climbing scaffold cb 240, cb 160

Download Climbing Scaffold CB 240, CB 160

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Peri Climbing Scaffold CB240

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  • Climbing Systems CB 240 and CB 160Safe working conditions withwall formwork at all heights

  • Important Notes:

    Without exception, current safety regulations must be observed in those countries where our products are used.

    The photos in this brochure were taken at vari-ous construction sites. Therefore, the safety as-pects and formwork tie details cannot be con-sidered as denitive.

    Safety instructions and load instructions must be observed at all times. Any changes and devi-ations require separate static verication.

    We reserve the right to make technical changes in the interest of progress.

    PERI GmbHFormwork Scaffolding EngineeringP.O. Box 126489259 WeissenhornGermanyTel +49 (0)73 09.9 50- 0Fax +49 (0)73 09.9 51- 0info@peri.comwww.peri.com

    Edition 04/2009

  • 1Contents

    Climbing Systems CB 240 and CB 1602 Type-tested safety at all heights

    4 For all heights and every ground plan

    6 With VARIO GT 24, MAXIMO, TRIO or RUNDFLEX

    8 Construction-compliant load assumptions, simple formwork adjustment

    10 Wind loads, over-sized formwork elements

    12 Even platform planking, Formwork Carriage CB 240

    14 CB 240 climbing cycle sequence

    16 Type-tested safety measures, moving procedure of the CB 160

    18 Certified scaffolding anchoring

    20 High level of working safety with system components

    BR shaft platforms22 Application, support, details

    Tables24 Load Tables and Charts CB 160

    26 Load tables and Charts CB 240

    28 Components

    48 PERI International

  • 2Climbing System CB 160Type-tested safety at all heights

    ApartmentsCB 240 and CB 160 brackets with VARIO GT 24.

    Photo on the rightBridge pierArchitectural concrete with CB 240 and VARIO GT 24.

    Environmental constructionHigh-quality architectural concrete with CB 240 brackets and VARIO GT 24.

    CB climbing scaffold system with type tests provide high levels of safetyin all areas of application.

    With the CB 240, the formwork is mounted on a carriage with roller bear-ings and can be moved by approx. 75 cm.This means sufcient space is available for cleaning the formwork and rein-forcement work. The 2.40 m wide plat-form planking is ush with the Carriage CB and free of any tripping hazards.

    With the CB 160, the formwork is simply tipped backwards for striking.For both systems, the formwork is moved together with the scaffold in only one crane lift.

    Type Test

    CB 240 and CB 160 are type-tested. This makes time-consuming static calculations unnecessary.

  • 3

  • 4Climbing System CBFor all heights and every ground plan

    Hotel constructionCB 240 scaffold bracketscomplete with nishingplatform and TRIO.

    30-storey apartmentbuildingCB 240 and CB 160scaffold brackets withVARIO GT 24.

    CB 240Safe working areas andaccess with system com-ponents on the formworkand CB climbing scaffold.

  • 5Bridge pierArchitectural concrete with CB 240 and VARIO GT 24.

    Administration buildingCB 240 with TRIO and VARIO GT 24.

    SafetyPERI ladder for safe access to the nishing platform.

    LNG liquid gas tanksCircular walls 77.50 m with CB 240 and VARIO GT 24.

  • 6CB 240 with VARIO GT 24Concreting height 3.60 5.40 m

    Climbing System CBWith VARIO GT 24, MAXIMO, TRIO or RUNDFLEX

    Strongback CB 270Strongback CB 380

    Strongback Connector U 100-120

    Adjustable Brace CB 164-224

    Height Adjusting Unit CB

    Carriage CB 240 with rack

    Square-shaped timberor GT 24 girders,single or double.

    CB 240

    Handrail Post 200

    Post Extension 180

    Tension Anchor CB

    Handrail Post 370

    Platform Post 225

    Platform Cantilever Beam CB

    CB 160 with MAXIMO or TRIOConcreting height 3.60 5.40 m

    Adapter TRIO/CB

    Adjusting Unit CB 160

    CB 160

    Handrail Post 200

    Post Extension 180

    Tension Anchor CB

    Handrail Post 370

    Platform Post 225

    Platform Cantilever Beam CB

    Square-shaped timber orGirder GT 24.

    Strongback CB 270Strongback CB 380

    Adjustable Brace CB 164-224

  • 7Administration buildingCB 240 with nishing platform and TRIO.

    Airport control tower46 m high, external 6,85 m.With PERI RUNDFLEX and CB 240 brackets.

  • 8Climbing System CB 160Construction-compliant load assumptions,simple formwork adjustment

    Construction-compliant loadassumptions

    The high loading capacity of the CBclimbing system allows wide spansresulting in large scaffold units withhigh load assumptions.

    On the PERI CB 240, for example, rein-forcing bars can therefore be storedwhen the formwork is retracted.

    Formwork carriage in workingposition

    Concreting platform150 kg/m2

    Working platform200 kg/m2

    Finishing platform75 kg/m2

    300kg/m2

    Concreting platform150 kg/m2

    Working platform200 kg/m2

    Finishing platform75 kg/m2

    Concreting platform150 kg/m2

    Working platform200 kg/m2

    Finishing platform75 kg/m2

    Formwork carriage in concretingpostition

    CB 240 CB 160

  • 9V

    V

    V

    V

    V

    V

    V

    V

    Simple adjustment of the formwork ele-ments for neat and tidy concrete joints

    Move element sideways.By releasing the StrongbackConnector U 100-120.

    Precise adjustment of theangle of inclination.With Adjustable BraceCB 164-224.

    Element height adjustmentFor VARIO GT 24With Height Adjusting Unit CB

    For MAXIMO and TRIOWith Adapter TRIO-CB

  • 10

    0

    50

    100

    150

    0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30

    Climbing System CBWind loads, over-sized formwork elements

    Wind loads

    CB 240 and CB 160 are type tested and designed to handle high wind speeds.

    CB 240 and CB 160 type tests are avail-able on request from PERI.

    The PERI CB 240 provides type-testedwind safety at any position which means:Locking the formwork on the carriage takes place quickly and securely by means of a wedge.Complete safety against the wind im-mediately after mounting the tie rod.

    CB 240 with VARIO GT 24 for construction of bridge piers.

    Wind dynamic pressure for transition zone inland and with load reduction factor* for period of application < 24 months.*K = 0.7

    Wind forces increase accordingly with the height.The DIN 1055, which forms the basis for the design, deter-mines the wind loads according to wind zones, ground proles and op-erating heights.

    QO

    ZO

    DU

    hG

    ZZ

    h S/2

    600

    h S35

    0

    1,80

    h S

    Wind loads for shoring according to EN 12812

    Win

    d Zo

    ne 1

    Win

    d Zo

    ne 2

    Wind dynamic pressure [kN/m2]

    Op

    erat

    ing

    hei

    gh

    t ab

    ove

    gro

    un

    d [

    m]

    Win

    d Zo

    ne 3

    Wind

    Zon

    e 4

  • 11

    Over-sized formwork ele-ments

    The strong CB 240 und CB 160 scaf-fold brackets allow the formation oflarge elements.5.40 x 5.00 m = 27 m2 formwork sur-face area is possible on only 2 scaffoldbrackets also with wind speeds of164 km/h (1.3 kN/m2) with standardarrangement of the brackets.With less wind loads, larger elementsand bracket spacings are possible.

    Extremely long platforms are also noproblem with the CB 240 and CB 160.

    Instead of the usual square-shapedtimbers, GT 24 girders can be used asplatform main beams.With a double GT 24 girder position,platform lengths of up to maximum12.00 m are possible.

    CB 240 with nishing platformand VARIO GT 24 for construc-tion of LNG gas tanks.

    max

    . 5.4

    0 m

    max. 5.00 m

    max. 12.00 m

    max. 7.20 m

  • 12

    Climbing System CBEven platform planking, Formwork Carriage CB 240

    Even platform planking

    The 2.40 m wide planking has no tripping hazards and allows easy and safe movement on the working plat-form in front of and behind the formwork.

    With the PERI CB 240, the planking is positioned above the brackets.All possible tripping hazards are below the working platform.

    The working platform can be transportedpre-assembled thus saving space and connected with the CB 240 brackets on the construction site.

    Safe and secure movement on the CB 240 working platform.

    Closed platform deck-ing for safe working.

    Safe working conditions on the CB 240 in pro-tection of the formwork element.

  • 13

    The Carriage CB 240 is moved using the Ratchet Lever SW 19,Item no. 027180.

    With the captive wedge, the carriage can be xed in any moving position.

    Carriage CB 240

    With roller bearings for easy shuttering and striking.This means that large formwork elements can also be easily moved forwards and backwards.

    75 cm working area when the form-work is retractedThis creates sufcient space for cleaning the formlining as well as installing the reinforcement.

    Ratchet Lever SW 19

    Bracket CB 240

    Rack drive

    Formwork Carriage

    Roller bearings

    Securing wedge

    75 cm

  • 14

    Climbing System CBCB 240 climbing cycle sequence

    1. The rst wall section is concreted.Install the leading anchor according tospecications.

    2.After reaching the required concretestrength, mount the Scaffold Mount-ing Ring M24 and then attach the pre-assembled scaffold unit. Install theformwork and concrete the secondsection.

    3.Retract the formwork and thenmount the Scaffold Mounting RingM24.

  • 15

    4.Lift the complete unit to the nextsection by means of the crane.If required, the nishing platform canbe tted.

    Note:Load-bearing capacity of the craneeye on the Strongback CB is 1.9 t.

    5.Reinforcement work is now carriedout a