design and development of large-scale in-situ praclay heater test

8
Journal of Rock Mechanics and Geotechnical Engineering. 2010, 2 (2): 103–110 Design and development of large-scale in-situ PRACLAY heater test and horizontal high-level radioactive waste disposal gallery seal test in Belgian HADES X. L. Li 1 , W. Bastiaens 1 , P. Van Marcke 1 , J. Verstricht 1 , G. J. Chen 1 , E. Weetjens 2 , X. Sillen 3 1 European Underground Research Infrastructure for Disposal of Nuclear Waste in Clay Environment, EURIDICE, Mol, 2400, Belgium 2 Belgian Nuclear Research Center (SCKCEN), Mol, 2400, Belgium 3 Belgian Agency for Radioactive Waste and Enriched Fissile Materials (ONDRAF/NIRAS), Brussel, 1210, Belgium Received 15 May 2009; received in revised form 14 November 2009; accepted 6 January 2010 Abstract: In Belgium, the Boom clay was selected as a potential host formation for the disposal of high-level radioactive waste (HLW). To demonstrate the suitability of Boom clay for bearing thermal load induced by the HLW, a large-scale in-situ heater test, called PRACLAY heater test, will be conducted in the underground research laboratory (URL) in Mol. Owing to the limitations of the test (a short period of time compared with that considered in a real repository, different boundary conditions, etc.), the test is designed to simulate, in a conservative way, the most critical state and phenomena that could occur in the host rock. The PRACLAY gallery was excavated at the end of 2007; the heating phase will begin in 2010 and will last for at least 10 years. The PRACLAY gallery itself leaves an opportunity to study the possibilities of sealing a disposal drift in Boom clay and testing the feasibility of hydraulic cut-off of any preferential pathway to the main access gallery through the excavation damage zone (EDZ) and the lining with a seal in a horizontal drift (horizontal seal). Indeed, this is a generic problem for all deep geological disposal facilities for HLW. An annular seal made of compacted swelling bentonite will be installed in the front of the heated part of the PRACLAY gallery for these purposes. This paper provides detailed considerations on the thermo-hydro-mechanical (THM) boundary conditions for the design of the PRACLAY heater test and the seal test with the support of numerical calculations. It is believed that these important items considered in the PRACLAY heater test design also constitute key issues for the repository design. The outcome of the PRACLAY heater test will be an important milestone for the Belgian repository design. Key words: high-level radioactive waste (HLW); Boom clay; PRACLAY heater test; hydraulic cut-off; thermo-hydro- mechanical (THM) boundary conditions; scoping calculation 1 Introduction In Belgium, a Tertiary clay formation, the Boom clay, located under the Mol-Dessel nuclear site at depths between 190 and 290 m, was selected as a potential host formation for the disposal of high-level and long-lived radioactive waste. An underground research laboratory (URL) called high-activity disposal experimental site (HADES) excavated at a 223 m- depth close to the city of Mol was constructed to study the feasibility of HLW disposal in the Boom clay layer. Figure 1 shows the overview of the HADES. The main topic studied in the HADES is the thermo-hydro- mechano-chemical (THMC) behaviour of Boom clay. Doi: 10.3724/SP.J.1235.2010.00103 Corresponding author. Tel: +32-14-332776; E-mail: [email protected] Fig.1 Overview of the HADES. Many small- or middle-scale experiments have been performed since the URL excavation. Since 1995, the R&D (research and development) program has been oriented towards the large-scale feasibility and demonstration tests that constitute the main objectives of the PRACLAY experiment [1]. The HADES is currently managed by the economic interest group (EIG) EURIDICE (European Under- Second shaft (1997–1999) Connecting gallery (2001–2002) PRACLAY gallery (2007) Test drift (1987) First shaft (1980–1982) URL (1982–1983) Experimental shaft and gallery (1983–1984)

Upload: vonga

Post on 03-Jan-2017

215 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Design and development of large-scale in-situ PRACLAY heater test

Journal of Rock Mechanics and Geotechnical Engineering. 2010, 2 (2): 103–110

Design and development of large-scale in-situ PRACLAY heater test and horizontal high-level radioactive waste disposal gallery seal test in Belgian HADES X. L. Li1, W. Bastiaens1, P. Van Marcke1, J. Verstricht1, G. J. Chen1, E. Weetjens2, X. Sillen3 1European Underground Research Infrastructure for Disposal of Nuclear Waste in Clay Environment, EURIDICE, Mol, 2400, Belgium 2 Belgian Nuclear Research Center (SCK•CEN), Mol, 2400, Belgium 3 Belgian Agency for Radioactive Waste and Enriched Fissile Materials (ONDRAF/NIRAS), Brussel, 1210, Belgium

Received 15 May 2009; received in revised form 14 November 2009; accepted 6 January 2010

Abstract: In Belgium, the Boom clay was selected as a potential host formation for the disposal of high-level radioactive waste (HLW). To demonstrate the suitability of Boom clay for bearing thermal load induced by the HLW, a large-scale in-situ heater test, called PRACLAY heater test, will be conducted in the underground research laboratory (URL) in Mol. Owing to the limitations of the test (a short period of time compared with that considered in a real repository, different boundary conditions, etc.), the test is designed to simulate, in a conservative way, the most critical state and phenomena that could occur in the host rock. The PRACLAY gallery was excavated at the end of 2007; the heating phase will begin in 2010 and will last for at least 10 years. The PRACLAY gallery itself leaves an opportunity to study the possibilities of sealing a disposal drift in Boom clay and testing the feasibility of hydraulic cut-off of any preferential pathway to the main access gallery through the excavation damage zone (EDZ) and the lining with a seal in a horizontal drift (horizontal seal). Indeed, this is a generic problem for all deep geological disposal facilities for HLW. An annular seal made of compacted swelling bentonite will be installed in the front of the heated part of the PRACLAY gallery for these purposes.

This paper provides detailed considerations on the thermo-hydro-mechanical (THM) boundary conditions for the design of the PRACLAY heater test and the seal test with the support of numerical calculations. It is believed that these important items considered in the PRACLAY heater test design also constitute key issues for the repository design. The outcome of the PRACLAY heater test will be an important milestone for the Belgian repository design. Key words: high-level radioactive waste (HLW); Boom clay; PRACLAY heater test; hydraulic cut-off; thermo-hydro- mechanical (THM) boundary conditions; scoping calculation

1 Introduction

In Belgium, a Tertiary clay formation, the Boom clay, located under the Mol-Dessel nuclear site at depths between 190 and 290 m, was selected as a potential host formation for the disposal of high-level and long-lived radioactive waste. An underground research laboratory (URL) called high-activity disposal experimental site (HADES) excavated at a 223 m- depth close to the city of Mol was constructed to study the feasibility of HLW disposal in the Boom clay layer. Figure 1 shows the overview of the HADES. The main topic studied in the HADES is the thermo-hydro- mechano-chemical (THMC) behaviour of Boom clay.

Doi: 10.3724/SP.J.1235.2010.00103 Corresponding author. Tel: +32-14-332776; E-mail: [email protected]

Fig.1 Overview of the HADES.

Many small- or middle-scale experiments have been performed since the URL excavation. Since 1995, the R&D (research and development) program has been oriented towards the large-scale feasibility and demonstration tests that constitute the main objectives of the PRACLAY experiment [1].

The HADES is currently managed by the economic interest group (EIG) EURIDICE (European Under-

Second shaft(1997–1999)

Connecting gallery (2001–2002)

PRACLAY gallery (2007)

Test drift (1987)

First shaft(1980–1982)

URL (1982–1983)

Experimental shaftand gallery

(1983–1984)

Page 2: Design and development of large-scale in-situ PRACLAY heater test

104 X. L. Li et al. / Journal of Rock Mechanics and Geotechnical Engineering. 2010, 2 (2): 103–110

ground Research Infrastructure for Disposal of Nuclear Waste in Clay Environment), between SCK•CEN (Belgian Nuclear Research Center) and ONDRAF/ NIRAS (Belgian Agency for Radioactive Waste and Enriched Fissile Materials).

EIG EURIDICE is in charge of, on behalf of ONDRAF/NIRAS, development and operation of “the PRACLAY demonstration and confirmation experiments”, which contribute to the Belgian research, development and demonstration programmes to assess the safety and feasibility of geological disposal of radioactive waste in Boom clay.

The PRACLAY experiment will be conducted in the PRACLAY gallery perpendicular to the main gallery (Fig.1). The layout of this experiment is presented in Fig.2 [5]. It mainly includes three tests: the gallery and crossing test, the heater test, and the seal test. This experiment program intends to simulate a full scale (except length and time) disposal gallery through all phases: construction (main gallery, test gallery including gallery crossing) using industrial techniques, followed by the backfilling, saturation, sealing of the PRACLAY test gallery, after which the heating of the test gallery will be switched on in 10 years. The main aim of the heater test is to study a large-scale thermal impact of a HLW repository on the host rock.

Fig.2 Overview of the PRACLAY experiment [5].

This paper will provide detailed considerations for the design of the PRACLAY experiment to enable the PRACLAY heater test to be performed under the most penalizing condition in terms of temperature increase, temperature gradient and thermal-induced pore pressure:

(1) What kind of thermal loading is most penalizing? (2) Under which hydraulic boundary condition is the

thermal-induced THM perturbation more critical for the repository performance? How to set this hydraulic boundary condition in PRACLAY heater test?

(3) How to guarantee the stability of the gallery lining during the thermal phase?

(4) How to carry out the seal test in order to get an optimum performance of a seal? The objective is to produce a seal with a permeability as low as technically

achievable, and a good mechanical stability.

2 The Boom clay

The Boom clay layer is almost horizontal, and water bearing sand layer is situated above or below it. The total vertical stress and pore water pressure at the level of HADES are about 4.5 and 2.2 MPa, respectively. There exist, however, open questions about the in-situ stress state tensor (K0 value). The Boom clay is characterized by rather constant chemical and mineralogical compositions. The thermal, hydraulic and geomechanical characteristics of the undisturbed Boom clay are determined by laboratory tests as well as back analysis of in-situ investigation (Table 1) [2].

Table 1 Thermal, hydraulic and geomechanical characteristics of Boom clay [2].

Young’s modulus, E (MPa)

Poisson’s ratio,

Friction angle1, (º)

Cohesion1,c' (MPa)

Dilation angle1, (º)

300 0.125 18 0.3 0–10

Saturated permea- bility2, Kw (m/s)

Porosity,n (%)

Thermal conductivity2,

(W/(m·K))

Volumetric heat capacity,Cp (J/(m3·K))

(2–4) 1012 39 1.3–1.7 2.9 × 106

Note: 1 These parameters average out over a range of mean effective stresses from 2.5 to 4 MPa;

2 Both thermal and hydraulic conductivities of the Boom clay are anisotropic: the horizontal (parallel to bedding) one is higher than the vertical one.

3 Design of the PRACLAY heater experiment

The PRACLAY gallery and the related gallery crossing were constructed in 2007. The PRACLAY gallery was a horizontal drift with a length of about 45 m and an internal and external diameters of 1.9 and 2.5 m, respectively. It was excavated using a tunnel boring machine. The heating system consists of two subsystems: a primary heater source close to the gallery intrados and a secondary (back-up) heater source inside the central tube (Fig.2). Both heater sources consist of electrical heaters. 3.1 Thermal source and length of gallery for the PRACLAY heater test

Simulating the exact time-dependent heat output of vitrified HLW would not make much sense because all results would only be available after a considerable period of time. The objective is to reach the most critical thermal load in terms of the maximum temperature and temperature gradient within a period

Heating source No.1

Retrievable heating

source No.2

Gallery lining (e 2.5 m, I 1.9 m)

Access gallery (e 4.8 m, I 4.0 m)

(ESDRED, Fp6 EC)

Page 3: Design and development of large-scale in-situ PRACLAY heater test

X. L. Li et al. / Journal of Rock Mechanics and Geotechnical Engineering. 2010, 2 (2): 103–110 105

of time acceptable for an in-situ test. Thermal calculation was performed to determine the optimum thermal source term to reach this objective.

The final disposal repository will be designed to allow a given maximum temperature rise in the near and far fields. Following these criteria, a temperature of 70 °C is expected in Boom clay under real disposal conditions at a radial distance of 1.2 m from the waste [3]. In the PRACLAY heater test, the maximum temperature at the interface between the clay and the gallery was set at 80 °C, 10 °C higher than the expected one in Boom clay under real disposal conditions. In such a way, the PRACLAY heater test will be performed under a condition more critical than the future real repository in terms of temperature [3].

Two possible heat source terms were considered: a constant heat flux (250 W/m) and a variable heat flux ensuring a constant temperature (80 °C) at the heater gallery wall. The simulation results (Fig.3, where r is the radio distance from gallery) show that a constant temperature on the gallery wall is most effective for heating the Boom clay as much as possible in a relatively short time. Furthermore, this constant temperature could also have the advantage that the boundary conditions of THM modelling are better defined. Therefore, a heating system will be designed to impose, as constant as possible, a temperature about 80 °C on the gallery wall for the PRACLAY heater test.

Fig.3 Radial temperature increase profiles at a constant heat flux

of 250 W/m (F) and a constant temperature of 80 °C (T) on the

gallery wall.

Figure 4 compares the temperature profile of the PRACLAY heater test after 10 years with those in a real disposal (super container design [1]) expected after 10 and 100 years. It shows that the maximum temperature and the temperature gradient generated by the PRACLAY heater test are higher than those in a real disposal in the zone of 10 m around the gallery. In the deeper Boom clay, this trend is inverted. This is because that in the real disposal simulations, the inter-influence of the disposal galleries is considered.

Fig.4 Comparisons of temperature profile of the PRACLAY heater test after 10 years with those of real cases after 10 and 100 years.

According to the temperature profile of the real disposal case after a period about 100 years, it is noted that the system evolves to a lower maximum temperature value and a lower temperature gradient. The PRACLAY heater test considers the most unfavourable condition in terms of thermal response.

The heater length was also optimized by means of scoping calculations. Numerical results show that, for a heater with a length of about 28 m, the side effect remains limited and acceptable in a central zone of about 10 m long even after 10 years. Consequently, a heater length of about 30 m was chosen for the PRACLAY heater test [4]. 3.2 Control of hydraulic boundary condition for the PRACLAY heater test

The initial hydraulic boundary condition reached before and during the heating phase will influence the whole thermo-hydro-mechanical (THM) response of the Boom clay for both the real disposal and the PRACLAY heater test.

As mentioned above, the PRACLAY experiment will be carried out under the most critical condition in terms of THM response of the Boom clay. The pressure build-up under heating is a crucial aspect. Indeed, an important issue is to verify that an excess pore pressure could not lead to the liquefaction of the Boom clay as a consequence of the decrease in effective stress. The higher the pore pressure is, the higher the risk of liquefaction is, hence the more critical the THM response of Boom clay is.

Previous small-scale in-situ heater tests (ATLAS and CACTUS) and models showed that the Boom clay did not liquefy because the increase in pore water pressure was accompanied with an increase in total stress, so that the effective stress did not decrease drastically [1]. However, this should be demonstrated by the PRACLAY heater test on a large spatial scale in a relatively long time.

Numerical scoping calculations showed that the

0

10

20

30

40

50

60

70

0 5 10 15 20 25 30 35 40r (m)

F: 1 year T: 1 year

F: 2 years

T: 2 years

F: 5 years

T: 5 years

F: 10 years

T: 10 years

∆T

(°C

)

010 20 30 40 50 60 70 80 90

0 2 4 6 8 10 12 14 16 18 20 r (m)

PRACLAY—10 years

Real case—10 years Real case—100 years

T (

°C)

100

Page 4: Design and development of large-scale in-situ PRACLAY heater test

106 X. L. Li et al. / Journal of Rock Mechanics and Geotechnical Engineering. 2010, 2 (2): 103–110

thermal-induced pore pressure build-up was strongly controlled by the hydraulic boundary condition imposed on the heater gallery. It was much more obvious under undrained condition (impermeable boundary) than that under drained condition (permeable boundary) (Fig.5) [5]. Hence the undrained condition corresponds to the most critical condition.

Fig.5 Radial pore pressure profiles at mid plan of the heater with different heating time under different hydraulic boundary conditions [5].

In practice, it is difficult to ensure this undrained condition (impermeable boundary). For the PRACLAY heater test, the gallery will be backfilled with a fully saturated, high permeable material. This backfill has a double-acting role. On one hand, due to the water dilation, the fully saturated backfill easily balances the excess pore pressure expected by the Boom clay as a result of heating under undrained condition when it reaches equilibrium with pore pressure in the Boom clay (Fig.6). On the other hand, it avoids the “buckling” of the gallery lining that will be subjected to a high geostress due to high depth.

Fig.6 Pore pressure distribution in the backfill and the Boom clay after 5 years of heating (unit: MPa).

However, an impermeable seal at the head of the heater gallery is still necessary to fulfil the required “undrained” condition for the heater test. To some extent, the PRACLAY heater gallery needs to be “closed” by an impermeable seal. Indeed, numerical simulations considering backfill of the gallery with and without seal clearly reveal the important role of the

seal in imposing this “undrained” condition. Figure 7 shows the numerical results considering different lengths of seal compared with the results obtained under undrained condition. It shows obviously that a seal is necessary.

(a) 1 year.

(b) 5 years.

(c) 10 years.

Fig.7 Radial pore pressure profiles at mid plan of the heater considering different lengths of seal at different heating times.

An annular seal with a length of 1 m composed of compacted bentonite will be consequently installed between the heated zone and the access gallery for this purpose (Fig.2) [5]. 3.3 PRACLAY gallery lining: control of mechanical boundary condition for the PRACLAY heater test

It is important to study the stability of PRACLAY gallery lining of the radioactive waste disposal gallery in poorly indurated clay such as Boom clay, especially when dealing with the possibility to recover the waste by the future generation. In the frame of the

0.0

0.5

1.0

1.5

2.0

2.5

0 5 10 15 20 25 30 35 40r (m)

Drained: 1 year Drained: 5 years Drained: 10 years

Undrained: 1 year Undrained: 5 years Undrained: 10 years

Pw

(MP

a)

Heater 2.43

2.39 2.34 2.30

2.26 2.22

1.51.61.71.81.92.02.12.22.32.42.5

0 10 20 30 40 50

10 cm 50 cm 1 m 15 m 0 cm

Undrained condition

Pw (

MP

a)

r (m)

Hea

ter

1.51.61.71.81.92.02.12.22.32.42.5

0 10 20 30 40 50

Pw (

MP

a)

r (m)

10 cm 50 cm

15 m 0 cm

Undrained condition 1 m

1.51.61.71.81.92.02.12.22.32.42.5

0 10 20 30 40 50

Pw (

MP

a)

r (m)

10 cm 50 cm

15 m 0 cm

Undrained condition 1 m

Page 5: Design and development of large-scale in-situ PRACLAY heater test

X. L. Li et al. / Journal of Rock Mechanics and Geotechnical Engineering. 2010, 2 (2): 103–110 107

PRACLAY heater test, the lining should stay stable when the test is dismantled [6].

The design of the lining has to take into account two types of loadings: “geotechnical” loading due to the pressure exerted on the lining by the surrounding rock and “thermal” loading that will occur during the operation of the PRACLAY heater test. Several innovative materials are used to deal with the related challenges.

For the design of the gallery lining, a study of the stability of the gallery lining was performed either by numerical scoping calculations or by analytical solutions. The most critical condition for the stability of the gallery lining was identified.

The gallery consists of 81 lining rings. The used lining is an expanded type (wedge block system). A ring consists of 8 concrete segments and one short wedge-shaped key segment. The introduction of wedge expands the ring against the circular excavated profile, inducing a post-stressing effect in the lining. The 30- cm thick concrete segments are unreinforced and unbolted. Each ring is independent and 50 cm in width. Before the gallery is heated, the stress in the concrete is estimated to be about 40 MPa, below the allowable stress level. When the gallery is heated, the high thermal load and the uncertainty about the amount of divergence of the clay (if any) will induce an additional load. The resulted stress can amount up to 50 MPa when taking into account certain uncertainties (ovality, irregularity of the lining rings, etc.). Instead of using even higher concrete strengths or thicker segments, it is decided to include a joint material in the lining rings subjected to the thermal load. This material has to allow the ring to deform and in that way to reduce the stress increases in the concrete. Besides, the material should not deform too much before heating phase. This requires specific stress-deformation behaviour of the compressive material as illustrated in Fig.8.

Fig.8 Specific stress-deformation behaviour of the compressive material.

The material chosen and tested was a specific stainless steel foam panel developed in cooperation with PORVAIR. For each ring, two compressive joints were inserted (Fig.9).

Fig.9 Positions of the compressive metal foam sheets in the gallery lining.

Additionally, numerical simulations show that, at the transient heating phase, the high temperature gradient induces very high compressive stress at intrados and traction at extrados, and leads to failure of lining if the temperature is switched on abruptly to the target one. This risk can be prevented by a progressive heating (increasing the temperature step by step up to the target temperature, Figs.10 and 11).

Fig.10 Temperature gradients in the lining for both abrupt and

progressive heatings.

Fig.11 Stresses generated in the lining at two different heating velocities.

Compressible panels

0102030405060708090

100

0 10 20 30 40 50 60 70 80 90 100

Tem

pera

ture

(°C

)

Time (day)

Temperature at intrados (abrupt heating)

Temperature at intrados (progressive heating)

Temperature at extrados (abrupt heating)

Temperature at extrados (progressive heating)

70

60

50

40

30

20

10

00 20 40 60 80 100 120

Progressive heating Abrupt heating

(M

Pa)

Time (day)

Page 6: Design and development of large-scale in-situ PRACLAY heater test

108 X. L. Li et al. / Journal of Rock Mechanics and Geotechnical Engineering. 2010, 2 (2): 103–110

4 PRACLAY seal test design

The PRACLAY gallery offers an opportunity to

study the possibilities of sealing a disposal drift in

Boom clay and testing the feasibility of hydraulic

cut-off of any preferential pathway to the main access

gallery through the EDZ and the lining with a seal in a

horizontal drift (horizontal seal) in Boom clay. Indeed,

this is a generic problem of all deep geological

disposal facilities for HLW. An annular seal made of

compacted swelling bentonite will be installed at the

head of heated part of the PRACLAY gallery for these

purposes. Meanwhile, it has been shown that this

“bentonite seal” is necessary for the PRACLAY heater

test to provide the desired “undrained” hydraulic

boundary condition. All these objectives require the

“seal” to be as impermeable as possible at its location

at the interface between the Boom clay and seal with a

good mechanical stability [5].

A swelling bentonite will be used for the seal material, which should provide: (1) a permeability as low as possible, one or two orders lower than that of Boom clay, i.e. a desired value lower than 1014 m/s in its saturated state; and (2) a suitable swelling pressure lower than the in-situ lithostatic pressure, which is required for a long time. The design value of the pressure for the PRACLAY seal is 4.5–5 MPa. 4.1 Length of the PRACLAY seal

The length of the seal has to be optimized. On one hand, the total length of the PRACLAY gallery is limited; on the other hand, its role in providing the “undrained” boundary condition for the heater test should be efficient.

Numerical simulations reveal that the longer the seal is, the more efficient it is (Fig.7). For the actual design of the heater test, a 10 cm-long seal will be satisfactory. 1-m and 15-m long seals are nearly equivalent when the radial distance is beyond 10 m in the Boom clay even after 10 years of heating. During the first 5 years of heating, a small difference (several bars of overpressure) is limited in the zone less than 5 m in radial direction. However, without seal, the pore pressure build-up is similar to that under drained condition. The length of 1 m was finally chosen for the PRACLAY seal [5]. 4.2 Choice of material for the PRACLAY seal

Different bentonites are being studied in the world in

the frame of feasibility study of geological disposal of radioactive waste. In Belgium, experience was gained on FoCa clay (shaft and borehole Reseal tests, OPHELIE mock-up) and FEBEX S-2 bentonite (borehole Reseal test) [1]. The bentonite MX80 is intensively tested in different URLs (Mont Terri, Bure, ASPO, AECL’s URL, etc.) and laboratories (CIEMAT, CIMNE, CERMES, CEA, SKB, etc.) [7–10].

There is actually no strict criterion for the choice of bentonite for the PRACLAY seal. However, the Na-MX80 was adopted for the following reasons:

(1) It is the first time to test the MX80 in Boom clay environment.

(2) Na-bentonite is compatible with the Boom clay environment, whose water chemistry is sodium dominated (14 mM NaHCO3).

(3) Laboratory swelling pressure tests on different bentonites show that, due to the difference in microstructure, Na-bentonite presents a higher swelling potential than Ca-bentonite, even though this difference diminishes when the dry density increases.

(4) The desired low permeability can be obtained when compressing the bentonite to a suitable dry density. 4.3 Confining structure of the seal

The general concept of the hydraulic seal is given in Fig.12(a). In general, it consists of two flanges placed against the concrete lining and a cylinder with an external diameter of 1.84 m. The cylinder is further equipped with stiffeners and pipes to provide penetra- tions for instrumentation and openings for hydration of the bentonite, and a closing plate for finally sealing off the heated part of the PRACLAY gallery. Figure 12(b) gives a view from the downstream side of the seal. In the middle, the pipe in the closing plate is visible.

(a) Design of the hydraulic seal.

Page 7: Design and development of large-scale in-situ PRACLAY heater test

X. L. Li et al. / Journal of Rock Mechanics and Geotechnical Engineering. 2010, 2 (2): 103–110 109

(b) View from the downstream side of the seal.

Fig.12 Design of the hydraulic seal, and view form the downstream side of the seal.

The four openings around the closing plate are for instrumentation and heater cables feed-through. The dimensions of the structure are determined through finite element calculation considering the boundary conditions: swelling pressure of the bentonite, thermal- induced upstream pressure downstream sides (Fig.13).

Fig.13 The seal design requirement.

4.4 Bentonite blocks installation

The bentonite will be compacted in blocks to a desired dry density. The configuration of the bentonite blocks in the seal is illustrated in Fig.14. The blocks will be installed in two layers and 8 rings (from 1a to 2d). The dimensions of the bentonite blocks will be adjusted to achieve the designed gap sizes as illustrated in Fig.14. The initial porosity of bentonite is about 7.5%. It is important to note that the technological void is the most important factor to control the swelling pressure and hydraulic permeability.

Fig.14 Configuration of the bentonite blocks (unit: mm).

4.5 Initial dry density of bentonite blocks The initial dry density of the bentonite blocks is the

most important parameter controlling the swelling pressure as well as the final saturated permeability.

A series of scoping calculations were performed to study the THM interaction between the bentonite seal and the Boom clay and to determine the initial dry density of the bentonite blocks considering the effect of the technological voids.

The numerical simulations were performed using different finite element codes, mainly the code Lagamine developed by Liège University, Belgium, and the CODE_BRIGHT 3.0 developed by Technical University of Catalonia (UPC) and Centre for Numerical Methods in Engineering (CIMNE), Spain. The unsaturated bentonite was treated as a multiphase and multi-species system. The soil is a three-phase system of solid (s), liquid (l) and gas (g); the liquid phase includes two species of liquid water (w) and dissolved air (a); and the gas phase includes two species of dry air (a) and water vapor (v) [11, 12].

The THM parameters used for MX80 were mainly deduced (direct measurements or back analysis) from the gathered laboratory testing results [7–10].

Numerous cases considering different gaps and initial dry densities were studied. Figure 15 shows the steady swelling pressure at the bentonite/Boom clay interface as a function of the technological void ratio [13]. Based on the designed technological voids and the designed swelling pressure, the bentonite blocks were compacted to the following initial state: (1) dry density: 1.78 Mg/m3; (2) water content: 16.3%; (3) degree of saturation: 83.8%; and (4) relative humidity: around 63% at T = 17 °C.

Fig.15 Variation of swelling pressure at gallery inner surface vs.

technological void ratio for different initial dry densities.

According to the laboratory test results, the saturated permeability in this state is estimated to be about 3.5 1021 m2 and the saturated thermal conductivity is about 1.3 W/(m·K).

Bentonite:P = 5 MPa

Pw = 3.5 MPaT = 90 ºC T = 16 ºC

Technological void ratio (%)

1.0 1.52.02.53.0 3.5 4.0 4.5 5.0 5.5 6.0

0 1 2 3 4 5 6 7 8 9 10 11 12 13

Stea

dy s

wel

ling

pres

sure

(M

Pa)

Case with no gap (0%), 1 800 kg/m3

Case with 1.5 cm gap (4.12%), 1 800 kg/m3

Case with 3.0 cm gap (8.67%), 1 800 kg/m3

Case with 4.25 cm gap (12.84%), 1 800 kg/m3

Case with no gap (0%), 1 700 kg/m3

Case with 1.5 cm gap (4.12%), 1 700 kg/m3

Case with 3.0 cm gap (8.67%), 1 700 kg/m3

Case with 4.25 cm gap (12.84%), 1 700 kg/m3

Fitting line, 1 800 kg/m3

Fitting line, 1 700 kg/m3

Page 8: Design and development of large-scale in-situ PRACLAY heater test

110 X. L. Li et al. / Journal of Rock Mechanics and Geotechnical Engineering. 2010, 2 (2): 103–110

5 Scientific monitoring program

An intensive instrumentation network is being installed around the PRACLAY gallery to monitor the THM responses of Boom clay and interactions with the lining and the seal (Fig.16).

Fig.16 PRACLAY heater test with observation boreholes.

Observation boreholes drilled on the connecting gallery are employed to monitor temperatures, pore water pressures, total pressures, and displacements in the host rock around the PRACLAY gallery. The monitoring network is currently being extended through the boreholes drilled on the PRACLAY gallery. The gallery lining itself contains rings instrumented with strain gauges, temperature sensors, pressure and load cells. In the PRACLAY gallery, sensors will characterize the source term of the whole experiment by monitoring the thermal field, pore water pressure and the global thermal expansion.

The seal itself will be also intensively instrumented to monitor the evolution of temperature, relative humidity, swelling pressure, swelling potential, pore pressure, etc.

6 Conclusions

A successful experiment requires a good control of test conditions, especially the boundary conditions, which are important to interpret and understand the test results. For the PRACLAY heater test, such a large-scale and long-term in-situ experiment, a good control of experiment conditions is essential to properly understand the THM responses of the Boom clay and the final objective of the test. This paper presents how to control the THM boundary conditions of the PRACLAY heater test and their impact on the general design of experiment.

It is believed that the considerations on the THM boundary control in the PRACLAY heater test design constitute key issues of the repository design. The

PRACLAY experiment will constitute an important milestone in the Belgian programme for HLW disposal. The first year’s test results will also further provide references to the Belgian Safety and Feasibility Case No.1 (SFC1). References

[1] LI X L, Bernier F, Bel J. The Belgian HLW repository design and

associated R&D on the THM behaviour of the host rock and EBS.

Chinese Journal of Rock Mechanics and Engineering, 2006, 25 (4):

681–692.

[2] Bernier F, Li X L, Bastiaens W. Twenty-five years’ geotechnical

observation and testing in the tertiary Boom clay formation.

Geotechnique, 2007, 57 (2): 229–237.

[3] Bel J, Bernier F. Temperature criterion related to clay based backfill

materials in the framework of a geological repository of heat producing

radioactive waste (HLW). In: Proc. ICEM’01, the 8th International

Conference on Environmental Management. Bruges: [s.n.], 2001.

[4] Sillen X, Weetjens E. The source term and the geometry of the

PRACLAY heater test. Mol: European Underground Research

Infrastructure for Disposal of Nuclear Waste in Clay Environment

(EURIDICE), 2004.

[5] Li X L, Bernier F. Hydraulic and initial boundary conditions—

optimisation of the plug length. Mol: European Underground Research

Infrastructure for Disposal of Nuclear Waste in Clay Environment

(EURIDICE), 2005.

[6] Li X L, Bernier F. Study on the stability of the PRACLAY gallery

lining. Mol: European Underground Research Infrastructure for

Disposal of Nuclear Waste in Clay Environment (EURIDICE), 2004.

[7] Dang K D, Robinet J C. Thermo-hydro-mechanical behaviour of MX80

bentonite for temperature 100 ºC. Paris: the French National

Radioactive Waste Management Agency (ANDRA), 2004.

[8] Gatabin C, Touze G, Billaud P, et al. ESDRED project—module 1,

selection and THM characterisation of the buffer material. [S.l.]: [s.n.],

2006.

[9] Tang A M. Effect de la temperature sur le comportement des barrieres

de confinement. PhD Thesis. Pairs: UR NAVIER/CERMES, Ecole des

Ponts ParisTech, 2005 (in French).

[10] Villar M V. MX-80 bentonite, thermo-hydro-mechanical characteri-

sation performed at CIEMAT in the context of the Prototype project.

Madrid: CIEMAT, 2005.

[11] Olivella S, Gens A, Carrera J, et al. Numerical formulation for a

simulator (Code_Bright) for the coupled analysis of saline media.

Engineering Computations, 1996, 13 (7): 87–112.

[12] Alonso E E, Gens A, Josa A. A constitutive model for partially

saturated soils. Geotechnqiue, 1990, 40 (3): 405–430.

[13] Chen G J, Li X L. THM scoping calculations of PRACLAY seal. Mol:

European Underground Research Infrastructure for Disposal of Nuclear

Waste in Clay Environment (EURIDICE), 2009.