compact ns100-630 masterpact mt merlin gerin

28
0 . OFF 0 . OFF N R R N R N N R auto stop manu UN ON OFF fault UR ON OFF fault UN=O UN=1 MERLIN GERIN N R test com stop generator t5 (s) t2 (s) t4 (s) t3 (s) t1 (s) BA/UA BA/UA controller Compact NS100-630 Masterpact MT Merlin Gerin E59083A Installation manual

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Page 1: Compact NS100-630 Masterpact MT Merlin Gerin

0 . OFF

0 . OFF

N

R

R

N

R

N

N

R

auto

stop

manu

UN

ON

OFF

fault

UR

ON

OFF

fault

UN = O

UN = 1

compact NSMERL IN GERIN

UA automatism

200/240V 50/60 Hz

N

R

test

com

stop generator

t5 (s)

t2 (s)

t4 (s)

t3 (s)

t1 (s)

BA/UA

BA/UA controller

Compact NS100-630

Masterpact MT Merlin Gerin

E59083A

Installation manual

Page 2: Compact NS100-630 Masterpact MT Merlin Gerin

Danger and warning

This equipment should only be mounted by professionals. The manufacturer shall

not be held responsible for any failure to comply with the instructions given in this

manual

RISK OF ELECTROCUTION, BURNS OR EXPLOSION

the device should only be installed and serviced by professionals

switch off the general power supply to the device prior to any

work on or in the device

always use an appropriate voltage detection device to confirm the absence

of voltage

replace all interlocks, doors and covers before energising the device.

Failure to take these precautions could expose intervener and people

round to serious corporal injuries which could cause death.

Page 3: Compact NS100-630 Masterpact MT Merlin Gerin

Before working on the device

/ Installation manual

2

1

I

push ON

O OFF

discharged

manuauto

2O OFF

1

2

1

O

pushOFF

I

push ON

I ON

discharged

manuauto

I ON dischargedO OFF

disc

push OFF

push ON

1

2

O

push OFF

push ON

4

Opush OFF

Ipush ON

O OFF

discharged

5

O OFF

discharged

push OFF

push ON

T TEST5

4

O OFF

push OFF

push ON

discharged

3

O OFFdischarged

E5

90

87

AE

59

08

8A

E4

77

46

A

E5

90

84

AE

46

14

8A

E47082A

NS100 630

NS

MT N

MT H

1

/ Drawout devices

MT630 6300

Page 4: Compact NS100-630 Masterpact MT Merlin Gerin

/ Installation manual 2

....................................23-259 IVE / IVE Wiring Diagrams

.......................................... 19-228 / Operating diagrams

........... ............................................................... ... 17-187 / Tests

. .................................................................. 14-166 / Installation

...................................................... 12-135 / Wiring diagrams

................................................................... 7-114 / Presentation

... .............................................................. 63 / Dimensions

......................................................................... 4-52 / Unpacking

. .......................................................... 31 / Necessary tools

Contents

Page 5: Compact NS100-630 Masterpact MT Merlin Gerin

1/ Installation manual 3

Slotted screwdriver, Philips screwdriver, Spanner

Adjustable pliers, Wire cutter, Wire stripper

2

E59112A

2,5

8-9

Necessary tools

Page 6: Compact NS100-630 Masterpact MT Merlin Gerin

R

N

N

R

auto

stop

manu

UN

ON

OFF

fault

UR

ON

OFF

fault

UN = O

UN = 1

compact NSMERL IN GERIN

N

R

test

com

stop generator

t5 (s)

t2 (s)

t4 (s)

t3 (s)

t1 (s)

0 . OFF

0 . OFF

N

R

R

N

M5 x 12

COM ( UA)M5

E59085A

Unpacking

/ Installation manual 4

2

Page 7: Compact NS100-630 Masterpact MT Merlin Gerin

R

N

N

R

auto

stop

manu

UN

ON

OFF

fault

UR

ON

OFF

fault

UN = O

UN = 1

compact NSMERL IN GERIN

N

R

t2 (s)

t1 (s)

0 . OFF

0 . OFF

N

R

R

N

U3

U1 = U2 = U3 = U4

U2U1

NS100/250

NS400/630 MT N

MT H

U4

U4

U4

U4=

E70645A

220/240V 50/60Hz

or

380/415V 50/60Hz

440V 60Hz

Unpacking

/ Installation manual 5 2

Page 8: Compact NS100-630 Masterpact MT Merlin Gerin

145

145

110

110

44 x M5

110

17,5 90

1059

140

140

95

90

172

187

82

150

200

255

22

1386

140

140

138

200

4

E70646A

Dimensions

/ Installation manual 6

3

Page 9: Compact NS100-630 Masterpact MT Merlin Gerin

E70647A

stop

manu

auto

BA Automatism

UN

fault

off

on

RN UR

fault

off

on

220/240 V 50/60Hz

N UN = 081

24

150,5

0,13 0

t1 (s)

60815 30

1204

0,1 240

t2 (s)

RUN = I

RN

Compact / Masterpact

Presentation

BA

N

R

on,off,

t1

t2

/ Installation manual 7 4

Presentation

A four-position switch can be used to select:

Automatic operation,

Forced operation on source N,

Forced operation on source R,

Stop (circuit breakers open and manual operation).

Circuit breaker status indication on the front of the controller: on,

off, fault trip automatic

t1:time delay for "Normal" source absent confirmation

t2:time delay for "Normal" source restored confirmation

Page 10: Compact NS100-630 Masterpact MT Merlin Gerin

Additional control contacts(for control by external signals) ."Replacement" source voltage contact

Controlled by a specific test on the "Replacement" source.

Transfert to "Replacement" source only if contact is closed.

For example, this contact can be used to test the frequency of the

"Replacement" source voltage.Transfer to the "Replacement" source will only take place if the testresult is within tolerances.

This condition is not taken into account for return transfer to the"Normal" source.Voluntary transfer: (e.g. for energy management functions)

An external signal can be used to initiate transfer to the"Replacement" source.The load returns to the "Normal" source when the signal is cleared.

si contact fermif contact closed

ordre depermutationvolontaire (ex: EJP)voluntary transfer

17 18 20 21

RN

E70648A

replacement

Presentation

/ Installation manual 8

4BA

Page 11: Compact NS100-630 Masterpact MT Merlin Gerin

E59089A

stop

manu

auto

UA Automatism

UN

fault

off

on

RN UR

fault

off

on

220/240 V 50/60Hz

N UN = 0

15251 0

201

0,53 0

t4 (s)

8124

150,5

0,13 0

t1 (s)

15251 0

201

0,53 0

t3 (s)

60815 30

1204

0,1 240

t2 (s)

RUN = I

360180240 300

480120

60 600

t5 (s)

stop generator

RN

Compact / Masterpact

Test

Presentation

/ Installation manual 9

UA

N

R

on,off,

t1

t2

t3

t4

t4

4

Page 12: Compact NS100-630 Masterpact MT Merlin Gerin

4

10

812

6

14 1216

3

9

7

1

5

131115

BBus

BA

C

B=0

B=1

N=off

N=on

C=0

C=1

t6=120s

t6=180s

EJP / voluntary transfer

fault generator

t maxstart generator

/ voltage

n 1

n 2

+ 0v 24v

+0v24v

24 N O L

N

0 1

E 25

si contact fermif contact closed

ordre depermutationvolontaire (ex: EJP)voluntary transfer

17 18 20 21

RN

R

A=0

A=1 contr le 33 control

contr le /N ou /to N or to control

BA

C

B=0

B=1

N=off

N=on

C=0

C=1

t6=120s

t6=180s

EJP / voluntary transfer

fault generator

t maxstart generator

A=0 contr le /N ou /to N or to control

/ voltage

24 N O L

N

0 1

R E 25

si contact fermif contact closed

ordre depermutationvolontaire (ex: EJP)voluntary transfer

17 18 20 21

RNA=1 contr le 3

3 control

E59091A

Presentation

/ Installation manual 10

4

replacement

UA

Switch A

Switch B

Switch B=1

Switch B=0

Switch C T6 120s 180s

UA

Page 13: Compact NS100-630 Masterpact MT Merlin Gerin

0 . OFF

0 . OFF

N

R

R

N

Output

Generator set control signal.Shedding of non-priority circuits.Indication of operation in automatic mode.

E59090A

ACP auxiliaries control unit

The auxiliaries control unit is the power interface between the sources and the BA controller.

It includes:

Two P25M circuit breakers supplying and protecting the automatic control circuits for the"Normal" and "Replacement" sources.

The P25M circuit breaker of the "Normal" source can be opened to test controller

operation by simulating the absence of voltage UN.Two relay contactors for the controller.

The terminal block for connection to the controller.

22,23 (BA/UA)

26,27,28 ( UA)

29,30,31 ( UA)

ACP

BA/UA

P25M

P25M UN

Presentation

/ Installation manual 11 4

E59092A

mad

ein

Fra

nce

161314 15 11 12 10 95 76 8

d lestageeload sheddingorder

demarrage groupegeneratorstar t-up order

selecteurselector

30 29 3127 26 2823 22auto stop

N

R

Page 14: Compact NS100-630 Masterpact MT Merlin Gerin

ACP

IVE

BA

NQ1

13 5

Q2

13 5

N

R

24 N L

24 N L

9 10 R 25

R 25

11 12 13 14 15 16 10 9 7

1 3 5 7 9 10

11 12 13 14 15 16

17 18 20 21

1IA038E

70650A

IVE : electrical interlocking unit

BA : basic controller

ACP : auxiliaries control unit

Q1/Q2 : protection circuit breakers

integrated in the ACP

All diagrams are shown wi th ci rcui ts de-energ ised, all

devices open and relays in norm al posi tion.

See

source changeover

diagrams in

IVE manual

no. 51201201

IVE :

BA :

ACP :

Q1/Q2 :

/ Installation manual 12

( )BA

Wiring diagrams

R

O E

O E

8 56

2 4 6 8

5

Page 15: Compact NS100-630 Masterpact MT Merlin Gerin

ACP

IVE

UA

NQ1

1 5

Q2

1 5

N

R

24 N L

24 N L

9 R 25

R 25

11 12 13 14 15 16 10

11 12 13 14 15 16

17 18 20 21

2947229474

2947229474

A = 0

A = 1

220/240VCA

50/60Hz

380/415VCA

50/60Hz

440V - 60Hz

N

2947329475

ref. UAref. UA150

N /

220/240VCA

50/60Hz

1L1

Q1 Q1 Q1

Q1 Q1

3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3

1L1 3L2 5L3 1L1 3L2 5L3

1IA038

29446-

/

110/130VCA

50/60Hz

Q1

Q1

1L1 3L2 5L3

1L1 3L2 5L3

29446-

N / N

110/130VCA

50/60Hz

Q1

1L1 3L2 5L3

N

E59093A

All diagrams are shown wi th ci rcui ts de-energ ised, all

devices open and relays in norm al posi tion.

supply

voltage

See

source changeover

diagrams in

IVE manual

no. 51201201

positionofswitch AC AC AC

/ Installation manual 13

( )UA

Wiring diagrams

IVE :

UA :

ACP :

Q1/Q2 :

IVE : electrical

unversal controller

interlocking unit

UA :ACP : auxiliaries control unit

Q1/Q2 : protection circuit breakers

integrated in the ACP

10O E

O E

9 78 56

R

1 3 5 7 9 102 4 6 8

//

5

3 3

Page 16: Compact NS100-630 Masterpact MT Merlin Gerin

14,13,16,15,11,12,10,9,5,7,6,8

R

N

11,12,13,14,15,16

5,6,7,8,9,10

x 12

x 12

x 3

x 2

29368

R

N

R

N

E70

651A

connections to be made by customer

/ or

yyyyy 2 m

by prefabricated cable assembly

/ Installation manual 14

Installation with remote BA 6

Page 17: Compact NS100-630 Masterpact MT Merlin Gerin

E70653A

R

N

4

5

x 9 / 2 m maxi

R

N

9

6

x 4 7

1

3

N

R

RN

2

0,2 Nmx 4

8

Jumpers must be fi tted between 17 and 18

and between 20 and 21 when 17, 18, 20, 21

are not used.

17,18 20, 21

/ Installation manual 15

BAInstallation with remote BA

6

Page 18: Compact NS100-630 Masterpact MT Merlin Gerin

E70652A

0 . OFF

0 . OFF

N

R

R

N

MERL IN GERIN

R

N

0,7 Nmx 4

R

N

N

R

auto

stop

manu

UN

ON

OFF

fault

UR

ON

OFF

fault

UN = O

UN = 1

compact NSMER L IN GERIN

N

R

t2 (s)

t1 (s)

R

N

N

R

auto

stop

manu

UN

ON

OFF

fault

UR

ON

OFF

fault

UN = O

UN = 1

compact NSMERL IN GERIN

N

R

t2 (s)

t1 (s)N

R

UR

ON / I

OFF / O

UN = O

UN = 1

/ Installation manual 16

BA through doorInstallation with 6

Page 19: Compact NS100-630 Masterpact MT Merlin Gerin

0 . OFF I .ON

test

CLAC !

5

NS100 6301

R

N

N

R

auto

stop

manu

UN

ON

OFF

fault

UR

ON

OFF

fault

UN = O

UN = 1

compact NSMERL IN GERIN

N

R

t2 (s)

t1 (s)

R

N

MT1

CLAC !

CLAC !

6

0 . OFF I .ON

test

CLAC !

4

0 . OFF

0 . OFF

I-ON

2

0 . OFF

0 . OFF

I-ON

3

R

N

N

R

auto

stop

manu

UN

ON

OFF

fault

UR

ON

OFF

fault

UN = O

UN = 1

compact NSMERL IN GERIN

N

R

t2 (s)

t1 (s)

R

N

5

UN = 1 UR = 1 UN = 1 UR = 1

manu auto

2

stop

manu

auto

N R

4

I ON

O OFF

I ON

O OFF

I ON

O OFF

stop

manu

auto

N R

3

I ON

O OFF

CLAC !

CLAC !

E70654A

/ Installation manual 17

Operating test

7

-

Page 20: Compact NS100-630 Masterpact MT Merlin Gerin

R

0 . OFF

0 . OFF

I-ON

3

7

RESETN

MT

UN = 1

UR = 1

CLIC !

CLIC !

R8

10

RESET

5

N

R

N

1

2

stop

manu

auto

N R

4

stop

manu

auto

N R

6

stop

manu

auto

N R

9

E70655A

No change in statusof circuit breakers

Test on electrical locking following a fault

/ Installation manual 18

No change in statusof circuit breakers

7

Page 21: Compact NS100-630 Masterpact MT Merlin Gerin

stop

manu

auto

BA Automatism

UN

fault

off

on

RN UR

fault

off

on

220/240 V 50/60Hz

N UN = 081

24

150,5

0,13 0

t1 (s)

60815 30

1204

0,1 240

t2 (s)

RUN = I

RN

Compact / Masterpact

24 N L R E2 5

si contact fermif contact closed

ordre depermutationvolontaire (ex: EJP)voluntary transfer

17 18 20 21

RN

N stopmanu

R

Noff

Roff

Non

R on andUN absent

Roff

Noff

Noff

Roff

Non

Ron

RR opens

0.5 s 0.5 s

NN closes

end of timedelay

Non

Ron

STOP/AUTO/R/N

UNUN

Four-position switch STOP/AUTO/R/N

Voluntary transfer (e.g. for energy management signals)

"Replacement" source voltage contact it

Change modes by quickly turning selector switch from one position to another.

An external signal can be used to initiate a transfer to "Replacement " source identical to transfer due to UN absent .

The load returns to the "Normal" source when the signal is cleared in the same manner as a return transfer due to UN restored.

(controlled by an additional cond ion on the "Replacement" source)

Transfer to "Replacement " source only if contact is closed (condition satisfied). This condition is not taken into account for return transfer to the "Normal" source.

Energisation

STANDBY

O

/ Installation manual 19

(BA )Operating diagram

end of timedelay

NN opens

RR opens

NN opens

NN closes

R ,UN

1 2 3 4

UR present = voltage present on source R.. Source R additional conditioncontact closed.

Go to indicated step .

UR = R

R.

8

(

, UN

)

Page 22: Compact NS100-630 Masterpact MT Merlin Gerin

E70657A

1

3

1

2

32

5

1

UNpresent

end of t2

R off

N on

UN

absent

Voluntary

transferUR present

and end of t1

UN absent & UR present

N offUN present &UR present

Voluntary

transfer mode

UNpresent

No voluntary

transfer

R on

R on

N off

NN closes

tempo t1

0.5 s

Voluntarytransfer

0.5 s

0.5 s

Energisation

UN

t2

/ Installation manual 20

(BA )Operating diagram

t2time delay t2

Normal state

UN

UR , t1

UN &UR

RR opens

NN opens

UN

RR closes

STANDBY

end of time delay

end of time delay

UN , &UR

NN opens

end of time delay

RR closes

STANDBY

8

AUTO

Page 23: Compact NS100-630 Masterpact MT Merlin Gerin

N R

stop

manu

auto

UA Automatism

UN

fault

off

on

RN UR

fault

off

on

220/240 V5 0/60Hz

N UN = 0

15251 0

201

0,53 0

t4 (s)

8124

150,5

0,13 0

t1 (s)

15251 0

201

0,53 0

t3 (s)

60815 30

1204

0,1 240

t2 (s)

RUN = I

360180240 300

480120

60 600

t5 (s)

stop generator

RN

Compact / Masterpact

Test

BA

C

B=0

B=1

N=off

N=on

C=0

C=1

t6=120s

t6=180s

EJP / voluntary transfer

fault generator

t maxstart generator

A=0 contr le /N ou /to N or to control

/ voltage

24 NO L

N

0 1

R E2 5

si contact fermif contact closed

ordre depermutationvolontaire (ex: EJP)voluntary transfer

17 18 20 21

RNA=1c ontr le 3

3 control

E59094A

when the UA

is de-energised,

the "generator

start-up order"

output is

activated.

Non

Ron

Non

Ron

N

on

STANDBY

Ron

Non

R

off

Noff

Noff

Roff

end of t3

stopmanu

/ Installation manual 21

(UA )Operating diagram

Energisation

R

t4&

t4

N

,UR

,UR

t6( C)

t < t6,UR

t6

UR

N

t3&

R

N

R ,UN

R ,UN

R

B

C

STOP/AUTO/R/N

UN

UN

(1)N on:B=1

(

, UN

)

1 2 3 4

UR present = voltage present on source R.. Source R additional conditioncontact closed.

Go to indicated step .

UR = R

R.

8

Page 24: Compact NS100-630 Masterpact MT Merlin Gerin

E59894A

11

4

15 324

2

11

5

1 3

5

test

end of t3

end of t2

end of t4

end of t5

end of t1 end of t5

R on

R off

N off onN

N off

R on

end of t3

reconnection

R on

N off

R off N off

B = 0 B = 1

end of t3

¬

/ Installation manual 22

(UA )Operating diagram

Energisation

AU

LEDs

,UR

,UR

t6,( C)

t6

UR ,180s

t < t6,UR

N

t3&

R

TO

UR ,180s

*:180s

UN

t2

R

t4&

N

t5

UN

t1

UR UN

R

t3&

N

UN , &UR

t6,( C)

t < t6,UR

N

t3&

R

t5

N

R

UR ,&UN ,B=1

N ,

UR ,&UN ,B=0

N

t6 ,UR

( B) (1)

=1

8

Page 25: Compact NS100-630 Masterpact MT Merlin Gerin

IVEN

R

11 12 13 14 15 16

IVEN

R

11 12 13 14 15 16

RN RR

IVEN

R1 3 5 7

11 12 13 14 15 16

9 10

R

N

IVE

UA/BA

N

R

11 12 13 14 15 16 10 9 7

11 12 13 14 15 16

E59099A

NS100 630

UA: Universal controllerBA: Basic controllerIVE: Terminal block and electrical interlocking unit

All diagrams are shown wi th ci rcui ts de-energ ised, all devices openand relays in norm al posi tion.

Automatic reset

Remote reset

Local manual reset

Compact NS100 630Masterpact MT

Compact NS100 630

Compact NS100 630

23/ Installation manual

IVEIVE Wiring diagrams

2 4 6 8

1 3 5 7 9 102 4 6 8

1 3 5 7 9 102 4 6 8

1 3 5 7 9 102 4 6 8

8 6 5

UA

BA

IVE

8

MT630 6300

Page 26: Compact NS100-630 Masterpact MT Merlin Gerin

R

N

IVE

N

R

1 3 5 7 9 10

11 12 13 14 15 16

8484

8181SDE"R"SDE"N"E N

ON OR FN FR

CN 1 + CN 1 +

CN 2 CN 1

(2)

(1)

(2)

(1)

L1 L2

E59103A

NS100 630

(1) The orders for transfers between the "Normal" and "Replacement" sources must be

electrically interlocked.

(2) Simplified wiring diagram: the SDE signals are transmitted to the IVE unit.

The SDE contacts are mounted in the circuit breakers.

order for transfer to

"Replacement " source

24/ Installation manual

IVE

IVE Wiring diagrams

2 4 6 8

All diagrams are shown with circuits de-energised,all devices open and relays in normal position.

order for return transfer

to"Normal " source

(1)

SDE IVE SDE(2)

8

MT630 6300

Page 27: Compact NS100-630 Masterpact MT Merlin Gerin

32 3431

22 2421

312

314

311

A2

A1

12 1411

252

254

251

C2

C1

B1

B3

B2

32 3431

22 2421

312

314

311

A2

A1

12 1411

252

254

251

C2

C1

B1

B3

B2

N

QN

QR

R

82

84

81

42

44

41

BK

VT

WH

RD

GN

(2)

GY

BN

YE

(2)(1)

82

84

81

42

44

41

BK

VT

WH

RD

GN

(2)

GY

BN

YE

(2)(1)

(3)

(3)

N

R

IVE

MX XF

MCH

PF

SDE1

OF1 OF2 OF3 OF4

MX XF

MCH

PF

SDE1

OF1 OF2 OF3 OF4

CE1

CE1

E59

097A

(1) not to be wired for version without locking after fault

(2) not to be wired on fixed versions

(3) prefabricated wiring supplied

RD: red

GN: green

BK: black

VT: violet

YE: yellow

GY: grey

WH: white

BN: brown

IVE

CH

CH

25/ Installation manual

IVE Masterpact MT

IVE Wiring diagrams

QNQRMCHMXXFOF ON/OFFSDEPFCECHIVE IVE

(1)

(2)

(3)

RD

GN

BK

VT

YE

GY

WH

BN

8

Page 28: Compact NS100-630 Masterpact MT Merlin Gerin

GHJ10517AA 2005.01