cooper power 5-4

A Cost, Time, and Space Saving Solution.

Modular Integrated Transportable Substation

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10'-1.0"

8'-11.8"

43'-11.4"34.5kV FUSED DISCONNECT SWITCH

34.5kV FUSED DISCONNECT SWITCH &34.5kV BYPASS SWITCH

4" CONTAINMENT WALLABOVE DECK (TYP ALL AROUND)

FR3 FLUID VOLUME = 173 GALS.

VOLTAGE REGULATOR34.5kV, 100 AMPSFR3 FLUID VOLUME = 470 GALS.10kVA CONTROL POWER TRANSFORMER

34.5kV-240/120V

A Waste Water Treatment facility in the northeast United States found that poor voltage regulation was a significant problem for their equipment. The facility decided to remedy the situation with a voltage regulation MITS, resulting in fewer equipment issues and improved reliability.

Single point contact for project management, plug and play installation, on-board fluid containment, and resolved voltage regulation with an aesthetically pleasing design

Value Proposition

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Voltage Regulation with Bypassing

34.5KV FUSED DISCONNECT SWITCH

REGULATORS (3)345kVA34.5kV, 100A, FR3 FLUID FILLED

34.5kV FUSED DISCONNECT SWITCH

34.5kV BYPASS SWITCH

10 kVA STATION SERVICE TRANSFORMER W/VFIHV- 34500V DELTALV- 120/240VFR3 FLUID FILLED

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This application involves a dedicated mobile application for the customer. Fueled by the need to respond and react to potential emergency situations, this Mobile MITS provides the customer the ability to transform voltage. Used in conjunction with a mobile genset, voltage is generated at 480V and stepped up to a voltage of either 4160Y/2400 or 2400V Delta to supply power on an emergency basis.

Improved reaction time in emergency situations, completely mobile, integrated connection interface, and simple design.

Value Proposition

2500kVA2400 / 4160Y / 2400480V 5.73% IZ

480V NEMA 4 JUNCTION BOXWITH TRANSITION BUSSBARS

480V 7-500MCMMETAL CLAD ARMOR CABLES

GROUND CABLE STORAGE BOX

SPARE TIRE/COVERNEAR AND FAR SIDE

FLIP DOWN/UP LADDER

5 kV, 350 MCM JACKETED CABLE, 100 FT

12" GALV STEEL CABLE W/ TURNBUCKLE

RAILS SIDE AND BACK

11'-4

"

8'-6

"

STEEL DIAMOND PLATE DECK

40'-10.0"

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Mobile MITS Application

480V JUNCTION BOX FOR

GENERATOR CABLE CONNECTION

TRANSFORMER

2400/4160Y/2400V - 480V

STEP UP APPLICATION

2,500 kVA, FR-3 FLUID, 65 °C

5 kV CABLES ON TRAILER

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FEEDER SWITCHGEAR #2 FEEDER SWITCHGEAR #1MAIN SWITCHGEAR

1'-9"

DISTRIBUTION PANEL

RELAY CABINETYUKON INTERFACEIDEA FEEDER PROTECTION RELAYS

50KVA STATION SERVICE TRANSFORMER

VOLTAGE TRANSFORMER25kV PADMOUNTED SWITCHGEAR

7'-3"

8'-6.0"

38'-0"

Configured for supplying electrical loads for sites that extract ground water embedded with natural gas, this MITS application is a different way of building substations for the mining industry. Using a skid-based platform the MITS reduces the footprint and can provide a cost savings over a typical installation. The Cooper Power Systems modular substation is designed to be relocated to a new site after its service is complete in the existing site. The ability to move the entire substation without complete disassembly can provide substantial benefits over conventional substation installations for customers.

Viewing loads and status of equipment in harsh, remote environments often requires a long drive across difficult terrain. Using our Yukon Advanced Energy Services Platform, customers can communicate remotely with each feeder on this skid and gather load information on a real-time or on-demand basis. This contributes to cost and time savings for maintaining valuable equipment.

Fifty percent (50%) savings on future relocation costs, fifteen percent (15%) savings over conventional design, twenty-five percent (25%) savings in space, and increase in cash flow due to a quickly commissioned substation.

Value Proposition

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Natural Gas Extraction

50 kVA STATION SERVICE TRANSFORMERHV- 14440GYLV- 240/120V

VFI SWITCHGEAR - MAIN25kV, 900A

VFI SWITCHGEAR #125kV, 900A, FOUR FEEDERS

VFI SWITCHGEAR #225kV, 900A, FOUR FEEDERS

PRIMARY METERING COMPARTMENT14400-120V VT'S

PRIMARY METERING COMPARTMENT14400-120V VT'S

SOURCE 1 SOURCE 2

METERING CT'S

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Driven by the need to cut the cost of installed substations and to create a modular design concept, this customer turned to the Cooper Power Systems MITS solution. The conventional substation consisted of overhead distribution, transformation, and feeder protection. In addition, each substation required the site to be prepared for oil containment in the event of a leak. In this example, Cooper Power Systems provided solutions to the customer’s requirements and allowed the use of this modular solution at several sites throughout the electrical grid.

Modular design can be used at many locations, completely integrated, on-board spill containment, and transportable.

Value Proposition

120/240V DISTRIBUTION PANEL

15kVA STATION SERVICE TRANSFORMER

RECLOSER15KV, 600A

TAMPER RESISTANT ENCLOSUREREGULATORSSWITCHGEAR15kV, 600A RVAC MODEL 10T

SUBSTATION TRANSFORMER9375kVAHV: 22.9kV DELTALV: 13.8Y/7.97 kV

34'-5.9"

8'-6.0"

7'-8.4"

10'-11.0"

15'-1.5"

13'-1.3"

WEEP HOLES, TYP.ACCESS HATCH

LOCKING PUMPACCESS FOR OILREMOVAL

656A, 7.97KVCL-6A CONTROLS

ACCESSHATCH

WEEP HOLESLOCATED DIRECTLYUNDER FINS

RADIATORS

LOCKINGPUMP ACCESSFOR OILREMOVAL

LVCA

BINE

T

CONTROLBOX

HVCA

BINE

T

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Utility Substation

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SUBSTATION TRANSFORMER9375/10500-12468/13965 KVAHV: 22.9kV DELTA LV: 13.8Y/7.97kV 55/65 °C, ONAN/ONAF

REGULATOR AND RECLOSER BYPASS15kV MODEL 10T RVAC SWITCHGEAR2 SOURCE/2 TAPS WITH TIE SWITCHVISIBLE BREAK ON ALL SOURCES AND TAPS

REGULATORS (3)500kVA 7620V, 656A (OPERATED AT 7970V)

15kV RECLOSER (1)THREE PHASE NOVA (SOLID DIELECTRIC) TAMPER RESISTANT OUTDOOR ENCLOSURE

15 kVA STATION SERVICE TRANSFORMERHV- 13800GYLV- 120/240V

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Furnished for the U.S. Government, this MITS skid provides quick and reliable portable power for emergency applications. The need for this project was to step up voltage supplied by generators from 3.6kV to 11kV. The application has a variety of self protecting features, and is quick to install and commission.

Quick delivery, fully integrated, transportable, and a single point of contact for project management.

Value Proposition

H3H2H1H0

X3X2X1

73000LBS

15kV CLASS SWITCHGEAR LINEUP 5kV CLASS SWITCHGEAR LINEUPSUBSTATION TRANSFORMER

10'-1.9"

8'-2.8"

37'-11.4"

HORN

5000/6250kVAHV: 11000Y/6350VLV: 3600V DELTA

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Portable Power Application

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METAL ENCLOSED SWITCHGEAR(3) 5kV; 1200A FUSED LOAD INTERRUPTER SWITCHES

METAL CLAD SWITCHGEAR(1) 5kV, 1200A DRAWOUT BREAKER

METAL CLAD SWITCHGEAR(5) 15kV, 1200A DRAWOUT BREAKERS

SUBSTATION TRANSFORMER5000/6250 kVAHV: 11.0Y/6.35kV LV: 3.6KV 55/65 °C, KNAN/KNAF

NOTES:

1. ALL BREAKERS CONTROLLED BY:IDEA IDP-210 FEEDER PROTECTION RELAYS

2. DIFFERENTIAL PROTECTION SCHEME FOR TRANSFORMER:IDEA IXP-420 RELAY

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Installed in the western part of the U.S., this application combines (2) MITS Skids that will provide dual functionality. Initially, the skids will step up voltage from 13.2kV to 34.5kV, and distribute voltage onto the transmission lines. At some point in the future, the customer plans to use these skids in the reverse fashion and step 34.5kV down to 13.2kV. Included with each skid is a Cooper IDEA iXp-420 Differential Protection Relay used to trip the NOVA Recloser and an upstream device.

Substantial savings over conventional substation design, twenty-five to thirty percent (25-30%) savings in project management, and over sixty percent (60%) smaller footprint than conventional substation design.

Value Proposition

48V DC BATTERY SYSTEM

30'

8'-6.0"

8'-6.3"

15kVA STATION SERVICE TRANSFORMER

TRANSFORMER CONTROL CABINETWITH IDEA IXP-420 RELAY

TRANSFORMER5000KVA TRANSFORMERHV: 34.5Y/19.9kVLV: 13.2Y/7.62kV PRIMARY METERING CABINET

RECLOSER35kV THREE PHASE NOVA MOUNTED IN TAMPER RESISTANT ENCLOSURE

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Small Substation

TRANSFORMER5000 kVAHV: 34.5Y/19.9kV LV: 13.2Y/7.62kV 55°C, ONAN

PRIMARY METERING COMPARTMENTPT'S & CT'S

RECLOSER (1)35kV, 200ATHREE PHASE NOVA (SOLID DIELECTRIC) TAMPER RESISTANT OUTDOOR ENCLOSURE

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15 kVA STATION SERVICE TRANSFORMERHV- 34.5GY/19.9kVLV- 120/240V

48V DC BATTERY SYSTEMWITH AC CHARGER

IDEA IXP-420 DIFF. PROTECTION RELAY

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Significantly smaller footprint than conventional substation design, safe and secure design requires no fencing, and one point of contact for entire substation.

Value Proposition

The heavily wooded terrain of a 13.2 kV to 4 kV metro area provided challenges to the utility that served local estate homes. Unit substations serving the area were several decades old, had become heavily loaded, and lacked needed and overlooked maintenance. A new Cooper Power Systems MITS was the best option.

18.5

8'-6.5"

40'

8'-6"

6 "TYP.

DISTRIBUTION PANEL

METERING ENCLOSURE

3.75 MVA TRANSFORMER

15 kVA STATIONSERVICE TRANSFORMER

13 kV RECLOSER

250 kVA REGULATORS (3) 4 kV RECLOSER

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Residential Area Substation

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250 kVA7620 V, 328 A

TRANSFORMER

4 kV RECLOSER

13 kV RECLOSER

REGULATORS ( 3 )

25 kVASTATION SERVICE

TRANSFORMERHV - 13200GY / 7620

LV - 240/120

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Twenty-five percent (25%) savings on installed cost, rapid and efficient installation and recovery time.

Value Proposition

This design offers the perfect solution for a customer needing to replace a 5 MVA storm-damaged substation…FAST. Cooper mounted and pre-wired a 5 MVA transformer, three pad-mounted regulators, a station service transformer, switchgear, and controls on a single structural steel platform. The customer pre-installed the ground grid, the MITS foundation, incoming circuits, and outgoing circuits. Total field install time of the MITS assembly was less than four hours.

Power to a town and surrounding community was restored in record time, and at a total installed cost 25% below conventional methods.

15 kVA SERVICE STATION TRANSFORMER

SecTER JUNCTION BOXCONTROL SERVICE ENCLOSURE

15 kV RECLOSERS

250 kVAREGULATORS

5 MVATRANSFORMER

40'-0"

8'-6"

9'-7.5"

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Lightning Damaged

CL-6

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SB S

LLB

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VFI

TRANSFORMER34500-12470 Y / 7200 V5,000 kVA, ONAN 65 ºC

H1A/H1B

REGULATORS (3)250 kVA7620 V, 328 A

SecTERJUNCTION BOX

15 kVA STATION SERVICETRANSFORMERSINGLE PHASEHV-7620GYLV-240/120 V

15 kV RECLOSERS (3)

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Quick implementation with minimal disruption to the customer and existing landscape.

Value Proposition

A substation was needed to serve a remote industrial load. Because of the unique transformer design, it was acquired through a third party and installed on a separate structural steel platform along with a high-side recloser, which serves as a switch and protection device.

To achieve cooling requirements, fans were required on the transformer. (The external transformer cooling fans no longer make the assembly tamper proof; therefore, fencing is required.) A second structural steel platform was used to pre-install and test three single-phase, pad-mounted voltage regulators, switchgear, a control center, and station service transformer. The platforms were interconnected at the job site and the completed assembly, as an integrated whole, did not affect the integrity of this finished product.

Surface grading to level the area would have been required for a concrete foundation. Instead of this and to elevate the structure from ground level, steel pillars were installed at weight-bearing points under the entire MITS assembly.

8'-6"

25'-0"

10' - 3"

11' - 9.5"

SKID 1SKID 2

37'-0"

TYPE PWVE25 kV RECLOSERS (2)

25 kVA STATION SERVICETRANSFORMERHV - 24940Y / 14400 VLV - 240 / 120 V

RVAC 13 A25 kV SWITCHGEAR

CONTROL SERVICE ENCLOSURE

PWE RECLOSER

250 kVA REGULATORS ( 3 )

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Rural Substation

15 kV RECLOSER

SKID 1

LB SBLA

L S

SA

H1A/H1B

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T2

T1 VB1SW1SW2 VB2

VB3 SW3

SKID 2

TYPE PWVE25 kV RECLOSERS (2) TYPE RVAC-13A

25 kV SWITCHGEAR250 kVAREGULATORS (3)

AUTO-TRANSFORMER10 MVAHV 24940Y/14400 VLV 13800Y / 7960 V

25 kVASTATION SERVICE TRANSFORMERHV 24940Y/14400 VLV 240/120 V

Cooper Power Systems2300 Badger DriveWaukesha, WI 53188P: 877-CPS-INFO

Your Authorized Cooper Power Systems Distributor is:

B100-06023 October 2009 - Supersedes 10/06

Cooper Power Systems, FR3, Idea, MITS, NOVA, SecTER, and Yukon are valuable trademarks of Cooper Industries in the U.S. and other countries. You are not permitted to use the Cooper Trademarks without the prior written consent of Cooper Industries.

©2009 Cooper Industries. All Rights Reserved

www.cooperpower.comemail [email protected]

cooper power 5-4

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