cpi report!the flour industry

8/14/2019 CPI Report!the Flour Industry

1/57


2/57

INTRODUCTIONINTRODUCTION


3/57

What is flour?What is flour?

a fine, powderya fine, powderysubstance, or meal,substance, or meal,

produced by grindingproduced by grindingand sifting grain, esp.and sifting grain, esp.wheat, or any of variouswheat, or any of various

edible roots, nuts, etc.edible roots, nuts, etc.


4/57

EtymologyEtymology

A variant of the wordA variant of the word

flowerflower Derived from Old FrenchDerived from Old French

fleurfleur Literal: blossomLiteral: blossom

Figurative: the finestFigurative: the finest


5/57

HISTORICALHISTORICAL

BACKGROUNDBACKGROUND

E liE


6/57

EarliestEar estDevices:Devices:

TheTheSaddlestoSaddlesto

nene


7/57

EarliestEarliestDevices:Devices:

TheTheMortarMortar

andandPestlePestle


8/57

EarliestEarliestDevices:Devices:

TheTheQuernQuern


9/57

25 B.C. Vitruvius described a25 B.C. Vitruvius described awater millwater mill


10/57

1150 The windmill reached the1150 The windmill reached theEuropean continentEuropean continent


11/57

1632 - The first mill in1632 - The first mill in

Boston was builtBoston was built


12/57

1786 First fully automatic1786 First fully automatic

mill was built by Olivermill was built by OliverEvansEvans


13/57

1865 Edmun La Croix1865 Edmun La Croix

introduced the firstintroduced the firstmiddlings purifiermiddlings purifier

1878 The first roller mill was1878 The first roller mill wasused in Minneapolis,used in Minneapolis,

MinnesotaMinnesota


14/57

Components of FlourComponents of Flour


15/57

65% -70% starch65% -70% starch

9% - 14% protein9% - 14% protein

4 % - others (Cellulose, fats,4 % - others (Cellulose, fats,sugar)sugar)

Gliadin and glutenin are theGliadin and glutenin are theproncipal proteinsproncipal proteins


16/57

USESUSES


17/57

Baking breads, cakes,Baking breads, cakes,cookies, and many othercookies, and many otherfoodsfoods

Wheat flour is a base forWheat flour is a base foradhesives and paper macheadhesives and paper mache


18/57

TYPES OF FLOURTYPES OF FLOUR


19/57

Wheat FlourWheat Flour

Most commonly used flourMost commonly used flour

Its varieties are hard and softIts varieties are hard and soft


20/57

Bread Flour high in glutenBread Flour high in glutenand excellent for yeast breadand excellent for yeast breadmakingmaking


21/57

All-Purpose Flour blendedAll-Purpose Flour blended

wheat flour. It is anwheat flour. It is analternative for bakers flouralternative for bakers flour

Cake flour made from softCake flour made from softwheat. It is suitable forwheat. It is suitable forsoft-textured cakes andsoft-textured cakes and

cookiescookies

Pastry Flour considered asPastry Flour considered assoft wheat floursoft wheat flour


22/57

White flour made from theWhite flour made from the

endosperm of the wheatendosperm of the wheatgraingrain

Whole wheat flour madeWhole wheat flour madefrom the whole kernelfrom the whole kernel

Germ flour made from germGerm flour made from germand endosperm of the grainand endosperm of the grain


23/57

Self-Rising flour premixedSelf-Rising flour premixed

with leavening agentswith leavening agents

Spelt flour produced fromSpelt flour produced fromspelt and used in specialtyspelt and used in specialtybakingbaking


24/57

Non-Wheat floursNon-Wheat flours

Made from other starchMade from other starchplantsplants

Ex. Rye, Corn, Peanut,Ex. Rye, Corn, Peanut,Quinoa, Amaranth, Cassava,Quinoa, Amaranth, Cassava,Millet, Oats, Buckwheat,Millet, Oats, Buckwheat,

and Riceand Rice


25/57

RAW MATERIALSRAW MATERIALS


26/57


27/57

Minor Raw MaterialsMinor Raw Materials

Bleaching agents for whiterBleaching agents for whiterflourflour

Oxidizing agents toOxidizing agents toenhance quality of flourenhance quality of flour

Leavening Agents forLeavening Agents for

baking qualitybaking quality Vitamins and Minerals toVitamins and Minerals to

enrich the flour with B-enrich the flour with B-

vitamins, iron, and floic acidvitamins, iron, and floic acid


28/57

EXISTING INDUSTRIESEXISTING INDUSTRIESIN THE PHILIPPINESIN THE PHILIPPINES


29/57

Bex Philippines Inc.Bex Philippines Inc.

A fam ily owne d com panyA fam ily owne d compa ny

Produces coconut she ll pow de r,Produces coconut she ll pow de r,

rice hulls powde r, W HEATrice hulls powde r, W HEAT

FLOUR, and cassava m ealFLOUR, and cassava m eal


30/57

General MillingGeneral MillingCorporationCorporation

Flour m ill ing is t he ir pioneer ingFlour m ill ing is t he ir pioneer ing

businessbusiness

It e xpande d t o fee d m illing, cornIt expanded t o fee d m illing, corn

m illing , agribusiness, andmilling, agribusiness, and

fermentat ionfermentat ion

Korne t s and Tort illos are som eKorne t s and Tort illos are som e

of it s product sof its product s


31/57

Philippine ForemostPhilippine ForemostMilling CompanyMilling Company

I t w as t he f irst f lour m ill in t heIt w as t he f irst f lour m ill in t he

We st ern VisayasWe st ern Visayas

One of the biggest producers ofOne of the biggest producers of

both f lour and animal feedsboth f lour and animal feeds


32/57

Pilmico FoodsPilmico FoodsCorporationCorporation

Produces w orld class w heatProduces w orld class w heat

flour and relat ed product sflour and relat ed product s

Some of it s brands are SunSome of it s brands are Sun

M oon St ar, Sunshine, Kut itap ,M oon St ar, Sunshine, Kut itap,

M egast ar, and W ooden SpoonM egast ar, and W ooden Spoon


33/57

Universal RobinaUniversal RobinaCorporationCorporation

Produces and se lls hardProduces and se lls ha rd

and soft w heat f lour toand soft w heat f lour to

both comm ercial andboth comm ercia l andinst it ut ional account sinst it ut ional account s


34/57

DEFINITION OFDEFINITION OF

TERMSTERMS


35/57

MiddlingsMiddlings

Endosperm fragments fromEndosperm fragments fromwheat kernelswheat kernels


36/57

Final Shorts a mixture ofFinal Shorts a mixture ofbran bits and powderedbran bits and powdered

endosperm and germendosperm and germ

Gluten sticky proteinGluten sticky proteinformed when gliadin andformed when gliadin andglutenin link togetherglutenin link together

Ash the mineral residue leftAsh the mineral residue leftafter burning of flourafter burning of flour

samplessamples


37/57

UNIT OPERATIONSUNIT OPERATIONS


38/57

Milling process whereinMilling process whereinwheat kernels are beingwheat kernels are beingpulverized or powderedpulverized or powdered

Fractionation involves airFractionation involves air

streams and centrifugalstreams and centrifugalforceforce

Oxidation aging the flourOxidation aging the flour

Bleaching process toBleaching process toobtain whiter flourobtain whiter flour

Tempering conditioning ofTempering conditioning of

wheat kernelswheat kernels


39/57

ActualActual

ManufacturingManufacturingProcess andProcess and

EquipmentEquipment


40/57


41/57

Cleaning the WheatCleaning the Wheat

SeparatorSeparator

AspiratorAspirator

Disk SeparatorDisk Separator ScourerScourer

Magnetic SeparatorMagnetic Separator

De-StonerDe-Stoner


42/57


SeparatorSeparator Larger objectsLarger objects

than thethan the

kernels willkernels willbe removedbe removed


43/57


AspiratorAspirator Sucks upSucks up

materialsmaterials

that arethat arelighter thanlighter thanwheat grainswheat grains


44/57

Cleaning the WheatCleaning the WheatDiskDisk

SeparatorSeparator Collect ObjectsCollect Objects

with thewith the

same size assame size asof te grainof te grain


45/57

Cleaning the WheatCleaning the WheatIntensiveIntensiveScourerScourer

Removes outerRemoves outerhusks of thehusks of the

kernels andkernels andsmallsmallimpuritiesimpurities


46/57


MagneticMagneticSeparatorSeparator

Magnets theMagnets themetals likemetals likeiron and steeliron and steel


47/57


De-stonerDe-stoner RemovesRemoves

stones thatstones that

are same sizeare same sizeas the grainsas the grains

Tempering theTempering the


48/57

Tempering theTempering theWheatWheat

Tempering binsTempering bins

EntoleterEntoleter



49/57

Tempering theTempering theWheatWheatTemperingTempering

BinsBins TemperedTempered

wheats arewheats are

stored herestored herefor about 8-for about 8-24 hours24 hours



50/57

Tempering theTempering theWheatWheat

EntoleterEntoleter Hurl the grainsHurl the grains

of wheatsof wheats

aginst metalaginst metalpinspins


51/57

Grinding the WheatGrinding the Wheat

Grinding BinsGrinding Bins

Corrugated Rollers orCorrugated Rollers or

Breaker RollsBreaker Rolls Sifters or SievesSifters or Sieves

Middlings PurifierMiddlings Purifier


52/57


GrinderGrinder Large hoppersLarge hoppers

that will feedthat will feed

the kernelsthe kernelsto the millingto the millingprocessprocess


53/57


Roller millRoller mill Cracks openCracks open

kernels andkernels and

separateseparatebran frombran frominner layer ofinner layer of

grainsgrains


54/57


SiftersSifters SeparatesSeparates

middlingsmiddlings

from thefrom thebran andbran andothersothers


55/57


PurifierPurifier Lifts off lightLifts off light

particles andparticles and

gradesgradescoarsercoarserfractions byfractions by

size andsize andqualityquality


56/57

EnhancementsEnhancements

Adding improvers andAdding improvers andconditioners to enhanceconditioners to enhance

thequality of the flourthequality of the flour


57/57

EndEnd

cpi report!the flour industry

Documents