cpu & io module

8/17/2019 CPU & IO Module

1/48

Premium PLCsTSX P57 / TPMX P57

TSX DEY / DSY / DMYProcessors

Discrete I/O

Quick Reference Guide


2/48


3/481

E N G L I S H

Contents

General safety advice for users 2

TSX/TPMX P57 1/P57 2/P57 3/P57 4 processors 4Presentation 4

Physical description 4

Catalog 5

Installation / Mounting 7

Precautions to be taken when replacing a processor 8

Auxiliary functions 8

Diagnostics using the indicator lamps 12

Characteristics 13

General introduction to discrete I/O modules 18Presentation 18

Physical description 18Catalog 19

Installation / Mounting 21

Functions 21

Connection equipment and wiring rules 24

Characteristics of input modules with terminal blocks 26

Characteristics of input modules with connector(s) 27

Characteristics of output modules with terminal block 28

Characteristics of output modules with connector(s) 30

Characteristics of mixed I/O modules with connectors 31Maintenance / Diagnostics 32

Operating conditions 33

Discrete I/O module connections 34Discrete input modules 34

Discrete output modules 38

Discrete mixed I/O module 44


4/482

E N G L I S H

General safety advice for users

1 GeneralThis manual is intended for personnel technically qualified to install, operate and maintaithe products which are described herein. For advanced use of these products please contacyour nearest sales office for additional information.The contents of this manual are not contractual and cannot under any circumstanceextend or restrict contract warranty clauses.

2 Qualification of personnelOnly qualified personnel are authorized to install, operate or maintain the products. Anwork performed by an unqualified person or non-observance of the safety instructioncontained in this document or attached to the equipment may jeopardize the safety opersonnel and/or cause irreparable damage to equipment.

3 WarningsWarnings serve to prevent specific risks encountered by personnel and/or equipmentThey are indicated in the documentation and on the products by different warningsymbols :

Caution

Indicates that not following instructions or ignoring the warning may cause serious personalinjury, death and/or serious damage to equipment.

Important or Indicates that not following a specific instruction may lead to minor injury and/or damage toequipment.

CommentHighlights important information relating to the product, its operation or its accompanyingdocumentation.

4 Conformity of useThe products described in this manualconform to the European Directives (*) to whicthey are subject (CE marking). However, they can only be used correctly in the contexof the applications for which they are intended (described in the various documentsand when connected to approved third party products.

(*) EMC and LV Directives, concerning Electromagnetic Compatibility and Low Voltage.

5 Installing and setting up equipmentIt is important to observe the following rules when installing and starting up equipmentIn addition, if the installation includes digital links, it is essential to follow the basic wiringrules, given in the manual "Electromagnetic Compatibility of Industrial Networks and Fieldbuses"reference TSX DG KBLE

• Safety instructions must be followed meticulously. These instructions are in the documentatioor on the equipment being installed and set up.

• The type of equipment defines the way in which it should be installed :- a flush-mountable device (for example, a process control terminal) must be flush-mounted- a device which is to be built in (for example, a PLC) must be placed in a cabinet o

enclosure,- the casing of a laptop or portable device (for example, a programming terminal or

notebook) must remain closed,


5/483

E N G L I S H

General safety advice for users

If the device is permanently connected, its electrical installation must include a deviceto isolate it from the power supply and a circuit-breaker to protect it against overcurrentsand isolation faults. If this is not the case, the power socket must be grounded and beeasily accessed. The device must be connected to the protective ground.If the device is supplied with 24 or 48 VDC, the low voltage circuits must be protected.Only use power supplies which conform to the standards currently in force.Check that the supply voltages remain within the tolerance ranges defined in thetechnical characteristics of the devices.All measures must be taken to ensure that any power return (immediate, warm orcold) does not lead to a dangerous state which may place personnel or theinstallation at risk.Emergency stop devices must remain effective in all the device's operating modes,even those which are abnormal (for example, when a wire becomes disconnected).Resetting these devices must not cause uncontrolled or improper restarts.Cables which carry signals must be located where they do not cause interferencewith the control system functions by capacitative, inductive or electromagneticinterference.Control system equipment and their control devices must be installed in such asway as to ensure that they are protected against unintentional operation.Appropriate safety measures must be taken for the inputs and outputs, to preventimproper states in the control system device, if no signal is received.

6 Equipment operationThe operational safety and availability of a device is its ability to avoid theappearance of faults and to minimize their effects if they occur.A fault inside the control system is known as : passive, if it results in an open output circuit (no command is sent to the actuators).

active, if it results in a closed output circuit (a command is sent to the actuators).From the safety point of view, a given fault is dangerous or not depending on theype of command given during normal operation. A passive fault is dangerous if the

normal command is the operation of an alarm. An active fault is dangerous if itmaintains or activates an undesirable command.The system designer must use devices external to the PLC to protect against activeaults inside the PLC, whether they are indicated or not.

7 Electrical and thermal characteristicsDetails of the electrical and thermal characteristics of devices are given in theassociated technical documents (installation manuals, service instructions).

8 MaintenanceTroubleshooting procedure Control system equipment should only be repaired by qualified personnel (aftersales service engineer, or technician approved by Schneider Automation SA). Onlycertified replacement parts or components should be used.

Before performing any operation on equipment, always cut the power supply offand mechanically lock any moving parts.

Replacement and recycling of used batteriesUse batteries of the same type as the originals and dispose of defective batteries

n the same way as toxic waste.


6/484

E N G L I S H

1

2

3

4

5

6

7

1

2

3

4

5

6

7

TSX/TPMX P57 1 /P57 2 /P57 3 /P57 4 processors

Presentation

A wide range of high performance, increased capacity processors is offered to best respond tothe various user requirements.• TSX 57 sequential processors which can be integrated in TSX RKY•• racks :

TSX P57 102, TSX P57 202, TSX P57 252, TSX P57 302, TSX P57 352, TSX P57402, TSX P57 452 processors

• PMX 57 process control processors which can be integrated in TSX RKY•• racks :TPMX P57 102, TPMX P57 202, TPMX P57 352, TPMX P57 452 processors

TSX/PMX 57 processors manage an entire PLC station comprising the discrete I/Oanalog I/O and application-specific modules (counter, axis control, stepper control, communication, etc) distributed over one or more racks connected on Bus X.

Each processor integrates :

• a protected internal RAM memory which can receive the application program and canbe extended by a PCMCIA memory card (RAM or FLASH EPROM)

• a realtime clock

• 2 terminal ports (TER and AUX) which enable simultaneous connection of severadevices (programming terminal, man-machine interface terminal, etc)• a slot for a PCMCIA communication card (Modbus+, FIPWAY, FIPIO Agent, UNI-TELWAY

serial links).• a FIPIO master link on some processors

The application program is created using PL7 Junior or PL7 Pro software which offers :• 4 programming languages• a multitasking software structure (master task and fast task, event processing)• modification of currently running programs, etc.

Physical description

TSX P57 102/202/252 TSX P57 402/452TSX P57 302/352 TPMX P57 202/352

TPMX P57 102 TPMX P57 452

Standard format Double forma


7/485

E N G L I S H


1 Display block with 4 or 5 indicator lamps depending on the model :- RUN, ERR, I/O, TER lamps on all processors- FIP lamp on processors with an integrated FIPIO master link (TSX/TPMX P57 52).

2 Pencil-point RESET button which is used to activate a PLC cold restart.

3 TER terminal port for connecting a peripheral which may or may not be self-powered(programming or adjustment terminal, man-machine interface terminal, printer, etc).

4 AUX man-machine interface port for connecting a self-powered peripheral (programming oradjustment terminal, man-machine interface terminal, printer, etc).

5 Slot for a type 1 PCMCIA memory extension card.

If there is no memory card, this slot has a cover which must be left in place;removing it will cause the processor to stop.

6 Slot for type 3 PCMCIA communication card to connect the processor to a communicationchannel. If no communication card is present, this slot is fitted with a cover.

7 9-pin SUB D connector for connection to the FIPIO master bus. This connector is only

available on TSX/TPMX P57

52 processors.


8/486

E N G L I S H


Catalog summary

• TSX 57 processors

References TSX P57 102 202 252 302 352 402 452TSX RKY 12EX racks 2 8 8 8 8 8 8TSX RKY 4EX/6EX/8EX racks 4 16 16 16 16 16 16Module slots (1) 21 [27] 87 [111] 87 [111] 87 [111] 87 [111] 87 [111] 87 [111I/O profile (2) Fixed Fixed Fixed Fixed Fixed Flexible FlexibleIn-rack discrete I/O (3) 512 1024 1024 1024 1024 2040 2040In-rack analog I/O 24 80 80 128 128 255 255App-specific channels (4) 8 24 24 32 32 48 48Network connection : FIPWAY,1 1 1 3 3 4 4ETHWAY/TCP_IP, Modbus +Integrated FIPIO connection - - 1 - 1 - 1Third party fieldbus connection - 1 1 2 2 2 2AS-i sensors/actuators 2 4 4 8 8 8 8fieldbus connectionInternal memory (5) (K16) 32 48 64 64 80 96 96/112Extension memory (K16) 64 128 128 256 256 256 256

• PMX 57 processors

References TPMX P57 102 202 352 452TSX RKY 12EX racks 2 8 8 8TSX RKY 4EX/6EX/8EX racks 4 16 16 16Module slots (1) 21 [27] 87 [111] 87 [111] 87 [111]I/O profile (2) Fixed Fixed Fixed FlexibleIn-rack discrete I/O (3) 512 1024 1024 2040

In-rack analog I/O 24 80 128 255App-specific channels (4) 8 24 32 48Control loops 10 10 10 10Network connection : FIPWAY, 1 1 3 4ETHWAY/TCP_IP, Modbus +Integrated FIPIO connection - - 1 1Third party fieldbus connection - 1 2 2AS-i sensors/actuators 2 4 8 8fieldbus connectionInternal memory (5) (K16) 48 48 80 96/112

Extension memory (K16) 64 128 128 256(1) For standard format modules, except power supply module and processor.

21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks,

(2) Fixed I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels are cumulativFlexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channelare not cumulative, distribution is defined by a formula (see characteristics section).

(3) I/O on the FIPIO bus, third party fieldbus and AS-i fieldbus are to be counted additionally.(4) Application-specific channels = counter, axis control, stepper control, communication, etc (se

characteristics section : Number of various application-specific channels).(5) On TSX/TPMX P57 452 : if the application is stored in the internal RAM, memory capacity = 96 Kwords

if the application is stored in the PCMCIA card, internal RAM memory capacity = 112 Kwords.


9/487

E N G L I S H


nstallation/Mounting

• Installing a standard format processor moduleTSX 57 and PMX 57 processor modules are installed in a TSX RKY rack, in position 00or 01 depending on the type of power supply module used (standard or double format) :

- If the rack is fitted with a TSX PSY 1610/2600standard format power supply module, the

processor is installed in position 00 (preferredposition) or in position 01 if position 00 is notavailable.

- If the rack is fitted with a TSX PSY 3610/5500/ 5520 double format power supply module, theprocessor is installed in position 01.

The rack power supply mustalways

be POWERED DOWN prior tomounting a processor module.

• Installing a double format processor moduleTSX 57 and PMX 57 double format processor modules are installed in a TSX RKY rack,in positions 00 and 01 or 01 and 02 depending on the type of power supply module used (standardformat or double format) :

- If the rack has a TSX PSY 1610/2600 standard

format power supply module, the processor isinstalled in positions 00 and 01 (preferredpositions) or in positions 01 and 02 if position00 is not available.

- If the rack has a TSX PSY 3610/5500/5520double format power supply module, theprocessor is installed in positions 01 and 02.

The rack power supply must always be

POWERED DOWN prior to mounting aprocessor module.

For mounting modules in the rack, refer to the rack installation guide.

01 02 03 04 05 06PS 00

02 03 04 05 0601PS 00

03 0401PS 00 02 05 06

03 0401PS 00 02 05 06


10/488

E N G L I S H


Precautions to be taken when replacing a processor

When replacing a TSX/PMX 57 processor with another processor which hasalready been used (processor already programmed and containing anapplication), it is essential to cut power to all PLC station control devices.Before restoring power to the control devices, check that the processo

actually contains the required application.

Auxiliary functions

• Terminal port and auxiliary port

Two 8-pin mini-DIN connectors (non-isolated RS 485 link) areused to connect :

- TER : an FTX terminal / PC compatible or to connect the

PLC to the UNI-TELWAY bus via the TSX P ACC 01isolation box. This port supplies 5 V to power the peripheralwhich is connected to it.

- AUX : a man-machine interface terminal or a printer. Thisport does not supply the 5 V power.

The default setting for the terminal ports is UNI-TELWAYmaster communication mode at 19200 bauds. They can alsobe configured for UNI-TELWAY slave mode or ASCIIcharacters.

• Slot for PCMCIA communication cardThis slot, on the front panel of the processor, can take a type 3PCMCIA communication card :

- TSX SCP 111 : RS 232 D multiprotocol- TSX SCP 112 : 20 mA current loop multiprotocol- TSX SCP 114 : RS 485 multiprotocol, compatible with

isolated RS 422- TSX MBP 100 : Modbus +- TSX FPP 10 / 20 : FIPIO Agent / FIPWAY

- TSX MDM 10 : Modem

The processor must always be POWERED DOWNprior to inserting or removing a communication card.

PCMCIAcommunicationcard


11/489

E N G L I S H


Internal RAM memoryThis memory holds the application (data, program and constants) and its capacity variesaccording to the type of processor :

- 32 Kwords on TSX P57 102 processor- 48 Kwords on TSX P57 202/TPMX P57 102/202 processors- 64 Kwords on TSX P57 252/302 processors

- 80 Kwords on TSX /TPMX P57 352 processors- 96 Kwords on TSX P57 402 processor)- 96/112 Kwords (1) on TSX /TPMX P57 452 processors

If the size of the application is greater than that of the RAM, it is possible to extend the memoryby using a PCMCIA memory extension card. In this case, the program and the constants arememorized in the PCMCIA memory extension card and the data in the RAM memory.

The internal RAM memory can be protected by an optional battery (TSX PLP 01),located in the power supply module.The protection is only effective as long as the powersupply and processor modules remain in the rack (see duration of internal RAM memoryprotection).

(1) When the application is stored in the internal RAM, memory capacity is limited to

96 Kwords.When the application is in the card, the capacity of the internal RAM memory is

112 Kwords.

PCMCIA memory card slotThis slot, on the front panel of the processor, can accept anoptional type 1 PCMCIA memory card. If the card is notpresent the cover must be kept in place.

3 families of cards are offered :- Standard memory cards :Two types are available

Protected RAMused during creation and debugging of theapplication program. The memory is protected by aremovable battery integrated in the memory card.

FLASH EPROM when the application program is operational(debug completed)

- BACKUP memory cardfor loading the application programinto the internal RAM memory, without using a terminal. This

card must be loaded beforehand with the application program,which should be less than 32 Kwords in size.

- Application + file memory cards

As well as the conventional application storage zone, these also have :- a file zone which can be used to store data by program- a zone which can be used to store the application symbols database. This symbols database

is compressed to ensure it remains within the allocated zone without restriction. This zoneis only available on some cards.

Two types of card are available :Protected RAM

FLASH EPROM + protected RAM for data storage

Memory card


12/4810

E N G L I S H


A memory card can be inserted or removed with the POWER ON (causes a coldstart). To become operational, a memory card must be fitted with a handle.If the program contained in the PCMCIA memory card includes the RUN AUTOoption, the processor will start automatically in RUN after the card has beeninserted.

References for standard and backup PCMCIA memory extension cards

References Type Capacity Compatibility with TSX/TPMX processors

P 57 102 P 57 22 P 57 32 P 57 42TSX MRP 032P RAM 32 K16 Yes Yes Yes YesTSX MRP 064P RAM 64 K16 Yes Yes Yes YesTSX MRP 0128P RAM 128 K16 No Yes Yes YesTSX MRP 0256P RAM 256 K16 No No Yes YesTSX MFP 032P FLASH EPROM 32 K16 Yes Yes Yes YesTSX MFP 064P FLASH EPROM 64 K16 Yes Yes Yes Yes

TSX MFP 0128P FLASH EPROM 128 K16 No Yes Yes YesTSX MFP BAK032P RAM/Backup 32 K16 Yes Yes Yes Yes

References for application + file memory cards

References Type / Capacity Compatibility with processors

Application File Symbols TSX TSX TSXP573•2zone zone zone P57102 P572•2 TSXP574•2

(RAM) (RAM) TPMX TPMX TPMXP57352P57102 P57202 TPMXP57452

TSX MRP 232P RAM/32 K16 128 K16 – Yes Yes YesTSX MRP 264P RAM/64 K16 128 K16 – Yes Yes YesTSX MRP 2128P RAM/128 K16 128 K16 128 K16 No Yes Yes

TSX MRP 3256P RAM/256 K16 640 K16 128 K16 No No Yes(5x128K16)

TSX MFP 232P Flash/Eprom 128 K16 – Yes Yes Yes32 K16

TSX MFP 264P Flash/Eprom 128 K16 – Yes Yes Yes64 K16


13/48


14/4812

E N G L I S H


• FIPIO master link on certain processors

Some processors havean integrated FIPIOmaster link which canmanage a FIPIO bus towhich 1 to 127 devices

can be connected, suchas :

- Momentum and TBXtype distributed I/Omodules (discrete andanalog)

- CCX 17 operatorpanels

- ATV16 variable speed controllers

- devices conforming to standard profiles etc.A 9-pin SUB D connector on the front panel provides connection to the FIPIO bus using a TSXFP ACC12 connector.

Note : complete installation of a FIPIO bus (architecture type, type of wiring to be used, wiringaccessories, etc) is described in the FIPIO bus reference manual.

Diagnostics using the indicator lamps

There are 4 or 5 indicator lamps on the front panel dependingon the type of processor. These enable the state of the PLC to

be diagnosed quickly :• RUN (green) : application status (on : normal operation;

flashing : PLC stopped or software blocking fault;off : PLCnot configured, application missing, invalid or incompatiblewith the type of processor, PLC error, processor or systemfault)

• ERR (red) : processor or memory card or PCMCIA communicationcard fault (on : PLC fault, processor or system fault; flashing :PLC not configured, application missing, invalid or incompatiblewith the type of processor, PLC software blocking fault, memorycard battery fault, Bus X fault (1);off : normal operation)

• I/O (red) : I/O faults (on : I/O fault, (module, channel orconfiguration),flashing : Bus X fault (1);off : normal operation)

• TER (yellow) : this indicates activity on the terminal port(flashing : exchange taking place on the terminal port).

• FIP (yellow) : only on TSX/TPMX P57 52 processors, itindicates activity on the FIPIO bus (flashing : exchanges taking place on the FIPIO bus).

(1) A fault on Bus X is signalled by the ERR and I/O indicator lamps flashing simultaneously.

TSX FPACC12

TSX FPACC12

RUN

TER

ERR

I / O

FIP

TSX P57252/352

TSX P57 452TPMX P57 352TPMX P57 452


15/4813

E N G L I S H


Characteristics

General characteristics of TSX 57 processors

Processors TSX P57 102 202 252

Maximum characteristics for the stationTSX RKY 12EX racks 2 8 8TSX RKY 4EX/6EX/8EX racks 4 16 16Module slots (1) 21 [27] 87 [111]87 [111]In-rack discrete I/O on Bus X 512 1024 1024Analog I/O on Bus X 24 80 80App-specific channels on Bus X (2) 8 24 24UNI-TELWAY connection (terminal port) 2 2 2Network connection (FIPWAY, ETHWAY/TCP_IP, Modbus +) 1 1 1Integrated master FIPIO connection - - 1Third party fieldbus connection (INTERBUS-S, etc) (3) - 1 1AS-i fieldbus connection 2 4 4

FunctionsI/O profile (4) fixed fixed fixedProtectable realtime clock Yes Yes Yes

MemoryInternal RAM (5) (K16) 32 48 64Max. extension memory (K16) 64 128 128Maximum memory (K16) 96 176 192Application structure

Master task 1 1 1Fast task 1 1 1

Event processing 32 64 64(1 event has priority)

Execution time for 1K instructions (6)Internal RAM 1.39 ms 0.78 ms0.78 msPCMCIA card 1.39 ms 0.98ms 0.98 ms

Programming software PL7 Junior/PL7 Pro(under Windows 95/98or Windows NT)

Languages Ladder, Grafcet,Structured Text, List

1) For standard format modules, except power supply module and processor.21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks,

2) Application-specific channels = counter, axis control, stepper control, communication, etc (seecharacteristics section : Number of various application-specific channels).

3) INTERBUS-S, PROFIBUS-DP4) Fixed I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels is cumulative.

Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channelsis not cumulative (see characteristics section).

5) Protected by battery located in the power supply module.6) 65% Boolean / 35% Numerical.


16/4814

E N G L I S H

TSX/TPMX P57 1 /P57 2 /P57 3 /P57 4 processor

Characteristics

Processors TSX P57 302 352 402 452Maximum characteristics for the stationTSX RKY 12EX racks 8 8 8 8TSX RKY 4EX/6EX/8EX racks 16 16 16 16Module slots (1) 87 [111] 87 [111] 87 [111] 87[111

In-rack discrete I/O on Bus X 1024 1024 2040 (7) 2040 (7Analog I/O on Bus X 128 128 255 (7) 255 (7)App-specific channels on Bus X (2) 32 32 48 (7) 48 (7)UNI-TELWAY connection (terminal port) 2 2 2 2Network connection (FIPWAY, ETHWAY/TCP_IP, Modbus+) 3 3 4 4Integrated master FIPIO connection - 1 - 1Third party fieldbus connection (INTERBUS-S, etc) (3) 2 2 2 2AS-i fieldbus connection 8 8 8 8

FunctionsI/O profile (4) fixed fixed flexible flexible

Protectable realtime clock Yes Yes Yes YesMemoryInternal RAM (5) (K16) 64 80 96 96/112

Max. extension memory (K16) 256 256 256 256Maximum memory (K16) 320 336 352 368

Application structureMaster task 1 1 1 1Fast task 1 1 1 1Event processing (1 event has priority) 64 64 64 64

Execution time for 1K instructions (6)Internal RAM 0.78 ms 0.78 ms 0.5 ms 0.5 msPCMCIA card 0.98 ms 0.98 ms 0.68 ms 0.68 m

Programming software PL7 Junior/PL7 Pro (underWindows 95/98 or Windows NT)

Languages Ladder, Grafcet, Structured Text,List

(1) For standard format modules, except power supply module and processor.21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.

(2) Application-specific channels = counter, axis control, stepper control, communication, etc (se

characteristics section : Number of various application-specific channels).(3) INTERBUS-S, PROFIBUS-DP(4) Fixed I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels is cumulativ

Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channelis not cumulative (see characteristics section).

(5) Protected by battery located in the power supply module.On TSX P57 452 : if the application is stored in the internal RAM , memory capacity = 96 Kwordsif the application is stored in the PCMCIA card, internal RAM memory capacity = 112 Kwords

(6) 65% Boolean / 35% Numerical.(7) Maximum non-cumulative numbers.


17/4815

E N G L I S H


• General characteristics of PMX 57 processors

Processors TPMX P57 102 202 352 452Maximum characteristics for the stationTSX RKY 12EX racks 2 8 8 8TSX RKY 4EX/6EX/8EX racks 16 16 16 16Module slots (1) 21 [27] 87 [111] 87 [111] 87[111]

In-rack discrete I/O on Bus X 512 1024 1024 2040 (7)Analog I/O on Bus X 24 80 128 255 (7)App-specific channels on Bus X (2) 8 24 32 48 (7)Control loops 10 10 10 10UNI-TELWAY connection (terminal port) 2 2 2 2Network connection (FIPWAY, ETHWAY/TCP_IP, Modbus +)1 1 3 4Integrated FIPIO master connection - - 1 1Third party fieldbus connection (3) - 1 2 2AS-i fieldbus connection 2 4 8 8

Functions

I/O profile (4) fixed fixed fixed flexibleProtectable realtime clock Yes Yes Yes Yes

MemoryInternal RAM (5)(K16) 48 48 80 96/112Max. extension memory (K16) 64 128 256 256Maximum memory (K16) 112 176 336 368

Application structureMaster task 1 1 1 1Fast task 1 1 1 1Event processing (1 event has priority) 32 64 64 64

Execution time for 1K instructions (6)Internal RAM 0.78 ms 0.5 ms 0.5 ms 0.5 msPCMCIA card 0.98ms 0.68 ms 0.68 ms 0.68 ms

Execution time (in ms) forProcess loop 4 to 9.5 0.4 to 1 0.4 to 1 0.4 to 1Cascaded loop 8 to 16 0.8 to 1.6 0.8 to 1.6 0.8 to 1.6

Programming PL7 Junior/PL7 Pro (under Windows 95/98software or Windows NT)Languages Ladder, Grafcet, Structured Text, List1) For standard format modules, except power supply module and processor.

21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.

2) Application-specific channels = counter, axis control, stepper control, communication, etc. Seedefinition and number of the various application-specific channels.

3) INTERBUS-S, PROFIBUS-DP4) Fixed I/O profile : the no. of discrete and analog I/O and application-specific channels is cumulative.

Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channelsis not cumulative (see characteristics section).

5) Protected by battery located in the power supply module.On TSX P57 452 : when the application is stored in the internal RAM, memory capacity = 96 Kwords;when the application is in the PCMCIA card, internal RAM memory capacity = 112 Kwords.

6) 65% Boolean / 35% Numerical. (7) Maximum non-cumulative numbers.


18/48


19/4817

E N G L I S H

I/O profiles- Fixed I/O profile : the maximum number of in-rack discrete I/O, analog I/O and

application-specific channels shown in the various characteristics tables is cumulative.- Flexible I/O profile : the maximum number of in-rack discrete I/O, analog I/O and

application-specific channels shown in the various characteristics tables for TSX/TPMX P574•2 processors is not cumulative.

Each channel and group of channels (discrete, analog, application-specific) occupiesspace in the internal RAM and system RAM memory; the latter is limited to 8800 bytes. Theuser must check the system RAM usage in the various modules and application-specificchannels used in the station to ensure thatsystem RAM usage is less than 8800 bytes.

Note : If system RAM usage is greater than 8800 bytes, the processor will be inNOT CONFIGURED state after the application has been loaded.

The table below lists the level of system RAM usage for each type of module.

Type of module System RAM usage (in bytes)

Per module Per channelDiscrete I/O 8 or 16 channels : TSX DEY• / DSY• 40 – Discrete I/O 28 channels : TSX DMY• 120 – Discrete I/O 32 or 64 channels (1) : TSX DEY• / DSY• 80 – Security : TSX PAY• 40 – Remote Bus X : TSX REY 200 – – Analog 4,8,16 channels : TSX AEY•/ASY• – 21Counting 1,2,4 channels : TSX CTY• – 85Axis control 2,3,4 channels : TSX CAY• – 30Stepper motor control 1,2 channels : TSX CFY• – 30

Weighing : TSX ISP Y100 – 95Serial links : TSX SCP 11• – 25Serial link : TSX SCP 2160• – 25Modem : TSX MDM 10 – – AS-i fieldbus : TSX SAY 100 60 – FIPIO Agent bus : TSX FPP10 – – Third party fieldbus INTERBUS-S : TSX IBY100 25 –

PROFIBUS-DP : TSX PBY 100 25 – Network : ETHWAY : TSXETY110/120/210, 25 –

Modbus + : TSX MBP 100 – –

FIPWAY : TSX FPP20 – – 1) Combining tasks (MAST, FAST) in a group or groups of channels in a 64-channel discrete I/O

module generates system RAM memory usage equivalent to 20 additional bytes per group ofchannels.


20/4818

E N G L I S H

General introduction to discrete I/O modules

Presentation

Physical description

Modules with HE 10 connectors

1 Display block2 HE10 connectors protected by a cover. They enable

connection of the sensors and preactuators either directlyvia preformed cables, or via TELEFAST 2 connection sub-bases.

64 I or 64 O 32 I or 32 O 32 I or 28 I/O 16 I

64 I or 64 O 32 I or 32 O 8/16 I or 8/16 O 8 or 16 O

Modularity

Connection

HE 10connectors

Connection

Screwterminalblocks(Terminalblocks notshown)

2


21/4819

E N G L I S H


Modules with connection via screw terminal block

1 Display block.

2 Removable screw terminal block for direct connection of thesensors and preactuators.

3 Door providing access to screw terminals and also acting as

a reference label holder.4 Module locating device.

The terminal block is supplied separately, under thereference TSX BLY 01.

Reference labelThis removable label is supplied with the module, to be placedinside the door (3). Printed on both sides, it displays thefollowing information :

- door closed : module reference and type of channel. In thespace provided, the user enters the module address andchannel symbols,

- door open : wiring of inputs and/or outputs, with channelnumbers and connection terminal numbers.

Catalog summary

TSX DEY .. input modules

Reference Modularity Connect. Voltage Isolation Logic Filtering IEC 1131

DEY 08 D2 8 (1) Ter. block 24 VDC Yes Positive 4 ms Type 2



DEY 16 A2 16 (2) Ter. block 24 VDC Yes Negative 10 ms – 24 VAC Yes – 50/60 Hz Type 2

DEY 16 A3 16 (2) Ter. block 48 VAC Yes – 50/60 Hz Type 2



DEY 16 FK 16 (3) HE10 24 VDC Yes Positive 0.1..7.5 ms Type 1

DEY 32 D2K 32 (3) HE10 24 VDC Yes Positive 4 ms Type 1

DEY 32 D3K 32(1) HE 10 48 VDC Yes Positive 4 ms Type 2

DEY 64 D2K 64 (3) HE10 24 VDC Yes Positive 4 ms Type 1

1) 2 and 3-wire proximity sensor compatibility IEC 947-5-2

2) 2-wire proximity sensor compatibility IEC 947-5-2 AC

3) Telemecanique 2 and 3-wire proximity sensor compatibility

2

1

4

3

4


22/4820

E N G L I S H


TSX DSY .. output modules

Reference Modularity Connect. Voltage Current Logic Protection Response(5) time

DSY 08 T2 8 (T) Ter. block 24 VDC 0.5 A Pos. Yes (1) 1.2 ms

DSY 08 T22 8 (T) Ter. block 24 VDC 2 A Pos. Yes (1) 0.2 ms

DSY 08 T31 8 (T) Ter. block 48 VDC 1 A Pos. Yes (1) 0.2 ms

DSY 16 T2 16 (T) Ter. block 24 VAC 0.5 A Pos. Yes (1) 1.2 ms

DSY 16 T3 16 (T) Ter. block 48 VAC 0.5 A Pos. Yes (1) 1.2 ms

DSY 08 R5 8 (R) Ter. block 24 VDC 3 A – No 0 1


23/4821

E N G L I S H


nstallation / Mounting

Discrete I/O modules can be positioned anywhere on a TSX RKY ... rack.

For inserting modules in the rack, refer to the rack installation instructions.

Modules can be inserted in and removed from the rack when the rack is poweredup; however, the sensor and preactuator supply must be off and the terminal blockdisconnected.

Functions

Current generator inputs24 VDC and 48 VDC inputs are "current generator" type. Although the input voltage may behigher than 11 V (for 24 VDC inputs) or 20 V (for 48 VDC inputs), the input current is constant.

Protecting DC solid state outputsAll protected solid state outputs have a device which detects the appearance of an overload or

a short-circuit when an output is active. Any such fault deactivates the output (tripping) and theault is signalled (the indicator lamp of the faulty channel flashes and the processor I/O indicatorights up). To use an output after tripping, it must be reactivated.

Reactivating outputsReactivation of a tripped output can be automatic or controlled depending on the option selectedduring configuration. Reactivation is required for solid state DC outputs or for relay and triac outputsprotected by interchangeable fuses. It is performed on groups of 8 channels, but has no effect onchannels which have not been activated or are not faulty.

If reactivation is automatic, it is executed every 10 s by the module, until the fault disappears,enabling it to be taken into account.If reactivation is controlled by the application program or via an operator terminal, it will be takeninto account if the fault has disappeared. The minimum time between two reactivations is 10 s.

Output fallbackOn a blocking fault, all module outputs are set to a state determined by the user duringconfiguration : maintain state, fallback to 0 or fallback to 1.

Sharing I/OEach module is split functionally into groups of 8 channels which may be assigned to the variousapplication tasks (for example, for a module with 16 channels, channels 0 to 7 can be assignedo the MAST task and channels 8 to 15 to the FAST task).Channels of the same group have common operating modes and function managementfallback and reactivation of outputs).

Programmable input filteringTSX DEY 16FK and TSX DMY 28FK/28RFK modules configure the input filter time between 0and 7.5 ms (4 ms by default).

To avoid taking account of bounce when mechanical contacts are closed, it is advisableto use a filter time greater than 3 ms.


24/4822

E N G L I S H


LatchingBy means of latching, TSX DEY 16FK and TSX DMY 28 FK modules can use very short pulses whichhave a shorter duration than the PLC scan time. The change in the input state is taken into accounso that it can be processed in the next task scan.

The time between the arrival of 2 pulses on the same input must be at least equal to thetime of 2 PLC scans.

The minimum duration of the pulse should be greater than the filter time configured.

Event managementTSX DEY 16FK and TSX DMY 28FK modules allow up to 16 inputs to be configured, enabling eventsto be taken into account and processed immediately by the processor (processing on an interrupt)

Monitoring the presence of the terminal blockAll terminal block modules have a device which checks that the terminal block is on the moduleA fault is signalled if the terminal block is missing or if it is not properly attached to the module

Monitoring short-circuits and overloads

Solid state output modules have a facility which monitor the state of the load. A short-circuit ooverload at one or more outputs causes a fault to appear and the relevant outputs to trip.

Monitoring sensor voltageAll input modules include a facility for monitoring that the sensor and module supply voltage issufficient to ensure correct operation of the input channels. If this voltage drops below a definedthreshold, a fault is signalled.

The sensor supply must be protected by a 0.5 A fast blow fuse.

Monitoring preactuator voltageAll solid state output modules include a facility for monitoring that the preactuator and module

supply voltage is sufficient to ensure correct operation of the output channels. If this voltage fallbelow a defined threshold, a fault is signalled.

Reflex and timer functions on the TSX DMY 28RFK moduleThis module can be used to implement applications which require a faster response time than theFAST task or event processing (


25/4823

E N G L I S H


Examples

List of the main function blocks :

on-delay type timer function block,off-delay type timer function block,on-delay/off-delay type timer function block,2-value timer function block,selectable on-delay/off-delay timer function block,retriggerable monostable function block,time-delayed non-retriggerable monostable function block,2-value monostable function block,oscillator function block,Dual threshold counter function block,

single threshold counter with monostable function block,interval counter function block used to measure time or length,Burst function block used to generate a defined number of oscillator periods,PWM function block used to generate a continuous oscillation with a fixed frequency but avariable cyclic ratio,slow speed detection function block,speed monitoring function block,command/control function blocks used to control an action and to check that it has been executedcorrectly after a certain period of time :- type 1command/control function block : (1 command),

- type 2command/control function block : (2 commands : FWD and REV),command function block for a number of counting points (simple position control),fault indication function block,D latch function block, memorisazion of edge,T latch function block, division by 2.

A more detailed description of the various function blocks and their installation using softwarecan be found in the application-specific manual TLS DS 57 PL7 33E - Volume 1 - part B).

%Q5.25%I5.2

%I5.3 %Q5.20%I5.4

ERR 2

ERR 3%I5.8

%I5.7

%Q

5.25%I5.2

%I5.3 %Q5.20%I5.4

ERR 2

ERR 3%I5.8

%I5.7

MonostableVal

Sel


26/4824

E N G L I S H

5.5 mmmax.

Module

Preformed cable

General introduction to discrete I/O module

Connection equipment and wiring rules

Wiring rules• External power supplies for sensors and preactuators

These power supplies must be protected against shorts-circuits and overloads, byfast blowfuses.

If the 24 VDC installation does not conform to SELV (Safety Extra Low Voltage

standards, the 0 V of the power supply must be connected to the protectiveground, which should be taken to ground as near as possible to the powesupply unit.

• InputsThe use of a TSX DEY 16FK/DMY 28FK fast input module requires the input filter time to badapted to the desired function : use of sensors with mechanical contact outputs requires afilter time of ≥3 ms. In order to achieve faster operation, use DC inputs and sensors whichave a response time less than that of AC inputs.

• Outputs

For high currents, it is advisable to segment the terminal connections by protecting each onwith a fast blow fuse.Use wire of a sufficient cross section to avoid voltage drops and temperature rises.

• Cable routingIn order to limit the AC coupling, separate the power cables (power supply, power contactors, etcand input (sensors) and output (preactuators) cables.

Connection of modules with screw terminal blockEach terminal can accept bare wires or wires fitted with cableends, or open lugs.

• minimum : 1 wire, 0.2 mm2 (AWG 24) without cable end.• maximum : 1 wire, 2 mm2 without cable end or

1 wire, 1.5 mm2 with cable end

Connection of modules with HE10 connectors• 20-wire preformed cable, 22 gauge (0.34 mm2)

Used for wire-to-wire connection of I/O to sensors, preactuators or connection terminals.There are 2 product references : TSX CDP 301 (3 meters) andTSX CDP 501 (5 meters).

Terminal / Wire Terminal / Wire

1 white 2 brown3 green 4 yellow5 gray 6 pink7 blue 8 red9 black 10 purple11 gray-pink 12 red-blue13 white-green 14 brown-green15 white-yellow 16 yellow-brown17 white-gray 18 gray-brown19 white-pink 20 pink-brown


27/4825

E N G L I S H


Preformed stranded connection cable with sheath, 28 gauge (0.08 mm2)Used to connect I/O to TELEFAST 2 rapidwiring connection and adaptation interfaces.Bearing in mind the small cross section of thewires, it is recommended that the connectioncable is only used for low current inputs oroutputs (≤100 mA).

There are 3 product references :

TSX CDP 102 (1 meter), TSX CDP 202(2 meters) and TSX CDP 302 (3 meters).

Connection cable, 22 gauge (0.34 mm2)

Used to connect I/O to TELEFAST 2 rapidwiring connection and adaptation interfaces.The wire cross section (0.34 mm2) enableshigher currents to be carried than when

using the preformed connection cable(≤500 mA).There are 5 product references : TSX CDP 053 (0.5 meters), TSX CDP 103 (1 meter),TSX CDP 203 (2 meters), TSX CDP 303 (3 meters) and TSX CDP 503 (5 meters).

Maximum tightening torques :

on screw for fixing the module on the rack : 2.0 N.mon screw for TSX BLY 01 connection terminal block : 0.8 N.mon screw for TSX CDP • cable connectors : 0.5 N.m

Module

Preformed cable

Connectioncable

TELEFAST 2

ABE-7H


28/4826

E N G L I S H


Characteristics of input modules with terminal blocks

DC inputs

TSX DEY module reference 08D2/16D2 16D3 16A2

Nominal input Voltage 24 VDC 48 VDC 24 VDCvalues Current 7 mA 7 mA 16 mAInput at state 1 Voltage ≥ 11 V ≥ 30 V ≤ Ual - 14 Vl imit Current ≥ 6.5 mA ≥ 6.5 mA ≥ 6.5 mAvalues (U = 11 V) (U = 30 V)

at state 0 Voltage ≤ 5 V ≤ 10 V ≥ Ual - 5 VCurrent ≤ 2 mA ≤ 2 mA ≤ 2 mA

Sensor supply 19…30 V 38…60 V 19…30 V

(ripple included) (1) (1)Input impedance (at U nominal) 4 kΩ 7 kΩ 1.6 kΩLogic positive positive negativeIEC 1131-2 conformity Type 2 Type 2 – Type of input current sink current sink resistiveParalleling of inputs Yes Yes YesCompatibility 2-wire/3-wire prox. sensor IEC 947-5-2 IEC 947-5-2 IEC 947-5-2Sensor voltage OK > 18 V > 36 V > 18 Vmonitoring threshold Fault < 14 V < 24 V < 14 VDielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rmsConsumption 5 V typical 55 / 80 mA 80 mA 80 mA(2) typ. sensor supply 25 +(Nx 7) mA 25 +(Nx 7) mA 15 +(Nx 15) mA

Dissipated power(2) 1 +(Nx 0.15) W 1 +(Nx 0.3) W 1 +(Nx 0.4) W

AC inputs

TSX DEY module reference 16A2 16A3 16A4 16A5Nominal input Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VACvalues Current 15 mA 16 mA 12 mA 15 mAInput at state 1 Voltage 10 V 29 V 74 V 159 Vlimit Current 6 mA 6 mA 6 mA 6 mAvalues (U = 10 V) (U = 29 V) (U = 74 V) (U = 159 V)

at state 0 Voltage/current 5 V/3 mA 10 V/4 mA 20 V/4 mA 40 V/4 mAFrequency 47…63 Hz 47…63 Hz 47…63 Hz 47…63 HzSensor supply 20…26 V 40…52 V 85…132 V 170…264 V

Input impedance 1.6 kΩ 3.2 kΩ 9.2 kΩ 20 kΩIEC 1131-2 conformity Type 2 Type 2 Type 2 Type 1Type of input resistive capacitive capacitive capacitiveCompatibility 2-wire/3-wire prox. sensor IEC 947-5-2 IEC 947-5-2 IEC 947-5-2 IEC 947-5-2Sensor voltage OK > 18 V > 36 V > 82V > 164Vmonitoring threshold Fault < 14 V < 24 V < 40 V < 80 VDielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rms 2000 V rmsConsumption 5 V typical 80 mA 80 mA 80 mA 80 mA(2) typ. sensor supply (mA) 15 + (Nx15) 16 + (Nx16) 15 + (Nx15) 12 + (Nx12)

Power dissipated per channel (2) 1+(0.35xN) W 1+(0.35xN) W 1+(0.35xN) W 1+(0.35xN) W

(1) up to 34 V (1 h / 24 h) (2) N = number of channels at 1


29/4827

E N G L I S H


Characteristics of input modules with connector(s)

TSX DEY module reference 16FK 32D2K 64D2KNominal input Voltage 24 VDC 24 VDC 24 VDCvalues Current 3.5 mA 3.5 mA 3.5 mAnput limit at state 1 Voltage ≥ 11 V ≥ 11 V ≥ 11 Vvalues Current ≥ 3 mA ≥ 3 mA ≥ 3 mA

at state 0 Voltage ≤ 5 V ≤ 5 V ≤ 5 VCurrent ≤ 1.5 mA ≤ 1.5 mA ≤ 1.5 mA

Sensor supply 19…30 V 19…30 V 19…30 V(ripple included) (1) (1) (1)

nput impedance (at U nominal) 6.3 κΩ 6.3 κΩ 6.3 κΩType of input current sink current sink current sinkLogic positive positive positiveEC 1131-2 conformity Type 1 Type 1 Type 1

Paralleling of inputs Yes No NoCompatibility 2-wire/3-wire prox. sensor Yes Yes Yes

Sensor voltage OK > 18 V > 18 V > 18 Vmonitoring threshold Fault < 14 V < 14 V < 14 VDielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rmsConsumption 5 V typical 250 mA 135 mA 155 mA2) 24 V typ. sensor 20 +(Nx3.4) mA 30 +(Nx3.5) mA 60 +(Nx3.5) mA

Dissipated power(2) 1.2 +(Nx0.1) W 1 +(Nx0.1) W 1.5 +(Nx0.1) W

1) up to 34 V (1 h / 24 h) (2) N = number of channels at 1

TSX DEY module reference 32D3K

Nominal input Voltage 48 VDCvalues Current 7 mAnput limit at state 1 Voltage ≥ 30 Vvalues Current ≥ 6.5 mA (when U = 30V)

at state 0 Voltage ≤ 10 VCurrent ≤ 2 mA

Sensor supply 38…60 V(ripple included)

nput impedance (at U nominal) 6.3 kΩType of input current sink

Logic positiveEC 1131-2 conformity Type 2

Paralleling of inputs YesCompatibility 2-wire/3-wire prox. sensor YesSensor voltage OK > 36 Vmonitoring threshold Fault < 24 VDielectric strength (50/60 Hz, 1 min) . 1500 V rmsConsumption 5 V typical 300 mA2) 24 V typ. sensor 50 +(7xN) mA

Dissipated power(2) 2.5 +(Nx0.34) W

2) N = number of channels at 1


30/4828

E N G L I S H


Characteristics of output modules with terminal block

DC solid state outputs (positive logic)

TSX DSY module reference 08T2 08T22 08T31 16T316T2

Nominal values Voltage 24 VDC 24 VDC 48 VDC 48 VDCCurrent 0.5 A 2 A 1 A 0.25 A

Limit values Voltage 19…30 V (1) 19…30 V (1) 38…60 V 38…60 V(for U ≤ 30 or 34 V, Curr. / chan. 0.625 A 2.5 A 1.25 A 0.31 Aripple included) Curr./module 4 A / 7 A 14 A 7 A 4 ATungsten filament lamp 6 W 10 W 10 W 6 WpowerLeakage current at state 0 < 0.5 mA < 1 mA < 1 mA 0.5 mAResidual voltage at state 1 < 1.2 V < 0.5 V < 1 V < 1.5 VMin load impedance 48Ω 12Ω 48Ω 192ΩResponse time 1.2 ms 200µs 300µs 1.2 msPreactuator voltage OK > 18 V > 16 V > 36 V > 36 V

monitoring threshold Fault < 14 V < 14 V < 24 V < 24 VDielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rms 1500 V rmsConsumption typically 5 V 55 / 80 mA 55 mA 55 mA 80 mA

preactuator supply 30/ 40 mA 30 mA 30 mA 40 mA

Dissipated power (12) 1.1+(0.75xN)W 1.3+(0.2xN)W 2.2 +(0.55xN)W2.4 +(0.85xN)W

Relay outputs, thermal current 3 A

TSX DSY module reference 08R5 / 16R5Operating voltageDC 10...34 VDC

A C 19...264 VAC

Thermal current 3 AAC load Resistive Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VAC

duty Power 50 VA (5) 50 VA (6) 110 VA (6) 220 VA (6)AC12 110 VA (4) 220 VA (4)Inductive Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VACduty Power 24 VA (4) 10 VA (10) 10 VA (11) 10 VA (11)AC14 24 VA (8) 50 VA (7) 50 VA (9)and 110 VA (2) 110 VA (6)AC15 220 VA (1)

DC load Resistive Voltage 24 VDC

duty Power 24 W (6)DC12 40 W (3)Inductive Voltage 24 VDCduty Power 10 W (8)

DC13 24 W (6)Response Switch on < 8 mstime Switch off < 10 msIsolation (50/60 Hz, 1 min) 2000 V rmsConsumption 5 V typical 55 / 80 mA(12) 24 V typical relay (8.5 x N) mA

Dissipated power (12) 0.25 + (0.2 x N) W


31/4829

E N G L I S H


DC relay outputs

TSX DSY module reference 08R4DOperating A C not allowedvoltage limit D C 19..143 VDCThermal current 5 A (max 6 A per common)DC load Resistive Voltage 24 VDC 48 VDC 100..130 VDC

duty Power 50 W (6) 100 W (6) 220 W (6)DC12 100 W (3) 200 W (3) 440 W (3)Inductive Voltage 24 VDC 48 VDC 110 VDCduty Power 20 W (8) 50 W (8) 110 W (8)DC13 50 W (6) 100 W (6) 220 W (6)

Response Switch on < 10 msime Switch off < 15 mssolation (50/60 Hz, 1 min) 2000 V rmsConsumption 5 V typical 55 mA12) 24 V typical relay (10 x N) mA


Relay outputs, thermal current 5 A

TSX DSY module reference 08R5AOperating DC 19...60 VDCvoltage AC 19...264 VACThermal current 5 A (max. 6 A per common)AC load Resistive Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VAC

duty Power 100 VA (5) 100 VA (6) 220 VA (6) 440 VA (6)AC12 200 VA (4) 440 VA (4)

Inductive Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VACduty Power 50 VA (4) 20 VA (10) 20 VA (11) 20 VA (11)AC14 50 VA (8) 110 VA (7) 110 VA (9)and 220 VA (2) 220 VA (6)AC15 440 VA (1)

DC load Resistive Voltage 24 VDC 48 VDCduty Power 24 W (6) 50 W (6)DC12 50 W (3) 100 W (3)Inductive Voltage 24 VDC 48 VDCduty Power 10 W (8) 24 W (8)

DC13 24 W (6) 50 W (6)Response Switch on < 10 msime Switch off < 15 mssolation (50/60 Hz, 1 min) 2000 V rmsConsumption 5 V typical 55 mA12) 24 V typical relay (10 x N) mA


1) 0.1 x 106 operations (5) 0.7 x 106 operations (9) 3 x 106 operations2) 0.15 x 106 operations (6) 1 x 106 operations (10) 5 x 106 operations3) 0.3 x 106 operations (7) 1.5 x 106 operations (11) 10 x 106 operations

4) 0.5 x 106 operations (8) 2 x 106 operations (12) N = no. of channels at 1


32/4830

E N G L I S H


Triac outputs

TSX DSY module reference 08S5/16S5 16S4Operating voltage 41..264 VAC 20..132 VACPermissible current TSX DSY 08S5 2 A / channel - 12 A / module 1 A / channel - 12 A / modu

TSX DSY 16S5 1 A / channel - 12 A / moduleResponse Switch on ≤ 10 ms ≤ 10 ms

time Switch off ≤ 10 ms ≤ 10 msIsolation (50/60 Hz, 1 min) 2000 V rms 2000 V rmsConsumption TSX DSY 08S5 125 mA 220 mA5 V typical TSX DSY 16S5 220 mADissipated power TSX DSY 08S5 0.5 W + 1 W/A per output 0.85 W + 1 W/A per output

TSX DSY 16S5 0.85 W + 1 W/A per output

Characteristics of output modules with connector(s)

DC solid state outputs (positive logic)

TSX DSY module reference 32T2K 64T2KNominal values Voltage 24 VDC 24 VDC

Current 0.1 A 0.1 ALimit values Voltage 19…30 V (1) 19…30 V (1)(for U ≤ 30 or 34 V, Current / channel 0.125 A 0.125 Aripple included) Current / module 3.2 A 5 ATungsten filament 1.2 W (maximum) 1.2 W (maximum)lamp powerLeakage current at state 0 < 0.1 mA when U = 30 V < 0.1 mA when U = 30 VResidual voltage at state 1 < 1.5 V when I = 0.1 A < 1.5 V when I = 0.1 AMin load impedance 220Ω 220ΩParalleling of outputs Yes : 3 max Yes : 3 maxResponse time 1.2 ms 1.2 msPreactuator voltage OK > 18 V > 16 Vmonitoring threshold Fault < 14 V < 14 VDielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rmsConsumption 5 V typical 135 mA 155 mA

24 V typ. sensor 30 mA 60 mA

Dissipated power (2) 1.6 + (0.1 x N) W 2.4 + (0.1 x N) W

(1) up to 34 V (1 h / 24 h) (2) N = number of channels


33/4831

E N G L I S H


Characteristics of mixed I/O module with connectors

nput characteristics

TSX DMY module reference 28FK / 28RFKNominal input Voltage 24 VDCvalues Current 3.5 mA

nput limit at state 1 Voltage ≥ 11 Vvalues Current ≥ 3 mAat state 0 Voltage ≤ 5 V

Current ≤ 1.5 mASensor supply 19…30 V(ripple included) (up to 34 V (1 h / 24 h))

nput impedance (at U nominal) 6.3 κΩType of input current sinkParalleling of inputs YesCompatibility 2-wire/3-wire prox. sensor Yes

Sensor voltage OK > 18 Vmonitoring threshold Fault < 14 VDielectric strength (50/ 60 Hz, 1 min) 1500 V rmsConsumption 5 V typical 300 mA

24 V typical sensor 20 +(3.5xN) mA

Dissipated power (1) 1.2 +(0.1xNb) W(1) N = number of channels at 1

Output characteristics

TSX DMY module reference 28FK / 28RFK

Nominal output Voltage 24 VDCvalues Current 500 mAOutput limit Voltage 19…30 V (up to 34 V (1 h / 24 h)values Current / channel 0.625 A

Current / module 4 ATungsten filament 6 Wamp power

Leakage current at state 0 < 1 mAResidual voltage at state 1 < 1.2 VMinimum load impedance 48Ω

Response time 0.6 msPreactuator voltage OK > 18 Vmonitoring threshold Fault < 14 VDielectric strength (50/60 Hz, 1 min) 1500 V rmsConsumption 24 V preactuator 30/40 mADissipated power 1 W + 0.75 W per output at 1


34/4832

E N G L I S H

0

1

8

9

2

3

10

11

6

7

14

15

4

5

12

13

RUN ERR

I / O

0

1

8

9

16

17

24

25

2

3

10

11

18

19

26

27

6

7

14

15

22

23

30

31

4

5

12

13

20

21

28

29

RUN

+ 32

ERR

I / O

0

1

2

3

6

7

4

5

RUN ERR

I / O


Maintenance / Diagnostics

The status lamps on the front panel of the module,enable fast diagnostics of the following :

• 3 module status lamps provide information onthe module operating mode- RUN (green) : module status (on : normal

operation; off : faulty module)- ERR (red) : internal faults (on : module fail-

ure; flashing : communication fault)- I/O (red) : external faults (on : overload, short-

circuit, sensor/ preactuator voltage fault;flashing : terminal block fault)

During the self-tests the RUN, ERRand I/O indicator lamps flash.

• 8, 16 or 32 channel status indicators giveinformation on the status of every input oroutput (on : channel at state 1; flashing : faultychannel, overload or short-circuit; off : channelat state 0).

In addition, the+32indicator, found on 64 channelmodules, indicates the group of channelsdisplayed (off : channels 0 to 31; on : channels 32to 63). A pushbutton (only on 64-channelmodules) is used to select the group of channels.

For mixed I/O modules with 28 I/O (16I + 12O):- indicators 0 to 15 display the state of the

inputs- indicators 16 to 27 display the state of the

outputs

16-channel module8-channel module

Pushbutton

28/32/64-channel modu


35/4833

E N G L I S H


Status On Flashing Off

LampsRUN Normal operation - Module faulty

or switched offERR Internal fault Communication fault if No module

module failure RUN lamp on faultModule not configured ifRUN lamp off (1)

I/O External fault : overload, Terminal block fault No externalshort-circuit, sensor/ faultpreactuator voltage fault

0...i Channel at state 1 Faulty channel, overload or Channel at state 0short-circuit

1) This state is only available on module versions ≥ V2.0.

Operating conditions

Operating temperature 0…60° CRelative humidity 10…95% (without condensation)Operating altitude 0…2000 mWithstand to vibrations IEC 68-2-6, Fc test, severity 2 g

shocks IEC 68-2-27, Ea test

Withstand to electrostatic discharge IEC 1000-4-2, level 3mmunity to electromagnetic fields IEC 1000-4-3, level 3rapid transients IEC 1000-4-4, level 3shock waves IEC 1000-4-5damped oscillating waves IEC 1000-4-12

Withstand to LF interference IEC 1131-2Storage temperature -25…+70° CMechanical safety IP 20 with TSX RKA 01 cover


36/48


37/48


38/48


39/48


40/48


41/48


42/48


43/48


44/4842

E N G L I S H

B

A

20

22

26

28

24

16

18

30

31

21

23

27

29

25

17

19

0 V

24 VDC

4A

4

6

10

12

8

0

2

14

15

5

7

11

13

9

1

3

0 V

2

43

6

8

12

14

10

5

7

11

13

9

20

1615

17 18

1

19

Q0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Q16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

2

43

6

8

12

14

10

5

7

11

13

9

20

1615

17 18

1

19

+

Discrete I/O module connection

TSX DSY 32T2K(when using a TSX CDP 01 preformed cable, the correspondence betweenthe HE10 connector pins and the wire colors is shown on page 35)

Preactuators Outputs

FU = 4 A

fast blow fuse

Connect :• the + 24VDC to terminal

17 and 19• the 0V to terminals 1

and 20


45/48


46/4844

E N G L I S H

C

+24 VDC

0 V

FU2

20

22

26

24

16

18

21

23

27

25

17

19

–

+

2

43

6

8

12

14

10

5

7

11

13

9

20

1615

17 18

1

19

Q16

17

18

19

20

21

22

23

24

25

26

27

A

4

6

10

12

8

I 0

2

1415

5

7

11

13

9

1

3

0 V

+

–

FU1

+24 VDC

2

43

6

8

12

14

10

5

7

11

13

9

2019

1615

17 18

1

Discrete I/O module connections

Discrete mixed I/O module

TSX DMY 28FK/28RFK (when using a TSX CDP 01 preformed cable, the correspondencebetween the HE10 connector pins and the wire colors is shown on page 35)

Preactuators Outputs Sensors Inputs

FU2 = 2 A fast blow fuse FU1 = 0.5 A fast blow fuse


47/48


48/48

0 4

Schneider Automation Inc.One High Street

Schneider Automation GmbH

Steinheimer Straße 117Schneider Automation S.A.245 route des Lucioles BP 147

cpu & io module

Documents