cream topping, ice pigging case study food …€¦ · suez advanced solutions uk, 290 aztec west,...

Our client, a producer of confectionary icings and fillings among some of their impressive food products, is a highly innovative company, constantly looking to increase their factory efficiencies and to reduce their environmental impact. The Challenge Since implementing a waste reduction plan, the client was looking to drastically reduce their water consumption, as their current method of water flushing was resulting in high volumes of effluent to treat. Key Requirements Reduce water consumption and CIP chemical use Reduce waste product discharged as effluent Increase product yield during product transfer Reduce system downtime during start up, changeover and shutdown FOOD & BEVERAGE CREAM TOPPING, Ice Pigging Case Study The Project - Cream topping line Ice Pigging proved to be highly effective at the removal and recovery of a thick and creamy cake topping from our client’s production lines while also significantly reducing their water consumption and the amount of effluent produced compared to their previous method of cold water flushing. There were also reductions in CIP chemicals used, system downtime and an overall increase to the efficiency of the plant. Per week, Ice Pigging would save the factory 124,000litres of water, 121,000litres of effluent and an additional 16,000litres in product recovered. THE RESULTS: Reduced water consumption resulting in much less effluent produced Improved product recovery rates Reduced CIP & sanitation requirements Reduced system downtime 0 20,000 40,000 60,000 80,000 100,000 120,000 140,000 Product recovered Water saved Effluent saved Litres saved per week 16,431 124,461 121,116 16,431 124,461 121,116 Litres FOOD MANUFACTURING

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Page 1: CREAM TOPPING, Ice Pigging Case Study FOOD …€¦ · SUEZ Advanced Solutions UK, 290 Aztec West, Almondsbury, Bristol BS32 4SY, United Kingdom Email: info@ice-pigging.com Tel: +44

Our client, a producer of confectionary icings and fi llings among some of their impressive food products, is a highly innovative company, constantly looking to increase their factory effi ciencies and to reduce their environmental impact.

The Challenge

Since implementing a waste reduction plan, the client was looking to drastically reduce their water consumption, as their current method of water fl ushing was resulting in high volumes of effl uent to treat.

Key Requirements

Reduce water consumption and CIP chemical use

Reduce waste product discharged as effluent

Increase product yield during product transfer

Reduce system downtime during start up, changeover and shutdown

FOOD & BEVERAGE

CREAM TOPPING, Ice Pigging Case Study

The Project - Cream topping lineIce Pigging proved to be highly effective at the removal and recovery of a thick and creamy cake topping from our client’s production lines while also significantly reducing their water consumption and the amount of effluent produced compared to their previous method of cold water flushing. There were also reductions in CIP chemicals used, system downtime and an overall increase to the efficiency of the plant. Per week, Ice Pigging would save the factory 124,000litres of water, 121,000litres of effluent and an additional 16,000litres in product recovered.

THE RESULTS:

Reduced water consumption resulting in much less effluent produced

Improved product recovery rates

Reduced CIP & sanitation requirements

Reduced system downtime

020,00040,00060,00080,000

100,000120,000140,000

Productrecovered

Water saved Effluentsaved

Litres saved per week 16,431 124,461 121,116

16,431

124,461 121,116