company profile - heat 11...of waste air due to production with waste heat recovery. plastics...
TRANSCRIPT
heat 11 – passion for heat transfer
Company Profile
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One Technology – Many Applicationsheat 11 Solutions Can Be Found in Almost All Industry Sectors (Part 1)
Chemical / PetrochemicalPolymerization plants, polycondensation plants, production of polyester fiber, spinning head heating, plastics extrusion, temperature control of kneaders, dryers, nutschen filters and reactors.
Wood ProcessingHeating of presses and coating plants, wax melting boilers, laminating plants.
Paper and PrintingHeating of flexographic printing presses, thermal (or regenerative) post-combustion of waste air due to production with waste heat recovery.
PlasticsTemperature control of flat foil calenders, heating of coating plants. Temperature control of injection moulding tools, heating of core melting technology.
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One Technology – Many Applicationsheat 11 Solutions Can Be Found in Almost All Industry Sectors (Part 2)
Food IndustryLarge kitchens, industrial baking ovens, production of milk powder and Convenience food.
EnergySolar thermal power plants with parabolic trough technology, biogas processing, generation of energy from biomass, gas processing plants.
Non-woven and TextileHeating of calenders and tensioning frames, heating of washing machines and ironing machines, coating plants.
TransportHeating of bitumen and heavy oil tanks, waste heat recovery behind the main motors and gas turbines.
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Dr.-Ing. Andreas Glueckgeneral manager, sales
Born in 1963. Master of Science (M.Sc.) in mechanical engineering and Ph.D. in heat transfer of University of Stuttgart. More than 15 years of experience with thermo oil systems.
Dr.-Ing. Dietmar Hunoldgeneral manager, engineering, research
Born in 1962. Master of Science (M.Sc.) in mechanical engineering and Ph.D. in heat transfer of Technical University of RWTH Aachen. Working with thermal oil systems since 1989.
Torsten Schelpgeneral manager, purchasing, H&R
Born in 1965. Specialized merchant, purchasing manager and assistant to general management since 2002.
Lutz Vielehrhead of mechanical engineering
Born in 1963. Motor mechanic, metal worker, Bachelor of Science (B.Sc.) in mechanical engineering, working experience with HTF systems since 1999.
Juan Cuestassales director, authorized signatory
Born in 1958 in Lima (Peru). Bachelor of Science (B.Sc.) with 20 years of working experience with HTF systems and Baumgarte steam power plants (Lurgi).
Lars Holtmannhead of electrical engineering
Born in 1970. Bachelor of Science (B.Sc.) in electrical engineering (process control). Working experience in the field of heat transfer systems since 1998.
The Best Team for Heat Transfer!All Founders Are Highly Skilled Professionals
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Rainer Luebbeckesales manager
Born in 1963. Comprehensive experiences in engineering and construction in the fields of gas processing and complex heat transfer high temperature plants.
Juergen Kroeger sales manager
Born in 1956.Over 40 years experience in thermal oil technologyin the fields of construction and project planning.2011 – 2017 technical manager (authorized signatory)in a company of heat transfer plants.
Thomas Stieber sales manager
Born in 1968. Mechanical Engineer, more than 17 years experience with thermal oil plants, serving especially food, plastics and machinery and equipment industries.
Andrew Lochbrunnermolten salt expert
Born in 1970. Master of Science (M.Sc.) at ETH Zuerich. Process engineer at Bertrams Heatec since 1999 and from 2014 on, head of department process engineering.Since 2016 working for heat 11.
The Best Team for Heat Transfer!More Than 150 Years of Experience in HTF Business …
Mehmet Gueleryuezsenior project manager
Born in 1979.Bachelor of Science (B.Sc.) and proven thermal oil expert and project specialist. Working in the fields of sales support, engineering and project management since 2008.
Marco Gruener senior project manager, head of CAD engineering
Born in 1973. Bachelor of Science (B.Sc.) in mechanical engineering. Project and design engineer since 2006 in the field of steam power plants, since 2011 of thermal oil plants.
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Procurement + LogisticsKarsten Bednarz Thomas Schulte Kai-Uwe Krause
Process EngineeringLutz Vielehr, Lars Holtmann,
Andrew Lochbrunner
Project ManagementMarco Gruener, Norbert Klocke Mehmet Gueleryuez, Zeki Altunay,Niklas Koepper, Tahsin Demiray
HR-AccountingB-P-P (external)
IT - SAP Itelligence (external)
IT - CAD/EDV TeutoData (external)
Electrical EngineeringLars Holtmann
Ingolf KaeßmeyerPascal Hoepner
AssistanceUta Roeß
AssistanceBrigitte Thiele
After-Sales-ServiceKarsten Bednarz, René Rust
Karsten Loedige, Piotr Sergiel
MarketingDr. Dietmar Hunold
Johannes Loer ( metamorph designwerk )
Thorsten Menzel ( communi+cate )
Menk SchmehmannBad Marienberg, Germany
ISW GmbHUetersen, Germany
Other subcontractors
CAD / DesignMarco Gruener, Stevo Roknic, Felix Mueller, Miroslav Lausev,
Milan Panic, Stevica Raletic
WestRainer Luebbecke
North – EastThomas Stieber
South – West – CHDr. Andreas Glueck
Solar – RoW (spanish)Juan Cuestas
RoW (english)Rainer Luebbecke
Waste heat recovery systems
Norbert Klocke
Accounting + ControllingSandra Bresch
Anke Funke
heat 11 manufactureStefan Witte, Marcel Zillig
(Loehne, Germany)
1. Sales Dr. Andreas Glueck, J. Cuestas
3. Procurement + HR + IT Dr. Dietmar Hunold
Torsten Schelp
4. Marketing + Commercial Management
Dr. Dietmar Hunold Torsten Schelp
5. heat 11 manufacture / Subcontractors
Dr. Dietmar Hunold Torsten Schelp
2. Design, Works-, Tech. Management, New Markets
Dr. Dietmar Hunold
Board of Directors heat 11 Dr. Andreas Glueck (GM) Dr. Dietmar Hunold (GM)
Torsten Schelp (GM)
External CompaniesDepartment
heat 11 GmbH & Co. KG – Organisational Chart
QCM – Felix Müller
Welding supervisor(s)Stefan Witte (Anatoli Ewert)
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German Engineering – Worldwideheat 11 Works on Different Sites in Germany to Fulfill Customer Needs All Around the World
Bielefeld – head office
Tube-Tec / Schmehmann (Westerwald)
ISW (Uetersen)
ShanghaiBeijing
heat 11 manufacture (Loehne)
Stuttgart (Ebersbach)
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Our Reliable Partners for Major Components
Boiler manufacturing
Burner systems
Tube-Tec Rohrverformungstechnik (Nistertal)
Weishaupt GmbH (Schwendi)
Schmehmann Rohrverformung (Bad Marienberg)
Saacke GmbH (Bremen)
ISW GmbH (Uetersen)
ELCO GmbH (Moerfelden-Walldorf)
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112 m x 20 m = 2.240 m²Certified acc. to
ISO 9001:2015 | AD 2000 HP - 0 DIN EN ISO 3834 - 2 | DIN EN 13445 / 13480
heat 11 manufacture
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Quality Manufacture by heat 11
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heat 11 manufacture – Certified and Qualified
Anatoli Ewert Deputy production manager and second welding supervisor
The production management and the complete team consist of long- standing experienced EN-qualified welders in the fields of pressure vessel production and piping construction.
Stefan Witte Production manager and welding supervisor
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Approved Guarantees – Worldwideheat 11 Fulfills All National and International Standards for Pressure Vessel Design and Manufacturing (ASME, SQL/CML China …)
ISO 9001:2015
DIN 4754
Directive VDI 3033
PED Pressure Equipment Directive 2014 / 68 EU
Machinery Directive 2006 / 42 EC
EN 13445 / 13480
DIN EN ISO 3834-2
Design, construction and production control of pressure vessels are according to AD 2000 and EN 13345.
By request foreign set of rules and standards, for instance ASME U-Stamp or ASME S-Stamp as well as SQL license (China Stamp – AQSIQ), can be considered.
For applications in shipbuilding the rules of e.g. LRS, DNV, GL or ABS can be considered also.
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Wherever You Need Us …heat 11 Subsidiary in China and Further Partners Secure Worldwide Support
Shanghai (RPC)Beijing (RPC)
Moscow (Russia)
Delhi (India)Dubai (UAE)
Bielefeld / Stuttgart (Germany)
Lima (Peru)
ANKOINDUSTRY SERVICE GmbH
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A team with150 years experience
and one passion:heat transfer in
perfection
Over 220 customers servedMore than 1.900 single plant components delivered *
345 projects successfully completed
More than EUR 70 mio. contract value
* Electric heaters, fired heaters, secondary loops, steam generators, waste heat recovery units and many many more …
Just some facts – heat 11 in NumbersFounded 2010 – heat 11 Remains Passionate to Develop Customer Oriented Solutions for Heat Transfer (Status 02 / 2019)
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heat 11 Project Map
220 customers
345 projects
26 countries
We Have Managed over 345 Projects in more than 26 Countries until 02 / 2019
Products and Services
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We Have the Right Hot Oil Heaters!heat 11 Has Got the All-in-One Offer for the Lasting Energy Generation
Fired HTF-Heaters and WHR-Heaters Secondary loops
Electric heaters
Thermal oil boilers (liquid, gaseous and waste fuels), 100 – 30.000 kW Molten salt heaters
Waste heat boilers (ORC/conversion of biomass into electricity)Electrically heated heaters, 80 – 2.000 kW
Boilers, burners and chimneys for hot oil plants
Waste heat recovery unitsCombustion air preheatersSecondary circuits (heating, heating and cooling)Heating-cooling-chilling plantsSpare parts (own and competitor's plants)
Determination of requirements, design and engineering
Erection and assembly (partially or complete) of the entire plant
Assembly supervision
Commissioning
Training and instruction of operating and maintenance personnel
Assistance at compulsory tests and official approvals
Assistance in case of failures
Training and Seminars
Start-up, Commissioning, Maintenance
Engineering and Consulting
Plant shutdown? Malfunctions?No worries – we have a 24/7 support!
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Up to a Turn-Key Plant Solution
heat 11 provides complete solutions up to Turn-Key plants. Therefore we are focusing on deadlines, quality and costs during all project phases to ensure increased customer satisfaction.
heat 11 provides
Basic and detail engineering
Turn-Key installation
Spare parts supplyProject planning and management
Supervision
Maintenance and repairMaterial cost estimates and procurement
Start-up and commissioning
Training and instruction ofoperating personnel
Financing
heat 11 Engineering Software
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Your benefi ts for our project planning:
Film temperature calculationsensuring a long life of your fl uid
Customized heater engineeringbased on the individual process data
heat 11 will not provide a solution,
but THE solution for your specifi c process.
Specifi c pressure loss determinationfor minimizing operational costs
Our Software for Engineersheat 11 Has Developed an Outstanding Calculation Tool for theHot Oil Heater Industry and Process Technology
Extended data base ofheat transfer fl uids and valves
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Combustion air pre-heater
One Tool – Many OpportunitiesExhaust Gas Systems Calculations Are Available As Well in Our Software Tool
Three-pass exhaust gas heater
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Manufacturing for the Evonik-Shanghai project
The Software Fits Even for Multi Parallel Exhaust Solutions
One Tool – Many Opportunities
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One Tool – Many OpportunitiesHeat Exchanger and Electric Heater Calculations Are Available As Well in heatsoft
Heat exchanger Electric heater
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Our Special Feature – Pressure Drop Calculation Module for Engineering of the Whole Piping System
Pressure drop calculations
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heat 11 Assembles All Thermal Oil Components on the Site and Puts Them Into Operation
1 boiler with installed burner in front during erection
Parabolic refl ector with absorber tube
Boilers with air-preheaters and stacks in operation
Boilers with air-preheaters and stacks in operation
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All heat 11 Heaters Can Be Supplied as Vertical or Horizontal Heaters
Overview: Air preheaters, boilers and chimneys during installation
Insulated boiler and air preheater, chimney
Air preheater with connectionto chimney
Chimneys with platform
References
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Our Customers (Extract)
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Product2 fi red heaters with gas reducingline and chimney
TypeHeater: FH-W 4100-4760 ASME design
ApplicationHeat transfer plant heated by gas, burner as primary loop for heating of various zones of a gas processing
Capacity2 x 4.760 kW heating capacity(gas fi red heater)
IndustryEnergy
CustomerAbener, MexicoMexico
Gas Treatment Plant
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Concentrated Solar Power Plant Extresol 3
Product3 fi red heaters with waste heat recovery and chimneys, horizontal design
TypeHeater: FH-T 15000-40/29-H-AP
UsageHeating of the heat transfer system of parabolic trough solar power Plants
Capacity3 x 15.000 kW heating capacity
IndustryRenewable energies
CustomerCobra/Sener, Spain
Plant locationSpain
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Concentrated Solar Power Plant Los Arenales
Product3 fi red heaters with waste heat recovery and chimneys, vertical design
TypeHeater: FH-T 17000-40/29-V-AP
ApplicationHeating of the heat transfer systemof parabolic trough solar power plants
Capacity3 x 17.000 kW heating capacity
IndustryRenewable energies
CustomerEcolaire, SpainFlagsol, Germany
Plant locationSpain
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Extruder Temperature Control I
ProductElectric thermal oil heaters
TypeEH-T
Temperature50 to 400° Celsius
Capacity120 to 2.000 kW
ApplicationExtruder temperature control, pressheating, food processing, reactorheating
Design according toPEDASME U-stampSQL China stamp
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ProductElectric thermal oil heaters
TypeEH-T
Temperature50 to 400° Celsius
Capacity120 to 2.000 kW
ApplicationExtruder temperature control
Design according toSQL China stamp, ASME
CustomerKobe Steel, Japan
Plant locationChangzhou Petrochemicals, China
Extruder Temperature Control II
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ProductHeating-cooling-chilling plant
TypeSteam heated thermal oil systemwith chiller
Temperature range-35 to +165° Celsius
CapacityChilling: 96 kWHeating: 220 kW
ApplicationReactor temperature control
CustomerROCHE Pharma
Plant locationPenzberg, Germany
Reactor Temperature Control I
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ProductSolid fuel fi red boiler as well as biogas fi red heater for heating of a biogasprocessing plant
ApplicationHeat transfer plant heated by bio gas burner as primary loop for heating ofvarious zones of a biogas processing plant
Capacity850 kW heating capacity (biogas fi red heater)
IndustryRenewable energies
CustomerStadtreinigung HamburgHamburg, Germany
Biogas Processing Plant
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ProductFired thermal oil boilers
TypeFH-T 12.000
ApplicationHeating of PET-plant via HTF vapor
Capacity2 x 12.000 kW
IndustryPetrochemical / PET
CustomerHOSAF / KAP Div. Industry
Plant locationDurban, South Africa
Diphyl Flash System
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ProductHeating-cooling- plant
TypeElectric thermal oil heater with air cooler
TemperatureUp to 350° Celsius
CapacityCooling: 100 kW at 100° CelsiusHeating: 400 kW
ApplicationConsumer temperature control
CustomerBASF
Plant locationLudwigshafen, Germany
Reactor Temperature Control II
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ProductThermal oil boiler, air preheater andcombustion system
TypeHeater: FH-T 6500
ApplicationHeating of a PBT production process, using natural gas as well as liquid and gaseous residues
Capacity1 x 6.500 kW heating capacity
IndustryChemicals (BASF)
Plant locationSchwarzheide, Germany
Chemical Plant
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ProductFired heater with combustion airpreheater and chimney
TypeHeater: FH-T 15.000
ApplicationHeating of a PET production plant
Capacity1 x 15.000 kW heating capacity
IndustryPlastic industry / Chemistry
CustomerUhde Inventa Fischer, Germany
Plant locationLOTTE Chemical, Redcar/Wilton UK
PET Production Plant
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Chemical Plant
ProductThermal oil boiler with combustion air preheater, pumps compact design and chimney
TypeHeater: FH-T 2.000
ApplicationHeating of a chemical production plant
Capacity1 x 2.000 kW heating capacity
IndustryChemicals
CustomerH&R
Plant locationSalzbergen, Germany
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Product3 x fi red heater with combustion airpreheater and chimney
TypeHeater: 3 x FH-T 18.000 -35/16-V
ApplicationHeating of a PET production plant
Capacity3 x 18.000 kW heating capacity
IndustryPlastic industry / Chemistry
CustomerUhde Inventa Fischer, Switzerland
Plant locationJBF Europe, Geel (B)
PET Production Plant
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ProductThermo oil heat exchanger / waste heat recovery unit (10.000 kW), air cooler(5.000 kW) and pump station with 3 pumps compact design
TypeHeater: HRU-T 10.000
ApplicationHeating of a chemical production plant
Capacity1 x 10.000 kW heating capacity
IndustryChemicals
CustomerEnvirotec, Germany
Plant locationEVONIK SCIP Shanghai
Chemical Plant
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ProductFired heater with pump compact design,in a container
ApplicationHeat transfer plant heated by gas burner as primary loop for heating of various zones of a chemical plant via miscellaneoussecondary or consumer control loops
Capacity1 x 250 kW heating capacity
IndustryChemicals
CustomerThor, Germany
Plant locationGermany
Fired Heater (Container)
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ProductFired heater with secondary loops and cooling unit in a container
TypeFired heater: FH-T 750Cooling unit, air cooled: S-GFHC 092ASecondary loops: 2 x SLM-T65-32H-40C, 2 x SLM-T80-40H-50C
ApplicationTemperature control for kneader
CapacityHeating capacity: 750 kWCooling capacity: 300 kW
IndustryPlastic industry
Kneader Temperature Control
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ProductHeat transfer plant with gas fi redheater (up to 400 °C / 750 °F) built in a40’ Container and steam generator.
TypeHeater: Type FH-T-X1900-400/21-H,ASME design (U-stamp) for boiler and heat exchanger
ApplicationHeat transfer plant heated by gas burner as primary loop for a vacuum dryer
Capacity1 x 2.000 kW heating capacity
IndustryWaste treatment
CustomerEcon Industries / VEOLIAMelbourne, Australia
Waste Treatment Plant (Container)
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ProductThermal oil waste heat recovery unit
TypeHRU-4x36/51.0
ApplicationThermal oil waste heat recovery unit behind a thermal oxidizer of a waste air purifi cation plant
Capacity1.700 kW
IndustryPrinting and laminating
CustomerBischof + Klein
Plant locationKonzell, Germany
Waste Heat Recovery
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ProductSecondary control circuits (heating & cooling)
TypeNumerous heating and cooling secondary circuits with thermal oil and hot water
ApplicationTemperature control of a double belt press
Capacity1.150 kW
IndustryProduction of cork fl oorings
CustomerBerndorf, Austria
Plant locationAmorim, Portugal
Temperature Control of a Double Belt Press
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ProductFired thermal oil boiler with numerous secondary control circuits
TypeFH-T 1350-30/10-H
ApplicationHeating of a double belt press
Capacity1.350 kW
IndustryLaminating / production of fl oorings
CustomerAkzenta
Plant locationKaisersesch, Germany
Heating of a Double Belt Press
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The lastetest news about heat 11 and actual information can always be found on the web: www.heat11.com/news
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Further Information Requested?
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Dr.-Ing. Andreas Glueckgeneral manager
Dr.-Ing. Dietmar Hunoldgeneral manager
Juan Cuestassales director
+49 (0) 521 989 110 - 0 +49 (0) 521 989 110 - 0+49 (0) 7163 53 60 27 - 0
[email protected] [email protected] [email protected]@heat11.com [email protected]
+49 (0) 521 989 110 - 20 +49 (0) 521 989 110 - 16
Direct ContactThe Best Team for Heat Transfer !
Rainer Luebbeckesales manager
Thomas Stiebersales manager
This document contains information that is confidential and proprietary to heat 11 and is solely for the use of heat 11 and authorized personnel. No part of it may be used, circulated, quoted, or reproduced for distribution outside heat 11 without consent of heat 11. If you are not the intended recipient of this document, you are hereby notified that the use, circulation, quoting, or reproducing of this report is strictly prohibited and may be unlawful.
heat 11 2019 – all rights reserved
Credits (Photos)
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