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DESIGN NOTE Feasibility Study And Basic Engineering Design For Water Conveyance And Integrated Dam Operating System For Bandung Area. July 2014 Water Supply System Basic Engineering Design Stage II Of South Metro Bandung. D R A

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D R A F T

DESIGN NOTE

Feasibility Study And Basic Engineering Design ForWater Conveyance And Integrated Dam Operating System For Bandung Area.

Water Supply System Basic Engineering Design Stage II Of South Metro Bandung.

July 2014

TABLE OF CONTENTSiTABLE OF CONTENTSiPREFACEiii1.HYDRAULIC11.1Computer Program11.2Hydraulic Analysis11.2.1Pressure vs Velocity11.2.2Demand vs Head Loss21.2.3Elevation vs Diameter31.2.4Report of Calculation Result.41.3Calculation of Water Hammer51.3.1Point A to Offtake.151.3.2Offtake.1 to Point B81.3.3Point B To Offtake.2 ( Point C ).121.3.4Point B To Offtake.3 ( Point E ).151.4Calculation of Pressure Reducer Valve (PRV)191.4.1Low Flow of Chart.191.4.2High Flow of Chart.191.4.3Debit with PRV Type Calculation.202.CIVIL212.1Planning Regulation and Standard212.2Computer Program212.3Basic Calculation Principles212.3.1Foundation212.3.2Structure222.3.3Soil Support232.4Result of Structure Design232.4.1Pipeline232.4.2Thrust Block (Concrete)232.4.3Crossing Pipe.242.4.4Bridge242.5Thrust Block Calculation262.6Bridge Calculation362.6.1Sukamaju Bridge.362.6.2Citeurep Bridge612.6.3Cilampeni Bridge1232.6.4Gansoli Bridge1932.6.5Cigalumpit Bridge2042.7Calculation of PRV Box and Water Flow Meter Box207

4 | PagePREFACE

The documentofdesign result of Feasibility Study And Basic Engineering For Water Conveyance And Integrated DAM Operating System For Bandung Area.

This document generally contain of design calculation asbelow:1. Hydraulic. Hydraulic Analysis Water Hammer Calculation Pressure Reducer Valve (PRV) Calculation2. Civil Foundation Structure Soil Support

Thank you for the assistance and cooperation.

Jakarta, July,.2014

PT.InfraTamaYakti

1. HYDRAULICComputer ProgramComputer program use is Pipe Network Calculation using EPANET ver.2.0.Hydraulic AnalysisPressure vs Velocity

Demand vs Head Loss

Elevation vs Diameter

Report of Calculation Result.

Table 11Flow CharacteriStics in Each Nodes

Pipe segmentLength(m) Inside Diameter(mm)Flow(L/s)Velocity(m/s)Unit Headloss(m/km)Status

Line 25,742.88008751.73.0Open

Line 33,315.08007501.52.3Open

Line 48,701.75002501.32.9Open

Line 510,319.88005001.01.1Open

Line 68,410.08005001.01.1Open

Line 94,889.08008751.73.0Open

Line 8-800 (valve)8751.724.3Active valve

Table 12Flow characteristics in each junctionJunctionElevation (m)Demand (L/s)Head (m)Pressure (m)

Junc 2 682-77391

Junc 3 68712578194

Junc 4 69225074856

Junc 5 702-76261

Junc 6 738-79860

Junc 7 69850075355

Junc 973882284

Resvr 1 837-8758370

Calculation of Water HammerPoint A to Offtake.1

Offtake.1 to Point B

Point B To Offtake.2 ( Point C ).

Point B To Offtake.3 ( Point E ).

Calculation of Pressure Reducer Valve (PRV)Low Flow of Chart.

High Flow of Chart.

Debit with PRV Type Calculation.

CIVIL1 Planning Regulation and Standarda.Regulation of Earthquake Resistant Planning for Building SNI 1726 2002b.Calculation Procedure of Concrete Structure for Building SNI 03-2847-2002c.Planning Procedure of Steel Structure for Building SNI 03-1729-2002d.Planning Procedure of Steel Structure for Bridge SNI T-03-2005e.Concrete Reinforcing Steel SNI 07-2052-2002f.Load Regulation of Guidelines:PPPURG 1987 (Manual of Load Design for House and Building)SNI 1726 2002 (Earthquake Planning)SNI T-03-2005 (Bridge Imposition)Computer ProgramComputer program use in analysis with the aims as follows:1. To analyze concrete and steel structure (SAP 2000 ver.14) that combined with MS Excel in order to facilitate reporting.Basic Calculation PrinciplesFoundationa.Determination of working load based on structure analysis results.b.Analysis of soil bearing capacity based on soil test results. Soil test data for design requirements according to Terzaghi or Meyerhoff method is the weight of soil volume, friction angle, and cohesion. The analysis result can determine whether the foundation needed or not.c.Based on result of soil investigation, have a bearing capacity and pile size recommendation at certain of depth. The method used to determine bearing and friction capacity divided into 2; pile bearing capacity in granular and cohesive soil. Pile bearing capacity in granular soil are calculated by Meyerhof Method.The smallest bearing capacity is choose from some of the above methods.d.Determination of soil test deterioration correlated with allowable decrease. The methods used are as follows:-Poulos and Davis Methode.Pile Safety factor that suggested by Resse and O'Neill (1989):-Monumental Building, between 2.3 - 4-Permanent Building, between 2 - 3.4-Temporary Building, between 1.4 - 2.8The smallest value is for the good control factor and the higher value is for the worst control factor.Structurea.Equivalent static method is used for regular symmetrical building shape.b.Determine the working load.c.The working load is included dead load (DL), live load (LL), earthquake load (quake consists of Eqx and Eqy), and wind load (W). Eqx earthquake load is the earthquake loads that have same direction with the X coordinate, while the Eqy has same direction with Y.d.Earthquake load of coefficient = 0.09 (C).e.Analyze using various combinations of the above loads. The program will provide the calculation results of the higher influence load. Load combinations that used are as follows:-COMB 1 = 1.6 x DL-COMB 2 = 1.2 x DL + 1.4 x LL-COMB 3 = 1.2 x DL + 1.0 x LL + 1.6 x W-COMB 4 = 1.2 x DL + 1.0 x LL + 1.0 x Eqy-COMB 5 = 1.2 x DL + 1.0 x LL + 1.0 x Eqxf.Formula of bridge deflection for truss construction control as below: = L / 360, where: = deflectionL = length of bridge.g.The output will come out from the biggest effect above, whether the dimension of added capacity is worth or not. If the dimension is not worth, then dimension replacement to the bigger value is needed. There is auto select feature at SAP program, where the program will choose the most economical dimension from the input dimension of data entered. The recordings of each load combination can be displayed as consideration for further analysis.h.Output analysis that will be used are as follows:-Joint Reaction (placement reaction). This output is used for foundation calculation.-Rod Style, consist of moment, latitude force, and axial force. The output of is used to determine bolt capacity on design steel frame bridge.-Joint Displacement. The output is used to determine whether the deflection is eligible or not.-Reinforcement. The output is in the form of longitudinal reinforcement stirrup area at reinforced concrete construction.Soil SupportSoil bearing capacity analysis generally is divided into 2 (two); clay and sand soil bearing capacity. Terzaghi analysis method commonly use in the analysis of soil bearing capacity. The data required is the weight of soil volume, friction angle, cohesion, foundation dimensions, and working load. Based on data obtained from fromTerzaghi table by input friction angle, these values can be obtained (Nc, Nq, and N). The results of above analysis is ultimate bearing capacity (qu) that still have to be divided by safety factor. The amount of safety factor is ranged between 2.5-3. Carrying Permit (a) will be obtain after split it with safety factor. This value is use to determine the soil/land bearing capacity.Result of Structure DesignPipelineThe chosen pipeline material based on analysis is GRP pipe. The GRP pipeline are higher the pressure that the pipe is required to hold, the greater the strength requirement and thus the greater the wall thickness necessary to withstand that pressure.The maximum pipeline pressure of Water Conveyance and Integrated Dam Operating System for Bandung Area is PN.16 (1.6 MPa). So the pipeline to be used is GRP pipe with pressure number (PN) 16. Pipeline thickness for each pipe diameter that will be used can be seen at table below.Nominal DimensionOutside Diameter (mm)Thickness (mm)Weight (kg/m)

PN 16

SN10000

DN 4504699.529.9

DN 5005201034.4

DN 7007281467.3

DN 8008321688.5

Thrust Block (Concrete)Design standard for Civil Engineering by K-Water (2006), 11 Protection of Fitting Appendix (1) Concrete Protection Construction.Design of Internal Pressure = 16.00kgf/m2Class of concrete = K-300 (300 Kg/cm2) Crossing Pipe.Total length of crossing pipe = 683 meter.Steel pipe can generally defined as a medium wall thickness tubing, with dimension as specified by AWWA C.200. Pipe dimension are specified by outside diameter indicated by the DN (metric) designator, reflected in the schedule number.Main PipeSteel pipe of Chasing

( mm )Diameter (inch)OD (inch)

DN 5002828

DN 8004040

Bridge1.Steel pipe bridgeSteel pipe can generally defined as a medium wall thickness tubing, with dimension as specified by AWWA C.200. Pipe dimension are specified by outside diameter indicated by the DN (metric) designator, reflected in the schedule number.Steel Pipe DiameterDimension (inch)

(inch)ODWall thickness

20200.312

32320.312

2.Steel frame of bridgea.IWF steel frame for Single Beam Bridge.

b.UNP and Angle steel frame for Truss Bridge.-UNP Steel Frame

-Angle Steel Frame

Thrust Block Calculation

Bridge CalculationSukamaju Bridge.1. Calculation of Load

2. Analysis of Bolt Capability

3. Calculation Of Base Plate

4. Calculation Of Abutment Weight

5. Soil Support Capability.

6. Table of Joint Reaction

7. Table of Joint Displacement

8. Table of Element Force Frame

9. Frame Number

Citeurep Bridge1. Calculation of Load

2. Analysis of Bolt Capacity.

3. Calculation of Base Plate.

4. Calculation of Abutment.

5. Calculation of Soil Support Capability

6. Table of Joint Reactions

7. Table of Joint Displacement

8. Table of Element Force Frame.

9. Number of Frames

Cilampeni Bridge1. Calculation of Load

2. Analysis of Bolt Capacity

3. Calculation of Base Plate.

4. Calculation of Abutment.

5. Soil Support Capacity

6. Table of Joint Reactions

7. Table of Joint Displacement

8. Table of Element Force Frame.

9. Number of Frame

Gansoli Bridge1. Calculation Of Load

2. Calculation Of Abutment

3. Calculation Of Soil Support Capability

4. Table of Joint Reaction.

5. Table of Joint Displacement.

6. Table of Element ForceFrame

Cigalumpit Bridge1. Calculation Of Load

2. Calculation Of Abutment Weight

3. Soil Support Capability

Calculation of PRV Box and Water Flow Meter Box2.7.1 Offtake.1.1. Calculation of PRV Control Box

2. PRV Control Box of Concrete Reinforcement

3. Calculation of Water Flow Meter Box

4. Water Flow Meter Box of Concrete Reinforcement

2.7.2 Offtake.2.1. Calculation of PRV Control Box

2. PRV Control Box of Concrete Reinforcement

3. Calculation of Water Flow Meter Box.

4. Water Flow Meter Box of Concrete Reinforcement.

2.7.3 Offtake.3.1. Calculation of PRV Control Box

2. PRV Control Box of Concrete Reinforcement

3. Calculation of Water Flow Meter Box

4. Water Flow Meter of Concrete Reinforcement.