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Keith Pronske President & CEO CES 3035 Prospect Park Dr. Suite 150 Rancho Cordova, CA 95670
Clean Energy Systems, Inc.
Oxy-Turbine Technology Update
UKCCSRC Gas Networking
31 May 2013
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• Company Background
• Technology Overview
• OFT-900 Oxy-Turbine Program
• Market and Application
Agenda
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Company Background
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• Founded in 1993 in Sacramento, California by former Aerojet (a GenCorp
company) aerospace engineers; incorporated in 1996
• CES technology portfolio
➯ 20 MWt 4ʺ GG has completed over 2,000 hours of running and is now insurable
➯ 200 MWt 12ʺ GG has been successfully tested on more than 500 starts
➯ 30 – 45 MWe oxy turbine has successfully produced power in less than 10 seconds on more than 50 starts
➯ 150 MWe oxy turbine being commissioned/tested at part-load
• 30 patents issued on zero-emissions oxy-combustion technology power cycles, 36 patents pending
• Owner of two power plants
➯ 5 MWe Kimberlina power plant (R&D site)
➯ 120 MWe Placerita power plant (commercial facility)
History and Recent Developments
Company Background
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Equity and Strategic Partners
Company Background
Equity Partners
Paxton Corporation is an energy-focused company based in Calgary, Alberta; aggregator of technologies including CES’ oxy-fuel combustor for use in the extraction of hydrocarbons; significant equity position currently held by the largest shareholder of Paramount Resources Ltd.
Southern California Gas Company (a subsidiary of Sempra Energy; $16.0 B+ market capitalization) sells, distributes, and transports natural gas in the United States.
The AES Corporation ($8.5 B+ market capitalization) is a global power company with generation and distribution businesses.
Strategic Partners
Maersk Oil (subsidiary of A.P, Møller – Maersk A/S. with a $29 B+ market capitalization) is an international oil and gas company with operated production of about 625,000 barrels of oil (equivalent) per day.
Siemens Aktiengesellschaft ($80 B+ market capitalization) is a diversified international electrical and engineering company that provides solutions to the energy and other sectors.
Paramount Resources Ltd. ($2 B+ market capitalization) is an independent energy company that engages in the exploration, development, and production of natural gas, crude oil, and natural gas liquids in North America.
US Department of Energy works together with the country’s private sector to develop and foster new technologies to ensure America’s long-term energy security.
LM Alternatives Inc. and its sister companies have been providing quality parts and related services to turbo machinery users in industrial, utility and aviation applications for more than four decades.
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• CES’ Kimberlina Power Plant (“KPP”) is the world’s largest oxy-fuel combustion facility (160 MWt)
• Enables efficient development of technology solutions to commercial maturity
• Today is primarily for R&D and sub-commercial operations
CES Kimberlina Power Plant
Company Background
• Forty-acre site provides ample space for both future R&D programs and continuous, full-scale commercial operations
• Ideally situated: wedged in between heavy and light oil fields thirsty for steam and CO2
➯ Also amongst the water-deprived nut and fruit orchards of California’s Central Valley
➯ Sitting on top of a WESTCARB identified CO2 storage site
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150MWe Oxy-Fuel Turbine OFT-900
De-Min Tank
Company Background The World’s Largest Oxy-Fuel Facility
7
12” Gas Generator 200MWth
Re-Heater Test Stand Geo/Solar Thermal Booster Demo
24MWe Load Banks
Oxygen Accumulators
Areva Solar Thermal Plant
Oxygen Tank and Vaporizer
OFT-900 Gas Accumulator Pad
CES Kimberlina Power Plant October 2012
60MWe Generator
Gas Accumulators
G2S2 SAGD Steam Separator
30MWe Oxy-Fuel Turbine OFJ-79
4” Gas Generator 20MWth
(Inside Biomass Boiler Building)
6MWe Elliott Steam Turbine
(Inside Building)
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• CES’ Placerita Power Plant (“PPP”) is a former 120 MWe combined heat and power plant
➯ Located in the hills of the Placerita oilfield, close to Santa Clarita in northern Los Angeles County
➯ CES is also the owner of 38 acres of oil-rich land and mineral rights adjacent to the facility
• Acquired in early 2011 primarily due to its existing infrastructure such as a 120 MWe power interconnect and a gas pipeline interconnect
• PPP allows CES to deploy equipment in a wide variety of configurations while building on existing infrastructure
CES Placerita Power Plant
Company Background
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CES Technology Overview
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Contaminated Gas
(CH4/CO2)
Recycle Water
C.W.
Cond .
Fuel Processing
Plant
Air Separation
Plant Air
N 2
Coal, Refinery Residues, or
NG
HP IP LP
CO 2 Recovery
* CH 4 , CO, H 2 , etc.
Excess Water
Direct Sales
HX
Elect Gen.
Multi - stage Turbines
Gas Generator
CO 2
RH
Recycle Water
C.W.
Cond .
Fuel Processing
Plant
Natural Gas Compressor
Air Separation
Plant Air
N 2
Air Separation
Plant Air
N 2
Air Separation
Plant Air
N 2
Coal, Refinery Residues, or
Biomass
Coal Syngas
NG
HP IP LP
CO 2 Recovery
CO 2 Recovery
* CH 4 , CO, H 2 , etc.
Excess Water
EOR
Direct Sales
HX
Elect Gen.
Multi - stage Turbines
Gas Generator
CO 2
RH
Contaminated Gas
(CH4/CO2)
CES Technology ZEPP Generic Cycles
Key Technology
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CES Technology Platelets
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• CES Technology: Platelet-Based Fuel Injectors
➯ Hundreds of individual platelets are photo-etched to form 3-D channels
➯ Precisely stacked the platelets get pressure bonded into monolithic structures
➯ Intricate pathways channel bulk fuel, oxygen, and water into hundreds of combustors
➯ Intimate, stoichiometric mixing for complete combustion
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CES Technology Oxy-Fuel Combustion Gas Generator
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• CES Technology: Oxy-Fuel Combustors ➯ Gaseous hydrocarbon fuels ➯ Natural gas, associated gas,
recycle CO2
➯ High CO2 content natural gas ➯ Intimate mixing of fuel and
oxygen to provide clean and complete combustion
➯ Producing only steam and high-purity CO2
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CES Technology Oxy-Fuel Combustion Gas Generator
• CES 12” GG
• 200MWth capacity
• 15-25MMscfd of CO2 from natural gas
• Up to 500,000lbs/hr of drive gas
• Fuel flexibility
• Full power in seconds
• Combustor: 6’ length/12” dia.
• Packaged in 40’x11’x11’ container
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CES Technology Oxy-Fuel Turbines
• CES Technology: Oxy-Fuel Turbines
➯ Retrofit turbines 1. Removed compressor
2. Thrust balance piston
3. Steam/CO2 intake
4. Operate with steam in gas turbine conditions
➯ GE J79 retrofit to OFJ-79 o Up to 43MWe from 12MWe baseline
o CES design
➯ SGT-900 (W251 B12) retrofit to OFT-900 (SXT-150)
o Up to 150MWe from 50MWe baseline
o CES re-heat combustor
o CES, FTT, Siemens design
➯ Turbines designed for high-quality steam and high CO2-content drive gas
➯ Future turbine potential for new designs matching temperature/pressure profile of CES gas generators
CES OFJ-79
CES OFT-900
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OFT-900 Oxy-Turbine Program
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DOE Contract - Phase 2A:
• Objective: OFT-900 Demonstration
➯Turbine modification and test
➯150 MWe, 15.5 bar, (340 1180 ˚C)
➯ Support systems development
• $43MM Total Budget
➯70/30 Cost Share;
➯$30MM from DOE (ARRA)
• 4-year Project Schedule (Sep 2010-Sep 2014)
➯To finish > 1 year ahead of schedule
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Project Perseus Oxy-Fuel Turbomachinery Development
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Main Tasks:
• Finalize OFT-900 Design
• Develop Oxy-Fuel Reheater System
• Purchase, Disassemble & Inspect SGT-900
• Manufacture New Components & Assemble OFT
• Design OFT Test Site
• Upgrade Test Site
• Test OFT-900
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Project Overview Oxy-Fuel Turbomachinery Development
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CES Technology OFT-900 Installation at KPP
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First Steam to Turbine; 17-Jan-2013
216: Install & Test OFT 900
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Platelet Injector Re-Heat Combustors
Burner Body/Platelets
Oxygen Closeout
Fuel Closeout
NG Inlet
Oxygen Inlet
Gas Generator Screen
Combustor Chamber
Igniter
Typical Re-heater Platelet
CES Technology
• CES Re-Heaters replace conventional gas turbine combustor cans
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Reheat Combustor Manufacture
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Manufacture, Assemble & Ship OFT
➯Final assembly of Pathfinder completed Jan-2013
➯Remaining RH manufacture to complete mid-2013
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Oxy-Fuel Combustor Development
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Single-Can RH Testing
RH Hot-Fire/Performance Testing ➯Kicked off in May-2012
➯Run times limited by Oxygen and NG supply
➯Experienced delays due to BOP equipment failures
➯Ramped to ~full power
Jan-2013
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The Technology Path Forward
O-F
Cyc
le E
ffic
ien
cy
Time
~20-29%
~35-45%
~48-54%
DEPLOYING
DEVELOPING 3rd Generation Oxyfuel Turbines
2015-2020
2005-Today
OFT-900 Combined Cycle
OFJ-79 Combined Cycle
OFJ-79 Peaking Power Plant
KPP 4” Simple Cycle ST
CES Technology
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Market and Application
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CES Technology Application Universe
Water / Oxygen
CES GG
HRSG
Steam / Gas Turbine
Heavy Oil EOR
Power / Peaker / EOR
/ SAGD
Light Oil EOR / CCS /
Industrial CO2
Multi Stage Turbines + CES
Re-Heater
Geothermal Steam +
Natural Gas
CES Re-Heater
Natural Gas/High-CO2
NG
Renewable Liquids and
Gases
Micronized Petcoke
Emulsified Solutions
Steam/CO2
Steam
CO2
Steam
Power
H2 / Methanol F-T Liquids / Chemicals
CO + H2
Gasification/Synthesis Gas
Surplus Water
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• TriGen™ / ZEPP / CO2 EOR
➯ Partnership with Maersk and Siemens (licensing and joint development agreements)
➯ Entails utility-scale (200+ MW) base load zero emission power generation, water production, and on-site CO2 for incremental oil recovery
• Heavy Oil Extraction
➯Efficient application of steam to motivate heavy oil extraction through a water and emission neutral process
• Peaking Power
➯ Unique application that capitalizes on the rapid response and low emission potential of the GG
Most Advanced Market Segments
Market Application
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• TriGen™ intends to harness currently marginal hydrocarbon reserves
• Initially focused in the Middle East/North Africa and Asia to provide
➯ EOR: clean CO2 useable in tapping depleted oil or “fizzy” gas reservoirs
➯ Green power: single unit provides enough power for approximately 125,000 homes
➯ Water: produces large quantities of clean water: ~ 360,000 gallons/day
CO2 EOR / ZEPP – Maersk TriGen
Market and Application
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Market and Application
GG
Air
Typical CES Oxy-Fuel Cycle – Entry or Pilot Level
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Natural Gas/ Contaminated Gas/
Associated Gas
CO2
Co
nd
ense
r
Excess Water
J79/PT
ASU
Power Output
CW
CW
CO2: 15,000Mscfd Power: 20-30MW Water: 1,000tpd
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Typical CES Oxy-Fuel Cycle for ZEPP / CO2 EOR
Market and Application
GG
OFT
HRSG
LP
RH Air ASU
Natural Gas/ Contaminated Gas/
Associated Gas
HP
Co
nd
ense
r
Natural Gas/ Contaminated Gas/
Associated Gas
CO2
Excess Water
Power Output
CW
CW
Power Output
CO2: 50,000 Mscfd Power: 200MW Water: 2,600tpd
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CES Technology Gas Generator / Steam Separator G2S2
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• CES Technology: G2S2
➯ 4” Gas Generator (G2)
➯ Physical separation of water and steam in 20’ Steam Separator (S2)
➯ Consumption of filtered but untreated produced water
➯ 80% quality steam generation
➯ Results in pure, 100% quality steam/CO2 mixture at 1,000psia
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Typical CES Oxy-Fuel Cycle for SAGD
Market and Application
GG Air
Natural Gas
Steam/CO2 to Injector
ASU Power
Stea
m/B
rin
e
Sep
arat
or
Basic H2O Treatment
3-Phase Oil Separator
Fuel Blending
Produced Water
Associated Gas
Bitumen from Producer
Bitumen
Courtesy ARC Concentrated Brine
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50%
39%
1%
91%
52%
84%
71%
5%
59%
0%
77%
67%
60%
3%
93%
52%
91%
87%
7%
88%
1%
85%
WECC Fleet Capacity Factors 2012-2036 (1)
Min Max
• US Capacity shift to renewables and gas fired technologies over the next 25 years (1)
• Gas turbines (GT) and combined cycle (CC) growing by 300GW by 2036, due to retirements in coal and gas assets (1)
• During that time renewable capacity expected to triple, mostly from wind, (1) increasing intermittency and grid instability
• Low plant usage during times of high energy costs favors low CAPEX GT solutions
• Response times of typical peaking facilities are too slow to match supply side volatility
Peaking Power – US Market Situation
Capacity Mix Forecast in MW (2012 to 2036) (1)
38,881
-
209,730
136,583
91,401 120,131
98,816
313,926
2012
119,040
9,909
408,058
249,692
49,731
121,132
123,274
193,945
2036
Sources: (1) Black & Veatch presentation, “Western Energy Market Perspective”, March 7&8, 2012.
- Renewables
- Coal - IGCC
- Nuclear
- Combined Cycle
- Combustion Turbine
- Conventional Coal
- Steam Gas & Oil
- HydroCapacity Additions
2012-2035
Market and Application
Supply Curve (1)
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Market and Application
GG
Oxygen from
Storage
CES Peaking Power Plant 40 MWe Net
33
Natural Gas
CO
-Cat
alys
t
To stack
J79/PT
Power Output
Water