complete and flexible smt solutions · a pick and place machine used for low volume smt assembly is...

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COMPLETE AND FLEXIBLE SMT SOLUTIONS

Pick & Place machines

placeALL®

med

ium

vol

ume

SMT

placePRO

placeALL®510

Accessories

Software options

Centering modes

Axis drive and control

placeALL®610XL

placeALL®610L

Feeder

placeALL®610

Pro

toty

pes

up

to s

mal

l ser

ies

Smal

l ser

ies

up t

o

Dispensing systems

Conveyor systems

Modular concept

Technical dataplaceALL®700


placePRO ....................................................................................................................4-5placeALL®510 .............................................................................................................6-7placeALL®610 .............................................................................................................8-9placeALL®610L .......................................................................................................10-11placeALL®610XL ....................................................................................................12-13placeALL®700 .........................................................................................................14-15Axis drive and control ................................................................................................. 16Centering modes ......................................................................................................... 17 Laser .......................................................................................................................................................................... 17

Vision 1 ..................................................................................................................................................................... 17

Vision 11 ................................................................................................................................................................... 17

Visiononthefly ...................................................................................................................................................... 17

Software options ....................................................................................................18-24Feeder .....................................................................................................................25-29

tapeFEEDER ............................................................................................................................................................. 26

blockFEEDER ........................................................................................................................................................... 26

tubeFEEDER ............................................................................................................................................................. 27

domeFEEDER ........................................................................................................................................................... 27

ledFEEDER ................................................................................................................................................................ 27

Tray,Uni-belt,Loose-component-tray ................................................................................................................ 28

trayFEEDER .............................................................................................................................................................. 29

Feederset-upstations/Feederrack/Feederadapter ....................................................................................... 29

Table feeder storage ............................................................................................................................................... 29

Feeder storage rack ............................................................................................................................................... 29

Dispensing systems ..................................................................................................... 30Conveyor systems ....................................................................................................... 31Accessories .............................................................................................................32-33Modular concept ....................................................................................................34-35 Examplesforconfiguration ............................................................................................................................. 34-35

Technical data .........................................................................................................36-39Distributors .................................................................................................................. 40References .................................................................................................................... 41

Contents

Range of applicationsAssemblinganddispensingofprototypesandzeroseriesupto4000componentsperhour.Morethan60componentsfeedersandPALooseComponentsforassemblingofloosecomponentsincludedinbasepacket.

Feeding unitsFeedingofcomponentsasloosecomponents,tape,stick,tapestripeandtray.

Component capabilityChips0201uptofinepitch80×80mmandpitch0.4mm,BGAs,CSPs,µBGAs,QFNsandcustompartslikeconnectors,THT-LEDsetc.

Axis drive and controlX-YAxisDirect-currentmotorswithcontactlesslinearencoders,resolution0.5µm.Z-AxisDirect-currentmotorswithencoder,resolution8µm.R-AchseDirect-currentmotorswithencoder0.005°.

EconomicsModularsystem,fastchangeovertimes,userfriendlysoftware

placePRO

4

ApickandplacemachineusedforlowvolumeSMTassemblyisassignedtonewtasksalmosteveryday.Thecomponentrangeisalmostunlimitedcapacious.Thestructuresarealwaysgettingfinerandsmalleronrisingdemandofassemblyquality.QFPs,BGAsandQFNsareonorderoftheday,butbasicchip-andSO-componentsaswell.Especiallyforprototypesandzeroseriesexpensiveequipmentisnecessary.The placePROisthelinkbetweenmanualpicking&placingandwithspecialequipmentandflexiblepick&placefullautomaticmachines.Forthefirsttimeitcombinestheadvantagesofthesedifferentsystems.

placePRO

5

assembling area min. 500mmx360mm

Maximumassemblingarea650mmx510mmwithextension.IncludedinbasepacketplacePRO.

visioncenteringtool changer

6

Range of applicationsAssemblinganddispensingofprototypesandzeroseries,upto4000componentsperhour.

Feeding unitsFeedingofcomponentsfromtape,stick,tapestripe,trayandloosecomponents.

Component capabilityChips0201uptoFinePitch80×80mmandpitch0.4mm,BGAs,CSPs,µBGAs,QFNsandcustomspartslikeconnectors,wiredLEDsetc.

Axis drive and controlX-YAxisDirect-currentmotorswithcontactlesslinearencoders,resolution0.5µm.Z-AxisDirect-currentmotorwithencoder,resolution8µm.R-AxisDirect-currentmotorwithencoder0.005°.

EconomicsModularsystem,fastchangeovertimes,intelligentefeederconcept,userfriendlySoftware.

placeALL®510

7

assemblytable500x360

tool changer

maximumassemblingarea650x470mm

Rack A

RackC

Rac

k D

RackB

visioncentering

The placeALL®510isamodularPick&Placesystemandespeciallyusefultobuildprototypesandsmallseries.Itsupportsalargerangeofcomponents(chips,FP-componentsandBGAs),soeventhemostcomplextaskscanbehandled.Upto200possiblefeederpositionsandanintelligentsoftwarereducethechangeovertimeswhichincreasesproductivityforsmalllotsizes.Thereisalwaysthepossibilitytointegratethefullautomatic machine into a production line or to refitotheroptions.

placeALL®510

ImageofplaceALL®510withoptionaldividedframe

Range of applicationsAssemblinganddispensingoflowandmediumvolumeSMT,upto10500components*perhour.*withsecondpick&placehead

Feeding unitsFeeding of componentsfromtape,stick,tapestripe,trayandloosecomponents.

Component capabilityChips01005uptoFinePitch80×80mmandpitch0.3mm,BGAs,µBGAs,CSPs,QFNsandcustompartslikeconnectors,wiredTHT-LEDsetc.

Axis drive and controlX-YAxisDirect-currentmotorswithcontactlesslinearencoders,resolution0.5µm.Z-AxisDirect-currentmotorswithencoders,resolution8µm.R-AxisDirect-currentmotorswithencodersonassemblingaxis0.0075°.

EconomicsModularsystem,fastchangeovertimes,intelligentfeederconcept,userfriendlysoftware.

8

placeALL®610

Rack A RackB

RackCRack D

Rac

k F

Rac

k Eassemblytable

520x370

max.assemblingarea620x450

The placeALL®610 has a modular structure andcanbeusedfortheassemblyofprototypesandsmallseries.Withawiderangeofhandledcomponents,rangingfromchipsmodel01005uptoFP-partswithapitchof0.3mmandBGAs,evencomplextaskscanbeflexiblyassembled. Withamaximumof208possiblefeederpositionsandaintelligentsoftware,changeovertimes can be reduced to a minimum. AdditionallytheplaceALL®machines can be integratedintoanassemblyinline-system(likeoursmartLINE),whichcanbeoperatedaccordingtotheSMEMAstandard.

9

placeALL®610

tool changer visioncentering

Range of applicationsAssemblinganddispensingoflowandmediumvolumeSMTupto10500components*perhour.*withsecondpick&placehead



Axis drive and controlX-YAxisDirect-currentmotorswithcontactlesslinearencoders,resolution0.5µm.Z-AxisDirect-currentmotorswithencoders,resolution8µm.R-AxisDirect-currentmotorswithencodersonassemblingaxis0.0075°.


placeALL®610L

10

The placeALL®610L hasawiderassemblyareathantheplaceALL®610.Thisenablestheprovisionofupto284feedingpositionsandamaximumof6traysfortheproduction.Asanoption,theentireassemblyfieldcanbeusedtoassemblelargePCboards(upto1020x450mm).Theavailablehardwareoptionsandsoftwaremodules(PAJobs,PAStorageetc.)aswellasthefeederarethesameasfor the placeALL®510/610.Thisoffersthesimplepossibilitytoworkparallelwithseveralmachinesortolinkthem.

placeALL®610L

11

Rack A RackB

RackCRack D

Rac

k F

Rac

k E

assemblytable920x370



Range of applicationsAssemblinganddispensingoflowandmediumvolumeSMTupto10500components*perhour.*withsecondpick&placehead



Axis drive and controlX-YAxisDirect-currentmotorswithcontactlesslinearencoders,resolution0.5µm.Z-AxisDirect-currentmotorswithencoders,resolution8µm.R-AxisEncoderonassemblingaxis0.0075°.


placeALL®610XL

12

The placeALL®610XL offers the largest assemblyareaoftheseries610.Itsdimen-sionsofupto1020x690mmalsoenabletheassemblyoflargestprojects.ApartfromthemerePCboardsurfacethereisenoughspacefornumeroustrays.Upto 346 different feeding positions can be provided.Theavailabledepthalsoallowstheintegrationofaninline-systeminthefrontareaofthemachineaswellaslateralfeedingunits.Evenincaseofaninlinefunc-tion,therearestill262feedingpositionsavailableaswellasspaceforseveraltrays.

placeALL®610XL

13

Rack A RackB

RackCRack D

Rac

k F

Rac

k Eassemblytable

920x690

max. assembling area 1020x770


Range of applicationsAssemblinganddispensingofmediumvolumeSMT,upto14000componentsperhour.



Axis drive and controlX-YAxisDirect-currentmotorswithcontactlesslinearencoders,resolution1µm.Z-AxisDirect-currentmotorswithencoders,resolution8µm.R-AxisEncoderonassemblingaxis0.0012°.


placeALL®700

14

The placeALL®700 is based on the most modern technic inaxisdriveandcontrolanduptofourassemblingheadstheoptimummachinefortheflexibleandpreciseSMDproductionofmediumseries.Ithasamodularstructureandprovidesanassemblyquantityofupto14000components*perhour.Upto208possiblefeederpositionsandanintelligentsoftwarereducethechangeovertimestoaminimum.Thesolidandtorsion-freeconstructionensuresanaccuratehandlingofcomponentslikeFine-Pitch0.3mm,µBGAsand01005components.Itisapplicableasstand-alonemachineorbuiltuptoafull-automaticlinefortheSMTproduction.The placeALL®700 offers different options for dispensing glue or solder pastes. These can be chosen due to the definitionofajob.TheavailablehardwareoptionsandsoftwaremoduleslikePAJobs,PAStorageetc.andfeedersarethe same as placeALL®510/610.

*with4pick&placeheads

placeALL®700

15

Rack A RackB

RackCRack D

Rac

k F

Rac

k Eassemblytable

520x370



Axis drive and control

The axis of the placeAll®areconstructedwithbelttransmissionwhichisdrivenbymodernDCmotorsincombinationwithahigh-solutionlinearmeasurementsystem.Thissystemismountedalongsideoftheaxis.The axis and assembling heads of the placeALL® ran-geareweight-optimizedconstructedtominimizetheacceleratingforce.Thereforetheuseofabeltdriveispossibleandthere’snoneedtobuildinaspindledrivewithshaftjoint.Thisisanenormousadvantageforcostofownershipandoffersahighpotentialofcostreductioninserviceandrepairaccordingtothespindledrive.

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X/Y-AxisdriveandcontrolPA610

The axis of the placeALL®combinethebothadvantagesofthesetwosystemsinanoptimalway:Highdynamicofbelttransmissionaddedtotheexactlinearmeasurementsystem.TheEncoder’shighsolutionofonly0.5µmatplacePRO,placeALL®510,placeALL®610and1µmatplaceALL®700isoptimalcompletedwithanaxis-controllerwiththescanningrateof100µperaxis.Thereforethishighlydynamicmovementcanbecarriedoutexactly.

X/Y-AxisdriveandcontrolPA700

Bottom vision

Thebottomvisionisanimagerecognitionwhichmeasuresandanalysesthecomponentswhataretolargeforthe centering at the head. ThesoftwareforimagerecognitiondeterminestheexactassemblingpositionandteststheBGAsofcompleteballsrespectivelythattheFPs‘wiresaren‘tdeformed.Thesecomponentscanbeselectedbeforeprocessing.Usedarecomponentsupto01005,µBGAs,0.3mmFine-Pitchorspecialcomponentslikeforexamplecon-nectors.

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Centering systems

Vision 1 Vision 2

Vision On-The-Fly

Withamax.componentheightof20mmandawidthof 14 x 14 mm the placeALL®700offersduetoitshigh-speed-camerathepossibilitytocenterwithOn-The-Flyuptofourvision-componentsatthesametime.

Laser centering

Thelasercenteringisdirectelyinstalledontheassemblyhead.Thecomponentwhichhastobecenterediswhilerotatingmeasuredbythelasercentering.Itsshadowontheoppositesideisanalysedandacontactlessfastcenteringhappens.Thecomponentcapabiltyrangesfrom0201chipsuptocomponentswithdimensionsof22x22mmor32x32mmandFinePitchto0.5mm.BGAscanbecenteredinthisway,too.The laser centering is also a method to determine the component dimensions likelength,widthandheight.

Assembling toolwithcomponent

User friendly software:

Usability and programming

Theclearlylaidoutsoftwareguidestheuserstepbysteptohisgoal.Tosetupanewprojectoralteranexistingone,theparameterscanbesimplychosenwithamouseclick.Thereisalsoadetailedhelpmenufor each function.ThesmartASSISTANTmonitorsalluseractivities,giveshintsandtipsandshowseveryerrorsourceinplaintext,soitisgenerallynotnecessarytoconsultthe user manual.

Component library

Thecomponentlibrarycontainsover450componentmodels.Thisrepresentsoneofthebiggestlibrariesonthemarkettoday.Allcontentitemscanbeeditedornewonescanquicklybecreated.

Component Editor

Ifcomponents,whicharenotpartofthedefault library,needtobeplaced,agraphicaleditor isusedtocreateanewcomponentbodyinjustafewsteps.

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Whole

handling at

one user

interface!

Componentdimensions

Acceleration

Tool

Centeringmode

Vacuum sensor

Componentswithsolder and glue points

19

Simple project developement

Virtual component

Pads

Teach In

Tocreateaproject,theuserdrivestheheadtotheparticularposition;avirtualcomponentisshownasanoverlayinthecamerawindow.Thevirtualcomponentcannowbeadjustedexactlyandbroughtintotherightposition.Afterthat,itspositionisloggedintothePick&Placeproj-ectfile.

Virtual inspection

AfteracquiringtheCADdatathevirtualins-pectioncanbeusedtosimulatethePick&Placeprocess.Thecameramovesacrossthecurrentcircuit board. At each placing position the cor-respondingcomponentisblendedinvirtually.Thepositionandpolarityofthecomponentcanbecheckedandcorrectedifnecessary.Inthiswayerror-freeprototypescanbeproducedinaveryshorttime.

CAD data converter

CADdatafromanyCADsystemcanbeinterfacedeasilytotheprojectsusingaformateditor.TheconversionprocessisveryfastandcanbedoneofflineonaseparatePC.DuringthisprocessthePick&Placemachinecancontinuetobeusedforitsmain task of placing components.

Remote Support

Remoteaccesstoyourmachinebyourtechniciansispossibleusingtheservicekit,afterhavingyourapproval.Thisconnectsusdirectlyintoyourplace-ALL®andtheinstalledsoftwaretorapidlyprovideanoverviewofthemachine’sstatusifanyquestionsoccur.

Advanced working assistance

User management

The user administration makes it possible to assign differentrightstodifferentusers.Thepersonwhoisable to edit programs or update component libraries canbedefined,andotheruserscanbelockedoutofthesefunctions.Theserightscanbeeasilyeditedbyclickingonthedifferentproductionstepsinthesoftware.

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Monitoring the placement process

ToinformtheuserofthecurrentstatusofthePick&Placeprocess,thecircuitboardisshownonthemonitor.Itdisplaysvirtualcomponentsone-to-onewiththerealassembly.

User Admin

Start Placement

Configurate project

Calibbrate machine

Edit/Create comp. model

Load project

Automatic setup control

Theautomaticsetupcontrolshowstheresultbeforetherealassemblyprocessstarts.TheimageofaPCBcanbeusedasmodel.Thereforeitispossibletocontrolfastandeasytheresultofassembling.Componentsaresingleorgroupeddeactivatedordeleted.Theeditorpossibilitieslikemovingorrotatingcompletetheautomaticsetupcontroltoaveryusefultool.WhilethePick&Placeprocessthevirtualplanisdisplayedtocontroltherealadvancementofassembling.

Modular concept

21

Software modules

Automatic fiducial recognition Tosetupanassembly,referencemarkssuchascrosses,circles,rhombietc.canbereadinautomatically.Thecameracapturestheexactpositionofthecircuitboardbeforetheassemblybegins.

Alldescribedsoftwaremodulescanberefittedtoyoursoftwareondemand.

Fiducial marks

Software options

PAsmartBULK

This module offers an automatic search for bulk goods components and the integrated component turning stati-onevenfullyautomaticallyturnspartsthatarethewrongwayup.Theautomaticcomponentsearchalleviatesandaccelera-testheproductionofthesmallestseriesandprototypesconsiderably.Thesoftwareautomaticallyscanswiththeheadcamerafortherequiredcomponentspriortoeachassembly.Indoingso,iteventakesintoconsiderationthecomponentsizeincaseawrongcomponenthappenstobeinthetray.

PALooseComponents

The placeALL®rangeoffersbystandardaprocedureformanual picking of single components to create the assem-blingofloosecomponentseffectiveandsafe.Themachineisn‘tonlyabletopicksinglecomponentsfromafeeder.Itfeaturesalsothepossibilitytomarkanycomponents before starting the assembling. This enables the user to begin an automatic assembling after designing. TheoptionalsmartBULKfeaturerecognizesautomaticallytheloosecomponentsinthecontainer.Thisquickenstheassemblingsignificant.

Badmark recognition

TherecognitionissearchingautomaticallyforamarkonadefinedpositionwetherthePCBshouldbysignedasbadandshouldn‘tbeassembled.Thesignisidentifiedincauseofitsbrightness.Lightordarkmarks(madewithlabels,pensorinkpints)canberecognized.

Offline programming

WiththisCADconversion,assemblyanddispensedataaswellasthewholelibrariescanbeeditedataseparateworkstation.TheprocesseddatacanbetransmittedtothePick&Placemachineafterwards.

22

PALineControl

Thisunitprocessesthedivisionoftheassemblydataonmultiplemachi-nesinaline.Thisensuresabalancedloading,andthewholeproductionline is monitored.

PAPCBScan

ExistingassemblinganddispensingprogramscanberequestedbyscanningthecodeonthePCB.

PABarcode

AllsmartFEEDERscanbesetupusingawirelessbarcodereader.Togetherwiththewarehousingmoduleyoucanreadoutthecurrentstock.Byusingthereaderforasetup,itisensuredthatthecorrectcomponent is set up on the correct feeder.

PAStatistics

Tocalculateanorder,allavailabledatasuchasassemblytimepercircuitboardisdocumentedandanalyzedbythismodule.

PATrace

Thismoduledocumentswhichcomponentfromwhichlothasbeenusedonwhichcircuitboardandwithwhichorder.Thisenableshistoricalproductionrunstobeinterrogated,incaseofarecallenquiry.

PANetState

AllmachinemessagesaretransferredtoaseparatePConthenetworkanddisplayedthere.Theuserisinformedi.e.ifproductionisfinishedandcan initiate further steps.

23

Software options

PAStorage

ThismodulemanagesallSMDparts,circuitboardsandothercompo-nentsusedinproduction(likeheatsinksorotherstandardparts)thatyouhaveinstock.Theassembledcomponentsaredebitedfromthestockautomaticallyastheyareused.Theuserisinformedbysettableminimumstocklevels,whetherastockitemhastobereordered.PAStoragedistinguishesbetweenthewholewarehouseandthepartscurrentlystoredonthemachine.

PAJob

Asproductionsetupsorchange-overtimesarethemostcost-intensiveactivities,PAJobsanalyzeswhichofthepredefinedorderstakesleasttimetosetupandsuggestsittotheuserforproduction.

PALevel

ForassemblingofMIDinterconnectdevicethemodule„Z-Level“canbeintegrated.Thismoduleenablestheplacingofcomponentsondifferentlevels.Itallowsnotonlytheplacingofcomponentsonhigherlevelsbutalsoondeeperlevels.Sothemoduleisusefulfor placing components on inter-connectdevicelikeforexampleEmbeddedComponentsinPCBs.

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Software options

smartFEEDER

Especiallyinthecaseofsmallerandmedium-sizedlotsizes,thefeedersystemhastobeflexibleandabsolutelysafetoguaranteehighqualityatlowcosts.

All the information about the assembled components is stored in the smartFEEDER itself.

The placeALL®rangeoffullyautomaticmachinesofferstherightfeederforeverySMDmodel.Thefeedersystemincludesfeedersforrolls,sticks,traysandforloosecomponentsandisavailableforallautomatic machines.

Colouredgripsforbetterdistinctionofthetapewidth

Feeder systems

25

Automatic recognition

WhenplugginginasmartFEEDER,thefeederisautomaticallyloggedintothesystem.Inthisevent,notonlythedataofcomponentsareautomaticallypassedontothefeederbutalsothepickingpositions.Thesystemlog-intakesonlyafewmilliseconds.Therebyitdoesn’tmatterwhichfeederslotortowhichsideofthemachi-ne the smartFEEDER is plugged into.

Thepick&placemachineimmediatelyknowsthepickingpositionanditsfeedingprogramisautomaticallyad-aptedtothenewfeederwithoutinterventionoftheoperator.Emptyfeederscanthusbereplacedduringthecurrent feeding.

plug-in log in assemble

0ms 50ms 100ms

Automatic pick & place correction

Theserialsoftwaremoduleautomaticpick&placecorrection(APC)continuouslymonitorsthepickingpositionfromthefeeders.Intheeventthatthepickingpositionisnotcorrectlycalibratedorthepickingpositionofabeltchangesslightlyduringassembly,thenthismodulewillautomaticallyadjustthepickingpositionandthestabilityofplacement/assemblywillbesignificantlyincreased.APCappliesastatisticalprocedureforthecorrectionofthepickingpositions.Therefore,individualoutliersdonotcauseafaultycorrection.TheAPCispartofthesoftwareofthefullyautomaticmachineoftheplaceALL®-series.

tapeFEEDER

AlltapeFEEDERaresmartFEEDER.Theyhaveaneasilyaccessiblecontrolpanelforthemanualinfeedandout-feed,astatusindicationwith2LEDsaswellastheseriesnumberwithbarcode,throughwhichthefeedercanalsobeequippedwithabarcodescanner.Thefeederscanpickuprollsupto8”bydefault.Withextensions13“rollscanbehandled.

Technical details:

•8mm-72mmtapewidth •forblister-andpapertapes •directionchangetapesØ=64mm •microprozessorcontrolled •highspeedcommunication •redundantplug

control panel

roller support

separable peel slot

empty tapefeeding

threading

redundant contacting

highly precise base body

coloured grip for better distinction

control panel

roller support

peel slots

tape guide

blockFEEDER

TheuseofblockFEEDERcanfacilitateaspacesavingset-upofthecomponentsto,forexample,implementastandardset-up,duringwhichstandardcomponentsremainalwaysmountedonthemachine.Onlyafewprojectspecificcomponentsmustberetrofitted.

• Processes10x8mmtapeswithØ180mm optional5xØ180mmand5x330mm• max.thicknessofthetape1.1mm;max.heightofthetape1.6mm• Dimensionfromthetapetotheborderofthetapemin.1mm

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Feeder systems

Feeder systems

tubeFEEDER

Boththeamplitudeaswellasthefrequencycanbeadjustedonthestickfeeder.Thisallowsanoptimaladjustmentoftheinfeedtotheset-upcomponents.Thevibrationstartsautomaticallybyremovingthe components and stops automaticallyafterasetlengthoftime.Thisensuresthatsufficientcomponentsarealwaysavailable.

domeFEEDER

Fortheproductionofkeypadsfeeder for the support of domes areavailable.The feeder are useable for all standardizeddomes.Wecanalsoimplementcustomizedsolutions.

ledFEEDER

There are feeders for assembling THTLEDSavailableforallmachi-nes of the placeALL® series. These feedersfeedtheLEDsfromstan-dardreels,cutthewiresandplacethe LEDs in the right position for assembly.Thelengthofthewirescanbeadjustedwithcorrespon-dingadapterstoanysize.

FEEDERtyp Order number Slots Tape width Tape depth Rack-Position Notes

tapeFEEDER 908.121.008 1 8 mm 6 mm all half step for 0402/0201/01005

tapeFEEDER 908.120.008 1 8 mm 6 mm all


tapeFEEDER 908.120.013 2 12mm 13 mm all





tapeFEEDER 908.120.056 4 56mm 13 mm all


blockFEEDER 908.160.008 5 8 mm 3 mm all for10×8mmtape

tubeFEEDER 908.121.002 5 - - all for10×SO08

trayFEEDER 908.170.410 13 - - machine-specific for8xJEDECTray

Pleasetakenoteofthebendingradius.

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Tape-strip feeder

Whenassemblingprototyperuns,tape-stripsareoftenused.Withthisfeeder,uptoeleven8mmstrips(orfewer,butwiderstrips)canbefedsimultaneously.

Tray holder

MultipletrayholderperoneJEDECtraycanbeusedinsidetheplacement area.Thus the placement area of the Pick&Placemachinecanbeadap-tedeasilytodifferentprojectsandtasks.

Tray for loose components

Theloose-componentfeederforthe placeALL includes 36 pickup positions. Everytrayhasaclearcover,tokeep the components shield and clean from dust.

IC FEEDER

25differentICscanbeequippedontheICfeeder.Thereforeithasinsertswiththreedifferentwidthsfordifferentapplicablecomponents. Theseinsertscanbeadjustedoncustommadeprojects.

trayFEEDER • upto8Jedec-Trays• automaticsupplyoftherightcomponentwhile

assembling• integration in the operating interface• retrofitatexistingmachines• mechanicallinkedwiththemachineforsolid

taking• operatingofTraysinanyorder–nosubscription• integrated controller of axis for gentle motion of

thehigh-valuecomponents

AlltheseproductscanbeplacedinthePick&Placeareaflexiblewiththehelpofmagneticbases.

Feeder systems

28

Feeder systems

29

Feeder storage rack

Thefeedertrolleymakesitpossibletosafelystoreallfeederunitsthatarenotrequiredforthecurrentassemblyprocessneartotheplacementmachine.Whilstthemachineisproducing,theoperatorcanalreadygetthefeedersneededforthenextprojectonthefeedertrolley.Afterproductchangethefeederaresimplepluggedfromthetrolleytothemachine.

Thedifferentracksmakeitpossibletostockupallmaterials,likerolls,tubesorsmallcomponentsneededforproduction.Themountedwheelsallowaneasyandsmartmovingofthetrolley.

Thefeedertrolleyhasthefollowingracks:

2xrackswith25slotsforfeeders1 x rack for small parts

Allinall,theroutestobemadecanbeshortened,flexibilityincreasedandtheoperatorrelieved.

Table feeder storage

Portableorattheworkingplacemountablefeedercompartmentsenablethesolidandverticalstorageoffeederwhicharenotinuseat the machine.

Feeder set-up stations

Anexternalfeederset-upstationenablesaset-upoffeedersirrespectiveofthemachine.Therebytheset-upofanewprojectcanbecarriedoutatthesametimeasthecurrentprojectisstill being assembled.

Feeder racks Feederracksarerequiredtousetape or tube feeders on the machine. Each rack ensures the communicationtotheindividualfeeders.Dependingonthetypeofmachine,differentfeederrackscanbe mounted.

Feeder adapter

Thefeederadapterallowstheuseof belt and bar feeders using a sub-Dconnectiononpresentmachines.Theadapterallowstheset-upofthefeedersinthesoftwareandtherebyemulatestheadditional functions on present machines.

Dispensing modul

WhiletheproductionofprototypesandsmallseriesitisanadvantagetobringglueorsolderpastewiththehelpofamachineonthePCBsandthantoassembleit.Differentdispensingsystemsareavailable:

Time-pressure dispenser valve

Thesimplemeansofattachingthevalvemakesitparticularlyrobustandlow-maintenance.Theadjustablepressureaffectsthecartridgeafterashortperiod.Thedesiredamountcaneasilybesetinthesoftware.Normallyforsolderpasteorglueforroughstructures.

Double-Dispenser

TheDouble-Dispenseroffersthepossibilitytodispensetwodifferentmediainoneprocess.Theproductionofflexibleinterconnectdeviceisthereforeanapplication.Onecartridgecontainsglueforfixingthecomponentsandtheotherisfilledwithconductiveadhesiveforcontac-tingthecomponent‘spins.AvolumetricregulationcontrolsthedispensingvolumeforbothheadsoftheDouble-Dispenserbydefault.

Dispensing systems

30

Precision dispenser valve

Inthecaseoftheprecisiondispenservalve,additionalparameterssuchastemperatureandthefilllevelofthecartridgearecollected.Theprocessorcontrolregulatesthesevalues,thepressureandthetimeofthedispensingimpulseinordertoachievethehighestrepeataccuracy.Thisenablesthesafedispensingofamountsfrom0.001to10mm³.BythisFine-Pitchcomponentsdowntoapitchof0.5mmcanbesafelydispensed.

Jet dispensing system

Theveryfastpiezodispenservalvedispen-sesamountsataveryhighspeed.Inthecaseofadispensingfrequencyofupto150dots/second,itispossibletoconstantlyapplyverysmallamounts(upto2nl).Thehighdispensingfrequencyenablesthedis-pensingofsmallestamountsaswellaslargerwithonlyonehead.

Screw dispenser valve

Suitablefortheaccuratedispensingofmedium-viscosemediasuchasSMDadhesive,solderingpasteorsilverconductiveadhesive.Themediumistransportedwithas little application of pressure as possible. The actual dispensing is carriedoutbybeingtransportedbythespindles.Thismeanstheap-plication of pressure of the materi-aliskeptaslowaspossible.

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Conveyor systems

Stressless motion

TobringsensitivePCBssuchasceramicsubtratesorpartialassembledPCBssafelytotheplacementposi-tion,thePCBsareslowlymovedthrougharampofdeceleration to the stopper and so the mechanical loadisreducedtoaminimum.Allconveyorsarefullyprogrammable.Therateoffeed,rampsandwaitingtimes can be adapted to the application.

Fast and easy

Especiallyinsmallseriesthestand-andchangeovertimes should be reduced to a minimum. Therefore the conveyoroftheplaceALL®rangewasoptimized.ThejustageofthePCBwidthaswellasthepositioningofthesupporterpinsbelowthecircuitcanbedonewit-hout tools. Depending on application and local condi-tionsthebestconveyorforoptimaltransportationcanbechosen:• 1Zone-Conveyor• 3Zone-Conveyor• Batch-Conveyorfromleftorright

SMEMA Interface

EachconveyorhasthestandardSMEMAinterface.Thus,machinescaneasilybeintegratedintoanyproductionlinesorevencombinedwithaloaderandunloadertoautomatepartialthepick&placeprocess.

Customization

Byrequesttheconveyorcanbeequippedwithacustomizedintakeforworkholdingfixture.ThisenablestohandleevenheavyorcustomizedworkholdingfixtureintheplaceALL®.

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PCB intake

TheuniversalPCBquick-deviceallowseasyfixingofsingleordouble-sidedPCBswithdifferentshapes.Thereforarevariousfixedmagneticrecordings. • PCBsupto1020x770mm• ClearanceunderthePCB32mm• ClearanceabovethePCB22mm• Single-anddouble-sidedPCBs• Notoolsforadjustment• FreepositioningofPCBsupportwithamagnetic• Componentsuptoaheightof20mmpossibleto

place

Vacuum table

ForassemblingofflexiblePCBsavacuumtablecanbeintegrated.TherearevariantsforacompletevacuumsuctionofPCBsaswellasforapartialvacuumsuction.Theattachementofthevacuumtableispossiblewithouttheuseoftools.AchangingfromvacuumtabletotheconventionalPCBintakehappenswiththehelpofthegripsjustinafewmoments.

Auto-Blow-Option

ToensurethereplacementofflexiblePCBs,blow-off-optioncanbeintegrated.ThisdevicewillbeactivatedjustbeforetheextensionofthePCBcarrierandbringsaminimumairfilmbetweenthesubstrateandvacuumtableforacleanseparationandtoensuresafetransportofthePCB.

Assembling tools

The standard placeALL®systemhasfivedifferenttoolsperassemblinghead.Withthesestandardizedtoolsallcomponentsuptoaheightof20mmcanbepicked&placed.Thetoolsarespring-loadedtoequalizesmalldifferencesintheassemblingheights.Forcleaningthetoolsareeasilydemountable.TheFRITSCHcompanyoffersalargeportfoliooftoolsforthefull-automaticassemblingsystem.Butalsocus-tomizedversionsareavailable.Pleasefeelfreeaskingus!

Accessories

Accessories

33

Test station for components

Theneedtodocumenttheexactvalueofacomponentisomnipre-sent.Whetheritisa100%controlinthecaseofhighgrademoun-tingfunctionssuchasinthefieldofmedicineandinthefieldofastronauticsoralsothetracingofanewlyopenedbatchofcompon-ents.Theneedtodocumentthevalueofcomponentsisgiven.Andateststationmakessenseforparticularlythispurpose.

Dividable machine frame

Topassthroughdoorframeswithlessthan80cminwidth,theplacePRO,placeALL®510 and placeALL®610/610Lmachineframescanbebuiltdividable,eachpartbeingsmallerthan80cm.

<80cm

<80cm

<80cm

<80cm

34

Rack A RackB

RackCRack D

Rac

k F

Rack A RackB

RackCRack D

Rack A RackB

RackCRack D

Rac

k F

Rac

k E

Rack A RackB

RackCRack D

Rac

k E

Examples for configuration placeALL®510

Feederslots100/ 200

Feederslots50/ 100

Feederslots75/ 150

Feederslots75/ 150

Modular concept

placeALL®610/700

108/ 208

64 / 124

86 / 166

86 / 166

Rack A

RackC

Rac

k D

Rack A

RackC

Rack A

RackC

Rac

k D

RackB

Rack A

RackC

RackB

Feeder slots single 8 mm or 12 mm tapeFEEDER / multiple 8 mm blockFEEDER

Rack A RackB

RackCRack D

Rac

k F

Rac

k E

Rack A RackB

RackCRack D

Rack A RackB

RackCRack D

Rac

k F

Rack A RackB

RackCRack D

Rac

k E

Examples for configuration placeALL®610L

144 / 284

100/ 200

122 / 242

122 / 242

35

placeALL®610XL

176 / 346

132 / 262

154/ 304

154/ 304Rack ERack F

Rack A RackB

RackG

Rac

k D

RackH

Rack A RackB

Rack ERack F

RackC

RackG

Rac

k D

Rack ERack F

Rack A RackB

RackG

Rac

k D

Rack A RackB

Rack ERack F

RackH

RackC

Rac

k D

RackG

placeALL®610/700

Modular concept

Assembly headsMaschine dimensions (LxWxH)Position lightMax. components kittable-standalone

-inline

Available feeder -Tape

-Stick

-Tray

-Traychanger

-Strip

-wiredLED‘s

-Customfeeder

-loosecomponents

Weight ca.yes

General data

min. circuit board size-standalone-inline

max. placement area ex visionmax. PCB strengthmax. component height

Placement area

max. placement speedbased on IPC 9850

Placement speed4000Btl/h3200Btl/h

Resolution X-Y-AxisResolution Z-AxisResolution R-AxisAccuracy-withlaser-withvision1-withvision11/On-The-Fly*

Smallest componentBiggest component-withlaser-withvision1-withvision11/On-The-Fly*

Measurement system

Technical Data

36

1 1 1 or 2 1 or 2 1 or 2 2/3or4

970x940x1240mm 970x940x1240mm 1060x1060x1350mm 1420x1060x1350mm 1420x1380x1350mm 1200x1350x1600mm

∆ red/green red/green red/green red/green red/green

200 200 208 284 346 208

- 100 124 200 262 124

halfstep8,12,16,24,32,44,56,72mm,blockFEEDER halfstep8,12,16,24,32,44,56,72mm,blockFEEDERvibration vibrationyes yes

8xTray 8xTrayforallbeltwidths forallbeltwidths3mm&5mm 3mm&5mm

ondemand(forexampleforlabels,domeetc.) ondemand(forexampleforlabels,domeetc.)∆

250kg 250kg 450kg 550kg 700kg 550kg

placePRO placeALL®510 placeALL®610 placeALL®610L placeALL®610XL placeALL®700

5x5mm 5x5mm50x30mm 50x30mm

10mm 10mm20mm 20mm

650x510mm 650x470mm 620x450mm 1020x450mm 1020x770mm 620x450mm

0.5µm 0.5µm 1µm

8µm 8µm 8µm

0.005° 0.0075° 0.012°

+/-100µm +/-100µm -+/-30µm -+/-30µm *+/-50µm

+/-40µm+/-40µm

0201pitch0.4mm 01005pitch0.3mm

∆

32 x 32 mm 22x22mm(optional32x32mm) -50x50mm(optional70x70mm) 50x50mm(optional70x70mm) -48x48mm(optional80x80mm) 48x48mm(optional80x80mm) *(14x14mm)

*VisionOn-The-FlyonlywithPA700

4000Btl/h3200Btl/h

1 1 1 or 2 1 or 2 1 or 2 2/3or4

970x940x1240mm 970x940x1240mm 1060x1060x1350mm 1420x1060x1350mm 1420x1380x1350mm 1200x1350x1600mm

∆ red/green red/green red/green red/green red/green

200 200 208 284 346 208

- 100 124 200 262 124

halfstep8,12,16,24,32,44,56,72mm,blockFEEDER halfstep8,12,16,24,32,44,56,72mm,blockFEEDERvibration vibrationyes yes

8xTray 8xTrayforallbeltwidths forallbeltwidths3mm&5mm 3mm&5mm

ondemand(forexampleforlabels,domeetc.) ondemand(forexampleforlabels,domeetc.)∆

250kg 250kg 450kg 550kg 700kg 550kg


5x5mm 5x5mm50x30mm 50x30mm

10mm 10mm20mm 20mm

650x510mm 650x470mm 620x450mm 1020x450mm 1020x770mm 620x450mm

singlehead:6000cph,twoheads:10500cph 4heads:14000cphsinglehead:4600cph,twoheads:6800cph

0.5µm 0.5µm 1µm

8µm 8µm 8µm

0.005° 0.0075° 0.012°

+/-100µm +/-100µm -+/-30µm -+/-30µm *+/-50µm

+/-40µm+/-40µm

0201pitch0.4mm 01005pitch0.3mm

Technical Data

37

32 x 32 mm 22x22mm(optional32x32mm) -50x50mm(optional70x70mm) 50x50mm(optional70x70mm) -48x48mm(optional80x80mm) 48x48mm(optional80x80mm) *(14x14mm)

Centering system-laser(Cyberoptics)

-withvision1

-withvision11

-withVisionOn-The-Fly

Dispensing system-standard(time/pressure)

-CD-04(microprocessor)

-screwdispenservalve

-Jetdispensingsystem

Inline systemDiviable frame < 80 cmExtandable to smartLINE

Hardware

Technical Data

placeALLOperating systemComponent libraryAutomatic fiducial recognitionData input-direct

-teachin

-CADdata

Offline programmingPABarcodePATracePAStoragePANetStatePALineControlPAJobsPALooseComponentsPASmartBULK

Software

ElectricalCompressed air

Connectors

●=standard∆=option,upgradableatanytime-=notavailable

38

50-70dBNoise level

● ● ● ● ● -∆ ∆ ∆ ∆ ∆ -∆ ∆ ∆ ∆ ∆ ∆

- - - - - ●

∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆

optional not upgradable optional not upgradable optional not upgradable optional not upgradable - -yes yes yes yes yes yes


● ● ● ● ● ●● ∆ ∆ ∆ ∆ ∆

● ● ● ● ● ●● ● ● ● ● ●● ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆- ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆● ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆

placeALL6.0 placeALL6.0Windows7 Windows7

230V/110Vmax.1.33kW 230V/110Vmax.1.63kW 230V/110Vmax.1.8kW

6bar,75psi,0.01micronfilter,max.60L/min 6bar,75psi,0.01micronfilter,max.60L/min

50-70dB


● ● ● ● ● -∆ ∆ ∆ ∆ ∆ -∆ ∆ ∆ ∆ ∆ ∆

- - - - - ●

∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆

optional not upgradable optional not upgradable optional not upgradable optional not upgradable - -yes yes yes yes yes yes


Technical Data

● ● ● ● ● ●● ∆ ∆ ∆ ∆ ∆

● ● ● ● ● ●● ● ● ● ● ●● ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆- ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆● ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆

placeALL6.0 placeALL6.0Windows7 Windows7

230V/110Vmax.1.33kW 230V/110Vmax.1.63kW 230V/110Vmax.1.8kW

6bar,75psi,0.01micronfilter,max.60L/min 6bar,75psi,0.01micronfilter,max.60L/min


39

50-70dB

Donath, Scherf Elektronic technologyGöschwitzerStr.3207745JenaTel. +49(0)3641/507640Fax. +49(0)3641/507641e-mail:[email protected]

A. Elsinger ElectronicHauptstr.69A-1140ViennaTel. +43(1)979/4651Fax. +43(1)979/4077web:www.elsinger.ate-mail:[email protected]

Compumet AGTheodorshofweg22P.O.Box127CH-4310RheinfeldenTel. +41(0)61/8361050Fax. +41(0)61/8361059web:www.compumet.che-mail:[email protected]

Industry AgencyRainer SchlettKurt-Schumacher-Str.4163512HainburgTel. +49(0)6182/9580Fax. +49(0)6182/66142web:www.rainer-schlett.dee-mail:[email protected]

Postalecode

00000-19999

39000-39999

96500-96999

98500-99999

Postalecode

70000-74699

75000-76709

77000-96499

97000-97729

Postalecode

20000-33999

37000-38999

40000-54999

56000-59999

Postalecode

34000-36999

55000-55999

60000-69999

74700-74999

76710-76999

97730-97999

AworldwidedealernetworkguaranteesthesupportofFRITSCHproducts.Ineverysinglecountryarespecializedmanpower.Toenableafastavailabilityofmachinesandsparepartsthesearestoredattheparticularlocations.

FRITSCH

Democenter

Democenter

Democenter

Democenter

JenaHainburg

DiedorfWien

Company

Bonstetten

Democenter

Industry Agency Werner WolffLettenbachstr. 8b86420DiedorfTel. +49(0)821/48067-0Fax. +49(0)821/48067-11web:www.ww-iv.dee-mail:[email protected]

Worldwide Sales/Support

Distributors Germany, AT, CH

40

Industry AgencyKarl-Heinz WeißerImWingert1440699HochdahlTel. +49(0)2104/5086756Fax+49(0)2104/5086758web:www.weisser-smt-solutions.dee-mail:[email protected]

DemocenterHochdahl

BZMelectronics

41

Ingenieurbüro V. Reuther

References


FritschGmbHKastlerStraße11•D-92280Kastl-UtzenhofenTel:+49(0)9625/9210-0Fax:+49(0)9625/9210-49

[email protected]

©2015FritschGmbH-subjecttochange-3/2015EN

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