conveyorized baking · conveyorized baking increase the efficiency and quality of your high-volume...

5
Home About Us Equipment Aftermarket News & Events Contact Us Careers Sister Companies Privacy Policy High-Speed Industrial Baking Equipment Conveyorized Baking Increase the efficiency and quality of your high-volume production facility with a Stewart Systems Conveyorized Oven (AKA - Continuous Oven). Consistent quality is what our oven delivers. Heat stratification and chimney effect are essentially eliminated because of our low profile, double-loop design and unique convection system. In addition, the low entrance and exit points enhance consistency by decreasing the distance between the proofer and oven. Seeders, splitters, and other special equipment can be placed at more convenient, workable heights. Our patented magnetic pan grids make the high volume pan handling that is necessary for your operation easy. They also allow the flexibility to accommodate a variety of pan sizes and shapes, enhancing your versatilities and decreasing the time necessary for changeovers. Accurate heat controls provide rapid response to temperature adjustments. A combination of burner modulation and incremental exhaust speeds maintain a temperature under and override within +/- 3 degrees Fahrenheit. Our unique convection system speeds up the baking process and assures uniform color and baking conditions across each and every pan. This is because our design eliminates lateral heat control problems and ensures that every pan passes through the same oven environment which produces consistent results. User-friendly controls include a diagnostic touch screen for simplified system monitoring, and a recipe controlled variable speed drive and bake settings for easy setup. Integration with other computerized plant processes is also easy through a host of available communication protocols. In short, the Stewart Systems Conveyorized Oven boosts productivity while reducing production costs. Other advantages include: • Completely conveyorized system for uniform, automated baking. • Dough Throughput Capacities from 1,500 lbs (730kg)/hr up to 25,000 lbs (10,500kg)/hr • Continuous product flow: - No grouper required - No intermittent starts and stops - No cycling • Allen Bradley CompactLogix™ Programmable Controller standard • Toshiba Inverters for Variable Speed Motor Control standard • Several configurations are available including double-loop, single-loop, as well as figure-8 paths to suit every floorplan. • Multiple Curve Radii available including - 60", 84", 115", or the new "Texas Titan" Ultra Wide Path • Optional Fuel Types, BiVex Recirculation Systems, and Quick Install Modular Designs available

Upload: others

Post on 04-Jul-2020

7 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Conveyorized Baking · Conveyorized Baking Increase the efficiency and quality of your high-volume production facility with a Stewart Systems Conveyorized Oven (AKA - Continuous Oven)

Home

About Us

Equipment

Aftermarket

News & Events

Contact Us

Careers

Sister Companies

Privacy Policy

High-Speed Industrial Baking Equipment

▼Conveyorized Baking

Increase the efficiency and quality of your high-volume production facility with a Stewart Systems Conveyorized Oven (AKA - Continuous Oven).

Consistent quality is what our oven delivers. Heat stratification and chimney effect are essentially eliminated because of our low profile, double-loop design

and unique convection system. In addition, the low entrance and exit points enhance consistency by

decreasing the distance between the proofer and oven. Seeders, splitters, and other special equipment

can be placed at more convenient, workable heights.

Our patented magnetic pan grids make the high volume pan handling that is necessary for your

operation easy. They also allow the flexibility to accommodate a variety of pan sizes and shapes,

enhancing your versatilities and decreasing the time necessary for changeovers.

Accurate heat controls provide rapid response to temperature adjustments. A combination of burner

modulation and incremental exhaust speeds maintain a temperature under and override within +/- 3

degrees Fahrenheit.

Our unique convection system speeds up the baking process and assures uniform color and baking

conditions across each and every pan. This is because our design eliminates lateral heat control

problems and ensures that every pan passes through the same oven environment which produces consistent results.

User-friendly controls include a diagnostic touch screen for simplified system monitoring, and a recipe controlled variable speed drive and bake settings for

easy setup. Integration with other computerized plant processes is also easy through a host of available communication protocols. In short, the Stewart

Systems Conveyorized Oven boosts productivity while reducing production costs.

Other advantages include:

• Completely conveyorized system for uniform, automated baking.

• Dough Throughput Capacities from 1,500 lbs (730kg)/hr up to 25,000 lbs (10,500kg)/hr

• Continuous product flow: - No grouper required - No intermittent starts and stops - No cycling

• Allen Bradley CompactLogix™ Programmable Controller standard

• Toshiba Inverters for Variable Speed Motor Control standard

• Several configurations are available including double-loop, single-loop, as well as figure-8 paths to suit every floorplan.

• Multiple Curve Radii available including - 60", 84", 115", or the new "Texas Titan" Ultra Wide Path

• Optional Fuel Types, BiVex Recirculation Systems, and Quick Install Modular Designs available

Page 2: Conveyorized Baking · Conveyorized Baking Increase the efficiency and quality of your high-volume production facility with a Stewart Systems Conveyorized Oven (AKA - Continuous Oven)
Page 3: Conveyorized Baking · Conveyorized Baking Increase the efficiency and quality of your high-volume production facility with a Stewart Systems Conveyorized Oven (AKA - Continuous Oven)

Page 4: Conveyorized Baking · Conveyorized Baking Increase the efficiency and quality of your high-volume production facility with a Stewart Systems Conveyorized Oven (AKA - Continuous Oven)

Home

About Us

Equipment

Aftermarket

News & Events

Contact Us

Careers

Sister Companies

Privacy Policy

High-Speed Industrial Baking Equipment

▼Conveyorized Proofing

Automate the proofing process in your high volume production facility with a Stewart Systems Conveyorized Proofer (AKA - Continuous Proofer).

The Stewart Systems Conveyorized Proofer provides a controlled environment that proofs your

products easily and uniformly. Our proofer utilizes a downdraft conditioning unit and PID loop

RTD/capacitive hygrometer controller to hold a stable relative humidity within very close limits

(~1%). Programmable and easily adjustable variable speed drives control the time that your product

is in the proofer allowing on the fly reconfiguration, if necessary.

Our patented magnetic pan grids facilitate the high volume pan handling that is necessary for your

operation. They also allow the flexibility to accommodate a variety of pan sizes and shapes. The

load on and metering conveyors are designed to work in tandem to force proper pan gaps. This

allows you to properly space the product and manage proofer capacity.

Stewart Systems Conveyorized Proofer’s construction is rugged and reliable. The low maintenance

design makes for long, low cost and reliable operation. The series 430 Stainless Steel enclosure and

special camlock design eliminates corrosion problems. The chain and guide design is low-profile and

stable, and eliminates the need for outriggers. This prevents the product contamination issues sometimes seen with other designs. Interior and exterior

supports are made of heavy aluminum, and the track and grid are made of stainless steel.

The complete system includes diagnostic touch screen controls for simplified system monitoring. A quick exhaust and reheat capability preserves the

product in the event of a process interruption. A fully networkable processor allows for advanced integration with other plant processes and equipment.

Advantages at a glance:

• Completely conveyorized system for consistent, uniform automated proofing

• Dough Throughput Capacities from 1,500 lbs (730kg)/hr up to 25,000 lbs (10,500kg)/hr

• Continuous product flow: - No grouper required - No intermittent starts and stops - No cycling

• Allen Bradley CompactLogix™ Programmable Controller standard

• Toshiba Inverters for Variable Speed Motor Control standard

• RTD Dry and capacitive hygrometer Wet Bulb Temperature Control

• Allen Bradley 12.5" Color PanelView™ Plus 6 Graphic Terminals HMI Touchscreen standard

• Multiple Curve Radii available including - 60", 84", 115", or the new "Texas Titan" Ultra Wide Path

Page 5: Conveyorized Baking · Conveyorized Baking Increase the efficiency and quality of your high-volume production facility with a Stewart Systems Conveyorized Oven (AKA - Continuous Oven)