data sheet for precision potentiometer - megatron · 2020. 7. 22. · end stop torque 1.) 2.) 35...

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Data Sheet for Precision Potentiometer MEGATRON Elektronik GmbH & Co. KG Hermann-Oberth-Strasse 7 85640 Putzbrunn / Munich Tel.: +49 89 46094-0 Fax: +49 89 46094-201 www.megatron.de [email protected] Date: 07/22/2020 Page: 1 of 6 Multiturn Wirewound Potentiometer Series AL17/19 Specifications are subject to change without notice Electrical Data 3-turn 5-turn 10-turn Effective electrical angle of rotation 1.) 1080° ±5° 1800° ±5° 3600° ±5° Total resistance 1.) 0,1..10 kOhm 0,1..50 kOhm 0,1..100 kOhm Resistance tolerance ±5% (±1%) Independent linearity (best straight line) 1.) ±0,25% ±0,25% ±0,15% R≥ 5k ±0,25% R< 5k (±0,1% R≥ 5k / ±0,15% R< 5k) Theoretical resolution 1.) Depends on resistance value (see table below) Backlash (Hysteresis) 1.) ≤ 2° Rotational noise (ENR) 1.) (Method C) 100 Ohm Max. / recommended wiper current 1.) 35 mA / 2 µA Power rating @ 70°C (0W @ 105°C) 0,5 W 1 W 2 W Insulation Voltage 1.) 1000 VAC, 1min Insulation Resistance 1.) 1000 MOhm @ 500 VDC Mechanical Data, Miscellaneous 3-turn 5-turn 10-turn Mechanical angle of rotation 1080° +10° 1800° +10° 3600° +10° Lifetime (90% el. eff. angle half sine) 2.) 300.000 rotations 500.000 rotations 1 Mio. rotations Max. operational speed 40 rev. / min. Bearing Brass bearing Operational torque @ ambient temperature 1.) 2.) 10 Nmm End stop torque 1.) 2.) 35 Ncm Operating temperature range -20..+105°C Storage temperature range -55..+105°C Protection grade (IEC 60529) / housing protection IP40 (optional IP67) Protection option D shaft sealing (IEC 60529) IP65 optional Vibration (IEC 68-2-6, Test Fc) 15g 10..2000Hz x 12h Shock (IEC 68-2-27, Test Ea) 49g @ 11 ms x 18 Housing diameter 22 mm Housing depth 19 mm Shaft diameter (AL17/19) 6,35 mm / 6,00 mm Shaft type Solid shaft The AL(R)17/19 potentiometers in 22 mm housing are suitable for applications where a precise and economical multiturn potentiometer is important. Economical and precise multiturn sensor with numerous options Simplified installation due to connector version Version ALR17/19 with integrated slipping clutch Version with sealed housing IP67 The shaft diameters Ø6,35 AL(R)17 and AL(R)19 Ø6.00 mm are equipped with a screwdriver slot. In addition, an optional integrated slipping clutch protects the potentiometer from damage by overrunning the end stops and facilitates the zero point adjustment. The potentiometer is available in 3, 5 or 10 turn version (optional in 1, 2, 4, 6, 7 or 8 turn). The radial gold-plated connection pins are suitable for flat connectors (2.8 mm according to DIN 46247 part 3) and the connector version simplifies the mounting. AL(R)17/19 soldering lugs AL(R)17/19 connector AL(R)17/19xxM sealed housing IP67

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Page 1: Data Sheet for Precision Potentiometer - MEGATRON · 2020. 7. 22. · End stop torque 1.) 2.) 35 Ncm Operating temperature range -20..+105°C Storage temperature range -55..+105°C

Data Sheet for Precision Potentiometer

MEGATRON Elektronik GmbH & Co. KG ▪ Hermann-Oberth-Strasse 7 ▪ 85640 Putzbrunn / Munich Tel.: +49 89 46094-0 ▪ Fax: +49 89 46094-201 ▪ www.megatron.de ▪ [email protected]

Date: 07/22/2020Page: 1 of 6

Multiturn Wirewound Potentiometer Series AL17/19

Specifications are subject to change without notice

Electrical Data 3-turn 5-turn 10-turnEffective electrical angle of rotation 1.) 1080° ±5° 1800° ±5° 3600° ±5°Total resistance 1.) 0,1..10 kOhm 0,1..50 kOhm 0,1..100 kOhmResistance tolerance ±5% (±1%)

Independent linearity (best straight line) 1.) ±0,25% ±0,25%

±0,15% R≥ 5k±0,25% R< 5k(±0,1% R≥ 5k /±0,15% R< 5k)

Theoretical resolution 1.) Depends on resistance value (see table below)Backlash (Hysteresis) 1.) ≤ 2°Rotational noise (ENR) 1.) (Method C) 100 OhmMax. / recommended wiper current 1.) 35 mA / 2 µAPower rating @ 70°C (0W @ 105°C) 0,5 W 1 W 2 WInsulation Voltage 1.) 1000 VAC, 1minInsulation Resistance 1.) 1000 MOhm @ 500 VDC

Mechanical Data, Miscellaneous 3-turn 5-turn 10-turnMechanical angle of rotation 1080° +10° 1800° +10° 3600° +10°Lifetime (90% el. eff. angle half sine) 2.) 300.000 rotations 500.000 rotations 1 Mio. rotationsMax. operational speed 40 rev. / min.Bearing Brass bearingOperational torque @ ambient temperature 1.) 2.) 10 NmmEnd stop torque 1.) 2.) 35 NcmOperating temperature range -20..+105°CStorage temperature range -55..+105°CProtection grade (IEC 60529) / housing protection IP40 (optional IP67)Protection option D shaft sealing (IEC 60529) IP65 optionalVibration (IEC 68-2-6, Test Fc) 15g 10..2000Hz x 12hShock (IEC 68-2-27, Test Ea) 49g @ 11 ms x 18Housing diameter 22 mmHousing depth 19 mmShaft diameter (AL17/19) 6,35 mm / 6,00 mmShaft type Solid shaft

The AL(R)17/19 potentiometers in 22 mm housing are suitable for applications where a precise and economical multiturn potentiometer is important.

� Economical and precise multiturn sensor with numerous options � Simplified installation due to connector version � Version ALR17/19 with integrated slipping clutch � Version with sealed housing IP67

The shaft diameters Ø6,35 AL(R)17 and AL(R)19 Ø6.00 mm are equipped with a screwdriver slot. In addition, an optional integrated slipping clutch protects the potentiometer from damage by overrunning the end stops and facilitates the zero point adjustment. The potentiometer is available in 3, 5 or 10 turn version (optional in 1, 2, 4, 6, 7 or 8 turn). The radial gold-plated connection pins are suitable for flat connectors (2.8 mm according to DIN 46247 part 3) and the connector version simplifies the mounting.

AL(R)17/19soldering lugs

AL(R)17/19 connector

AL(R)17/19xxM sealed housing IP67

Page 2: Data Sheet for Precision Potentiometer - MEGATRON · 2020. 7. 22. · End stop torque 1.) 2.) 35 Ncm Operating temperature range -20..+105°C Storage temperature range -55..+105°C

Data Sheet for Precision Potentiometer

MEGATRON Elektronik GmbH & Co. KG ▪ Hermann-Oberth-Strasse 7 ▪ 85640 Putzbrunn / Munich Tel.: +49 89 46094-0 ▪ Fax: +49 89 46094-201 ▪ www.megatron.de ▪ [email protected]

Date: 07/22/2020Page: 2 of 6

Multiturn Wirewound Potentiometer Series AL17/19

Specifications are subject to change without notice

Mechanical Data, Environmental Condi-tions, Miscellaneous 3-turn 5-turn 10-turn

Max. radial load ≤1 NMax. axial load ≤1 NConnection type Gold plated soldering lugs, optional with integrated connectorConnection position RadialSensor mounting BushingMass app. 23 gFastening parts included in delivery Nut, toothed washerFastening torque mounting nut < 150 NcmMaterial shaft Stainless steelMaterial housing Reinforced fibreglass PA66

Number of wire turns / resolutionResistance value Ohm 100 200 500 1k 2k 5k 10k 20k 50k 100kNumber of wire turns (AL(R)1703/AL(R)1903) 820 920 1270 1350 1270 1990 2570 - - -

Number of wire turns (AL(R)1705/AL(R)1905) 1240 1560 2000 2510 2400 3200 3900 4800 5500 -

Number of wire turns (AL(R)1710/AL(R)1910) 2100 2480 3300 4000 5020 5000 6400 7800 10100 11000

Resolution in degree E.g. R5k 5-turn = 1800° / 3200 = 0,563° per winding resistive wire

1.) According IEC 603932.) Determined by climatic conditions according to IEC 68-1, para. 5.3.1 without load collectives Please note: Max. permissible supply voltage <75 VDC respectively <50 VAC in addition the max. power rating must be observed

Page 3: Data Sheet for Precision Potentiometer - MEGATRON · 2020. 7. 22. · End stop torque 1.) 2.) 35 Ncm Operating temperature range -20..+105°C Storage temperature range -55..+105°C

Data Sheet for Precision Potentiometer

MEGATRON Elektronik GmbH & Co. KG ▪ Hermann-Oberth-Strasse 7 ▪ 85640 Putzbrunn / Munich Tel.: +49 89 46094-0 ▪ Fax: +49 89 46094-201 ▪ www.megatron.de ▪ [email protected]

Date: 07/22/2020Page: 3 of 6

Multiturn Wirewound Potentiometer Series AL17/19

Specifications are subject to change without notice

Order codeDescription Selection: standard=black/bold, possible options=grey/cursive

Series: AL

Slipping clutch:Without additional mechanicsWith integrated slipping clutch

-R

Shaft diameter:Ø 6,35 mmØ 6,00 mm

1719

Revolutions with stop:Option 1-turnOption 2-turn3-turnOption 4-turn5-turnOption 6-turnOption 7-turnOption 8-turn - on request10-turn

01M02M03M04M05M06M07M08M10M

Resistance value /Option Tandem:Option 100 OhmOption 500 Ohm1 kOhmOption 2 kOhm5 kOhm10 kOhmOption 20 kOhm (only 5 to 10 Turn)Option 50 kOhm (only 5 to 10 Turn)Option 100 kOhm (only 10 Turn)

R100R500R1kR2kR5k

R10kR20KR50K

R100K

Tandem/100/500/1k/2k/5K

/10K/20K/50k

/100k

Option rear shaft (not with IP67): AL(R)17 = Ø6,35 x 15 mmAL(R)19 = Ø6,00 x 15 mm Shaft length in mmShaft diameter in mm (≤6,35 mm)

RARA

RAxx,xxRADMx,xx

Resistance tolerance:±5%Option ±1%

W5%W1%

Independent linearity:±0,25% (3 to 5-turn / R< 5k 10-turn)±0,15% R≥ 5k (10-turn)Option ±0,15% (10-turn) R < 5kOhmOption ±0,10% (10-turn) R ≥ 5kOhm

L0,25%L0,15%L0,15%L0,1%

Electrical connection:*With soldering lugsWith connector

-ST

Option center tap: (only 10-turn / not with connector)

CT

Front shaft: AL(R)17 = Ø6,35 x 20,6 mm AL(R)19 = Ø6,00 x 20,6 mmOption shaft length in mm Option shaft Ø in mm (≤6,35 in mm)

--

Ax,xxDMx,xx

Screwdriver slot standard: -Sealing:Standard is without sealingOption D with shaft sealingOption housing protection IP67(Option D included)

-DIP

For higher quantities or on-going demand, additional options are available as described below on requestFor Example: Multi ganged potentiometers (max. 10), high torque version, sealed housing case, special electrical and mechanical angles of rotation, and special resistance and linearity tolerances. Furthermore we can mount gear wheels or attach cable assemblies with or without connectors and much more.Note: If you choose the slipping clutch (R) and your application is with the shaft directed downwards, we strongly recommend to order the bearing in the rear lid too - please choose the series ALI17/19.*Please note: Version with sealed housing only available with rear connector. So there is no possibility for rear shaft

Page 4: Data Sheet for Precision Potentiometer - MEGATRON · 2020. 7. 22. · End stop torque 1.) 2.) 35 Ncm Operating temperature range -20..+105°C Storage temperature range -55..+105°C

Data Sheet for Precision Potentiometer

MEGATRON Elektronik GmbH & Co. KG ▪ Hermann-Oberth-Strasse 7 ▪ 85640 Putzbrunn / Munich Tel.: +49 89 46094-0 ▪ Fax: +49 89 46094-201 ▪ www.megatron.de ▪ [email protected]

Date: 07/22/2020Page: 4 of 6

Multiturn Wirewound Potentiometer Series AL17/19

Specifications are subject to change without notice

Drawing

Y

1.2

1.6

ØD

M 0 -0

.05

7.9

197.6

±0,2

AL(R)19 DM= Ø6,00AL(R)17 DM= Ø6,35

22±1

1 1.6

2 1 3Mounting Surface

CWR16.5 max.

20.6±1

3/8"-32 UNEF

Ø1.5 3915 ±0,5

ØR

AD

M 0 -0

,05

±1±1

Ø10

.32

0 -0.0

5

Option: rear shaft extension multiganged

30°2

±5°

Dimensions in mm

2

1

CW

3

Connectiondiagram

2 3 NC 1

Option KA (on request) pin Assignment (rear view)

Clamping screws Leads

19 ±1

10.50 ±0.50

16.72 ±0.50 WE 3611(0.15 .. 1.5 mm²)

9 ±1

Ø22 ±1

22.

40 ±1

Ø1.

50 ±0

.10

7.6

0 ±0

.20

CW

CC

W

Option Connector ST

Ø1.5

3.5

5

Detail Y terminal

S=0.52.

8

Page 5: Data Sheet for Precision Potentiometer - MEGATRON · 2020. 7. 22. · End stop torque 1.) 2.) 35 Ncm Operating temperature range -20..+105°C Storage temperature range -55..+105°C

Data Sheet for Precision Potentiometer

MEGATRON Elektronik GmbH & Co. KG ▪ Hermann-Oberth-Strasse 7 ▪ 85640 Putzbrunn / Munich Tel.: +49 89 46094-0 ▪ Fax: +49 89 46094-201 ▪ www.megatron.de ▪ [email protected]

Date: 07/22/2020Page: 5 of 6

Multiturn Wirewound Potentiometer Series AL17/19

Specifications are subject to change without notice

Drawing option IP-Housing

DM

C

Detail C

Dimensions in mm

Page 6: Data Sheet for Precision Potentiometer - MEGATRON · 2020. 7. 22. · End stop torque 1.) 2.) 35 Ncm Operating temperature range -20..+105°C Storage temperature range -55..+105°C

Data Sheet for Precision Potentiometer

MEGATRON Elektronik GmbH & Co. KG ▪ Hermann-Oberth-Strasse 7 ▪ 85640 Putzbrunn / Munich Tel.: +49 89 46094-0 ▪ Fax: +49 89 46094-201 ▪ www.megatron.de ▪ [email protected]

Date: 07/22/2020Page: 6 of 6

Multiturn Wirewound Potentiometer Series AL17/19

Specifications are subject to change without notice

On Request: Special machining on shaft

Slot

Flat

Double side �at

Step

Screw Thread

Knurled(Parallel)

m=0.18

Groove

Round top

Counterbore hole

Counterbore screw hole

Pin hole

Screw thread inside hole

L ±0.2 W±0

.1L

+ 10

W

L+ 1

0

W±0

.1

L ±0.2

d

L+ 1

0 M

L ±1

W ±0.05

d±0

.05

Ø S R

L+ 1

0

d+0

.1 0

L+ 1

0 M

L ±0.2

d+0

.1 0

L ±0.2

M