ct310kx - venco venturo industries llcvenco venturo industries llc cincinnati, ohio maximum load...

Model CT310KXInstruction Manual

Page 1

Table Of Contents

INTRODUCTION ....................................................................................................................................... 20551CT310KX Crane Photograph (Shown in Stowed Position) ................................................................... 20552Introduction and Limits of Use .............................................................................................................. 20553Load Capacity Chart .............................................................................................................................. 20554

SAFETY - GENERAL ................................................................................................................................. 20555Crane Safety .......................................................................................................................................... 20556Electrocution Hazard, Crane Safety Near Power Lines, Minimum Clearance ..................................... 20557Safety Warnings - An Explanation ......................................................................................................... 20558Electrocution Hazard Decals ................................................................................................................. 20559Safety Signs and Decals ........................................................................................................................ 20560Decal Placement Drawing ..................................................................................................................... 20879Safety Decals (Page 1 of 2) ......................................................................................................... 21353Safety Decals ( of 2) ......................................................................................................... 21384Decal Drawings & List (Page 1 of 2) ........................................................................................... 21377Decal Drawings & List (Page 2 of 2) ........................................................................................... 21378

INSTALLATION INSTRUCTIONS......................................................................................................... 20562Installation Procedure ............................................................................................................................ 20563Installation Dimensions Drawing ........................................................................................................... 20564Base mounting Dimensions ........................................................................................................... 20714Rotation Stop Location ................................................................................................................. 21066Battery Cable Installation Drawing ....................................................................................................... 20565Final Preparation Prior To Use .............................................................................................................. 20566

OPERATION INSTRUCTIONS ............................................................................................................... 20567Control Pendant and Overload Sensing System..................................................................................... 20568Truck Setup, Swivel Snatch Block Use, Preparation for Travel ............................................................ 20569Two part line configuration .................................................................................................................... 20729

MAINTENANCE AND SERVICE............................................................................................................ 20570Preventative Maintenance Overview, Periodic Inspection Schedule ..................................................... 20571Lubrication Schedule .............................................................................................................................. 20572Minimum Voltage Test ........................................................................................................................... 20573Wire Rope Installation and Replacement ............................................................................................... 20574Hydraulic System Schematic ................................................................................................................. 20575

REPLACEMENT PARTS (ILLUSTRATED PARTS CATALOG) ...................................................... 20576General Replacement Parts Drawing and List ...................................................................................... 20577Hydraulic System Parts Drawing .......................................................................................................... 20578Hydraulic System Parts List .................................................................................................................. 20883Electrical System Parts Drawing ........................................................................................................... 20876Electrical System Parts List ................................................................................................................... 20877Winch Replacement Parts Kit ................................................................................................................ 20837Pendant (4 Switch) Parts Drawing ........................................................................................................ 20875Pendant (4 Switch) Parts List ................................................................................................................ 20878Decal Parts Drawing ............................................................................................................................. 20881Decal Parts List ..................................................................................................................................... 20882

20880Rev. A - 4-26-07

Venturo CranesInstruction Manual

Introduction

INTRODUCTION

20551


Figure 1 - 1 CT310KX Crane (Shown in Stowed Position)

Introduction20552

NOTES


Introduction

INTRODUCTION

This manual is prepared for the truck mounted crane Model CT310KX.

The CT310KX crane is a electric/hydraulic powered, pedestal mounted unit manu-factured by Venturo Manufacturing, Inc. of Cincinnati, Ohio.

The boom on this crane extends 32 inches hydraulically with an additional 32 inchmanual extension. In the retracted position, the boom is 4 1/2 feet long. When fullyextended, the boom is 9 1/2 feet long.

About This ManualThe sections included in this manual are listed below.Introduction

The introduction section provides an overview of the use of the crane.Safety

Safe operating and maintenance procedures are introduced in this section.Also included is an explanation of the safety warnings and signs used onthe crane.

InstallationThe installation section provides instructions for installing the crane onyour truck.

OperationOperating instructions are provided for the safe and efficient operation ofthe crane.

MaintenancePreventive maintenance inspections and the crane lubrication schedulesare listed in this section. Replacement and adjustment procedures areprovided.

Illustrated Parts CatalogReplacement part numbers and ordering procedures are provided in thissection.

LIMITS OF USEThe CT310KX crane is designed to lift loads up to the limits as shown in thecapacity chart (figure 1 - 2).• Lifting of personnel is NEVER permitted.• Lifting loads exceeding the capacity chart in figure 1 - 2 voids the war-

ranty agreement.

20553

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C100MAXIMUM LOAD CAPACITY

CT310KX

05-03-16E

DATE SECTION

SUPERSEDES

TITLE

08-12-13C

20554

MAXIMUM LOAD CAPACITY CHART

CT310KX

CRANE SERIAL NUMBER: ________________

WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY.

LOAD BLOCK USAGE

1 PART LINE FOR LOADS LESS THAN 1000 LBS

2 PART LINE FOR LOADS OF 1000 LBS AND GREATER

WEIGHT OF LOAD BLOCK = 5 LBS

2

HORIZONTAL REACH (FT)

VE

RT

IC

AL

H

EIG

HT

(F

T)

5

4

3

8 10976543

-1

-2

-3

-4

0

1

210

-5

6

7

8

9

11

12

13

14

10

700

1250

1900


SAFETY

Safety20555

NOTES


Safety

SAFETY - GENERALWith proper installation, cranes can be operated and maintained safely. By usingcommon safety practices along with an awareness of potential hazards the job canbe done safely.

Each time a crane is used, there may be a new and different environment. Eachtime there is a need to look at these situations for potential new hazards. Whereyou park your truck is important for the work to be done and done safely. Askingothers to stop or move their activity away from your truck may be best. And, ofcourse, there is the need to look for overhead power lines and other obstacles toavoid during the operation of the crane. Sometimes the load itself can present ahazard; loads may be damaged or broken, the load may contain hazardous mate-rials or the load may come close to exceeding the maximum capacity of the crane.

Safety awareness is a continuing job. Below is list of general points for safe craneoperation. Read these points and add your own points. There may be uniquesafety needs for the use of your crane and the product or service you provide.

Crane Safety

• Always turn off the truck ignition and turn off the master disconnect switchbefore performing any maintenance or repairs to the crane equipment.

• Never walk or stand under the boom or a suspended load.• Never operate the crane with a frayed cable.• Never allow the crane to be used to lift, support or otherwise transport

personnel.• Training by a knowledgeable crane operator is required before operating

the crane.• Read and understand this manual before operating the crane.• Always warn others to stand clear of your operating area.• Always inspect the crane each day before use for its safe operating

condition.• Always refer to the load capacity chart before using the crane.• Always attach the pendant cord support snap to the attachment point

before plugging in the pendant.• Always unplug the pendant when then crane is not in use.• Always turn off the master disconnect switch when the crane is not in use.• Always place the crane in the stowed position before traveling.

20556

NOTES


Safety

ELECTROCUTION HAZARD

Cranes are capable of contacting overhead obstructions. Power lines create aspecial hazard. In addition to direct contact, just getting close to these lines is ahazard. And the higher the voltage carried by those lines, the higher the danger.This hazard has its own set of special safety rules.

Crane Safety Near Power Lines• Always remember, the truck and crane are not insulated!• Always maintain a safe distance from power lines. Always keep the

boom, its load and loadline at least ten (10) feet away from any powerline.Additionally;

Allow room for swaying, sag and rocking.Increase the distance to fifteen (15) feet or more from lines carryinghigher power. (Even when you are not sure.)

• Failure to follow these rules can result in death or serious injury!

Table 2 - 1 Required Minimum Clearances

20557

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morF*)teeF(ecnaraelCderiuqeRmuminiMseniLegatloV-hgiHdaehrevO

05-0002-05revO053-002revO005-053revO057-005revO0001-057revO

015102525304

)Vk(egatloVlanimoN)esahPoTesahP(

morF*)teeF(ecnaraelCderiuqeRmuminiMnIelihW(srotcudnoCegatloV-hgiHdezigrenE

)tisnarT

57.0-005-57.0revO543-05revO057-543revO0001-057revO

46016102

latnemnorivnE:ETON*,gofsahcussnoitidnoc

noitatipicerproekomsdesaercnieriuqeryam

.secnaraelc

NOTES


Safety

• Always used to warn of haz-ards that could result in deathor serious injury.

• Always used to warn of haz-ards that could result in injury.

• Always used to warn of haz-ards that could result in equip-ment damage or minor injury.

20558

Safety WarningsSafety warnings have been included in this manual to alert you to the need for carein specific procedures. These warnings include the use of three (3) terms; DAN-GER, WARNING and CAUTION. Their uses are defined as follows.

Any DANGER warning indicates that failure to follow this safe practice couldresult in death or serious injury.

Any WARNING indicates that failure to follow this safe practice could result ininjury.

Any CAUTION indicated that failure to follow this instruction could result in aminor injury or damage to the equipment.

NOTES


Electrocution Hazard SignsTwo decals are provided with the crane

This sign is to be placed on all four (4) sides of the truck. Each is to be placed ina readily visible location for all to see. This sign is provided with the crane. Addi-tional signs are available from Venturo Manufacturing, Inc. The sign part numberis 15393A.

This sign is a reminder of the legal responsibility of any person operating the cranenear high voltage lines. The sign is placed on the control pendant side of the boom.This sign is provided with the crane. Additional signs are available from VenturoManufacturing, Inc. The sign part number is 15401.

Decals and signs have been placed on the crane as reminders of the care andprecautions needed for safety. These items are to be inspected periodically forreadability and need for replacement. The preventive maintenance informationincludes an inspection of these decals and signs. Any unreadable or missing decalor sign must be replaced. See the Illustrated Parts List for ordering information.

Safety20559


See The Next PageFor

Additional Information!

Safety Signs And DecalsAll cranes are equipped with warning and informational signs and decals. Eachsign and decal is positioned to provide reminders for safe, efficient operating andmaintenance procedures for the crane. Below is a description of the winch safetywarnings.

Unreadable or missing signs and decals must be replaced. The next page de-scribes the location and part number for each. Refer to the Illustrated Parts Cata-log section for parts ordering information.

Winch SafetyThe use of the crane involves careful use of its winch. Below are three dangerreminders of very important rules.

Safety20560

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C150SAFETY DECALS

VENTURO CRANES

04-29-16E

DATE SECTION

SUPERSEDES

TITLE

10-24-13D

21353

DECAL #: 15390

DESCRIPTION: CAUTION, INSPECT VEHICLE & CRANE...

PURPOSE: TO INFORM THE OPERATOR OF KEY OPERATING REQUIREMENTS.

QUANTITY: 1

PLACEMENT: REAR COVER OR SIDE OF CRANE

DECAL #: 15391

DESCRIPTION: DANGER, NOT A PASSENGER LIFT

PURPOSE: TO INFORM OPERATOR NOT TO LIFT, SUPPORT, OR TRANSPORT

PERSONNEL, AND TO ENSURE OPERATOR IS ADEQUATELY TRAINED.

QUANTITY: 1


15390-D

!CAUTION

1. INSPECT VEHICLE AND CRANE INCLUDING

OPERATION, PRIOR TO USE DAILY.

2. DO NOT USE THIS EQUIPMENT EXCEPT ON

SOLID, LEVEL SURFACE WITH CRANE

MOUNTED ON FACTORY-RECOMMENDED

TRUCK.

3. BEFORE OPERATING THE CRANE, REFER TO

MAXIMUM LOAD (CAPACITY) CHART ON CRANE

FOR OPERATING (LOAD) LIMITATIONS.

4. DO NOT OPERATE, WALK, OR STAND BENEATH

BOOM OR A SUSPENDED LOAD.

5. UNPLUG PENDANT AND SHUT OFF MASTER

DISCONNECT SWITCH WHEN CRANE NOT IN

USE.

6. FOR TRAVEL, BOOM MUST BE IN STOWED

POSITION.

DANGER!THIS CRANE IS NOT A PASSENGER LIFT

IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT,

SUPPORT OR OTHERWISE TRANSPORT PERSONNEL.

YOU MUST NOT

OPERATE THIS CRANE UNLESS:

1. YOU HAVE BEEN TRAINED IN THE SAFE

OPERATION OF THIS CRANE; AND

2. YOU KNOW AND FOLLOW THE SAFETY AND

OPERATING RECOMMENDATIONS CONTAINED IN

THE MANUFACTURER'S MANUALS, YOUR

EMPLOYER'S WORK RULES, AND APPLICABLE

GOVERNMENT REGULATIONS.

AN UNTRAINED OPERATOR SUBJECTS HIMSELF

AND OTHERS TO DEATH OR SERIOUS INJURY .

15391-D

THIS MACHINE IS NOT INSULATED


MAINTAIN SAFE CLEARANCES FROM ELECTRICAL

LINES AND APPARATUS. YOU MUST ALLOW FOR

BOOM SWAY, ROCK OR SAG, AND ELECTRICAL

LINE AND LOAD LINE SWAYING.

THIS LIFTING DEVICE DOES NOT PROVIDE PRO-

TECTION FROM CONTACT WITH OR PROXIMITY

TO AN ELECTRICALLY CHARGED CONDUCTOR.

YOU MUST MAINTAIN A CLEARANCE OR AT LEAST

10 FEET BETWEEN ANY PART OF THE CRANE, LOAD

LINE OR LOAD, AND ANY ELECTRICAL LINE OR

APPARATUS CARRYING UP TO 50,000 VOLTS. ONE

FOOT ADDITIONAL CLEARANCE IS REQUIRED FOR

EVERY ADDITIONAL 30,000 VOLTS OR LESS.

DEATH OR SERIOUS INJURY WILL RESULT FROM

CONTACT OR INADEQUATE CLEARANCE.

15392-E

DANGER!

D A N G E R!

UNLAWFUL TO OPERATE THIS EQUIPMENT

WITHIN 20 FEET OF HIGH-VOLTAGE LINES

OF 350,000 VOLTS OR LESS.

FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,

CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.

15401-D


KEEP CLEAR OF TRUCK AND LOAD

DEATH OR SERIOUS INJURY CAN RESULT FROM

CONTACT WITH THE LOAD, THE CRANE, OR THE

VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME

ELECTRICALLY CHARGED.

15393-C

!DANGER

DECAL #: 15392

DESCRIPTION: DANGER, ELECTROCUTION HAZARD, MACHINE (CRANE)

PURPOSE: TO INFORM OPERATOR THAT MACHINE (CRANE) REPRESENTS AN

ELECTROCUTION HAZARD SHOULD IT COME CLOSE TO OR IN CONTACT

WITH AN ELECTRICAL VOLTAGE SOURCE.

QUANTITY: 1


DECAL #: 15401

DESCRIPTION: DANGER, UNLAWFUL TO OPERATE

PURPOSE: TO INFORM OPERATOR OF PROPER OPERATION

IN VICINITY OF ELECTRICAL LINES.

QUANTITY: 1

PLACEMENT: RING COVER OR SIDE OF CRANE

DECAL #: 15393

DESCRIPTION: DANGER, ELECTROCUTION HAZARD, VEHICLE (TRUCK)

PURPOSE: WARNS OF DANGER FROM ELECTRICALLY CHARGED

VEHICLE, CRANE, OR LOAD.

QUANTITY: 4

PLACEMENT: EACH SIDE & EACH END OF VEHICLE


Page 14

Installation Instructions

INSTALLATIONINSTRUCTIONS

20562

TITLE DATE SECTION

SUPERSEDES 20563C100

CT310KX 12-06-12B

03-04-13CINST INSTRUCTIONS

CT310KX INSTALLATION INSTRUCTIONS

MANUFACTURING, INC.

CINCINNATI, OHIO

INSTALLATION PROCEDUREYour new crane is shipped in a ready-to-install condition. Follow the instructions in this

section to properly install the crane onto your truck.

INSPECT FOR SHIPPING DAMAGEInspect the crane immediately after receipt, even if installation will not occur

immediately.

· Remove packaging materials as needed

· Inspect for crushed, bent, or otherwise damaged conditions.

· Report any damage found to the carrier.

CRANE MOUNTINGRefer to drawings 20577 & 20564

The crane base is connected to the mounting pedestal using four [4] M20-1.5MM X

70MM, Class 10.9 Hex Head Cap Screw Bolts, [8] Flat Washers, and [4] Nylon-insert

Hex Lock Nuts (supplied).

Torque Hex Nuts to standard torque value of 401 ft*lbs.

The mounting pedestal is connected to the truck frame using equivalent hardware (not

supplied).

For installations less mounting pedestal, use the provided metric mounting hardware

(as referenced above) to secure the crane base directly to the truck frame.

NOTE: The mounting pedestal provides the necessary mast height to 'fully' lower the

boom to minimize storage area required.

INSTALL BATTERY CABLES1. Refer to for battery cable installation.

2. Install #2 gauge wiring.

2.a. Be sure to install a circuit breaker into the wiring from the battery

(VENTURO P/N 19417-150 recommended).

3. Install grounding strap(s).

3.a. Install #2 gauge grounding strap from crane base to truck frame.

3.b. If truck battery negative terminal is connected to engine, install a #2

gauge grounding strap from the engine to truck frame.

WIRE ROPE INSTALLATIONRefer to figure 5-2 (Maintenance Section) for information on wire rope installation /

replacement.

NOTES


Installation Instructions20564

Figu

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139"

169"

53"

85"

117"

32"

32"

40"

64"

8"

C.G

. (A

PP

RO

X)

3-31-04A

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C20003-12-13B

03-08-05

BASE MOUNTING DIM

20714

R

MANUFACTURING, INC.

CINCINNATI, OHIO

9"

3/4"

10 1/2"

10 1/2"

3/4"

9"

Ø5"

5 1/4"

5 1/4"

Ø13/16" 4 PLACES

CT310KX MOUNTING DIMENSION

R3/4" 4 PLACES

REFERENCE INSTALLATION DWG 20563 FORMOUNTING BOLT SIZE AND TORQUE SPECIFICATIONS.


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20565 Venturo Electric CranesInstruction Manual


Fig

ure

3 - 2

Bat

tery

Cab

le In

stal

lati

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raw

ing

NOTES



FINAL PREPARATION FOR USE

1. Check all bolts and nuts for tightness.

2. Check all electrical connections for tightness.

3. Inspect the entire crane to be sure that it is ready for use.

4. Verify that the hydraulic reservoir is filled with hydraulic fluid (with bothcylinders fully retracted).

5. Check the crane operation.

A. Put the truck’s transmission in Neutral (Park if it has an automatictransmission).

B. Remove the pendant from its stowed location and plug it into itssocket.

C. Check each of the four operations by operating each switch in bothdirections:• Winch Down/Up• Boom Up/Down• Boom Out/In• Rotation Left/Right

NOTE: The crane is now ready for operation.

6. After 10 Hours of operation, repeat steps 1 through 4.

20566


Page 19

Operation Instructions

OPERATIONINSTRUCTIONS

20567


Figure 4-1 Control Pendant

CONTROL PENDANTThe control pendant is attached to the crane assembly with a 20 foot cordassembly. This plug-in cord allows for operation in all points of the crane’sreach. The cord is to removed and stored when the crane is not in use.

Crane Operation Controls - Toggle SwitchesThese switches are spring loaded to the center position (or the OFF position). Bypressing the switch to the desired direction, that operation will be activated. Whenthe switch is released, it will return to the center (OFF) position and the operationwill be stopped.

Winch (Up/Down)This switch controls the up and down movement of the winch.

Boom (Up/Down)This switch controls the up and down position of the boom.

Boom (Out/In)This switch controls the extension (length) of the boom.

The manual extension allows the boom to extend to its full length. To use,pull the pin from the boom, extend pull the manual extension out to itsintermediate or full length. Then insert the pin through the hole in theboom.

Rotation (Left/Right)This switch controls the left and right rotation of the crane.

AUTOMATIC SYSTEM CONTROLS

Overload Sensing SystemIf the capacity of the crane is exceeded, the overload system will sound an alarm.Do not exceed the load capacity. When the alarm is activated, reduce the loadbefore continuing.

Operation Instructions20568

• Always follow the load chartwhen lifting heavy loads.

• Failure to follow the load chartcould result in death or seriousinjury.

NOTES


Operation Instructions

TRUCK SET UP FOR OPERATION

1. The truck should be parked on firm, level ground when using the crane.

2. The crane should be positioned close to the job so that it can operatewithin its capacity limits.

3. Set the truck parking brake.

4. Put the truck’s transmission in Neutral (Park if it has an automatic trans-mission).

5. Remove the pendant from its stowed location and plug it into its socket.

6. Turn on the master disconnect switch.

7. Set the outriggers (when provided) to help stabilize the truck to preventrocking or overturning of the truck when using the crane.

USING THE SWIVEL SNATCH BLOCKThe swivel snatch block must be used for loads over 1200 pounds. It may beused for all loads to prevent twisting and turning of the load.

PREPARATION FOR TRAVEL

1. Return the outriggers (if used) to the stowed position. Install and secure allpins

2. Run the BOOM IN to fully retract the boom.

3. Manually retract the boom’s manual extension (if used). Pull the pin fromthe boom and push the extension into the fully retracted position. Insertthe pin in the hole in the boom.

4. Run the BOOM DOWN to lower to boom to the stowed position. Seefigures 1 - 1 or 2 - 1.

5. Unplug the pendant control cord and stow in a body compartment or thecab.

6. Turn off the master disconnect switch.

20569


Page 22

Maintenance

MAINTENANCE

20570

NOTES


PREVENTIVE MAINTENANCEOverviewYour preventive maintenance program should include all of the following inspec-tions and lubricant applications. Additional items can be added to meet your spe-cial needs. New cranes should be fully inspected and have the hydraulic fluidreplaced after the first 10 hours of operation.

Periodic InspectionHaving a scheduled inspections helps ensure your crane will stay in a ready to usecondition. As parts become worn, replacement parts can be ordered in advanceto allow timely repair. Downtime for the crane can be limited.

Table 4 - 1 suggests a monthly and annual inspection. But a general inspectionshould be done each day (and time) the crane is used.

• Are there obvious wear or damage problems?• Does the crane sound normal? Are there changes in the sounds of

the winch motor or hydraulic pump and motor?• Is the crane operating smoothly?

Table 5 - 1 Periodic Inspection Schedule

ELUDEHCSNOITCEPSNICIDOIREP

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ylhtnoM raewrofstrapgnivomllatcepsnI.egamadro

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sgnittifdnasesohciluardyhkcehC.skaelrof


rofsrednilycciluardyhkcehCskael


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saecalperroriaper,naelCgniwardlacedehtrefeR(.dedeen

).noitcesstraproytefasehtni

Maintenance20571

NOTES


LubricationThe grease should be selected based upon your operating temperatures and envi-ronment. Select lighter weight greases for colder temperature operation and heaviergreases when operating in warmer temperatures.

The hydraulic fluid should be ISO Grade 46

Table 5 - 2 Lubrication Schedule

ELUDEHCSNOITACIRBUL

ycneuqerFnoitaciruL tnioPnoitacirbuL tnacirbuL

ylkeeW noisnetxemooB esaerG3RO2PEIGLN

esabtasgnittifesaerG esaerG3RO2PEIGLN

ylhtnoM diulfciluardyhfolevelkcehC diulfciluardyh64edarGOSIddA.dedeensa

yllaunnA diulfciluardyhecalpeR OSIhserfhtiwllif;knatehtniarD.diulfciluardyh64edarG

-

Maintenance20572


Maintenance20573

Figure 5 - 1 Minimum Voltage Test

MINIMUM VOLTAGE TESTThis test checks the system voltage when under a full load condition. If a minimumof 9 volts is not read, the battery must be changed.To check:1. Start the truck engine.

2. Operate the Boom UP switch until the boom is at the full UP position.3. Pull back the rubber boot which covers the motor terminal.4. While holding the Boom Up switch on, measure the voltage at the HOT

connection (at the hydraulic pump motor) across to ground (on the cranehousing).

5. Operate the Boom DOWN switch to lower the boom.6. Replace the battery if the reading is less than 9 volts.

• Never touch moving parts• Allow only trained personnel to

perform this test.• Failure to follow this could

result in serious injury.


WINCH LINE REPLACEMENT1. Remove the wedge from the old winch line for use with the new line.2. Remove the old winch line and clean the winch if needed.3. Unroll the new winch line to prevent kinking.4. Thread the new winch line through the boom to the winch.5. Insert the new line through the slot in the drum.6. Form a loop and insert the end of the line into the slot.

• Be sure the “live” or load carrying end of the line is against the drumflange.

• Be sure the end of the rope extends out of the slot.7. Insert the wedge into the loop.

• Seat the wedge into the slot.8. Turn the truck engine ON.9. Wind the line onto the drum by pressing the winch UP switch.

• Maintain tension on the line at all times.• Wind the line evenly onto the drum.

Figure 5 - 2 Winch Line Replacement/Installation

Maintenance20574


Maintenance20575

Figure 5 - 3 Hydraulic System Schematic


Page 28

ILLUSTRATEDPARTS

CATALOG

Illustrated Parts Catalog20576

CALL VENTURO MANUFACTURINGAT 800-226-2238 FOR...

• TECHNICAL SUPPORT• REPLACEMENT PARTS• DISTRIBUTOR RECOMMENDATION

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

-03-04-13F

12-18-12E

REPLACEMENT PARTS

20577

R

MANUFACTURING, INC.

CINCINNATI, OHIO

2

1

15

14

12

13

10

9

11

16

7

4

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6

8

7

NOTE: SEE HYDRAULIC AND ELECTRIC DRAWING FOR ADDITIONAL PARTS

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Page 1

Illustrated Parts Catalog

ItemNumber

QuantityPer Assembly

PartNumber

PartDescription

208834/26/07

! - SWITCH, Overload Pressure ............................................................ 12 H6506-0406 FITTING, 4FP-6FJX ........................................................................ 13 H9159-060606 FITTING, Metric Tee ........................................................................ 14 H6505-0406 FITTING, 4MP-6FJX ....................................................................... 15 H2503-0604 FITTING, 8MJ-4MP x 45 ................................................................. 16 17455 VALVE, Flow Control ....................................................................... 17 H6400-0604 FITTING, 6MJ-4MO........................................................................ 78 H6801-0604 FITTING, 6MJ-4MO x 90 ................................................................ 19 H2501-0606 FITTING, 6MJ-6MP x 90 ................................................................. 110 H2501-0604 FITTING, 6MJ-4MP x 90 ................................................................. 111 19815-2 VALVE BLOCK, Assembly .............................................................. 112 20406 POWER UNIT, Hydraulic ................................................................. 113 20457-3 HOSE, Pressure (supply) ................................................................... 114 20457-2 HOSE, Return ................................................................................... 115 20457-4 HOSE, Elevation (Boom Up & Down) .............................................. 216 20457-6 HOSE, Extension (Boom Out & In) ................................................... 217 20457-1 HOSE, Rotation (Left & Right) .......................................................... 2* 20457 KIT, Fitting And Hoses (*Not Shown*) ............................................. 1

Parts List For Illustrated Parts Catalog Figure 6 - 2


Page 1


ItemNumber


PartNumber

PartDescription

20877

! 19608 RELAY ............................................................................................. 12 21391 SOCKET & CAP Assembly .............................................................. 13 - VALVE BLOCK Assembly (See Hydraulic System Parts ) ................ 14 - HARNESS, Ground .......................................................................... 25 - See Hydraulic System Parts6 20499 CONTACTOR ................................................................................. 17 17356 ALARM, Overload ........................................................................... 18 17460-2200 SWITCH, Overload Pressure ............................................................ 19 - HARNESS ....................................................................................... 1

Optional Equipment10 19417-150 CIRCUIT BREAKER (Not Shown) .................................................. 1


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Page 1


ItemNumber


PartNumber

PartDescription

1 21399 MILSPEC PLUG .............................................................................. 12 26262-20 CORD Assembly ( 20 ft Long) .......................................................... 13 13763 SWITCH, Toggle .............................................................................. 44 19793 BOOT, Toggle ................................................................................... 45 17363 DECAL ............................................................................................ 16 15913-2 PHAN, CLAMP AND TETHER Assembly ...................................... 17 11557 HOOK, Pendant ............................................................................... 18 20163 COVER, Pendant Head .................................................................... 19 20164 BASE, Pendant Head ........................................................................ 110 20165 GASKET/CORD RESTRAINT, Pendant Head ................................. 1


208784/19/07


Page 1


ItemNumber


PartNumber

PartDescription

1 20470 DECAL, Boom Angle ....................................................................... 22 15398 DECAL, Unplug Pendant .................................................................. 13 20474 DECAL, Capacity ............................................................................. 14 573402 DECAL, Danger, Two-Blocking ........................................................ 15 15392 DECAL ............................................................................................ 16 573403 DECAL, Warning, Stowing ................................................................ 17 15390 DECAL, Caution Instructions ............................................................ 18 15391 DECAL ............................................................................................ 19 14459 DECAL ............................................................................................ 110 20504 DECAL, CT310KX Model ............................................................... 111 16719 DECAL, Unlawful To Operate ........................................................... 112 13397 DECAL, Oil Level ............................................................................. 113 -

DECALS TO BE PLACED ON TRUCK14 15393A DECAL, Danger, Electrocution Hazard (See Safety Section) .............. 415 15401 DECAL, Unlawful To Operate... (See Safety Section) ........................ 1

DECAL KIT (FIELD SERVICE LABEL KIT) FOR CT310KX16 20503 KIT, Decals (Not Shown) .................................................................. 1


208824-20-07

ct310kx - venco venturo industries llcvenco venturo industries llc cincinnati, ohio maximum load...

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