dee brochure final 2016 · including p91 to thermax ltd supplied more than 1067mt of various sizes...

piping possibilities....

INTRODUCTION

DEE Piping Systems (DEE), incorporated as DEE Development Engineers Limited, was founded by Chairman & Managing Director Mr. K.L. Bansal along with a team of two technocrats in the year 1983. DEE, in the past three decades has evolved in the diverted field of Piping engineering and fabrication.

It is driven by a simple yet powerful statement – “Make Every Customer a Repeat Customer.”

DEE primarily caters to National and Multinational OEMs of power generation equipment, Engineering, Procurement and Construction (EPC) contractors serving Power Generation, Oil & Gas, Refinery / Petrochemicals, Nuclear, Process, Shipping, Sugar, Cement and others.

DEE’s Products range includes High Pressure Piping Systems, Induction Pipe Bends, Pipe Fittings, Hanger & Support and other tailor made fabricated components. DEE offers wide range of engineering services for advance piping solutions.

Over the years, DEE developed strong capability in Critical Piping, Modular Piping, Induction Pipe Bending and has also ventured into new market offerings of Jacketed & Modular Piping.

DEE is an ISO 9001:2008, ISO 3834-2, ISO 14001:2004, OHSAS 18001:2007 certified company and is also a certified manufacturer of pipe spools and pipe fittings under the purview of Pressure Equipment Directive (PED) norms, ASME Code Stamp Piping, IBR, CRN, CWB and other industrial standards.

BRAND DEE

piping possibilities....

The brand DEE stands for its Values, Capabilities and Process & Strengths. Our values include fairness, honesty, respect, faith and freedom which helps us in guiding our relations not just with our customers but also with employees, vendors and investors. These values are followed to ensure that the company stay as the most trusted and reputed brand in industry.

DEE is well-known for its skills & expertise and has the best infrastructure, technical abilities and skilled resources. This coupled with our extensive experience helps us in efficient manufacturing of high quality products.

Process Control is one of the core strengths of DEE. Our processes are technologically advanced with mature management systems. This helps the company to offer latest products and advanced manufacturing processes along with the integrated solutions for customers’ Complete Piping Requirements.

DEE wants to be known not only as a piping manufacturer but also as an integrated piping solutions provider. The company has vast experience of past three decades that has helped DEE to gain expertise in piping manufacturing. It has combined this experience with the latest of technology to come up with innovative solutions for customer's piping needs.

The company pushes the boundaries to ensure that the customers are not only satisfied with the highest quality products but also provides them a unique sense of comfort and service. The company ensures that all the piping problems are not only solved but are taken care using complete, consolidated, technologically-advanced systems.

03DEE Piping Systems

VISION 2020

CUSTOMERS: To continue delivering unmatched quality products utilizing advanced

technical and engineering capabilities while further

strengthening the relationship and trust with our

customers

VENDORS: To foster lifelong relationship with our vendors and develop new challenging

business opportunities for creating a symbiotic

growth and learning environment

INVESTORS: Creat ing a conduc ive environment of utmost trust, faith and reliability for

its investors ensuring highest return and driving

more investments for the growth of the company

EMPLOYEES: To create an environment of complete transparency, responsibility and

exposure for its employees enabling high career

growth and advanced learning for the continuous

strengthening of their skills

MISSION

DEE wants to be known as

most trusted and successful

organization providing

End to End solutions for

Pressure Piping Systems

across the Globe

HISTORY

2011

1983 DEE Incorporated as a Design Consultancy firm

1988 A humble start with a quarter acre facility forPre-Fabrication Piping

1994 Establish its own in-house Pipe Fitting Manufacturingfacility

1996 Entered as into the Power Sector Piping

1999 Started fabrication of High Alloy Grade P91 &Stainless Steel Grades

2002 Mr. Atul Bansal (CEO) Joined DEE

2004 Shifted Fabrication base to a New location atTatarpur, Palwal

Commissioned first Biomass Power plant in Punjab(7.5 MW) with in-house EPC.

2007 Bagged major export order worth 6 Million Euros

2009 Second Biomass Based Power plant in the state ofPunjab ( 8 MW) with in-house EPC.

2010 Commissioned state of the art Induction Bending Machine (Cojafex) (Capacity upto16" Diameter)

Expanded facility base to cater sub/super criticaltechnology (Totaling 23 Acres of overall area)

Awarded “Best Performance Award” in Piping System supplier category by BHEL

2012 Major Export order awarded from CEPC, Egypt ininternational competitive bidding for supply of critical pipingand valves of 3x750 MW Giza North CCPP

Commissioned the 2nd Induction BendingMachine (AWS Schafer) (Capacity upto 48" Diameter)

2013 Rebranded from DEE Development Engineers tobecome DEE Piping Systems

Received Best Professionally Managed Company,CIDC Vishwakarma Award 2013


Introduced Robotic Welding Technology

DEE Piping Systems Conferred“Export Excellence Award 2013-2014" by FIA

2014

Excellence in Export Award 2015 by NCCI

Equity infusion from The Carlyle Group, USAReceived Performance Excellence Award by MHPS

2015

Care Rating upgraded to Category ARank 31st in CSR Expenditure in Haryana Region

2016

OUR TEAM

INVESTOR :

THE CARLYLE GROUP

CORPORATE SOCIAL RESPONSIBILITY


GIRL CHILD EDUCATION

● Education fee reimbursement & scholarship for Girl students of BPL families of village, Jatola, Tatarpur and daughters of workers.

Adoption of girl/ co-ed school for ● developmental activities

Contribution to Beti Bachao – Beti ● Padhao scheme, in which DEE gets linked itself to a female child born in BPL family and lasts till her marriage.

NATURAL CALAMITIES

● Contributed in natural calamities like Nepal earthquake, Kashmir flood, etc..

OWN & OPERATES 2 BIOMASS POWER PLANTS:

● Providing indirect benefit to 10,000 rural & farmer families in Punjab, India.

PLANTATION DRIVES

● To promote Green Environment

● To reduce carbon foot prints

UPLIFTMENT OF RURAL AREAS

● Took Initiative of “Swachh Bharat- Swastha Bharat” for enhancing the cleanliness & Upliftment of rural areas.

Launched an eight-seater free transport ● service for general public.

Construction of toilet for girls in schools●

Contribution to NGOs for spreading ● education to the children of economically weaken section of the society

Contribution to Orphanage for taking ● care of children abandoned by their families

INFRASTRUCTURE & EQUIPMENTS

2 Fabrication facilities in India with an installed

capacity of more than 34,000 Tons/year

Induction Bending - 2 EU made Machines with

capability to bend pipe up to 48 inches diameter

& wall thickness up to 120 mm

Fitting manufacturing capacity of more than

2,400 Tons/year

Team of Engineers & Management

professionals +220 numbers

Over 100 welding station combining

Mechanized, Robotic, Automated, Semi-

automated welding including GTAW, Orbital

GTAW, GMAW, SAW, MCAW, FCAW, Orbital

FCAW, SMAW, Plasma Welding

CWB Certification.

4 Furnaces and 10 mobile units for Post Weld

Heat Treatment, Normalizing & Stress Relieving

Microsoft Navision - ERP system to support

efficient and effective project management

Chemical Pickling and Passivation Facility

NABL Accredited Testing Lab as per

ISO/IEC 17025:2005

Covered and Controlled Blasting and Painting

Facilities

Hot Pushing Mandrel Elbow Forming Machine

upto 28" (711 mm)

Cold Forming Fittings Machines complemented

with Edge Preparation Machines

Hydraulic Presses ranging from 150 MT to

3,000 MT

Hydro Forming Tee Press having capacity up to

16 inches

Semi-Automatic Shot Blasting Machines

Pipe Cutting equipment with capability to

handle pipes up to 96” diameter

In House manufacturing of specialized

machined components

Dedicated Packaging area

Total Facility area – 90,000 Sq m

Covered area – 50,000 Sq m

Storage area – 12,000 Sq m

Implemented “above the floor” fabrication line

Separate cutting station

Two Robotic Welding Machines capable of

welding 1,000 WDI per day


FABRICATION SHOP

Induction Bending

INDUCTION BENDING

OUR PARTIAL EXPERIENCE

Executed 124 nos. of bends for Cairn -

Aishwarya Project

Supplied 3550MT+ Induction pipe bends

of various Sizes in all Grades of steel

including P91 to Thermax Ltd

Supplied more than 1067MT of various

Sizes in Grade P91 Induction pipe bends

to BHEL, Chennai

DN 700, 87 mm thick P11 Induction Bends

for Rabigh, Saudi Arabia Project for MHI-

Japan & ID 475 x 105mm BGR

Executed more than 43,250 of Bends

including 4600 of P91 & 6300 of P11/P22

in numbers

No. of Bends 43250 till September 2016

Wt 14150MT

Reduced Fabrication Cost

Reduced Fabrication Time

Opportunity to obtain any Bending

angle and Radius

Reduced Material Management

Reduced Routine Inspection Cost

In-time commissioning and delivery

WHY CHOOSE INDUCTION BENDING

DEE provides Seamless, Spiral, ERW, L.SAW &

H.SAW types of induction pipe bends in the material

grades of Carbon Steel, Alloy Steel, Austenitic

Steel, Stainless Steel, Super Duplex Stainless

Steel, Incoloy materials with a specialization in P91

and P92 Air-Quench Induction Bends & Stainless

Steel Induction Bending.

Induction Bend Pipe Spools find their increasing

common applications in diverse industries

including Power, Oil & Gas, Cement, Nuclear,

Shipping, Sugar etc.

DEE has a bending capacity of more than 9,000

MT/Year with a capability to bend pipes up to 48”

(1,219 mm) diameter & 120 mm thickness.

The main reason for this development includes

system integrity, flow characteristics, efficient

power utilization and reduced turbulence,

maintenance & “Life-Time” costs.

Critical Piping

CRITICAL PIPING

Critical piping is designed with very special care

and the material selected for such piping is

subjected to withstand high pressure and high

temperature.

Critical piping mainly consists of following:

Power Generation: Main Steam, Hot Reheat, Cold Reheat, Feed Water & Bypass Lines etc,

Refinery & Petrochemicals: High temperature and high pressure piping associated with Hydrocracker, Hydrogen, FCCU, CRU Plant etc.

These Piping often expand due to high

temperature, thus need to have built in flexibility.

Such piping systems are governed by guidelines

and mandatory requirements.

Critical Piping Systems manufactured by DEE are

compliant with ANSI/ASME B31.1 - Power Piping

and ANSI/ASME B31.3 - Process Piping Code,

Indian Boiler Regulation (IBR) and other industrial

standards.

We offer Critical Piping in the various grades of

Carbon Steel, Alloy Steel & Stainless Steel with

diameter up to 100” (2540 mm) and thickness up to

150 mm.

1. 5x660 MW, Tiroda Thermal Power Project, India

2. 2x660 MW, Kawai Thermal Power Project, India

3. 3x750 MW CCPP, North Giza, Egypt.

4. 2x660 MW, NTPC Meja, Super Thermal Power

Plant, India

5. 2x660 MW, NTPC Solapur, Super Thermal Plant,

India

6. 3x800 MW, NTPC Kudgi, Super Thermal Power

Plant, India

7. 1x650 MW, SUEZ Thermal Power Gas/ Oil Fired

based Project, Egypt

PROJECTS :

Some of its unique features include

Efficiencies in cost and materials

Robust designs with scalability

Reduces field labour and risk associated with time

Faster to install and commission

Lower welding cost

Coatings, heat heat tracing insulation and instrumentation are performed in the shop environment

Safe and rapid to erect


MODULAR PIPING

Modular Piping

DEE offers advanced Modular Piping Solutions for Pipe Rack and Processing structures. Modular Rack System offers numerous advan tages over the conventional solutions. These systemsfind wide range of applications in Refinary / Petrochemical, Natural Gas, Energy, Shipping, Defence projects etc.

PRE FABRICATED PIPING

300,000 MT of Pipe fabrication Experience of over three decades

Above 15,000 MT of P91 and P92 as well

as 1500 MT of WB 36 Experience & 5,000 MT

of SS in various grades

State of the Art Infrastructure with complete

In-house manufacturing and quality testing

Fabrication capability of up to 2540 mm

diameter and 150 mm thickness

Work on metals including alloy steel (P92,

P91, P22, P5, P11, P12), Carbon Steel,

Stainless Steel, Duplex and others

Orbital welding station for TIG welding capabilities

In-house Robotic Welding Technology

150+ IBR certified welders

PIPING SYSTEMS

DEE provides end to end piping systems solution

ranging from design, engineering, procurement,

shop fabrication to supply as per ASME, DIN,

Indian Boiler Regulations (IBR) / other third party

inspection / approval as applicable for carbon steel,

alloy steel and stainless steel pipe spools for

Power, Oil & Gas, Process and Original Equipment

Manufacturers (OEM) piping systems. The

company also supplies gas and steam turbine (on-

base and off-base) piping systems.

DEE has installed manufacturing capacity of

34,000 MT/Year.

PRODUCT PORTFOLIO

HRSG Piping, Power cycle Piping, Oil & Gas &

Petrol Chemical Plant Piping, Boiler Integral

Piping, Balance of Plant Piping, Gas Compressor

Piping, Turbine Integral Piping, Riser &

Downcomer Piping, Gas and Steam Turbine

Piping, Cooling Water & Lube Oil Piping

Projects

1. Canada WTDC - 150 MT

2. Fort Hills Energy LPU80 Project, Canada – 5000 MT

3. Lake Charles Chemical Project for Sasol Chemicals, LLC, USA – 3600 MT

4. Encana Cutbank Ridge Programme, Canada – 1800 MT

5. 12000 MW Egyptian Projects (Benisuef, Burullus, New Capital), Egypt - 4735 MT

6. 1X700 MW Jebel Ali project, UAE – 1300 MT

7. 3X960 MW Tung Hsaio, Taiwan – 1450 MT

8. 1000 MW, Malaysia TNB Fast Track 3 A Project – 120 MT

PIPE FITTINGS

Fitting manufacturing capacity of more than

2,400 MT/year with size range up to 56" &

thickness up to 140 mm

Multiple Hydraulic Presses ranging from

150 MT to 3,000 MT

Hot Pushing Mandrel Elbow Forming

Automatic M/c having capacity to form

Elbows from 8-28 inch & thickness up to

50 mm

2 Cold Formed Elbow making Machines of

different sizes for Elbow production

complemented with 3 Edge Preparation

machines

Hydro Forming Tee Press having capacity

up to 16 inches

Well equipped unit to manufacture all type of

Pipe Fittings i.e. Butt Welded, Socket

Welded & Screwed in various grades of

Carbon Steel, Alloy Steel and Stainless

Steel

Pipe fittings manufactured by us can be

reviewed under any third party Inspection of

customers’ choice including statutory

authorities like IBR and International

Inspection Agencies like LLOYDS / DNV /

BV / BAXCOUNSEL / HSB / Moody / TUV

Nord Intertak / PDIL / GLI / SGS / TUV SUD /

Vedosi / Technimant / Vincotte

We have expertise in producing special pipe

fittings like Y-piece, very short radius 'U'

bends, special radius (1.5 D to 10 D).

PRODUCT PORTFOLIO

Elbows, Tees, End Caps, Reducers, Couplings,

Bends, Swages, O'lets, Plugs, Return Bends, Stub

Ends, Y Pieces, Transition Pieces, Clamps and

Trunnions


DEE manufacturing range also includes Hangers,

Supports, Anchors and Restrains to withstand all

static and dynamic loading conditions which act

upon the piping system and associated equipment.

Our support systems are designed with

appropriate balance calculations to determine load

forces at critical stress points.

HANGER & SUPPORT SYSTEMS JACKETED PIPING & VALVES

Jacketed Piping

Industrial Skids/Skid Units

Pipe Manifolds

Valves

Pig Launcher and Receiver

PIPING SYSTEMS

ENGINEERING SERVICES

DEE's combination of global resources and proven engineering capacities along with world class facilities help to meet demanding business needs of clients. The streamlined global engineering process from concept to completion produces consistent results in some of the most difficult and challenging locations on earth by using robust, data centric and technologically advanced solutions

Dedicated engineers having hands on experience on the software like AutoCAD, 3D Modelling with Bentleys Auto plant and with PDMS, Stress Analysis with Bentleys Auto pipe and with Caesar II, Pipe sizing and pressure drop calculations, Detailed engineering along with preparation of Fabrication Isometrics.

ASME B31.1, B31.3, B31.4, B16.5, B16.9, B16.34,

B16.11, B16.25, ASME Section II, IBR, BSEN

13480 Part 3

Access to standards & codes

Power and Process Piping

Piping for BOP

Skid mounted piping systems

Support Engineering

Rack Piping


Pre- Bid Engineering

Basic Engineering

Layout Engineering

Material Engineering

Stress Analysis

Detail Engineering

Pipe Support Engineering

IBR Documentation.

Performance Excellence Award by MHPS

Excellence in Export Award 2015 by NCCI

Export Excellence Award 2013-2014, FIA

Rashtriya Ratan Award

Best Professionally Managed Company, CIDC Vishwakarma Award 2013

Business Leader of the Year 2010-11,Faridabad Industrial Association (FIA)

International Business Excellence Award, International Study Circle

THERMAX Appreciation Award Supply Chain Meet 2007

Indian Achievers Award for Industrial Development

POWER PLANT PROJECTS (Gas, Coal, Nuclear, Biomass, Geothermal, Solar Thermal)

PROCESS PLANT PROJECTS

AWARDS

PETROLEUM & NATURAL GAS PROJECTS

APPLICATIONS

Shri Hansraj Gangaram Ahir, Central Minister, Chemical and Fertilizer, GOI, Rao Shri Narbir Singh, PWD Minister of Haryana

and Shri Randhir Singh Kapdiwas, MLA, Rewari Presenting Excellence in Exports Award to Shri K.L. Bansal

MARINE/ OFFSHORE PROJECTS

ISO 9001:2008, ISO 3834-2, ISO 14001:2004, OHSAS 18001:2007, IBR, ASME CODE STAMP (PP & S), Pressure Equipment Directive (PED) Certificate Module H, LABS are qualified as per ISO/ IEC-17025 :2005" (Mechanical and Chemical), CRN, CWB etc.

ASME ‘N’ stamp in process

The National Board of Boiler & Pressure Vesse l I nspec to rs Cer t i f i ca te o f Authorization (NB)

Member of American Welding Society (AWS)

CERTIFICATIONS & ACCREDITATION

From design stage to testing, from material procurement to the delivery of the final product, DEE complies with the National & International codes/standards, Quality Management System of ISO and mandatory Indian Boiler Regulations (IBR)

Centralized NDT facilities equipped with Ultrasonic including Phased Array, Magnetic Particle, Visual Inspection, Radiography including Computerized Radiography, Dye Penetrant tests

Working experience with most leadinginspection agencies including: TUV Nord, Lloyds, TUV SUD, HSB, SGS, BV, EIL, NTPC, BHEL, IBR, PDIL, GAIL, IOCL, BPCL, CPCL, DNV, Moody, NPCIL, Intertek, GLI, Velosi, Technimont, Vincotte etc.

Centralized laboratory consisting of state of the art mechanical, metallurgical, chemical and analytical including Inter Granular Cor ros ion ( IGC) & Spect roscop ic examinations equipment

QUALITY


Application of Vapour Corrosion Inhibitor (VCI) / Silica Gel packs / Corrosion Resistant Oil as per customer

requirement

Plastic End Caps to protect bevel ends of spools

Proper locking of piping inside the box

Sea-Worthy packing

Wooden Boxes/ Steel Frame Boxes which can be containerized

Fumigation of wooden boxes as per ISPM-15 (for export cases)

Loading/Unloading of boxes by Cranes/Hydra Loaders

Capability to dispatch 150 containers per month

SHIPPING :

HEAD OFFICE

DEE Development Engineers Limited

Prithla - Tatarpur Road, Tatarpur, Distt. Palwal, Haryana 121102, INDIA

T : +91 – 1275 - 248200, F : +91 – 1275 - 248314

E : [email protected]

USA

2 Ravinia Drive, Suite 500, Atlanta GA

T : +1 – 678 234 1220, E : [email protected]

JAPAN

5-4-7 Kiminomori Minami

Oami Shirasato City, Chiba Pref 299-3241, Japan

T : +81-475-77-7937, F : +81-475-77-7947, E : [email protected]

M : +81-80-3450-8614

EGYPT

5 Wadi El Nile St., El Maadi

2nd floor, Flat No. 22, Cairo, Egypt

T : +202 23585401, E : [email protected]

KUWAIT

P.O. Box 3092, Mishref 40181, State of Kuwait

T : +965 22612453, E : [email protected]

ENGINEERING DIVISION

Module Unit No. 11-12, 1st Floor, Block No. II,

SIDCO Industrial Complex, Thiru Vi Ka Industrial Estate,

Guindy, Chennai-600 032, INDIA.

T : +91 – 44 42019257/258, E : [email protected]

www.deepiping.com 11-16

S.No. Products Production Capacity Range Material

Size (OD) Thickness

1Pre-Fabricated

Piping34000 Metric Tons/Year 100 inches 150mm AS, CS, SS, Duplex

2 Pipe Fittings 2400 Metric Tons/ Year 56 inches 140mm AS, CS, SS, Duplex

3Induction Pipe

Bends9000 Metric Tons/ Year 48 inches 120mm AS, CS, SS, Duplex

DEE’s Product Range

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dee brochure final 2016 · including p91 to thermax ltd supplied more than 1067mt of various sizes...

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