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DEVELOPMENT AND CHARACTERIZATION OF FLEXIBLE FILMS MADE OF SUGAR BEET LIGNOCELLULOSE By Zhu Shen A DISSERTATION Submitted to Michigan State University in partial fulfillment of the requirements for the degree of Packaging-Doctor of Philosophy 2015

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Page 1: DEVELOPMENT AND CHARACTERIZATION OF FLEXIBLE FILMS …3400/datastream/OBJ/... · makes it a potential raw material for biodegradable flexible packaging films. This study attempts

DEVELOPMENT AND CHARACTERIZATION OF FLEXIBLE FILMS MADE OF

SUGAR BEET LIGNOCELLULOSE

By

Zhu Shen

A DISSERTATION

Submitted to

Michigan State University

in partial fulfillment of the requirements

for the degree of

Packaging-Doctor of Philosophy

2015

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ABSTRACT

DEVELOPMENT AND CHARACTERIZATION OF FLEXIBLE FILMS MADE OF SUGAR

BEET LIGNOCELLULOSE

By

Zhu Shen

The abundance of biological low value sugar beet lignocellulose (SBL) after sugar extraction

makes it a potential raw material for biodegradable flexible packaging films. This study attempts

to develop a sustainable film from SBL with potential novel applications in packaging. Firstly,

the dissertation investigated the effects of chemical pretreatments on the structure and properties

of SBL. The study then is focused on improving SBL properties and demonstrating additional

applications by developing flexible films with antimicrobial activity.

The first objective involved a two-step pretreatment technology to improve the tensile, barrier,

and thermal properties of SBL based films. Chemical analyses were used to identify and

characterize sugar beet lignocellulose (SBL). Cellulose content of SBL was increased by sulfuric

acid pretreatment and bleaching from 22.2% to 80.4%. This was attributed to removal of some

lignin, pectin, and hemicelluloses as evidenced by non-destructive spectroscopic analysis. FT-IR

spectroscopic analysis of fibers confirmed that the acid pretreatment led to partial removal of

hemicelluloses and lignin from the structure of SBL. XRD results revealed that this acid

pretreatment resulted in increased crystallinity of the SBL fibers. The thermal gravimetric

analysis (TGA) was used to demonstrate the increased thermal stability after acid pretreatment

due to the increased contribution of stable cellulose crystals. TGA curves after sulfuric acid

pretreatment demonstrated a two-stage thermal degradation behavior due to the introduction of

sulfated groups during the sulfuric acid hydrolysis process. These improvements after

pretreatments are promising for the use of acid pretreated SBL as a source of bio-based

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lignocellulose to reinforce polymer composites and high value products from agricultural

residues.

In the second objective, composite films of pretreated SBL and polyvinyl alcohol (PVOH)

plasticized with sorbitol were successfully developed. Film-forming dispersions of different

ratios of SBL to PVOH (100/0, 75/25, 50/50, 25/75) were cast at room temperature. Films were

evaluated for physical, tensile, water barrier, and thermal properties. The addition of PVOH gave

significantly (P≤0.05) higher elongation at break (12.45%) and lower water vapor permeability

(1.55 × 10−10 g s-1

m-1

Pa-1

) than that of control. The ESEM results showed that the

compatibility of SBL 50/PVOH 50 was better than those of other composite films. These results

suggest that when taking all the studied variables into account, composite films formulated with

50% PVOH are most suitable for various packaging applications.

In the third objective, SBL films were developed with cedarwood oil (CWO) and tung oil to

improve the water barrier properties and antimicrobial activity. The microstructure of the

composite films was characterized through Fourier transform infrared spectroscopy (FTIR). The

results showed that cedar and tung oils can be used to decrease water vapor permeability of SBL

films by more than 25%; the contact angle to water of SBL film was increased by 134% when

incorporated with 15% w/w of tung oil. These results showed the hydrophobicity of the SBL

films was increased by adding oils. Antimicrobial properties of the films were improved by the

introduction of 5% w/w CWO in the film. Results from antimicrobial tests revealed that the

Inhibition Index of cellulosic films increased to 20% by incorporating 20% w/w of CWO. The

introduction of oils showed no obvious change in thermal properties.

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iv

ACKNOWLEDGEMENTS

Great thanks go to Professor Donatien Pascal Kamdem, mentor and friend, who introduced me to

science and research. Thank you for giving me this great opportunity to become your student and

enjoy your endless guidance, advice, and encouragement through my entire graduate studies. I

hope this dissertation is an acceptable return on your investment in me as a scholar.

I extend my thanks to my dissertation committee, Professor Karen Chou, Professor Laurent M.

Matuana, and Professor Susan Selke for their comments, questions, and guidance throughout this

project and my graduate school career. Thank you also for showing me, by example, how to be a

good scientist.

My accomplishments would not have been so without the help of Dr. Xing Cheng, Dr. Yining

Xia, Dr. Zhenglun Li, and Mehran Ghasemlou. I also owe a depth of gratitude to my colleagues

Muyang Li, Hamoud Abdulaziz Alnughaymishi, Lei Wang, and Peng Gao for their friendship

and assistance in lab.

I would like to thank Dr. Tom M. Johnson and Mrs. Jane S. Johnson for offering me free housing

and helping me adapt living in the United States.

I thank my wife Mingwei Yan for without her editing, insight, encouragement, love and support,

I would be empty, without form, and void.

Finally, I dedicate this project to my grandfather, Zhenguang Shen; my parents, Guozheng Shen

and Yaping Zhou; my parents in law, Xiping Yan and Shanhua Wei; my uncle and aunt,

Xiaoping Shen and Mingxia Ding, who provided a support system that I could not do without.

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TABLE OF CONTENTS

LIST OF TABLES ................................................................................................................. viii

LIST OF FIGURES ................................................................................................................. ix

Chapter 1 Introduction ...............................................................................................................1

1.1. Introduction ..........................................................................................................................1

Chapter 2 Literature Review ......................................................................................................5

2.1. Sugar beet lignocellulose (SBL) ...........................................................................................5

2.2. Composition and structure of SBL cell wall ..........................................................................5

2.2.1 Chemical composition of SBL cell wall ..........................................................................5

2.2.2. Structure of cell wall of SBL .........................................................................................7

2.3. Isolation and characterization of components from SBL .......................................................7

2.3.1. Isolation and characterization of pectin from SBL..........................................................9

2.3.2. Isolation and characterization of hemicellulose from SBL............................................10

2.3.3. Isolation and characterization of cellulose from SBL ...................................................10

2.4. Potential application of SBL ...............................................................................................13

2.4.1. Food ingredients ..........................................................................................................13

2.4.2. Sources as biofuel ........................................................................................................14

2.4.3. Sources for polymers and composites ..........................................................................14

2.5. Lignocellulosic flexible film in packaging ..........................................................................17

2.5.1. Tensile properties of film for packaging .......................................................................17

2.5.2. Factors affecting tensile properties of a film.................................................................19

2.5.2.1. Effect of pulping process.......................................................................................19

2.5.2.2. Effect of moisture content .....................................................................................20

2.5.2.3. Effect of particle size ............................................................................................21

2.5.2.4. Effect of additives .................................................................................................21

2.5.2.5. Effect of blending with other polymers .................................................................22

2.5.3. Moisture barrier property of lignocellulosic film ..........................................................22

2.5.4. Factors affecting water permeability of lignocellulosic film .........................................24

2.5.4.1. Effects of chemical structure and morphology .......................................................24

2.5.4.2. Effects of temperature and relative humidity .........................................................26

2.6. Flexible film based on biomass ...........................................................................................27

2.6.1. Mechanical properties of polymers based on biomass ..................................................27

2.6.2. Antimicrobial activity of flexible film and coating .......................................................30

2.6.2.1. Bacteriocins ..........................................................................................................31

2.6.2.2. Enzyme .................................................................................................................32

2.6.2.3. Plant extracts.........................................................................................................33

Chapter 3 Isolation and Characterization of Sugar Beet Lignocellulose (SBL) .........................35

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3.1. Introduction ........................................................................................................................35

3.2. Materials and methods ........................................................................................................37

3.2.1. Materials .....................................................................................................................37

3.2.2. Preparation of SBL ......................................................................................................38

3.2.3. Gravimetric method to assess chemical composition of SBL ........................................38

3.2.3.2. Holocellulose content ............................................................................................39

3.2.3.3. α-cellulose content ................................................................................................39

3.2.3.4. Hemicellulose content ...........................................................................................39

3.2.4. Fourier transform infrared spectroscopy (FTIR) ...........................................................40

3.2.5. X-ray diffraction (XRD) ..............................................................................................40

3.2.6. Thermogravimetric analysis (TGA) .............................................................................41

3.3. Result and Discussion.........................................................................................................41

3.3.1. Characterization of SBL ..............................................................................................41

3.3.2. Crystal Aggregation of SBL.........................................................................................42

3.3.3. FTIR spectroscopy analysis .........................................................................................44

3.3.4. Thermal Degradation Behaviour ..................................................................................47

3.4. Conclusion .........................................................................................................................49

Chapter 4 Development and Characterization of Sugar Beet lignocellulose/Poly (vinyl alcohol)

Composite Film via Simple Casting Method .............................................................................51

4.1. Introduction ........................................................................................................................51

4.2. Materials and methods ........................................................................................................53

4.2.1. Materials .....................................................................................................................53

4.2.2. Preparation of SBL ......................................................................................................53

4.2.3. Chemical composition of SBL .....................................................................................54

4.2.4. Preparation of films .....................................................................................................54

4.2.5. Film characterization ...................................................................................................55

4.2.5.1. Film thickness .......................................................................................................55

4.2.5.2. Film density ..........................................................................................................56

4.2.5.3. Water vapor permeability ......................................................................................56

4.2.5.4. Mechanical properties ...........................................................................................57

4.2.5.5. Thermogravimetric (TGA) analysis .......................................................................58

4.2.5.6. X-ray diffraction (XRD) .......................................................................................58

4.2.5.7. Film microstructure ...............................................................................................58

4.2.5.8. Statistical analysis .................................................................................................59

4.3. Results and discussion ........................................................................................................59

4.3.1. Chemical composition of SBL .....................................................................................59

4.3.2. Appearance and physical properties of the film ............................................................59

4.3.3. Water vapor permeability (WVP) ................................................................................60

4.3.4. Mechanical properties ..................................................................................................61

4.3.5. Thermal stability assessment by TGA ..........................................................................65

4.3.6. Assessment of compatibility of blend films by XRD ....................................................66

4.3.7. Surface morphology of blend films ..............................................................................68

4.4. Conclusion .........................................................................................................................68

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Chapter 5 Antimicrobial Activity of Sugar Beet Lignocellulose films containing Tung and

Cedarwood essential oils ...........................................................................................................71

5.1. Introduction ........................................................................................................................71

5.2. Materials and methods ........................................................................................................73

5.2.1. Materials .....................................................................................................................73

5.2.2. Oil screening for antimicrobial activity ........................................................................74

5.2.3. Films preparation .........................................................................................................74

5.2.4. Film characterization ...................................................................................................75

5.2.4.1. Film solubility in water .........................................................................................75

5.2.4.2. Film thickness .......................................................................................................75

5.2.4.3. Moisture content and density.................................................................................75

5.2.4.4 Water vapor permeability (WVP)...............................................................................76

5.2.4.5. Tensile properties of films ........................................................................................77

5.2.4.6. FTIR spectroscopy ....................................................................................................78

5.2.4.7. Thermogravimetric Analysis (TGA) .........................................................................78

5.2.4.8. Differential scanning calorimetry (DSC) ...................................................................79

5.2.4.9. Contact angle measurement ......................................................................................79

5.2.4.10. Antimicrobial activity of films ................................................................................79

5.2.4.11. Statistical analysis ...................................................................................................81

5.3. Results and Discussion .......................................................................................................81

5.3.1. Physical properties of the films ....................................................................................81

5.3.2. Water vapor permeability and Wettability properties ...................................................82

5.3.3. Mechanical properties of the films ...............................................................................83

5.3.4. Structural properties ....................................................................................................86

5.3.5. Thermal properties of the films ....................................................................................88

5.3.6. Antibacterial activity ...................................................................................................92

5.4. Conclusion .........................................................................................................................95

Chapter 6 General Conclusions and Future Work.....................................................................97

6.1 General conclusions ............................................................................................................97

6.2 Future work .........................................................................................................................98

APPENDIX ..............................................................................................................................99

REFERENCES ...................................................................................................................... 103

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LIST OF TABLES

Table 1 DP of native wood and non-woody celluloses after nitration using the viscometric

method. .....................................................................................................................................12

Table 2 Mechanical properties of film from biomass at 50 % RH and 25 oC .............................23

Table 3 Water vapor permeability (WVP) of biomass based film at 25 oC ................................25

Table 4 Chemical composition of SBL powders at different stages ...........................................42

Table 5 Main functional groups ................................................................................................45

Table 6 Effect of oil concentration on the physical and tensile properties of SBL films .............85

Table 7 TGA and DTG Curve Parameters of the Films .............................................................91

Table 8 Antimicrobial activity of SBL films incorporated with CWO .......................................94

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LIST OF FIGURES

Figure 1 Molecular structure of cellulose ....................................................................................6

Figure 2 Structure of SBL from plant to the fiber (Postek et al., 2011; Xiao and Anderson, 2013)

...................................................................................................................................................8

Figure 3 Strain-stress curve ......................................................................................................19

Figure 4 X-ray diffraction patterns of RSBL, ASBL, and DSBL fibers. Cellulose whisker was

running as control .....................................................................................................................43

Figure 5 FT-IR spectra of RSBL, ASBL, and DSBL fibers. Cellulose whisker and lignin powder

were running as control .............................................................................................................46

Figure 6 Correlation between the lignin content determined by gravimetric method and FTIR

peak intensity ratio (1) I1550/I1315, (2) I1550/1157 .............................................................................47

Figure 7 TG and DTG curves of RSBL, ASBL, and DSBL fibers. Cellulose whisker, xylan, and

lignin powder were running as control .......................................................................................48

Figure 8 Water vapor permeability (WVP) of the different composite films made of sugar beet

lignocellulose (SBL) and poly (vinyl alcohol)(PVOH) a, b and c are different letters represent

significant differences (p < 0.05) between the means obtained in Duncan’s test. ........................60

Figure 9 Tensile strength (A), elongation at break (B) and Elastic modulus (C) of the different

composite films made of sugar beet lignocellulose (SBL) and poly (vinyl alcohol)(PVOH) Note:

a, b and c are different letters represent significant differences (p < 0.05) between the means

obtained in Duncan’s test. .........................................................................................................63

Figure 10 TGA (a) and DTG (b) curves for the sugar beet lignocellulose (SBL) and poly (vinyl

alcohol)(PVOH) and different composite films made of SBL and PVOH. .................................64

Figure 11 X-ray diffractograms of SBL/PVOH composite films (a) SBL/PVOH ratio of 100/0

(v/v), (b) SBL/PVOH ratio of 75/25 (v/v), (c) SBL/PVOH ratio of 50/50 (v/v), (d) SBL/PVOH

ratio of 25/75 (v/v) and (e) SBL/PVOH ratio of 0/100. ..............................................................67

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Figure 12 Typical scanning electron micrographs of SBL/PVOH composite films (a)

SBL/PVOH ratio of 100/0 (v/v), (b) SBL/PVOH ratio of 75/25 (v/v), (c) SBL/PVOH ratio of

50/50 (v/v), and (d) SBL/PVOH ratio of 25/75 (v/v)..................................................................69

Figure 13 Water vapor permeability (WVP) of the SBL films including different concentration

of cedarwood oil (CWO) and Tung oil. .....................................................................................86

Figure 14 FTIR spectra of the films incorporated with different concentration of (a) CWO and (b)

Tung oil. ...................................................................................................................................87

Figure 15 Typical results of TGA and DTG curves of SBL films including different

concentration of CWO ..............................................................................................................89

Figure 16 Typical results of TGA and DTG curves of SBL films including different

concentration of Tung oil ..........................................................................................................90

Figure 17 Inhibition Index of SBL films incorporated with various concentration of CWO ......93

Figure 18 Typical DSC thermograms of SBL films incorporated with different concentration of

(a) CWO and (b) Tung oil ....................................................................................................... 100

Figure 19 Volume kinetics of water droplets deposited on surface of SBL films with different

levels of CWO and Tung oil .................................................................................................... 101

Figure 20 Petri dishes circular disks of films incorporated with SBL films incorporated with

different contents of CWO showing the inhibitory zone against three types of bacteria ........... 102

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Chapter 1 Introduction

1.1. Introduction

Owing to their aesthetic appearance, light weight, low cost, and stable properties, petroleum-

based packaging materials are widely used in the packaging industry. It is reported that 30 % of

packaging materials are made of plastics (Pearson, 2009). However, with the volatility in oil

prices and environmental concerns on the use of petroleum-based materials, consumers will

likely prefer to switch to eco-friendly, green, sustainable, and biodegradable relatively low cost

materials. Attributes of eco-friendly sustainable products include the use of (1) raw materials

from biological and other sustainable sources not in competition with the food supply, (2) low

energy consumption during processing, (3) low to neutral carbon footprint, (4) low density, (5)

low to negligible release of pollutants with negative impacts on human and environment during

production, (6) efficient utilization, recyclable, compostable, and biodegradable.

For decades, numerous investigations and studies have been made on using wood as a bio-

refinery platform to extract cellulose and hemicellulose for the production of flexible packaging

alternatives (Björkman, 1956; Epstein et al., 1976; Lee et al., 2009). Today, competition from

different sectors, such as the construction industry, furniture manufacturing, solid wood

packaging, and the pulp and paper industry, has made this option less cost competitive. Several

other potential bio-products from agricultural residues and industries are available including

starch from rice and potatoes (Piyada et al., 2013), corn (Ghasemlou et al., 2013); proteins from

peas and peanuts (Sun et al., 2013), straws (Ruiz et al., 2013), sugarcane (Sun et al., 2004a),

sugar beet residue (Dinand et al., 1996), banana leaf (Reddy and Yang, 2005), coconut, and jute

(Phan et al., 2006). Although some of the above mentioned raw materials provide advantages

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from a carbon footprint perspective, some are not cost competitive due to their primary uses and

importance in the human food chain.

Readily available low value agricultural and forestry residues with a high content of cellulose,

hemicellulose, protein and pectins are good candidates for the extraction and production of raw

materials to be used in the manufacturing of sustainable packaging materials. One of this is sugar

beet (Beta vulgaris) residue, which is also known as sugar beet lignocellulose (SBL). SBL is a

by-product generated from the production process, which involves grinding, refining, and

washing off the sugar extract.

It is reported that about 32.7 million tons of sugar beet was produced in the USA in 2012

(Magana et al., 2011). Most of the SBL generated after the extraction of sugar is used for low

value animal food and energy production through combustion or fermentation to generate

alcohol. SBL contains about one-third cellulose, one third hemicelluloses, one third pectin in

primary cell walls, and a low amount of lignin (Dinand et al., 1996). The fractionation of lignin,

hemicellulose, and cellulose from SBL tissues may likely require less energy and fewer

chemicals compared to woody material, providing a potential material for the manufacture of

sustainable, bio-renewable and biodegradable flexible packaging as well as extra income to beet

growers and the sugar beet industry. Overall if successful, this will also reduce the production

cost of sugar.

Flexible packaging is made of flexible materials such as paper or other easily yielding materials

that when filled and closed, can readily change shape. The flexible film industry is one of largest

sectors of the business in US and in the world. Some efforts have been reported on the use of

SBL for the formulation of flexible film. Dufresne et al. (1997) noted that cellulose extracted

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from SBL can be used to make film with tensile strength below 10 MPa. This mechanical

property was lower in comparison to most conventional packaging materials, such as

polyethylene (PE) or polypropylene (PP). The low tensile strength did not promote the use of

SBL film in packaging. Leitner et al. (2007) investigated a thin film with tensile strength higher

than 100 MPa made from SBL nano-cellulose. A serial of chemical and high pressure

pretreatment was used to extract less than 10% nano-cellulose from SBL resulting in relatively

high cost, which is a well-known limiting factor for the development of new materials in

packaging (Auras et al., 2004). The use of SBL in the manufacture of flexible film requires a

technology that will result in a cost competitive and environmentally acceptable film from the

processing perspective.

As a bio-based polymer, films made from SBL are likely to be sensitive to environmental

conditions. The physical and mechanical properties of these films are not adequate for many

applications (Shi and Dumont, 2014). Their hydrophilic character also promotes the growth of

several microorganisms which can be a menace to human health and food safety. As a result,

several studies have been carried out to increase the hydrophobicity and antimicrobial activity of

lignocellulosic based materials. One simple and economical way to improve the properties of

biopolymers is introduce a synthetic polymer or antimicrobial agent into it (Espitia et al., 2014).

For example, polyvinyl alcohol (PVOH), as a non-toxic and water-soluble synthetic polymer

with excellent film-forming, chemical resistance, and good biodegradability, has been widely

utilized for the preparation of blends and composites with several natural, renewable polymers

(Chiellini et al., 2003). Besides this, various organic lipids that naturally occur in wood and

plants contain saturated and unsaturated aromatic compounds, such as terpenes, monoterpenes,

thujone, polyphenols, tannins, alkenes, flavonoids, cedrol, and phenolic acids (Fernández‐Pan

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et al. 2013; Türünç and Meier 2013). Most of these compounds are typically hydrophobic with a

wide range of antimicrobial properties (Seydim and Sarikus 2006).

This dissertation study was intended to investigate the possibility of producing workable and

antimicrobial films from SBL with the following steps:

(1) Develop an economical and environmentally sound pretreatment method for the

manufacturing of flexible packaging film from SBL with acceptable properties.

(2) Evaluate the effect of pretreatment on the chemical composition of SBL including lignin,

hemicellulose, pectin, and cellulose content.

(3) Introduce PVOH into the SBL film matrix and evaluate the effects of the addition.

(4) Incorporate cedarwood oil (CWO) and tung oil into SBL films to improve the hydrophobicity

and antimicrobial activity.

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Chapter 2 Literature Review

2.1. Sugar beet lignocellulose (SBL)

Sugar beet (Beta vulgaris), is used to extract sugar and the byproduct after the removal of sugar

is known as sugar beet lignocellulose (SBL). SBL produced by the sugar beet refinery is mainly

used for animal feeding and energy cogeneration (Warren et al., 2008). The USA is one of the

largest producers of sugar beet. It is estimated that about 31.9 trillion tons of sugar beet was

produced in the USA in 2012 and will continue to grow due to high sugar demand (Kracher et al.,

2014). Once harvested, sugar beets are water washed to remove soil and dirt, and then sliced into

very thin strips to facilitate the sugar extraction with water, heat and compression. The remaining

pulp must be dried in order to store for later animal feeding (Gurbuz and Coskun, 2011). In the

past decade, the chemical composition of SBL has been well documented. SBL contains

relatively low lignin content ranging from 2 to 6%, which may facilitate the isolation of

carbohydrates (Dinand et al., 1999; Sun and Hughes, 1998). The carbohydrates in the cell walls

are roughly one-third cellulose, one-third hemicelluloses and one-third pectin (Dinand et al.,

1996; Dinand et al., 1999).

2.2. Composition and structure of SBL cell wall

2.2.1 Chemical composition of SBL cell wall

The major components of the SBL cell wall are several carbohydrates including cellulose,

hemicellulose, and pectin. The composition and percentages of these three major polymers vary

with age, cultivar, stage of growth, soils, climate, ways of harvest and conditions of SBL

processing (Mojtahedi and Mesgaran, 2009).

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It is reported that cellulose makes up about 30% of the dry weight of the SBL cell (Dinand et al.,

1996; Dinand et al., 1999). This line carbohydrate consists of a linear chain of 𝛽 -D-

glucopyranose units linked by glucoside bonds between their C-1 and C-4 hydroxyl groups.

Figure 1 shows the structure of cellobiose molecule, consisting of long chain glucose linked

together by hydrogen bonds and Van der Waals forces (Pérez et al., 2002). These long chains of

cellobiose constitute the microfibrils, which are grouped together as cellulose fiber. Within

cellulose macromolecules, there are a number of intra- and intermolecular hydrogen bonds.

These hydrogen bonds result in various ordered crystalline regions, called as crystalline cellulose

(Park et al., 2010). Besides these ordered celluloses, there are also a small percentage of

cellulose chains known as amorphous/non-order, as thus there are bundles of disordered regions

besides the crystalline regions, which is often referred to as amorphous (O'Sullivan, 1997). In

these areas, the cellulose chains are randomly oriented in a spaghetti-like arrangement leading to

lower properties, such as density and strength, in these domains (Li et al., 2009).

Figure 1 Molecular structure of cellulose

In most biomass, such as SBL, the cellulose microfibrils are linked to hemicelluloses, pectin, and

lignin. Hemicelluloses are a series of complex carbohydrate polyols which make up 25-30% of

the total dry weight. Compared to cellulose, hemicellulose is a carbohydrate with lower

molecular weight. The major hemicelluloses type in SBL is reported to be arabinan, a branched

polymer composed of α-1,5-linked L-arabinose and α-1,3-linked L-arabinose (Sun and Hughes,

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1998), along with galactose, xylose and rhamnose (Kobayashi et al., 1993). Pectin is a family of

oligosaccharides and polysaccharides that makes up about one third of the cell wall dry weight of

SBL (Phatak et al., 1988). The highest concentration of pectin is found in the middle lamella

between adjoining cells, with gradual decrease in the primary and secondary walls (Willats et al.,

2001).

2.2.2. Structure of cell wall of SBL

The cell wall of SBL has both a primary cell wall, which accommodates the cell as it grows; and

a secondary cell wall, which develops inside the primary wall after the cell is fully grown (Ralet

et al., 1994). The thickness, composition, and organization of cell walls are varied significantly.

The primary cell wall of SBL is normally thinner than 100 nm, in sharp contrast with the

secondary cell wall, which can reach several micrometers (Xiao and Anderson, 2013). The main

chemical components of the primary cell wall include cellulose and two groups of carbohydrates,

the pectins and hemicelluloses. However, besides these carbohydrates, the secondary cell wall of

SBL has additional substances, such as lignin (Van Soest and Wine, 1967). In the primary cell

wall, cellulose microfibrils are organized in a loose network embedded in an abundant matrix

consisting of hemicelluloses and pectin, in contrast to the secondary wall where the cellulose

microfibrils are packed in a tight network (Dinand et al., 1999). The structure of the SBL cell

wall is shown in Figure 2.

2.3. Isolation and characterization of components from SBL

After harvesting of sugar beet, SBL is produced through several steps: (1) the cleaned and

washed sugar beets are sliced into long, small strips, which are called cossettes; (2) the cossettes

are placed in a tower diffuser with hot water, in which the sucrose is extracted; (3) the wet pulp

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residues are pressed, collected, and then dried; (4) the resulting product is usually pelletized, and

is known as sugar beet lignocellulose (SBL) (Lapp and Shrager, 1996).

Figure 2 Structure of SBL from plant to the fiber (Postek et al., 2011; Xiao and Anderson, 2013)

It was reported total approximately 67% of SBL dry weight consists of carbohydrates and it is

therefore a potentially source of cellulose, hemicellulose, and pectin (Phatak et al., 1988; Wen et

al., 1988). Several pre-treatments are applied before the extraction in order to eliminate the

factors that affect the separation of these carbohydrates. Milling is a conventional mechanical

pretreatment of the biomass before extraction. The objective of this procedure is to reduce the

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particle size of the biomass and therefore increase the available surface to the chemicals

(Palmowski and Mller, 2000). Then, extractives and protein can be easily removed from SBL

before isolation.

2.3.1. Isolation and characterization of pectin from SBL

Pectin can be extracted from biomass by hot water, weak acids or chelating agents like

ethylenediaminetetraacetic acid (EDTA) or ethylenediaminetetraacetic acid (CDTA)

(Ebringerova et al., 2005). Lin et al. (1978) investigated an acidic method to isolate pectin from

sunflower heads. This method was modified by Phatak et al. (1988) and they were able to isolate

pectin from SBL. In detail, SBL free of extractives and protein was first poured into a hot acidic

solution using hydrogen chloride with pH below 3.0. The objective of this procedure was to

dissolve pectin into solution. After filtration, the solution was poured into 95% ethanol to

precipitate the pectin from acidic solution. Then, the resulting material was centrifuged, filtered,

and washed with 45% ethanol. The resulting solid was pectin. It was also reported that pectin in

SBL can be isolated by chelating agents (Furda, 1981). In this method, ethylenediamine

tetraacetic acid (EDTA) and disodium hydrogen phosphate were used to dissolve pectin into

chelating agents and then precipitated and isolated using ethanol. The pectins from SBL obtained

by these two methods were characterized by Phatak et al. (1988). They indicated that the main

sugar components linked to pectin were arabinose, galactose, glucose, and rhamnose. Moreover,

the authors also investigated the molecular weight distribution of the isolated pectin (Furda,

1981). Pectin isolated using the EDTA method had higher average molecular weight (44,700

Daltons) than that with the acidic method (35,500 Daltons). However, pectin from the acidic

methods had a wider molecular weight range than that from the EDTA method. This report

clearly indicated that acidic treatment is more included to modify/degrade pectin from SBL.

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2.3.2. Isolation and characterization of hemicellulose from SBL

Many attempts have been made to isolate hemicelluloses from a large number of biomass

sources such as wood and plant tissues (Ebringerova and Heinze, 2000). Among these

procedures, the alkali method has been well documented as effective to be used to fractionate

and isolate hemicelluloses from wood and SBL (Sun and Hughes, 1998; Wen et al., 1988). In

general, KOH and NaOH are used to dissolve hemicellulose from pectin-free SBL. After

filtration, the hemicelluloses are precipitated in 95% ethanol solution. Sun and Hughes (1998,

1999) reported on the properties of SBL hemicelluloses isolated using this method. They

indicated that the main sugar components of isolated hemicelluloses from SBL are arabinose,

glucose, galactose, xylose, and minor quantities of rhamnose. Some scientists compared the

effect of delignification raw SBL on the range of molecular weight of hemicelluloses.

Hemicelluloses isolated from delignificated SBL have a much lower molecular weight (21,620 to

21,990) compared to those from SBL without delignification. This confirmed that the

delignification triggered degradation of hemicelluloses in SBL.

2.3.3. Isolation and characterization of cellulose from SBL

After the removal of extractives, lignin, and hemicelluloses from SBL, the remainder is assumed

to be cellulose and minerals. After alkaline treatments to dissolve hemicelluloses, the insoluble

products were immersed in a sodium chlorite solution for delignification. Then, the minerals

were removed by washing with abundant running water using a nylon sieve filter.

Physical, mechanical and chemical properties of cellulose are strongly related to the degree of

polymerization (DP) and the crystalline index (CI) which depends on the process method used to

isolate the cellulose (Szymańska-Chargot et al., 2011).

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The DP of cellulose is defined as the number of repeating glucose units that make up one

cellulose molecule or the chain length of cellulose. The two most common methods used to

estimate the DP of cellulose are viscometry and gel-permeation chromatography (GPC). The

viscometry method is more popular for the characterization of lignocellulosic biomass (Kumar et

al., 2009). Dinand et al. (1999) reported that the DP of cellulose isolated from SBL is around

1000, which is lower than that of cellulose obtained from wood (Hallac and Ragauskas, 2011).

Table 1 shows the DP of wood and non-woody celluloses after nitration using the viscometry

method.

CI is the crystallinity index, defined as the relative amount of crystalline material in cellulose

(Park et al., 2010). The two most common methods used to measure the CI of cellulose are XRD

and solid-state 13

C NMR (Park et al., 2010). The equation below is used to calculate the CI of

cellulose from the XRD spectra using the peak intensity method (Segal et al., 1959).

𝐶𝐼 =𝐼002 − 𝐼𝑎𝑚

𝐼002× 100%

where I002 is the intensity of the peak at 2θ = 22.5o and Iam is the intensity corresponding to the

amorphous content at 2θ = 18o after subtraction of the background signal obtained from XRD

without cellulose.

Another method using solid-state 13

C NMR can be used to calculate the CI of cellulose. Using to

the method from Hall et al. (2010), solid-state 13

C NMR method was performed on a Bruker

Avance/DSX-400 spectrometer (Bruker Instruments, Inc., Billerica, MA, USA) operating at

frequencies of 100.55 MHz for 13

C. Air dried cellulose was packed in 4 mm zirconium dioxide

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Table 1 DP of native wood and non-woody celluloses after nitration using the viscometric

method.

Species DP Reference

Balsam fir 4400 Snyder and Timell, 1955

White spruce 5500 Timell, 1955

Beech 4050 Ivanov, 1957

Wheat straw 2660 Alemdar and Sain, 2008b

Cotton liners 3170 Puri, 1984

Bagasse 925 Puri, 1984

Sugar beet 1000 Dinand et al., 1999

rotors and then spun at 10 kHz. Acquisition was carried out with a CP pulse sequence using a 5

pulse and a 2.0 ms contact pulse over 4 h. The CI was calculated according to the equation

described below (Bommarius et al., 2008):

𝐶𝐼 =𝐴86−92 𝑝.𝑝.𝑚.

𝐴79−92 𝑝.𝑝.𝑚.× 100%

where 𝐴79−86 𝑝.𝑝.𝑚. is the area of the crystalline peak (79 to 86 ppm) and 𝐴79−92 𝑝.𝑝.𝑚.the total

area (crystalline and amorphous) assigned to the C4 peak (79-92 ppm). Heux et al. (1999)

investigated the CI of cellulose from SBL before and after the removal of pectin and

hemicelluloses by the NMR method. They indicated that the CI of cellulose in SBL before pectin

and hemicelluloses removal was around 40%. The CI increased to 51% after pectin and

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hemicelluloses removal. The authors concluded that the removal of hemicelluloses and pectin

linked to the cellulose led to the increase of CI.

2.4. Potential application of SBL

Once the sugar is extracted from sugar beet tissues, the leftover residues known as sugar beet

residues or byproducts are used in several applications. The residues are dehydrated before

storage to control the biological degradation from mold, mildew, fungi and bacteria and also to

reduce their weight for efficient transportation. Currently, the dehydrated residues are used as

fodder for cows, horses or energy cogeneration (Teimouri Yansari, 2014). However, these low

value-added utilizations of sugar beet residues bring little economic benefit to farmers

(Finkenstadt, 2013). Several attempts have been made to create high value-added products from

agricultural residues that will improve farmers’ revenues and increase US agriculture

competitiveness while protecting our natural resources and environment. Uses of SBL will

contribute to the above objective.

2.4.1. Food ingredients

It is reported that sugar beet fibers contain about 8% protein and 67% carbohydrate including

hemicellulose, cellulose and pectin (Michel et al., 1988). Sugar beet fiber showed a wide range

of beneficial effects on human health (Ralet et al., 2009). Leontowicz et al. (2001) reported the

positive results of diet rich in sugar beet fibers on lowering humans’ cholesterol levels. Protein

isolated from SBL was evaluated as a food component in comparison to other leafy green matter

and the outcome is positive (Jwanny et al., 1993). Moreover, SBL can be used as the

carbohydrate sources to produce xanthan, which is used as a food thickener (Moosavi and

Karbassi, 2010). Pectin from sugar beet has shown excellent properties for gel formation that

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may be used in the food industries (Norsker et al., 2000). Sugar beet contains some extractable

colored phenolic materials, which have been used as antioxidants in food (Mohdaly et al., 2010).

2.4.2. Sources as biofuel

Several researchers have used SBL as a raw material for the production of ethanol (Finkenstadt;

Kawa-Rygielska et al., 2013; Sutton and Peterson, 2001; Zheng et al., 2012). Tian et al. (2013)

investigated the formation of methane based on SBL. Ziemiński et al. (2012) reported producing

biogases from SBL after a variety of pre-treatments.

2.4.3. Sources for polymers and composites

A great deal of research efforts have been focused on the use of SBL as raw materials for

biopolymers. SBL was chemically and/or physically pretreated before uses to improve some

properties. Rouilly et al. (2006) reported on the mechanical properties of composite made with

sugar beet residues using injection-molding after twin-screw extrusion modification. In this

paper, using an injection-molding method with a nose temperature at 130 oC and an injection

pressure of 1500kg·cm-2

, they successfully produced SBL based thermoplastic. This SBL

composite was brittle with a tensile strain around 1% for a tensile modulus of 2 GPa.

A further reported made by Rouilly et al. (2009) investigated the improvement of mechanical

properties of SBL film made through extrusion methods at 100 oC by adding plasticizers or

cross-linkers at a concentration of 30% w/w. They reported that the addition of xylitol increases

the elongation at break from 1 to 11.3%. The authors attributed this phenomenon to the strong

hydrogen bonding interactions between the cellulose microfibrils and the xylitols.

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Liu et al. (2011b) used SBL without pretreatment using various concentrations of glycerol (20-50%

w/w) as a plasticizer in a common twin-screw compounding extruder to make thermoplastic

sheet. This study showed that with 20% w/w glycerol, SBL can be used to make sheet with

tensile strength of 9.3 MPa. It was further found that lower strength and modulus of elastic

occurred at a higher concentration of glycerol.

In addition, SBL were shown to be useful as an additive to reinforce other materials. Fišerová et

al. (2007) studied the properties of paper made by mixing various amounts of sugar beet residues

and some pulp fibers from a semi chemical process. The paper properties such as water retention

value, internal bond strength, tensile energy absorption (TEA) and resistance to air penetration

were increased with the addition of SBL. The only explanation was the high cellulose content

and low lignin content of SBL.

Chen et al. (2008) reported using a twin screw extruder to make poly (lactic acid) (PLA) and

SBL composites at various concentrations. They found that the tensile strength of the

combination of SBL and polylactic acid (PLA) at a ratio of 30/70 (w/w) approached that of neat

PLA with an addition of 2% of polymeric diphenylmethane diisocyanate (pMDI). They

attributed this phenomenon to the penetration of PLA into the SBL particles and the improved

interfacial adhesion produced by pMDI.

Liu et al. (2011a) demonstrated SBL can make thermoplastic sheets with polybutylene adipate-

co-terephthalate (PBAT) by extrusion. However, these resulting plastics have relatively low

tensile strength (8.4 MPa). They added 3% w/w of pMDI as a compatibilizer in sheets to

improve the tensile properties from 8.4 MPa to 17.1 MPa. They demonstrated the addition of

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pMDI worked as an interfacial modifier and improved the adhesion and the dispersion of SBL

phase in the blends, which resulted in increased tensile strength.

On the other hand, it has been shown that with some chemical treatments, SBL can be purified to

get plastics with higher properties. Dufresne et al. (1997) first addressed the mechanical

properties of film based on SBL before and after alkali extraction. In this paper, the authors using

a casting method produced SBL film with maximum tensile strength around 8 MPa. Moreover,

the authors indicated that at a high relative humidity, the tensile modulus of the resulting film

with purified SBL significantly increases. They attributed this phenomenon to the strongly

hydrophilic behavior of pectin, which absorbed water in the materials and impaired interaction of

water with cellulose.

Further investigation by Leitner et al. (2007) reported on film made with nano-cellulose from

SBL by the cast method. The author purified cellulose using alkali extraction followed by

sodium chlorite bleaching. Then, nano-cellulose was obtained through a high-pressure

homogenization. The film produced had tensile strength higher than 100 MPa. Such high tensile

strength was attributed to the good distribution of fibers after high-pressure homogenization.

Unfortunately, these methods were very time consuming and energy wasting, which made them

impractical for industrial use.

In addition to making plastics and composites, a few attempts have been made to assess the

effect of SBL coatings on actual foods for human consumption. Most of the work has centered

on the barrier properties of SBL film.

Toğrul and Arslan (2004) evaluated the capacity of carboxymethyl cellulose (CMC) from SBL to

extend the shelf-life of peaches and pears at 25 oC and 75% relative humidity. The study showed

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that the coated samples delayed the losses on soluble solids, titratable acidity and ascorbic acid in

comparison to the uncoated peaches and pears. Shelf-life of the coated sample had been extended

to 12 and 16 days for peaches and pears, respectively. Extensive investigation (Toǧrul and

Arslan, 2004) on mandarin oranges and apples (Togrul and Arslan, 2005) also showed similar

result, extending the shelf-life of mandarin oranges and apples up to 27 and 34 days, respectively,

without significantly (P < 0.05) loss of soluble solids, titratable acidity and ascorbic acid.

2.5. Lignocellulosic flexible film in packaging

Bio-based polymers used in film production can be from various sources. Among them,

lignocellulosic based products from agro-forestry resources are one of the most promising

candidates due to their abundance, renewability, strength properties, low density,

biodegradability, and relatively low competition with the food chain (Azizi Samir et al., 2005).

2.5.1. Tensile properties of film for packaging

The tensile strength of a material is one of the strength characteristics used to compare rigid and

flexible materials. It is defined as a material resistance to be pulled apart by a load or stress

applied at a certain rate of speed. Tensile tests provide information on the load applied and the

deformation of the material. The tensile strength (𝜎) of a material is defined as the ratio of

load/force applied (F) divided by the material cross sectional are (A). A for a film is the width

multiplied by the thickness. The values are expressed in pound-force per square inch (psi) in US

standard and in N/m2 in SI. It is also known as stress.

𝜎 =𝐹

𝐴

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The change in length (L) of a film under tensile stress is the strain (ε ) calculated as the percent

change in length (∆𝐿) with the units in %. .

ε =∆𝐿

𝐿0

∆L is the stretch or change in the initial length from Lo to L under tensile stress.

A typical stress-strain curve is shown in Figure 3. The tensile modulus is obtained from the

ratio of the stress divided by the strain in the linear zone of the curve of stress versus strain and

this value is an indication of the stiffness and the resistance to elongation or deformation or how

extensible a film is under tensile stress. A higher modulus value of material suggests that it has a

higher stiffness and better resistance to deformation.

The relation between the modulus (E), the stress and the strain is also known as Hooke’s law

𝜎 = 𝐸휀

E is the Young’s modulus (elastic modulus), an index of the rigidity of the film. The total area

under the stress-strain curve is the total energy absorbed per unit volume of the film during

stretch. Tensile tests are used to determine the ultimate tensile strength (TS), the maximum stress

a material can withstand before failure; the percent elongation at break (EB), the strain of a film

before failure; the elastic modulus or Young’s modulus and the tensile energy to break (TEB)

also known as toughness, the total energy absorbed per unit volume of the film at rupture

(ASTM D882, 2010).

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Figure 3 Strain-stress curve

2.5.2. Factors affecting tensile properties of a film

2.5.2.1. Effect of pulping process

There are three main categories of pulping processes: mechanical, chemi-mechanical, and

chemical pulping. The tensile properties of resulting films can be affected by the pulping process

(Gierer, 1980).

Mechanical pulp is produced using only mechanical means to reduce raw materials into discrete

fibers. This pulp type has high yield, up to 95%, which preserves most of extractives and lignin

(Sundholm et al., 1999). Pressure, steam and water are used during the pulping process to soften

the lignin and release fibers with lignin on surface. The retained lignin will interfere with the

hydrogen bonding between fibers, yielding a relatively low strength film as in the case of

newsprint (Biermann, 1996).

σ

Ɛ

E

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The chemi-mechanical pulping process consists of a particularly mild chemical treatment

followed by mechanical refining to liberate fibers. Some lignin, extractives and hemicellulose are

released in the pulping effluents (Biermann, 1996). The action of the mechanical process is less

intense compared to mechanical pulping, longer fibers and less lignin are present on fiber surface.

Yield of chemi-mechanical pulping range from 70 to 85%, which is due to loss of lignin and

other extractives, but result in higher tensile strength papers (Zhang et al., 1994).

The chemical pulping process is defined as combining biomass chips with chemicals to break

down the lignin (to 3 -5%) without considerable cellulose fiber degradation. The reduced lignin

offsets the interferes with hydrogen bonding between cellulose fiber, which leads to stronger

tensile strength of the resulting pulp compared with that of other pulping process. The chemical

pulping process produces longer fibers due to the absence of grinding, which also leads to a

higher tensile strength (Gullichsen and Fogelholm, 1999).

2.5.2.2. Effect of moisture content

Moisture content also affects the tensile properties of lignocellulosic materials. This is attributed

to both the binding and lubricant functions of water, which helps develop Van der Waals’ forces

by increasing the area of contact between particles (Grover and Mishra, 1996). Several studies

showed that the tensile properties of lignocellulosic based materials improved with increasing

moisture content until an optimal level. Chang et al. (2000) reported the water acted as a binder

in the bio-based film at low moisture content and then as a plasticizer at high moisture content.

Gennadios et al. (1993a) also found that the tensile strength of cellulose based film was reduced

as the moisture content increased above a specific point. Stamboulis et al. (2001) reported that

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the water in flax fibers helped hydrogen bond formation between hemicellulose and cellulose

molecules, which resulted in improvement of the fiber’s tensile properties.

2.5.2.3. Effect of particle size

Particle size of fiber also affects the tensile properties of the lignocellulosic based film. In

general, the smaller the particle size, the higher the tensile properties. This is attributed to the

presence of uniform small particles in the film matrix which may result in large surface area per

gram of materials and thus better bonding (Arzt, 1998). Dikobe and Luyt (2007) recommended

using wood fiber with a particle size lower than 150 μm to produce a copolymer with ethylene

vinyl acetate that will have higher tensile properties than that produced with larger particles.

They also demonstrated that smaller size composites had better filler dispersion and filler-matrix

interaction than composites made from larger particles.

2.5.2.4. Effect of additives

Additives are used in a small amount to improve the properties of polymers. These additives

include cross-linkers, plasticizers, and reinforcing agents.

Cross-linkers are used to promote covalent bonds or ionic bonds between molecules including

polymers like cellulose. Cross-linkers can be solid, liquid or gas; their role is to create link or

bridge between molecules. Samal and Ray (1997) investigated mixing formaldehyde and p-

phenylenediamine with pineapple leaf fiber. They indicated that these two additives acted as

cross-linker and improved the mechanical properties of the product considerably.

Plasticizers are molecules that improve the plasticity or fluidity. Chiellini et al. (2001)

investigated the plasticizers’ effect on the mechanical properties of composite films based on

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agro-waste and poly (vinyl alcohol). They indicated that the plasticizer improves the elongation

of the films but reduces the value of the tensile strength and the modulus.

Reinforcing agents are agents used to strengthen certain specific properties of polymer. Bilbao-

Sainz et al. (2011) reported on hydroxypropyl methylcellulose (HPMC) film reinforced with

cellulose nano-particles. In this report, the authors found that the mechanical properties of

HPMC film were significantly improved by the addition of nano-cellulose whiskers. The authors

attributed these phenomena to the high surface area of nano-cellulose promoting hydrogen bond

formation with HPMC, leading to a higher efficiency of the stress transfer from the matrix to the

fiber.

2.5.2.5. Effect of blending with other polymers

Mixing lignocellulosic based materials with other polymers to improve the mechanical properties

has been reported in several studies. Colom et al. (2003) investigated a composite film made of

aspen fiber and HDPE (high-density polyethylene). They found that the adhesion mechanism

between cellulose molecules ethylene results in higher tensile properties. Mikkonen et al. (2008)

investigated blended film based on hemicellulose from spruce and PVOH. These authors

indicated that increasing the amount of PVOH in the hemicellulose based film improves the

tensile properties significantly.

2.5.3. Moisture barrier property of lignocellulosic film

The moisture barrier property is a fundamental property for fiber-based packaging materials to

control the shelf life of packaged items and to prevent water sensitive products’ quality loss

during the lifetime of the packaging. The water vapor transmission rate (WVTR) is defined as

the steady water vapor flow that is transmitted through a material per unit time and unit area,

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Table 2 Mechanical properties of film from biomass at 50 % RH and 25 oC

Sample TS (MPa) EB (%) Young’s Modulus (GPa) Reference

Gluten/xylan pH 4 2.3 130 0.04 Kayserilioğlu et al., 2003

Gluten/xylan pH11 7.1 26 0.14 Kayserilioğlu et al., 2003

Starch 6.3 67 Ghanbarzadeh et al., 2011

Starch/CMC 16 60 Ghanbarzadeh et al., 2011

Chitosan 18 26 Mi et al., 2006

Chitosan/GA 27 17 Mi et al., 2006

Chitosan/aGSA 29 17 Mi et al., 2006

Whey protein 3.0 13 0.09 Ghanbarzadeh and Oromiehi, 2008

Whey protein/zein 6.7 7.3 0.2 Ghanbarzadeh and Oromiehi, 2008

Gluten 14 0.50 2.6 Cho et al., 2010

Gluten/PLA 34 2.6 2.0 Cho et al., 2010

Chitosan 25 33 Xu et al., 2005

Chitosan/Starch 40 54 Xu et al., 2005

Chitosan/KGM 51 10 Jia et al., 2009

Starch 4.5 110 Huang et al., 2006

Starch/MMT 25 100 Huang et al., 2006

Chitosan 47 7.9 1.3 Azeredo et al., 2010

Chitosan/nanocellulose 57 7.6 1.6 Azeredo et al., 2010

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under specified temperature and humidity conditions. According to the thermodynamics of

irreversible process, the water vapor potential difference is the driving force of the water transfer

through a film.

The most commonly used technique to measure the WVTR of bio-based film is the cup method.

This method can be divided into wet cup and dry cup methods as described in ASTM E96-96.

For the wet cup method, the procedure involves using a dish filled with distilled water and

covered with a film. The mass of water lost from the dish is monitored as a function of time.

For the dry cup method, the procedure involves using a dish filled with desiccant and covered

with a film. The mass of water gain in the dish is monitored as a function of time.

For the wet cup method, the procedure involves using a dish filled with distilled water and

covered with a film. The mass of water lost from the dish is monitored as a function of time.

For the dry cup method, the procedure involves using a dish filled with desiccant and covered

with a film. The mass of water gain in the dish is monitored as a function of time.

2.5.4. Factors affecting water permeability of lignocellulosic film

Water permeability of lignocellulosic based films is affected by many factors, depending on the

chemical structure and morphology (crystallinity, cross linking, and fiber size), and

thermodynamics such as temperature and vapor pressure.

2.5.4.1. Effects of chemical structure and morphology

Water vapor barrier properties of lignocellulosic film are affected by a series of factors. Spence

et al. (2010) investigated the water vapor barrier properties of cellulose based film with and

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Table 3 Water vapor permeability (WVP) of biomass based film at 25 oC

Sample WVP ( g m-1

s-1

Pa-1×10

10) Reference

Whey protein 38 Anker et al., 2002

Whey protein/acetylated monoglycerides 19 Anker et al., 2002

Chitosan 8.3 Bonilla et al., 2012

Chitosan/Basil oil 4.3 Bonilla et al., 2012

Starch 3.3 Bertuzzi et al., 2007

Soy bean 20 Pol et al., 2002

Soy bean/Corn-zein 9.0 Pol et al., 2002

Cassava Starch 2.2 Müller et al., 2011

Cassava Starch/MMT 0.8 Müller et al., 2011

Basil seed gum 1.7 Khazaei et al., 2014

Xylan 2.1 Alekhina et al., 2014

Corn Starch 0.9 Ghasemlou et al., 2013

Starch/PVOH/nano-SiO2 1.2 Tang et al., 2008

without lignin. Although lignin is reported to be less hydrophilic than cellulose, the report found

that the cellulose film without lignin had lower water vapor permeability than that with lignin.

The author attributed this phenomenon to the larger density of the film due to the lignin removal.

Spence et al. (2010) also compared water vapor permeability of cellulose films made with

different particle sizes. The report showed that the micronized cellulose based film had much

lower water vapor permeability than that of macro-cellulose based film. The author indicated that

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the reduced pore size matrix increased the possibility of intermolecular interactions of cellulose,

which led to less mobility and more tortuosity of the produced film.

Adding a crosslinking agent into the film matrix also affects the moisture barrier properties of

lignocellulosic based film. Coma et al. (2003) reported using polycarboxylic acid as a

crosslinking agent to improve moisture barrier properties of the cellulosic based film. These

authors found that by forming ester bonds with cellulose, the polycarboxylic acid acted as a

cross-linker, which decreased cellulose chain mobility and increased the resistance to water

vapor transport (Kester and Fennema, 1986).

Moisture barrier properties are also affected by the crystallinity of materials. Saxena and

Ragauskas (2009) investigated adding cellulosic whiskers into xylan/sorbitol films. Ten percent

of cellulosic whisker addition resulted in a 74% reduction in water transmission properties of the

resulting film. The authors mentioned that the high degree of crystallinity of cellulosic whiskers

and their rigid hydrogen-bonded network increase tortuosity of the film matrix. This kind of

integrated matrix contributed to the improvement of moisture barrier properties of the films.

2.5.4.2. Effects of temperature and relative humidity

Many attempts have been made to investigate the effects of temperature and relative humidity on

moisture barrier properties of lignocellulosic based film. Generally, higher relative humidity will

result in higher water vapor permeability. Müller et al. (2009) investigated the water vapor

permeability of cellulose/starch based film. The authors indicated that the water vapor

permeability increased 2-3 times when relative humidity increased from 33 to 64%. Coma et al.,

(2003) and Minelli et al. (2010) also showed similar trends in cellulose based film. These authors

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attributed this phenomenon to the plasticization by water, which also increased the hydrophilic

character of films (Kester and Fennema, 1986).

2.6. Flexible film based on biomass

To date, many attempts have been made to investigate flexible films based on biomass such as

the polymers from agro-resources, including polysaccharides, protein, and lipids. For

development and applications in packaging, mechanical and barrier properties are very important

concerns during their service life. The hydrophilic character and relatively low strength of these

raw materials still make them difficult to make it with acceptable tensile and water vapor barrier

properties. Improvements of mechanical and barrier properties of biomass based film have been

an area of intensive investigation during past few years.

2.6.1. Mechanical properties of polymers based on biomass

Improvement of mechanical properties of polymers based on biomass can be classified into

chemical modification and physical modification.

Kayserilioğlu et al. (2003) investigated the mechanical properties of xylan-wheat gluten based

film at various pH. The authors found that a higher pH in the casting solvent resulted in a higher

tensile strength and Young’s modulus but reduced the flexibility of the film. A similar result was

found by Gennadios et al. (1993b) on wheat gluten-soy protein films. Kim et al. (2006)

investigated the mechanical properties of chitosan films made at various pH using different acids.

This report indicated that chitosan with acetic acid had the highest tensile strength, which was

due to interactions between the chitosan and the acid solution.

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Adding salt and a crosslinking agent to improve mechanical properties of bio-based films has

been well documented by many researchers. Ghanbarzadeh et al. (2011) investigated the

mechanical properties of corn starch base edible film in the effect of citric acid as a crosslinking

agent. The report showed that the mechanical properties of the starch films were improved by

increasing citric acid content to 10 %, w/w. Moreover, the report also indicated that the addition

of citric acid result in the transition of starch film from ductile to plastic materials. Mi et al.

(2006) investigated chitosan film cross linked with two kinds of crosslinking agents. The authors

found that both glutaraldehyde and aglycone geniposidic acid (aGSA) had the ability to improve

the mechanical properties of the film.

For physical modification, there have been several attempts, such as lamination, formation of

composites or addition of reinforcing particles (Johansson et al., 2012). Ghanbarzadeh and

Oromiehi (2008) reported mechanical properties of whey protein film laminated and unlaminated

films made with zein protein. The author indicated that the laminated film had higher TS and EB

than that of unlaminated film. Cho et al. (2010) also found the laminated wheat gluten/ poly

lactic acid had higher TS and EB than neat wheat gluten film.

By using intermolecular forces between different polymers to form composites, the mechanical

properties of the film can be improved. Xu et al. (2005) investigated the chitosan-starch

composite film at various ratios. They showed that the formation of inter-molecular hydrogen

bonds between NH3+ of the chitosan backbone and OH

- of the starch as well as the cross-linking

between chitosan and starch increased the TS of resulting film. Jia et al. (2009) demonstrated

preparation and characterization of konjac glucomannan (KGM)-chitosan-soy protein films. The

report found that the intermolecular force between KGM and chitosan is higher than that

between soy protein and chitosan. Another research direction to improve mechanical properties

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of bio-based film is the addition of reinforcing particles into films. Haq et al. (2008) determined

the mechanical properties of film based on polyester/ soybean and reinforced with nanoclay. The

author indicated that 1.5% addition of nano-clay can improve stiffness and toughness of the film.

Huang et al. (2006) investigated mechanical properties of starch film improved by using

activated montmorillonite (MMT). This paper indicated that a low concentration of MMT

addition (up to 8%) improved the mechanical properties, including TS, EB and Young’s modulus,

of the starch film.

To date, oil addition, one of the most popular strategies, has been selected to reduce the water

vapor transmission rate (WVTR). Anker et al. (2002) investigated the ability of lipid addition to

improve the water vapor barrier property of whey protein films. The acetylated monoglyceride

(AMG) addition reduced water vapor permeability of whey protein films by 50 %. Bertan et al.

(2005) also investigated the effect of fatty acids on water vapor barrier property improvement of

gelatin/triacetin film was positive results. Another possibility to improve the moisture barrier of

bio-based film is the modification of the polymer structure by a crosslinking reaction. McHugh

et al. (1993) investigated the WVP of caseinate-based edible films as affected by pH and calcium

crosslinking. This report found that the calcium crosslinking resulted in the decrease of film

WVP. They also found an acidic environment (pH=4.6) was likely to promote the protein-protein

crosslinking. Le Tien et al. (2000) investigated the moisture barrier property of films based on

whey proteins and cellulose; they found that introducing cellulose into whey proteins film

resulted in improvement of WVP. They attributed this phenomenon to the covalent crosslinking

and hydrogen bonds associations of cellulose-cellulose, cellulose-protein as well as protein-

protein. Rhim et al. (2004) determinated that polyvinyl alcohol (PVOH) was a good crosslinking

agent for bio-based film. Many studies have been carried on lamination and coating methods to

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improve the barrier properties of the bio-based film. Pol et al. (2002) investigated soy protein

film laminated with corn-zein. They showed that laminated film presented higher barrier

properties than the un-laminated one. The author attributed this improvement to the hydrophobic

nature of the corn-zein. Mondal and Hu (2007) investigated the water vapor permeability of

shape memory polyurethane (SMPU) coated cotton fabrics. The author found that for the coated

film, there was no abrupt change of WVP under 35 oC. However, the WVP of uncoated film

increased significantly from 25 oC to 35

oC. They related this phenomenon to the crystal phase of

SMPU under 35 oC. Adding reinforcing agents such as nano-clay has also been investigated

(Hussain et al., 2006; Vertuccio et al., 2009). Müller et al. (2011) investigated the influence of

MMT incorporation procedure on the water vapor barrier property of starch/MMT composite

films. They noted that addition of MMT into starch films improved the water vapor barrier

property of the film, which was attributed to the better dispersion of MMT in the starch based

film. Aulin et al. (2012) investigated the influence of barrier properties of bio-hybrid films at

various relative humidities based on nano-cellulose and vermiculite nano-platelets through high-

pressure homogenization in various ratios. The report found that hybrid film containing 80%

nano-cellulose and 20% nano-vermiculite presented the best water vapor barrier property at both

50% and 80% RH. This phenomenon was attributed to two factors: (1) the good dispersion of

two types of nanoclay in the film matrix; (2) the interaction between these two clays increased

the tortuosity of the film.

2.6.2. Antimicrobial activity of flexible film and coating

One of the most important applications of flexible film and coating is active packaging materials.

The main purpose of active packaging is to help prolong the shelf life and improve the safety of

foods and pharmaceuticals (Bari et al., 2007; Sen et al., 2012). Among them, antimicrobial

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packaging is one of the most promising versions (Suppakul et al., 2003). Many studies have

already been done in developing flexible film and coating with antimicrobial activity, most of

which focused on incorporating a known antimicrobial compound into the packaging (Appendini

and Hotchkiss, 2002; Cha and Chinnan, 2004; Jideani and Vogt, 2014; McMillin, 2008), such as

bacteriocins, enzymes, and various plant extracts.

2.6.2.1. Bacteriocins

Bacteriocins refer to protein-based toxins produced by bacteria that exert a lethal effect on

closely and similar bacteria (Deegan et al., 2006). They have often been used as promising

valuable biological additives to prevent packed product from foodborne illnesses and extend the

shelf life. To date, one of the predominantly produced bacteriocins is nisin, which is a

polypeptide produced by some strains of the lactic acid bacterium Lactococcus lactis (Yousef,

1999). It has been widely suggested that nisin could be incorporated into flexible films as an

antimicrobial agent to maintain the activity of the packaging system during food storage. For

example, Pranoto et al. (2005) found incorporation of nisin into chitosan film at 51,000 IU/g can

effectively improve the antimicrobial activity of the film against Gram positive bacteria, such as

S. aureus, L. monocytogenes, and B. cereus. Sivarooban et al. (2008) studied the antimicrobial

activity of protein film containing grape seed extract, nisin, and EDTA. They suggested that by

combining with EDTA, nisin (10,000 IU/g) showed inhibit ability to several Gram-negative

bacteria, such as E. coli and S. typhimurium. They found that as a chelating agent, EDTA can

help to destroy the protective cell wall by sequestering divalent cations (notably Ca2+

and Mg2+

)

and therefore improve the antimicrobial activity of nisin.

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However, as a natural antimicrobial peptide, the widespread application of bacteriocins in food

packaging is limited due to their narrowly screen spectrum and the properties of products. For

example, Delves-Broughton et al. (1996) suggested nisin will lose antimicrobial activity above

pH 7, while another lactococcal lantibiotic, lacticin 3147, was found to retain activity at neutral

pH (McAuliffe et al., 1999). The activity of nisin is not as effectively in meat as it is in dairy

products. This is attributed to the phospholipids in meat components, which are thought to

weaken the antimicrobial ability of nisin (Deegan et al., 2006).

2.6.2.2. Enzyme

Enzymes are protein-based macromolecular biological catalysts. Lysozyme is one of the popular

and most frequently used enzymes examined as an antimicrobial agent (Mecitoğlu et al., 2006).

This agent possesses enzymatic ability against the 𝜷 -1-4 glycosidic linkages between N-

acetylmuramic acid and N-acetylglucosamine on peptidoglycan, which is the main component of

the cell wall of bacteria (Cha and Chinnan, 2004). Lysozyme has been used in many

antimicrobial flexible films because of its stability over a wide spectrum of temperature and pH

(Proctor et al., 1988). It is effective against Gram-positive bacteria, but is not particularly

effective against Gram-negative bacteria, such as E. coli and S. typhimurium, which restricts its

application in the food industry (Zhong et al., 2011). Several studies have been done to enhance

the antimicrobial activity of lysozyme by introducing other substances. For example, Valenta et

al. (1998) suggested that a combination of lysozyme and caffeic acid was effective against E.

coli. Padgett et al. (1998) found the addition of EDTA and lysozyme increases the inhibitory

effect of protein based film against selected Gram-negative bacteria. They attributed these

phenomena to the weakened cell wall of bacteria due to the introducing of a chelating agent.

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2.6.2.3. Plant extracts

Plant extracts are becoming more and more widespread as additives to replace synthetic

chemical products in flexible films and coating due to the consumer demand for more eco-

friendly ingredients and their antimicrobial capabilities. The antimicrobial activities of plant

extracts are possibly related to the functions of their constituents such as phenolic compounds,

terpenoids, essential oils, and weak acids (Hammer et al., 1999). The mechanism of their

antimicrobial activity are reviewed and well documented in several references. Helander et al.

(1998) and Juven et al. (1994) suggested the hydrophobicity character of the plant oils help them

partition the lipids of the bacterial cell membrane and results in the degradation of the cell wall

and damages the membrane proteins. Denyer and Hugo (1991) and Sikkema et al. (1995)

claimed the phenolic compounds in plant oil, such as carvacrol, eugenol, and thymol contribute

to the antimicrobial activity by damaging the cytoplasmic membrane and disturbing the proton

motive force (PMF). Burt (2004) suggested that antimicrobial activity of plant extracts is likely

the combination of the above mechanisms rather than specific one.

Seydim and Sarikus (2006) investigated protein based film containing oregano, rosemary, and

garlic essential oils. Through the agar diffusion method, they found the oregano essential oil was

more effective against several selected bacteria than garlic and rosemary. Delaquis et al. (2002)

examined the antimicrobial activity of essential oil from dill, coriander, cilantro, and eucalyptus.

By determining the minimum inhibitory concentrations (MICs) of the essential oils, they found

cilantro essential oil is particularly effective against Listeria monocytogenes (L. monocytogenes).

Several studies focused on the antimicrobial activity of purified components. Ramos et al. (2012)

produced polypropylene film incorporated with carvacrol and thymol by extrusion. They found

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these additives can effectively inhibit the selected bacteria without loss of mechanical and

thermal properties of the film.

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Chapter 3 Isolation and Characterization of Sugar Beet Lignocellulose (SBL)

3.1. Introduction

Today, with the increased pressure from the general public and government and non-government

regulatory organizations, bio-based products are becoming more and more used to replace

synthetic products made of derivatives of petroleum and natural gas. Decades ago, the main goal

of using bio-based products was to reduce western dependence on imported oil. Nowadays, the

driving forces behind the use of bio-based products include the control of greenhouse gases, the

sustainability of our planet, and the current climate variation. It is estimated that more than 280

million tons of plastic were produced worldwide in 2012 (McCabe and Block, 2014). The

packaging sector uses about 39%, following by building construction with 20% and automotive

with 8% (Fuentes, 2014). Of the total volume of plastics, about 29 million tons will be used to

manufacture flexible packaging films in 2018 (Agrawal, 2013). Agricultural and forestry

residues contain considerable amount of lignocellulose, starch, pectin and extractives known as

good raw materials candidates for the fabrication of ecological sustainable, bio-renewable,

biodegradable packaging with relatively low carbon footprint, and mild impact on climate

variation. Among the agriculture residues, sugar beet (Beta vulgaris) lignocellulose (SBL)

available after the extraction of sugar is available in US and in other regions of the world where

farmers grow sugar beet for the sugar industry (Salman et al., 2008). About 32.7 million tons of

sugar beet was produced in USA in 2012 (Magana et al., 2011). To date, SBL is usually

marketed and sold as cattle feed with relatively low value, generating only a low income to

farmers. SBL has been investigated as a raw material for the production of ethanol after acid and

bio-fermentation (Dufresne et al., 1997). Further investigations were launched using high-

pressure homogenization to produce nano-cellulose from SBL and to mix with food to increase

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fiber content (Leitner et al., 2007). Today, limited information is available in the open literature

describing commercial high value products from SBL. Commercial uses of SBL in the

manufacturing of high value products such as flexible packaging will help alleviate the burden

on the environment by replacing slow to non-degradable plastic based materials with degradable

and renewable materials. It will also help generate additional income for sugar beet farmers and

promote rural economics. However, to achieve this goal, several issues have to be resolved due

to the complex nature of the sugar beet vegetal tissues. For example, the high hemicelluloses

content in SBL resulted in large amorphous regime in the cell wall matrix and limits the stiffness

of resulting packaging. The lignin in the matrix resulted in a large pore of cell wall matrix, which

cause low barrier properties (Spence et al., 2010).

Pretreatment has been used for the removal of lignin and hemicelluloses from woody and non-

woody lignocellulose biomass structures for centuries (Moon et al., 2011). It can be carried out

in different ways: physical, chemical, biological, and a combination of the above treatments.

Among these pretreatments, sulfuric acid at high temperatures is reported to affect the structure

of the cell wall by altering the hemicelluloses and lignin structures (Esteghlalian et al., 1997).

Several delignification processes, also known as bleaching, are selected to remove residual lignin

from lignocellulosic materials (Villaverde et al., 2009). Peracetic acid, persulfate and

percarbonate processes involving the use of oxygen and/or carbonate/sulfate are effective

methods due to their ability to produce important oxygen and peroxoacid oxidizing agents in

solution (Jääskeläinen et al., 2003). One of the advantages of peroxoacid is the use of

biodegradable and lower toxicity acetic acid and hydrogen peroxide known than chlorine based

bleaching agents (Pan and Sano, 2005). Few references are available in the open literature on the

use of acid and peracetic acid treatments to release lignin from SBL (Shafie et al., 2009; Zhao et

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al., 2007). It is postulated that the use of lignin free SBL will result in improvement properties of

films such as tensile properties due to the increased hydrogen bonding interactions between

fibers, similar to the increase of tensile strength from mechanical to chemical pulp fibers. The

use of acid pretreatment will also help increase the crystallinity of the resulting lignocellulose by

hydrolyzing some amorphous cellulose zones and hemicellulose with some effects on the water

absorption properties.

The specific objective of this paper is to evaluate the modifications generated by the pretreatment

of the sugar beet residue based lignocellulose by a combined acid and peroxoacid treatment.

Gravimetric analysis using established TAPPI methods was used to monitor and evaluate the

lignin, hemicellulose, and cellulose content before and after pretreatment. Nondestructive solid

state techniques including Fourier Transform Infrared (FTIR) and X-ray diffraction (XRD) were

used to identify and tentatively quantify the modifications of the SBL, such as lignin and

cellulose crystallinity after pretreatment.

3.2. Materials and methods

3.2.1. Materials

Sugar beet pellets were donated from the Michigan Sugar Company (Bay City, USA). The

pellets were dried and ground into powder to go through a 60-mesh sieve (230 µm) using a high

speed Laboratory Wiley Mill. The ground SBL powder was defined as RSBL. The moisture

content of RSBL was measured by the oven drying method to be 7±1% according to ASTM

D442-07 (ASTM, 2007). Anhydrous calcium sulfate, calcium nitrate and potassium sulfate (used

to equilibrate films at 0% RH, 50% RH and 97% RH, respectively), sorbitol (99%), glycerol,

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sulphuric acid, sodium chlorite (80 %), acetic acid and hydrogen peroxide (30%) were purchased

from Sigma Aldrich (St. Louis, MO, US) and used as received without further modifications.

3.2.2. Preparation of SBL

RSBL was Soxhlet extracted by following ASTM D1105 (ASTM, 1996) to remove the non-

structural components including waxes and oils. The extractive free sample was soaked in 10%

w/w sulphuric acid solution at 75 oC for 45 min, and then washed with distilled water until pH

neutral and labelled as ASBL. The ASBL was then delignificated during a 24 h treatment with

aqueous solution containing 40% v/v acetic acid, and 3% v/v of hydrogen peroxide at 75 oC. The

delignified pulp was washed with distilled water until a neutral pH and labelled as DSBL. All the

samples were air dried and ground to less than 250 μm for further use.

3.2.3. Gravimetric method to assess chemical composition of SBL

Chemical analysis followed Technical Association of Pulp and Paper Industry (TAPPI) standards

with some modifications. Briefly, ash, extractive, and Klason lignin content were determined as

specified in the National Renewable Energy Laboratory (NREL) procedure (Sluiter et al., 2008).

3.2.3.1. Lignin content

Weight 0.1 g of defatted sample and placed in an autoclave tube, and 1ml of 72% sulphuric acid

was added. The mixture was stirred frequently for 1 h at 30 oC water bath, and 28 mL of distilled

water was added to the tube. Then the mixture was autoclaved for 1 hour at 121 oC. After cooling,

the lignin was transferred to the crucible and washed with distilled water repeatedly. The

collected lignin was dried at 105 oC for 24 h and cooled down in a desiccator and weighed. The

different weight of crucible before and after lignin washing was obtained as lignin content.

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3.2.3.2. Holocellulose content

One gram of air dried defatted sample was weighted and placed in an Erlenmeyer flask, and then

80 mL of distilled water, 0.5 mL of glacial acetic acid, and 1 g of sodium chlorite were added,

successively. The flask was placed in a water bath and heated up to 75 oC for an hour, and then

an addition of acetic acid and sodium chlorite were repeated hourly, reaction was finished when

sample turned to white and the solution turned into colorless. After cooled down into room

temperature, the holocellulose was filtered and washed in crucible with ethanol and water

respectively. After the washing, the sample was dried in oven at 105 oC for 24 h before weighing.

3.2.3.3. α-cellulose content

One gram of holocellulose was placed in a beaker, and 10 mL of 17.5% sodium hydroxide

solution was added. The fibres were stirred vigorously so that they could be soaked with sodium

hydroxide solution. Then the sodium hydroxide solution was added to the mixture every five

minutes, for 6 times. About 35 mL of distilled water was added to the beaker and stirred for 1 h.

The holocellulose residue was filtered and transferred to the crucible and washed with 8.3% of

sodium hydroxide, water and 10% of acetic acid. The crucible with α-celluloses was dried and

weighed.

3.2.3.4. Hemicellulose content

The hemicellulose content of SBL sample was determined by calculating the difference between

holocellulose and α-cellulose.

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3.2.4. Fourier transform infrared spectroscopy (FTIR)

Fourier transform infrared spectroscopy (FTIR) was conducted using a Shimadzu IR-Prestige 21

(Columbia, MD., USA) equipped with Pike Technologies horizontal attenuated total reflectance

(HATR) (Madison, WI., USA). Three types of samples (RSBL, ASBL, and DSBL),

approximately 250 mg for each, were pressed uniformly against the diamond surface using a

spring-loaded anvil to maximize the contact between the samples and the crystal. Samples were

scanned using an average of 64 scans over the range between 600 cm-1

and 4000 cm-1

with a

spectral resolution of 8 cm-1

. Each sample was run in triplicates. Spectra were displayed in

absorbance and limited to the region of interest 800-2000 cm-1

. Pure cellulose and lignin were

collected and used as control reference. Prior to data analysis, all the FTIR spectra were

normalized by ratioing the intensity of the peaks to the intensity of the highest peak in the region

between 2000 and 800 cm-1

.

3.2.5. X-ray diffraction (XRD)

X-ray powder diffraction patterns of RSBL, ASBL, DSBL, and pure cellulose powder,

approximately 500 mg for each, were obtained using a Bruker D8 advance X-ray diffractometer

(Bruker AXS GmbH, Karlsruhe, Germany) operated at 40 kV and 40 mA, equipped with Cu- Kα

radiation source (λ = 0.154 nm). Samples of particle size less than 250 μm were casted with

double sided tape on a quartz sample holder and scanned at a speed of 2o/min, range from 2θ =

10-40º, at room temperature. Biomass crystallinity as expressed by the crystallinity index (CrI)

was determined according to a method by Segal et al. (1959):

CrI =𝐼002 − 𝐼𝑎𝑚

𝐼002× 100

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in which, I002 is the intensity for the crystalline portion of biomass (cellulose) at about 2θ = 22.4°,

and Iam is the peak for the amorphous portion (i.e., cellulose, hemicelluloses and lignin) at about

2θ = 16.6°.

3.2.6. Thermogravimetric analysis (TGA)

The thermal stability of RSBL, ASBL and DSBL was determined using a thermogravimetric

analyser with the Universal Analysis Software package V.3.9a (TA Instruments, DE, USA).

Cellulose and xylan were running as controls. Five milligram for each sample was in sample cup

made of aluminium and performed in a nitrogen environment and at a heating rate of 10 oC/min

from 50 to 650 oC. All the measurements were conducted in duplicate.

3.3. Result and Discussion

3.3.1. Characterization of SBL

Table 4 summarizes the chemical composition of SBL at different stages. The RSBL consists of

22.2% 𝛼-cellulose, 19.3% hemicellulose, and 5.9% lignin. This composition of hollocellulose

and lignin is similar to that found by Concha Olmos and Zúñiga Hansen (2012) in SBL from

Chile. The differences between our data and theirs may be attributed to various sample sources

and removal of some hemicellulose through the sodium chlorite and acetic acid method (Rowell,

1980). After acid pretreatment, the 𝛼-cellulose and hemicelluloses contents was increased by 115

and 43%, respectively, while Klason lignin was reduced to half of originals. The increased

cellulose and hemicellulose content was attributed to the removal of pectin from SBL after acid

extraction (Phatak et al., 1988). This result suggests that cellulose and hemicelluloses in SBL are

more stable than other polysaccharides such as pectin. The reduction of lignin content suggests

diluted sulfuric acid treatment could be used as delignification, which causes swelling of biomass,

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destroying the links between lignin and cellulose. This destruction made the cellulose fraction

more reactive and accessible to further treatment (Castañón-Rodríguez et al., 2013). Compared

with ASBL, the DSBL had more 𝛼-cellulose, less hemicellulose and Klason lignin; the contents

of 𝛼-cellulose, hemicelluloses, and Klason lignin were 80.4%, 10.5%, and 1.0%, respectively,

showing that the acetic acid and hydrogen peroxide pretreatment resulted in a significant level of

delignification. The higher cellulose content and lower hemicellulose content in DSBL compared

with that of ASBL revealed that bleaching removed hemicellulose from ASBL. This result was

similar to that of Kumar et al. (2013), which indicated that the peracetic acid delignification

procedure also result in hemicellulose removal.

Table 4 Chemical composition of SBL powders at different stages

RSBL ASBL DSBL

Cellulose (%) 22.2 47.9 80.4

Hemicellulose (%) 19.3 27.5 10.5

Lignin (%) 5.9 3.3 1.0

Other (%) 52.6 21.3 8.1

Cr.I (%) 23.2 34.5 59.9

3.3.2. Crystal Aggregation of SBL

Figure 4 shows the powder X-ray diffraction (XRD) patterns of the RSBL, ASBL, and DSBL.

Cellulose powder was running as a control. The patterns show the typical form of cellulose I in

the main peak at 2θ = 22o. From RSBL, ASBL to DSBL, the diffraction peak at 22

o for the

cellulose I form became sharper and sharper, indicating an increase of crystallinity. The

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crystallinities of each sample were calculated and listed in Table 4. An increase of crystallinity

from 23.2% for the RSBL, 34.5% for the ASBL and 59.9% for the DSBL was observed. These

Figure 4 X-ray diffraction patterns of RSBL, ASBL, and DSBL fibers. Cellulose whisker was

running as control

results are in agreement with the work of Li et al. (2010) on dilute acid treatment of switch grass.

From the RSBL to the ASBL, the increase of crystallinity was due to the removal of

hemicellulose, pectin, and lignin, which exist in the cellulose amorphous regions leading to more

crystallites exposed (de Souza Lima and Borsali, 2004). When the delignification was done

(DSBL), the crystallinity increased from 34.5% to 59.9%. This increase in crystallinity by means

10 15 20 25 30 35 40

Inte

nsi

ty

Diffraction Angle 2-theta, Degree

RSBL

ASBL

DSBL

Cellulose22.4

26.6

34.7

16.0

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of delignification treatment agreed with the results obtained by Roncero et al. (2005), who found

an increase in crystallinity after oxygen delignification. They attributed this phenomenon mainly

to the degradation of the amorphous portion of cellulose by using oxygen, in addition to

elimination of hemicellulose and lignin during delignification. This fact was confirmed by the

chemical characterization of our samples. In addition to the peak at 22o generally referenced in

the literature for cellulose, another peak appeared in the diffractograms of RSBL, ASBL, and

DSBL at 2θ values of 26.4o. This may be attributed to the pectin in SBL (Combo et al., 2013).

3.3.3. FTIR spectroscopy analysis

Figure 5 shows the FTIR spectra of RSBL, ASBL, and DSBL. FTIR spectra in the region

between 800-1800 cm-1

represent the major chemical functional groups in lignocellulosic

biomass (Bodirlau and Teaca, 2009; Olsson and Salmén, 2004; Shin and Rowell, 2005) and

those regions are typically used to identify cellulose, hemicellulose, and lignin. Table 5 shows

the main functional groups of lignocellulose. FTIR spectra showed obviously structural

differences in SBL samples before and after pretreatment. The prominent peak at 1735 cm-1

in

the RSBL is attributed to the acetyl and uronic ester groups of the hemicellulose, lignin, and

pectin (Monsoor, 2005; Sun et al., 2005). The intensity of this peak decreased and disappeared

completely in the ASBL and DSBL, which was attributed to the removal of most hemicellulose,

pectin, and lignin from the SBL by the chemical pretreatment. The peaks at 1550 and 1508 cm-1

in RSBL represent the aromatic C=C stretch of aromatic rings of lignin (Alemdar and Sain,

2008b; Li et al., 2009). The peaks were reduced and eliminated in the ASBL and DSBL because

of the removal of lignin during pretreatment. The peaks at 1315, 1203, 1157, and 1103 cm-1

result from C-O-C and CH reflection, deformation, and stretch on cellulose. Compared with

those in RSBL, these peaks

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Table 5 Main functional groups

Wave number (cm-1

) Functional groups Reference

1735 Acetyl, uronic ester, ester linkage Sun et al., 2005

1643 Absorbed water Li et al., 2009

1550 C=C benzene stretching ring Li et al., 2009

1427 methoxyl-O-CH3 Yang et al., 2007

1375 C-H cellulose, hemicellulose Bodirlau et al., 2009

1315 C-OH stretching cellulose Barry et al., 1989

1246 C-O-C stretching Yang et al., 2007

1157 C-O-C stretching vibration Barry et al., 1989

1103 -OH association alcohols Bodirlau et al., 2009

1053 C-O stretching and deformation Kacurakova et al., 2000

986 O-CH3 coupled with C-O-C stretch Barry et al., 1989

975 C=C alkenes Bodirlau et al., 2009

895 Anomeric carbon group Barry et al., 1989

were sharper and sharper in ASBL and DSBL, which is due to the fact that the cellulose content

in SBL was increased by removal of hemicellulose, pectin, and lignin during pretreatment. These

results were consistent with the XRD pattern, which demonstrated the increase of cellulose

crystallinity resulting from the removal of non-crystal chemicals such as lignin, hemicellulose

and some amorphous cellulose during the pretreatment.

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Figure 5 FT-IR spectra of RSBL, ASBL, and DSBL fibers. Cellulose whisker and lignin powder

were running as control

FTIR spectra as analysed are the sum of all functional groups in the SBL samples. The intensity

at 1550 cm-1

is sensitive to the amount of lignin, while the intensities of 1157 and 1315 cm-1

are

sensitive to the amount of carbohydrate. The intensity ratios I1550/I1157 and I1550/I1315 were defined

as an empirical lignin content (Pandey and Pitman, 2004; Zhou et al., 2011). Many researchers

have correlated lignin content measured by wet chemical methods and empirical lignin content

measured by these intensity ratios (Scholze and Meier, 2001; Schultz et al., 1985). Figure 6

shows typical correlation curves between lignin content of SBL measured by the gravimetric

method and lignin content from the ratio of the height of the lignin peak at 1,550 with that at

1,157 or 1,315 (I1,550/I1,157 and I1,550/I1,315) ) corresponding to carbohydrate peaks. The coefficient

of 0.93 and 0.98 are shown for the correlation curve between I1,550/I1,157 and I1,550/I1,315.

80010001200140016001800

Ab

sorb

an

ce

Wavenumber (cm-1)

RSBLASBLDSBLLigninCellulose

1550 1315

1246

1203

1157

1103 1053 895 1735 1643

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Figure 6 Correlation between the lignin content determined by gravimetric method and FTIR

peak intensity ratio (1) I1550/I1315, (2) I1550/1157

3.3.4. Thermal Degradation Behaviour

Figure 7 shows the thermogravimetric analysis of RSBL, ASBL, and DSBL. Cellulose, xylan,

and lignin were run as controls. The initial weight loss at 70 oC was attributed to the evaporation

of the free water in the samples. The curve of RSBL shows a wide decomposition temperature

between 210 and 400 oC, which was attributed to the pyrolysis of cellulose, hemicellulose, pectin,

and lignin (Li et al., 2009; Tripathi et al., 2010). This phenomenon is consistence with the

chemical characterization of the sample. The DTG curve of RSBL shows a peak at 470 oC,

which might be attributed to the degradation of charred residue or a small amount of lignin.

y = 10.703x - 0.0384

R² = 0.9388

y = 9.9896x - 0.4617

R² = 0.9813

0

2

4

6

8

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

Lig

nin

Con

ten

t (%

)

Intensity ratio

Intensity Ratio 1

Intensity Ratio 2

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Figure 7 TG and DTG curves of RSBL, ASBL, and DSBL fibers. Cellulose whisker, xylan, and

lignin powder were running as control

0

20

40

60

80

100

50 150 250 350 450 550 650

Wei

ght

(%)

Temperature (oC)

RSBLASBLDSBLCelluloseXylanLignin

0

0.1

0.2

0.3

0.4

0.5

0.6

50 150 250 350 450 550 650

Der

iv .

Wei

ght

Ch

ange

(%

/oC

)

Temperature (oC)

RSBLASBLDSBLCelluloseXylanLignin

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Compared with the curve of RSBL, the TG and DTG curve of ASBL shows a higher

decomposition temperature which starts at 230 oC and reached a dominant peak at 324

oC. The

increased decomposition temperature was attributed to the removal of pectin, some lignin, and

hemicellulose from SBL during the dilute acid pretreatment (Li et al., 2009), which resulted in

the increase of the cellulose content of the sample. On the other hand, the dominant

decomposition peak of ASBL was significantly lower than that of the cellulose control. Similar

changes in the degradation behaviour of cellulose fibre from wheat straw (Alemdar and Sain,

2008a). The lower temperature state may be attributed to the introduction of sulphated groups

into cellulose crystals during acid pretreatment, therefore reducing the thermal stability of

cellulose as a result of the dehydration reaction (Kim et al., 2001). Another decomposition peak

was found at approximately 550 oC after acid pretreatment. This peak was ascribed to the

breakdown of sulphate groups that interacted with cellulose during the pretreatment (Nguyen et

al., 2013), which acted as flame retardants. When compared with that of ASBL, the curve of

DSBL showed a higher thermal stability at temperature lower that 250 oC, which may be caused

by the further removal of hemicellulose and lignin during bleaching. However, the two

decomposition peak of DSBL were earlier than those of ASBL. Similar results were found by

Sun et al. (2004b) for straw fibre, which implied that the unbleached cellulose had a higher

thermal stability than the corresponding bleached cellulosic sample.

3.4. Conclusion

In this work, sulfuric acid hydrolysis and peracetic acid delignification pretreatments at 75 oC

and ambient pressures were applied to SBL. Chemical composition, structural, crystallinity, and

thermal stability of the SBL before and after the pretreatments were characterized to investigate

their usability in biocomposite applications. Chemical analysis and FTIR measurements of the

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samples revealed the partial removal of hemicelluloses and lignin. The crystallinity of the SBL

was increased by 48.7% after sulfuric acid pretreatment and subsequently increased by another

73.6% after peracetic acid delignification. The pretreated SBL exhibited enhanced thermal

stability by up to 30%, which makes them promising candidates for use in thermoplastic

composites.

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Chapter 4 Development and Characterization of Sugar Beet lignocellulose/Poly (vinyl

alcohol) Composite Film via Simple Casting Method

4.1. Introduction

Over the past two decades, the use of plastic from synthetic polymers has increased extensively.

These polymers, i.e., polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET),

polystyrene (PS), and polycarbonate (PC), are usually petroleum based and are regarded as non-

degradable (Yoon et al., 2012). One of the current research trends is the replacement of synthetic

polymers with biodegradable plastics made of renewable raw materials. This is closely

connected with growing consumer demand for high-quality and long-shelf-life products and

increased awareness of environmental problems (Ghasemlou et al., 2011b). The study of natural-

polymer films has attracted much attention due to their excellent biodegradability,

biocompatibility and the range of their potential applications. However, films based on these

biopolymers are usually sensitive to environmental conditions and the physical and mechanical

properties of these films are not adequate for many applications (Bonilla et al., 2014). As a result,

several studies have been carried out to develop films based on mixtures of biopolymers and

synthetic polymers (Bahrami et al., 2003; Kanatt et al., 2012). Sugar beet residue is a

lignocellulosic byproduct from the sugar refining industry and is mainly used for animal feeding.

About 26.7 million tons of sugar beet lignocellulose (SBL) in dry matter equivalent was left over

by the sugar industry in 2011 in the United States (Finkenstadt, 2013). On a dry weight basis,

SBL contains 75%–80% polysaccharides, consisting roughly of 22%–24% cellulose, 30%

hemicelluloses (mainly arabinans and (arabino) galactans), and 25% pectin. Small amounts of fat,

protein, ash and lignin contents are also present in SBL, 1.4%, 10.3%, 3.7% and 5.9%,

respectively (Sun and Hughes, 1999). Of the compounds mentioned above, SBL cellulose has

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been shown to have a strong potential for number of packaging applications. Unlike most

cellulose originating from secondary wall fibers, the cellulose obtained from SBL is typical

primary wall cellulose (Sun and Hughes, 1999). SBL has been traditionally employed as an

excellent emulsifier, thickener or stabilizer, among other potential non-food industrial

applications (Mishra et al., 2012). Dufresne et al. (1997) have shown in their research that SBL

can produce films with good appearance and satisfactory mechanical properties; it appears to

have good potential as a film forming agent. However, to the best of our knowledge, limited

studies have been carried out to evaluate the effectiveness of biodegradable films made from

SBL for possible applications as packaging materials.

Polyvinyl alcohol (PVOH), as a non-toxic and water-soluble synthetic polymer with excellent

film-forming ability and chemical resistance and good biodegradability, has been widely utilized

for the preparation of blends and composites with several natural renewable polymers (Chiellini

et al., 2003). Many researchers have studied various biodegradable packaging composite films

made from PVOH and other renewable biopolymers such as corn starch (Luo et al., 2012),

chitosan (Yang et al., 2010), sodium alginate (Jegal et al., 2001), and carboxymethyl cellulose

(El-Sayed et al., 2011). Nevertheless, to our knowledge this is the first study that would explain

water vapor barrier and thermal properties of PVOH-SBL blend films.

Based on the considerations mentioned above and the motivation of the fundamental research

and potential industrial applications of biodegradable films, the aim of this study was to develop

new biocomposite biodegradable films by blending PVOH with SBL via a simple casting

method, using sorbitol as a plasticizer and to evaluate some characteristics of these films, such as

their mechanical, barrier, thermal stability, crystallinity and microstructural properties to

examine their potential applications as packaging materials.

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4.2. Materials and methods

4.2.1. Materials

Sugar beet pellets were donated by the Michigan Sugar Company (Bay City, USA). This SBL

was dried and ground into powder to go through an 80-mesh sieve using a high speed Laboratory

Wiley Mill. The moisture content of the powders was measured around 7% (d.b.) according to

ASTM D442-07. They were stored at room temperature (23 °C) until used. All chemical reagents

used in this research were purchased from Sigma–Aldrich Chemical Co. (St. Louis, MO, USA)

and were of analytical grade. Millipore water (deionized and filtered) was used in the preparation

of the film-forming dispersion (FFD).

4.2.2. Preparation of SBL

The dried and ground SBL was defatted by extraction with a Soxhlet apparatus for at least 24 h

in accordance with ASTM E1690 (ASTM, 2008). The dewaxed samples were allowed to stand in

a mild acid aqueous solution (1 M H2SO4) adjusted to pH = 1 inside an Erlenmeyer flask with

temperature set at 75 °C. Mild acid hydrolysis was chosen as the most appropriate system for the

selective hydrolysis of hemicellulose in SBL (Harmsen et al., 2010). The residual was then

filtered and washed with distilled water several times until its pH was neutral. After acid

treatment, the bleaching process was used to remove the lignin. Forty grams of the acid treated

sample was heated in a water bath for 24 h at 70–80 °C together with 160 ml of water containing

40 g of hydrogen peroxide (30% solution) and 200 g of acetic acid. Then, the residue was hand-

squeezed in a nylon cloth, and washed with a distilled water and boric acid (2%) solution. This

was followed by adding distilled water to the residue to a volume of 800 mL and placed in a 1-L

aluminum vessel (Chicago Boiler Company, Chicago, USA) and homogenized using 250 g glass

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beads and 50 g ceramic bead abrasives for 15 h at room temperature at a speed of 610 rpm. All

purified SBL was refrigerated at 4 °C in bottles covered with aluminum foil to prevent direct

exposure to light, until further analysis.

4.2.3. Chemical composition of SBL

The chemical composition of the SBL at the initial and final stage of treatment was determined

according to the standards provided by Technical Association of Pulp and Paper Industry

(TAPPI) taking into account the modification described by Silvério et al. (2013). This method is

based on the sequential extraction and separation of three fractions of lignocellulose. Briefly,

lignin content was determined as specified in the TAPPI standard T13m-54. This method is

based on the isolation of lignin after hydrolysis of the polysaccharides (cellulose and

hemicellulose) and dissolution with concentrated sulfuric acid (72%). The hollocellulose

(hemicellulose + cellulose) content was estimated according to TAPPI T19m-54 by selective

degradation of the lignin by sodium hypochlorite at 70 °C. The cellulose content was determined

by the removal of hemicellulose from the hollocellulose using sodium hydroxide (NaOH) at

room temperature. The hemicellulose content was found by subtracting the cellulose content

from the hollocellulose content. The ash content was also determined by considering the

percentage difference before and after calcination for 6 h at 550 °C.

4.2.4. Preparation of films

SBL/PVOH composite films were manufactured by a casting and evaporation method as follows.

PVOH solution was prepared by dissolving 5 g of PVOH in 50 ml distilled water under magnetic

stirring at 40 °C for 1 h. SBL/PVOH composite films were prepared by mixing different levels of

1% (w/w) purified SBL solutions provided from 4.4.2 section with various levels of PVOH

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solution (denoted as SBL100, SBL75/PVOH25, SBL50/PVOH50 and SBL25/PVOH75). To

achieve complete dispersion, the mixture was stirred constantly for 40 min using a magnetic

stirrer at 500 rpm at 30 oC. The films prepared without plasticizer were brittle and cracked on the

casting plates during drying. Thus, plasticizer was incorporated into the FFD to achieve more

flexible films. Preliminary experiments were performed to compare the effectiveness of using

sorbitol or glycerol as a plasticizer. Sorbitol gave significantly better results than glycerol with

the latter producing wet films that were difficult to peel. Accordingly, the dispersion was mixed

with sorbitol as a plasticizer at a loading of 10% (w/w) of the total solid weight. Following the

addition of plasticizer, stirring was continued for an additional 15 min. Following this process,

the resulting dispersions were allowed to rest for several minutes to allow natural removal of

most of the air bubbles incorporated during stirring. The FFD were spread over polystyrene petri

dishes (15 cm diameter, 30 g FFD per plate) placed on a leveled surface and allowed to dry for

approximately 48 h at 30% RH and 22 °C. Dried films were peeled off the casting surface and

maintained at 22 °C and 53% RH (produced with saturated Ca(NO3)2 solution) in a conditioning

desiccator until further evaluation. For each test, three different samples were prepared by taking

3 portions from each film at different positions (two at the edges and one at the center) with the

exception of the water vapor permeability analysis, where the whole sample was used.

Replicates of each type of film were evaluated.

4.2.5. Film characterization

4.2.5.1. Film thickness

Film thickness was determined using a hand-held digital micrometer (Mitutoyo No. 293-766,

Tokyo, Japan) having a precision of 0.0001 mm. Measurements were carried out on at least five

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random locations and the mean thickness value was used to calculate the permeability and

mechanical properties of the films.

4.2.5.2. Film density

For determining film density, samples of 1 × 1cm2 were maintained in a desiccator with calcium

sulphate desiccant (0% RH) for 20 days and weighed. Then, dry matter densities were calculated

by Eq. (1).

A

ms

where A is the film area (1 cm2), δ is the film thickness (cm), m is the film dry mass (g) and ρs is

the dry matter density of the film (g/cm3) (Jouki et al., 2013). The film density was expressed as

the average of three determinations.

4.2.5.3. Water vapor permeability

The WVP of films was determined gravimetrically in accordance with the ASTM E96/E96M

(ASTM, 2012) with some modifications. Films without pinholes or defects were cut into discs

with a diameter slightly larger than the diameter of the cup and then placed over a glass cup with

a circular opening of 0.000324 m2. The inside of the cell was filled with calcium sulphate

desiccant (0% RH), leaving an air gap of 1 cm between the film underside and the desiccant and

then the whole system was placed in a desiccator containing a saturated sodium chloride solution

(75% RH). The RH inside the cell was lower than outside, and water-vapor transport was

determined from the weight gain of the permeation cell at a steady state of transfer. The cups

were weighed every 1 h to the nearest 0.0001 g during the first nine hours and finally at 24 h

intervals over the rest of 4-day period. Changes in the weight of the cup were recorded and

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plotted as a function of time. The slope of each line was calculated by linear regression using

Microsoft® Office Excel 2010 (the lines’ regression coefficients were > 0.998). The water vapor

transmission rate (WVTR) was obtained by dividing the slope (g/h) by the effective film area

(m2). This was multiplied by the thickness of the film and divided by the pressure difference

between the inner and outer surfaces to obtain the WVP. The WVP value expressed as [g

m−1

s−1

Pa−1

], was calculated according to:

𝑊𝑉𝑃 =∆𝑚

𝐴∆𝑡

𝑋

∆𝑝

Where ∆𝑚/∆𝑡 is the weight of moisture gain per unit of time (g/s), X is the average film

thickness (m), A is the area of the exposed film surface (m2), and ∆𝑝 is the water vapor pressure

difference between the two sides of the film (Pa). WVP was measured for three replicate samples

for each type of film.

4.2.5.4. Mechanical properties

The mechanical properties of the composite films were determined at 22 °C and 30% RH with an

Instron 5565 Universal Testing Machine (Instron, Canton, MA, USA) according to ASTM

standard method D882. Films were cut in rectangular strips 50 mm long and 6.35 mm wide. The

films were fixed with an initial grip separation of 25 mm and stretched at an extension speed of

0.8 mm/min. A microcomputer was used to record the stress–strain curves. Tensile strength (TS),

elongation at break (EB) and Young’s modulus were calculated. Four replicates of each test

sample were run.

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4.2.5.5. Thermogravimetric (TGA) analysis

Thermogravimetric (TGA) analysis was performed to evaluate thermal stabilities of SBL100,

SBL75/PVOH25, SBL50/PVOH50 and SBL25/PVOH75 using a TGA 2950 with Universal

Analysis Software package V.3.9a (TA Instruments, New Castle, DE, USA). Approximately 5

mg samples were heated from 50 °C to 500 °C at 15 °C/min heating rate under nitrogen flow of

70 mL/min. Weight losses of samples was measured as a function of temperature. TGA (weight

loss as a function of temperature) and derivative thermogravimetry (DTG) curves were recorded.

All the measurements were conducted in duplicate.

4.2.5.6. X-ray diffraction (XRD)

XRD patterns of the composite films were taken using a Bruker D8 advanced X-ray

diffractometer (Bruker AXS GmbH, Karlsruhe, Germany) operated at 40 kV and 40 mA,

equipped with Cu- Kα radiation (λ = 1.5406 Å). Samples were scanned over a diffraction angle

(2θ) range of 10-40º, with a scanning rate of 2˚/min at room temperature. The d-spacing was

calculated using Bragg's diffraction equation, λ = 2d sinθ, where λ is the wavelength of the X-ray

radiation used (λ = 1.5406 Å), d is the spacing between diffractional lattice planes and θ is the

measured diffraction angle. Data was collected in duplicate.

4.2.5.7. Film microstructure

An environmental scanning electron microscope (ESEM, Phillips Electroscan 2020 equipped

with a Lab6 filament) at 20 kV acceleration voltage was used to observe the surface

characteristics of the composite films. All composite samples were fractured in liquid nitrogen

and the fractured surfaces were sputter-coated with gold thin film using a Denton sputter coater

to improve image quality.

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4.2.5.8. Statistical analysis

The data are presented as the mean ± standard deviation of each treatment. The experiments were

factorial with a completely randomized design using analysis of variance (ANOVA), analyzed

using SAS software (version 9.3; Statistical Analysis System Institute Inc., Cary, NC, USA).

Duncan’s multiple range tests were used to compare the differences among the mean values for

the film properties at the a level of 0.05.

4.3. Results and discussion

4.3.1. Chemical composition of SBL

The chemical composition of SBL was described in Section 3.3.1.

4.3.2. Appearance and physical properties of the film

The SBL films were flexible and resistant when handled. The composite films formed from SBL

and PVOH were visually homogeneous, with no bubbles or cracks, as well as good handling

characteristics. This means that these films could be easily peeled from the casting plates without

tearing. Those without PVOH were relatively whitish; however, with the inclusion of PVOH in

the formulation, they became less whitish and translucent. Moreover, it was observed that the

color intensified and the transparency increased as the content of PVOH increased. The film

thicknesses were found to be similar with an average thickness between 48 ± 2 μm and

53 ± 2 μm and addition of PVOH did not significantly change (P > 0.05) the average thickness

of the films. The thicknesses were controlled well because all FFDs were weighed to the same

mass prior to casting. The film density increased upon PVOH addition; demonstrating that

composite films were significantly (P < 0.05) more dense than the SBL films.

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4.3.3. Water vapor permeability (WVP)

One of the main functions of food packaging is to avoid or minimize moisture transfer between

the food and the surrounding atmosphere. Water vapor permeability (WVP) should therefore be

as low as possible to optimize the food package environment and potentially increase the shelf-

life of the food product (Salarbashi et al., 2013). Figure 8 shows the WVP for different

composite films made with SBL and PVOH. The WVP was 1.78 × 10−10

g s−1

m−1

Pa−1

for the

plasticized SBL film sample. In the present study, the WVP of the SBL/PVOH composite films

was not

Figure 8 Water vapor permeability (WVP) of the different composite films made of sugar beet

lignocellulose (SBL) and poly (vinyl alcohol)(PVOH) a, b and c are different letters represent

significant differences (p < 0.05) between the means obtained in Duncan’s test.

significantly (P > 0.05) affected by the inclusion of 25% of PVOH compared to SBL films. The

further addition of PVOH up to 50% to SBL resulted in a decreased WVP of the resulting

composite films (1.61 × 10−10

g s−1

m−1

Pa−1

), this was most likely associated with the interactions

1.4

1.5

1.6

1.7

1.8

1.9

SBL100 SBL75/PVA25 SBL50/PVA50 SBL25/PVA75

WV

P (

g S-1

m-1

Pa

-1 ×

10-1

0 )

Film type)

a

a

b

b

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between SBL and PVOH molecules which have the effect of preventing water molecules from

diffusing through the films, thus decreasing WVP values. However, when PVOH content of 75%

was incorporated, the results did not significantly (P > 0.05) affect the WVP of blend films. The

same behaviors were shown in research by Limpan et al. (2010), who found that increasing

PVOH concentration decreased the WVP of myofibrillar protein/PVOH composite films. The

results presented in this study are more promising than those reported by Bonilla et al. (2014)

who prepared biodegradable films based on PVOH and chitosan and reported relatively high

WVP values between 6.14 and 19 × 10−10

g s−1

m−1

Pa−1

. However, the WVP obtained in this work

were high compared to those of high barrier synthetic polymers at 23 oC and 75 % RH: 0.0127 g

s−1

m−1

Pa−1

× 10−10

for PVC, 0.0092 g s−1

m−1

Pa−1

× 10−10

for LDPE, and 0.0023 g s−1

m−1

Pa−1

×

10−10

for HDPE (Smith, 1986). The WVP of SBL/PVOH films were slightly higher than those of

cellophane (0.84× 10−10

g s−1

m−1

Pa-1

) (Tajik et al., 2013) and there is indeed some scope for use

in some food packaging applications.

4.3.4. Mechanical properties

Mechanical properties of films were characterized by measuring the tensile strength (TS)

elongation at break (EB) and Young’s Modulus, which are key elements of a film’s strength and

flexibility. Thus, determination of these properties is of great importance not only in scientific

but also technological and practical application of these films. Results of the mechanical tests are

shown in Figure 9. Neat SBL films exhibited average TS and EB values of 50.24 ± 1.22 MPa

and 4.10 ± 0.41%, respectively being in the same range as those reported by other authors (Liu et

al., 2011b; Liu et al., 2005). SBL/PVOH composites with PVOH content of 25% weight were

less elastic and less resistant and had significantly (P < 0.05) lower values of TS and EB than

neat samples. Ghasemlou et al. (2011a) have discussed plasticization effectiveness of glycerol

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and sorbitol in detail. They suggested that larger sorbitol molecules compared to glycerol

molecules would make them less effective in trapping hydrophilic sites; this may be the

explanation of this behavior. Nevertheless, the composite films in which the PVOH

concentration was more than 50% (SBL50/PVOH50) had significantly (P < 0.05) higher TS

values (59.68 ± 4.22 MPa). However with further increase in PVOH content, no further increase

(P > 0.05) in TS value (53.84 ± 0.45 MPa) was observed for composite films used in this study.

The PVOH fraction thus contributed to increase in TS in which a higher force was required to

rupture those films but our study on the SBL/PVOH composite films, that is, replacing some

fractions of SBL by PVOH, did not give such a strengthening effect on the composite film. This

result might be attributed to such factors as the poor hydrogen bonding interaction between the

two main components and plasticizer or the weak plasticizing effect of water absorbed in the

films. This observation did not agree with the findings of Zhang et al. (2004), who investigated

the mechanical properties of wheat protein/PVOH blend films and indicated that the TS of the

composite films were significantly improved as compared to those of neat films. These results

were not also in accordance with the work of Bahrami et al. (2003) who reported that

chitosan/PVOH films showed higher TS and substantially reduced EB values. They suggested

that the formation of intermolecular hydrogen bonds between -OH groups of PVOH with the -

NH2 groups of chitosan is able to improve the mechanical properties of the blend films. However,

these are only assumptions and these authors did not display or measure these interactions.

Although comparison of the TS of the composite films containing PVOH with those of SBL

films did not show striking change, the EB of the resulting composite films was greatly affected

by the addition of PVOH. In the film containing PVOH, there was a significant (P < 0.05)

increase in EB of the films especially in films in which the PVOH content was 75% (12.45 ±

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Figure 9 Tensile strength (A), elongation at break (B) and Elastic modulus (C) of the different

composite films made of sugar beet lignocellulose (SBL) and poly (vinyl alcohol)(PVOH) Note:

a, b and c are different letters represent significant differences (p < 0.05) between the means

obtained in Duncan’s test.

b

c

a ab

0

10

20

30

40

50

60

70

SBL100 SBL75/PVA25 SBL50/PVA50 SBL25/PVA75

Ten

sile

str

engt

h (

MP

a)

Film type

b

d c

a

0

2

4

6

8

10

12

14

16

SBL100 SBL75/PVA25 SBL50/PVA50 SBL25/PVA75

Elo

nga

tio

n a

t b

reak

(%

)

Film type

b

a a

b

0

0.5

1

1.5

2

2.5

3

SBL100 SBL75/PVA25 SBL50/PVA50 SBL25/PVA75

Elas

tic

mo

du

lus

(GP

a)

Film type

(A)

(B)

(C)

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Figure 10 TGA (a) and DTG (b) curves for the sugar beet lignocellulose (SBL) and poly (vinyl

alcohol)(PVOH) and different composite films made of SBL and PVOH.

0

20

40

60

80

100

50 150 250 350 450

Wei

ght

(%)

Temperature (oC)

SBL100

SBL75/PVA25

SBL50/PVA50

SBL25/PVA75

PVA 100

0

0.1

0.2

0.3

0.4

0.5

0.6

50 150 250 350 450

De

riv.

Wei

ght

Ch

ange

(%

/oC

)

Temperature (oC)

SBL100

SBL75/PVA25

SBL50/PVA50

SBL25/PVA75

PVA 100

(a)

(b)

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1.21%). The Young’s modulus increased with increasing PVOH content up to 50% and then

decreased at higher PVOH content.

4.3.5. Thermal stability assessment by TGA

The thermal stability of SBL/PVOH films was evaluated by thermogravimetric analysis. Figure

10 shows the TGA weight loss and the derivative thermogravimetric (DTG) curves for the pure

films and SBL/PVOH composites in the temperature range from 50 °C to 500 °C. Previous

studies showed that the thermal degradation of SBL follows a two-step weight loss process

(Yılgın et al., 2010). The first weight loss, which was observed at 50–150 °C, is generally due to

the loss of free water adsorbed in the film. The weight loss in the second stage, which

corresponds to the elimination of hydroxyl groups and decomposition and depolymerization of

the carbon chains occurred at 170–270°C. PVOH had a similar trend of degradation because

PVOH also contains of hydroxyl groups. Our results indicated that 25% of PVOH did not

influence the matrix thermal degradation. However, it was found that with increased addition of

PVOH up to 50%, SBL/PVOH films started thermal degradation at lower temperatures. This

could be associated with the interaction between the SBL and PVOH matrix which might delay

the thermal degradation of the composite films. It can be seen from Figure 10 that the onset

degradation temperatures of the composites are found to be slightly higher with the addition of

PVOH, and the major degradation peaks shifted to higher temperatures (~15 °C higher); however

there was no definitive trend with increasing the loading content of PVOH. Correspondingly,

there are two major peaks in the DTG curves: one is due to dehydration and the second is due to

decomposition and carbon burning. Complete weight loss with a maximum at 333 and 278 °C

for pure SBL and PVOH, respectively, was detected. A similar behavior with SBL was observed

in SBL75/PVOH25, with a maximum at 331 °C, corresponding to the thermal decomposition of

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the polymer. However, in the SBL25/PVOH75 composite films, a shift to lower temperatures of

about 40 °C was detected, indicating that the thermal degradation process of SBL25/PVOH75

happened at lower temperatures. It appeared that blending SBL with a synthetic polymer like

PVOH could improve the thermal stability of the composite polymer.

4.3.6. Assessment of compatibility of blend films by XRD

The films based on blends of SBL and PVOH were subjected to X-ray diffraction (XRD)

analyses. Some typical examples of the results obtained from these analyses are shown in Figure

11. As can be seen from this figure, a very broad peak could be recognized at around 2θ=22.27°

(d = 0.395 nm), which is characteristic of the typical cellulose structure and agreeing well with

the results obtained by Li et al. (2014) working with pure SBL fibers. PVOH showed an obvious

diffraction peak at 2θ=19.58° (d = 0.453 nm). Similar XRD patterns can be observed in the

studies of Xiao et al. (2000) for pure PVOH films. While the pattern of the composite films

should be the superposition of those of the two components, we expected that the composite

films made from SBL and PVOH would be partially crystalline materials, because the films

made with both pure SBL and pure PVOH, showed partially crystalline structures. The

diffraction peaks at 2θ = 22.27° of SBL crystal and 2θ = 19.58° of PVOH crystal were also

obviously shown in the XRD of composite SBL/PVOH film as shown in Figure 11. This shows

that the blend of SBL and PVOH cannot effectively break the crystals of SBL and PVOH,

suggesting that the addition of PVOH had no influence on the internal structure of the film, but

the intensity of the diffraction peak decreased. With increase of PVOH content up to 75% in the

films, the intensity of the diffraction peak of the blend film, compared with SBL and PVOH,

became flatter and broader. It could be assumed that intermolecular interactions between SBL

and PVOH existed which means that these two polymers have relatively good compatibility.

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This conclusion was in agreement with previous work of Xiao et al. (2000) who reported that

films made with blends of PVOH and konjac glucomannan showed partially crystalline

structures.

Figure 11 X-ray diffractograms of SBL/PVOH composite films (a) SBL/PVOH ratio of 100/0

(v/v), (b) SBL/PVOH ratio of 75/25 (v/v), (c) SBL/PVOH ratio of 50/50 (v/v), (d) SBL/PVOH

ratio of 25/75 (v/v) and (e) SBL/PVOH ratio of 0/100.

5 10 15 20 25 30 35 40 45

Rel

ativ

e in

ten

sity

2 Theta (degrees)

(a)

(b)

(c)

(d)

(e)

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4.3.7. Surface morphology of blend films

Figure 12 shows the representative electron scanning micrographs of the surfaces of SBL/PVOH

composite films plasticized with sorbitol. As can be seen, the surface of the SBL film was

relatively smooth, homogeneous without any pores or cracks and with good structural integrity,

which was similar to that reported by Li et al. (2012). Even though macroscopically both pure

SBL and composite films showed similar surface characteristics, addition of PVOH at higher

content brought out notable difference in the films’ surface microstructure. Insoluble SBL

blended with PVOH was visible in SBL75/PVOH25 films, indicating that SBL and PVOH did

not dissolve each other sufficiently. SBL50/PVOH50 (Figure 12(c)) was comparatively smooth

and the distribution was more uniform with some particles still existing, indicating that the

compatibility of the PVOH and SBL was good. An apparent phase separation was observed in

the SBL25/PVOH75 composite films as shown in Figure 12(d). This is most likely due to the

fact that when the content of PVOH in the blend was beyond a certain threshold, the samples’

miscibility deteriorated. Despite this observation, all composite films generally had a compact

matrix with good structural integrity, leading to acceptable mechanical properties, as confirmed

by the mechanical test results. These results were similar to those of Chen et al. (2008), who

attributed phase deterioration in their work to the relatively poor compatibility between starch

and PVOH.

4.4. Conclusion

This is the first report that demonstrates the feasibility to form biodegradable films made from

SBL and PVOH via a casting and solvent-evaporation method. SBL could be a promising raw

material for the preparation of biodegradable films and coatings. The mechanical properties,

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Figure 12 Typical scanning electron micrographs of SBL/PVOH composite films (a)

SBL/PVOH ratio of 100/0 (v/v), (b) SBL/PVOH ratio of 75/25 (v/v), (c) SBL/PVOH ratio of

50/50 (v/v), and (d) SBL/PVOH ratio of 25/75 (v/v).

water resistance and thermal stability of the SBL/PVOH film improved compared to the neat

SBL film. XRD results revealed that SBL and PVOH are compatible, and addition of PVOH

reduced the crystallinity of SBL/PVOH blends. The results generated in this study clearly

indicated that there is a major requirement to understand how preparation and processing would

affect biodegradable film structure. While successful films were produced as part of this study, it

is clear that further studies are required to improve film formulations, composition and their

properties. Moreover, further studies need to be started using FT-IR spectroscopy to provide

evidence for the presence of interaction between SBL and the PVOH matrix. Additionally,

(a) (b)

(c) (d)

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thermal analysis using DSC needs to be performed to study the thermal properties of the

resulting composite films.

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Chapter 5 Antimicrobial Activity of Sugar Beet Lignocellulose films containing Tung and

Cedarwood essential oils

5.1. Introduction

Conventional polymers from petroleum derivatives are commonly used in food packaging

technology for a variety of applications over decades. General public perception on the disposal

of plastic packaging at the end of the service life is one of the drivers to replace plastic bags.

Several alternatives with low greenhouse gases (GHG) emissions, renewable and biologically

available have been proposed. It included abundant renewable raw materials, such as

biopolymers from forest and agriculture residues. Cellulose, hemicellulose, and lignin are the

most abundant nontoxic and biodegradable polymer. Sugar beet residue is a byproduct of the

sugar industry available after the sugar extraction from sugar beet. It is usually and currently

used as low value animal food and energy production with relatively low economic impact

(Fishman et al. 2011). Previous study suggested that cellulosic flexible film made of sugar beet

lignocellulose (SBL) exhibits tensile strength value of 50 MPa and water vapor permeability of

1.8 ×10-10

g·s-1

·m-1

·Pa-1

(Shen et al. 2015). Unfortunately, the poor moisture barrier property is

one of the limitations of its potential use in the manufacturing of flexible film for food packaging

films where oxygen and water management are paramount in the prediction of shelf life.

Microbial growth is known to request a certain level of water, oxygen, temperature and nutrients.

Water and oxygen have been reported as difficult to control; the addition of substance capable of

reducing the microbial growth is a well-established strategy in food packaging. Several

compounds have been used to decrease the microbial growth in food packaging, including

organic acids, enzymes, bacteriocins, chelating agents, radical scavengers, and antioxidants

(Salmieri et al. 2014; Cinelli et al. 2014; Shojaee-Aliabadi et al. 2013; Feng et al. 2014).

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Plant essential oil contain saturated and unsaturated aromatic compounds, such as terpenes,

monoterpenes, thujone, polyphenols, tannins, alkene, flavonoid, cedrol, and phenolic acids

(Fernández‐Pan et al. 2013; Türünç and Meier 2013). Most of these compounds are hydrophobic

with wide range of antimicrobial properties (Seydim and Sarikus 2006). Cedarwood essential oil

(CWO), an essential oil obtained from cedar (thuja species) wood is reported to contain

approximatively 9 to 12% widdrol, 10 to 11% thujone, 13 to 15% cedrol and 6 to 8% cedrene

(Tunalier et al. 2004). The efficacy of CWO to control insects including termites and mosquitoes

is widely reported (Adams 1991; Regnault-Roger 1997). Some studies mentioned the efficacy of

CWO against E. coli O157: H7 (Hammer et al. 1999), Bacillus subtilis, and Pseudomonas

aeruginosa (Prabuseenivasan et al. 2006). The mode of antimicrobial activity of CWO is not

well documented but it is likely attributed to thujol, cedrol, α-, and β-cedrene (Johnston et al.

2001). A probable antimicrobial mechanism is a combination of the antioxidant and chelating

properties of phenol present in oil such as cedrol, and thujol and the probable disturbance of the

bacteria cytoplasmic membrane due to the penetration of some oils components such as cedrene

and other terpenes (Burt, 2004).

Tung (Vernicia fordii) oil contains considerable amount of fatty acids such as oleic, eleostrearic,

linoleic and palmitic acid which are capable of reacting with carbohydrates and then formation of

hydrophobic esters (Sharma and Kundu 2006; Zhao and Baker 2013). The highly unsaturated

and conjugated fatty acids of tung oils esters contributed to the hydrophobic properties of the

resulting esters (Li and Larock 2000). Tung oil is reported to be applied on dry wood products to

improve the water repellency (Brown and Keeler 2005; Mosiewicki and Aranguren 2013).

The purpose of this study is to incorporate tung oils containing fatty acids and CWO in

hydrophilic lignocellulosic films to modify water interaction that will help control the microbial

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growth using in vitro tests. Properties of the laboratory made films such as density; water vapor

barrier, tensile, microbial growth, thermal properties and chemical interactions between oil and

SBL were monitored using TGA and FTIR.

5.2. Materials and methods

5.2.1. Materials

Dried and roughly ground sugar beet chip was obtained from Michigan Sugar Company (Bay

city, Michigan). Moisture content of the residues was 7%. Sugar beet chip was pretreated using a

method previously described in chapter 3. The chips were milled to a particle size of 0.5 - 1 mm

before further treatment. Twenty grams dry sugar beet powders were Soxhlet extracted for 24 h

with ethanol and water. Extractives free powder was treated with a 1 M H2SO4 solution at 75 oC

temperature for one hour and then filtered and washed with distilled water until a pH of 6 ± 0.5.

Subsequently, the slurry was treated with a solution containing 3% w/w of 30% hydrogen

peroxide, 160 g of distilled water, and 200 g of acetic acid at 75 oC in water bath for 24 h. The

resulting pulp was repeatedly washed with distilled water to pH 6 ± 0.5. The sample was placed

in a 1-L aluminum vessel (Chicago Boiler Company, Chicago) and homogenized using bead

abrasives for 15 h at room temperature and 610 rpm to particle size lower than 66 μm before

further processing. Pretreated sugar beet lignocellulosic (SBL) contained 78% cellulose, 12%

hemicellulose, 1% lignin, and 2% of ash (Shen et al. 2015). Span 80, glycerol at 99% purity, and

Tung oil with a density of 0.94 g/cm3 were purchased from Sigma Chemical Co. (St. Louis, MO,

USA). Cedarwood essential oil (denoted as CWO) was purchased from Atomergic Chemicals

Corp. (Farmingdale, NY, USA). Tung oil and CWO were stored in a closed dark glass containers

at 22 °C until used.

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The bacterial strains used in this study include one Gram-positive bacterium (Listeria innocua

ATCC33090), and two Gram-negative bacteria Escherichia coli ATCC25922, and Salmonella

enterica ATCC29934. Bacteria were kept at 4 oC in freezer. Subculture was carried out each 14

days to maintain bacterial viability. Bacteria were grown in Brain-heart infusion (BHI) broth at

37 oC at incubation chamber (Sheldon Manufacturing Inc, Cornelius, OR, USA). The bacterial

population in all the inoculated media was estimated to be more than 1 × 107 CFU/ml after 24 h

incubation.

5.2.2. Oil screening for antimicrobial activity

Antimicrobial activity of essential oil was screened before testing. Four types of oil were

selected based on literature review and lab availability, including Juniper Berry oil, Argan oil,

Neem oil, and CWO. CWO was then found best antimicrobial activity among these candidates.

5.2.3. Films preparation

Aqueous dispersion containing about 1.8 g of sugar beet lignocellulosic (SBL), 0.2 g of glycerol,

0.02 g of Span 80 and 198 g of DI water was stirred at room temperature on a magnetic plate.

After 1 h stirring, various amounts of Tung oil or CWO was added to the slurry to achieve target

oil concentrations of 0%, 5%, 10%, 15%, and 20% (w/w) basis on the weight of SBL.

Take 5% w/w of oil adding as example, 0.1 g oil was added into slurry containing 1.8 g of sugar

beet lignocellulosic (SBL), 0.2 g of glycerol, 0.02 g of Span 80, and 198 g of DI water. The

percentage of oil in film was 4.7% w/w and round up to 5% w/w.

The slurry was emulsified using an Ultra-Turrax (IKA, Canada) at 2500 rpm for 4 min, and then

degassed under vacuum for 5 min. About 25 ml emulsions were poured in a polystyrene Petri

dish measuring 85 mm diameter and stored in a condition room set at 50% RH and 23 oC for 24

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h until visual evidence of formation of a film. Dried films were peeled from the Petri dish and

stored in a desiccator at 23 oC and 50% RH until further evaluation.

5.2.4. Film characterization

5.2.4.1. Film solubility in water

Specimens of each type of films measuring 1 × 3 cm2 were cut, oven dried and weighed to the

nearest 0.0001 g to determine the oven dry (OD) weight of the specimen before testing. Film

specimens with known oven dry weight were immersed in 200 ml of DI water under constant

agitation for 6 h at 23 oC. After 6 h, the undissolved specimens were dried at 105

oC for 24 h or

until constant weight and weighed to obtain the OD weight of the undissolved specimen residual.

Film solubility in water (%) was calculated by using the following equation:

𝐹𝑖𝑙𝑚 𝑆𝑜𝑙𝑢𝑏𝑖𝑙𝑖𝑡𝑦 𝑖𝑛 𝑤𝑎𝑡𝑒𝑟 (%) = (𝐼𝑛𝑖𝑡𝑖𝑎𝑙 𝑂𝐷 𝑤𝑒𝑖𝑔ℎ𝑡 − 𝐹𝑖𝑛𝑎𝑙 𝑂𝐷 𝑤𝑒𝑖𝑔ℎ𝑡

𝐼𝑛𝑖𝑡𝑖𝑎𝑙 𝑂𝐷 𝑤𝑒𝑖𝑔ℎ𝑡) × 100

5.2.4.2. Film thickness

Film thickness was determined using a hand-held digital micrometer (Mitutoyo No. 293-766,

Tokyo, Japan) with a precision of 0.0001 mm. Measurements were carried out on five random

locations, and the mean thickness value was used to calculate the properties of the films.

5.2.4.3. Moisture content and density

Moisture content of the films was determined by measuring the weight loss of films upon drying

in an oven at 105 oC for 24 hours. To determine film density, samples of 2 × 2 cm were

maintained in a conditioned room at 50 % RH at 23 oC for 48 h and weighed. Densities were

calculated using the following equation:

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𝜌𝑠 =𝑚

𝐴 × 𝛿

where A is the film area (4 cm2), 𝛿 is the film thickness (cm), 𝑚 and 𝜌𝑠 are the film mass (g) and

density of the film (g/cm3) at 50 % RH at 23

oC, respectively. The film moisture content and

density were expressed as the average of three determinations.

5.2.4.4 Water vapor permeability (WVP)

The gravimetric Cup Method following standard method ASTM E96/E96M (ASTM, 2012) with

some modifications was used to evaluate the WVP of films. Films conditioned at 50% RH and

23 oC for 48 h were placed on a circular opening of 3.24 cm

2 surface area of a permeability

capsule. Wax was used as sealant to ensure that humidity migration occurred only through the

circular opening surface area of the specimen and not in the cross section of the film edges. The

permeability capsule was loaded with desiccant, the distance between the film underside and the

desiccant was about 1 cm for air gap. Calcium sulfate also known commercially as Drierite was

used to achieve a relative humidity of 0%. Capsule cups were placed in a Hotpack Stability

Chamber (Thermo Electron Corp., Philadelphia, PA) with temperature and relative humidity set

at 25 ± 1 oC and 75% RH, respectively. Each cup was weighted to the nearest 0.0001 g 6 times at

1 h intervals. Three replicates were tested for each type of films. Steady state of water vapor

transmission rate was achieved within 4 h. The capsule humidity at the film underside dictated

by the calcium sulfates and WVPs were calculated.

The WVP of the films was calculated by multiplying the steady state water vapor transmission

rate by the average film thickness and divide by the water vapor partial pressure difference

across the films using the following equation:

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WVP =(WVTR)(thickness)

(pi − po)

where WVP is the water vapor permeability in g m−1

s−1

Pa−1

, WVTR is the water vapor

transmission rate corresponding to the amount of water absorbed in grams per unit surface and

per unit time thickness in meter, pi and po the water vapor pressure inside (i) and outside (o) the

capsule. At 25 oC and 75% RH, the value of po is 2369 Pa while the value of pi is 0 Pa for an

absolute value of pi - po of 2369 Pa.

5.2.4.5. Tensile properties of films

A modified standard method D882-12 (ASTM, 2012) was used to measure the tensile properties

of films. The modifications consisted in using different sample size and different crosshead

speed due to initial size of the film made in an 85 mm diameter Petri dish. Films were cut into

strips of 50 mm long and 6.35 mm width. The tensile properties were measured on specimens

equilibrated at 23 oC and 50% RH with an Instron 5565 Universal Testing machine (Instron,

Canton, MA). The initial gauge length was set at 25 mm and films were stretched using a

crosshead speed of 1 mm/min. A microcomputer was used to record the stress-strain curves and

used to calculate the tensile strength (TS), elongation at break (EB). The Young’s modulus was

estimated using Hooke’s law which is the ratio of the stress to the strain in compression and

tensile testing and modulus of elasticity in bending as related to the equation below (4):

Young′s Modulus =Stress (MPa)

Elongation, %

where the Young modulus is expressed in force per unit area, stress in force per unit area and

elongation in percentage of dimension change per initial dimension (Twede et al 2015). The

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greater the stress or modulus, the greater the resistance to deformation or the rigidity of a

material. Young modulus is a good indicator of the rigidity of a material while strain or

elongation is more related to flexibility. The addition of oils is expected to increase the

elongation and therefore reduce the Young’s modulus. Four replicates were run for tensile testing

of each type of films.

5.2.4.6. FTIR spectroscopy

FTIR spectra of SBL films were recorded using a Shimadzu IR-Prestige 21 (Columbia, MD.,

USA) equipped with a Pike Technologies Miracle attenuated total reflectance (HATR) (Madison,

WI., USA) accessory. Films were placed onto a zinc selenide crystal, and FTIR was performed

within the spectral region of 600-4000 cm-1

with 64 scans recorded at a 4 cm-1

resolution. Prior

to data analysis, FTIR spectra were normalized by ratioing the intensity of peaks to the intensity

of the highest peak in the fingerprint region between 2000 and 500 cm-1

. FTIR spectra of films

containing oils were compared to control film without oil to evaluate the effect of the addition of

oil (Tung oil and CWO) on the intensity and shift of IR bands.

5.2.4.7. Thermogravimetric Analysis (TGA)

The thermogravimetric curves were obtained in a TGA 2950 equipped with the Universal

Analysis Software package V.3.9a (TA Instruments, New Castle, DE, USA). Samples of

approximately 5 mg were heated from 50 °C to 650 °C at 10 °C/min heating rate under a

nitrogen flow of 70 mL/min. Weight losses of samples were recorded in function of temperature.

All the measurements were conducted in duplicate.

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5.2.4.8. Differential scanning calorimetry (DSC)

The electrical and mechanical properties of polymers change significantly when the temperature

is close to or exceeds the glass transition temperature (Tg). Therefore, the Tg of SBL films

provides important information about their properties. In this study, Differential scanning

calorimetry (DSC) tests were conducted to determinate the Tg of films using a TA DSC Q100

(TA Instrument, New Castle, DE, USA) under an inert nitrogen atmosphere with a flow rate of

70 mL/min. Five milligram sample were placed in aluminum pans and heated up at a heating rate

of 10 oC/min from 0 to 400

oC. All the measurements were conducted in duplicate.

5.2.4.9. Contact angle measurement

Contact angle analysis was used to monitor changes on film wettability due to the addition of oil.

A Video Contact Angle (VCA) 2000 instrument was used to record the contact angle between a

drop of 1 μL distilled water and the surface of film. A syringe was used to deposit 1 μL DI water

on the surface of a film specimen. Image processing and curve fitting of the contact angle from

the drop profile was used to measure the contact angle between the baseline of the drop and the

tangent at the drop boundary. Contact angles were recorded on 4 different specimens per each

type of film. All measurements were taken at 50% RH and at a room temperature of 23 oC.

5.2.4.10. Antimicrobial activity of films

Three bacteria namely two Gram-negative, including Escherichia coli (E. coli) and Salmonella

enterica (S. enterica), and one Gram-positive, Listeria inocua (L. inocua), were used for the

antimicrobial assay of the films following a protocol reported in the literature (Berndt et al. 2013)

with some slight modifications as described below.

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The agar dilution test was used to determine the density of the bacteria in broth. A serial ten-fold

dilutions of broth from 1 to 1 × 10-9

g/mL were made by adding 1 mL of fresh broth into 9 mL

of sterile 0.9% sodium chloride solution. After shaking and completely mixing followed by serial

dilutions, 1 mL of each solution was sub-cultured on agar plates and dispersed. The settled plates

were sealed and placed in incubator for 24 h. The number of colony forming units (CFU) of

bacteria that appear on the countable agar plate (between 30 and 300) was counted. For the agar

diffusion methods, the films were cut into 10 mm diameter discs with a scissor. Film cuts were

placed on Brain-heart infusion (BHI) agar for L. innocua, Nutrient agar for S. enterica, and

Tryptic Soy Agar (TSA) for E. coli. Films specimens measuring 10 mm diameter were then

placed on the surface of inoculated agar petri dish plate, stored in an incubation chamber at 37 oC

for 24 h. The area of the inhibition zone defined as zone without apparent visual growth of

bacteria was measured with a caliper to the nearest 0.01 mm (Aa) The whole zone area that was

pre-inoculated with bacteria was calculated and used as the potential surface of bacteria growth

and corrected by subtracting the film surface (Ab). The tests were carried out in triplicate for

each type of film. Tetracycline was used as a positive control reference well known to inhibit

bacteria growth and used to establish the antimicrobial growth. The antimicrobial index was

calculated as the percentage of the value of inhibited surface measured with a caliper by the total

potential surface growth of inoculated petri dish. A 100% antimicrobial index corresponds to a

complete surface inhibition of microbial growth on the petri dish surface while a 0% surface

inhibition index is a full microbial growth on the surface of petri dish or 0 cm2 surface inhibition.

The antimicrobial index growth for bacteria used in this work was computed by using the

following equation (5):

Antimicrobial index (%) = Surface inhibited

Total potential surface× 100%

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The zero or minimum surface inhibition of bacteria was obtained by using film with no oil

content while the maximum inhibition surface was estimated using films containing 2%

tetracycline as reference antibacterial (Bezić et al. 2003).

5.2.4.11. Statistical analysis

The results were presented as the mean ± standard deviation of each treatment. The experiments

were factorial with a completely randomized design using analysis of variance (ANOVA),

analyzed using SAS software (version 9.3; Statistical Analysis System Institute Inc., Cary, NC,

USA). Duncan’s multiple range tests were used to compare the differences among the mean

values for the film properties at the level of 0.05.

5.3. Results and Discussion

5.3.1. Physical properties of the films

The SBL films incorporated with oils up to 15% (w/w) of the slurry were flexible and easy to

handle compare to that difficult to handle specimens containing 20% (w/w) oils. Samples with

20% oil also show uneven oil distribution color and air bubbles attributed to a poor dispersion of

oils in the SBL. Further studies will explore potential increase of surfactant and plasticizer to

improve oil dispersion and control the foam formation. Strips of films containing 20% (w/w) oils

were limited to microbial activity testing due to their small sizes. The thicknesses of all films

laboratory made in this study were similar with an average of 38 ± 3 μm. Table 6 lists the value

of the physical properties including density, solubility in water, and contact angle in function of

the types and amount of oils added. The density of conditioned films containing oil was 1.0 ± 0.1

g/cm3, not significantly different from that of control film with no oil added (P >0.05). The

density of lignocellulosic cell wall without pores is close to 1.5 g/cm3 (Özdemir et al. 2013); a

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density of 1.0 ± 0.1 g/cm3 will correspond to a porosity of about 33% following the equation

below (Twede et all 2015):

Pores , % =SGcell wall − SGfilm

SGcell wall× 100%

where Pores, % is the porosity or the percent volume of pores, SGcell wall the specific gravity of

cell wall close to 1.5 for lignocellulose and SGfilm, the specific gravity of the film (Twede et al.

2015). The films solubility in water listed in percentage in Table 6 represents the percentage of

films dissolved in water. A high percentage is an indication of high amount of film weight

soluble in water. Control film without added oil shows the highest film solubility of 29.7%,

while films containing 15% CWO exhibited significantly lower film solubility (p < 0.05) of 21.8%

compared to control film, which in agreement with Ojagh et al. (2010), who reported similar data

on chitosan film containing essential oil. They attributed this phenomenon on the loss of free

functional groups of chitosan after oil addition. The formation of a semi-interpenetrated network

containing essential oils promotes hydrophobic interactions in film matrix that may contribute to

the reduction of film solubility. However, the films containing tung oil have a film solubility of

22.0% with 10% (w/w) oil addition and then increases to 25.9% with 15% (w/w). This different

behavior between tung oil and CWO may be due to their chemical composition. Fatty acid with

numerous carboxylic groups in tung oils in excess may be a good source of water absorption to

the contrary of essential oil with limited carboxylic groups.

5.3.2. Water vapor permeability and Wettability properties

The value of the water vapor permeability (WVP) of film without oil was 2.8 × 10-10

g m-1

s-1

Pa-1

.

WVP values decreased significantly (p < 0.05) with the addition of oil. This effect was more

prominent with the addition of 15% tung oil than 15% CWO. The WVP of films made with 15%

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tung oil exhibited a reduction of 29% from 2.8 to 2.0 × 10-10

g m-1

s-1

Pa-1

, while film containing

15% cedar oil have their WVP reduced by only 18%. Similar reduction was observed by

Hernandez (1994); he attributed these to the hydrophobic nature of oils. He indicated that the

addition of oils into film matrix reduces the hydrophilic portion of the film and decreases the

hydrophilic-hydrophobic ratio of the film components, therefore makes water vapor much harder

to transfer through. The difference between films with tung oil and CWO may be attributed to

the unique physicochemical properties of tung oil also known as drying oil due to its numerous

polyunsaturated fatty acids or double bonds easily oxidized and polymerized.

The water wettability of SBL film with and without oils was evaluated via the water contact

angle on the film surface using the sessile drop method. The contact angles are listed in Table 1.

Low contact angle of 39.0o was obtained for control films indicating the hydrophilic nature of

lignocellulosic film surface from the numerous hydroxyl groups of SBL polysaccharides. The θ

value of SBL film containing oils were significantly (p < 0.05) higher than that of control film

without oil, indicating that the addition of oils confer hydrophobicity to resulting films surface.

Films containing tung oils have a higher contact angle in comparison to CWO. This was

attributed to the presence of potential polymerizable polyunsaturated fatty acids of tung oils

(Atkins and De Paula 2010).

5.3.3. Mechanical properties of the films

The value of average and standard deviations of the TS, EB, and Young’s modulus of the

laboratory made films were evaluated and listed in Table 6 as a function of the type and percent

of added oils. The values of the tensile strength of the film varied from 32.77 to 54.33 MPa. Film

made of sugar beet residues without the addition of oils exhibited a tensile strength of 54.33 MPa,

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elongation of 8% and a Young’s modulus of 1.3 GPa. The addition of 0.1 to 0.3% oils

corresponds to a significant reduction of the tensile strength similarly to a study of apple puree

edible film containing essential oil by Rojas-Graü et al. (2007). The reduction of the tensile

strength is attributed to weak bonds generated between the hydrophobic oils and the hydrophilic

polysaccharides.

Similarly to TS results, EB decreased with an increase of oils concentration but control was not

affected by 0.3% CWO whereas it was affected by Tung oil. This phenomenon was attributed to

the longer carbon chains in Tung oil compared to CWO, which resulted in a small amount of

oxygen containing groups and low level of free volume, therefore congruent with the great

hydrophobicity of films containing Tung oil. Films made with 0.1% CWO experienced an

elongation increase from 8.33% to 11.4%, representing an increase of almost 37% compared to

control film with 0% CWO. The addition of CWO to 0.2 and 0.3 % led to a reduction in film

elongation down to 9.9% and to 6.4%, respectively (Table 6). The addition of CWO at 0.1%

concentration may act like a plasticizer, facilitating the movement of the SBL polysaccharide

chains and improving the film flexibility. At a higher concentration level, the oil dispersion may

be challenged, and contributing to the loss of flexibility and elongation.

In the case of tung oil, reduction of elongation was observed from 8.33 to 2.38% and attributed

to the presence of poly unsaturated fatty acids such as linoleic, stearic and palmitic acid in tung

oil that are easy to oxidize and reduce the molecular mobility of the film (Li and Larock, 2000).

The values of Young’s modulus confirm the high rigidity or lower flexibility of the films made

with tung oil in comparison of CWO.

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Table 6 Effect of oil concentration on the physical and tensile properties of SBL films

Film type Oil conc.

(% w/w)

Density

(g/cm3)

Moisture

content (%)

Soluble in

Water (%)

TS (MPa) EB (%) Young’s

modulus (GPa)

Contact angle

at 0 s (o)

Control 0 1.00±0.03a 12.35±0.46a 29.66±0.97a 54.33±4.34a 8.33±1.50bc 1.22±0.13a 38.98±0.30a

CWO 5 10.3±0.04a 12.06±0.39a 25.89±1.45b 47.41±5.01ab 11.37±1.55a 0.77±0.04b 57.73±0.43b

10 0.95±0.03a 10.81±0.27b 24.87±0.89b 36.08±5.13cd 9.85±1.52ab 0.81±0.03b 66.05±0.67c

15 1.00±0.08a 9.85 ±0.60c 21.75±1.22c 28.09±2.87e 6.37±0.47c 0.59±0.03c 75.35±0.28d

Tung oil 5 1.05±0.08a 11.41±0.42ab 25.76±0.86b 45.72±6.91bc 7.71±0.58c 1.23±0.06a 67.58±0.47e

10 0.99±0.02a 9.62±0.30c 22.02±1.04c 34.25±2.98de 3.21±0.54d 1.40±0.10a 76.97±1.16f

15 0.99±0.04a 8.62±0.21d 25.94±0.81b 32.77±1.84e 2.38±0.59d 1.31±0.14a 89.36±0.29g

Values represent the mean ± standard deviation of four replicates for TS, EB, and Young’s modulus; and three replicates for other test

Values in a column having different superscript letters are significantly different (P < 0.05).

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Figure 13 Water vapor permeability (WVP) of the SBL films including different concentration

of cedarwood oil (CWO) and Tung oil.

5.3.4. Structural properties

FTIR spectroscopy was used to monitor the functional groups and structural changes. FTIR

spectra of SBL, SBL-span 80, and SBL containing 5, 10, and 15% CWO or tung oil are shown in

Fig. 14. The broad band at 3305 cm-1

in the SBL film spectrum is from hydrogen bonds to the

hydroxyl groups of the cellulose, pectin, hemicelluloses, and lignin (Olsson and Salmén, 2004).

The peak at 2900 cm-1

is associated with CH stretching from polysaccharides in SBL (Yang et al.,

2007). The peaks at 1440, 1365, 1311, and 1157 cm-1

are attributed to –O-CH3, CH stretching,

CH2 stretching, and C-O-C stretching, respectively, which are typical peaks of polysaccharides

(Oh et al., 2005). The intensity of peaks at 3305 and 2900 cm-1

increased after the addition of

Span 80. These phenomena might be attributed to more hydrogen bonding forming from the

hydroxyl groups of Span 80.

1.9

2.1

2.3

2.5

2.7

2.9

0 5 10 15

WV

P (

g.s-1

m-1

Pa

×10

-10 )

Oil Conc. (% w/w)

CWO

Tung oil

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Figure 14 FTIR spectra of the films incorporated with different concentration of (a) CWO and (b)

Tung oil.

800130018002300280033003800

Ab

sorb

ance

Wavenumber (cm-1)

SBLSBL Span 80CWO 5% w/wCWO 10% w/wCWO 15% w/wCWO

800130018002300280033003800

Ab

sorb

ance

Wavenumber (cm-1)

SBLSBL Span 80Tung oil 5% w/wTung oil 10% w/wTung oil 15% w/wTung oil

2927

2866

1741 1246

1463

a

b

2927

2866

1741 1463

1236

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The addition of CWO or tung oil into SBL film resulted in the appearance of two new bands at

1741 and 1643 cm-1

from the carbonyl (C=O) and unsaturated bond from oils, respectively.

They are associated with esters groups, carbonyl groups, acid groups, and double bonds from

poly unsaturated palmitic, stearic acid, linoleic chains of tung oil (Pereda et al., 2010; Trumbo

and Mote, 2001); and from the sesquiterpene alcohols, including cedrol, widdrol, sesquiterpenes,

such as cedrene, thujopsene from CWO (Kamatou et al., 2010; Panten et al., 2004). An increase

in intensity of four bands at 2927, 2866, 1463, and 1236 cm-1

corresponding to methylene and

methyl groups was observed with the addition of oils and with an increase on the amount of

added oils.

5.3.5. Thermal properties of the films

TGA was performed to evaluate the thermal stability of the SBL film with and without oils. TGA

curves and their derivatives (DTG) are shown in Figure 15 and 16. The maximum

decomposition temperature (Td max) and the percentage of residues are listed in Table 7. The (Td

max) values were determined from the maximum temperatures of the peaks in the TGA curve

derivatives.

Five main stages of weight loss were observed in films containing Tung oil at levels of 5, 10, and

15% w/w, and only four main stages in films containing CWO and films without oil. The first

stage of thermal degradation as revealed by TGA data in Table 2 indicated a weight loss of about

3 ± 2% in the region of 50 to 120 oC with Td max of about 82 ± 1

oC. At this temperature range,

degradation of glycerol, SBL, Span and water is unlikely, the presence of some impurities may

have promoted the evaporation and or degradation in the film reference without added oil (2.8%).

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Figure 15 Typical results of TGA and DTG curves of SBL films including different

concentration of CWO

20

40

60

80

100

50 150 250 350 450 550 650

Wei

ght

(%)

Temperature ( oC)

SBL

SBL Span 80

CWO 5% w/w

CWO 10% w/w

CWO 15% w/w

0

0.05

0.1

0.15

0.2

0.25

50 150 250 350 450 550 650

Der

iv. W

eigh

t C

han

ge (

%/o

C)

Temperature (oC)

SBL

SBL Span 80

CWO 5% w/w

CWO 10% w/w

CWO 15% w/w

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Figure 16 Typical results of TGA and DTG curves of SBL films including different

concentration of Tung oil

20

40

60

80

100

50 150 250 350 450 550 650

Wei

ght

(%)

Temperature ( oC)

SBL

SBL Span 80

Tung oil 5% w/w

Tung oil 10% w/w

Tung oil 15% w/w

0

0.05

0.1

0.15

0.2

0.25

50 150 250 350 450 550 650

Der

iv. W

eigh

t C

han

ge (

%/o

C)

Temperature (oC)

SBL

SBL Span 80

Tung oil 5% w/w

Tung oil 10% w/w

Tung oil 15% w/w

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Table 7 TGA and DTG Curve Parameters of the Films

Lipid

Type

Conc.

(% w/w)

Td max (oC) Residue

(%) 1o stage 2

o stage 3

o stage 4

o stage 5

o stage

Control 0 81.5 - 226.6 336.6 504.8 27.1

CWO 5 81.8 - 226.8 337.7 505.0 23.4

10 83.1 - 227.6 337.4 504.6 23.8

15 82.9 - 228.2 339.1 504.6 23.9

Tung

oil

5 82.1 180.7 226.5 337.1 505.1 28.8

10 82.6 180.8 227.3 337.9 505.9 25.3

15 83.1 180.5 228.7 339.4 506.1 18.7

A second thermal degradation stage with weight loss from 7.3 to 12.5% was noticeable in

temperature range from 120 to 250 o

C corresponding water evaporation, degradation of

hemicellulose, fatty acids of tung oils and molecules with boiling point and degradation

temperature in this range. The third stage between 250 to 350 oC was associated with the partial

degradation of glycerol, span 80, hemicelluloses, cellulose in agreement with work by Yang et al.

(2007). The weight loss in this third stage represented 41 to 49 percent loss of the initial weight

of the film.

The fourth stage, Td max at temperature ranging from 350 to 550 oC, is most likely due to the

degradation or decomposition of cellulose components and some oils components (Ahmad et al.

2012; Lin et al. 2008).

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The fifth stage, Td max around 550 to 650 oC, is attributed to aromatic components from lignin and

oils (Tongnuanchan et al. 2013; Yang et al. 2007). About 18 to 27% percent of remaining after

temperature degradation of 650 oC was considered as residues rich in calcium, charred

compounds impurities from SBL and oils such as calcium, carbonates and oxalates.

Films containing Tung oil or CWO at levels used in this study did not show an important thermal

behavior as evidenced with their similar maximum temperature degradation at 333 ± 1ºC and

their percentage of weight loss per unit temperature at 0.21 ± 0.02% per unit temperature. In

comparison to film without oil at 0.19, it is prudent to suggest that addition of tung oil or CWO

may decrease the stability of SBL films.

Thermal behavior of films with and without lipids was investigated by DSC. As shown in

Appendix-3, DSC of all SBL films exhibited broad endothermic peaks at approximately 35-140

oC, mainly associated with the removal of moisture when the sample was heated up. When

temperature increased further ( > 200 oC), the DSC profile of films showed exothermic peaks at

234-350 oC, mostly attributed to the primary pyrolysis of cellulose components in SBL.

5.3.6. Antibacterial activity

Table 8 shows the inhibition zone in mm2 of the films after exposure to bacterium. Films

containing CWO inhibition all three tested bacteria, while control film without oil and films with

tung oil were not effective against any of the tested bacteria confirming and validating the

robustness of the bacteria growth in this study. Figure 17 shows the inhibitory effect of SBL

films with CWO as a dose response against the three tested bacteria. L. innocua (Gram-positive)

was observed to be more sensitive to CWO as compared to E. coli and S. enteria (Gram-

negative).

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Figure 17 Inhibition Index of SBL films incorporated with various concentration of CWO

It is clear that the antimicrobial activity of the SBL film improved significantly (p < 0.05) with

the increased adding amount of CWO. The inhibition index of SBL film containing 20% w/w of

CWO increased to 23% for L. innocua, 20% for E.coli, and 20% for S. enteria, respectively.

Data obtained in this work are similar to what was reported earlier on the performance of oils

from plant origin on better in inhibition of Gram-positive as compare to Gram-negative bacteria

(Couladis et al. 2003). They attributed this phenomenon to the presence of an extra external

membrane outside of the cell wall in Gram-negative bacteria, known to retard diffusion of

lipophilic compounds through the lipopolysaccharide covering (Burt 2004).

As the CWO concentration increased, the zone of inhibition indicated by the absence of bacterial

growth around the film strips increased significantly for all tested bacteria.

0

5

10

15

20

25

0 5 10 15 20

Inh

ibit

ion

Ind

ex

(%)

Oil Conc. (% w/w)

L. innocua

S. enteria

E. coli

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Table 8 Antimicrobial activity of SBL films incorporated with CWO

Bacteria Percentage concentration

(% w/w) in film emulsion

Inhibitory zone (mm2) Inhibition Index (%)

L. innocua 0 0±0a 0

5 4.77±0.63a 0.82

10 42.17±1.27b 7.22

15 71.50±0.85c 12.24

20 136.01±0.93d 23.29

Tetracycline 584.06±7.65 100

S. enteria 0 0±0a 0

5 0±0a 0

10 32.88±0.80b 6.92

15 49.85±0.56c 10.49

20 94.81±0.81d 20.00

Tetracycline 475.34±8.45 100

E. coli O157:H7 0 0±0a 0

5 0±0a 0

10 36.12±0.71b 6.79

15 61.77±0.77c 11.61

20 107.45±0.97d 20.20

Tetracycline 532±10.34 100

Values (n=6) with different superscript letters in each row are significantly different (P < 0.05).

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The performance of CWO reported here is similar to results reported by Ghanem and Olama

(2014) on the stem methanolic extract from Lebanese Cedar (Cedrus linani) on E. coli, Listeria

monocytogenes, and Candida albicans due to the presence ofterpenes, α- and β-pinene, α- and β-

cedrene, and cedrol (Adams 1991; Guerrini 2011).

According to Hall et al. (1977), the proposed mechanism of antimicrobial activity of

sesquiterpenes compounds of CWO is in their reaction with thiol groups of enzymes necessary

for DNA replication, which greatly hindered the production of bacterial.

5.4. Conclusion

Laboratory SBL films containing 5, 10, 15, and 20% (w/w) CWO or Tung oil were made by

casting method. SBL containing 20% (w/w) of oil addition presented inhomogeneous film which

would not be suitable for single using but coating. The properties of films containing 20% (w/w)

oil addition did not be evaluated excepting antimicrobial activity for this result. The functional

properties of films containing 5, 10, and 15% CWO or tung oil were affected. The composite

films containing oils exhibit a less water absorption and lower tensile strength in comparison to

film without oil absorbed less water. However, the thermal properties were not impacted by the

addition of oils. FTIR spectra demonstrated introduce and good interaction between

polysaccharide components in SBL and hydrophobic bonding in lipids. Films containing CWO

exhibited significant antibacterial activity against the three bacteria studied. The films were more

effective against Gram-positive bacteria (L. innocua) than Gram-negative bacteria (E. coli and S.

enteria). These results suggest that physical, tensile, and antimicrobial properties of SBL films

can be modified by controlling the level of oils concentration. Tung oil has provided

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hydrophobic properties to the film but rather than the components in CWO, that of Tung oil was

not efficient as antimicrobials.

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Chapter 6 General Conclusions and Future Work

6.1 General conclusions

Development of antimicrobial flexible films from SBL has been a challenge. Many critical

factors such as mechanical strength, water vapor barrier, and antimicrobial properties have to be

optimized in order to successfully develop an antimicrobial film.

Dilute sulfuric acid followed by peracetic acid delignification can effectively remove lignin,

hemicelluloses, and pectin from SBL, which resulted in an increase of crystallinity of

lignocellulose. The pretreatment of SBL enhanced thermal stability, which makes them as a

promising candidate for use in thermoplastics.

Among many factors, the tensile properties, water vapor permeability, and thermal properties of

films are very critical in selecting film formulations for packaging requirement. The properties of

SBL film were significantly influenced by added amount of PVOH. Introduction of PVOH into

SBL resulted in improvement in tensile properties and water vapor permeability of the film.

Antimicrobial activity is an important consideration for flexible films for active packaging.

Besides improving the water repellency of SBL film, some plant oils can be used as

antimicrobial agent. The SBL film incorporated with cedarwood oil (CWO) was effective against

both Gram-positive and Gram-negative pathogenic food bacteria. The films show better

inhibition of Gram-positive compared to Gram-negative bacteria.

This study indicated the possibility of application of SBL. Its workable mechanical and water

vapor barrier properties, combined with some active additives, would be recommended for the

formation of packaging material.

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6.2 Future work

This research has addressed some work on SBL used as raw material for flexible film, including

pretreatment, additives, and formulations. However, there are still issues on the SBL application,

and more efforts need to be done before beneficial use in industry.

Chemical pretreatment of SBL is one of the most expensive processing steps in film making. A

promising method combining biological, chemical, and physical needs to be considered to

increase the yield as well as economic efficiency of SBL.

In combination with PVOH, the SBL films showed excellent water vapor barrier properties

improvement, but did not contribute to improved tensile properties. In a future study, efforts

should be done to introduce crosslinkers to achieve better tensile properties.

SBL films enriched with plant oils showed antimicrobial activity. However, the amount of

additives was too high to maintain flexibility of the film. Future work will focus on SBL films

incorporated with major antimicrobial constituents of plant oil, such as carvacrol, citral, and

cinnamaldehyde, to maintain the properties of the film.

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APPENDIX

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Figure 18 Typical DSC thermograms of SBL films incorporated with different concentration of

(a) CWO and (b) Tung oil

0 50 100 150 200 250 300 350 400

End

o

Temperature (oC)

SBLSBL Span 80CWO 5 % w/wCWO 10 % w/wCWO 15 % w/w

0 50 100 150 200 250 300 350 400

End

o

Temperature (oC)

SBLSBL Span80Tung oil 5 % w/wTung oil 10 % w/wTung oil 15 % w/w

a

b

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Figure 19 Volume kinetics of water droplets deposited on surface of SBL films with different

levels of CWO and Tung oil

Control

CWO 5 % w/w

CWO 15 % w/w

Tung oil 5 % w/w

Tung oil 15 % w/w

t= 0 t= 15 t= 30 t= 60

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Figure 20 Petri dishes circular disks of films incorporated with SBL films incorporated with

different contents of CWO showing the inhibitory zone against three types of bacteria

L. innocua

S. enteria

E. coli

Control 5 % w/w 10 % w/w 15 % w/w 20 % w/w

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