climbing scaffold cb 240, cb 160

Download Climbing Scaffold CB 240, CB 160

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Climbing Systems CB 240 and CB 160Safe working conditions withwall formwork at all heightsImportant Notes:Without exception, current safety regulations must be observed in those countries where our products are used.The photos in this brochure were taken at vari-ous construction sites. Therefore, the safety as-pects and formwork tie details cannot be con-sidered as denitive.Safety instructions and load instructions must be observed at all times. Any changes and devi-ations require separate static verication.We reserve the right to make technical changes in the interest of progress.PERI GmbHFormwork Scaffolding EngineeringP.O. Box 126489259 WeissenhornGermanyTel +49 (0) 73 09.9 50- 0Fax +49 (0) 73 09.9 51- 0info@peri.comwww.peri.comEdition 04/20091ContentsClimbing Systems CB 240 and CB 1602 Type-tested safety at all heights4 For all heights and every ground plan6 With VARIO GT 24, MAXIMO, TRIO or RUNDFLEX8 Construction-compliant load assumptions, simple formwork adjustment10 Wind loads, over-sized formwork elements12 Even platform planking, Formwork Carriage CB 24014 CB 240 climbing cycle sequence16 Type-tested safety measures, moving procedure of the CB 16018 Certified scaffolding anchoring20 High level of working safety with system componentsBR shaft platforms22 Application, support, detailsTables24 Load Tables and Charts CB 16026 Load tables and Charts CB 24028 Components48 PERI International2Climbing System CB 160Type-tested safety at all heightsApartmentsCB 240 and CB 160 brackets with VARIO GT 24.Photo on the rightBridge pierArchitectural concrete with CB 240 and VARIO GT 24.Environmental constructionHigh-quality architectural concrete with CB 240 brackets and VARIO GT 24.CB climbing scaffold system with type tests provide high levels of safetyin all areas of application.With the CB 240, the formwork is mounted on a carriage with roller bear-ings and can be moved by approx. 75 cm.This means sufcient space is available for cleaning the formwork and rein-forcement work. The 2.40 m wide plat-form planking is ush with the Carriage CB and free of any tripping hazards.With the CB 160, the formwork is simply tipped backwards for striking.For both systems, the formwork is moved together with the scaffold in only one crane lift.Type TestCB 240 and CB 160 are type-tested. This makes time-consuming static calculations unnecessary.34Climbing System CBFor all heights and every ground planHotel constructionCB 240 scaffold bracketscomplete with nishingplatform and TRIO.30-storey apartmentbuildingCB 240 and CB 160scaffold brackets withVARIO GT 24.CB 240Safe working areas andaccess with system com-ponents on the formworkand CB climbing scaffold.5Bridge pierArchitectural concrete with CB 240 and VARIO GT 24.Administration buildingCB 240 with TRIO and VARIO GT 24.SafetyPERI ladder for safe access to the nishing platform.LNG liquid gas tanksCircular walls 77.50 m with CB 240 and VARIO GT 24.6CB 240 with VARIO GT 24Concreting height 3.60 5.40 mClimbing System CBWith VARIO GT 24, MAXIMO, TRIO or RUNDFLEXStrongback CB 270Strongback CB 380Strongback Connector U 100-120Adjustable Brace CB 164-224Height Adjusting Unit CBCarriage CB 240 with rackSquare-shaped timberor GT 24 girders,single or double.CB 240Handrail Post 200Post Extension 180Tension Anchor CBHandrail Post 370Platform Post 225Platform Cantilever Beam CBCB 160 with MAXIMO or TRIOConcreting height 3.60 5.40 mAdapter TRIO/CBAdjusting Unit CB 160CB 160Handrail Post 200Post Extension 180Tension Anchor CBHandrail Post 370Platform Post 225Platform Cantilever Beam CBSquare-shaped timber orGirder GT 24.Strongback CB 270Strongback CB 380Adjustable Brace CB 164-2247Administration buildingCB 240 with nishing platform and TRIO.Airport control tower46 m high, external 6,85 m.With PERI RUNDFLEX and CB 240 brackets.8Climbing System CB 160Construction-compliant load assumptions,simple formwork adjustmentConstruction-compliant loadassumptionsThe high loading capacity of the CBclimbing system allows wide spansresulting in large scaffold units withhigh load assumptions.On the PERI CB 240, for example, rein-forcing bars can therefore be storedwhen the formwork is retracted.Formwork carriage in workingpositionConcreting platform150 kg/m2Working platform200 kg/m2Finishing platform75 kg/m2300kg/m2Concreting platform150 kg/m2Working platform200 kg/m2Finishing platform75 kg/m2Concreting platform150 kg/m2Working platform200 kg/m2Finishing platform75 kg/m2Formwork carriage in concretingpostitionCB 240 CB 1609VVVVVVVVSimple adjustment of the formwork ele-ments for neat and tidy concrete jointsMove element sideways.By releasing the StrongbackConnector U 100-120.Precise adjustment of theangle of inclination.With Adjustable BraceCB 164-224.Element height adjustmentFor VARIO GT 24With Height Adjusting Unit CBFor MAXIMO and TRIOWith Adapter TRIO-CB100501001500.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30Climbing System CBWind loads, over-sized formwork elementsWind loadsCB 240 and CB 160 are type tested and designed to handle high wind speeds.CB 240 and CB 160 type tests are avail-able on request from PERI.The PERI CB 240 provides type-testedwind safety at any position which means:Locking the formwork on the carriage takes place quickly and securely by means of a wedge.Complete safety against the wind im-mediately after mounting the tie rod.CB 240 with VARIO GT 24 for construction of bridge piers.Wind dynamic pressure for transition zone inland and with load reduction factor* for period of application < 24 months.*K = 0.7Wind forces increase accordingly with the height. The DIN 1055, which forms the basis for the design, deter-mines the wind loads according to wind zones, ground proles and op-erating heights.QOZODUhGZZhS/2600hS3501,80hSWind loads for shoring according to EN 12812Wind Zone 1Wind Zone 2Wind dynamic pressure [kN/m2]Operating height above ground [m]Wind Zone 3Wind Zone 411Over-sized formwork ele-mentsThe strong CB 240 und CB 160 scaf-fold brackets allow the formation oflarge elements.5.40 x 5.00 m = 27 m2 formwork sur-face area is possible on only 2 scaffoldbrackets also with wind speeds of164 km/h (1.3 kN/m2) with standardarrangement of the brackets.With less wind loads, larger elementsand bracket spacings are possible.Extremely long platforms are also noproblem with the CB 240 and CB 160.Instead of the usual square-shapedtimbers, GT 24 girders can be used asplatform main beams.With a double GT 24 girder position,platform lengths of up to maximum12.00 m are possible.CB 240 with nishing platformand VARIO GT 24 for construc-tion of LNG gas tanks.max. 5.40 mmax. 5.00 mmax. 12.00 mmax. 7.20 m12Climbing System CBEven platform planking, Formwork Carriage CB 240Even platform plankingThe 2.40 m wide planking has no tripping hazards and allows easy and safe movement on the working plat-form in front of and behind the formwork.With the PERI CB 240, the planking is positioned above the brackets.All possible tripping hazards are below the working platform.The working platform can be transportedpre-assembled thus saving space and connected with the CB 240 brackets on the construction site.Safe and secure movement on the CB 240 working platform.Closed platform deck-ing for safe working.Safe working conditions on the CB 240 in pro-tection of the formwork element.13The Carriage CB 240 is moved using the Ratchet Lever SW 19,Item no. 027180.With the captive wedge, the carriage can be xed in any moving position.Carriage CB 240With roller bearings for easy shuttering and striking.This means that large formwork elements can also be easily moved forwards and backwards.75 cm working area when the form-work is retractedThis creates sufcient space for cleaning the formlining as well as installing the reinforcement.Ratchet Lever SW 19Bracket CB 240Rack driveFormwork CarriageRoller bearingsSecuring wedge75 cm14Climbing System CBCB 240 climbing cycle sequence1. The rst wall section is concreted.Install the leading anchor according tospecications.2. After reaching the required concretestrength, mount the Scaffold Mount-ing Ring M24 and then attach the pre-assembled scaffold unit. Install theformwork and concrete the secondsection.3. Retract the formwork and thenmount the Scaffold Mounting RingM24.154. Lift the complete unit to the nextsection by means of the crane.If required, the nishing platform canbe tted.Note:Load-bearing capacity of the craneeye on the Strongback CB is 1.9 t.5. Reinforcement work is now carriedout and, if required, the formwork isplaced at an angle.6. Move the formwork forwards andconcrete. At this point. cycles continueas in Point 3.16Climbing System CBType-tested safety measures, moving procedure of the CB 160 and climbing traverseCB 160 combined with CB 240Adjusting Unit CB 160Item no. 051130Ratchet Lever SW 19Item no. 027180Type-tested safety measuresA type test is also available for the useof the PERI climbing system CB 160.The formwork is simply tilted backwardswhen striking.With a platform width of 1.60 m, a suf-cient working area is available.Safe working conditions also on the CB 160 climbing system. An integrated ladder allows safe and secure access to the nishing platform.Combining CB 160 and CB 240 is the cost-ef-fective solution for high walls.CB 160 CB 24017CB 160moving procedureMoving procedure withClimbing Traverse RCS1. Lift the unit withthe crane.2. Lift and then placein position.3. Attach unit on theScaffold MountingRing M24.Use a guide rope toensure that the movingpreocedure is fullyunder control.The PERI Climbing Traverse RCS 10 t,Item no. 112986, is used when movinglarger or non-symmetrical units.18350450Climbing System CBCertied scaffold anchorageWith climbing systems, safety issignicantly determined through thequality of the tie system. Therefore,PERI tie systems are approved by thebuilding authorities.The PERI Climbing Anchor M24/DW 15and M24/DW 20 are efcient in theiruse as well as guaranteeing safehandling.Variant 1Standard ancho