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COMPLETE STORAGE TANK COATING PROTECTION

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Page 1: COMPLETE STORAGE TANK COATING PROTECTION/~/media/21606C0CA780474D996FAB7CEF... · HEMPEL OffERS A RANGE Of COATING SOLuTIONS ... , therefore, it is vital to coat this part of the

COMPLETE STORAGE TANK COATING PROTECTION

Page 2: COMPLETE STORAGE TANK COATING PROTECTION/~/media/21606C0CA780474D996FAB7CEF... · HEMPEL OffERS A RANGE Of COATING SOLuTIONS ... , therefore, it is vital to coat this part of the

HEMPEL OffERS A RANGE Of COATING SOLuTIONS fOR THE COMPLETE PROTECTION Of STORAGE TANKS: •Tankliningsforthestorageofcrudeoil,bio-fuels,chemicals,water, petroleumproductsandvegetableoils.

•Exteriortankcoatingsystems,tailor-madetocustomers’needs.

•Coatingsystemsforefficientstoragetankmaintenance.

Page 3: COMPLETE STORAGE TANK COATING PROTECTION/~/media/21606C0CA780474D996FAB7CEF... · HEMPEL OffERS A RANGE Of COATING SOLuTIONS ... , therefore, it is vital to coat this part of the

Water tanksWaterstorageisveryimportantinaworldwherepotablewaterhasbecomeascarceresource.Largertanksmadefromsteelorconcretewillneedtobeprotectedonallinteriorsurfaceswithspecialcertifiedcoatingsinordertoensurethepotablewaterquality.

Crude oil tanksTypicallycrudeoiltanksarelarge.Wefindthemclosetowheretheoilisexploredandinconnectionwithrefineries.Whenstored,crudeoilhasatendencytoseparateintwophases,ofwhichthewaterphasecollectsatthebottom.Suchwaterphaseiscorrosiveand,therefore,itisvitaltocoatthispartofthetankwithasuitablelining.

fuel tanks Fueltanksrepresentthehighestnumberoftanksastheyholdallthegasoline,fuelsandoilsneededtorunthemotorsoftheworld.Themajorfueltankfarmsarelocatedattherefineriesandinindustrialorcoastalareaswithadevelopedinfrastructureforshippingandlandtransportation.Smallerfueltankfarmsarefoundinalmostallairports,seaportsandurbanareasaroundtheworld.Likecrudeoiltanks,mostpetroleumfueltanksarejustcoatedontheinteriorbottomsurfacesonly.

Chemical tanksThenumberofliquidchemicalstobestorediseverincreasing.Hempeltailorsthespecificationstothetankoperators’requirementsbasedonprovencoatingsandlinings.

Bio-fuelsBio-fuelscoversalargenumberofdifferentliquidsderivedfromorganicmatterorbiomass.Bio-fuelshavebeenknownandavailablesincethefirstmotorswereinventedinthe19thcentury.Todaybio-fuelsareworld-widetradingcommoditiesastheyareusedassubstitutesforpetroleumfuelproducts.Ofthemanytypesofbio-fuelsavailablebio-ethanolandbio-dieselarethemainproductstoday.Bothbio-ethanolandbio-dieselarewidelyusedasablendwithpetroleumfuelsandinsomeareasoftheworldtheyareusedasapurefuelforautomobilesandmachinery.Hempelhasaprovencoatingassortmentavailableforbio-fueltanks.

TyPES Of STORAGE TANKS

A tank coating serves two purposes – namely protectingyour cargo as well as your tank. We offer various tailoredsolutionsdependingonthetypeofcargotobestoredaswellastheenvironmentinwhichthetankwillbelocated.

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TANK LININGS

Name Typical UseProduct Features

ResistanceHigh temperature

resistanceVOC

ContentColor

ShadesCertificates

and Approvals

HEMPADUR 35900 Asaninteriorliningintanks,pipelinesetc.forcrudeoil,waterandproducedwaterupto93°C

•High-build•Solvent-free•Excellentadhesion•Resistancetohightemperatures•SpeciallydevelopedforOil&Gassegment

CrudeoilWaterProducedWaterBiofuels

Upto93°C 22g/l 20320/Cream

NORSOKM-501rev.6,systems7A,7B,7C,3C,3E,3DARAMCOAPCS-2EIMOPSPC(COTTest)ShellChevron

HEMPADUR ANTI-STATIC 85170Asananti-statictankliningforstoragetankscontainingcrudeoil,fueloil,dieseloil,jetfuel,motorgasolineandsimilar.

•Verygoodadhesion•Excellentwaterandchemicalresistance

CrudeoilFueloilDieseloilJetfuelMotorgasoline

Inwater(waterphase):Maximum:90°C 310g/l 19990/Black

12400/Grey ITBRecommendation

HEMPADUR 35560 Asalininginpotablewatertanksandpipelines.•High-build•Solvent-free•Excellentresistancetofreshwater

Potablewater Upto45°C(notemperaturegradient) 0g/l

50900/Red20320/Cream10500/LightGrey

WaterResearchCentre(WRAS)accordingtoBS6920(upto35oC)NFS-61(DrinkingWaterSystemsComponents)byNFSInternationalNorwegianHealthAuthoritiesNORSOKM-501rev.6,system3A,prequalifiedtosystems7Aand7BTestedaccordingANSI/AWWAC210-07forinternaluseinpipelinesforpotablewaterservices

HEMPEL’S VINYL ESTER GF 35910

Asalininginimmersedenvironmentswheresuperiorresistancetochemicalattackisrequired.Itisalsoagoodchoiceforaggressiveatmosphericandspillageconditions.

•Reinforcedwithglassflakes•High-build•Superiorresistancetochemicals

MostchemicalenvironmentswithpHrange0to13demineralisedwatersolvents

Upto95°Cinseawater 356g/l 11630/Off-white ARAMCOAPCS

HEMPADUR 85671

Asaninteriorliningintanks,pipelinesetc.forhotwater,brine,crudeoil,etc.Forcoatingofpotablewatertanks.Asaprimercoatinspecificpaintingsystems.

•Goodresistanceathightemperatures•Goodadhesion

HotwaterBrineCrudeoilPotablewater

Inwater(maximumgradient15°C):upto90°C 316g/l 11150*/Lightgrey*

DanishWeldingInstitute-Section175.300U.S.FDANewcastleOccupationalHealth&HygieneIMOFTPCodePart5,TestforSurfaceFlammability(IMORes.A.653(16))(ChinaClassificationSociety-CCS)TransportandStorageofOil,Gas,Fuel(AirBP)PotableWater,StatensInstitutforFolkehelse–Norway

HEMPADUR 15400 Asatankliningforfuelsandgasoline •Excellentchemicalresistance Widerangeofchemicals Inwater(notemperaturegradient):upto50°C 463g/l 10000/White*

NORSOKM-501systemno.3WaterresearchCentre(WRAS)FolkehelseinstituttetARAMCOAPCS2A,2B,2CBritishDefencestandards80-97annexGEI1541

HEMPEL’S GALVOSIL 1570MSPECIALZINCSILICATESYSTEMSforawiderangeoffuelsandchemicalsandwithoutstandingresistanceagainstabrasion.

•Self-curing•Excellentchemicalresistance

MostchemicalenvironmentswithpHrange6to9

Foraqueouscargoesthemaximumtemperatureforstorageis45°C.Non-aqueouscargos-themaximumtemperatureforstorageis90°C.

434g/l 19840/Metalgrey

NORSOKM-501rev.4,system3Brecommendedforsystem3GASTMA-490Class“B”FDA

*other shades according to assortment list

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ExAMPLES Of TyPICAL TANK LINING SySTEMS IN POLAND

Atankliningsystemforstandardfuelsandbio-fuelsthatmeetPolishregulationsintermsofanti-staticproperties:

Atankliningsystemforwaterandproducedwaterupto93°C:

2

Coating system DFT

HEMPADURANTI-STATIC85170 150μm

HEMPADURANTI-STATIC85170 150μm

Coating system DFT

HEMPADUR35900 250μm

HEMPADUR35900 250μm

Coating system DFT

HEMPADURMASTIC45880/HEMPADUR47200 140μm

HEMPATHANEHS55610 60μm

Coating system DFT

HEMPADURMASTIC45880/HEMPADUR47200 90μm

HEMPADURMASTIC45880/HEMPADUR47200 90μm

HEMPATHANEHS55610 60μm

Coating system DFT

HEMPADURMASTIC45880/HEMPADUR47200 110μm

HEMPADURMASTIC45880/HEMPADUR47200 110μm

HEMPATHANEHS55610 60μm

HEMPADUR MASTIC 45880 is a high build, high volume solids, epoxy paint, which forms a hard and toughcoating.ItissuitableasaprimerandintermediatecoatinheavydutysystemswherelowVOCandhighfilmbuildarerequired.Thepolyurethanetopcoat,HEMPATHANE HS 55610,assuresalong-lastingappearancewithexcellentglossandcolourretention.

HEMPADUR ANTI-STATIC 85170isatwo-component,amineadductcuredphenolicepoxy(novolac)paintdesignedforanti-corrosionprotectionofinternalsurfaceofstoragefueltankswherehighlevelofanticorrosionprotectionandanti-staticpropertiesarerequired.ForthefuelstanksothercoatingsthanHEMPADUR ANTI-STATIC 85170canbeappliedwhenthereisnorulestohavetheantistaticone.

HEMPADUR 47200isatwo-component,polyamineadductcuredepoxypaintwithaveryshortdryingtime.Theproductcuresattemperaturesabove-10°Candformatoughandhard-wearingcoating.

STORAGE TANK MAINTENANCEFor maintenance, Hempel specialists can identify the most suitable protective system, based on the originalcoating,scaleofdamage,corrosiveenvironmentandstoragetankcontent.Inaddition,wecansupportourcustomersinsettinguprepaircoatingworkproceduressothatthebestpossibleresultscanbeachieved.

Benefits:•Provensystemsformaintenance•Fibretechnologyfortankbottomrepair•Cost-effectivesolutions•Short‘outoforder’time

Benefits:•Improvedworksperformance•Excellentcorrosionprotection•Highchemicalresistance•Highvisibilityduetolightcolours&glossysurface•Longlifetime–upto20years

TANK ExTERIOR COATINGSInadditiontoawiderangeoftanklinings,Hempelalsooffersprovencoatingsystemsfortankexteriorsforallcorrosiveenvironments,accordingtoISO12944.

Benefits:•Surfacetolerantcoatingsthatprovidegoodsteelpenetration•PossibilitytoapplyinhighDFT,whichleadstohigherefficiencyandtimesavingduringapplication•Wintergradeversionsthatcureatlowtemperatures(downto-10°C)•Environmentallyfriendlysolutions,withlowVOC

Hempelspecialistscandefineatailor-madesystem,dependingonspecificcustomerneeds.

TyPICAL TANK ExTERIOR COATING SySTEMS

•Anexternalsystem,corrosivitycategoryC4/longdurabilityaccordingtoISO12944

•Anexternalsystem,corrosivitycategoryC4/mediumdurabilityaccordingtoISO12944

•Acostefficientsystem,corrosivitycategoryC4/lowdurabilityaccordingtoISO12944

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LIST Of REfERENCES

Project name Owner Country Year Subsegment

SONATRACH,ARZEW STATOIL Algeria 2013 Downstream-Tank and storage terminals

HEMPADUR35900

HereareasmallselectionofreferencesforHempel’stankliningproducts.FormoreinformationpleasecontactyourlocalHempeloffice.

Project name Owner Country Year Subsegment

OTT-erPhase2 Oiltanking – Terneuzen The Netherlands 2013 Downstream-Tank and storage terminals

2GasolineTanks(TanksN.2&N.3) Erg Petroli Italy 2011 Downstream-Tank and storage terminals

ATBVitolStorageTankTerminal(841,000cbmforfueloil&distillatetanks)

ATT Tanjung Bin Sdn Bhd Malaysia 2012 Downstream-Tank and storage terminals

PetrogalExpansionproject-Tanks Petrogal Portugal 2011 Downstream-Refineries

VitolTanjungBin Vitol (ATB) Singapore 2012 Downstream-Tank and storage terminals

HEMPADUR35760

Project name Owner Country Year Subsegment

DattelnPowerPlant EON Germany 2012 PowerGeneration-Coalfiredpowerplants

GönyuPowerPlant EON Hungary 2011 PowerGeneration-Gasfiredpowerplants

Maasvlaktepowerplant EONTheNetherlands

2012 PowerGeneration-Coalfiredpowerplants

MIOSEDFECGdańsk EDFECGdańsk Poland 2013 Infrastructure-Infrastructure,others

Wilhelmshaven8STS Eurogate,APMT Germany 2011 Infrastructure-Cranes

HEMPEL’SGALVOSIL1570M

Project name Owner Country Year Subsegment

ParquedeNeves-JETA1tankENCO - Empresa Nacional de Combustiveis e Oleos, S.A.R.L.

Portugal 2010 Downstream-Tank and storage terminals

PetrogalExpansionproject-Tanks Petrogal Portugal 2011 Downstream-Refineries

Sonangol-2Fueltanks Sonangol E.P. Portugal 2010 Downstream-Tank and storage terminals

HEMPADUR15400

Project name Owner Country Year Subsegment

EgyptPotableWaterPipeLine EgyptGovernment Egypt 2011 Pipelines-Potablewaterpipelines

IBSPipeLine AlgeriaGoverment Algeria 2011 Pipelines-Potablewaterpipelines

RaniaPipeLine IraqGovernment Turkey 2010 Pipelines-Potablewaterpipelines

HEMPADUR35560

Project name Owner Country Year Subsegment

Boileron4thblockinKozienicepowerplant unknown Poland 2011 PowerGeneration-Boilers

Čeprofuelstorages Čepro CzechRepublic 2011 Downstream-Tankandstorageterminals

Irsching4PowerPlant EON Germany 2011 PowerGeneration-Gasfiredpowerplants

HEMPADUR85671

Project name Owner Country Year Subsegment

50ZacnsTankWagons-62CbmForHCLTransport GATX Slovakia 2011 Railnewconstruction

JubailExportRefineryProject-Package6(TankFarm)SaudiAramcoTotalRefiningandPetrochemicalCo.(SATORP)

SaudiArabia 2012 Downstream-Tankandstorageterminals

NesteOilSingaporeNExBTLPlant(Tankage) NesteOil Singapore 2009 Downstream-Petrochemicalplants

HEMPEL’SVINYLESTERGF35910

ENvIRONMENTAL CONCERN Hempelsupportstheprotectionoftheenvironmentandisfullycommittedtoadheretothestrictenvironmentaldemands.Weworkactivelytoreducetheimpactofouroperationsonhumanhealthandtheenvironment,withinthelimitsofsoundeconomicsandcurrentlyavailabletechnologies.Therefore,ourrangeofcoatingsincludesverylowVOCproducts,whichallowourcustomerstocomplywiththemostdemandingenvironmentalrequirements.

Note:Thedata,specificationsandrecommendationsprovidedinthisbrochureareobtainedfromindividualproductdatasheets.Thisisasummaryonly,notcompleteinformationandissubjecttochange.Therefore,itisexclusivelytheresponsibilityof theusertoobtainaccurate,completeandappropriate information inrelationtoanyparticularintendeduseoftheseandotherHempelproducts.Unlessexpresslyagreedotherwiseinwriting,theproductsaresuppliedandalltechnicalassistanceisprovidedsubjecttoHempel’sgeneraltermsandconditionsofsale,deliveryand service. Product data are subject to change without notice, so you should continue to monitor the latestversionoftheindividualproductdatasheets.

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HEMPEL PAINTS (POLAND) Sp. z o.o.ul. Szymanowskiego 280-280 GdańskTel.: +48 (58) 5218900Fax: +48 (58) 5218902E-mail: [email protected]

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