cranes product literature & heavy lifting...

© A

ir Li

qui

de

Wel

din

g -

W00

0370

267

- 01

/201

1 -

Ed

.1 -

A1

- P

LBD

687

7 -

Cré

dit

pho

tos

: Fot

olia

Air

Liqu

ide

Wel

ding

res

erve

s th

e rig

ht to

mod

ify it

s pr

oduc

ts w

ithou

t prio

r no

tice.

The

info

rmat

ion

cont

aine

d in

this

doc

umen

t is

desi

gned

to h

elp

the

user

in th

e ch

oice

of p

rodu

ct. T

he u

ser

shou

ld c

heck

that

the

prod

uct c

hose

n is

sui

ted

to th

e ap

plic

atio

n.

Contacts

www.airliquide.com

www.oerlikon-welding.com

OERLIKON ManualArc Equipment■ MMA range

■ TIG range

■ Plasma cutting range

■ CITOMAG range

■ CITOWAVE - CITOPULS range

■ PlasmaWelding

OERLIKON consumables CatalogueAll data sheets of welding consumables of the OERLIKON range.500 pages in A5 format (available also on CD and on linewww.oerlikon-welding.com)

Product Literature

Automation Catalogue,this catalogue describes a completerange of equipment for the automaticoxy and plasma cutting processes,as well as for the welding processes(MIG/MAG, TIG, plasma...).Positioning equipment is also presented, with rotators, positioners,column and booms, turntables etc...

“Competence”, a journal fromOERLIKON containing technical articleson some of the latest developmentsin welding technology. Each issuecontains technical articles designedto illustrate recent technologicaldevelopments from OERLIKON, theirbackground and the consequentfabrication opportunities.

1

2

3

4

5

1

2

3

4

5

Air Liquide is the world leader in gases for industry, health and the environment, and is present in over 75 countries with 43.000 employees. Oxygen, nitrogen,hydrogen and rare gases have been at the core of Air Liquide’s activities since its creation in 1902. Using these molecules, Air Liquide continuously reinvents its business,anticipating the needs of current and future markets. The Group innovates to enable progress, to achieve dynamic growth and a consistent performance. Air Liquide combines many products and technologies to develop valuable applications and services not only for its customers but also for society.

BELGIUMAIR LIQUIDE WELDING BELGIUM SAZ.I. West Grijpen - Grijpenlaan 5 - 3300 TIENENTel.: +32 16 80 48 20 - Fax: +32 16 78 29 22CHINASAF SHANGHAI REP.OFF.Rm 722 Pine City Hotel777 Zhao Jia Bang Lu - SHANGHAI 200032Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding and CuttingPodnikatelská 565 - Areál SVUM - 190 11 PRAHA 9 - BúchoviceTel.: +420 274 023 163 - Fax: +420 274 023 233FRANCEAIR LIQUIDE WELDING FRANCE13, rue d’Épluches - BP 70024 Saint-Ouen l'Aumône95315 CERGY PONTOISE CedexTel.: +33 1 34 21 33 33 - Fax: +33 1 34 21 31 30GERMANYOERLIKON SCHWEISSTECHNIK GmbHIndustriestrasse 12 - D-67304 EISENBERG/PFALZTel.: +49 6351 4760 - Fax: +49 6351 476 335HUNGARYAIR LIQUIDE HUNGARY - Welding & CuttingKrisztina krt. 39/b - H-1013 BUDAPESTTel.: +36 1 339 8650 - Fax: +36 1 339 8649ITALYFRO-AIR LIQUIDE WELDING ITALIAVia Torricelli 15/A - 37135 VERONATel.: +39 045 82 91 511 - Fax: +39 045 82 91 536LUXEMBOURGAIR LIQUIDE WELDING LUXEMBOURG S.A.5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURGTel.: +352 48 54 56 - Fax: +352 48 54 57MALAYSIASAF-OERLIKON MALAYSIA SDN BHDNo 10, Jalan TPP 5/1Taman Perindustrian Puchong - 47100 PUCHONG, SELANGORTel.: +603 8060 8638 - Fax: +603 8061 620NETHERLANDSAIR LIQUIDE WELDING NETHERLANDSRudonk 6 B - NL 4824 AJ BREDATel.: +31 76 541 00 80 - Fax: +31 76 541 58 96POLANDAIR LIQUIDE WELDING POLSKA - SP. Z.o.oUL. Porcelanowa 10 - 40-246 KATOWICETel.: +48 32 609 04 50 - Fax: +48 32 609 04 60

PORTUGALAIR LIQUIDE SOLDADURA LDARua Dr. António Loureiro Borges, 4-2° ArquiparqueMiraflores - 1495-131 ALGÉSTel: +351 21 41 64 900 - Fax: +351 21 41 69 40ROMANIADUCTILAleea Industriilor Nr 1 - 120224 BUZAUTel.: +40 238 722 058 - Fax: +40 238 716 861RUSSIAAIR LIQUIDE WELDING17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91SCANDINAVIAOERLIKON SKANDINAVIEN ABKrossverksgatan 7 - 216 16 LIMHAMNTel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01SLOVAKIAAIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.Hlohovecká 6 - 951 41 NITRA - LUŽIANKYTel.: +421 37 692 4610 - Fax : + 421 37 651 28 04SPAINOERLIKON SOLDADURA SAPoligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZATel.: +34 976 10 47 00 - Fax: +34 976 10 42 67SWITZERLANDOERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 - CH 8155 NIEDERHASLI Tel.:+41 44 3076 111 - Fax: +41 44 3076 112THAILANDAIR LIQUIDE WELDING THAILAND Co. Ltd.40 Moo 6 - Ramindra Road Km 9.5 - KHANNAYAO, BANGKOK 10230Tel.: +66 29 43 2250 - Fax: +66 29 43 2256UAEAIR LIQUIDE WELDING MIDDLE EAST FZEJebel Ali free zone warehouse No. FZS1AH05P.O. BOX 18734 - Jebel Ali - DUBAITel.: +971(0)48861606 - Fax: +971(0)48861608U. K.AIR LIQUIDE WELDING LtdLow March / London Road - DAVENTRY - Northants NN11 4SDTel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10UKRAINEAIR LIQUIDE WELDING UKRAINE, Llc.199, Moskovski avenue, office 339 - 61037 KHARKOVTel.: +38 (057) 728 08 52 - Fax : +38 (057) 728 08 53


6

6

Cranes& Heavy Lifting Equipment

Contacts for other countriesALW International Development Department Italy FRO - AIR LIQUIDE WELDING ITALIAVia Torricelli15/A37135 VERONATel.: +39 045 82 91 511- Fax: +39 045 82 91 536

ALW International Development Department FranceAIR LIQUIDE WELDING FRANCE13, rue d’Epluches - Saint Ouen l’Aumône95315 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33 - Fax: +33 1 30 37 19 73

OERLIKON solutions for Cranesand Heavy Lifting Equipment

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

OERLIKON and crane manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cranes segmentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Technical focus for high stength steels■ Hydrogen induced cold cracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

■ Preheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

■ Heat input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Consumables■ Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 to 9

■ Classification society Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 to 11

■ Packaging of welding consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Equipments for manual applications ■ MMA equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

■ TIG equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

■ Plasma cutting installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

■ MIG/MAG installation and torches . . . . . . . . . . . . . . . . . . . . . . . . . 16 to 18

Personal protection equipmentand workplace products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Equipments for automatic applications■ Submerged arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

■ Flame and plasma cutting installations . . . . . . . . . . . . . . . . . . . . 21 to 22

2

Air Liquide SA, with its headquarters in Paris, France,is one of Europe’s larger multinational companies.It had a consolidated turnover of € 11.9 billion in 2009,with 43.000 employees all over the world.

Air Liquide Welding is represented throughout the world byindividual ALW companies with a brand portfolio optimisedlocally to the needs of all types of customers. OERLIKON brandis an important part of this portfolio and has a long anddistinguished history of innovation in welding products. TheseALW companies are involved in many different areas ofOERLIKON product design, development and application.The research and development centre, AL CTAS, is located inParis and is the largest privately owned centre for welding R&D.This facilitates the rapid transfer and implementation ofimportant innovations and advances in welding technologythroughout the whole of the OERLIKON global network. Theutilisation of the strengths and experience of this networkenables OERLIKON to maintain its position and internationalreputation for innovative leadership at the forefront of advancedwelding technology in both welding consumables andincreasingly equipment and processes.

With this background, OERLIKON has generated a provenhistory of supplying welding consumables on an ongoing basisfor the most demanding and critical applications, particularly inthe energy sector to industries such as offshore oil and gas andnuclear power generation. OERLIKON has continued to workclosely with owners, construction contractors and fabricators tosupply customised solutions through performance andinnovation by developing and supplying welding products andprocesses capable of meeting the stringent mechanical propertyspecifications and increasingly the demands for enhancedwelding productivity.

The results of this process of ongoing innovation and productdevelopment are demonstrated by the range of automatedinstallations, welding consumables and equipment specificallytailored for the high productivity requirements of the fabricationindustry.

Introduction

2010

-931

3

The value of international expertise:

OERLIKON and crane manufacturing

QualityOERLIKON has a total commitment to quality. The extensiveproduct ranges of automated installations, welding consumablesand equipment are manufactured in group production facilitieswhich are ISO certified. Detailed certification is supplied as amatter of routine and customers’ special quality requirements,such as increased frequency of batch testing or specialisedcertification, are also readily accommodated. Large singlebatches of welding consumables, with specialised testing, areregularly supplied in accordance with customer requirements.

Technical ServiceOERLIKON’s involvement with its products does not stopat manufacture. OERLIKON provides a close and detailedparticipation with the application of products, right fromthe initial selection to welding performance on site.

A team of highly qualified engineers is ready to respond,with the objective of providing technologically relevant andpractical solutions. This applies not only to welding productsand equipment but also advanced proven process solutions,to identify the most applicable methods of enhancing depositionrates and productivity. A large information base is at the serviceof every customer to ensure the most cost effective selectionof process and welding procedure to meet the needs of anyapplication.

Please consult OERLIKON Technical service.

FlexibilityThe OERLIKON product range is continuously developing inresponse to changing technological requirements. As new steeltypes are developed and used, as new more demandingapplications are developed, so OERLIKON reacts to provide theright products, regularly meeting engineering departments andmajor manufacturers at the design stage to ensure optimumwelding solutions.

InformationAll OERLIKON products are backed by a full technicalinformation package, which is available in printed or electronicformat on the OERLIKON web sites. Product information iswritten to enable the professional welding engineer to select thecorrect OERLIKON product for the application.In order to elaborate the technology of the product range inmore detail, technical articles are available in the journal ofOERLIKON’s welding and cutting expertise, “Competence”.

Track RecordOERLIKON is a technological innovator and major supplier ofwelding products and equipment to large industries. A trackrecord of highly successful products combining quality andtechnology with technical service has been firmly established.

For details of the complete product range,consult www.oerlikon-welding.com

Continually adapting to our customers’ needsThe adaptation of welding and cutting solutionsto technical changes in materials and manufacturingconditions is carried out continually by the 140engineers and technicians of CTAS, the largestprivate research centre in the welding industry.Market oriented, our metallurgists and engineerswork in direct collaboration with steelmakers,specifiers as well as fabricators in orderto improve the productivity and quality of ourproducts and solutions.

CTAS plays a key role in collaborations andpartnerships with various universities and customersand is committed to bring innovation andadded-value to the welding & cutting markets.

3534

-52

1529

-54

3534

-57

3534

-53

2010

-934

Cranes and Heavy Lifting Equipment

4

Fixed Cranes

Mobile CranesTruck-mounted crane

All terrain crane

Railroad crane

Crawler crane

Rough terrain craneFloating crane

Tower crane

Level luffingcrane

Self-erectingcrane

Telescopic crane

Bulk-handingcrane

Loader crane

Overheador suspended crane

Deck crane

Jib crane

Gantry crane

Cranes are commonly employed in the transport industry for the loading andunloading of freight, in the construction industry for the movement of materialsand in the manufacturing industry for the assembling of heavy equipment.

2010

-927

Cranes and heavy lifting equipment are fabricated from highstrength steel achieve the required strength to weight ratio.

Consumables for welding high strength steelsStrength levels in weld metals are relatively easily attained viaadditions of conventional alloying elements such as Ni,Cr & Mo,as the weld deposit has a largely as cast microstructure.OERLIKON welding consumable alloying regimes are designed tooptimise the chemical composition to match the high level of strengthrequired while generating high levels of weld metal toughness.

5

High strength fine-grainedconstruction steelsFor all the different designs of cranes, high strength steels areused to fulfill increasingly demanding applications, while goodweldability is required for on site welding. The evolution in steelproduction over the last decades has been performed via twodevelopment routes:

• normalised and quenched and tempered steels with veryhigh yield strengths (S690Q, S890Q, S960Q and S 1100Q)

• and thermomechanically rolled TMCP steels with a moremoderate yield strength, but with higher toughness (S355M,S460M and S500M).

Welding technology for high strengthfine-grained constructional steelsHigh strength steels can be welded by all conventional weldingprocesses, manual or mechanised, however arc welding andshielded arc welding are generally preferred because of thelower heat input. Apart from conventional methods, laserwelding is particularly recommended for thinner plates, becauseof the high welding speed and hence the narrow heat-affectedzone.

Technical Focus 1:Hydrogen Induced “Cold” Cracking

During welding, high-strength steels are susceptible tohydrogen induced or cold cracking. The cold-crackingbehaviour of weld joints is influenced as follows:

■ Chemical analysis of the base metal and the Carbonequivalent or CET* value.

■ Chemical analysis of the weld metal

■ Hydrogen content of the weld metal

■ Base material thickness

■ Inherent stress level of the construction

■ Heat input during welding

*CET = C + (Mn+Mo) / 10 + (Cr+Cu) / 20 + Ni / 40

Cold cracks can be effectively avoided if the following rulesare observed:

■ The base material should be preheated if necessary,depending on the weld preparation, workpiece thicknessand steel grade.

■ The joint should be clean and dry

■ Low hydrogen welding consumables should be used,i.e. <5 ml H2 per 100 g deposited weld metal

■ When possible, leaner alloyed systems depositinga lower strength weld metal should be used

■ Welding sequence plans should be observed, in orderto avoid high stress levels.

In general, instructions as per SEW 088 for the avoidanceof cracks should be followed.

OERLIKON welding consumables are designed to satisfy themost stringent requirements in terms of diffusible hydrogenlevel. The manufacturing process has been designed byOERLIKON to produce very low hydrogen consumables witha high resistance to subsequent moisture pick-up during use.These advenced techniques applied to the design ofOERLIKON welding consumables have contributed to the globalrecognition for reliable and high quality construction of HYSSwhen using OERLIKON welding products.

Technical focus20

10-9

24

2010

-939

CET

Tp = 700 CET + 160 tanh (d/35) + 62 HD0,35 + (53 CET - 32) Q - 330

HD Qd

d = thickness [mm]Q = Heat input [kJ/mm]

CET = Carbonequivalent [%]HD = Hydrogen content of weld metal [cm³/100 g]Tp = Preheating temperature [°C]

t (c)

T (°C)

1,0 kJ/mm - 12 mm thickness

20 °C

Preheating 20 °C - t8-5

= 8 s


= 12 s


= 17 s

1400

1200

1000

800

600

400

200

00 10 15 20 25 30 35 40 50455

8 s

t (c)

T (°C)

-1 kJ/mm - 12 mm thickness

100 °C

1400

1200

1000

800

600

400

200

00 10 15 20 25 30 35 40 50455

12 s

t (c)

T (°C)

1,0 kJ/mm - 12 mm thickness

150 °C

1400

1200

1000

800

600

400

200

00 10 15 20 25 30 35 40 50455

17 s

10 20 40CET = C + + +(Mn + Mo) (Cr + Cu) Ni

Technical focus 2: Preheating

Preheating involves heating the base material, which has to bewelded.

There are four main reasons for using preheat:1. it reduces the cooling rate in the weld metal and base

material, producing a more ductile metallurgical structurewith a higher resistance to cold cracking

2. a slower cooling rate reduces the potential for cracking3. it reduces the shrinkage stresses in the weld and base material4. it can be used to help to ensure specific properties, such as

weld metal and base material hardness

In determining whether or not to preheat, the following issuesshould be considered:1. chemical analysis of base material2. requirements of the base material3. section and base material thickness4. ambient air temperature5. welding consumable hydrogen content6. previous cracking problems

When welding high yield strength steels in the range of sectionthicknesses 5 - 30 mm, the application of pre-heat is an importantconsideration to prevent hydrogen induced or “cold cracking”.OERLIKON welding consumables for these applications aredesigned to have low levels of moisture, and hence low levels ofdiffusible hydrogen, both at the start of welding and after toexposure to atmospheric moisture during the working period,which is an important factor when welding these hardenable highyield strength steels.

The methodology for calculating pre-heats is as follows:

6

The influence of preheating temperature on t8-5 cooling rate

Carbon equivalent CET

Determining of preheating temperature before welding

Technical focus

2010

-921

2010

-926

7

Influence ot the temperature cycle on grain size range during welding

Technical Focus 3: Heat Input

Heat input is a relative measure of the energy transferredper unit length of weld. It is an important factor because,similar to preheat and interpass temperature, it influences thecooling rate t8-5, which may affect metallurgical structure and

■ If cooling speeds are too low, joint toughness properties areimpaired and the heat affected zone is widened.

■ The t8-5 time should be between 6 - 15 s.

■ The interpass temperature should be 25 °C - 50 °C higherthan the preheating temperature,

■ Heat inputs above 3.0 - 3.5 kJ/mm should be avoided.

■ Should PWHT be necessary after welding, it should becarried out in the range 530 °C - 580 °C.

Recommended maximum heat input during weldingof high strength steels

Pea

k Te

mpe

ratu

re T

p

Peak Temperature Temperature cycleTemperature solid liquid

Tem

p °C

Tem

p °C

t (s)

solidified weld

recrystallised zone

tempered zone

unaffected base material

partially transformed zone

solid - liquid transition zone

grain growth zone

1400

1200

1000

800

600

400

200

1400

1200

1000

800

600

400

200

05 10 15 20 25 30 35 40 45 50

Heat affected zone

1600

1 2 3 4

S 690 QLS 890 QLS 960 QL*

S 1100QL**

Base material tickness (mm)

* to be welded with TENAX 140 or if possible with undermatched consumables** to be welded with undermatched consumables

Hea

t in

put

(kJ/

mm

)

0

1,0

2,0

3,0

4,0

10 20 30 40 50 60

Technical focus

hence the mechanical properties of the weld and the HAZ, seegraph below.The higher the heat input the slower the cooling rate and thelower the heat input the faster the cooling rate.

Q = x E

To calculate the heat inputwhen arc welding, thefollowing formula is used:

The line energy Q is derivedfrom the heat input E by themultiplication with an energyefficiency factor whichdepends on the weldingprocess applied.

where E = heat input (kJ/mm),U = voltage (V), I = current (A),and VS = welding speed (mm/min).The efficiency is dependent on thewelding process used, with shieldedmetal arc welding having a valueof 0.8, gas metal arc welding andsubmerged arc welding, 1.0, andgas tungsten arc welding, 0.7.

VSE = I x U

1000x 60

2010

-922

2010

-929

2010

-923

Mobile crane applications and crane constructions are mainlywelded using the MAG solid wire process with either CO2

shielding gas or mixed gases, e.g 82% Argon and 18% CO2.

8

Selection Guide

High strength fine-grained construction steels As welded condition

Base Material AWS EN / EN ISO Shielding Gas

MMA

TENACITO 70 S500QL A5.5: E 8018-G H4 2560-A: E 50 6 Mn1Ni B 42 H5 -

TENAX 98 M S550QL A5.5: E 9018-M H4 EN 757: E 55 5 Z B 32 H5 -

TENACITO 65R S550QL A5.5: E 9018-G H5 EN 757: E 55 6 Mn1NiMo B T 42 H5 -

TENAX 118-D2 S620QL A5.5: E 10018-D2 EN 757: E 62 4 Mn1NiMo B T 32 H5 -

TENACITO 75 S620QL A5.5: E 10018-G H4 EN 757: E 69 6 Mn2NiCrMo B 42 H5 -

TENAX 118 M S690QL, WELDOX 700 A5.5: E 11018-M H4 EN 757: E 69 5 Z B 32 H5 -

TENACITO 80 S690QL, WELDOX 700 A5.5: E 11018-G H4 EN 757: E 69 6 Mn2NiCrMo B 42 H5 -

TENAX 128 S890QL, WELDOX 900 A5.5: E 12018-G H4 EN 757: E 89 2 Mn2Ni1CrMo B 32 H5 -

TENACITO 100 S890QL, WELDOX 900 A5.5: E 12018-G H4 EN 757: E 89 4 Mn2Ni1CrMo B 42 H5 -

TENAX 140 S960QL, WELDOX 960 A5.5: E 14018-G H4 - -

GMAW

CARBOFIL MnMo S500QL A5.28: ER 80S-D2 14341-A: G 50 4 M G4Mo M21

CARBOFIL NiMo1 S550QL, S620QL A5.28: ER 100S-G 16834-A: G 62 4 M Mn3Ni1Mo M21

CARBOFIL MnNiMoCr S550QL, S620QL A5.28: ER 100S-G 16834-A: G 62 4 M Mn3NiCrMo M21

CARBOFIL NiMoCr S690QL, WELDOX 700 A5.28: ER 110S-G 16834-A: G 69 4 M Mn3Ni1CrMo M21

CARBOFIL 2NiMoCr S890QL, WELDOX 900 A5.28: ER 120S-G 16834-A: G 89 4 M Mn4Ni2CrMo M21

GTAW

CARBOROD 80S-D2 S500QL A5.28: ER 80S-D2 - I1

CARBOROD NiMo1 S550QL, S620QL A5.28: ER 100S-G 16834-A: W Mn3Ni1Mo I1

SAW (Wire/Flux)

OE-SD3 1Ni1/4Mo / OP121TT S500QL A5.23: F8A8-EG-EG EN 760: SA FB 1 55 AC H5 -

OE-SD3 1Ni1/2Mo / OP121TT S550QL A5.23: F9A8-EF3/EG-F3 EN 760: SA FB 1 55 AC H5 -

FLUXOCORD 41HD / OP121TTW S550QL A5.23: F9A8-EC-F3 EN 760: SA FB 1 55 AC H5 -

OE-SD3 2NiCrMo / OP121TTW S690QL, WELDOX 700 A5.23: F11A8-EG-EG EN 760: SA FB 1 55 AC H5 -

FLUXOCORD 42 / OP121TTW S690QL, WELDOX 700 A5.23: F11A4-EC-F5 EN 760: SA FB 1 55 AC H5 -

FCAW - Rutile

CITOFLUX R550 S500QL S550QL A5.29: E91T1-G M H4 18276-A: T 55 5 Mn1,5Ni P M 1 H5 M21

CITOFLUX R620 S620QL A5.29: E91T1-G M H4 18276-A: T 62 4 NiMo P M 1 H5 M21

CITOFLUX R620 Ni2 S620QL A5.29: E101T1-G M H4 18276-A: T 62 5 Mn2,5Ni P M 1 H5 M21

FLUXOFIL 29 HD S690QL, WELDOX 700 A5.29: E111T1-G MJ H4 18276-A: T 69 4 Z P M 1 H5 M21

FCAW - Basic

FLUXOFIL 41 S500QL S550QL A5.29: E90T5-G M H4 18276-A: T 55 4 1NiMo B M 2 H5 M21

FLUXOFIL 42 S690QL, WELDOX 700 A5.29: E110T5-K4M H4 18276-A: T 69 6 Mn2NiCrMo B M 2 H5 M21 / CO2

FLUXOFIL 45 S890QL, WELDOX 900 A5.29: E120T5-GM H4 18276-A: T 89 4 Mn2Ni1CrMo B M 2 H5 M21

FCAW - Metal Cored

FLUXOFIL M41 S500QL, S550QL A5.28: E90C-G M H4 18276-A: T 55 5 Z M M 1H5 M21

FLUXOFIL M42 S690QL, WELDOX 700 A5.28: E110C-G M H4 18276-A: T 69 4 Mn2NiCrMo M M 1H5 M21

2010

-936

9

C Mn Si Cr Ni MoTensile

Strength MPaYield

Strength MPaA5 %

ISO-V

°C J

MMA

0.06 1.6 0.3 - 0.75 0.2 590-680 >510 >24 -60 >80 TENACITO 70

0.07 1.2 0.4 - 1.6 0.3 610-780 >550 >24 -51 >47 TENAX 98 M

0.05 1.6 0.3 - 0.9 0.35 630-750 >560 >20 -60 >47 TENACITO 65R

0.08 1.8 0.3 - 0.8 0.35 690-890 >620 >18 -40 >47 TENAX 118-D2

0.05 1.4 0.5 0.4 2.4 0.4 760-900 >720 >17 -60 >60 TENACITO 75

0.07 1.6 0.3 - 2.3 0.4 760-960 >690 >20 -60 >70 TENAX 118

0.06 1.8 0.4 0.4 2.3 0.45 850-960 >790 >16 -60 >47 TENACITO 80

0.08 1.7 0.4 0.6 1.9 0.8 1000-1180 >950 >15 -20 >47 TENAX 128

0.07 1.7 0.4 0.8 2.45 0.5 980-1080 >890 >15 -40 >47 TENACITO 100

0.08 1.3 0.3 0.7 3.7 1.1 1000-1100 >960 >15 -50 >27 TENAX 140

GMAW

0.09 1.6 0.6 - - 0.5 >680 >520 >22 -40 >70 CARBOFIL MnMo

0.07 1.5 0.4 - 1 0.4 700-890 >620 >18 -40 >60 CARBOFIL NiMo1

0.08 1.5 0.6 0.5 0.5 0.25 >690 >620 >18 -40 >47 CARBOFIL MnNiMoCr

0.08 1.2 0.3 0.25 1.5 0.25 770-890 >690 >17 -40 >47 CARBOFIL NiMoCr

0.08 1.5 0.6 0.4 2.2 0.6 >940 >890 >15 -40 >47 CARBOFIL 2NiMoCr

GTAW

0.09 1.9 0.6 - 0.15 0.5 >580 >500 >22 -20 >47 CARBOROD 80S-D2

0.08 1.8 0.6 - 1 0.4 700-890 >620 >20 -40 >80 CARBOROD NiMo1

SAW (Wire/Flux)

0.07 1 0.3 - 0.8 0.2 600-650 >530 >24 -60 >120 OE-SD3 1Ni1/4Mo / OP121TT

0.08 1.4 0.3 - 0.9 0.5 650-750 >550 >20 -40 >70 OE-SD3 1Ni1/2Mo / OP121TT

0.05 1.3 0.2 - 0.9 0.5 620-720 >550 >18 -40 >50 FLUXOCORD 41HD / OP121TTW

0.07 1.4 0.4 0.6 2.2 0.5 760-900 >720 >16 -40 >50 OE-SD3 2NiCrMo / OP121TTW

0.05 1.4 0.2 0.6 2.5 0.4 750-830 >690 >18 -60 >69 FLUXOCORD 42 / OP121TTW

FCAW - Rutile

0.07 1.3 0.4 - 1.5 - 620-760 >550 >22 -50 >47 CITOFLUX R550

0.07 1.4 0.4 - 0.9 0.4 700-800 >620 >20 -40 >47 CITOFLUX R620

0.08 1.35 0.35 - 2.2 - 700-890 >620 >18 -50 >47 CITOFLUX R620 Ni2

0.06 1.4 0.4 - 2.9 0.35 770-940 >690 >17 -40 >50 FLUXOFIL 29 HD

FCAW - Basic

0.07 1.3 0.4 - 1.1 0.4 640-760 >550 >23 -40 >60 FLUXOFIL 41

0.06 1.5 0.3 0.4 2.3 0.4 780-890 >690 >17 -60 >60 FLUXOFIL 42

0.09 2 0.5 1 1.8 0.4 940-1180 >890 >15 -40 >47 FLUXOFIL 45

FCAW - Metal Cored

0.06 1.7 0.6 - 0.6 0.3 640-820 >550 >22 -50 >47 FLUXOFIL M41

0.05 1.5 0.5 0.4 2 0.4 780-980 >690 >17 -40 >70 FLUXOFIL M42

2010

-928

2010

-925

10

Classification Society Approvals

High strength fine-grained construction steels As welded condition

Base Material AWS EN / EN ISOShielding

GasTÜV

MMA

TENACITO 70 S500QL A5.5: E 8018-G H4 2560-A: E 50 6 Mn1Ni B 42 H5 - x

TENAX 98 M S550QL A5.5: E 9018-M H4 EN 757: E 55 5 Z B 32 H5 - -

TENACITO 65R S550QL A5.5: E 9018-G H5 EN 757: E 55 6 Mn1NiMo B T 42 H5 - x

TENAX 118-D2 S620QL A5.5: E 10018-D2 EN 757: E 62 4 Mn1NiMo B T 32 H5 - -

TENACITO 75 S620QL A5.5: E 10018-G H4 EN 757: E 69 6 Mn2NiCrMo B 42 H5 - x

TENAX 118 M S690QL, WELDOX 700 A5.5: E 11018-M H4 EN 757: E 69 5 Z B 32 H5 - -

TENACITO 80 S690QL, WELDOX 700 A5.5: E 11018-G H4 EN 757: E 69 6 Mn2NiCrMo B 42 H5 - x

TENAX 128 S890QL, WELDOX 900 A5.5: E 12018-G H4 EN 757: E 89 2 Mn2Ni1CrMo B 32 H5 - -

TENACITO 100 S890QL, WELDOX 900 A5.5: E 12018-G H4 EN 757: E 89 4 Mn2Ni1CrMo B 42 H5 - x

TENAX 140 S960QL, WELDOX 960 A5.5: E 14018-G H4 - - -

GMAW

CARBOFIL MnMo S500QL A5.28: ER 80S-D2 14341-A: G 50 4 M G4Mo M21 x

CARBOFIL NiMo1 S550QL, S620QL A5.28: ER 100S-G 16834-A: G 62 4 M Mn3Ni1Mo M21 x

CARBOFIL MnNiMoCr S550QL, S620QL A5.28: ER 100S-G 16834-A: G 62 4 M Mn3NiCrMo M21 -

CARBOFIL NiMoCr S690QL, WELDOX 700 A5.28: ER 110S-G 16834-A: G 69 4 M Mn3Ni1CrMo M21 x

CARBOFIL 2NiMoCr S890QL, WELDOX 900 A5.28: ER 120S-G 16834-A: G 89 4 M Mn4Ni2CrMo M21 -

GTAW

CARBOROD 80S-D2 S500QL A5.28: ER 80S-D2 - I1 -

CARBOROD NiMo1 S550QL, S620QL A5.28: ER 100S-G 16834-A: W Mn3Ni1Mo I1 -

SAW (Wire/Flux)

OE-SD3 1Ni1/4Mo / OP121TT S500QL A5.23: F8A8-EG-EG EN 760: SA FB 1 55 AC H5 - x

OE-SD3 1Ni1/2Mo / OP121TT S550QL A5.23: F9A8-EF3/EG-F3 EN 760: SA FB 1 55 AC H5 - -

FLUXOCORD 41HD / OP121TTW S550QL A5.23: F9A8-EC-F3 EN 760: SA FB 1 55 AC H5 - -

OE-SD3 2NiCrMo / OP121TTW S690QL, WELDOX 700 A5.23: F11A8-EG-EG EN 760: SA FB 1 55 AC H5 - x

FLUXOCORD 42 / OP121TTW S690QL, WELDOX 700 A5.23: F11A4-EC-F5 EN 760: SA FB 1 55 AC H5 - -

FCAW - Rutile

CITOFLUX R550 S500QL S550QL A5.29: E91T1-G M H4 18276-A: T 55 5 Mn1,5Ni P M 1 H5 M21 -

CITOFLUX R620 S620QL A5.29: E91T1-G M H4 18276-A: T 62 4 NiMo P M 1 H5 M21 -

CITOFLUX R620 Ni2 S620QL A5.29: E101T1-G M H4 18276-A: T 62 5 Mn2,5Ni P M 1 H5 M21 -

FLUXOFIL 29 HD S690QL, WELDOX 700 A5.29: E111T1-G MJ H4 18276-A: T 69 4 Z P M 1 H5 M21 -

FCAW - Basic

FLUXOFIL 41 S500QL S550QL A5.29: E90T5-G M H4 18276-A: T 55 4 1NiMo B M 2 H5 M21 x

FLUXOFIL 42 S690QL, WELDOX 700 A5.29: E110T5-K4M H4 18276-A: T 69 6 Mn2NiCrMo B M 2 H5 M21 / CO2 x

FLUXOFIL 45 S890QL, WELDOX 900 A5.29: E120T5-GM H4 18276-A: T 89 4 Mn2Ni1CrMo B M 2 H5 M21 x

FCAW - Metal Cored

FLUXOFIL M41 S500QL, S550QL A5.28: E90C-G M H4 18276-A: T 55 5 Z M M 1H5 M21 -

FLUXOFIL M42 S690QL, WELDOX 700 A5.28: E110C-G M H4 18276-A: T 69 4 Mn2NiCrMo M M 1H5 M21 x

2010

-930

11

DB ABS BV DNV GL LRS PRS RMRS RINA

MMA

x 3YH10 - 4Y50 H5 3Y H5 5Y42mH10 - 5Y50HHH - TENACITO 70

- - - - - - - - - TENAX 98 M

x E9018-G - - - - - 5Y50HHH - TENACITO 65R

- - - - - - - - - TENAX 118-D2

x - - 3Y69 H5 3Y69 H5 - - 4Y69HHH - TENACITO 75

- E11018-M H4 - 4Y69 H5 - - - - - TENAX 118

- E11018-G - 4Y69 H5 3Y69 H5 - - 3Y69HHH - TENACITO 80

- - - - - - - - - TENAX 128

- - - - - - - - - TENACITO 100

- - - - - - - - - TENAX 140

GMAW

x - - - - - - - - CARBOFIL MnMo

x - - - - - - - - CARBOFIL NiMo1

- - - - - - - - - CARBOFIL MnNiMoCr

x - - - - - - - - CARBOFIL NiMoCr

- - - - - - - - - CARBOFIL 2NiMoCr

GTAW

- - - - - - - - - CARBOROD 80S-D2

- - - - - - - - - CARBOROD NiMo1

SAW (Wire/Flux)

- - - - - - - - - OE-SD3 1Ni1/4Mo / OP121TT

- - - - - 3Y50M - - - OE-SD3 1Ni1/2Mo / OP121TT

- - - - - - - - - FLUXOCORD 41HD / OP121TTW

x - - - - 5Y69M - - - OE-SD3 2NiCrMo / OP121TTW

- 5YQ690M - 4Y69M - - - - - FLUXOCORD 42 / OP121TTW

FCAW - Rutile

- - - - - - - - - CITOFLUX R550

- - - - - - - - - CITOFLUX R620

- - - - - - - - - CITOFLUX R620 Ni2

- - - - - - - - - FLUXOFIL 29 HD

FCAW - Basic

x - - - - - - - - FLUXOFIL 41

x 3YQ690SAH5 3Y690MSH5 3Y69MSH5 BWB - - - - FLUXOFIL 42

x - - - - - - - - FLUXOFIL 45

FCAW - Metal Cored

- - - - - - - - - FLUXOFIL M41

x - - - - - - - - FLUXOFIL M42

2010

-935

2010

-933

12

Product PackagingWelding Consumables

2008

-677

2662

-05

2662

-31

MMAStandard Packaging■ Reliable protective packaging for most

applications■ 3 packets per outer carton■ Packet weight ~5 kg

Vacuum Packaging■ No re-conditioning required before use■ No quivers or holding ovens are required■ Ideal for on site applications■ Simplified QA procedures

DRY■ Pack contents ~1 kg■ Supplied in outer cartons ~15 kg

VPMD■ Pack contents ~3 kg■ Supplied in outer cartons ~15 kg

MIG/MAG wires (solid and FCW)Drums (ROUNDPACK)Heavy duty cardboard drums■ 320 kg & 600 kg formats■ 100% recyclable■ Reliable rapid pay off at high

wire feed speeds■ Fitted sling points for handling safety

Spools■ B 300 ■ 100% recyclable

SAW Fluxes

Sacks■ Weld sealed■ 100% recyclable (“4”) ■ Easy to handle■ Effective flux protection

from the environment■ Supply: 1 tonne (40 sacks

x 25 kg) per pallet

DRYBAGThis new packaging solution has been developed by theAir Liquide Welding research teams for OERLIKON submergedarc welding fluxes. DRYBAG packaging system features:■ Triple layer composite

technology system■ Fully moisture proof■ Low vacuum■ Protection from atmospheric humidity■ Designed for the most hostile

ambient conditions■ No re-conditioning required before use■ Protection during extended

transport and storage■ Supply: 1 tonne (40 sacks

x 25 kg DRYBAG) per pallet

SAW WiresSpools■ B 450 (25 kg)■ B 570 (90 kg) ■ 100% recyclable

2006

-936

2006

-943

2007

-474

2010

-269

2006

-200

2006

-937

2006

-939

2009

-012

2010

-269Drums

■ 300 kg■ 700 kg

Variants of packing solutions are available on request to suit specific requirements.

TIGRods■ 1.6, 2.0 & 2.4 mm

diameter in 1 m lengths■ Full range of compositions■ Alloy grades are coin

stamped■ Bright finished■ Fully certificated

2008

-181

2006

-940

13

Guide to OERLIKON weldingconsumable product designation

2000

-462

2010

-940

Guide to OERLIKON welding consumable product designation for Cranes and heavy liftingequipment applications

Range Key features Main apllicationsMMA & Packaging

TENAX Low hydrogen (-18) coated C-Mn and low alloy compositions High toughness joints in structural and higher strength steels

TENACITO Basic (18) coated, low hydrogen, good low temperaturetoughness

High toughness joints in structural and higher strength steels

DRY Packaging Vacuum packaging systems for MMA electrodes,eliminating the need for re-conditioning prior to use

Contains ˜ 1 kg, higher strength alloys, site applications

VPM Packaging Contains ˜ 3 kg, higher strength alloys, site applications

MIG/MAG

CARBOFIL C-MN & low alloy ferritic steel wires, copper coated,all formats

Wide range of compositions including higher strength steels

TIG

CARBOROD C-MN & low alloy ferritic steel rods, copper coated Wide range of compositions including higher strength steels

Cored Wires

CITOFLUX Flux cored wires, mixed shielding gases & CO2 Wide range of compositions including higher strength steels

FLUXOFILFlux cored wires, mixed shielding gases & CO2

Seamless, coppered, very low hydrogen characteristicPrecision layer wound on baskets

Wide range of compositions including higher strength steelsExcellent for higher hardenability steelsSemi and fully automatic applications

FLUXOFIL M FLUXOFIL system, metal cored wires Wide range of compositions including higher strength steels

FLUXOCORD Flux cored wires for submerged arc welding with OP 121TTWSeamless, coppered, very low hydrogen characteristic

High productivity joints in structural and low alloy steelsWide range of higher hardenability steels

Submerged Arc Fluxes & Packaging

OP 121TT Agglomerated fluoride basic flux. B.I.3.1Low hydrogen controlled. Multi-wire, AC/DC

High toughness joints in structural and higher strength steelsISO-V & CTOD tested. High productivity

OP 121TTWAgglomerated fluoride basic flux. B.I.3.1Multi-wire, AC/DC. Very low hydrogen controlled,very low impuity / residual elements

Used with higher hardenability OE solid SAW wires ansFLUXOCORD wires for high deposition rate weldingHigh toughness, ISO-V & CTOD tested. High productivity

DRYBAG/ BIGBAG

Vacuum packaging system for OERLIKON SAW fluxesVariety of formats: 25, 500 & 800 kg

Eliminates flux re-conditioning prior to use even followingextended transport or use in high humidity regions

14

MMA electrode power sources

OERLIKON propose a wide range of equipmentfor MMA welding. This is a selection of unitsfor on site applications in all conditions.

2570

-07

CITOARC 1900 EXPERT■ More performance 160 @ 50%

at 40 °C.

■ With 16 A shuko plug.

■ Suitable for welding withcellulosic electrodes.

■ VRD (Voltage Reduction Device) for increasedsafety when weldingon site.

■ Inverter technology.

CITOARC 3500i■ Multi-process (MMA, Gouging, TIG DC, MIG)

inverter unit,

■ Welding MMA electrodesup to Ø 6.3 mm,

■ MIG welding with theDV 4004 wire feederoption,

■ CC/CV 3phase unit,

■ Weighing only 29 kg.

CITOROD 6500 XT■ For the heaviest duty applications

including gouging,

■ Thyristor technology,

■ Multiprocess(MMA, Gouging,TIG DC, MIG)- 3 phase unit,

■ Possibility ofMIG/MAGwelding usingDEVIDARC anautonomouswire-feeder.

CITOARC 1800HPF■ Very light and portable unit for maintenance,

■ Ultra flexible for lightduty and flexiblefinishing applications.

2009

-092

2006

-762

2008

-800

Technical specifications: CITOARC 1800 HPF CITOARC 1900 EXPERT CITOARC 3500i CITOROD 6500 XT

Primary

Power supply 230 V single-phase 230 V single-phase 400 V three phase230 - 400 V +/- 15%50/60 Hz three phase

Effective consumption 15 A 16 A 28.5 A 61.5 - 35.4 A

Secondary

Open circuit voltage 44 V 67 V (14 V rest voltage) 91 V 68 - 75 V

Welding current 10 - 180 A 5 -160 A 5 - 350 A 10 - 630 A

Duty cycle 10 min. cycle (at 40 °C) 180 A at 20% 160 A at 40% 350 A at 35% 630 A at 35%

Diam. ElectrodeMMA 1.6 to 4.0 mm 1.6 to 4.0 mm 1.6 to 6.0 mm 1.6 to 6.0 mm

Gouging - - Up to 6.3 mm Up to 10 mm

Dimensions (L x W x H) 170 x 320 x 395 mm 205 x 345 x 450 mm 525 x 300 x 390 mm 1000 x 600 x 600 mm

Net weight 6.6 kg 9 kg 29 kg 176 kg

2010

-066

15

OERLIKON high-performance TIG machines,are designed for on-site durability and premiumquality results. This inverter range equips weldersfor a wide diversity of activities in both regularand high-tech applications.

Technicalspecifications:

DC welding

CITOTIG 200 DC CITOTIG 300 DC (W) CITOTIG 400 DC W

Primary

Power supply 230 V single-phase 400 V three-phase

Consumption 15 A 6.6 A 11 A

Secondary

Open circuit voltage 80 V 80 V 80 V

Welding current 5 - 200 A 5 - 300 A 5 - 400 A

Duty cycle 10 min.cycle (at 40°C)

200 A at 30% 230 A at 60% 285 A at 60%

Diam. Electrode 1.6 to 4.0 mm 1.6 to 5.0 mm 1.6 to 6.0 mm

Other

Dimensions(L x W x H)

410 x 180x 390 mm

500 x 180 x 390 mm500 x 180 x 650 mm in W version

500 x 180x 650 mm

Net weight 15 kg 22 kg / 32 kg in W version 33 kg

Cooling unit No Yes in W version Yes

2570

-21

CITOTIG

Optimised performance and advanced functionality:

■ CITOSTEP double current level function, allows the powerinput to be changed without interruption when welding,

■ Synergic pulse function, for ease of setting the pulsed currentparameters,

■ Storage facility for welding parameters,■ Reliability designed in with an efficient isolated cooling system

which prevents dust and small metal particlesfrom penetrating the machine interior,

■ Optional low voltage OCVwith Voltage Reduction Deviceavailable,

■ Generator compatible.

The DC sets are used for TIG welding stainless and structuralsteels and have the flexibility to weld with all types of MMAwelding electrodes, with excellentarc characteristics.

The CITOSTEP function in the CITOTIG range

With the CITOSTEP function, two current levels can bechosen, the welding current and the basic current.This facilitates the change from one to the other by rapidlypressing the torch trigger. The CITOSTEP function can beused to adjust heat input momentarily, to change weldingpositions or to replenish the filler metal supply withouthaving to stop welding.

Accessories

This very high-tech range of TIG equipment has all the productfeatures required by the most skilled welders for the widest rangeof demanding applications. For maximum functionality, there is a fullrange of accessories, such as hand- or foot-operated remotecontrol units and trolleys.

TIG installations

2006

-669

2006

-657

2006

-647

16

MIG/MAG manual installations

Product features and advantages:■ Three-phase, dual-voltage power supply allowing connection to any type of

three-phase power supply,■ Digital parameter display (plate thickness / current / wire speed),■ 4-rollers feed with speed regulation system providing constant wire feed,■ “Assisted adjustment” mode taking into account the thickness to be welded,■ “Spatter reduction” system based on coil saturation after the striking phase,■ 2T/4T/spot/intermittent welding modes for an optimised operating procedure,■ Ventilation automatically operates when required,

Specify and build yourinstallation:■ Power sources■ Wire feeders■ Cooling unit■ Harnesses (up to 50 m for

on site applications)■ Trolleys for the installation

and the wire-feeder■ Remote control■ Torches (standard, with

potentiometer, push-pull,automatic..)

■ More benefits for the user■ Small machine for easier

access■ Light installation (37 kg for

the power source)■ Compatible with motor

generator■ A powerful 4-wheel feeder

unit with drive rollers asstandard

CITOPULS II Digital technology for advanced welding installations CITOPULS II is the only product on the MIG/MAG welding market offering superior quality welding andadvanced welding processes with a simple interface at the price of standard welding equipment. MoreoverDIGIPULS II is designed in a modular system for a better fit with the users’ requirements.

■ Superior quality welding and advanced processes and features■ Fully digitally controlled inverter: for process repeatability and

consequently higher welding quality and simpler regulation■ In Synergic mode, more than 100 synergies are available■ Soft switching inverter (increased efficiency of the power source)■ Full range of processes

- Standard MIG/MAG- Pulsed MIG/MAG- Speed Short ArcTM (for high quality thin sheet welding & root pass)

- Spray ModalTM (special for high quality welding of aluminium)

- Cold Double Pulse (producing very high quality welds on thin material)

- MIG brazing- MMA coated electrodes

■ Powerful installation up to 420 A at 60%■ Storage of 100 welding programs (with expert wire feeder DVU

P500 or advanced remote control RC JOB)■ Parameter locking with a digit code (with expert wire feeder

DVU P500 or advanced remote control RC JOB). When thisfunction is activated, the welder can still fine-tune theparameters in a +/- 20% range

■ A user interface (Power source and wire feeder) designed for areally easy to use front panel

■ A modular concept for a better fit with the users’ requirements.

2008

-075

2191

-01

2006

-788

■ 2 coil positions,■ Plug-in harnesses on generator side,■ Fully sheathed and shielded harness for greater

robustness,■ Ultra-compact wire-feed unit designed for

restricted access,■ Wire-feed unit delivered with the possibility of wire

speed adjustment and equipped with gas purge.

CITOMIG 500 XPOptimised performance and advanced functionality:With its CITOMIG range OERLIKON offers welding sets employing highly developed and carefully appliedtechnology. This robust and reliable range will always meet the challenge, even under heavy duty conditions.CITOMIG sets available in air or water, compact or separate versions, meet every need and offer the following advantages.

17

2662

-11

CITOWAVE MXW Product features and advantages:

Same as the CITOPULS range with in addition: ■ Advanced torch “DIGITAL”: a range of ergonomic torches with

the possibility on the handle to - select the program number- adjust the wire feed speed - adjust the arc length,

■ More processes: Soft current, Pulsed, SSA, SSP, SM,CDP,MIG brazing, MMA, and PR Spray,

■ More memory: 153 welding programs on CITOWAVE MXW for allwelding applications. The power sources also allow memorisation of100 programs, selectable from the wire feeder, remote control andCITORCH M E family,

■ Control of aluminium welding (Spray ModalTM): special welding transferwhich provides reduced porosity and increases the penetration,

■ More controls: parameters monitoring, indication of defects, parameterblocking on several levels, printing, 99 programs, calibration…

■ More cycles: 2T / 4T/ Spot weld / Cold Double Pulse current (CDP)

Technical specifications: CITOMIG 500 XP CITOPULS II 420 CITOWAVE 400 CITOWAVE 500Technology Thyristor Inverter

Primary power supply (3 phase) 230/240/380/400 V 400 V

Primary consumption @ I max 50 A (400 V) 35 A 35 A 45 A

Welding current 16 A - 480 A 20 A - 420 A 20 A - 400 A 20 A - 500 A

Duty cycle 10 min. cycle (at 40°C) 480 A @ 50% 400 A @ 60% 400 A @ 60% 500 A @ 60%

Suitable wire diameter 0.8 to 1.6 mm

Process advantages for a perfect assembly:This new generation of power sources provides new welding methods able to meet quality and productivity levels to answerthe needs of the Cranes and Heavy Lifting Equipment industry.

Process Definition Customer advantages Powersource

SpeedShortArcTM

(SSA)

The Speed Short ArcTM allows a high travel speed due to a rigid arcand a cold regime. It is very effective for welding thin steel plates,working in position and in closed angle and filling bevels. TheSSATM is used for short circuit welding though the normal globularregime travel speed domain.

■ Increase in travel speed■ Reduced distortion

(thin steel sheets)■ Suited to welding in position■ Tolerance and usability

CITOWAVECITOPULS II

SoftSilencePulseTM

(SSP)

The Soft Silence PulseTM is a quieter pulsed mode mainly intendedfor stainless steel welding applications. The SSPTM produces asofter but very stable arc with good wetting of the weld bead.This waveform significantly reduces spatter and gives a very fineappearance to the weld bead.

■ Reduction of noise■ Good wetting of the weld bead■ Reduction of spatter■ Good weld bead appearance

CITOWAVE

ColdDoublePulseTM

(CDP)

The Cold Double PulseTM produces very high quality welds on thinmaterial while avoiding distortion. CDPTM gives a TIG appearance tothe weld and is very effective on very thin aluminium or stainlesssteel sheet (< 2 mm). The operating technique is made easier dueto good control of the weld pool even on badly-prepared sheets.This sequencer mode automatically chains hot arc and cold arcregimes together.

■ Effective on thin sheets■ Reduces distortion■ Easy operating technique■ TIG appearance weld bead

CITOPULS IICITOWAVE

2006

-026

18

Plasma cutting

CITOCUT 40iHeavy duty portable cuttingunit inverter technology.■ Quality cut, up to 40 mm,■ Contact cut, distance cut,

plasma gouging,■ Blow back start, no HF

interference,■ Grid cutting capability.

NERTAJET 50 Work of high qualityand precision withcontact cutting.

■ Multi-voltagethree-phase,

■ Intensive work(100% duty cycle),

■ Well suited forstainless steelsand light alloyswith Ar/H2 upto 50 mm,

■ Plasma gouging,

■ Manual or automatic applications,

■ Assistance gas use possible to improve quality cuttingin large thickness,

■ Water cooled torches,

■ Chopper (secondary power transitions) technology.

From the CITOCUT 10KT, a single phase portable unit with integrated compressor,a highly portable unit that cuts up to 10 mm, to the NERTAJET 50, a highperformance chopper, multi gas machine that cuts up to 50 mm of steel.

CITOCUT 40C■ High cutting capcity: 40 mm with 120 A,

■ 4 steps for setting the currentaccording to the thicknessto cut,

■ IP 23 for indoorand outdoorapplications,

■ High quality cutwith drag cuttingnozzles,

■ Delivered ready to use with 6 mtorch, air hose, primary cable,earth cable, start set of wearparts.

2007

-117

2010

-260

2007

-280

Technicalspecifications: CITOCUT 40i CITOCUT 40C NERTAJET 50

Technology Inverter Transformer Chopper

Maximumthickness 40 mm 40 mm 50 mm

Primary powersupply (3 phase) 400 V 220/230/

380/400 V230/400/

415/440 V

Maximumconsumption 40 A 40 A (400 V) 60 A (415 V)

Cutting intensity Up to 120 A Up to 120 A Up to 150 A

Dimensions(L x W x H)

720 x 310x 430 mm

500 x 855x 705 mm

1170 x 710x 1200 mm

Weight 35 kg 125 kg 260 kg

1909

-12

Plasma cutting installations

OERLIKON has a complete Manual Plasmacutting range for all applications.

1909

-01

19

MIG/MAG welding suction torches:

WST RANGEIndirect fume collection for extraordinary efficiencyThe fume collector is fixed and placed 7 cm above the molten pool.

From that distance, with an extraction air volume of 80 - 130 m3/h, dependingon the type of torch, the collection zone is larger than with directcollection, and the percentage of collected fumes is close to 90 - 95%.

The collection process has no direct effect on the shielding gas and thequality of the welds is protected in all welding positions. Also, the collectoris fixed (not adjustable), to guarantee optimal conditions at all times.

Technical feature:Air cooled or water cooled from 150 A @ 68% to 500 A @ 100%.

OERLIKON offers a modern and complete range of solutionsfor the extraction of welding fumes and air ventilation in orderto ensure the workforce an improved working environmentin full conformance with current legislation and directives.

MIG/MAG Torches

Standard high efficiencywater cooled welding torches:

CITORCH M 450W NGThis water cooled MIG/MAG welding torch is the best solutionfor heavy duty work.Available in length 3, 4 and 5 m with a 450 A @ 100% duty cycle andcan be used with solid or cored wired wires up to 1.6 mm diameter.

2009

-278

With WST torch Without WST torch

A step toward improved working conditions

2003

-084

2003

-084

A complete range of torches:

• Air cooled

WST 258

• Water cooled

WST 508 W

2008

-522

2008

-547

20

Personal Protection Equipment,PPE and Workplace Products

Air Liquide Welding through WELDLINE brand offers a wide rangeof tools and accessories dedicated for welding applications (cables,earth clamps, torches, brushes and hammers, sprays…) as well aspersonal protective equipment for the welder (gloves, clothing,goggles, mask…) and for the workshop (strips, curtains etc.).

2009

-471

Ovens

2008

-574

Cables and connectorsPrimary and secondary cables, solidcopper meeting the requirements ofinternational standards.

2000

-174

2007-814

2008

-247

2008

-579A full range of portable quivers, holding

and re-baking ovens for MMA electrodesand hopper ovens for SAW flux.

Welder ProtectionA complete range of helmets, leather andcotton clothing, glasses, gloves andshoes. The ZEPHYR helmet ensurescomfort and protection with a new highperformance liquid crystal cell, extra-wide

vision and extreme reliability. The ZEPHYRis equipped with a forced air flow systempreventing welding fume from infiltratinginto the welder’s helmet. The filter andprotection screen are easy to extract,

with pressure on the push button.Adjustable head gear (4 positions) with anoptimised design to ensure goodprotection of the head, and light weightfor comfort.

21

2004

-682

dvanced utomatic rchitecture

STARMATIC power sources■ Rugged, reliable, suitable for

aggressive industrial surroundings,■ Fan-cooled, fitted with thermal cut-out,

easy to move using crane or forklift,■ Quick connection to the core

of the installation by simpleand accessible connectors,

■ Remote control system,■ Function type:

1 - SAW direct current (DC)2 - SAW alternative current (AC)3 - SAW gouging arc.

pre-setting and pre-selection of the actual welding current andvoltage parameters for excellent arc striking every time:■ Submerged arc welding:

- direct current: flat or drooping power source characteristics.- alternating current: drooping power source characteristic.

■ MIG/MAG (spray-arc transfer).■ Single, twin and tandem options with flux recycling system.

Welding head Standard applications SUBARC 5 A complete range of high-performance equipment usingmicroprocessor technology to combine performance, flexibility ofuse and guaranteed high reliability in welding cycle management.

For the most demanding applications, SUBARC 5 is a compactwelding and hard surfacing installation. It allows accurate

3A WELDING SYSTEMa new generation of mobile console control deviceThe 3A Welding System plug & play Mobile Console gives the operator completemobility and permits the management of both machine and process. This newgeneration user-friendly interface is easy to use and operators are rapidly able toprogram the machine efficiently. The multipurpose 3A welding system concept is designedfor all arc welding processes, and the equipment remains upgradable with the open architecture.

Twin

DC 2004

-928

2008

-466

Tandem

DC AC

2004

-926 Single

DC

2010

-811

2007

-386

2006

-781

2000

-357

* For other primary power supply three-phase, consult Air Liquide Welding.

STARMATIC 1303 DC STARMATIC 1003 AC/DCDuty cycle at 100% 1 300 A - 44 V 1 000 A - 44 VWelding range 2 DC 1 AC - 1 DCPrimary power supply 400-440 V 50/60 Hz* three-phase 380/400/415 V 50/60 Hz* three-phaseTechnology Thyristors ThyristorsPower at 100% duty cycle 99 kVA 64.6 kVA

External-static characteristics- flat - drooping

■■

AC■■

DC■■

Net weight 483 kg 540 kg

Equipment for submerged arc welding

22

Flame and Plasma cutting machines

OXYTOME / PLASMATOME RS & TWIN RS - CYBERTOME openthe way to all oxycutting and plasma arc cutting operations thatrequire the use of machines capable of cutting very wide platesand implementing more complex options.

2003

-342

2007

-361

2006

-298

OXYTOME RS

PLASMATOMETWIN RS

Reinforced structurefor OXYTOME / PLASMATOME (RS)For plates wider than 4 m or for certain equipment,a reinforced structure is used to ensure movement stabilityand precision.

TWIN RS structure for OXYTOME / PLASMATOMEThe TWIN RS structure is designed as a double transversalbeam equipped with liner guides and bearing, located in asafety position away from heat radiation. This machine isspecially suitable for bevelling head applications requiring atransversal cutting stroke over 4 m or tool holder of 800 mm.Finally, the accuracy of this machine is particulary suitablefor HP plasma applications.

CYBERTOMEDesigned as a “machine tool” concept, stated in termsof accuracy and repeatability according to current standards.This design can be modified to accomodate special requirements,and allows sheet metal cutting of 8 m width and more.

PlasmalongitudinalThis system allows the

operator to manually tilt

the torch in order to work

plasma bevels along the

longitudinal axis.

PlasmastraightThis system is used to

work bevels along the

axes using a plasma torch.

For further details on this

option, please contact

OERLIKON service.

Plasmabevelling headSystem rotation and tilting

are entirely servo-

controlled by the HPC

digital process controller

which makes it possible to

program a bevel angle

change during a run. This

light but rugged system

guarantees excellent

cutting results.

V X KStraight linebevelling unitFor bevelling along the

machine axes with

mechanical sensing.

V X Kendless rotationbevelling unitCan be fitted on

Cybertome Numerical

control programs the

blowtorches positions.

It can work V, X, or K type

bevels from 0 to 45° for

plates up to 60 mm thick

(other possibilities on

request).

Bevelling system

0031

-028

0031

-055

2007

-487

1065

-001

2008

-470

2010

-932

23

2002

-506

1806

-064

0255

-011

3 models of table adapted to the process of cutting

Extraction table for dry cuttingThe AZURMATIC table with air extraction offers unrivalledefficiency in terms of fume extraction due to its unique systemof transverse extraction ducts.Robustly designed in one-piece or modular form, the table isdivided over its length into 1 metre sections, extraction takingplace across the full width of the table on the module inoperation only. Mechanical grills actuated by the displacementof the machine provide suction under the sheet at the place ofcutting only.This principle of operation guarantees optimum extraction,irrespective of the size of the sheet being cut, while maintaininga modest extraction air-flow rate.

Technical characteristics:

■ Transverse duct extraction system,■ Division into 1 metre sections over the length of the table

(500 and 750 mm sections on demand for intensive use),■ Removable slag boxes,■ Removable workpiece supporting frame with flat irons

(section 100 x 6 mm) and wire mesh grid (50 x 50 x 5 mm),■ Maximum capacity: sheet up to 300 mm thick.

Constant water level extraction tableVarious processes, especially plasma cutting with non-immersed water vortex, require a cutting table with waterrecovery and fume extraction.

This table provides both possibilities. This process (which ispatented) avoids the need for filtering equipment upstream offume extraction.


■ One-piece design divided into 630 mm sections,■ Standard lengths of 3 to 12 m,■ Standard widths: 1.5 - 2 - 2.5 and 3 m,■ Height: 700, 800 or 920 mm■ Maximum capacity: sheet thickness 50 mm.


■ Modular construction in lengths of 1.5, 1.75 and 2 m,■ Widths to demand,■ Pivoting workpiece support frame for easier, faster cleaning.

Variable water level tablesVariable water level tables are specifically intended for immersedplasma cutting.This procedure limits pollution by solid or gaseous matterand gives protection against audible and visual stress.It improves accuracy of cutting while limiting distortion caused by heating of the workpiece.

AZURMATIC cutting tables

24

Temperature Conversion Table

°C °F

- 33.3 26 78.8- 2.78 27 80.6- 2.22 28 82.4- 1.67 29 84.2- 1.11 30 86.0

- 0.56 31 87.80.00 32 89.60.56 33 91.41.11 34 93.21.67 35 95.0

2.22 36 96.82.78 37 98.63.33 38 100.43.89 39 102.24.44 40 104.0

5.00 41 105.85.56 42 107.66.11 43 109.46.67 44 111.27.22 45 113.0

°C °F

7.78 46 114.88.33 47 116.68.89 48 118.49.44 49 120.210.0 50 122.0

10.6 51 123.811.1 52 125.611.7 53 127.412.2 54 129.212.8 55 131.0

13.3 56 132.813.9 57 134.614.4 58 136.415.0 59 138.215.6 60 140.0

16.1 61 141.816.7 62 143.617.2 63 145.417.8 64 147.218.3 65 149.0

°C °F

18.9 66 150.819.4 67 152.620.2 68 154.420.6 69 156.221.1 70 158.0

21.7 71 159.822.2 72 161.622.8 73 163.423.3 74 165.223.9 75 167.0

24.4 76 168.825.0 77 170.625.6 78 172.426.1 79 174.226.7 80 176.0

27.2 81 177.827.8 82 179.628.3 83 181.428.9 84 183.229.4 85 185.0

°C °F

30.0 86 186.830.6 87 188.631.1 88 190.431.7 89 192.232.2 90 194.0

32.8 91 195.833.3 92 197.633.9 93 199.434.4 94 201.235.0 95 203.0

35.6 96 204.836.1 97 206.636.7 98 208.437.2 99 210.238 100 212.0

43 110 23049 120 24854 130 26660 140 28466 150 302

°C °F

71 160 32077 170 33882 180 35688 190 37493 200 392

99 210 410100 212 413104 220 428110 230 446116 240 464

121 250 482127 260 500132 270 518138 280 536143 290 554

149 300 572154 310 590160 320 608166 330 626171 340 644

°C °F

177 350 662182 360 680188 370 698193 380 716199 390 734

204 400 752232 450 842260 500 932288 550 1022316 600 1112

343 650 1202371 700 1292399 750 1382427 800 1472454 850 1562

482 900 1652510 950 1742538 1000 1832566 1050 1922593 1100 2012

°C °F

621 1150 2102649 1200 2192677 1250 2282704 1300 2372732 1350 2462

760 1400 2552788 1450 2642816 1500 2732843 1550 2822871 1600 2912

899 1650 3002927 1700 3092954 1750 3182982 1800 3272

1010 1850 3362

1038 1900 34521066 1950 35421093 2000 36321121 2050 37221149 2100 3812

°C °F

1177 2150 39021204 2200 39921232 2250 40821260 2300 41721288 2350 4262

1316 2400 43521343 2450 44421371 2500 45321399 2550 46221427 2600 4712

1454 2650 48021482 2700 48921510 2750 49821538 2800 50721566 2850 5162

1593 2900 52521621 2950 53421649 3000 5432

°C °F

- 156.6 - 250 - 418- 128.8 - 200 - 328- 101.1 - 150 - 238- 73.3 - 100 - 148- 45.5 - 50 - 58

- 45.0 - 49 - 56.2- 44.4 - 48 - 54.4- 43.8 - 47 - 52.6- 43.3 - 46 - 50.8- 42.7 - 45 - 49

- 42.2 - 44 - 47.2- 41.6 - 43 - 45.4- 41.1 - 42 - 43.6- 40.5 - 41 - 41.8- 40.0 - 40 - 40.0

- 39.4 - 39 - 38.2- 38.8 - 38 - 36.4- 38.3 - 37 - 34.6- 37.7 - 36 - 32.8- 37.2 - 35 - 31

°C °F

- 36.6 - 34 - 29.2- 36.1 - 33 - 27.4- 35.5 - 32 - 25.6- 35.0 - 31 - 23.8- 34.4 - 30 - 22.0

- 33.8 - 29 - 20.2- 33.3 - 28 - 18.4- 32.7 - 27 - 16.6- 32.2 - 26 - 14.8- 31.6 - 25 - 13.0

- 31.1 - 24 - 11.2- 30.5 - 23 - 9.4- 30.0 - 22 - 7.6- 29.4 - 21 - 5.8- 28.8 - 20 - 4.0

- 28.3 - 19 - 2.2- 27.7 - 18 - 0.4- 27.2 - 17 1.4- 26.6 - 16 3.2- 26.1 - 15 5.0

°C °F

- 25.5 - 14 6.8- 25.0 - 13 8.6- 24.4 - 12 10.4- 23.8 - 11 12.2- 23.3 - 10 14.0

- 22.7 - 9 15.8- 22.2 - 8 17.6- 21.6 - 7 19.4- 21.1 - 6 21.2- 20.5 - 5 23.0

- 20.0 - 4 24.8- 19.4 - 3 26.6- 18.8 - 2 28.4- 18.3 - 1 30.2- 17.8 0 32.0

- 17.2 1 33.8- 16.7 2 35.6- 16.1 3 37.4- 15.6 4 39.2- 15.0 5 41.0

°C °F

- 14.4 6 42.8- 13.9 7 44.6- 13.3 8 46.4- 12.8 9 48.2- 12.2 10 50.0

- 11.7 11 51.8- 11.1 12 53.6- 10.6 13 55.4- 10.0 14 57.2- 9.44 15 59.0

- 8.89 16 61.8- 8.33 17 63.6- 7.78 18 65.4- 7.22 19 67.2- 6.67 20 68.0

- 6.11 21 69.8- 5.56 22 71.6- 5.0 23 73.4

- 4.44 24 75.2- 3.89 25 77.0

Note: the numbers in bold type refer to the temperature, either in Celsius or Fahrenheit, which is desired to convert into the other scale. If converting fromFahrenheit degrees to Celsius degrees, the equivalent temperature will be found in the left column, while converting from Ceslsius degrees to Fahrenheitdegrees the answer will be found in the column on the right.

25

J ft.lb.

20 14.722 16.224 17.726 19.128 20.630 22.132 23.634 25.036 26.538 28.040 29.542 30.944 32.446 33.9

J ft.lb.

48 35.450 36.852 38.354 39.856 41.358 42.760 44.262 45.764 47.266 48.668 50.170 51.672 53.174 54.5

J ft.lb.

76 56.078 57.580 59.082 60.484 61.986 63.488 64.990 66.392 67.894 69.396 70.898 72.2100 73.7102 75.2

J ft.lb.

104 76.7106 78.1108 79.6110 81.1112 82.6114 84.0116 85.5118 87.0120 88.5122 89.9124 91.4126 92.9128 94.4130 95.8

J ft.lb.

132 97.3134 98.8136 100.3138 101.7140 103.2142 104.7144 106.2146 107.6148 109.1150 110.6152 112.1154 113.5156 115.0158 116.5

J ft.lb.

160 118.9162 119.4164 120.8166 122.3168 123.8170 125.3172 126.7174 128.2176 129.7178 131.2180 132.6182 134.1184 135.6186 137.1

Conversion factors: 1 Joule = 0.73756 ft.lb.1 ft.lb. = 1.35582 J

J ft.lb.

188 138.5190 140.0192 141.5194 142.9196 144.4198 145.9200 147.4

Impact Toughness Conversion Table

26

Stress Conversion Table

N/mm2 ksi psi MPa

150 21.8 21800 150160 23.2 23200 160170 24.7 24700 170180 26.1 26100 180190 27.6 27600 190200 29.0 29000 200210 30.5 30500 210220 31.9 31900 220230 33.4 33400 230240 34.8 34800 240250 36.3 36300 250260 37.7 37700 260270 39.2 39200 270280 40.6 40600 280290 42.1 42100 290300 43.5 43500 300310 45.0 45000 310320 46.4 46400 320330 47.9 47900 330340 49.3 49300 340

N/mm2 ksi psi MPa

350 50.8 50800 350360 52.2 52200 360370 53.7 53700 370380 55.1 55100 380390 56.6 56600 390400 58.0 58000 400410 59.5 59500 410420 60.9 60900 420430 62.4 62400 430440 63.8 63800 440450 65.3 65300 450460 66.7 66700 460470 68.2 68200 470480 69.6 69600 480490 71.1 71100 490500 72.5 72500 500510 74.0 74000 510520 75.4 75400 520530 76.9 76900 530540 78.3 78300 540

N/mm2 ksi psi MPa

550 79.8 79800 550560 81.2 81200 560570 82.7 82700 570580 84.1 84100 580590 85.6 85600 590600 87.0 87000 600610 88.5 88500 610620 89.9 89900 620630 91.4 91400 630640 92.8 92800 640650 94.3 94300 650660 95.7 95700 660670 97.2 97200 670680 98.6 98600 680690 100.1 100100 690700 101.5 101500 700710 103.0 103000 710720 104.4 104400 720730 105.9 105900 730740 107.3 107300 740

N/mm2 ksi psi MPa

750 108.8 108800 750760 110.2 110200 760770 111.7 111700 770780 113.1 113100 780790 114.6 114600 790800 116.0 116000 800810 117.5 117500 810820 118.9 118900 820830 120.4 120400 830840 121.8 121800 840850 123.3 123300 850860 124.7 124700 860870 126.2 126200 870880 127.8 127800 880890 129.1 129100 890900 130.5 130500 900910 132.0 132000 910920 133.4 133400 920930 134.9 134900 930940 136.3 136300 940

N/mm2 ksi psi MPa

950 137.8 137800 950960 139.2 139200 960970 140.7 140700 970980 142.1 142100 980990 143.6 143600 9901000 145.0 145000 10001010 146.5 146500 10101020 147.9 147900 10201030 149.4 149400 10301040 150.8 150800 10401050 152.3 152300 10501060 153.7 153700 10601070 155.2 155200 10701080 156.6 156600 10801090 158.1 158100 10901100 159.5 159500 11001110 161.0 161000 11101120 162.4 162400 11201130 163.9 163900 11301140 165.3 165300 1140

Conversion factors: 1 N/mm2 = 145.038 psi1 N/mm2 = 0.145038 ksi1 MPa = 145.038 psi1 MPa = 0.145038 ksi

Note: psi values have been rounded off to the nearest fourth digit.

N/mm2 ksi psi MPa

1150 166.8 166800 11501160 168.2 168200 11601170 169.7 169700 11701180 171.1 171100 11801190 172.6 172600 11901200 174.0 174000 1200

27

Welding Units Comparison Tables

lbs/hr kg/hr

1 0.452 0.93 1.364 1.815 2.266 2.727 3.178 3.689 4.0810 4.5311 4.9812 5.4413 5.8914 6.3515 6.8016 7.2517 7.7118 8.1619 8.6120 9.0721 9.5222 9.9723 10.4324 10.8825 11.33

Deposition rates

ins/min m/min

25 0.650 1.375 1.9100 2.5125 3.1150 3.8175 4.4200 5.1225 5.7250 6.3275 6.9300 7.6325 8.2350 8.9375 9.5400 10.2425 10.8450 11.4475 12.0500 12.7525 13.3550 14.0575 14.6600 15.2625 15.8650 16.5675 17.1700 17.8

Wire feed speed

lbs kgs

2.2 14.4 26.6 38.8 411.0 513.2 615.4 717.6 819.8 922.0 1033.0 1544.0 2055.0 2566.0 3077.0 3588.0 4099.0 45110.0 50

Consumable weight

inches mm

10 25012 30013 33014 35018 450

Electrode length

inches mm

0.024 0.60.030 0.80.035 0.90.045 1.00.052 1.2

1/16 1.65/64 2.03/32 2.47/64 3.01/8 3.25/32 4.03/16 5.01/4 6.0

Electrodeand wire diameter

28

Welding positions according to DIN EN ISO 6947:1997-05

Buttwelds

PA1G

Horizontalflat position

PC2G

Transverseposition

PE4G

Overheadposition

PG3Gd

Vertical downposition

PF3Gu

Vertical upposition

Filletwelds

PA1F

Horizontalflat position

PB2F

Horizontaldownhand position

PD4F

Horizontaloverhead position

PG3F

Vertical downposition

PF3Fu

Vertical upposition

PD4F

Pipe: fixedAxis: verticalASME: 4F

Pipewelds

PA1G

Pipe: rotatedAxis: horizontalASME: 1G

Pipe: fixedAxis: horizontalASME: 5Gd

Pipe: fixedAxis: horizontalASME: 5Gu

PC2G

Pipe: fixedAxis: verticalASME: 2G

H-LO456G

Pipe: fixedAxis: e.g. 45°ASME: 6G

PG5Gd

PF5Gu

Pipewelds

PB2F

Pipe: rotatedAxis: horizontalASME: 2F

Pipe: fixedAxis: horizontalASME: 5Fd

Pipe: fixedAxis: horizontalASME: 5Fu

PB2F

Pipe: fixedAxis: verticalASME: 2F

PG5Fd

PF5Fu

© A

ir Li

qui

de

Wel

din

g -

W00

0370

267

- 01

/201

1 -

Ed

.1 -

A1

- P

LBD

687

7 -

Cré

dit

pho

tos

: Fot

olia

Air

Liqu

ide

Wel

ding

res

erve

s th

e rig

ht to

mod

ify it

s pr

oduc

ts w

ithou

t prio

r no

tice.

The

info

rmat

ion

cont

aine

d in

this

doc

umen

t is

desi

gned

to h

elp

the

user

in th

e ch

oice

of p

rodu

ct. T

he u

ser

shou

ld c

heck

that

the

prod

uct c

hose

n is

sui

ted

to th

e ap

plic

atio

n.

Contacts

www.airliquide.com


OERLIKON ManualArc Equipment■ MMA range

■ TIG range

■ Plasma cutting range

■ CITOMAG range

■ CITOWAVE - CITOPULS range

■ PlasmaWelding

OERLIKON consumables CatalogueAll data sheets of welding consumables of the OERLIKON range.500 pages in A5 format (available also on CD and on linewww.oerlikon-welding.com)

Product Literature

Automation Catalogue,this catalogue describes a completerange of equipment for the automaticoxy and plasma cutting processes,as well as for the welding processes(MIG/MAG, TIG, plasma...).Positioning equipment is also presented, with rotators, positioners,column and booms, turntables etc...

“Competence”, a journal fromOERLIKON containing technical articleson some of the latest developmentsin welding technology. Each issuecontains technical articles designedto illustrate recent technologicaldevelopments from OERLIKON, theirbackground and the consequentfabrication opportunities.

1

2

3

4

5

1

2

3

4

5

Air Liquide is the world leader in gases for industry, health and the environment, and is present in over 75 countries with 43.000 employees. Oxygen, nitrogen,hydrogen and rare gases have been at the core of Air Liquide’s activities since its creation in 1902. Using these molecules, Air Liquide continuously reinvents its business,anticipating the needs of current and future markets. The Group innovates to enable progress, to achieve dynamic growth and a consistent performance. Air Liquide combines many products and technologies to develop valuable applications and services not only for its customers but also for society.

BELGIUMAIR LIQUIDE WELDING BELGIUM SAZ.I. West Grijpen - Grijpenlaan 5 - 3300 TIENENTel.: +32 16 80 48 20 - Fax: +32 16 78 29 22CHINASAF SHANGHAI REP.OFF.Rm 722 Pine City Hotel777 Zhao Jia Bang Lu - SHANGHAI 200032Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding and CuttingPodnikatelská 565 - Areál SVUM - 190 11 PRAHA 9 - BúchoviceTel.: +420 274 023 163 - Fax: +420 274 023 233FRANCEAIR LIQUIDE WELDING FRANCE13, rue d’Épluches - BP 70024 Saint-Ouen l'Aumône95315 CERGY PONTOISE CedexTel.: +33 1 34 21 33 33 - Fax: +33 1 34 21 31 30GERMANYOERLIKON SCHWEISSTECHNIK GmbHIndustriestrasse 12 - D-67304 EISENBERG/PFALZTel.: +49 6351 4760 - Fax: +49 6351 476 335HUNGARYAIR LIQUIDE HUNGARY - Welding & CuttingKrisztina krt. 39/b - H-1013 BUDAPESTTel.: +36 1 339 8650 - Fax: +36 1 339 8649ITALYFRO-AIR LIQUIDE WELDING ITALIAVia Torricelli 15/A - 37135 VERONATel.: +39 045 82 91 511 - Fax: +39 045 82 91 536LUXEMBOURGAIR LIQUIDE WELDING LUXEMBOURG S.A.5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURGTel.: +352 48 54 56 - Fax: +352 48 54 57MALAYSIASAF-OERLIKON MALAYSIA SDN BHDNo 10, Jalan TPP 5/1Taman Perindustrian Puchong - 47100 PUCHONG, SELANGORTel.: +603 8060 8638 - Fax: +603 8061 620NETHERLANDSAIR LIQUIDE WELDING NETHERLANDSRudonk 6 B - NL 4824 AJ BREDATel.: +31 76 541 00 80 - Fax: +31 76 541 58 96POLANDAIR LIQUIDE WELDING POLSKA - SP. Z.o.oUL. Porcelanowa 10 - 40-246 KATOWICETel.: +48 32 609 04 50 - Fax: +48 32 609 04 60

PORTUGALAIR LIQUIDE SOLDADURA LDARua Dr. António Loureiro Borges, 4-2° ArquiparqueMiraflores - 1495-131 ALGÉSTel: +351 21 41 64 900 - Fax: +351 21 41 69 40ROMANIADUCTILAleea Industriilor Nr 1 - 120224 BUZAUTel.: +40 238 722 058 - Fax: +40 238 716 861RUSSIAAIR LIQUIDE WELDING17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91SCANDINAVIAOERLIKON SKANDINAVIEN ABKrossverksgatan 7 - 216 16 LIMHAMNTel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01SLOVAKIAAIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.Hlohovecká 6 - 951 41 NITRA - LUŽIANKYTel.: +421 37 692 4610 - Fax : + 421 37 651 28 04SPAINOERLIKON SOLDADURA SAPoligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZATel.: +34 976 10 47 00 - Fax: +34 976 10 42 67SWITZERLANDOERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 - CH 8155 NIEDERHASLI Tel.:+41 44 3076 111 - Fax: +41 44 3076 112THAILANDAIR LIQUIDE WELDING THAILAND Co. Ltd.40 Moo 6 - Ramindra Road Km 9.5 - KHANNAYAO, BANGKOK 10230Tel.: +66 29 43 2250 - Fax: +66 29 43 2256UAEAIR LIQUIDE WELDING MIDDLE EAST FZEJebel Ali free zone warehouse No. FZS1AH05P.O. BOX 18734 - Jebel Ali - DUBAITel.: +971(0)48861606 - Fax: +971(0)48861608U. K.AIR LIQUIDE WELDING LtdLow March / London Road - DAVENTRY - Northants NN11 4SDTel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10UKRAINEAIR LIQUIDE WELDING UKRAINE, Llc.199, Moskovski avenue, office 339 - 61037 KHARKOVTel.: +38 (057) 728 08 52 - Fax : +38 (057) 728 08 53


6

6

Cranes& Heavy Lifting Equipment

Contacts for other countriesALW International Development Department Italy FRO - AIR LIQUIDE WELDING ITALIAVia Torricelli15/A37135 VERONATel.: +39 045 82 91 511- Fax: +39 045 82 91 536

ALW International Development Department FranceAIR LIQUIDE WELDING FRANCE13, rue d’Epluches - Saint Ouen l’Aumône95315 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33 - Fax: +33 1 30 37 19 73

cranes product literature & heavy lifting...

Documents