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® U.S. Registered Trademark Copyright © 2017 Honeywell Inc. All Rights Reserved EN0B-0732GE51 R0717 ComfortPoint Open CPO-Rxx ROOM CONTROLLERS DATA SHEET Fig. 1. CPO-Rxx (without optional covers) GENERAL The CPO-Rxx family of room controllers provide flexible, con- figurable, demand-led control that delivers tangible benefits to reduce energy spends and drives new levels of functionality and efficiency in today’s buildings. With scalable and freely programmable BACnet MS/TP-based room controllers, smart engineering & commissioning tools, and SYLK technology, multiple and flexible configurations can be achieved to address specific applications. FEATURES Designed to control terminal units such as 2- and 4-pipe fan coil units, chilled ceilings, hydronic, air quality control, and a mix of these applications. For complex applications requiring high I/O count. Both configurable and freely programmable, covering enhanced applications. Support for 1-3 stage fans, variable fan speed drives (VSDs), thermal, floating, and proportional actuators. Dual-loop support allows for 2-room application. Fast binary I/O points for lighting control applications. Auto Mac-addressing. Fast commissioning using plug-and-play solutions, pre- defined applications and state-of-the-art commissioning via a mobile application – eliminating the need for two people when commissioning. Reduced number of sensors because sensors are shared across different applications. BACnet BTL®-Listed as Advanced Application Controllers (B-AAC) rev 1.12. Two housing dimensions and several different I/O versions to match your individual needs. 24 VAC and 230 VAC versions. Universal mounting options, including terminal covers and color-coded terminals. The 230 VAC models feature 24 VAC aux. output voltage, allowing direct connection and powering of field devices. Two-wire polarity-insensitive bus interface to connect to Honeywell Sylk wall modules. All models with real-time clock. RL4, RL5, RL6, and RL7U with super capacitor for 72-hr data retention. SYSTEM OVERVIEW Honeywell ComfortPoint Open PLANT CONTROLLER BACnet IP TCP/IP Wi-Fi BACnet IP TR42 TR42 TR42 TR42 TR42 TR42 CPO-R CPO-R CPO-R CPO-R BACnet Wi-Fi ADAPTER #1 ... #30 BACnet MS/TP BACnet MS/TP Fig. 2. System overview

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Page 1: ComfortPoint Open - Honeywell · PDF fileComfortPoint Open CPO-Rxx ROOM CONTROLLERS DATA SHEET Fig. 1. CPO-Rxx (without optional covers) GENERAL ... UI4, UI5, UI6 UI7, UI8, UI9, UI10

® U.S. Registered Trademark Copyright © 2017 Honeywell Inc. ▪ All Rights Reserved EN0B-0732GE51 R0717

ComfortPoint Open CPO-Rxx ROOM CONTROLLERS

DATA SHEET

Fig. 1. CPO-Rxx (without optional covers)

GENERAL The CPO-Rxx family of room controllers provide flexible, con-figurable, demand-led control that delivers tangible benefits to reduce energy spends and drives new levels of functionality and efficiency in today’s buildings. With scalable and freely programmable BACnet MS/TP-based room controllers, smart engineering & commissioning tools, and SYLK technology, multiple and flexible configurations can be achieved to address specific applications.

FEATURES • Designed to control terminal units such as 2- and 4-pipe

fan coil units, chilled ceilings, hydronic, air quality control, and a mix of these applications.

• For complex applications requiring high I/O count. • Both configurable and freely programmable, covering

enhanced applications. • Support for 1-3 stage fans, variable fan speed drives

(VSDs), thermal, floating, and proportional actuators. • Dual-loop support allows for 2-room application. • Fast binary I/O points for lighting control applications. • Auto Mac-addressing. • Fast commissioning using plug-and-play solutions, pre-

defined applications and state-of-the-art commissioning via a mobile application – eliminating the need for two people when commissioning.

• Reduced number of sensors because sensors are shared across different applications.

• BACnet BTL®-Listed as Advanced Application Controllers (B-AAC) rev 1.12.

• Two housing dimensions and several different I/O versions to match your individual needs.

• 24 VAC and 230 VAC versions. • Universal mounting options, including terminal covers and

color-coded terminals. • The 230 VAC models feature 24 VAC aux. output voltage,

allowing direct connection and powering of field devices. • Two-wire polarity-insensitive bus interface to connect to

Honeywell Sylk wall modules. • All models with real-time clock. RL4, RL5, RL6, and RL7U

with super capacitor for 72-hr data retention.

SYSTEM OVERVIEW

HoneywellComfortPoint OpenTM

PLANTCONTROLLER

BACnet IPTCP/IP

Wi-FiBACnet IP

TR42 TR42TR42 TR42TR42 TR42

CPO-RCPO-RCPO-R CPO-R

BACnet Wi-FiADAPTER

#1 ... #30BACnet MS/TP BACnet MS/TP

Fig. 2. System overview

Page 2: ComfortPoint Open - Honeywell · PDF fileComfortPoint Open CPO-Rxx ROOM CONTROLLERS DATA SHEET Fig. 1. CPO-Rxx (without optional covers) GENERAL ... UI4, UI5, UI6 UI7, UI8, UI9, UI10

CPO-Rxx ROOM CONTROLLERS – DATA SHEET

EN0B-0732GE51 R0717 2

Table 1. Overview of models

OS no.: CPO-…

power supply

AOs UIs relays(A triacs(B total no. of I/Os

remarks

larg

e h

ou

sin

g

(19

8 x

11

0 x

57

.5 m

m)

RL1 230 VAC 2 6 1 2 11 --

RL2 230 VAC 2 6 4 4 16 --

RL3 24 VAC 2 6 4 4 16 --

RL4 230 VAC 6 10 4 4 24 72-hr data retention

RL5 24 VAC 6 10 4 4 24 72-hr data retention; removable terminals

RL6 24 VAC 6 10 4 4 24 72-hr data retention

RL7U 24 VAC 6 10 4(C 4 23 72-hr data retention; with watchdog relay

RL8 230 VAC 6 10(D 4 4 24 with lighting support

sm

all

ho

us

ing

(1

62

x 1

10

x 5

7.5

m

m)

RS1 230 VAC 3 3 0 0 6 --

RS2 230 VAC 1 3 0 2 6 --

RS3 230 VAC 0 3 3 2 8 --

RS4 230 VAC 4 4 4 2 14 --

RS5 24 VAC 4 4 4 2 14 --

RS6 24 VAC 1 3 0 2 6 -- (A See also section "Relay Current Limitations" on pg. 11. (B See also section "Triac Current Limitations" on pg. 11. (C Including relay 4 (the watchdog), which is not available for use by the application. (D UI1-UI4 are binary-only inputs. Of the ten UIs, only two UIs support NTC; this model is thus not suitable for the hardwiring of wall modules requiring three UIs supporting NTC.

CPU: 32-bit MK24FN Freescale Kinetis Cortex M4

Page 3: ComfortPoint Open - Honeywell · PDF fileComfortPoint Open CPO-Rxx ROOM CONTROLLERS DATA SHEET Fig. 1. CPO-Rxx (without optional covers) GENERAL ... UI4, UI5, UI6 UI7, UI8, UI9, UI10

CPO-Rxx ROOM CONTROLLERS – DATA SHEET

EN0B-0732GE51 R0717 3

DIMENSIONS AND MOUNTING Housings The controller is available in two housing sizes, both conforming to IP20:

▪ RLxx (large housing): W x L x H = 110 x 198 x 59 mm and

▪ RSxx (small housing): W x L x H = 110 x 162 x 59 mm

See also Fig. 3 and Fig. 4.

57

3.5

59

45

10

10

11053.5

52

REMOVABLETERMINALS

24-VMODELS

198

230-VMODELS

2

N

3

24V~

7

TN

8

T~

9

T01

10

TN

11

T02

12

T03

13

TN

14

T04

15

RC4

16

RO4

17

IN4

18

RN

19

RN

20

IN1

21

RO1

22

IN2

23

RO2

24

IN3

25

RO3

4

24V0

5

24V~

6

24V0

1

L

26

C2+ GND

28

24V~

2927

C2- WM1

30

WM2

31

3832AO1

34AO2

36AO3 AO4

40AO5

42AO6

33GND

3524V~

37GND

3924V~

41GND

4324V~

4424V~

46GND

48UI2

50UI3

52GND

54UI6

56UI7

58GND

60UI10

45LED

47UI1

49GND

51UI4

53UI5

55GND

57UI8

59UI9

61GND

62

C1+

63

C1- GND

64

BACnet MS/TPSERVICE

Fig. 3. RLxx dimensions (in mm)

NOTE: In the case of the RL5, all of the terminal blocks are removable.

57 59

3.5

45 110

10

10

REMOVABLETERMINALS

162

7

T01

8

TN

9

T02

1

L

2

N

3

24V~

4

24V0

5

TN

6

T~

10

RO4

11

IN4

12

RN

13

RN

14

IN1

15

RO1

16

IN2

17

RO2

18

IN3

19

RO3

WM120

C2+23

C2-24

WM221

34

UI1

36

UI2

37

UI3

39

UI4

35

GND

38

GND

26

AO1

27

24V~

28

GND

29

AO2

30

AO3

31

24V~

32

GND

33

AO4

41

C1-

40

C1+ GND

42

BACnet MS/TPSERVICE

2224V~

25GND

53.559

52

24-VMODELS

230-VMODELS

Fig. 4. RSxx dimensions (in mm)

The unit is suitable for mounting on a standard rail, on walls, as well as in wiring cabinets or fuse boxes.

Terminal Protection Covers for IP30 In the case of controllers mounted outside of a cabinet, before applying power to the device, Terminal Protection Covers (10-pc. bulk packs, order no.: IRM-RLC for large housings and IRM-RSC for small housings) must be mounted so as to provide IP30.

161

.65

198

54

58

.32

55

8.3

25

54

59

IRM-RLC(BULK PACK, 10 pcs.)

RLx RLx

Fig. 5. Large housing, with terminal protection covers, dimensions (in mm)

161

.65

54

58

.32

55

8.3

25

54

59

IRM-RSC(BULK PACK, 10 pcs.)

RSx RSx

162

Fig. 6. Small housing, with terminal protection covers, dimensions (in mm)

TERMINAL ASSIGNMENT General For a complete list of all terminals and a description of their functions, see Table 2 and Table 6.

Communication Interfaces All models of the controller features the following communi-cation interfaces:

▪ A Sylk Bus interface for connection to TR40x/42x Wall Modules;

▪ A BACnet MS/TP interface; ▪ An RJ45 connector for connection of the BACnet WiFi

Adapter.

Page 4: ComfortPoint Open - Honeywell · PDF fileComfortPoint Open CPO-Rxx ROOM CONTROLLERS DATA SHEET Fig. 1. CPO-Rxx (without optional covers) GENERAL ... UI4, UI5, UI6 UI7, UI8, UI9, UI10

CPO-Rxx ROOM CONTROLLERS – DATA SHEET

EN0B-0732GE51 R0717 4

Table 2. RSxx Room Controllers: Overview of terminals and functions (by model)

term. printing function RS1 RS2 RS3 RS4 RS5 RS6

1, 2 "L", "N" 230-V power supply X X X X -- --

3, 4 "24V~", "24V0" Removable 24-V power supply input -- -- -- -- X X

3, 4 "24V~", "24V0" Aux. output voltage (24 VAC) for all triacs X X X X X --

5 "TN" Aux. term. for triac neutral wiring (internally connected with terminal 8)

-- X X X X X

6 "T~" Triac input voltage (24 VAC / 230 VAC) for all triacs; triac-switched

-- X X X X X

7 "T01" Triac-switched output -- X X X X X

8 "TN" Aux. term. for triac neutral wiring (internally connected with terminal 5)

-- X X X X X

9 "T02" Triac-switched output -- X X X X X

10, 11 "RO4", "IN4" Output of Relay 4, Input for Relay 4 -- -- -- type 2 type 2 --

12, 13 "RN", "RN" Aux. terminals for relay neutral wiring -- -- -- X X --

14, 15 "IN1", "RO1" Input for Relay 1, Output of Relay 1 -- -- type 1 type 1 type 1 --

16, 17 "IN2", "RO2" Input for Relay 2, Output of Relay 2 -- -- type 1 type 1 type 1 --

18, 19 "IN3", "RO3" Input for Relay 3, Output of Relay 3 -- -- type 1 type 1 type 1 --

20, 21 "WM1", "WM2" Removable interface for Sylk Bus X X X X X X

22, 23, 24, 25

"24V~", "C2+", "C2-", "24V0"

Aux. power (24 VAC 20%, 50/60 Hz) + RS485 Modbus interface + corresp. GND

-- -- -- -- -- --

26 "AO1" Analog Output 1 type 2 type 2 -- type 2 type 2 type 2

27 "24V~" 24 VAC power for field devices X X -- X X X

28 "GND" Ground for AOs X X -- X X X

29 "AO2" Analog Output 2 type 1 -- -- type 1 type 1 --

30 "AO3" Analog Output 3 type 1 -- -- type 1 type 1 --

31 "24V~" 24 VAC power for field devices X -- -- X X --

32 "GND" Ground for AOs X -- -- X X --

33 "AO4" Analog Output 4 -- -- -- type 1 type 1 --

34 "UI1" Universal Input 1 type 1 type 1 type 1 type 1 type 1 type 1

35 "GND" Ground for UIs X X X X X X

36 "UI2" Universal Input 2 type 1 type 1 type 1 type 1 type 1 type 1

37 "UI3" Universal Input 3 type 1 type 1 type 1 type 1 type 1 type 1

38 "GND" Ground for UIs X X X X X X

39 "UI4" Universal Input 4 -- -- -- type 1 type 1 --

40, 41, 42

"C1+", "C1-", "GND"

Removable BACnet MS/TP interface and corresponding GND

X X X X X X

Relay output types: See Table 3. Universal input types: Table 4. Analog output types: See Table 5.

Table 3. Relay output types and characteristics

type 1

(standard) type 2

(high in-rush current) type 3

(watchdog)

corresponding ROs of RSxx RO1, RO2, RO3 RO4 --

corresponding ROs of RLxx RO2, RO3 RO1, RO4 RC4

contact N.-O. N.-O. N.-C. (CO)

min. load 5 VAC, 100 mA 24 VAC, 40 mA 5 VAC, 100 mA

switching voltage range 15 … 253 VAC 15 … 253 VAC 15 … 253 VAC

max. continuous load at 250 VAC (cos φ = 1) 4 A 10 A 1 A

max. continuous load at 250 VAC (cos φ = 0.6) 4 A 10 A 1 A

in-rush current (20 ms) -- 80 A --

usage fan motor light switching and fan

motor See section "Watchdog

Functionality (RL7U, only)"

NOTE: The max. sum load of all relay currents at the same time is 14 A.

Page 5: ComfortPoint Open - Honeywell · PDF fileComfortPoint Open CPO-Rxx ROOM CONTROLLERS DATA SHEET Fig. 1. CPO-Rxx (without optional covers) GENERAL ... UI4, UI5, UI6 UI7, UI8, UI9, UI10

CPO-Rxx ROOM CONTROLLERS – DATA SHEET

EN0B-0732GE51 R0717 5

Table 4. Universal input types and characteristics

type 1 type 2 type 3

UI1, UI2, UI3, UI4, UI5, UI6

UI7, UI8, UI9, UI10

UI1, UI2, UI3, UI4 (RL8, only)

dry contact (closed: res. <10 kΩ; open: res. > 20 kΩ; max. 0.2 Hz; pull-up voltage: 10 V)

X X --

dry contact (closed: res. <10 kΩ; open: res. > 20 kΩ; max. 0.2 Hz; pull-up voltage: 24 V); suitable for light switch applications

-- -- X

fast binary (=counter) input (max. 30 Hz; pulse ON = min. 16 ms; pulse OFF = min. 16 ms; closed: voltage < 1 V; open: voltage > 5 V; pull-up voltage: 10 V)

X X --

fast binary (=counter) input (max. 30 Hz; pulse ON = min. 16 ms; pulse OFF = min. 16 ms; closed: voltage < 1 V; open: voltage > 5 V; pull-up voltage: 24 V)

-- -- X

0(2) … 10 V X X --

NTC20kΩ X -- --

SetPoint and FanSpdSW (from T7460x) X -- --

NTC10kΩ X -- --

PT1000 + Ni1000TK5000 -- X --

Table 5. Analog output types and characteristics

type 1 type 2 type 3 type 4 type 5

output voltage 0…11 V

output current 0…1 mA 0…5 mA 0…10 mA 0…20 mA -1…+1 mA

min. accuracy ±150 mV

max. ripple ±100 mV

accuracy at zero point 0…200 mV ±150 mV

Page 6: ComfortPoint Open - Honeywell · PDF fileComfortPoint Open CPO-Rxx ROOM CONTROLLERS DATA SHEET Fig. 1. CPO-Rxx (without optional covers) GENERAL ... UI4, UI5, UI6 UI7, UI8, UI9, UI10

CPO-Rxx ROOM CONTROLLERS – DATA SHEET

EN0B-0732GE51 R0717 6

Table 6. RLxx Room Controllers: Overview of terminals and functions (by model)

term. printing function RL1 RL2 RL3 RL4 RL5 RL6 RL7U RL8 1, 2 "L", "N" 230-V power supply X X -- X -- -- -- X 3, 4 "24V~", "24V0" Removable 24-V power supply input -- -- X -- X X X -- 5, 6 "24V~", "24V0" Aux. output voltage (24 VAC) for all triacs X X X X X X X X

7 "TN" Aux. terminal for triac neutral wiring (internally connected with terminals 10 + 13) X X X X X X X X

8 "T~" Triac input voltage (24 VAC / 230 VAC) for all triacs; triac-switched X X X X X X X X

9 "T01" Triac-switched output X X X X X X X X

10 "TN" Aux. terminal for triac neutral wiring (internally connected with terminals 7 + 13) X X X X X X X X

11 "T02" Triac-switched output X X X X X X X X 12 "T03" Triac-switched output -- X X X X X X X

13 "TN" Aux. terminal for triac neutral wiring (internally connected with terminals 7 + 10) -- X X X X X X X

14 "T04" Triac-switched output -- X X X X X X X 15 "RC4" N.C. contact (watchdog) of Relay 4 -- -- -- -- -- -- type 3 -- 16, 17 "RO4", "IN4" Output of Relay 4, Input for Relay 4 type 2 type 2 type 2 type 2 type 2 type 2 type 2 type 2 18 "RN" Aux. terminal for relay neutral wiring X X X X X X X X 19 "RN" Aux. terminal for relay neutral wiring -- X X X X X X X 20, 21 "IN1", "RO1" Input for Relay 1, Output of Relay 1 -- type 2 type 2 type 2 type 2 type 2 type 2 type 2 22, 23 "IN2", "RO2" Input for Relay 2, Output of Relay 2 -- type 1 type 1 type 1 type 1 type 1 type 1 type 1 24, 25 "IN3", "RO3" Input for Relay 3, Output of Relay 3 -- type 1 type 1 type 1 type 1 type 1 type 1 type 1 26, 27, 28, 29

"C2+", "C2-", "24V0", "24V~"

RS485 Modbus interface, corr. GND, + aux. power (24 VAC 20%, 50/60 Hz) -- -- -- -- -- -- -- --

30, 31 "WM1", "WM2" Removable interface for Sylk Bus X X X X X X X X 32 "AO1" Analog Output 1 type 3 type 3 type 3 type 3 type 3 type 3 type 3 type 4 33 "GND" Ground for AOs X X X X X X X X 34 "AO2" Analog Output 2 type 3 type 3 type 3 type 3 type 3 type 3 type 3 type 3 35 "24V~" 24 VAC power for field devices X X X X X X X X 36 "AO3" Analog Output 3 -- -- -- type 1 type 1 type 1 type 1 type 5 37 "GND" Ground for AOs -- -- -- X X X X X 38 "AO4" Analog Output 4 -- -- -- type 1 type 1 type 1 type 1 type 5 39 "24V~" 24 VAC power for field devices -- -- -- X X X X X 40 "AO5" Analog Output 5 -- -- -- type 1 type 1 type 1 type 1 type 1 41 "GND" Ground for AOs -- -- -- X X X X X 42 "AO6" Analog Output 6 -- -- -- type 1 type 1 type 1 type 1 type 1 43 "24V~" 24 VAC power for field devices -- -- -- X X X X X 44 "24V~" 24 VAC power for field devices X X X -- -- -- -- X 45 "LED" Output to LED of T7460C,E,F X X X -- -- -- -- X 46 "GND" Ground for UIs X X X X X X X X 47 "UI1" Universal Input 1 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 3 (BI)

48 "UI2" Universal Input 2 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 3 (BI)

49 "GND" Ground for UIs X X X X X X X X 50 "UI3" Universal Input 3 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 3 (BI)

51 "UI4" Universal Input 4 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 3 (BI)

52 "GND" Ground for UIs X X X X X X X X 53 "UI5" Universal Input 5 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 1 54 "UI6" Universal Input 6 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 1 55 "GND" Ground for UIs X X X X X X X X 56 "UI7" Universal Input 7 -- -- -- type 2 type 2 type 2 type 2 type 2 57 "UI8" Universal Input 8 -- -- -- type 2 type 2 type 2 type 2 type 2 58 "GND" Ground for UIs -- -- -- X X X X X 59 "UI9" Universal Input 9 -- -- -- type 2 type 2 type 2 type 2 type 2 60 "UI10" Universal Input 10 -- -- -- type 2 type 2 type 2 type 2 type 2 61 "GND" Ground for UIs -- -- -- X X X X X

62, 63, 64 "C1+", "C1-", "GND"

Removable BACnet MS/TP interface and corresponding GND X X X X X X X X

Relay output types: See Table 3. Universal input types: Table 4. Analog output types: See Table 5.

Page 7: ComfortPoint Open - Honeywell · PDF fileComfortPoint Open CPO-Rxx ROOM CONTROLLERS DATA SHEET Fig. 1. CPO-Rxx (without optional covers) GENERAL ... UI4, UI5, UI6 UI7, UI8, UI9, UI10

CPO-Rxx ROOM CONTROLLERS – DATA SHEET

EN0B-0732GE51 R0717 7

8 7 6 5 4 3 2 1

RJ45 INTERFACE

BACnet MS/TP

20WM1

21WM2

26AO1

32GND

34UI1

36UI2

37UI3

3COM

1TEMP

2SETP

29AO2

30AO3

33AO4

PROP.COOL

THERM.COOL

THERM.HEAT

ELECTR.REHEATER

3-SPEEDFAN

PROP.HEAT

T7460B1009 WALL MODULE

1L

2N

5TN

6T~

7T01

8TN

9T02

NLN TIN RIN NN FIN

10RO4

11IN4

12RN

13RN

14IN1

15RO1

16IN2

17RO2

18IN3

19RO3

OCCUPANCY CONTACT

2824V0

2724V~

3124V~

39UI4

35GND

38GND

40C1+

41C1-

42GND

commissioning appon smart device

BACnet WiFiADAPTER

RJ45PLUG

7 8 2,3,5,6 4

324V~

424V0

TR40x/TR42xWALL MODULE

22 °C

230 VF1*

LINE VOLTAGEN NL L

*OPTIONAL FUSE (TO PROTECT CONTROLLER‘S INTERNALTRANSFORMER, WHICH HAS ONLY A NON-RESETTABLE FUSE).

Fig. 7. RS2, RS3, and RS4 (230-V models) and example wiring

8 7 6 5 4 3 2 1

RJ45 INTERFACE

30WM1

31WM2

32AO1

3924V~

4324V~

4424V~

37GND

41GND

46GND

48UI2

50UI3

52GND

54UI6

56UI7

58GND

60UI10

2TEMP

3SETP

4BYP

6NC

7NC

47UI1

49GND

51UI4

53UI5

55GND

57UI8

59UI9

61GND

34AO2

36AO3

38AO4

40AO5

42AO6

PROP.COOL

THERM.HEAT

FLOATINGCOOL

ELECTR.REHEATER

3-SPEEDFAN

24VACOUTPUT

PROP.HEAT

Pt1000

T7460C,E,F WALL MODULE

1L

2N

524V~

624V0

7TN

NLN TIN RIN NN FIN

16RO4

17IN4

8T~

9T01

10TN

11T02

12T03

13TN

14T04

18RN

19RN

20IN1

21RO1

22IN2

23RO2

24IN3

25RO3

OCC. CONTACT

7 8 2,3,5,6

5LED

45LED

62C1+

63C1-

64GND

BACnet MS/TP

4

BACnet WiFiADAPTER

RJ45PLUG

3524V~

33GND

1COM

TR40x/TR42xWALL MODULE

22 °C

230 V F1*

*OPTIONAL FUSE (TO PROTECT CONTROLLER‘S INTERNALTRANSFORMER, WHICH HAS ONLY A NON-RESETTABLE FUSE).

LINE VOLTAGEN NL L

commissioning appon smart device

Fig. 8. RL2 and RL4 (230-V models) and example wiring

Page 8: ComfortPoint Open - Honeywell · PDF fileComfortPoint Open CPO-Rxx ROOM CONTROLLERS DATA SHEET Fig. 1. CPO-Rxx (without optional covers) GENERAL ... UI4, UI5, UI6 UI7, UI8, UI9, UI10

CPO-Rxx ROOM CONTROLLERS – DATA SHEET

EN0B-0732GE51 R0717 8

ELECTRICAL DATA RL1, RL2, RL4, RL8, RS1, RS2, RS3, RS4 (230 VAC) Power via terminals 1 + 2: 230 VAC +10% / -15%, 50/60 Hz.

Max. power consumption (when unloaded): 8 W. Max. power consumption (when loaded): 18 W.

A 230-VAC model is "unloaded" when it has no external load. Thus, the only load on the controller is the inherent load (8 W) of the electronics, themselves. The heat dissipation then amounts to 8 W. The controller is "loaded" when – besides the inherent load – an additional sum load resulting from max. 300 mA (irrespective as to whether it is supplied by the controller's internal transformer or by an external source) is applied to the 24 VAC output terminals. The max. unloaded output voltage at terminals 3 and 4 is 33 VAC (typically: 29.5 VAC).

RL3, RL5, RL6, RL7U, RS5, RS6 (24 VAC) Power via terminals 3+4: 24 VAC 20%, 50/60 Hz.

Max. current consumption (when unloaded): 300 mA. Max. current consumption (when loaded): 900 mA.

The controller is "loaded" when – besides the inherent load (300 mA) – an additional sum load resulting from max. 600 mA is applied to the 24 VAC output terminals. The max. unloaded output voltage at terminals 3 and 4 (24 VAC RSxx) / at terminals 5 and 6 (24 VAC RLxx) is identical with the output voltage of the external supplying transformer.

COMMISSIONING The controller can be used with freely programmable applications or with a configurable application.

Freely Programmable Applications All models can be used with applications which the application engineer can freely program for each controller. This process is performed on a PC on which the CPO Studio software program has been installed (see also Table 10 on pg. 14).

Library Application All models can be used with the library application already included in CPO Studio.

The library application has the advantage that it is proven and quickly configured using the wizard available in CPO Studio and then commissioned using the commissioning tool running on an Android Smart device.

NOTE: Before configuring, if as yet no WLAN is present, the commissioning engineer will require a BACnet WiFi Adapter (order no.: BACA-A) to establish wireless communication between his Android Smart device and the controller.

Example Application Types The library application supports the following application types:

▪ The FCU application type supports 1-, 2-, and 3-stage or variable-speed fan. It also supports water cooling, water heating (2-pipe or 4-pipe), electric re-heating, and dx-

cooling (incl. fan interlock). It supports PID and, optionally, cascade control as well as min. temperature limitation. This application type may be used in combination with other types (see following).

▪ The chilled/heated ceiling application type uses PID with dewpoint protection (2-pipe or 4-pipe). It also supports 6-way valve on AO.

▪ The radiator heating application type uses PID and, optionally, min. temperature limitation.

▪ The underfloor heating application type uses PID and, optionally, max. temperature limitation.

▪ The intake air / air quality control application type uses PID and, optionally, min. temperature limitation and air quality control.

▪ Those inputs/outputs not needed by the configurable application are available for use as free I/Os (like the I/Os of an I/O module) by the plant controller – see also CPO-Rxx Room Controller – Inst. & Comm. Instr. (EN1B-0591GE51).

The use of different application types is limited by the number of I/Os supported by the given model.

Supported Actuators The application supports a variety of actuators.

Table 7. Supported actuators

Supported actuators /Application

An

alo

g

0(2)

…10

V

Flo

ati

ng

PW

M

Sta

ge

1

Sta

ge

2,

Sta

ge

1+

2

6-w

ay

va

lve

0…

10 V

ON

/ O

FF

FCU Cooling X X X -- -- -- --

FCU Heating X X X -- -- -- --

FCU DX-Cooling -- -- X X X -- --

FCU E-Heating -- -- X X X -- --

Ceiling Cooling X X X -- -- X --

Ceiling Heating X X X -- -- X --

Ceiling Switch over 2-way Cooling

-- -- -- -- -- -- X

Ceiling Switch over 2-way Heating

-- -- -- -- -- -- X

Ceiling Switch over 3-way

-- -- -- -- -- -- X

Radiator Heating X X X -- -- -- --

Underfloor Heating X X X -- -- -- --

Intake Air X X -- X -- -- --

FreeAO X X X X X -- --

FreeBO -- -- -- -- -- -- X

Supported Sensors A variety of sensors (e.g., room temperature sensors, supply temperature sensors, condensation switch, window sensors, occupancy sensors, card readers, etc.) may be used to optimize control quality.

Supported Operating Modes The application supports a variety of different operating modes (e.g., occupied, standby, unoccupied, building pro-

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tection, fan automatic/manual/fan, only [FCU application type, only], night purge [intake air application type, only]).

I/Os not used by the configurable application may be used by a plant controller for monitoring or to switch an actuator (e.g., window actuator).

Lighting Application All BOs can be configured for lighting control. • When configured for lighting control, binary inputs are

automatically assigned for each binary output. • Binary outputs are controlled directly by fast logic from the

binary inputs without adding any control strategy. Outputs are controlled within 50ms of button press and write to priority table 15.

• Binary inputs can be configured as pulse ON / pulse OFF (two buttons per light output) or toggle (one button per light output).

• Binary outputs configured for light control can also be written from control strategy at any priority between 8 and 16.

The library application provides a single lighting control that includes schedule control integrated with push button control that operates according to a "last wins" mechanism. The available schedule operating modes are 1 = Override OFF 2 = Repeated OFF 3 = OFF 4 = ON 5 = Repeated ON 6 = Override ON

NOTE: Before using lighting application, consider the relay output types and characteristics in Table 3.

Automatic MAC Addressing In contrast to many other MS/TP controllers, the CPO-R Controller features automatic MAC addressing. There is thus no need to manually set the MAC address.

BACnet MS/TP Master/Slave Functionality During configuration, the commissioning engineer can identify which of the controllers located on a given BACnet MS/TP bus are so-called "Masters," and which are so-called "Slaves." The commissioning engineer is not allowed to assign more than a single Master to each Slave; this is the only action which the commissioning engineer is required to perform. The Slave controller will inform its Master that it has been assigned to be its Slave.

The given application in the Master controller defines how this group (consisting of the Master controller and its Slave controllers) reacts to sensor inputs.

Examples:

▪ Activation of a window contact (indicating an opened window) will cause the application to stop heating/cooling.

▪ Each Master and each Slave needs to have its own ceiling cold water temperature sensor and its own condensation contact.

▪ Occupancy will be detected if one of the occupancy sensors detects occupancy.

▪ A key card will be detected if one of the key card sensors detects a key card.

▪ Occupancy override from one of the connected wall modules will trigger an occupancy override.

▪ The last setpoint change (temperature setpoint or fan speed setpoint) on one of the wall modules (T7460x or TR40x/TR42x) will define the setpoint (NOTE: All TR42x wall modules will show the actual settings used by the controllers. The T7460x and TR40x do not feature a display and are thus unable to provide the actual setting, nor does their setpoint wheel reflect setpoint changes enacted using another wall module in the same group).

▪ For such sensor values as temperature, CO2, and humidity, the commissioning engineer can configure the use of the average, min., or max. value (thus improving system robustness against failures of a single sensor.)

▪ The Master shares schedule, heat/cool mode, actuator positions, etc. with its Slave(s).

OPERATOR INTERFACES LEDs The controller features the following LEDs:

T2 R2 T1 R1 !

Fig. 9. Controller LEDs

Table 8. Description of LED behaviors

symbol color function, description

T2 yellow Not used

R2 yellow Not used

T1 yellow LED indicating transmission of communication signals via the BACnet MS/TP interface

R1 yellow LED indicating reception of communication signals via the BACnet MS/TP interface.

! yellow Status LED indicating firmware problems, hardware problems, etc.

green

Power LED indicating firmware problems, hardware problems, etc.

red Watchdog (RL7U, only) has locked controller.

Watchdog Functionality (RL7U, only) The RL7U features a watchdog (relay 4) which enhances the system's reliability.

The watchdog indicates whether or not the controller's soft-ware and processor are functioning properly. In the event that either the software or the processor is not functioning properly, the watchdog will reboot the controller.

If, after this reboot, the watchdog again detects a problem, the watchdog will then lock the controller (i.e., permanent reset). The following will then occur: The watchdog will operate (i.e., terminal 15 will be connected with terminal 17), the power LED will light up RED, and the status LED will remain OFF (see Table 8).

Optionally, the user can connect an alarm (e.g., beeper) to terminals 15 and 17.

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The watchdog relay is not available for use by the application.

See also Table 3 for technical details on the watchdog relay.

Service Button The controller's Service Button is used to trigger dedicated events.

COMMUNICATION INTERFACES BACnet MS/TP Interface The controller features an RS485 interface (RLx: terminals 62, 63, and 64; RSx: terminals 40, 41, and 42) suitable for BACnet MS/TP communication. The terminal block containing it is black. The cable length affects the baud rate. See Table 9.

Table 9. Baud rate vs. max. cable length

baud rate max. cable length (L)

9.6, 19.2, 38.4, 57.6, and 76.8 kbps 1200 m

115.2 kbps 800 m

For information on wire gauge, max. permissible cable length, possible shielding and grounding requirements, and the max. number of devices which can be connected to a bus, refer to standard EIA-485.

RJ45 Connector for BACnet WiFi Adapter

CPO-RLx(CPO-RSx)

8 7 6 5 4 3 2 1

7 8 42,3,5,6

RJ45 CONNECTOR

INTERNALCONNECTIONS

BACnet MS/TP62

(40)C1+

63(41)C1-

64(42)GND

1 = DETECT2 = GND3 = GND4 = 24VAC5 = GND6 = GND7 = C1+8 = C1-

COMMISSIONINGAPP ON SMART

DEVICERJ45PLUG

BACnet WiFiADAPTER

Fig. 10. RJ45 interface and BACnet WiFi Adapter

CAUTION It is permitted to connect only the BACnet WiFi Adapter to this RJ45 connector. Do not connect IP!

A BACnet WiFi Adapter can be connected to the controller's RJ45 connector in order to establish wireless communication

with an Android Smart device so that the application engineer can commission the controller.

NOTE: When the BACnet WiFi Adapter is connected to the controller's RJ45 connection, it is powered by the controller. It is then prohibited to simultaneously power the BACnet WiFi Adapter via a wall adapter. When, on the other hand, the BACnet WiFi Adapter is instead connected to the controller's BACnet MS/TP interface, it is prohibited to simultaneously use an RJ45 plug; instead, the BACnet WiFi Adapter must then be powered by a wall adapter (standard 5-V USB wall adapter with micro USB connector).

See also corresponding Technical Literature listed in Table 10 on pg. 14.

Wall Modules The T7460x and TR40x/TR42x Wall Modules can be used in conjunction with the controller to perform room temperature sensing, setpoint adjustment, fan speed manual override, and occupancy override.

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I/O TERMINALS

CAUTION Failure to observe the following max. permissible current outputs of the power output terminals will result in damage to the device.

Max. Current Output of Power Output Terminals of 230 VAC Controllers The 24 VAC power output terminals of the 230 VAC RLxx controllers are terminals 5, 6, 35, 39, 43, and 44 plus pin 4 of the controller's RJ45 interface. Two of these terminals (typically: 5 and 6) will be used to supply the triacs.

The 24 VAC power output terminals of the 230 VAC RSxx controllers are terminals 3, 4, 27, and 31 plus pin 4 of the controller's RJ45 interface. Two of these terminals (typically: 3 and 4) will be used to supply the triacs.

Regardless of whether the triacs are supplied by that con-troller's internal transformer or by an external source, the max. permissible combined current output of the afore-mentioned 24 VAC power output terminals is 300 mA (or 320 mA for max. 2 minutes).

Consequently, if only those two 24 VAC power output ter-minals used to supply the triacs already have the max. per-missible combined current output of 300 mA (or 320 mA for max. 2 minutes), then the current output of the remaining 24 VAC power output terminals must, of course, equal zero.

Max. Current Output of Power Output Terminals of 24 VAC Controllers The 24 VAC power output terminals of the 24 VAC RLxx con-trollers are terminals 5, 6, 35, 39, 43, and 44 plus pin 4 of the controller's RJ45 interface.

The 24 VAC power output terminals of the 24 VAC RSxx con-trollers are terminals 3, 4, 22, 23, 24, 25, 27, and 31 plus pin 4 of the controller's RJ45 interface.

The max. permissible combined current output of these 24 VAC power output terminals is 300 mA.

Relay Outputs

CAUTION Mixing of different voltages (e.g., 24 V and 230 V) within the relay block is not allowed.

The terminal blocks containing the controller's relay outputs are orange. Relay output types: See Table 3.

NOTE: If inductive components are to be connected to the relays and if these relays switch more often than once every two minutes, these components must be prevented from causing harmful interference to radio or television reception (conformance with EN 45014).

Relay Current Limitations If the triacs are supplied with current from an external source, then a maximum of two relays may be loaded with a max. of

4 A per relay – even if two triacs are each simultaneously loaded with max. 300 mA.

If the triacs are supplied with current from an internal source, a maximum of two relays may be loaded as follows: a max. load of 4 A for a relay serving a fan and a max. load of 10 A for a relay serving a reheat – even if one triac is simultaneously loaded with 300 mA.

Triac Outputs NOTE: Recommended fuse (F1): 1.25 A time-lag fuse (IEC).

User must consider the correct voltage and max. breaking capacity / interrupting rate (line voltage urgently requires high breaking capacity / interrupting rate).

The terminal blocks containing the controller's triac outputs are orange.

These triac outputs can be configured for a variety of different functions, e.g., for connection to either a floating drive or to a thermal actuator. Once the triac outputs have been configured, the corresponding devices can then be connected to them directly.

NOTE: The VC6983 actuator is intended for use at relay outputs, only and must not be used at the controller's triac outputs.

Triac Current Limitations The max. allowed current with which the ensemble of a con-troller's triacs may be loaded is dependent upon whether the given model is powered with 24 VAC or with 230 VAC (and, in the case of models powered with 230 VAC, upon whether the outputs are supplied by the controller's internal transformer or by an external current supply). Specifically:

▪ In the case of 24 VAC models, the ensemble of a con-troller's triacs may be loaded with 600 mA.

▪ In the case of the 230 VAC models, if the triacs are supplied with 24 VAC current by the controller's internal transformer, the ensemble of a controller's triacs may be loaded with 300 mA (or 320 mA for a max. of 2 minutes); when supplied by an external source, this value is doubled.

However, regardless of model and regardless of whether the triacs are supplied internally or externally, a single triac must never be loaded with a current of more than 300 mA (320 mA for max. 2 minutes).

Nevertheless, the ensemble of triacs can be loaded for very short periods of time (on the order of milliseconds) with a current on the order of 2500 mA typically encountered when switching on multiple thermal actuators.

Universal Inputs The terminal blocks containing the controller's universal outputs are blue. Universal input types: See Table 4.

The universal inputs are protected against voltages of max. 29 VAC and 30 VDC (due to, e.g., miswiring).

Bias Resistors Each universal input is equipped with one bias resistor.

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Analog Outputs The terminal blocks containing the controller's analog outputs are green. Analog output types: See Table 5.

The analog outputs of the RLxx controllers (large housing) are protected against voltages of max. 29 VAC and 30 VDC (due to, e.g., miswiring).

NOTE: Connecting 24 VAC to any analog output of the RSxx controllers (small housing) will damage the hardware.

Free I/O Option Limitations – including model-dependent limitations – apply. Further limitations are explained below.

Free Universal Inputs Max. 5 BACnet Analog Input Objects Under the free I/O option, a maximum of five of the CPO-R controller's unused UIs are available for use as analog inputs by the plant controller. However, they cannot be used for receiving input from NI1000TK5000 sensors.

Max. 5 BACnet Binary Input Objects Under the free I/O option, a maximum of five of the CPO-R controller's unused UIs are available for use as binary inputs by the plant controller.

Max. 2 BACnet Accumulator Objects Under the free I/O option, a maximum of two of the CPO-R controller's unused UIs are available for use as accumulators by the plant controller.

These accumulators can have up to 30 Hz (pulse ON ≥ 16 ms; pulse OFF ≥ 16 ms; closed: voltage < 1 V; open: voltage > 5 V).

These accumulators can be used, e.g., for energy meters which create pulses when energy is consumed.

Free Outputs Max. 4 BACnet Analog Output Objects Under the free I/O option, a maximum of four of the CPO-R controller's unused outputs (analog or binary outputs) may be used with BACnet Analog Output objects by the plant con-troller. Possible characteristics are as follows:

▪ analog output: 0(2)..10 V outputs; ▪ floating output: triac or relay outputs; ▪ PWM: triac outputs; ▪ 1-, 2-, 3-stage output: triac / relay outputs.

Max. 4 BACnet Binary Output Objects Under the free I/O option, a maximum of four of the CPO-R controller's unused relays and triacs are available for use as binary outputs by the plant controller. However, they can be used only as ON / OFF binary outputs.

Free I/O Option Example:

In the following example, the customer wants the plant con-troller to use some of the I/Os of the RL2 not used by the application as free I/Os, and therefore hardwires the free inputs/outputs as follows:

UI1, 2: used as 0…10V inputs UI3: used as an NTC20k temperature input UI4, 5: used as binary inputs UI6: used as a counter AO1: used as an 0…10V output AO2: used as an 0…10V output Triac 1, 2: used as floating actuator outputs Triac 3, 4: used as floating actuator outputs Relay 1, 2, 3, 4: used as binary outputs

In the above example, the customer has used the maximum of four analog characteristics.

No further analog characteristic can be assigned; e.g. relays 1, 2 could not be used as multistate outputs.

TROUBLESHOOTING All units feature a Status LED, Power LED, and Service Button for commissioning and troubleshooting. See also sections "LEDs", "Watchdog Functionality (RL7U, only)", and "Service Button".

Check if the Status LED's behavior is changed if you switch the power OFF/ON. Please contact Honeywell if this does not solve the problem.

ACCESSORIES Terminal Protection Cover Required for wall mounting. Bulk pack, set of ten covers.

For LARGE controllers, order no.: IRM-RLC

For SMALL controllers, order no.: IRM-RSC

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APPROVALS, CERTIFICATIONS, AND STANDARDS Approvals and Certifications UL 60730-1, Standard for Automatic Electric Controls for

Household and Similar Use, Part 1: General Requirements;

CAN/CSA-E60730-1:02, Standard for Automatic Electrical Controls for Household and Similar Use, Part 1: General Requirements;

Complementary listing for UL916, CSA C22.2 No. 205; BTL-listed, BACnet AAC profile; SASO-approved; CE-approved; FCC part 15B-compliant.

Classification according to EN 60730-1 EN 60730 sub part: EN 60730-2-9 Environmental conditions: For use in home (residential,

commercial, and light-industrial) environments

Construction: Independently mounted electronic control unit with fixed wiring; panel-mounted on DIN rail

Action: type 1.C Rated impulse voltage: 230 V circuits: 2500 V

24 V circuits: 500 V Pollution degree: 2 Protection against shock: Class 0 (without terminal cover)

Class II (with terminal cover) Software class: A

Classification according to EN 60529 (Degree of protection provided by enclosures)

IP20. In the case of controllers mounted outside of a cabinet, before applying power to the device, Terminal Protection Covers (10-pc. bulk packs, order no.: IRM-RLC for large housings and IRM-RSC for small housings) must be mounted so as to provide IP30.

Ambient Environmental Limits 24-V Models (5…95% r.H., non-condensing) Operating temperature: 0 … +50 °C

(RL7U: -40 … +65 °C)

Storage temperature: -20 … +70 °C

230-V Models (5…95% r.H., non-condensing) Operating temperature (floor/ceiling mounting): 0 … +40 °C

Operating temperature (wall/rail mounting): 0 … +50 °C

Storage temperature: -20 … +70 °C

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Manufactured for and on behalf of the Environmental & Energy Solutions Division of Honeywell Technologies Sàrl, Rolle, Z.A. La Pièce 16, Switzerland by its Authorized Representative: Home and Building Technologies Honeywell GmbH Böblinger Strasse 17 71101 Schönaich, Germany Phone +49 (0) 7031 637 01 Fax +49 (0) 7031 637 740 http://ecc.emea.honeywell.com EN0B-0732GE51 R0717 Subject to change without notice

RELATED TECHNICAL LITERATURE Table 10. Related Technical Literature

Title Product Lit. no.

CPO-Rxx Room Controller – Mount. Instr. MU1B-0590GE51

CPO-Rxx Room Controller – Data Sheet EN0B-0732GE51

CPO-Rxx Room Controller – Inst. & Comm. Instr. EN1B-0591GE51

BACnet WiFi Adapter – Product Data EN0B-0733GE51

BACnet WiFi Adapter – Mounting & Op. Instr. MU1B-0592GE51

ComfortPoint Open Studio– User's Guide EN1B-0001IE10

ComfortPoint Open Studio Online – User's Guide EN1B-0002IE10

ComfortPoint Open Studio – Installation Guide EN1B-0004IE10

ComfortPoint Open Studio Online – Inst. Guide EN1B-0011IE10

ComfortPoint Open Studio – User's Guide EN2B-0001IE10

ComfortPoint Open Online – User's Guide EN2B-0002IE10

ComfortPoint Open – System Engineering Guide EN2B-0052IE10

ComfortPoint Open Room Contr. – App. Guide EN2B-0053IE10

T7460A,B,C,D,E,F – Specification Data EN0B-0236GE51

T7460A,B,C,D,E,F – Installation Instructions EN1B-0291GE51

TR40x/TR42x – Specification Data 63-1389

Trademark Information BACnetTM is a trademark of ASHRAE Inc.

ComfortPointTM Open is a trademark of Honeywell Inc.