design of knee prosthesis and analysis-ashish sharma

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DESIGN OF KNEE PROSTHESIS Ashish Sharma

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Designed Knee implant by using designing tool Pro-Engineer 5.0 and performed mechanical analysis by using an application PRO-MECHANICA

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Page 1: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

DESIGN OF KNEE PROSTHESIS

Ashish Sharma

Page 2: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Common Causes of Knee Pain and Loss of

Knee Function

ARTHRITIS

• Osteoarthritis (wear and tear)

• Rheumatoid arthritis

Post-traumatic arthritis caused by:

• Fractures

• Ligament injuries

• Meniscus tears

Page 3: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Knee Prosthesis comprised of

• Femoral- replaces arthritic

portion of thigh bone

• Tibial- replaces arthritic portion

of shin bone

• Tibial insert- replaces cartilage

and acts as shock absorber

• Patella- replaces knee cap

Page 4: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Types of Knee Prosthesis

• Fixed Knee Prosthesis : The more traditional fixed

bearing implant which can only flex and extend

• Mobile-Bearing Prosthesis: More advanced the rotating

platform knee implants move almost like a normal knee

joint. They allow the knee to twist and turn (rotation) as

well as flex and extend. The Rotating Platform Knee is

designed to bend and rotate, move back and forth, flex

and extend, helping to accommodate more normal

movement.

Page 5: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Design Input

Distal Portion of FemurKNEE REPLACEMENT SYSTEM by

Amplitude

Page 6: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Design Dimensions

Page 7: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Features

• PEGS

• PATELLAR FLANGE

• GROOVES ON CONDYLES

• INTERNAL SUPPORT

Page 8: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

METHOD

Sketch Rectangle (Right Plane) Anterior plane

Box cut

Page 9: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

SWEEP CUT

• Trajectory Cut sweep dialog box Section

Page 10: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Removal of extra material

Top View of Extrude-Cut Posterior Biew

Page 11: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Patellar flange

New Right Datum Plane Sketch Extrude

Page 12: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Intercondular notch

• Sketch Top view Extrude cut Final cut

Page 13: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

PEGS

Sketch(Right plane) Revolve Final Peg

Page 14: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Longitudnal ridges on the condular posterior surface

• Sketch from the front view Final ridges

Page 15: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Longitudnal Ridges in Pegs

Sketch Axis Pattern Final Ridge

Ridges increase the holding power with bone cement

Page 16: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

CUT TOOL

Family table

Page 17: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Rounds

• Features

1. Variable radii

2. Stress prone edges moved before Sweep cut

Page 18: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Component operation

Tool Cut/ Bone Cuts

Page 19: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Finite Element Analysis (FEA)

• Test I : Yield tensile strength test

• Test II: Fatigue strength test

• Loads were applied on lateral condyle to checkout the

strenght in extreme situation

Page 20: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Material Used

• Co-Cr-Mo

• Material properties

Properties Values

Tensile strength 855 MPa

Yield Strength 650 MPa

Fatigue Strength 510 MPa

Young’s Modulus 230 GPa

Density 8.3 g/Cm^3

Page 21: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Constraints

• One end is fixed- Displacement constraint

• Other end force given on lateral condyle- Force constraint

Page 22: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Results

• Max Stress without rounds

Page 23: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

• Max Stress without round

Page 24: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

conclusion

On rounding the internal edges there is a reduction in stress and

it is uniformly distributed

Page 25: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

Final Assembly

Page 27: Design  Of Knee Prosthesis and Analysis-Ashish Sharma

THANK YOU