Cyclon Rotary Screw Compressors - 5.5-75kW

Compressed air deliveredsimply and reliably

Compressed air,delivered simplyand reliably

Cyclon 345 (45kW)

Cyclon 105 (5.5kW)

Cyclon 222 (22kW)

Cyclon 475 (75kW)

R e m a r k a b l y

321

CYCLON COMPRESSION ELEMENTDesigned and manufactured by

CompAir BroomWade to deliver compressed air reliably and efficiently day in, day out.

HIGH EFFICIENCY DRIVE MOTORTotally enclosed IP54 rated motor delivers high

efficiency and reliability as well as maximum protection.

HIGH QUALITY AIRFor efficient air/oil separation system

and optimum cooling.

LOW NOISE LEVELSEliminates the need for a separate

compressor house.

450C AMBIENT CAPABILITYEnsures reliability and stress free

operation in high ambient temperatures.

SIMPLE SERVICINGAll major service items grouped in one

area reducing downtime and maintenance costs.

SIMPLE INSTALLATIONA small footprint, lifting slots and versatile air discharge

allow maximum flexibility when choosing a location.

AUTOMATIC BELT TENSIONINGBelts are kept at optimum tension for long life

and maximum transmission efficiency – no adjustments necessary.

SURESCAN ELECTRONIC CONTROL SYSTEMThe simple Surescan control panel provides you

with reliability and efficiency.

FACTORY FILLED WITH COMPAIR LUBRICANTSpecially formulated to provide maximum

protection for the compressor.

PRESSURE TRANSDUCERFor reliable and accurate pressure control.

24 VOLT CONTROLSFor safe operation.

R e l i a b l e

43&

10

7

46

511

1

2

39

8

Key to Diagram�1 Intake Filter

�2 Suction Regulator

�3 BroomWade Cyclon Compression Element

�4 Primary Oil Separation

�5 Spin-On Air/Oil Separation Element

�6 Scavenge Line

�7 Minimum Pressure Valve

�8 Aftercooler

�9 Compressed Air Discharge

�10 Oil Cooler with Thermostatic Bypass

�11 Spin-On Oil Filter

�12 Enclosure Filter

�13 Vertical/Horizontal Cooling Air Discharge

�14 Automatic Belt Tensioner

�15 High Efficiency DriveMotor

Simplicity of OperationOperation of the Cycloncompressors could not besimpler. The proven Surescan electronic controlsystem takes care of everything. All you need to do ispress the start and stopbuttons. The control systemprotects your investment bycontinuously monitoringoperational parameters aswell as providing thefollowing features:AIR/OIL FLOW DIAGRAM

Oil

Air/Oil Mixture

Compressed air Discharge

S i m p l i c i t y o

321��12

�8 �5�15

�3�14

�10

�13

1

2

313

12

9

8

10

11

76

5 4

Key to diagram�1 Intake Filter

�2 Suction Regulator

�3 BroomWade Cyclon Compression Element

�4 Fan

�5 Oil Filter

�6 Thermostatic MixingValve

�7 Oil Cooler

�8 Primary Oil Separator

�9 Minimum Pressure/NRV

�10 Delivery Air Outlet

�11 Aftercooler

�12 Oil Separation Element

�13 Scavenge Line

�14 Automatic Belt Tensioner

�15 High Efficiency DriveMotor

AIR/OIL FLOW DIAGRAM

f O p e r a t i o n

• Discharge pressure display

• Air/oil temperaturedisplay

• Hours run display

• Service due indication

• Fault indication

• Remote start/stop

• Remote load/unload

• Group fault output

• Automatic restart onpower failure

43

Oil

Air/Oil Mixture

Compressed Air Discharge

&

�11

�12

�4

�15

�14

�7

�3

�8

E f f i c i e n c y

A modern V-belt tensionerreliably carries out yourmaintenance. The tensionwill always be set at thecorrect level. This means no slip and absolutelymaintenance free.

The air intake filter, oil fillpoint, spin on/off, air/oilseparators and oil filter areconveniently located behindeasy removable panels orwide hinged doors, therebyminimising yourmaintenance time andcosts.

Quality AirCyclon Series compressorsdeliver high quality coolcompressed air, ideal foryour production process.

An air/oil separation systemincorporating centrifugal,gravity and filteredseparation ensures very lowoil carryover (2-3mg/m3).

A pressure transducerenables the dischargepressure to be controlledwithin a 0.1 bar bandminimising system pressurefluctuations.

Quality In-builtAn ISO 9001 certified designand manufacturing process,continuously audited by bothour internal auditors andLloyd’s Register ensures ahigh quality and reliableproduct.

Every compressor is testedfor operation andperformance in accordancewith our own stringentspecifications and those ofthe industry standard,PNEUROP/CAGI PN2CPTC2code.

High Performance and EfficiencyThe CompAir BroomWadedesigned, developed andmanufactured Cyclon profilecompression elementdelivers high air output for minimum powerconsumption. When teamedwith the high efficiency drivemotor the result is anenergy-efficient highperformance package.

Installation FlexibilityA small installation footprint,lifting slots and versatilecompressed air dischargesimplify installation while lownoise levels and resilientmounts allow siting withoutdisturbance to nearbypersonnel or equipment.

Cyclon 105 to 222 modelsare designed to passthrough a standard doorwayfor ease of positioning.

The Cyclon 4 offers avertical air discharge whilstthe Cyclon 1-3 has a uniquereversible cooling air outletgrille enabling eitherhorizontal or verticaldischarge depending oninstallation requirements.

Simple ServicingAll major servicecomponents are grouped in one area. Servicing issimple, quick andeconomical.

The Inside StoryOur prime objective in developing theCyclon rotary screwcompressors was toprovide a range of

compressors from5.5kW to 75kW

that combinedhigh performance,

low operating costsand reliability withease of installationand servicing.

Sound engineeringprinciples allied toinnovative design hasresulted in a range of compressors thatexceeds theseobjectives.

ReliabilityThe slow running compression element issupported on precisiontaper and parallel rollerbearings for long trouble-free life with vee-belt life anddrive efficiency enhanced byautomatic belt tensioning.The enclosure filtermaintains internalcleanliness and ensurescoolers operate at maximumefficiency. A fully EMC(Electro MagneticCompatibility) testedelectronic control systemhoused in an IP 54enclosure together with highquality pressure tranducersand temperature sensorfurther safeguardsoperational reliability.

321 &

Model Drive Motor*

kW hp

Cyclon 105 5.5 7.5

Cyclon 107 7.5 10.0

Cyclon 111 11.0 15.0

Cyclon 215 15.0 20.0

Cyclon 218 18.5 25.0

Cyclon 222 22.0 30.0

Cyclon 330 30.0 40.0

Cyclon 337 37.0 50.0

Cyclon 345 45.0 60.0

Cyclon 455 55.0 75.0

Cyclon 475 75.0 100

7.5 109 8.2 119 10 145 13 188 14 203m3/min cfm m3/min cfm m3/min cfm m3/min cfm m3/min cfm

0.87 30.6 0.80 28.4 0.70 24.7 0.51 18.1 0.50 17.8

1.24 43.8 1.14 40.4 1.04 36.7 0.78 27.6 0.77 27.3

1.77 62.5 1.67 59.1 1.49 52.7 1.26 44.5 1.19 42.0

2.56 90.4 2.55 90.1 2.24 78.8 1.65 58.2 1.63 57.5

3.30 116.7 3.10 109.5 2.69 94.5 2.18 77.0 2.15 76.0

3.68 130.0 3.49 122.8 3.25 114.6 2.84 100.4 2.65 93.6

4.90 173.0 4.64 164.0 4.25 150.0 3.46 122.0 — —

6.20 219.0 5.72 202.0 5.27 186.0 4.33 153.0 — —

7.42 262.0 6.74 238.0 6.26 221.0 5.10 180.0 — —

9.35 330.2 8.84 312.2 8.16 288.1 7.08 249.9 — —

11.45 404.4 10.77 380.5 10.2 359 8.56 302.33 — —

PE

RFO

RM

AN

CE

DA

TA–

60H

z

Model Drive Motor*

kW hp

Cyclon 105 5.5 7.5

Cyclon 107 7.5 10.0

Cyclon 111 11.0 15.0

Cyclon 215 15.0 20.0

Cyclon 218 18.5 25.0

Cyclon 222 22.0 30.0

Cyclon 330 30.0 40.0

Cyclon 337 37.0 50.0

Cyclon 345 45.0 60.0

Cyclon 455 55.0 75.0

Cyclon 475 75.0 100

7.5 109 8.2 119 10 145 13 188 14 203m3/min cfm m3/min cfm m3/min cfm m3/min cfm m3/min cfm

0.86 30.37 0.81 28.61 0.71 25.07 0.51 18.1 0.50 17.66

1.25 44.14 1.16 40.97 1.10 38.85 0.78 27.55 0.77 27.19

1.76 62.15 1.70 60.04 1.50 52.97 1.24 43.79 1.17 41.32

2.59 91.47 2.40 84.76 2.23 78.75 1.72 60.74 1.61 56.86

3.25 114.77 3.02 106.65 2.63 92.88 2.06 72.75 2.04 72.04

3.68 129.26 3.45 121.84 3.18 112.3 2.75 97.12 2.60 91.82

4.85 171.28 4.65 164.21 4.22 149.03 3.29 116.19 — —

6.16 217.54 5.83 205.89 5.10 180.11 4.28 151.15 — —

7.42 262.04 6.83 241.20 6.26 221.07 5.20 183.64 — —

9.31 328.6 8.84 312.2 7.92 279.8 7.00 247.2 — —

11.30 398.8 10.81 381.88 9.87 348.5 8.56 302.2 — —

* 50/60Hz motor speeds: 105-222 – 2960/3550rpm, 330-345 – 2970/3570rpm,

455-475-2970/8570rpm** Unit performance measured inaccordance with PNEUROP/CAGI

PN2CPTC2

Free Air Delivered at Working Pressure Stated**

bar g psi.g bar g psi.g bar g psi.g bar g psi.g bar g psi.g

Model Weight Dimensions mm

kg lbs A B C

Cyclon 105 286 629 710 760 925 66 G3⁄4Cyclon 107 292 642 710 760 925 67 G3⁄4Cyclon 111 351 772 710 1000 925 68 G3⁄4Cyclon 215 489 1076 710 1165 1252 68 G11⁄4Cyclon 218 504 1109 710 1165 1252 69 G11⁄4Cyclon 222 517 1137 710 1165 1252 69 G11⁄4Cyclon 330 939 2070 990 1420 1650 68 Rp11⁄2Cyclon 337 945 2083 990 1420 1650 69 Rp11⁄2Cyclon 345 1043 2299 990 1420 1650 70 Rp11⁄2Cyclon 455 1370 3014 1800 1200 1650 74 (73)* RP2

Cyclon 475 1370 3014 1800 1200 1650 75 (74)* RP2

† ±3dB(A) according to PNEUROP/CAGI test code. *(Watercooled option shown in brackets)

Average AirNoise Level Outlet

dB(A)† Conn

A

B

C

Note: performance data for the C455/C475includes air and watercooled versions

Note: performance data for the C455/C475 includes air and watercooled versions

4&TE

CH

NIC

AL

DA

TAP

ER

FOR

MA

NC

E D

ATA

– 50

Hz

Free Air Delivered at Working Pressure Stated**

bar g psi.g bar g psi.g bar g psi.g bar g psi.g bar g psi.g

The Global Player

Complete capability – compressed air to suit all applications

Where our customers areconcerned quality is notjust a word but reality.

From the early planningstage to start-up andafter-sales service, we

can provide the answerswhere compressed air isconcerned – worldwide

Lubricated Compressors

(0.1 to 43 m3/min,.75 to 250 kW)

● Single StageScrew Compressors

● Speed RegulatedScrew Compressors

● Piston Compressors

Oil Free Compressors

(0.1 to 43 m3/min,.75 to 250 kW)

● Two StageScrew Compressors

● Piston Compressors

● Water SealedScrew Compressors

Complete AccessoriesProgramme

● Filters and Dryers

● Cooling Systems

● Heat Recovery

● Condensate Management

● Air Receivers

● Multi Set Controllers

● Compressor Lubricants

Complete Servicefor Compressed AirTechnology

● Engineering of CompleteCompressor Stations

● Computer AssistedDemand Analysis

● Local Service Centres

● Guaranteed PartsAvailability

www.compair.com

CompAir policy is one of continuous improvement and we therefore reserve the right to alter specifications and prices without prior notice. All products are sold subject to the Company's conditions of sale.

Brochure re-order ref: G3 31E Print ref: AGB/AGB/5.00 Printed in England