clean fuels for ships practical solution for marpol annex vi and ghg emissions reduction martecma...
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Clean Fuels for ShipsPractical Solution for
MARPOL Annex VI and GHG Emissions Reduction
MARTECMA Seminar
21 January 2008
AthensDragos Rauta - INTERTANKO
Transport Mode Efficiency(assumes Aframax Tanker burning 2.6% Sulfur Fuel
with return voyage in ballast)
Energy Use Aframax Rail Truck Air(kW h / t km) Tanker (Diesel) (Boeing 747)
0.01 0.07 0.18 2.00
Emissions Aframax Rail Truck Air(g / t km) Tanker (Diesel) (Boeing 747)
NOx 0.15 0.35 0.31 5.69
SOx 0.10 0.01 0.01 0.17
PM 0.01 0.01 0.01 n/aCO2 5 17 50 552
•Shipping is the most efficient mode for moving cargo
Source: Herbert Engineering, April 2007
Transport Mode Efficiency
One litre of fuel used to move one tonne of oil on a VLCC more than 2,500 km.’This is more than twice a 20 years ago.
Sulphur limits in modes of transportations
Source: European Environmental Agency
4.50%
1.50%
0.1%
0.001%
Source: IEA MEDIUM-TERM Oil Market Report – July 2007
Sulphur limits in land transportation
The choices to MARPOL Annex VI
Solution1. HFO with abatement technologies2. Cleaner fuels = LSFO or Distillate
Application1. Globally*2. Locally/regionally*No SECAs, no fuel switch over, no complicated bunker
storage systems, no responsibility to find the right fuel for the right region, no responsibility to prove compliance on fuel switch over or on operating abatement technologies and disposal of waste, no fuel treatment: minimal sludge, little to incinerate & minimal waste to handle and dispose
12%
17%
22%
27%
32%
37%
1965
1967
1969
1971
1973
1975
1977
1979
1981
1983
1985
1987
1989
1991
1993
1995
1997
1999
2001
2003
2005
Mdl distil. - % share
Fuel oil - % share
Total HFO Supply vs Marine HFO demand
0
100
200
300
400
500
600
700
Year
Sup
ply/
dem
and
(mt)
324
586
HFO supply – constant decrease
HFO demand – constant growth
??
REFINERY PRODRUCT STREAMSSource: Shell Guide
~7% ~8% to supply
the additional
MDO
Exhaust Gas ScrubberCase Study
• Scrubbers installed only on 50% (18 MW) of the engines onboard
• Dimensions– ME 12 MW: 3.80 m diameter x 11.2 m height– AE 3.2 MW: 1.85 m diameter x 5.98 m height– AE 2.4 MW: 1.40 m diameter x 4.90 m height
• New funnel• Cost
– US$5.6 m for equipment – US$0.5 m transportation cost of the units– US$1,3 m for installation– US$0.9 m/year operational costs
Exhaust Gas Scrubber DevelopmentCase Study
• 260 kW to run the scrubbers – more CO2
• Scrubbing water - 16 t/h/MW to remove 1.0%S
• Key factor is "back pressure"; the main engine is utilised with an economizer and placing the scrubber behind/before this economizer would generate too much back pressure for the main engine thus the economizer would need to be removed
• SECA operations:– 1.0% S cap = HFO to be used < 2.5% S – 0.5% S cap = HFO to be used < 1.25% S– 14,000 t/day of seawater + > 5,000 t/day for dilution
to restore the water pH
Distillates – The Benefits
• Applies to existing ships/engines, as well as new
• With no other measure, immediately reduces:- SOx emissions by 80 to 90 %- PM emissions by 90 %- NOx emissions by 10 to 15 %
• Facilitates further NOx reductions by in-engine modifications (for IMO’s Tier II & III)
• Facilitates further improvements in energy efficiency (and GHG reductions)
• Improves engine reliability
• Reduces onboard fuel generated waste
Cleaner, Simpler and more Efficient
ships
Distillates – The Benefits
• Reduces onboard plant and maintenance
• Reduces workload for ER crew by 70%
• Provides safer working environment for ships’ staff and shore side workers
• Avoids carriage of multi-fuels and fuel blending/switching problems
• Reduces control and monitoring requirements
• Lessens harmful impact of bunker spills
• Lowers burden for crew
Cleaner, Simpler and more Efficient
ships
The CO2 Equation
CARBON NEGATIVE
• SOx deposits in Ocean
• CO2 buffering by sea water (scrubbing or not)
• Energy required to run scrubbers
• Energy required to produce LSFO/Distillates
CARBON POSITIVE
Burning Distillate vs HFO• Low sulphur – little or no
CO2 from buffering• Lower fuel consumption
• No pre-treatment
• No post-treatment required of fuel wastes
• No sludge, no incineration
• Fuel efficient new engines
The Cost Issue
MDO/DMB grade 0.5%S• Refineries investment for distillate globally
US$126 bn (2020)• For 10 year recovery + associate costs =
US$40 to US$80/t• Premium paid today: US$300/t• Refinery efficiency = Less HFO supply
SCRUBBERS• 60,000 ships x US$5m/ship = US$300 bn.• Large installations = retrofitting not possible• Time to retrofit = 7 years or more
Conclusions on Global 0.5% S MDO
• Solid platform of requirements
• Long term and positive reduction of air emissions from ships
• Long term and a predictable regulatory regime
• Prevent fragmented regulations
• A global standard for at sea, coastal and at berth operations (no SECAs)
• Realistic and feasible solution
Conclusions on Global 0.5% S MDO
• Regulations based on a fuel standard rather than an emissions performance standard only
• At least carbon neutral, probably carbon positive, i.e. net beneficial effect
• Leaves open options for better solutions for NOx and CO2 emissions
• Better to deal with the cause of a problem than to concentrate on the effects only!
QUALITY PROBLEMS WITHRESIDUAL MARINE FUEL OILS
• HIGH ABRASIVE FUELS• HIGH ASH• LOW FLASH POINT• HIGH SEDIMENTS• HIGH DENSITY• FUELS CONTAINING USED LUBE OILS• POLYETHYLENE CONTAMINATION• POLYSTYRENE CONTAMINATION• HIGH CALCIUM & HIGH SODIUM• HIGH WATER CONTENT• CONTAMINATED FUELS• INCOMPATIBILITY OF BLENDS
ALL these avoided with use of MDO
GHG Emissions
• GHG emssions & solutions– HFC: reduce use & no leakages– O3 (NOx & VOC):
• NOx: MDO + in-engne solutions• VOC: KVOC + VOCON valve/procedure
– CO2:• MDO – higher energy/kg than in HFO• Measure to minimise the energy used
• GWP (gobal warming potential)– CO2 = 1; - O3 = ~ 20; - N2O = 310; – HFC-23 = 12,000; - HFC-134a = 3,830
Measures for GHG Redcution
• Reduce heat losses
• No unecessary operations, e.g. no tank cleaning between same cargo
• Cargo filling – 98%
• Minimise/no waiting time in port
• Reduce ballast legs
• Carbon capture
Measures for GHG Redcution
• Larger ships• More efficient engines – LS MDO/MGO required• Smoother hull surfaces - (silica/nano-
technology, air skirts; seachests shape; hull weld protrusions, other protrusions)
• Reduced wave resistance• Reduced hull resistance (non biocidal AF
paints are proposed - they slime bad; the cost of slime in terms of drag is under researched; hard hull cleaning versus soft slime brushing ... benefits, cost and drawbacks .. )
Measures for GHG Redcution
• Improved propulsive efficiency (propellers, smoothness, cleaning ... position ; rudders, shape ... position .... relation to position of propeller ..)
• Composite materials• "Air friction" to reduce drag - WAIP (Wing
Air Induction Pipe) technology (would the degree of drag reduction due to air bubbles be sufficient to overcome the increase of drag by injectors/protrusions of such a system?)
Questions?
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