company overview - ptpa

COMPANY OVERVIEW

Valves & Controls

About Us

PTPA is a leading Russian group in the field of design, production and supply of valves for Oil and Gas, nuclear power generation, refining, chemical and other industries

In 2016, PTPA’s investment expands its commitment to Middle East and Africa, which are key geographical re-gions for PTPA JSC.

Strategically located at Hamriyah Free Zone in Sharjah, PTPA Middle East FZC manufactures a wide range of Ball, Gate, Globe and Check Valves to meet the strict require-ments of oil and gas, energy and petrochemical sectors within the region.

RUSSIA• Production Plant (Penza)• Service & Stock for CIS region (Penza)• Sales office (Penza, Moscow, Kazan)

UNITED ARAB EMIRATES• Production Plant (Sharjah)• Service & Stock for GCC, Africa and Asia regions (Sharjah)• Sales office (Sharjah)

Production of engineered valves for GCC, Africa and Asia regionsTOTAL AREA: 10 000 sqmBUILT UP AREA: 3 468 sqmPRODUCTION FACILITY:• Design Development and Engineering• Assembly and Testing• Quality Assurance and Quality Control• Painting, Packing and Shipping• Maintenance and Repair

Production of industrial valves for oil, gas, energy and processing industries

TOTAL AREA: 225 000 sqmBUILT UP AREA: 65 076 sqm

PRODUCTION FACILITY:All technological stages from design and engineering, to assembly and testing of the finished products.

PTPA JSCPENZA, RUSSIA

PTPA MIDDLE EAST FZCHAMRIYAH FREE ZONE, SHARJAH, UAE

The Mission and values of our company

We develop CREATIVE solutions that are customer led and specifically engineered to help our customers achieve operational efficiency

Our focus on delivering quality, performance and reliability ensures that our customer’s facilities remain safe, operational, and profitable

We maintain transparent supply chain since we value our reputation and trust of our Customers.

We reduce our environmental impacts across our entire value chain as much as possible – from the sourcing of raw materials all the way through to the usage of natural resources. We maintain the highest standards in our manufacturing and production processes to protect our environment

RESPONSIBILITY

Our systematic approach to process and personal safety will support our customers in creating safe and risk free workplace environment.

Our local specialist service team can support you both on the field or from our inhouse facilities. You can rely on us to provide a range of services to meet your service and repair needs

EXTENSIVE SERVICE

QUALITY IS A WAY OF LIFE

OPERATIONAL EXCELLENCE

TRUST AND TRACEABILITY

Our history

PTPA JSC led the development of valve industry in Russia, when the industry was still in its infancy: most of the new market products in the country have been developed and produced by PTPA JSC.

Today, PTPA’s strong market position is due to customer trust, which is based on longstanding traditions of high quality production, highly qualified team coupled with their commitment to excellence in providing best solutions for our custom-ers, and flexible approach in promotion of products and services.

• PTPA founded in Russia

• Manufacturing of Globe and Gate Valves • First export shipments

• PTPA was the first company in Russia to introduce Ball Valves and Through Conduit Gate Valves

• Export to Europe

• First shipments to nuclear power plants

• Installation of first CNC machines

• Manufacturing facilities expanded

• PTPA Middle East FZC founded in UAE

• Company restructuring into PTPA JSC

• ISO certification

• New product development• Equipment modernization• API Spec Q1 Certification• Opening sales offices in Kazakhstan, Belarus

1980s

1990s

2000s

2016

1951

1950s

1970s

1960s

Production cycle

Having two production facilities strengthens our ability to provide the best value service to our customers by decreasing lead times and improving quality control.

With the support of huge manufacturing facilities in Russia, our company can ensure the quality of the product is maintained at all technological stages from design and engineering, to assembly and testing of the finished products.

Our products are designed in accordance with customer specifications and process duties, within the provisions of the main international standards (ANSI, ASME, API or PED as applicable), combining strictness in engineering and extent in flexibility.

Our engineers work with the aid of the 3-D design programs, integrated with Stress and Deformations simulators.

The simulation of every structural aspect, controlling material stress and deformation, reaction forces and residual strains, is the starting point of our design.

Engineering

Automated design and engineering

analysis

Blank production Metalworking (machining)

and assembling

Quality control and testing

Painting and packing

Shipping

SIDE ENTRY TOP ENTRY FULLY WELDED

Product range Trunnion Mounted Ball Valves

The innovative technology driven two and three piece cast and forged trunnion mounted designs comply to the most rigorous manufacturing and engineering standards which deal with the industry’s toughest applications. All split body designs offer tight shut-off for both gas and liquid service.

The top entry model is a single piece cast or forged body valve design which delivers superior quality and functionality in the most demanding applications. It provides the highest level of safety and integrity, with the possibility of vertical installation for easier maintenance in offshore and other tight quarter applications.

Fully Welded type ball valves are cut off devices suitable for use both on natural gas distribution network and for liquid service when high performance on tightness and low-pressure drop are required.

Design Features Pin or Plate trunnionFull bore or Reduced boreAnti-blowout stemDouble block and bleedSelf-relievingAntistatic device

Full bore or Reduced boreBlowout proof shouldered stemDouble block and bleedSelf-relievingAntistatic device

Plate trunnionFull bore Anti-blowout stemSelf-relievingAntistatic device

Design API 6D and API 6AASME B16.34

API 6D and API 6AASME B16.34

API 6D ASME B16.34

Size range 2” to 48” 2” to 56” 4” to 56”

Pressure Class ANSI 150, 300, 600, 900, 1500, 2500API 6A up to 10000 psi

ANSI 150, 300, 600, 900, 1500, 2500API 6A up to 10000 psi

ANSI 150, 300, 600, 900, 1500

Temperature range -196 °C to +400 °C -196 °C to +400 °C -60 °C to +250 °C

Certifications Fire tested to API 6FA, API 607 Fire tested to API 6FA, API 607 Fire tested to API 6FA, API 607

Seat design Metal to Metal (TCC or CCC)Soft seal Single and double piston effect

Metal to Metal (TCC or CCC)Soft seal Single and double piston effect

Soft seal Single and double piston effect

Materials ASTM, UNS, AISI, NACE MR-01-03CRA weld overlays are available

*All materials conform to NACE MR-01-75 upon requirement

Connections Flanged RF, RTJ, butt-weld, mechanical

Flanged RF, RTJ, butt-weld, mechanical

Flanged RF, butt-weld

*For more detailed information please contact our sales representative

GATE VALVES GLOBE VALVES CHECK VALVES

Product range Cast Gate Globe Check Valves

The bolted bonnet type valves are manufactured to guarantee the highest performance in the widest spectrum of oil and gas applications.

Globe valves are heavy duty, outside screw and yoke type, bolted bonnet, rising stem and rising handwheel type. These valves are highly efficient for service requiring frequent operation and throttling.

Cast Steel Bolted Bonnet Check Valves are designed for fast check valve action and maximum service life.

Design Features Robust valve body in a wide range ofmaterials (NACE compliance included).Threaded seat rings facilitatemaintenance and/or replacement. Yoke sleeve in material suitable towithstand high temperature, wear and corrosion.Wedge gate valves designed in fullcompliance with API 600, ASME B16.34 and BS 1414

Stem packing is designed for optimum control of fugitive emission leakage to the atmosphere and is assured by the polished finish stem sealing area.Disc is ground and lapped for better finish and sealing. The disc is integrally guided to assure true alignment between disc and valve body.

Swing check valves can fit on bothhorizontal and vertical (up-flow) piping.Corrosion-resistant overlaying of seats and disc sealing surfaces.Robust one-piece construction to withstand the severe shock of check valve service

Size range 2” to 36” 2” to 24” for Class 150-6002” to 12” for Class 900 and above

2” to 36”

Pressure Class ANSI 150 to 2500 ANSI 150 to 2500 ANSI 150 to 2500

Temperature range -196 °C to +650 °C -60 °C to +650 °C -60 °C to +650 °C

Materials ASTM, UNS, AISI, NACE MR-01-03Carbon, alloy and stainless steels, duplex steels, special alloys

CRA weld overlays are available*All materials conform to NACE MR-01-75 upon requirement

Flanges ASME B16.5 and B16.47, API 605, MSS-SP 44

ASME B16.5 ASME B16.5 and B16.47, API 605, MSS-SP 44

Buttweld ASME B16.25 ASME B16.25 ASME B16.25


Ball Valves for Extreme Services

Application:Metal Seat Ball Valves designed to meet severe service applications, where elastomeric seats would be inappropriate. These applications include:• High pressures• High temperatures over 200°C• Corrosive, Erosive or abrasive medias.

Size Range:2” to 24”

Pressure Class:ANSI Class 150-2500

Coating Options:a) Tungsten Carbide Coating (TCC)A hard, dense coating to resist high abrasive conditions, as well as particle erosion and fretting while providing the corrosion resistance of nickel with minimal loss of heat resistance. b) Chrome Carbide Coating (CCC)A hard coating that does not oxidize at high temperatures. Provides good abrasion, particle erosion cavitation and fretting resistance in high temperature environments.

Features:For high temperature service, the valves will be fitted with extension bonnets to attain acceptable ambient temperature and ensure safety operation. Other features include:• Graphite Seals• Metallic bearings• Dynamic, live loaded, gland bolting

Coating Type

Coating Hardness Temperature Limit Coating Method Description

HV HRC °F °C

TCC Up to 1400 71 +/- 3 572 300HVOF Spray

Excellent anti-wear properties under lower temperature. Suitable for media with dust or particles

CCC 900-1100 66 +/-3 977 525HVOF Spray

Excellent resistance to cavitation erosion under high temperature and sliding wear. Suitable for high temperature,

high pressure and corrosive application


Metal Seated Ball Valves

Product range Extreme Services

Cryogenic Ball Valves

Cryogenic Valves: Gate, Globe, Check





Body Materials:CF8M, CF8 and other

Features:For services at temperatures down to -321°F [-196°C], models are available with the following features:• Extended bonnet • PCTFE seat insert• Graphite seals • Dynamic, live loaded, gland bolting.

Features: Our cryogenic valves face harsh conditions of services involving temperatures down to -196°C.Body in a range of materials suitable for extremely low temperatures, such as CF8M, CF8 and other very low temperature steels.The extended bonnet of valves eliminates any chance of frosting in the packing area.The presence of a bleed hole in the gate valve wedge helps equalize the body cavity pressure with the up-stream pressure.Connections are offered as flanged or special.All cryogenic valves are designed in full compliance with ASME B16.34 and BS 6364.The cryogenic tests are performed in the fully equipped in-house facilities, according to BS 6364 and all major oil & gas cryogenic test procedures.

Application:The cryogenic valves are widely installed on applications involving media at extremely low temperatures, such as the production, storage and transportation of liquefied natural gas, hydrogen, oxygen, etc.


Product range Cryogenic Valves

Control Ball Valves

Application:Control Ball Valves are designed to control working medium parameters (pressure, flowrate) by throttling flow at pipelines.

Ball Design for Liquid Media

Ball Design for Gaseous Media

Size Range:2” to 28”Pressure Class:ANSI Class 150-900

NPS Class Flow performance Nominal capacity in “open” position Kvу, m3/hour

Minimum capacity Kvmin, m3/hour

150 150-600

Equal Percentage

744 11200 150-600 1206 18250 150-600 1972 30300 150-600 2744 41350 150-600 3448 51400 150-600 4689 70500 150-600 7661 96,9600 150-600 12533 187,63700 150-600 17149 257


Design Features:Control valve has all the advantages of ball valves as a standard: reliability; ergonomic design, ease of installation, stable tightness index of shut-down element, and suitability for different types of medium.

Capacity:

• Split-Body Design: split-body design increases valve maintainability, allows to use it for aggressive working medium and conduct: components replacement; maintenance without dismantling.• Trunnion Mounted Ball: сontrol element of control valve (the ball) is designed to ensure a wide range of control and high flowrate capacity with minimal pipeline pressure reduction.

• Metal-to-Metal Seat Design

Product range Special Application Valves

Application:Pig valves are designed for loading and receiving cleaning pigs and detecting tools at pipelines transporting: natural gas; oil products.


Pig Valves

Design Features:• Bypass Cavity: pig valve ball has bypass cavity. It ensures working medium flow through ball valve in «closed» position (during loading or removing a pig). Bypass cross-section is about 25% from pipeline cross-section. Herewith medium pressure in the pipeline is not changed.• Safety:

Superior performance:• Significant reduction of installation area• High effectiveness in cleaning pipelines from impurities• Contraction of volume of preventive maintenance and required spare parts in the process of operation• Pig valves retain all design advantages of ball valves: size-conscious design, ease of installation, stable tightness index of shut-down element, capability of use at different types of medium; • Different pig types can be used: needle, scraping, spherical; • Simple way of installation at operating pipelines and fewer expenses for installation

Launching and receiving cameras are equipped with pressure relief valves to ensure safe operation of the Pig Valve.



Axial Flow Check Valves


Application:Designed to prevent medium return (back) flow for pipelines transporting oil, natural gas, petrochemical products.

Operation:The opening of the Axial Check Valve occurs under the infl uence of input medium fl ow pressure on the locking element. In case of medium back-fl ow the locking element is returned in «closed» position by spring action


Connections:RF/RTJ (ASME 16.47, ASME 16.5) or BW (ASME 16.25)

Design Features:• Non-Slam Operation: it consists of a camera filled with hydraulic liquid and a damping disk solidly connected with closure stem that moves inside the camera.Sealing system of the camera ensures its tightness and wouldn’t require hydraulic liquid changing during full service life.• Metal-to-Metal Sealing: tight shut-off is provided by highly erosive-resistant stainless-steel sealing (metal-to metal).


Position “opened” Position “closed”

Damping system

Med

ium

bac

k-flo

w

Med

ium

Pre

ssur

e

Hydraulic liquid

For more information please contact us.

PTPA ME FZC provides a wide range of service solu-tions covering the entire product lifespan, from SAT (Site Acceptance Test by end user), installation and commissioning to end of life support, including advanced offerings like Valve Automation and Asset Integrity Management.

We are working closely with customers to ensure their plants reduce downtime by maintaining their valves and controls assets to the highest standards.

1. SPARE PARTS & REPLACEMENT2. REPAIR & MAINTENANCE 3. INSPECTION, TESTING & CERTIFICATION4. SERVICE ON-SITE5. INSTALLATION AND COMMISSIONING 6. VALVE AUTOMATION

For more information please visit our website or contact us.

StockPTPA Middle East FZC recognizes the importance of fast and reliable delivery times. By maintaining a compre-hensive valve stock, we want to become the first choice among end-users and suppliers for their day-to-day re-quirements. The stocks are constantly monitored to en-sure that the right product range is always maintained at suitable levels.

Size: 2” to 24” Pressure Rating: #150 / #300 / #600Connections: Flanged EndsMaterials: CS/St Steel Body, St Steel Trim

Size: 1/2” to 2” Pressure Rating: #150 / #300 / #600 / #800 / #1500Connections: NPT / SW / Flanged EndsMaterials: CS/St Steel Body, St Steel Trim

GATE, GLOBE, CHECK (CAST)

GATE, GLOBE, CHECK (FORGED)

Size: 1/2” to 24”Pressure Rating: #150 / #300 / #600 / #800 / #900 / #1500Connections: NPT/SW/Flanged EndsMaterials: CS/St Steel Body, St Steel TrimDesign Features: Full / Reduced Bore Floating / Trunnion

BALL

Services

INDIA

AFGHANISTAN

TURKMENISTAN

PAKISTANALGERIA

CUBA

BRAZIL

VENEZUELA

EGYPTLIBYA

SYRIA

IRAQ

FINLAND

KAZAKHSTAN

GERMANY

ALBANIA AZERBAIJAN

UZBEKISTAN

ARMENIA

ROMANIAHUNGARY

SLOVAKIACZECH REPUBLIC

POLAND

CHINA

VIETNAM

BULGARIA

TURKEY

GREECE

MONGOLIAMOLDOVA

UKRAINE

BELARUS

RUSSIA

UAE

Sales Geography

We have references all over the world: PTPA successfully supplied valves to CIS countries, Europe, Asia, Middle East, Far East and Latin America.

Oil and Gas

Industries Served:

Our key customers:

Nuclear Power

Power

Refining

Chemical

Other industries

Quality and certifications

Both of our facilities have implemented Quality Management System according to

• EN ISO 9001.

PTPA has also implemented HSE Management System according to:

• OHSAS 18001• ISO 14001

Our products are designed and manufactured according to international standards:

• API 6D • API 600

Positive material identification including visual and dimensional check, chemical composition analysis, tensile, hardness and impact testing and metallographic surveys at the ISO 17025 accredited laboratory.

Non-destructive examination procedures including visual and dimensional process inspection as per MSS SP-55, dye penetrant, magnetic particle, ultrasonic and radiographic testing as per ASME codes, acoustic emission diagnostics, vacuum tightness testing on fugitive emission. All testing is performed by ISO 9712 qualified personnel.

Acceptance testing. Pressure testing is held according to API 6D, API 598 or Client’s standard with possibility of direct witnessing either by C clients representative or a Third Party Inspector.

Testing and inspection

UNITED ARAB EMIRATESPTPA Middle East FZC

Manufacturing and Service FacilityHamriyah Free Zone, Sharjah, UAE

P.O. Box 41917Tel: +971 674 59 355Fax: +971 652 69 255Email: [email protected]

www.ptpa.ae

RUSSIAPTPA JSC

Head Office & Main Plant75-A Prospekt PobedyPenza, Russia, 440028Tel: +7 (8412) 47-01-58Fax: +7 (8412) 47-01-41Email: [email protected]

company overview - ptpa

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