO 511

Altogether eight parameter bytes are provided for the Expansion 16DO expansion module.

Default:

03H 00H 00H 00H 00H 00H 00H 00H



Enable diagnosis ext. load supplyEnable diagnosis short-circuit at output

Output behaviour in the event of a fault (timeout)0: set substitute value1: hold last output value

Byte 1Mode_1 special functionunused, set 00H

Byte 2Mode_1 special functionunused, set 00H

Byte 3Enable_1 process alarmunused, set 00H

Byte 4 Enable_2 process alarmunused, set 00H

Byte 5Substitute value output high (terminals 8...15)

Byte 6Substitute value output low (terminals 0...7)

Byte 7Input delay unusedunused, set 00H

7 6 5 4 3 2 1 00 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 0

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9. Parameters for S500 Expansion analog

Eight parameter bytes are available for each analog module.

Default value in the GSD file version 1.x:

03H 00H 00H 00H 00H 00H 00H 00H

GSD-Datei from version 2.x:

03H 01H 00H 00H 00H 00H 00H 00H

Byte 0 Mode input - output

1: Diagnostic enable ext. load supply0: disables diagnostic message for external load

supply1: Diagnostic enable channel error0: channel errors are not responsed

1: left-oriented complement-on-two0: Standard number format complement-on-two

1: in case of Bus-TIMEOUT: store last output values0: in case of Bus-TIMEOUT: all outputs = 0 *

* corresponds to 4mA on a 4..20mA output

Byte 1 Mode Special function_1

1: unipolar inputs0: bipolar inputs

1: TBD0: TBD

1: Enable limit value monitoring (Diagnostics!*)0: no limit value monitoring

* is active independantly from Byte 0 default

Note Limit value monitoring can be used with operating system RXA 9091 and newer.

7 6 5 4 3 2 1 00 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 S2 S1

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Byte 2 Mode Special function_2

Input channel 0 limit value monitoring1: Enable check for exceeded max value0: disabled

1: Enable check for lower than min value0: disabled

Input channel 1 limit value monitoring1: Enable check for exceeded max value0: disabled

1: Enable check for lower than min value0: disabled

Byte 3 limit value 0 high Byte -is attached to the low significant enable bit

Byte 4 limit value 0 low Byte

Byte 5 limit value 1 high Byte -is attached to the high significant enable bit

Byte 6 limit value 1 low Byte

Byte 7 not used

Restriction:

Because only two comparison words are available for the limit value calculation, only two enablecommands can be activated (any enable).If only one enable is selected, limit value 0 is assumed.Your entries are not checked on correctness, the number format must correspond to the numberrepresentation selected in Byte 0, Bit 6.

7 6 5 4 3 2 1 00 0 0 0

7 6 5 4 3 2 1 0

0 0 0 0 0 0 0 0

7 6 5 4 3 2 1 0

➜

➜

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4.1.6 Configuring the S500 System

S500 modules Identification codesByte 0 Byte 1 Byte 2 Byte 3

Bus modules DX 501, DX 502 C1H 00H 00H 00H

Extension-Box 3 AI 1 AO AX 501 C1H 00H 02H 86H

Extension-Box 8DO DI 501 82H 00H 00H 88H

Extension-Box 4DI DO 501 42H 00H 00H 84H

Expansion 8DI 8DO DX 511 C1H 00H 00H 01H

Expansion 16DI DI 511 42H 01H 00H 02H

Expansion 16DO DO 511 82H 01H 00H 03H

Expansion 4AI 4AO AX 511 C1H 43H 43H 09H

Expansion 4AI AI 511 42H 43H 00H 07H

Expansion 8AI AI 512 42H 47H 00H 08H

For each module used in a S500 system, a configuration identification code must be prepared. At systemstart-up, the DP master will send this code to the slave.The slave will compare the master identification codes (desired) against the actual configuration detected bythe slave.The slave will not change to data exchange mode unless the codes tally.

Configuration identification codes are stored in the GSD file and will automatically be taken over byconfiguration software during system configuration.

To do this, you do not necessarily require the information given in this section.

1. Tabular Summary of Configuration Identification Codes

Coding is done in a special identification code format.Each S500 module has a length of 4 bytes.

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4.1.7 Diagnostic Data of S500 System

1. Table of Diagnostic Messages / Process Alarm on PROFIBUS

The S500 bus module generally sends a diagnostic message to the DP master. The message has a fixedlength of 19 bytes.Process alarm, too, is included in the diagnostic message.

Diagnostics is module related and provides one type of error at a time.As for each station several error conditions are possible at the same time and hence several diagnosticmessages, the DP master or the user program should be able to store the messages in a cache, otherwiseonly the message last received will be stored.

Byte no. Meaning

0 Station status_11 Station status_22 Station status_33 Diag.Master_Add4 Ident number high5 Ident number low6 Header 43H (ident code related diagnosis)7 Ident code related diagnostics_18 Ident code related diagnostics_29 Header 0AH (device related diagnosis)

Value are depending on Alarm types10 Diagnostic 01H P-Alarm 02H

11 Position (0-13) Position (0-13)12 reserved 00H reserved 00H

13 Fault byte_1 Event byte_114 Fault byte_2 reserved 00

H

15 Channel info_1 Alarm info_116 Channel info_2 Alarm info_217 Channel info_3 Alarm info_318 Channel info_4 Alarm info_4

○ ○ ○ ○ ○○ ○ ○ ○ ○ ○

DX 501-DP / DX 502-DP 29


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Byte 0: Station status 1:

Station status 1 gives information on the DP slave and is organised as follows.

Bit Meaning

0 1: DP slave cannot be accessed byDP master.

1 1: DP slave not yet ready for dataexchange.

2 1: Configuration data sent by DP masterto DP slave do not tally with DP slaveconfiguration.

3 1: Device related and/or identificationcode related diagnosis from R.I.O.is available.

4 1: Function is not supported, for ex.,because DP address has beenchanged via software.

5 1: DP master cannot interpret responsegiven by the slave.

6 1: DP slave type ist not identical withsoftware set type.

7 1: DP slave has been configured byDP master as the DP master presentlyhaving access to DP slave.

Remedial action

� set correct DP address at the DPslave?

� Bus connection plug connectedcorrectly?

� voltage at the DP-Slave?� Reset at DP-Slave

� Please wait, because DP-Slave is juststarting up.

� Entered correct station type or correctconfiguration DP-Slave into thesoftware.

� You can read the diagnostics.

� Check projectation.

� Check bus physics.

� Entered correct station type into thesoftware?

� Bit is always = 1, e.g. if you justaccessing to the DP Slave with theprogramming unit or another master.The DP address of the parameteringmaster is stored in the diagnostic byte"DIAG.MASTER_ADD"

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Byte 1: Station status 2:

Station status 2 gives additional information on the DP slave and is organised as follows:

Bit Meaning

0 1: DP slave parameters need to be re-configured.

1 1: A diagnostic message is present.DP slave cannot continue running before fault has beeneliminated (static diagnostic message).

2 1: Bit always set „1“ DP if a DP slave with this address ispresent.

3 1: On this DP slave response monitoring has been activated.

4 1: DP slave has received the „FREEZE“ control command.

5 1: DP slave has received the „SYNC“ control command.

6 0: Bit always set „0“.

7 1: DP slave de-activated, i.e. it has been removed from currentprocessing.

Byte 2: Station status 3

Station status 3 is reserved.

Byte 3: DIAG.Master_Add: DP Master Address

contains address of DP master by which DP slave has been configured.

Bytes 4 and 5: High and Low ident numbers: Manufacturer’s ident codes

Manufacturer’s ident codes for systron R.I.O. are as follows:

1.5 Mbit version: 9521H

12 Mbit version: 9520H

DX 501-DP / DX 502-DP 31


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2. Bytes 6 to 8: Ident code related diagnostics

One bit is reserved for each configured module.A set bit means that this module is faulty and a diagnostic message will be given.

Byte 6 Header ident related diagnostics

length of ident related diagnostics: 3 bytescode for ident related diagnostics

Byte 7 Ident related diagnostics_1

S500 PROFIBUS DP faulty (Pos. 0)Extension box faulty (Pos. 0)Position 1 module faultyPosition 2 module faultyPosition 3 module faultyPosition 4 module faultyPosition 5 module faultyPosition 6 module faulty

Byte 8 Ident related diagnostics_2

Position 7 module faultyPosition 8 module faultyPosition 9 module faultyPosition 10 module faultyPosition 11 module faultyPosition 12 module faultyPosition 13 module faultyreserved

Note:

If a before defective station is running correctly again, the following diagnostic message of the ident relateddiagnostic will be Byte 7 = Byte 8 = 00H.

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 00

7 6 5 4 3 2 1 00 1 0 0 0 0 1 1

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3. Bytes 9 to 18: Device Related Diagnostics

Device related diagnostics gives exact information on the state of a slave.

Device related diagnostics gives exact information on the state of a slave.


length of device related diagnostics: 10 bytescode for device related diagnostics

Byte 10 Code for diagnostics 01HCode for process alarm 02H

Byte 11 Position of reporting module 0 - 13

Byte 12 reserved 00H

Byte 13 Fault byte_1 (set bit = fault)

electronics module faultyparameter setting incorrectsystem configuration incorrectsupply Vs not ok.reserved

Byte 14 Fault byte_2

ext. aux. voltage V+ missingshort-circuit at output (bit info)channel fault (nibble info)internal fault (additional byte)reservedtype identification code111 DI; 001 DO; 010 DIO; 011 AI; 100 AO;101 AIO;110SF

Additional information concerning the channels are only available in case of faults of inputs/ outputs or internalfaults, otherwise this bytes are always = 0.Channel referred informations are following if bit 1 or bit 2 in byte 14 are set.

7 6 5 4 3 2 1 00 0 0 0 1 0 1 0

7 6 5 4 3 2 1 00 0 0 0

7 6 5 4 3 2 1 00

7 6 5 4 3 2 1 00 0 0 0 0 0 0 1

7 6 5 4 3 2 1 00 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

DX 501-DP / DX 502-DP 33


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For the digital bus modules DX 501, DX 502, Expansion 8DI 8DO (DX 501) and Expansion 16 DO (DO 511)the following channel-referred informations are available:

Byte 15 Channel info_1

Short-circuit on channel 0Short-circuit on channel 1Short-circuit on channel 2Short-circuit on channel 3Short-circuit on channel 4Short-circuit on channel 5Short-circuit on channel 6Short-circuit on channel 7

Byte 16 only used for 16 DO!

Byte 16 Channel info_2

Short-circuit on channel 8Short-circuit on channel 9Short-circuit on channel 10Short-circuit on channel 11Short-circuit on channel 12Short-circuit on channel 13Short-circuit on channel 14Short-circuit on channel 15

Byte 17 Channel info_3 reserved, 00H


For the analog modules Expansion 4AI 4AO, Expansion 4AI and Expansion 8AI the followingis valid:

Channel fault

Channel info_1

Nibble info channel 0 (0: trouble free)1: Error undercut 4..20mA or wire rupture1: Error short-circuit1: Max value exceeded1: Min value undercut

Nibble info channel 1 (0: trouble free)1: Error undercut 4..20mA or wire rupture1: Error short-circuit1: Max value exceeded1: Min value undercut

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 0

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Byte 16 Channel info_2 (at 4AI, 8AI and 4AI 4AO)

Nibbleinfo channel 2 (0: no error)1: error: less than 4..20mA or wire rupture1: error: short-circuit


Byte 17 Channel info_2 (8AI only)



Byte 18 Channel info_3 (8AI only)



Important:

Only input channels have additional diagnostic informations.

Analog module Expansion 4AI 4AO, 4AI and 8AI:

Internal error:

Byte 15 Additional byte internal error

1: error: operating system1: error: EEPROM1: error: AD converter

Byte 16 - 18: always 0

➜➜➜➜➜ If an internal error occurs, the module is not ready.The module must be switched off and on again.If the error remains, the module is defect.

7 6 5 4 3 2 1 00 0 0 0

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 00 0 0 0 0

DX 501-DP / DX 502-DP 35


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4. Typical Diagnosis

Configuration:

0 1 2

Bus module Expansion module Expansion module DX 501 8DI 8DO DX 511 8DI 8DO DX 511 DX 502

1. System OK. incoming incoming outgoing outgoing Systemfault fault fault fault OK.

Diagn. Pos. 2 Pos. 1 Pos. 1 Pos. 2Byte A1 + A4 24 V 24 V ok.

short-circuit missing

0 00 08 08 00 00 001 0C 0C 0C 0C 0C 0C2 00 00 00 00 00 003 01 01 01 01 01 014 95 95 95 95 95 955 21 21 21 21 21 21

6 43 43 43 43 43 437 00 08 04 04 08 008 00 00 00 00 00 00

9 0A 0A 0A 0A 0A 0A10 01 01 01 01 01 0111 00 02 01 01 02 0012 00 00 00 00 00 0013 00 00 00 00 00 0014 00 42 41 40 40 0015 00 12 00 00 00 0016 00 00 00 00 00 0017 00 00 00 00 00 0018 00 00 00 00 00 00

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4.1.8 Process alarm data in a S500 system

Process alarms within a S500 system are sent as part of a device related diagnostic message.The alarm type is coded in byte 10, the value must be 02.

Incoming alarms are reported. Outgoing alarms are not reported.

Important:

Before you enable this function, check if your DP master supports this mode.

1. Organisation of process alarm data


length of device related diagnosticscode for device related diagnostics

Byte 10Code for diagnostics 01H

Code for process alarm 02H

Byte 11 Position of reporting module 0 - 13Module 0:Module 1:Module 2:Module 3:Module 4:Module 5::Module 13:

Byte 12 reserved 00H

Byte 13 Event byte_1

edge detection 01H

reserved

7 6 5 4 3 2 1 00 0 0 0 1 0 1 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 1 0

7 6 5 4 3 2 1 00 0 0 0

0 0 0 00 0 0 10 0 1 00 0 1 10 1 0 00 1 0 1: : : :1 1 0 1

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

DX 501-DP / DX 502-DP 37


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Byte 14 reserved, 00H(possible supplement to event byte_1)

For S500 bus modules the following input coding applies:

Byte 15 Alarm info_1

rising edge at channel 0rising edge at channel 1rising edge at channel 2rising edge at channel 3 1 = rising edgerising edge at channel 4rising edge at channel 5rising edge at channel 6rising edge at channel 7

Byte 15 Alarm info_1

falling edge at channel 0falling edge at channel 1falling edge at channel 2falling edge at channel 3 0 = falling edgefalling edge at channel 4falling edge at channel 5falling edge at channel 6falling edge at channel 7



7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 00 0 0 0 0 0 0 0

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4.1.9 Specification

R.I.O. PROFIBUS-DPComplying with Profibus DP EN 50 170Certification Z00495 / Z00496

Power SupplyRated voltage Vs and V 24 V DCPermitted range incl. ripple 19.2 ... 30 V DCAC ripple 5% of rated voltageReverse polarity protection Diode

by Vs voltage interruption ≤ 10 ms does not affect functionment with a repetition rate ≥ 1 sec.

by Vs longer voltage interruption System stops and automatically restarts.

Power consumptionSystem supply Vs + 60 ... 230 mA (depending on configuration)

Permitted power consumption(incl. output load) V+ 4 A

Fusing for V+ in terminal module 5 x 20 mm quick-acting fuse, 8 A

InterfacesTransmission rate up to 12 Mbits/s, self adjustingConnection plug-in type screw terminalsAddress setting DIP switch on electronics moduleElectrical isolation yes, 500 V DC

Extension box plugs to the rear of the unitExpansion modules pin connector on terminal module

ExpansionMax. no. of S500 expansionmodules 7Max. current to powerexpansion modules 300 mA

Data amountread 128 Byteswrite 128 Bytes

24 V DC Inputs

No. of inputs 8Connection 3-wire (option of 4-wire)Connection of 2-wireproximity switches yes, we recommend to use sensors having an „OFF“ state current of

≤ 1.2 mAInput currentat „1“ signal typ. 5 mA per channelStatus indication 1 LED (colour: green) per channel

Permitted input voltage„1“ +13 ... +30 V DC„0“ - 30 ... +5 V DC

Delay time„0“ -> „1“, „1“ -> „0“ 0.1 ... 32 ms

settable via bus, 3 ms default

DX 501-DP / DX 502-DP 39


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24 V DC Outputs

No. of outputs 8Connection 3-wire

Status indication 1 green LED per outputFault indication red LED to indicate short-circuit and V+ faultDiagnostics yes, selectable

Output currenteach output (at „1“ signal) 0.5 Aeach module 4 Aleakage current at „0“ signal ≤ 0.5 mA

Protection (electronic)Overload yes (at typ. 1 A)Short-circuit yes

Delay times (resistive load)0 -> 1; 1 -> 0: ≤ 50 µs

Output voltage at „1“ signal min. V+ (-1.0 V)

Switching frequencyresistive load ≤ 100 Hzinductive load ≤ 2 Hzlamp load ≤ 10 Hz

Lamp load 5 Winductive cutoff voltage typ. V+ (-55 V)

Physical SpecificationDegree of protectionHousing IP 20Terminals IP 20

Mounting position horizontal and vertical

WeightElectronics block 0.15 kgthe whole module 0.36 kg

DimensionsElectronics block incl.terminal module (W x H x D) 102 x 112 x 77 mm

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Order references

Order No.:

DX 501-DP, PROFIBUS-DP 1,5 Mbit/s 8DI 8DO 1 SVP 426 422 R0000DX 502-DP, PROFIBUS-DP 12 Mbit/s 8DI 8DO 1 SVP 426 422 R5000

TU 501 Terminal block module with screw terminals 1 SVP 426 470 R0000TU 502Terminal block module with spring terminals 1 SVP 426 470 R1000GSD-Data: Tool-Disk 1 SVP 426 401 R5000or: http://www.abb.de/stotz-kontakt

Zubehör:TA 501 Potential bar with screw terminals 1 SVP 426 480 R0000TA 502 Potential bar with spring terminals 1 SVP 426 480 R1000

TA503 Cable shield clamp 1 SVP 426 481 R0000TA505 5 x 20mm fuse, 8 A quick-acting, set of 10 1 SVP 426 483 R0000

DX 511 1

Hardware, Distributed Automation I/O S500Technical DescriptionDX 511

S500 / Status: 11.2002

V 4

DX 511: Digital Input / Output Expansion module 8 DI 8DO

picture 1: DX 511

Contents page

5.1.1 Module description, functions ........................................................................... 25.1.2 LED-indicators ................................................................................................. 25.1.3 Technical data .................................................................................................. 35.1.4 Order references .............................................................................................. 4

ControlIT

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5.1.2 LED Indicators

5.1.1 Description, functions

off on flashes flickers

Signal at input

output notcontrolled

output controlled

LED

BY(Busy)

0 - 07(inputs)

8 - 15(outputs)

OF(Output Failure)

E-Bus

1234512345123451234512345123451234512345123451234512345

plug-in electronicsblock

marking strip

LEDs for: inputs 00 ... 07outputs 08 ... 15

By: communication onE-Bus ok.

OF: short-circuit oroverload at output

Signal terminals

+ potentialV+,+ interconnected

- potentialV-,- interconnected

4-wire incl. additionalpotential bar

24V DC I/Os supply

- Expansion modulefaulty or ribboncable incorrectlyinserted

- 24V systemsupply Vs+not ok.

Module ok. andcorrectly con-nected

No. of modulesunacceptable(> 7)

No signal atinput (does notapply to 2-wireproximityswitches)

No fault -outputs or loadsupply

Fault: outputsshort-circuited/overloaded orpower supplyV not ok.

DX 511 3


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5.1.3 Technical Data

Electrical Specification

Power SupplyRated voltage 24 V DCPermitted range incl.ripple 19.2 ... 30 V DCAC ripple 5 % of rated voltageReverse polarityprotection: Diode

Power consumption: 30 mA from internal supply

Voltage interruption: ≤ 10 ms does not affect functioningat a repetition rate of ≥1 second,longer breaks: system stops and automatic restarts

Fuse in terminal module: 5 x 20 mm quick-acting fuse, F 8 A

InterfacesExpansion modules pin connector and ribbon cable connector on terminal module

24 V DC Inputs

No. of inputs: 8Connection 3-wire (option of 4-wire)

Connection of 2-wireproximity switches yes, we recommend to use sensors having an„OFF“ state current of ≤ 1.2 mA

Input current at „1“signal typ. 5 mA

Status indication: green LED per input

Permitted input voltage:„1“ +13 ... +30 V DC„0“ - 30 ... +5 V DC

Delay time:„0“ —> „1“ typ. 3 ms (settable depending on bus system)„1“ —> „0“ typ. 3 ms

24 V DC Outputs

No. of outputs: 8Connection: 3-wire

Status indicationOperating status green LED per outputFault indication red LED OF in case of short-circuit or fault V+

Diagnosis yes

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5.1.4 Order references

Order- No.

DX 511 Digital expansion module 8DI 8DO 1 SVP 426 450 R0000

TU 511 Terminal block module with screw terminals 1 SVP 426 471 R0000TU 512 Terminal block module with spring terminals 1 SVP 426 471 R1000

Optional:TA 501 Potential bar with screw terminals 1 SVP 426 480 R0000TA 502 Potential bar with spring terminals 1 SVP 426 480 R1000

Output currenteach output(at „1“ signal) 0.5 Aeach module 4 Aleakage current at„0“ signal ≤ 0.5 mA

Protection(electronic)Overload yes (at typ. 1 A)Short-circuit yes

Delay times(resistive load)0 -> 1; 1 -> 0: ≤ 50 µs

Output voltageat „1“ signal min. V+ (-1,0 V)

Switching frequencyresistive load ≤ 100 Hzinductive load ≤ 2 Hzlamp load ≤ 10 Hz

Lamp load 5 Winductive cutoff voltage typ. V+ (-55 V)

Physical specification

Degree of protection:Housing IP 20Terminals IP 20


WeightElectronics module approx. 100 gthe whole module approx. 300 g

DimensionsElectronics blockincl. terminal module(W x H x D) 102 x 112 x 77 mm

DI 511 1

Hardware, Distributed Automation I/O S500Technical DescriptionDI 511

S500 / Status: 11.2002

DI 511: Digital Input Expansion module 16 DI

picture 1: DI 511

Contents page

5.2.1 Description, Functions ...................................................................................... 25.2.2 LED-Indicators ................................................................................................. 25.2.3 Technical data .................................................................................................. 35.2.4 Order references .............................................................................................. 4

Hardware, Distributed Automation I/O S500Technical DescriptionDI 511V 4

ControlIT

2 DI 511


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5.2.1 Descripiton, Functions

E-Bus

1234512345123451234512345123451234512345123451234512345

5.2.2 LED- Indicators

plug-inelectronics block

marking strip

LEDs for: inputs 00 ... 15By: communication on

E-Bus ok.24V: supply V+ missing

or insufficient

signal terminals

+ potential, 2-wire

- potential, 3- wire


24 V DC supply toconnected sensors,common for digital inputs

off in flashes flickers

- Expansionmodule faulty orribbon cableincorrectlyinserted

- 24 V systemsupply Vs+ notok.

Module ok andcorrectlyconnected

No signal at input(does not apply to2-wire proximityswitches)

Signal at input

No. of modulesunacceptable(> 7)

24 V-supply V+o.k.

24 V-supply V+ noto.k.

LED

BY(Busy)

0 - 15(inputs)

+24V

DI 511 3


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5.2.3 Technical data


Power SupplyRated voltage 24 V DCPermitted rangeincl. ripple 19.2 ... 30 V DCAC ripple 5 % of nominal voltage

Fusing V+ insidesterminal module 5 x 20 mm quick-acting, 8 A

InterfacesExpansion modules pin connector and ribbon cable connector in terminal module

Power consumption 20 mA from internal supply

24 V DC Inputs

No. of inputs 16Connection 3-wire (option of 4-wire)

Connection of 2-wireproximity switches is possiblewe recommend to use sensors having an „OFF“ state current ≤ 1.2 mA

Input current at„1“ signal typ. 5 mA

Status indicationOperation status green LED per inputError indication red LED +24 V at error V+

Permitted input voltage„1“ +13 ... +30 V DC„0“ - 30 ... +5 V DC

Delay time„0“ —> „1“ typ. 3 ms

(settable, depending on bus system)„1“ —> „0“ typ. 3 ms

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Order-No.

DI 511 Digital Expansion Module 16DI 1 SVP 426 430 R0000




Degree of protectionHousing IP 20Terminals IP 20

Mounting position: horizontal and vertical

WeightElectronics module approx. 100 gThe whole module approx. 300 g

DimensionsElectronics block incl.terminal module(W x H x D): 102 x 112 x 77 mm

DO 511 1

Hardware, Distributed Automation I/O S500Technical DescriptionDO 511

S500 / Status: 11.2002

DO 511: Digital Output Expansion Module 16 DO

picture 1: DO 511

Contents page

5.3.1 Description, Functions ...................................................................................... 25.3.2 LED-Indicators ................................................................................................. 25.3.3 Technical data .................................................................................................. 35.3.4 Order references .............................................................................................. 4

Hardware, Distributed Automation I/O S500Technical DescriptionDO 511V 4

ControlIT

2 DO 511


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5.3.1 Description, Functions

5.3.2 LED Indicators

E-Bus

123451234512345123451234512345123451234512345123451234512345

off on flashes flickersLED

BY(Busy)

0 - 15(outputs)

OF(Output Failure)

output notcontrolled

output controlled

No fault - outputsor load supply

Fault: outputsshort-circuited/overloaded or loadsupply V+ not ok.

- Expansionmodule faultyor ribbon cableincorrectlyinserted

- 24 V systemsupply Vs+ notok.

Module ok. andcorrectlyconnected

No. of modulesunacceptable (> 7)

plug-in electronicsblock

marking strip

LEDs for: outputs 00 ... 15By: communication on

E-Bus ok.OF: short-circuit or

overload conditionat output

signal terminals

potential, 2-wire

potential, 3-wire


24V DC supply todigital outputs(load supply)

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Power SupplyRated voltage V+ 24 V DCPermitted range incl.ripple 19.2 ... 30 V DCAC ripple: 5 % of nominal voltage

Fusing V+ in terminalmodule: 5 x 20 mm quick-acting fuse, 8 A

InterfacesExpansion modules pin connector and ribbon cable connector

on terminal module

Power consumption 20 mA from internal supply

24 V DC Outputs

No. of outputs 16Connection 3-wire

Status indication 1 green LED per outputFault indication „OF“ red LED to indicate short-circuit and V+ fault

Diagnostics yes

Output currenteach output („1“ signal) 0.5 Aeach module 8 Aleakage current at„0“ signal ≤ 0.5 mA

Protection(electronic)Overload yes (at typ. 1 A)short-circuit yes

Delay times(resistive load)0 -> 1; 1 -> 0: ≤ 50 µs

Output voltageat „1“ signal min. V+ (-1.0 V)

Switching frequencyresistive load ≤ 100 Hzinductive load ≤ 2 Hz

lamp load ≤ 10 Hz

lamp load 5 WInductive cutoff voltage typ. V+ (-55 V)

4 DO 511


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Order-No.

DO 511 Digital Expansion modul 16DO 1 SVP 426 451 R0000




Degree of protectionHousing IP 20Terminals IP 20


WeightElectronics block approx. 100 gThe whole module approx. 300 g

DimensionsElectronics block incl.terminal module(W x H x D) 102 x 112 x 77 mm

AX 511 1

Hardware, Distributed Automation I/O S500Technical DescriptionAX 511

S500 / Status: 11.2002

AX 511: Analog Input / Output Expansion Module 4AI 4AO

picture 1: AX 511

Contents page

5.4.1 Module description, functions ........................................................................... 25.4.2 Functional diagram ........................................................................................... 35.4.3 LED-Indications ................................................................................................ 45.4.4 Analog value representation ............................................................................. 55.4.5 Configuration and error handling ....................................................................... 75.4.6 Technical data .................................................................................................. 85.4.7 Order references ............................................................................................ 10

Hardware, Distributed Automation I/O S500Technical DescriptionAX 511V 4

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123456123456123456123456123456123456123456123456123456123456123456

E-Bus

Measuring ranges selection

Terminal Sx - Current range selection:

When open:±10 V, ±20 mA;

When connected to P terminal:4..20 mA

V+ +24 V DC connection terminal of theexternal power supply

V- 0 V DC connection terminal of theexternal power supply

(x = Channel number)Vx Voltage input or outputCx Current input or output⊥ Input or output ground

Connection of the sensor/actuatorshield

Sx Selection input.(see below)

P +10 V DC power supply source to connect a potentiometer or to makea strap with Sx input

Remarks on terminals

Sensor/Actuator Shield:All the terminals are connected to each other and to the earthprotection through the Din rail foot or screw connection

V+ Connexion of the external +24 V DC power supply:maximum 10 A current is allowed through the terminals(V+ and V-)

V- Connexion of the external 0 V DC power supply:maximum 10 A current is allowed (same as V+)

marking strip

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5.4.2 Functional diagram

Analog Inputs

Analog Outputs

ADC

CPU

DAC

ADC

CPU

DAC

+10 V Constant voltage source

E-Bus

E-Bus

Installation instructions

All the input/output channels are referenced to the ground.Per channel, a choice have to be made between Vx or Cx input, the two inputs should not be usedtogether.There is no isolation between channel.The P terminal provides a + 10 V DC source to power a Potentiometer or to select the measuring range byconnexion to the Sx terminal (±10 V/±20 mA oder 4..20 mA).

Important!� The non used I/O channels should remain unconnected!� Use shielded cable to connect the sensors!

� Connect the shield to the - terminal at one end side or toboth sides but with using then an earth potential equalizationcable!

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- before the beginingof Initiallizationphase

- in case of error(internal timeout)

LED Off On Blink

Inputs 00 ... 03Outputs 04 ... 07

By-LED

LED-Brightness is depending on the signalintensity

Expansion module hasbeen correctly initallzedfrom Bus

Configurations error onS500 E-bus:- too many expansion

modules or- data exchange

capacitycrossed-over

An error from analogmodule has been reported- Product not running!Please switch the stationOFF and ON again, if theproblem persists thenchange the module

external power supply Vis missing

- external powersupply OK

- the module hassuccessfully passedthe power-up test

5.4.3 LED-Indications

(Busy-LED)

F-LED(Error-LED)

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5.4.4 Analog value representation

Number representationThe normal analog value representation is two-complement. That means that the resolution of the analogchannels are smaller than 15 bits. The non used bits will be filled up as described in the table below.An analog channel uses a word.For applications with PROFIBUS, it`s possible to left-sided the 2-complement value by configuration.

Two-complement

Left-sided two-complement

Bit number Analog value constructionValue15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 decimal hex

Value of the bits VZ 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20

11 Bit-Analog value + sign 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 +2047 03FFH

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0000H

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 FFFFH

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 - 2 FFFEH

1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 - 2048 F800H


1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 - 4096 F000H

Bit number Analog value construction Value15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 decimal hex


11 Bit-analog value + sign 0 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 +32752 7FF0H

0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 +16 0010H

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 +0 0000H

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 FFFFH

1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 - 17 FFEFH

1 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 - 32753 800FH


0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 +8 0008H

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0000H

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 FFFFH

1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 - 9 FFF7H

1 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 - 32760 8007H

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When the digital values are excessing the range value limits + 2047 or - 2048, then the outputs will deliver themaximum voltage or current values.

1 in parallel with the 4..20 mA range, a 2..10 V range is available onto thevoltage output

1 In parallel to the 4..20 mA input range a 2..10 V input voltage range isavailable on the input voltage terminal. To cross below the 3,6 mA currentvalue will generate an error indication. This error indication will disappearas soon as the current value will reach again 4,0 mA or greater.

Voltage and Current rangesThe following two-complement binary values are given in decimal. All these values are representative of theminimal realistic resolution of the produced products.

Analog input measured range (digital value delivered] ±10 V 0..10 V ±20 mA 4..20 mA1 Range

Cross over

+9,995 V [+2047] +9,997 V [+4095] +19,99 mA [+2047] 19,995 mA [+4095] Nominalrange

0 V [ 0] 0 mA [ 0]

-10,000 V [-2048] 0 V [ 0] -20,00 mA [-2048] 4mA [ 0]

3,996 mA [ -1] Cross down

0 mA [ -819]

4,883 mV 2,441mV 9,766 µA 3,907 µA Resolution

Output ranges [digital value delivered]±10 V ±20 mA 4..20 mA1 Range

Cross over +9,995 V [+2047] +19,99 mA [+2047] +19,99 mA [+2047] Nominal range

0 V [ 0] 0 mA [ 0] +4 mA [ 0]

-10,000 V [-2048] -20,00 mA [-2048]

+4 mA [-1...-2048] Error control

4,883 mV 9,766 µA 7,81 µA Resolution

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Error condition PROFIBUS INTERBUS

ext. load power supply Errorbyte_2.Bit0 from Σ-ErrorbitPROFIBUS-Diagnose (F-Bit internal)

4...20 mA Down-crossingErrorbyte_2.Bit2 and Σ-Error bit

< 3.6 mA or wire-cut info channel_ Diagnose

Short-circuit Errorbyte_2.Bit2 and Σ-Error bitinfo channel_ Diagnose

Limit values error Errorbyte_2.Bit2 andinfo channel_ Diagnose —

5.4.5 Configuration and Error handling

5.1 Configuration with the DIP switches

Through a hole in the back side of the analog expansion module, a two poles DIP switches can be accessed.The configured positions are read at power up and then the module is started with the configured parameters.This occurs with all bus systems.With PROFIBUS-DP:The switches configuration can be overwritten by the master through the bus. (Application parametrization).

5.2 Application parametrization

This parametriaztion refers to the Profibus bus module description.

5.3 Error behavior

In case of error in the I/O module, the behaviour of the bus module is dependant of the bus protocol used.(The error indication reset is standard by all bus modules) :

The F red error LED only lights when the external load power supply is missing or failed.

4 AI/ 8 AI/ 4AI 4AO expansion modules

S1 ON unipolar input (12 bits resolution) - refered to ground

OFF bipolar input (11 bits resolution + sign)

S2 ON

OFF **S2 is not used yet, standard position : OFF

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Power supplyNominal voltage V 24 V DCAllowed range includingripple voltage 19,2 ... 30 V DCOndulation 5% der Nennspannung 24 V DCProtection againstpolarity inversion DiodeInput voltage buffering ≤ 10 ms without interruption of the CPU

functions, Outputs remain unchanged.Repetition time ≥ 1 second, by longer time, the systemstops and automatically restarts.

Current consumption on Vinternal logic 30 mAexternal on 24 V DC 180 mAInrush current ≤ 4 A at nominal voltageIsolation yes, DC/DC-converter

Analog Inputs

Number 4Input ranges ±10 V, ± 20 mA, 0 - 10 V, 4 - 20 mAInput resistance Voltage 133 kOhm

Current 125 OhmInput ranges selection DIP-switches and straps on the terminal moduleConnexion 3 wires

Signal, Ground, ShieldResolution 11 Bit + sign with bipolar operation

12 Bit with unipolar operationConversion type sucessive approximationchannel cross over ≤ ± 0,1% full scale for V and I

Measuring error ≤ ±0,4 % full scale for V and I at +25° C

Maximal error ≤ ±0,8 % full scale in the temperatur range

Sampling time ≤ 2 ms / channelInput filtering - 3db input frequency

Voltage input 63 HzCurrent input 48 Hz

Maximum allowedcontinuous overload: Voltage input ± 30 V DC

Current input ± 40 mA DC Inputs S: For selection of the measuring input range

connected to the +10V P terminal. ± 30 Vallowed in case of connexion error.

Note: When the 4..20mA input range is selected,the voltage input works with a 2...10 V input range

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Analog Outputs

Number 4Output ranges ±10 V, ± 20 mA, 4 - 20 mALoad resistanceVoltage output ≥ 2 kOhm, max. 0,02 µF capacitive load

Current output ≤ 50 ... 500 Ohm,max. 2 mH inductive load

Note with 4..20mA configured range the voltage output delivers 2...10 V.Resolution 11Bit + signOutput error ≤ ±0,4 % full scale for V at +25° C

≤ ±0,6 % full scale for I at +25° C

Error maximum ≤ ±0,6 % full scale for V in temperature range

≤ ±1,1 % full scale for I in temperature range

Linearization error ≤ ± 0,05% full scale

Conversion time ≤ 2 ms / Channel

Delay time ≤ 2 msConnection 2-wiresResolution 12 Bit (11 + sign)

Status-LEDInputs Green LED per channel, brightness

depending on the input signal intensity.

Outputs Green LED per channel, brightnessdepending on the output signal intensity.

NoteThe LEDs are controlled by the processor,they will also light in case of short-circuit on the voltage outputs.

F-LED Red F LED, lights in case of missing orfailed external power supply and also by internal error (Led blinks).

IsolationGalvanic isolation Between external power supply V, internal bus / inputs / outputs.

No isolation between input/output channels.Isolation voltage 500 V DC

P-Outputs Constant voltage 10,1 V ± 0,1 V /2 mA per Channel potentiometer(total 16 mA) short circuit proofed

Mechanical data

ProtectionHousing IP 20Terminals IP 20

Mounting hints Horizontal and Vertical

WeightElectronic module about 100 gComplete module about 300 g

DimensionsElectronic + terminal module(L x H x W) 102 x 112 x 77 mm

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5.4.7 Order References

Order-No.

AX 511 Analog input/output expansion module 4AI 4AO 1 SVP 426 455 R0000

TU 525 Terminal module with screw connection 1 SVP 426 473 R0000TU 526 Terminal module with spring connection 1 SVP 426 473 R1000

AI 511 / AI 512 1

Hardware, Distributed Automation I/O S500Technical DescriptionAI 511 / AI 512

S500 / Status: 11.2002

AI 511: Analog Input Expansion module 4AI

AI 512: Analog Input Expansion module 8AI

picture 1: AI 511 / AI 512

Contents page

5.5.1 Module description, functions .......................................................................... 25.5.2 Functional diagram .......................................................................................... 35.5.3 LED-indications ............................................................................................... 45.5.4 Analog value representation ............................................................................ 55.5.5 Configuration and error handling ..................................................................... 75.5.6 Technical data .................................................................................................. 85.5.7 Order references ............................................................................................. 9

Hardware, Distributed Automation I/O S500Technical DescriptionAI 511 / AI 512V 4

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Remarks regarding the terminals:

Measuring ranges selection

E-Bus

123456123456123456123456123456123456123456123456123456123456123456

The 4AI expansion moduleuses the LEDs for the inputsInputs 00...03.Otherwise all is the same.

V+ +24 V DC connexion terminalof the external output power supply

V- 0 V DC connexion terminalof the external output power supply

(x = Channel number)Vx Voltage inputCx Current input⊥ Input ground

Connexion of the sensor shield.

Sx Selection input.(see below)

P +10 V power supply source forconnexion of a potentiometer orto make a strap with Sx input

Sensor shielding:All the terminals are connected to each other and to the earthprotection through the Din rail foot or screw fixation

V+ Connexion of the external +24 V DC power supply:maximum 10 A current is allowed through the terminals (V+ and V-)

V- Connexion of the external 0 V DC power supply:maximum 10 A current is allowed through the terminals (V+ and V-)

Terminal Sx - Current rangeselection

When open:±10 V, ±20 mA;

When connected to P terminal:4..20 mA

marking strip

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5.5.2 Functional diagram

Analog Input

InstallationshinweiseAll the input channels are referenced to the ground.Per channel, a choice have to be made between Vx or Cx input, the two inputs should not be usedtogether.There is no isolation between channel.The P terminal provides a + 10 V DC source to power a Potentiometer or to select the measuring range byconnexion to the Sx terminal (±10 V/±20 mA oder 4..20 mA).

Important!

� The non used I/O channels should remain unconnected!� Use shielded cable to connect the sensors!

� Connect the shield to the - terminal at one end side or toboth sides but with using then an earth potential equalization cable!

E-Bus

ADC

CPU

DAC

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5.5.3 Status of the LEDs

LED OFF ON Blink

Inputs 00 ... 03or 00 ... 07

By-LED(Busy-LED)

F-LED(Error-LED)

The LED brightness is depending on the voltage orcurrent signal intensity

- before thebeginningof the initialisationphase

- in case of failure(internal Timeout)

Expansion module frombus module success-fully initialized.

Configuration erroron S500 E-Bus:- too many ex-

pansion modules or- Bus module data

exchange capacityoverstepped

an internal fault has beendetected onto the analogmodule. Product notrunning!

Power Off and On thestation, if the fault remain,change the module itself.

External power supplyfailed or missing

- external powersupply OK.

- auto-testsuccesfullypassed.

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5.5.4 Analog value representation

Number representationThe normal analog value representation is two-complement. That means that the resolution of the analogchannels are smaller than 15 bits. The non used bits will be filled up as described in the table below.An analog channel uses a word.For applications with PROFIBUS, it`s possible to left-sided the 2-complement value by configuration.

Two-complement

Left-sided two-complement

Bit number Analog value constructionValue15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 decimal hex



0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0000H

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 FFFFH

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 - 2 FFFEH

1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 - 2048 F800H


1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 - 4096 F000H

Bit number Analog value construction Value15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 decimal hex



0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 +16 0010H

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 +0 0000H

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 FFFFH

1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 - 17 FFEFH

1 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 - 32753 800FH


0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 +8 0008H

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0000H

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 FFFFH

1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 - 9 FFF7H

1 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 - 32760 8007H

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1 In parallel to the 4..20 mA input range a 2..10 V input voltage range isavailable on the input voltage terminal. To cross below the 3,6 mA currentvalue will generate an error indication. This error indication will disappearas soon as the current value will reach again 4,0 mA or greater.

Voltage and Current rangesThe following two-complement binary values are given in decimal. All these values are representative ofthe minimal realistic resolution of the produced products.

Analog input measured range (digital value delivered] ±10 V 0..10 V ±20 mA 4..20 mA1 Range

Cross over

+9,995 V [+2047] +9,997 V [+4095] +19,99 mA [+2047] 19,995 mA [+4095] Nominalrange

0 V [ 0] 0 mA [ 0]

-10,000 V [-2048] 0 V [ 0] -20,00 mA [-2048] 4mA [ 0]

3,996 mA [ -1] Cross down

0 mA [ -819]

4,883 mV 2,441mV 9,766 µA 3,907 µA Resolution

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5.2 Application parametrization

This parametriaztion refers to the Profibus bus module description.

5.3 Error behaviour

In case of error in the I/O module, the behaviour of the bus module is dependant of the bus protocol used.(The error indication reset is standard by all bus modules) :

AI 511, AI 512

S1 ON unipolar input (12 bits resolution) - refered to ground

OFF bipolar input (11 bits resolution + sign)

S2 ON

OFF **S2 is not used yet, standard position : OFF

5.5.5 Configuration and Error handling

5.1 Configuration with the DIP switches

Through a hole in the back side of the analog expansion module, a two poles DIP switches can beaccessed. The configured positions are read at power up and then the module is started with theconfigured parameters.This occurs with all bus systems.With PROFIBUS-DP:The switches configuration can be overwritten by the master through the bus. (Applicationparametrization).

Error condition PROFIBUS INTERBUS

ext. load power supply Errorbyte_2.Bit0 from Σ-ErrorbitPROFIBUS-Diagnose (F-Bit internal)

4..20 mA Down-crossing Errorbyte_2.Bit2 and Σ-Error bit< 3.6 mA o. Drahtbruch info channel Diagnose

Short-circuit Errorbyte_2.Bit2 and Σ-Error bitInfochannel_ Diagnose

Limit values error Errorbyte_2.Bit2 andInfo channel Diagnose --

The F red error LED only lights when the external load power supply is missing or failed.

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Power supply

Nominal voltage V 24 V DCAllowed range includingripple voltage 19,2 ... 30 V DCOndulation 5% from nominal value 24 V DCProtection againstpolarity inversion DiodeInput voltage buffering ≤ 10 ms without interruption of the CPU

functions, Outputs remain unchanged.Repetition time ≥ 1 second, by longer time, the system stops andautomaticall restarts.

Current consumption on Vinternal logic 30 mAexternal on 24 V DC 180 mAInrush current ≤ 4 A at nominal voltageIsolation yes, DC/DC-converter

Analog Inputs

Number: 4 or 8Input ranges ±10 V, ± 20 mA, 0 - 10 V, 4 - 20 mAInput resistance Voltage 133 kOhm

Current 125 OhmInput ranges selection DIP-switches and straps on the terminal moduleConnection 3 wires

Signal, Ground, ShieldResolution 11 Bit + sign with bipolar operation

12 Bit with unipolar operationchannel cross over ≤ ± 0,1% full scale for V and IConversion type sucessive approximationMeasuring error ≤ ±0,4 % full scale for V and I at +25° CMaximal error ≤ ±0,8 % full scale in the temperatur rangeSampling time ≤ 2 ms / channelInput filtering - 3db input frequency

Voltage input 63 HzCurrent input 48 Hz

Maximum allowedcontinuous overload: Voltage input ± 30 V DC

Current input ± 40 mA DC Inputs S: For selection of the measuring input range connected to the +10V P

terminal. ± 30 Vallowed in case of connexion error.

Note: When the 4..20mA input range is selected,the voltage input works with a 2...10 V input range

Status-LEDsInputs: Green LED per channel, brightness depending on the input signal

intensity.F-LED Red F LED, lights in case of missing or failed external power supply

and also by internal error (Led blinks).

IsolationGalvanic isolation Between external power supply V, internal bus / inputs.

No isolation between input channels. Isolation voltage 500 V DC

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5.5.7 Order References

Order-No.

AI 511 Analog Expansion module 4AI 1 SVP 426 435 R0000AI 512 Analog Expansion module 8AI 1 SVP 426 436 R0000

TU 525 Terminal module with screw connectors 1 SVP 426 473 R0000TU 526 Terminal module with spring connectors 1 SVP 426 473 R1000

Mechanical data


Mounting hints Horizontal and Vertical

WeightElectronic module about 100 gComplete module about 300 g

DimensionsElectronic + terminalmodule(L x H x W) 102 x 112 x 77 mm

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AX 501 1


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6.1 Extension-Boxes

AX 501: Extensions-Box 3AI 1AO, 3 analog Inputs, 1 analog Output

picture1: AX 501

Contents page

6.1.1 Connections ..................................................................................................... 26.1.2 Funcional diagram ............................................................................................ 26.1.3 Technical data .................................................................................................. 36.1.4 Order references .............................................................................................. 4

Hardware, Distributed Automation I/O S500Technical DescriptionAX 501V 4

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6.1.1 Connections

6.1.2 Funcional diagram

AX 501 3


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Technical Data Extension-Box 3AI 1AO AX 501

Electrical DataSerial interfaceExtension-Box 16 poles female connector on the back of the Bus moduleCurrent consumption oninternal supply 10mACurrent consumption onexternal Vs+ ≤ 20mA

Analog Inputs 0..+10 V

Number of channels 3Type of connection 1-wire connection with pluggable screw terminal block

Input voltage rangeNominal value 0 ... +10 VMax. allowed voltage -30 .. +30 V DC, can be used as digital InputInput resistance 95 kW

Precision at 25 °C 0,6 % from full scale± 1 Digit

Drift ±150ppm / K

Conversion time 1,64 ms for all 3 channelsAveraging with hostory values Parameter variable per PROFIBUS-DP

Type of conversion successive ApproximationResolution 8 Bit

Status display green LED per Input

Analog Output 0..+10V

Number of channel 1Connection type 1-wire connection with pluggable screw terminal block

Output voltageRange 0 ... +10VMax. output current ≤ 5mAOutput load ≤ 2 kW from GND

Precision at 25 °C 0,6 % from full scale± 1 Digit

Drift ±150ppm / KResolution 8 Bit

Conversion time 1,64ms

Status display green LED per Output

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Order references

Order-No.

AX 501 Extension-Box with 3 analog inputs und 1 analog output 1SVP 426 461 R0000

Mechanical Data


Weight about 20 g

Dimensions with terminalblock (L x H x W) 32 x 42 x 23 mm

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6.2 Extension-Boxes

DI 501: Extension-Box 4DI with 4 digital inputs 24 V DC

picture1: DI 501

Contents Page

6.2.1 Connections ....................................................................................................26.2.2 Funcional diagram ..........................................................................................26.2.3 Technical Data ................................................................................................36.2.4 Order references .............................................................................................4

Hardware, Distributed Automation I/O S500Technische BeschreibungDI 501V 4

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6.2.1 Connections


DI 501 3


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Electrical Data DI 501

Power supply S+Nominal value S+ 24 V DC, is powered from Vs+

Input allowed range S+ 17,2 V - 28 V DC with max. Iout and max. Vs+ tolerenceCurrent consumption Iout

from S+ 30 mA max. only for the 4 inputs DI0 - DI3

Serial interfaceExtension-Box 16 poles femelle connector on the back of the Bus module

Current consumption fromint. supply 0 mA

24 V DC Inputs

Number of channel 4Type of connection 2-wire connection with pluggable screw terminal block

2-wire sensors can be connectedRecommandation: sensor with „0“level current ≤ 1,2 mA

Status displayfunctionment green LED per Input

Input voltage“1-Signal” +13 ... +30 V DC“0-Signal” -30 ... +5 V DC

Debounce delay“0” -> “1” typ. 3 ms

(acc. to Bus system, can be set)“1” -> “0” typ. 3 ms

Diagnostic functions No

Mechanical Data


Weight ca. 20 g

Dimensions with terminalblock (LxH xW) 32 x 42 x 23 mm

≤

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Order-No.

DI 501 Extension-Box 4DI with 4 digital inputs 24 V DC 1SVP 426 463 R0000

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Hardware, Distributed Automation I/O S500Technical DescriptionDO 501V 4

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6.3 Extension-Boxes

DO 501: Extension-Box 8DO for connection of interfast platine

picture1: DO 501

Contents Page

6.3.1 Connections ....................................................................................................26.3.2 Funcional diagram ..........................................................................................26.3.3 Technical Data ................................................................................................36.3.4 Order references .............................................................................................4

2 DO 501


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6.3.1 Connections


Connector for flat cable

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Electrical Data

Output power supplyNominal value V+ 24V DC on pins 9 (+) and 10 (-)

Allowed rangeincluding ondulation 19,2 ... 30 V DCOndulation 5 % from nominal

Current consumptionfor output current 0,8 A maximal (0,1 A per channel)Input current ≤ 10 mA

Serial interfaceExtension-Box 16 poles female connector on the back of the Bus module

Current consumption oninternal Supply 0 mA

24V DC OutputsNumber of channels 8Type of connection HE10 connector for Flat-band cable

Output voltageat “1-Signal” min. V+ (-1,5 V)

Output currentper output at “1-Signal” 0,1 Aper Module 0,8 Acurrent at „0-Signal” ≤ 0,2 mA

Reaction time(resistive load)“0” -> “1” ; “1” -> “0” ≤ 50 µs

Protections,Diagnostic functions No

Switching frequencyresistive load ≤ 100 Hzinductive load ≤ 2 Hz

inductive switching voltage typ. -2 V

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Order-No.

DO 501 Extension-Box 8DO for connection of interfast platine 1SVP 426 462 R0000

Mechanical Data


Weight about 20 g

Dimensions with terminalblock (L x H x W) 32 x 42 x 23 mm

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Telephone +49 6221 701-0Telefax +49 6221 701-1111E-Mail [email protected] http://www.abb.de/stotz-kontakt

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