direct to garment printing guide - contract dtg printing ... · inch, while our dtg printer can...
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253-926-0507 decosource.com 2025 Freeman Rd E, Milton WA 98354
Direct to Garment
Printing Guide
DecoSource is on the cutting edge with our direct to garment
printing division, also known as printing. Our printer usesDTG
specialized inkjet technology that can apply designs directly
onto fabric using a full CMYK color spectrum that requires less
setup time and also costs less than traditional printing methods.
No longer will designs be limited to just a handful of colors!
We use water-based inks that are safe for the environment as
well as durable and comfortable to wear. Because we are no
longer limited by the same setup costs found in other methods,
we can print smaller order sizes quickly and less expensively.
DTG printing is the most cost e�ective solution for designs that
use a lot of di�erent colors, since the production cost is the same
whether it is one or a hundred ink colors. It is also best for orders
72 pieces or less. Turnaround time is typically 5-10 business days
from approval of artwork, and we do accept rush orders (charges
apply).
Providing ArtworkOne of the most important factors in producing great looking DTG printing is
having good quality artwork for us to initially work from. Clean artwork will
save time and money on orders, since extra charges for redrawing it will be
reduced or eliminated.
Digital artwork is categorized into two kinds: bitmap and vector based image
�les. They each have their own unique qualities but are both easy for us to
work from if they were created correctly.
Bitmap ImagesBitmap images are made up of individual pixels (dots) arranged on a
grid. Most computer monitors can display around 70 to 100 dots per
inch, while our DTG printer can print up to 300 dots per inch. Bitmap
�les are best for photo-realistic images or designs that have complex
colors.
We prefer bitmap images be provided in a resolution of at least 300
dots per inch, at the same size you would like to be printed. When an
image of a lower resolution is enlarged to 300 dpi, its edges will
appear jagged and blurry. Digital photographs, images from desktop
cameras, and Photoshop �les are examples of bitmap images. File
names usually consist of extensions such as .JPG, .GIF, .TIF, .PSD, or
.BMP. Graphics pulled from websites are usually low-resolution
bitmaps and do not print well.
Vector ImagesVector images are di�erent from bitmaps because they are not
de�ned by pixels, but by math. Instead of the computer reading a
list of colored dots arranged in an order, it sees nodes white form
lines and curves that create shapes (vectors). Vector images can be
resized in�nitely and their clarity will remain the same.
Vectors are created with programs such as andAdobe Illustrator
Corel Draw. File names usually consist of extensions such as .EPS,
.AI, and .CDR. Vector designs are always created manually by a
designer or automatically with a specialized tracing program. A
bitmap image imported into a vector art program such as Adobe
Illustrator does not immediately reclassify it as a vector �le. Vector
art is easiest for us to work with and almost always will product the
best results.
Shirt ColorsGarment colors play a factor in the �le preparation process for DTG
printing. When the same design is printed on di�erent colored
shirts, results may vary. For example, a design prepared speci�cally
for black shirts will often have ink removed in black areas of the
design so that the shirt shows through rather than the ink. This can
give a design much cleaner contrast and a softer feel because it
requires less ink to be used. When the design is then printed on a
shirt that isn�t black such as red or yellow, it can make the same
design look strange, since the black is no longer there.
By knowing the shirt colors beforehand, �les can be prepared
accordingly so that they will work best on a speci�c garment color.
Issues tend to arise when changes are made last minute or reorders
are placed with garments in a di�erent color than originally used.
Prepping �les for di�erent colors does require time from our art
department, so if a separate color layout is requested, and
additional setup fee will be applied for each new version.
When a design is prepared for black shirts, it may look incorrect on
di�erent color shirts without adjustments made
Bitmap images should be at least 300
dots per inch to achieve the clearest
possible print
Fabric SelectionThe water-based ink used in DTG printing works best on smooth, cotton fabric.
Garments made of 100% cotton will almost always yield the best results, giving
designs bolder colors and heavier ink coverage. When synthetic �bers are
added to a fabric blend, printing can have mixed results depending on the
percentage of synthetic material used. In most cases, the pitfalls of using a
synthetic blend are minimal - ink make look just slightly less vibrant than on
cotton. This issue may appear more noticeable on orders that include a variety
of garments made of both cotton and synthetic fabric.
Garments made from smooth fabric such as allow for the mostjersey knit
consistent ink coverage. Textured fabric such as pique or rib knit can lead to
uneven ink distribution and in some cases make a design completely
unprintable. Use caution when selecting items made from textured fabric. New
items with unknown results should be tested before setting up an order.
Design SizeThe maximum print area on our machines is 15�wide by 19�tall.
While it is possible for a design to be printed at that size, in most
cases, it is much too large to result in an aesthetically pleasing
�nished product. Depending on the style of garment and its size,
this maximum area will need to be reduced by using di�erent
pallets (shirt frames) and silicone rubber risers to �t speci�c items.
Shirts need to be completely smooth when framed, so any
protruding seams or pockets need to be placed lower than the
print area to maintain a �at surface.
Orders with a variety of garments that require separate pallets
may mean resizing the design so that it works on all items. This is
most common in orders that feature both adult and youth sizes
or those with both t-shirts and hoodies. A design that may work
well on the front of a t-shirt may not work as well on the front of
a hoodie, since the dimensions of the print area are di�erent.
Hoodies have a pouch pocket in the front that cannot be printed
on, so the design area is reduced by 7 inches vertically. Keep this
in mind when providing artwork. Refer to the sizing chart on the
back page.
Color ProcessDTG printing uses a CMYK ink process of blending primary inks to form a larger palette. CMYK
stands for yan, agenta, ellow, and Blac . These four colors, along with a white base areC M Y k
applied in various amounts to generate hundreds of di�erent colors in a single design. This
process does make matching colors with 100% accuracy a little tricky (such as to a Pantone
chart).
Factors such as ink density and fabric selection can lead to minor variations in some hues,
mostly in large areas featuring a single color. For the majority of orders, this issue is not easily
visible. It usually only becomes apparent when a DTG printed design is compared side by side
with the same design presented on another medium, such as a computer monitor. Please
understand that we will do our very best to match colors as closely as possible, but some minor
di�erences may occur.
avoid
good
best100% CottonFound in most common styles of T-shirts
Produces the best quality print
50/50 Cotton/PolyFound in most sweatshirt styles and
some T-shirts. Ink is slightly lighter in
comparison to 100% cotton
100% PolyesterUsed in performance fabrics
Not recommended for DTG printing
Maximum Print Sizes
Standard Pallet
15�x19�
Youth Pallet
10�x12.5�
Youth T-Shirt
10�x12.5�
Ladies�Tank Top
10�x12.5�
Youth Mini Pallet
10�x7�
Youth Hoodie
10�x7�
Long Sleeve
3�x15�
Vertical Riser
12�x15�
Horizontal Riser
15�x12�
Adult Hoodie
15�x12�
Sleeve Pallet
3�x15�
Adult T-Shirt
15�x19�Ladies�T-Shirt
12�x15�
Tank Top
12�x15�
Recommended design sizes
Adult full front designs: 11�to 12�wide
Adult full back designs: 13�to 14�wide
Youth full front and full back designs: 9.5�wide
Left chest designs: 13�to 14�wide