chemical seal guide - shield kft. · pdf filepage 1 general pressure gauge fi tted on...
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-con
trac
tual
doc
umen
t. M
odifi
catio
ns r
eser
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Ref
. GU
IDE
.SE
P 0
5/05
GERMANY
Bourdon-Haenni GmbHSchwieberdinger Strasse 50D-70435 StuttgartTel.: +49 (0) 711 50 35-0Fax: +49 (0) 711 50 35-175e-mail: [email protected]
UNITED KINGDOM
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DENMARK
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SINGAPORE
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FRANCE
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VENEZUELA
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SWITZERLAND
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BENELUX
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POLAND
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SWEDEN
Bourdon-Haenni A/SKastanjevägen 2 - Box 117S-245 22 StaffanstorpTel.: +46 (0) 4623 4470Fax: +46 (0) 4623 4479e-mail:[email protected]
SPAIN and PORTUGAL
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www.bourdon-haenni.com
Chemical seal guide
In the world of pressure measurement, the CHEMICAL SEAL has a predominant place. All severe, dangerous or hygienic processes require a CHEMICAL SEAL to be fi tted between the process and the measuring instrument.
Nowhere is this more true than in the petrochemical, pharma-ceutical and food processing industries.
This guide, covering the majority of cases, will assist you in choosing the right CHEMICAL SEAL for the safe and correct measurement of your process.
Choose the right CHEMICAL SEAL...Choose the right CHEMICAL SEAL...fit and forget !fit and forget !
Introduction
ContentsPages 1 to 4 GENERAL
Page 5 DEFINITION OF A CHEMICAL SEAL
◗ The various parts
Pages 6 to 8 MAIN CHEMICAL SEAL RANGE
◗ Operating ranges
◗ Operating ranges of fl anged chemical seals used with a pressure gauge of Ø ≥ 100mm
Pages 9 to 23 COMPATIBILITY TABLES
◗ Information
◗ Minimum measuring ranges with pressure gauges
◗ With pressure switches
◗ With pressure transmitters
◗ With a "process" chemical seal
Pages 24 to 27 APPLICATION NOTES
◗ Diff erence in elevation
◗ Level measurement
◗ Measurement error
◗ Measurement on oxygen circuits
◗ Measurement on chlorinated circuits
◗ Paint label products
◗ Accessories available
◗ Capillary length
Pages 28 to 29 REGULATIONS, STANDARDS
Page 30 INFORMATION CONCERNING CORROSION RESISTANCE
Page 1
General
Pressure gauge fi tted on chemical seal
Pressurised fl uid
Transmission liquid
Top housing
Bottom housing
Diaphragm
Pressure transmitter fi tted on a chemical seal
What is a chemical seal?
Industrial pressure measurement covers a very wide range of gases or liquids (fl uids). The physical or chemical properties of these products sometimes make them incompatible for contact with the sensing elements of pressure gauges or transmitters.In such cases the measuring instrument (pressure gauge or transmitter) must be separated from the pressurised fl uid by a system capable of transmitting the pressure to this instrument while isolating it from the fl uid itself.
This system is known as a chemical seal
It consists basically of a fl exible diaphragm, clamped or welded between two rigid housings.
Page 2
When is a chemical seal used?
A chemical seal is used for pressure measurement in thefollowing applications:
1- Viscous or turbid process fl uids:These fl uids could obstruct the measuring instrument (Bourdon tube or sensor).
2- Fluids that solidify at ambient temperature:These fl uids could solidify in the measuring instrument.
3- Corrosive fl uids:These could corrode the measuring instrument causing it to break.
4- Toxic fl uids:In this case, the chemical seal forms an additional barrier between the fl uid and the atmosphere.
5- Food and pharmaceutical liquids:The main problem in food-processing or pharmaceuticalprocesses is to eliminate as much dead volume as possible. These volumes are inaccessible for cleaning and provide a site in which bacteria can develop. A Bourdon tube or sensor connection are examples of dead volumes.The solution is to fi t either fl ush-diaphragm chemical seals with a food grade connection or in-line chemical seals that assistcleaning and sterilisation in place (CIP, SIP*).
* CIP, or "cleaning in place", is a phase of the process consisting of a cyclic fl ushing of the facility with solvents which clean all the components and pipes without dismantling. SIP, or “sterilisation in place”, consists of a sterilising the complete facility by steam injection.
Example of a turbid fl uid obs-tructing a pressure transmitter
Example showing contamination of a fl uid by the previous fl uid on a pressure transmitter when diff erent fl uids are processed on the same facility
General
Page 3
Which chemical seal?
1- Viscous or turbid fl uids:Use a chemical seal mounted on a fl ange withsuitably sized inlet port (DN) or fl ush-diaphragmchemical seal.
2- Fluids that solidify at ambient temperature:It is preferable to use a fl anged or fl ush-diaphragm chemical seal. The chemical seal can be installed inside the heat insulation system so that the fl uid itself is kept at the process temperature. It can also be ins-talled outside the heat insulation system and kept at process temperature by a heating system (e.g. steam circulation).
3- Corrosive fl uids:The corrosive power of a fl uid depends on its nature, pressure, temperature and concentration. The material of the chemical seal parts wetted by the process fl uid (bottom housing and diaphragm) must be compatible.Sometimes coatings need to be used.
Liquid at 80°C (bitumen)
General
Diaphragm
Viscous or turbid liquid
Heat insulation
Page 4
4- Toxic fl uids:The dimensions of diaphragms used by Bourdon-Haenni have been determined by extensive testing. Their lowdeformation strain rate guarantees long service life.In the unlikely event of a tube burst, the diaphragm is pushed against the body of the chemical seal, blocking any product leakage.After an incident of this kind, the chemical seal must bereplaced.
5- Food and pharmaceutical fl uids:For food and pharmaceutical fl uids, Bourdon-Haenni has developed a very full range of fl ush-diaphragm chemical seals based on all the pressure connections used in these types of industry.Special attention is given to the surface condition of diaphragms and welds to ensure that they comply with FDA recommendations (see “Regulations and Standards” chapter) and prevailing standards.The surface roughness of diaphragms is usually Ra 0.8 (µm) maximum and as an option, Ra 0.4 (µm) maximum.
The standard connections are fi tted to pipes by welded tees which invariably contain a dead volume.To remedy this problem, Bourdon-Haenni has developed a range of in-line chemical seals which eliminate this dead volume.This type of chemical seal is especially suited to sensitive pharmaceutical processes and biotechnology industries.
Pipe
Transmission liquidDiaphragm
General
Dangerous fluid
Page 5
Compatibility with the measuring instrument: The fi rst step in choosing your chemical seal is to check that it is compatible with your pressure measuring instrument (pressure gauge or transmitter).Each family of measuring instruments has a compatibility table. Use this table to check the compatibility of your device with the chosen chemical seal.
Defi nition of the chemical seal:Defi ne your chemical seal as described below.
Tophousing
CHOICE CRITERIA
Material Stainless steel or carbon steel
Thread Choose a cylindrical GAS thread wherever possible
Diaphragm Material
Depends on the fl uid to be measured and operating conditionsCleaning
ring(optional)
Material
Bottomhousing
Material
Process connection Customer choice
Choice of fi lling liquid: According to temperature and application (see table)
Ref Operating temperature Type of liquid Application
LRS1 -15°C + 150°C Vaseline
All standard devices
Food and pharmaceutical applications
CODEX and FDA approved
LRS2 -60°C + 150°C Silicone Low temperature use
LRS3 -20°C + 300°C Silicone High temperature use
LRS4 -15°C + 150°C Fluorocarbon Any device used on an oxygen or chlorinated circuit (P max. 160 bar)
LRS5 -40°C + 150°C Silicone
Low-viscosity fluid
Reduction of response time for pipe > 2 metres
Capsule pressure gauge
LRS6 0°C + 370°C Silicone High temperature use for reinforced chemical seals
LRS7 -20°C + 80°C Glycerine + water "Paint label" use (not with vacuum)
LRS8 -10°C + 200°C Silicone Use for vacuum and absolute pressure measurement
LRS9 -40°C + 400°C Silicone
High temperature use
Reduced response time
Process measurement transmitters
LRS10 -20°C + 225°C Vaseline FDA-approved high-pressure food use
Defi nition of a chemical seal
Page 6
Main chemical seal range
AR
PLASTIC D030
D001
D040
D041
D050
D051
D052
D053
D054
D100 to D114
D108 / D109 - reinforced
D200 to D214
D208 / D209 - reinforced
D300 to D314
D120-D121
WITH PROBE 1500/1510
D400 - Modular
D600 - Double-flange
D820 - Flush diaphragm
D824 - Flush diaphragm
Tantalum and Hastelloy
D825 - Flush diaphragm
Special material process face
1020
FLANGE + EXTENSION D850
WITH SENSOR D800
PROCESS D900
1650 - Mounting between DIN 2526 flanges
1660 - Mounting between DIN 2512 flanges
1680 - Screw connection DIN 2353 version L
1690 - Plain connection DIN 2353 version L
DANC - Clamp ISO 2852
DADL / DADF - DIN 11851
DAEL / DAEF - SMS 1145
DAVA - Varivent ®
DAPH - DN38 3A
1005 - Homogeniser
1520 - SMS 1146
1530 - DIN 11887
1540 - ISO sterile
1620 - ISO 2852
1630 - ISO 2852 round diaphragm
FL
AN
GE
D FLANGED
AS
EP
TIC
AP
PL
ICA
TIO
NS
FOOD INDUSTRY
FOOD INDUSTRY IN-LINE
INDUSTRIAL IN-LINE
FAMILY TYPE
STANDARD
SINGLE-PIECE
FLUSH-DIAPHRAGM THREADED
CONNECTION
Page 7
Op
era
tin
g r
an
ge
s
PL
AS
TIC
D030
D001
D040
D041
D050
D051
D052
D053
D054
D1xx
D107 -
D108 -
D118 -
D109 -
D119
D2xx
D207 -
D208 -
D218 -
D209 -
D219
D3xx
D120-D
121
WIT
H P
RO
BE
1500/1
510
DA
xx D
N25
DA
xx D
N 3
2 / 3
8 /40
DA
xx D
N50 / 5
1
DA
VA
DN
25
DA
VA
DN
40/1
25
DA
PH
1005
D41x-
D61x
D618-D
619
D42x-
D62x
D428
D435-D
63x
D820 D
N15
D820 D
N20
D820 D
N2
5
D820 D
N32
D820 D
N40
D820-D
824 D
N5
0
D820-D
824 D
N8
0
D820-D
824 D
N10
0
1020
D850 D
N50
D850 D
N80
D850 D
N10
0
D801-D
804 D
N5
0
D801-D
804 D
N8
0
D801-D
804 D
N100
DN
1"1
/2 D
N
40
DN
2"
D
N
50
(1)
(1)
(1)
(1)
IN-L
INE
WIT
H S
EN
SO
R
FL
AN
GE
+ E
XT
EN
SIO
N
(2)
(2)
(3)
(3)
SIN
GL
E-P
IEC
E
FL
US
H-D
IAP
HR
AG
M
ST
AN
DA
RD
FO
OD
IND
US
TR
Y
FA
MIL
YT
YP
E
-1 to 0 bar
0 +0.16 bar
0 +0.25 bar
0 +0.4 bar
0 +0.6 bar
0 +1 bar
0 +1.6 bar
0 +2.5 bar
0 +4 bar
0 +6 bar
0 +10 bar
0 +16 bar
0 +25 bar
0 +40 bar
0 +60 bar
0 +100 bar
0 +1000 bar
0 +160 bar
0 +250 bar
0 +400 bar
0 +600 bar
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
FL
AN
GE
D
(1)
(1)
(1) F
lang
ed c
hem
ical
sea
ls: m
axim
um p
erm
issi
ble
pres
s ure
dep
ends
on
t he
PN o
f the
fl an
ge.
(2) M
easu
ring
rang
es g
iven
as
a gu
ide
only
due
to th
e di
vers
ity m
odel
s. C
onta
ct u
s.(3
) DAN
C: m
axim
um s
tatic
pre
ssur
e =
25 b
a r
Th
e m
inim
um
pre
ssu
re d
epe n
ds
on
th
e d
e vic
e at
tach
ed a
nd
op
era t
ing
tem
per
atu
re (
see
Pag
es 1
1 an
d 1
2)
Alw
ays
refe
r to
the
data
she
et
for t
he s
peci
fi cat
ions
Page 8
(1) M
in. m
e asu
ring
rang
es g
iven
as g
uide
only.
Che
mica
l sea
l mou
nted
on a
DN1
00 p
ress
ure
gaug
e.
-2
0°C
≤ F
luid
tem
pera
ture
≤ 1
00°C
-1
0°C
≤ T
empé
ratu
re a
mbi
ante
≤ 5
0°C
PN
10
PN
16
PN
20
PN
25
PN
40
PN
50
PN
10
0P
N1
50
PN
25
0P
N4
20
0+
0.1
60
+0
.40
+0
.60
+1
0+
1.6
0+
2.5
0+
40
+6
15
0 #
30
0 #
60
0 #
90
0 #
15
00
#2
50
0#
(3)
D6
18
/61
9
(3)
D6
18
/61
9
(3)
D6
18
/61
9
(3)
D6
18
/61
9
(3)
D6
18
/61
9
(3)
D6
18
/61
9
D6
18
/61
9
D6
18
/61
9
D6
18
/61
9
D6
18
/61
9
2"
1/2
50
D8
20
/ D
82
4 /
D8
25
D8
20
D4
28
D8
50
- D
85
1
D4
28
D6
21
to
62
4 /
D4
21
- 4
24
D4
35
/ D
63
1 t
o 6
34
2"
D8
20
D8
01
- D
80
4
D4
11
- D
41
4 /
D6
11
to
61
4
D8
01
- D
80
4
10
0
D8
20D
41
1 -
D4
14
/ D
61
1 t
o 6
14
65
D4
11
- D
41
4 /
D6
11
to
61
4
D4
35
/ D
63
1 t
o 6
34
D4
35
/ D
63
1 t
o 6
34
D8
50
/ D
85
1
D4
28
D4
35
/ D
63
1 t
o 6
34
D8
20
/ D
82
4 /
D8
25
D8
01
- D
80
4
D8
20
/ D
82
4 /
D8
25
D4
25
/ D
62
1 t
o D
62
4
D6
21
to
62
4 /
D4
21
- 4
24
D4
25
/ D
62
1 t
o D
62
4
D4
35
/ D
63
1 t
o 6
34
20
10
3/8
"
15
1/2
"
80
3"
40
1"
1/4
D8
50
/ D
85
1
1"
1/2
1"
Min
. m
ea
su
rin
g r
an
ge
in
ba
r (1
)
D4
25
/ D
62
1 t
o D
62
4
32
D4
25
/ D
62
1 t
o D
62
4
D4
35
/ D
63
1 t
o 6
34
D4
35
/ D
63
1 t
o 6
34
D4
35
/ D
63
1 t
o 6
34 D
42
5 /
D6
21
to
D6
24
D4
25
/ D
62
1 t
o D
62
4
ISO
PN
(2
)
D8
20
D8
20
D8
20
3/4
"
25
D4
28
D6
21
to
62
4 /
D4
21
- 4
24
D6
31
to
63
4
D4
11
- D
41
4 /
D6
11
to
61
44
"
D6
31
to
63
4
DN
D4
15
/ D
61
1 t
o 6
14
D4
15
/ D
61
1 t
o 6
14
D4
15
/ D
61
1 t
o 6
14
D4
15
/ D
61
1 t
o 6
14
D4
15
/ D
61
1 t
o 6
14
D4
15
/ D
61
1 t
o 6
14
D6
21
to
62
4 /
D4
21
- 4
24
AB
A
A
B
Ope
ratin
g ra
nges
of
fl ang
ed c
hem
ical
sea
ls
used
with
a p
ress
ure
gaug
e of
∅ ≥
100
mm
Exam
ples
of u
sing
the
tabl
e:
Exam
ple
Pres
sure
mea
sure
men
t of 0
+2.5
bar
Con
nect
ion
by IS
O P
N40
DN
40 fl
ange
⇒ C
hoice
of c
hem
ical s
eal:
D42
5 or
D62
1 to
D62
4
Exam
ple
Pres
sure
mea
sure
men
t of 0
+60
bar
Con
nect
ion
by IS
O P
N15
0 D
N40
fl an
ge⇒
Cho
ice o
f che
mica
l sea
l: D4
15/D
611-
D614
or D
820
For p
ress
ure
leve
ls be
yond
the
min
imum
mea
surin
g ra
nges
, the
cho
ice is
mad
e ac
cord
ing
to th
e PN
.
BA
(2) T
he m
easu
ring
rang
e of
the
pres
sure
inst
rum
ent i
s al
ways
less
than
or e
qual
to th
e PN
of t
he fl
ange
.(3
) D42
5 an
d D6
21 to
D62
4: P
N50
fl ang
e (c
lass
300
) per
miss
ible
with
max
. ope
ratin
g pr
essu
re o
f 40
bar
Rei
nfor
ced
chem
ical
sea
ls
For t
he u
se o
f fl a
nged
che
mic
al
seal
s w
ith o
ther
inst
rum
ents
, se
e co
mpa
tibili
ty ta
bles
Page 9
Information - Measuringinstrument fi tted on chemical seal
The volume of transmission liquid that the diaphragm can move is limited by its mechanical characteristics.
For a pressure gauge, the volume of the Bourdon tube increases as greater pressure is applied (this is also the case for pressure sensors, but there is less volume variation).
The movement of the chemical seal diaphragm must compensate for the volume variation of the Bourdon tube and the expansion variation of the transmission fl uid.
The suitability of a chemical seal for a measuring instrument must therefore be calculated according to:- The pressure to be measured- The volume absorbed by the measuring instrument- The dead volume of the measuring instrument- The length of the pipe between the chemical seal and the measuring instrument- The extreme ambient and fl uid temperatures.
The result of these calculations is given by the compatibility tables. There are compatibility tables for all Bourdon-Haenni product ranges: pressure gauges, pressure switches, pressure transmit-ters.
These tables concern the most common applications.Please contact us for any other conditions.
Compatibility table
V=V 0
P=0
Tube travel
V =V - V1 0
P=P1
V=V1
t
Page 10
Notes
Page 11
Compatibility tablesMinimum measuring ranges (in bar)with a pressure gauge
* DRC160. Contact usX = Not compatible
(1) Fluid temperature 0°C < T < +80°C(2) 0+100 mbar. Possible on request(3) Fluid temperature -20°C < T < +150°C Ambient temperature -10°C < T < +70°C(4) Measuring ranges given for information only because of the diversity of models. Please contact us.
FLUID (T°C) -20 / +100 -40 / +150 -60 / +200 -20 / +100 -40 / +150 -60 / +200
AMBIENT (T°C) -10 / +50 -30 / +70 -40/ +80 -10 / +50 -30 / +70 -40/ +80
PLASTIC D030 0+2.5 (1) X X 0 +2.5 (1) X X
D001 0+2.5 X X 0 +2.5 X X
D040 0+1 0+1 0+1 0+1 0+1.6 0+2.5
D041 0+10 0+16 0+16 0+16 0+25 0+40
D050 0+100 0+160 0+160 0+250 0+400 N/A
D051 0+16 0+25 0+40 0+60 0+60 0+100
D052 0+10 0+16 0+25 0+25 0+40 0+40
D053 0+1.6 0+2.5 0+2.5 0+4 0+4 0+6
D054 0+1 0+1 0+1 0+1 0+1 0+1.6
D1xx 0+1 0+1 0+2.5 0+4 0+4 0+6
D2xx 0+1 0+1 0+1 0+1 0+1.6 0+2.5
D3xx 0+1 0+1 0+1 0+0.16 (2) 0+0.16 0+0.4
D120-D121 0+160 0+160 0+160 0+160 0+160 0+160
DAxx DN25 0+4 0+6 (3) X X X X
DAxx DN 32-38-40 0+2.5 0+4 (3) X 0+6 0+10 (3) X
DAxx DN50 - DN51 0+1 0+1.6 (3) X 0+1.6 0+2.5 (3) X
DAVA DN25 0+2.5 0+4 (3) X 0+6 0+10 (3) X
DAVA DN40/125 0+1 0+1.6 (3) X 0+1.6 0+2.5 (3) X
DAPH 0+4 0+6 (3) X X X X
1005 X X X 0+100 0+100 X
D41x-D61x 0+1 0+1 0+2.5 0+4 0+4 0+6
D42x-D62x 0+1 0+1 0+1 0+1 0+1.6 0+2.5
D435-D63x 0+1 0+1 0+1 0+0.16 (2) 0+0.16 0+0.4
D820 DN15 0+4 0+4 0+6 0+6 0+10 0+16
D820 DN20 0+1 0+1 0+2.5 0+4 0+4 0+6
D820 DN25 0+1 0+1 0+1 0+1 0+1.6 0+2.5
D820 DN32 0+4 0+4 0+6 0+6 0+10 0+16
D820 DN40 0+1 0+1 0+2.5 0+4 0+4 0+6
D820-D824 DN50 0+1 0+1 0+1 0+1 0+1.6 0+2.5
D820-D824 DN80 0+1 0+1 0+1 0+0.16 0+0.16 0+0.4
D820-D824 DN100 0+1 0+1 0+1 0+0.16 0+0.16 0+0.4
1020 0+1.6 0+2.5 0+2.5 0+4 0+4 0+6
D850 DN50 0+1 0+1 0+2.5 0+4 0+4 0+6
D850 DN80 0+1 0+1 0+1 0+1 0+1.6 0+2.5
D850 DN100 0+1 0+1 0+1 0.16 0+0.16 0+0.4
D801-D804 DN50 0+1 0+1 0+1 0+1 0+1.6 0+2.5
D801-D804 DN80 0+1 0+1 0+1 0+0.16 0+0.16 0+0.4
D801-D804 DN100 0+1 0+1 0+1 0+0.16 0+0.16 0+0.4
WITH PROBE 1500/1510 0+10 0+16 0+16 0+16 0+25 0+40
DN 1"1/2 DN 40 0+1.6 (4) 0+2.5 (4) 0+4 0+6
DN 2" DN 50 0+1 (4) 0+1.6 (4) 0+2.5 0+4
GAUGE PRESSURE
Ø 40 - 50 - 63 Ø 80 - 100 -130- 150 - 160 *
MIT - MAT - MMX - MEX
and MEX35
MIT-MAT-MMD-DR-MEX-MIX-DRC-MPG-
MCX-MEP5
+ Electrical contact pressure gauge
SINGLE-PIECE
FLUSH-DIAPHRAGM
WITH THREADED
CONNECTION
FLANGED
IN-LINE
FLANGE +
EXTENSION
WITH SENSOR
STANDARD
FOOD INDUSTRY
Page 12
Compatibility tablesMinimum measuring ranges (in bar)with a pressure gauge
FLUID (T°C) -20 / +100 -20 / +150 -10 / +80 -30 / +120
AMBIENT (T°C) -10 / +50 -20 / +70 -10 / +50 -10 / +50
PLASTIC D030 X X X X X
D001 -1+5 X X X X
D040 X X X X X
D041 X X X X X
D050 X X X X X
D051 X X X X X
D052 X X X X X
D053 X X X X X
D054 X X X X X
D100 à D114 -1+5 -1+9 0+16 X 100
D108/D109 reinforced -1+5 -1+9 0+16 X 100
D200 à D214 -1+3 -1+3 0+1 0+4 40
D208/D209 reinforced -1+3 -1+3 0+1 0+4 100
D3xx -1+0 & P abs -1 +0 & P abs 0+160 mbar 0+160 mbar 25
D120-D121 X X X X X
DAxx DN25 -1+3 (2) -1+5 (2) X X X
DAxx DN 32-38-40 -1+3 (2) -1+5 (2) X X X
DAxx DN50 - DN51 -1+1.5 (2) -1+3 (2) 0+4 X 40 (5)
DAVA DN25 -1+3 (2) -1+5 (2) X X X
DAVA DN40/125 -1+1.5 (2) -1+3 (2) 0+4 X 25
DAPH -1+3 (3) -1+5 (4) X X X
1005 X X X X X
D41x-D61x -1+5 -1+9 0+16 X 100 (6)
D618-D619 reinforced -1+5 -1+9 0+16 X 100 (6)
D42x-D62x -1+3 -1+3 0+1 0+4 40 (6)
D428 renforcé -1+3 -1+3 0+1 0+4 100 (6)
D435-D63x -1+0 & P abs -1+0 & P abs 0+160 mbar 0+160 mbar 25 (6)
D820 DN15 -1+9 -1+9 X X 40 (6)
D820 DN20 -1+5 -1+9 0+4 X 40 (6)
D820 DN25 -1+3 -1+3 0+1 0+4 40 (6)
D820 DN32 -1+9 -1+9 X X 100 (6)
D820 DN40 -1+5 -1+9 0+4 X 100 (6)
D820-D824 DN50 -1+3 -1+3 0+1 0+4 100 (6)
D820-D824 DN80 -1+0 & P abs -1+0 & P abs 0+160 mbar 0+160 mbar 100 (6)
D820-D824 DN100 -1+0 & P abs -1+0 & P abs 0+160 mbar 0+160 mbar 100 (6)
D850 DN50 -1+5 -1+9 0+4 X 50 (6)
D850 DN80 -1+3 -1+3 0+1 0+4 50 (6)
D850 DN100 -1+0 & P abs -1+0 & P abs 0 +160 mbar 0+160 mbar 50 (6)
D801 DN50 -1+3 -1+3 0+1 0+4 100 (6)
D801 DN80 -1+0 & P abs -1+0 & P abs 0 +160 mbar 0+160 mbar 100 (6)
D801 DN100 -1+0 & P abs -1+0 & P abs 0 +160 mbar 0+160 mbar 100 (6)
WITH PROBE 1500/1510 X X X X
DN 1"1/2 DN 40
DN 2" DN 50
WITH SENSOR
IN-LINE
FLANGE +
EXTENSION
FLANGED
FOOD INDUSTRY
STANDARD
MDXDR-DRC-MAT-MDA-MEX
MIT-MIX-MMD-MMX-MPG-MEP5
SINGLE-PIECE
FLUSH-DIAPHRAGM
WITH THREADED
CONNECTION
Maximum Static
Pressure (1) in
bar
CONTACT US
Ø 40-50-63-80-100-130-150-160*
Vacuum and Pressure
Absolute pressureDifferential Pressure
Ø 150
* DRC160. Contact usX = Not compatible(1) The maximum pressure depends on the pressure gauge measuring range(2) Minimum measuring range on pressure gauge DN ≤ 63 and MEX35. Pressure gauges DN ≥ 100 : see data sheet for food industry chemical seals
(3) Only pressure gauges DN ≤ 63 and MEX35 / -10°C < Fluid temperature < +100°C.(4) Only pressure gauges DN ≤ 63 and MEX35 / -10°C < Fluid temperature < +150°C.(5) DANC: maximum static pressure = 25 bar.(6) Depending on PN of the fl ange
Page 13
Lim
it of
use
of p
ress
ure
switc
hes
betw
een
min
imum
set
ting
pres
sure
and
90%
full
scal
eFl
uid
tem
pera
ture
bet
wee
n -4
0°C
and
+15
0°C
Ambi
ent t
empe
ratu
re b
etw
een
-25°
C a
nd +
70°C
Co
mp
ati
bilit
y ta
ble
sC
om
pa
tib
ilit
y w
ith
a p
ress
ure
sw
itc
h - R
P2
N/R
P2
Y/R
P2
E
41
42
43
44
45
46
51
52
53
54
55
56
61
62
63
64
65
66
0 to 1
0 to 1
.60 to 2
.50 to 4
0 to 6
0 to 1
00 to 4
0 to 6
0 to 1
00 to 1
60 to 2
50 to 4
00 to 1
00 to 1
60 to 2
50 to 4
00 to 6
00 to 1
00
50
50
50
50
50
50
100
100
100
100
100
100
200
200
200
200
200
200
P S P0.4
0.6
11.6
S16
16
16
16
P10
S200
P S P S P10
S160
P1.6
1.6
1.6
2.5
41.6
1.6
2.5
46
10
S100
100
100
100
100
160
160
160
160
160
160
P1
11.6
2.5
4
S40
40
40
40
40
P1.6
2.5
41.6
2.5
46
10
S100
100
100
160
160
160
160
160
P1.6
2.5
46
10
S200
200
200
200
200
P0.4
0.6
11.6
2.5
4
S40
40
40
40
40
40
P0.4
0.6
10.4
0.6
11.6
2.5
4
S50
50
50
100
100
100
100
100
100
P0.1
0.1
60.2
5
S25
25
25
P S P S P S P1
11.6
2.5
4
S40 (
1)
40 (
1)
40 (
1)
40 (
1)
40 (
1)
P S P1
11.6
2.5
4
S25
40 (
1)
40 (
1)
40 (
1)
40 (
1)
P S P S
Scale
(bar)
Overp
ressure
(bar)
CO
DE
DA
PH
1005
DA
xx D
N25
DA
xx D
N32-3
8-4
0
DA
xx D
N50 -
DN
51
DA
VA
DN
40/1
25
DA
VA
DN
25
D054
D1xx
D107-D
108-D
109
D118-D
119
D2xx
D050
D051
D001
D040
D041
D207-D
208-D
209
D218-D
219
D3xx
D120-D
121
D052
D053
P =
Min
imum
set
ting
pres
sure
S =
Max
imum
ove
rpre
ssur
e
Page 14
(1) D
ANC
- M
axim
um s
tatic
pre
ssur
e =
25 b
ar(2
) Fla
nged
che
mic
al s
eals
: Th
e pe
rmis
sibl
e ov
erpr
essu
re d
epen
ds o
n th
e PN
of t
he fl
ange
and
mus
t be
≤ th
e in
dica
ted
valu
e.
E
xam
ple:
D82
0 IS
O P
N50
DN
40 m
ount
ed o
n R
P2N
cod
e 54
. Ove
rpre
ssur
e =
50 b
ar (i
nste
ad o
f 100
bar
).
41
42
43
44
45
46
51
52
53
54
55
56
61
62
63
64
65
66
0 to 1
0 to 1
.60 to 2
.50 to 4
0 to 6
0 to 1
00 to 4
0 to 6
0 to 1
00 to 1
60 to 2
50 to 4
00 to 1
00 to 1
60 to 2
50 to 4
00 to 6
00 to 1
00
50
50
50
50
50
50
100
100
100
100
100
100
200
200
200
200
200
200
P1.6
2.5
41.6
2.5
46
10
S100 (
2)
100 (
2)
100 (
2)
160 (
2)
160 (
2)
160 (
2)
160 (
2)
160 (
2)
P1.6
2.5
46
10
S200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
P0.4
0.6
11.6
2.5
4
S40 (
2)
40 (
2)
40 (
2)
40 (
2)
40 (
2)
40 (
2)
P0.4
0.6
10.4
0.6
11.6
2.5
4
S50 (
2)
50 (
2)
50 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
P0.1
0.1
60.2
5
S25 (
2)
25 (
2)
25 (
2)
P S P1.6
2.5
41.6
2.5
46
10
S100 (
2)
100 (
2)
100 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
P0.4
0.6
10.4
0.6
11.6
2.5
41
1.6
2.5
46
10
S50 (
2)
50 (
2)
50 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
P0.1
0.1
60.2
50.4
0.6
10.4
0.6
11.6
2.5
41
1.6
2.5
46
10
S50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
P1.6
2.5
4
S50 (
2)
50 (
2)
50 (
2)
P0.4
0.6
11.6
2.5
4
S50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
P0.1
0.1
60.2
50.4
0.6
11.6
2.5
4
S50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
P0.4
0.6
10.4
0.6
11.6
2.5
41
1.6
2.5
46
10
S50 (
2)
50 (
2)
50 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
P0.1
0.1
60.2
50.4
0.6
10.4
0.6
11.6
2.5
41
1.6
2.5
46
10
S50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
P0.1
0.1
60.2
50.4
0.6
10.4
0.6
11.6
2.5
41
1.6
2.5
46
10
S50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
50 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
100 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
200 (
2)
P SC
on
tac
t u
sIN
-LIN
E
D801 / D
804 D
N50
D801 / D
804 D
N80
D801 / D
804 D
N100
D820 / D
824
DN
80 -
DN
100
D850 / D
851 D
N50
D850 / D
851 D
N80
D850 / D
851 D
N100
D820
DN
20 -
DN
40
D820 D
N25
D820 / D
824 D
N50
D435-D
63x
D820
DN
15 -
DN
32
Sca
le (
bar)
Ove
rpre
ssure
(bar)
D41x-
D61x
D618 D
619
D42x-
D62x
D428
CO
DE
Co
mp
ati
bilit
y w
ith
a p
ress
ure
sw
itc
h -
RP
2N
/RP
2Y
/RP
2E
- c
on
t.
Lim
it of
use
of p
ress
ure
switc
hes
betw
een
min
imum
set
ting
pres
sure
and
90%
of f
ull s
cale
Flui
d te
mpe
ratu
re b
etw
een
-40°
C a
nd +
150°
CAm
bien
t tem
pera
ture
bet
wee
n -2
5°C
and
+70
°C
Page 15
Lim
it of
use
of p
ress
ure
switc
hes
betw
een
min
imum
set
ting
pres
sure
and
90%
full
scal
eFl
uid
tem
pera
ture
bet
wee
n -4
0°C
and
+15
0°C
Ambi
ent t
empe
ratu
re b
etw
een
-25°
C a
nd +
70°C
Co
mp
ati
bilit
y ta
ble
sC
om
pa
tib
ilit
y w
ith
a p
ress
ure
sw
itc
h - R
PPA
/RP
PN
20
02
01
20
22
03
20
42
05
20
62
07
20
82
09
60
06
01
60
2
-1 to 0
-1 to 2
.50 to 0
.20.0
5 to 1
0.5
to 1
03.5
to 2
55 to 5
05 to 1
00
20 to 1
50
-1 to 3
.525 to 1
75
30 to 3
50
60 to 6
00
1.5
71.5
1.5
15 (
30 R
PP
N)
30
65
220
220
15
800
800
800
P S P S P S P S P S P S P S P S P S P5.5
9.5
14.5
33
S30
65
160
160
P14.5
33
40
S220
220
400
P1.5
5.5
S15/3
030
P9.5
S65
P-0
.6-0
.5
S7
15
P40
62
114
S800
800
800
P S P S P1.5
5.5
S15/3
0 (
1)
30
P S P1.5
5.5
S15/2
525
P S P S
DA
PH
1005
D2xx
DA
xx D
N25
DA
xx D
N 3
2-3
8-4
0
DA
xx D
N50 -
DN
51
D120-D
121
DA
VA
DN
25
DA
VA
DN
40/1
25
D053
D030
D001
D040
D041
CO
DE
Scale
(bar)
Overp
ressure
(bar)
D207-D
208-D
209
D218-D
219
D3xx
D054
D1xx
D107-D
108-D
109
D118-D
119
D050
D051
D052
P =
Min
imum
set
ting
pres
sure
S =
Max
imum
ove
rpre
ssur
e
Page 16
(2) F
lang
ed c
hem
ical
sea
ls :
The
perm
issi
ble
over
pres
sure
dep
ends
on
the
PN o
f the
fl an
ge a
nd m
ust b
e ≤
the
indi
cate
d va
lue.
Ex
ampl
e: D
611
ISO
PN
50 D
N40
mou
nted
on
RPP
A co
de 2
06. O
verp
ress
ure
= 50
bar
(ins
tead
of 6
5 ba
r).
(1
) DAN
C -
Max
imum
sta
tic p
ress
ure
= 25
bar
200
201
202
203
204
205
206
207
208
209
600
601
602
-1 to 0
-1 to 2
.50 to 0
.20.0
5 to 1
0.5
to 1
03.5
to 2
55 to 5
05 to 1
00
20 to 1
50
-1 to 3
.525 to 1
75
30 to 3
50
60 to 6
00
1.5
71.5
1.5
15 (
30 R
PP
N)
30
65
220
220
15
800
800
800
P5.5
9.5
14.5
33
S30 (
2)
65 (
2)
160 (
2)
160 (
2)
P14.5
33
S220 (
2)
220 (
2)
P1.5
5.5
S15/3
0 (
2)
30 (
2)
P S P-0
.6-0
.5
S7
15 (
2)
P S P5.5
9.5
14.5
33
S30 (
2)
65 (
2)
220 (
2)
220 (
2)
P1.5
5.5
9.5
14.5
33
S15/3
0 (
2)
30 (
2)
65 (
2)
220 (
2)
220 (
2)
P-0
.61.5
5.5
9.5
14.5
33
-0.5
S7
15/3
0 (
2)
30 (
2)
65 (
2)
220 (
2)
220 (
2)
15 (
2)
P5.5
9.5
S30 (
2)
50 (
2)
P1.5
5.5
9.5
S15/3
0 (
2)
30 (
2)
50 (
2)
P-0
.61.5
5.5
9.5
-0.5
S7
15/3
0 (
2)
30 (
2)
50 (
2)
15 (
2)
P1.5
5.5
9.5
14.5
33
S15/3
0 (
2)
30 (
2)
65 (
2)
220 (
2)
220 (
2)
P-0
.61.5
5.5
9.5
14.5
33
-0.5
S7
15/3
0 (
2)
30 (
2)
65 (
2)
220 (
2)
220 (
2)
15 (
2)
P-0
.61.5
5.5
9.5
14.5
33
-0.5
S7
15/3
0 (
2)
30 (
2)
65 (
2)
220 (
2)
220 (
2)
15 (
2)
P S P SC
on
tact
us
Scale
(bar)
Overp
ressure
(bar)
CO
DE
1500/1
510
D820 D
N25
D820 / D
824 D
N50
D820 / D
824
DN
80 -
DN
100
D850 / D
851 D
N50
D850 / D
851 D
N80
IN-L
INE
D801 / D
804 D
N50
D801 / D
804 D
N80
D801 / D
804 D
N100
D850 / D
851 D
N100
D820
DN
20 -
DN
40
D435-D
63x
D820
DN
15 -
DN
32
D41x-D
61x
D618 D
619
D42x-D
62x
D428
Co
mp
ati
bilit
y w
ith
a p
ress
ure
sw
itc
h - R
PPA
/RP
PN
- c
on
t.
Lim
it of
use
of p
ress
ure
switc
hes
betw
een
min
imum
set
ting
pres
sure
and
90%
of f
ull s
cale
Flui
d te
mpe
ratu
re b
etw
een
-40°
C a
nd +
150°
CAm
bien
t tem
pera
ture
bet
wee
n -2
5°C
and
+70
°C
Page 17
Lim
it of
use
of p
ress
ure
switc
hes
betw
een
min
imum
set
ting
pres
sure
and
90%
full
scal
eFl
uid
tem
pera
ture
bet
wee
n -4
0°C
and
+15
0°C
Co
mp
ati
bilit
y ta
ble
sC
om
pa
tib
ilit
y w
ith
a p
ress
ure
sw
itc
h - R
PP
C/R
PP
X
(1) D
ANC
- M
axim
um s
tatic
pre
ssur
e =
25 b
ar
RP
PC
RP
PX
RP
PX
RP
PX
RP
PX
RP
PX
RP
PX
201
204
205
206
207
208
210
-1 to 2
.50.5
to 1
03.5
to 2
55 to 5
05 to 1
00
20 to 1
50
0.2
to 4
80
50
100
100
200
200
50
P S P1.4
5
S16
P14.5
33
S200
200
P5.6
9.5
14.5
33
S100
100
160
160
P14.5
33
S200
200
P1.4
55.6
0.6
S40
40
40
P1.4
55.6
9.5
0.6
S50
100
100
50
P0.4
S25
P S P S P S P1.4
55.6
S40 (
1)
40 (
1)
D001
D040
D041
DA
xx D
N50 -
DN
51
DA
xx D
N 3
2-3
8-4
0
D207-D
208-D
209
D218-D
219
D1xx
CO
DE
Scale
(bar)
Overp
ressure
(bar)
DA
xx D
N25
D107-D
108-D
109
D118-D
119
D2xx
D3xx
D120-D
121
P =
Min
imum
set
ting
pres
sure
S =
Max
imum
ove
rpre
ssur
e
Page 18
21
12
21
21
42
24
23
42
35
24
52
46
25
62
57
25
86
51
0.0
5 t
o 0
.50
.05
to
10
.15
to
0.5
0.1
5 t
o 1
0.1
to
40
.8 t
o 4
0.8
to
10
1.5
to
10
1.5
to
20
2.5
to
20
2.5
to
30
15
to
12
0
77
15
(30
RD
PN
)
15
(30
RD
PN
)
15
(30
RD
PN
)3
03
06
56
52
20
22
06
00
P S P1
.12
1.7
22
.35
S1
61
61
6
P S P3
.35
4.2
55
.25
S6
51
60
16
0
P4
.25
5.2
52
5.5
S2
20
22
04
00
P0
.55
1.1
21
.72
2.3
53
.35
S1
5/3
03
03
04
04
0
P2
.35
3.3
54
.25
5.2
5
S6
56
51
00
10
0
P0
.15
0.1
80
.23
0.5
5
S7
15
/25
15
/25
15
/25
P2
5.5
S6
00
P S P S P1
.72
2.3
53
.35
S3
0 (
1)
40
(1
)4
0 (
1)
P S P1
.72
2.3
53
.35
S2
52
52
5
P S P S
D0
01
D0
40
D0
41
DA
xx D
N 3
2-3
8-4
0
DA
xx D
N5
0 -
DN
51
DA
VA
DN
40
/12
5
CO
DE
Sca
le (
ba
r)
Ove
rpre
ssu
re (
ba
r)
D1
xx
D2
xx
DA
VA
DN
40
/12
5
DA
VA
DN
40
/12
5
D2
07
-D2
08
-D2
09
D2
18
-D2
19
D1
07
-D1
08
-D1
09
D1
18
-D1
19
D3
xx
D1
20
-D1
21
DA
xx D
N2
5
DA
VA
DN
25
Lim
it of
use
of p
ress
ure
switc
hes
betw
een
min
imum
set
ting
pres
sure
and
90%
full
scal
eFl
uid
tem
pera
ture
bet
wee
n -4
0°C
and
+15
0°C
Ambi
ent t
empe
ratu
re b
etw
een
-25°
C a
nd +
70°C
Co
mp
ati
bilit
y ta
ble
sC
om
pa
tib
ilit
y w
ith
a p
ress
ure
sw
itc
h - R
DD
P/R
DP
N
(1) D
ANC
- M
axim
um s
tatic
pre
ssur
e =
25 b
ar
P =
Min
imum
set
ting
pres
sure
S =
Max
imum
ove
rpre
ssur
e
Page 19
Com
patib
ility
tabl
esC
ompa
tibi
lity
wit
h a
pres
sure
sw
itch
- T
ED
50-T
ED
60-Y
TE
D
0 +
10 +
2.5
0 +
40 +
60 +
10
0 +
16
0 +
25
0 +
40
0 +
60
0 +
100
0 +
250
0 +
400
34
812
20
32
50
80
120
200
500
600
P S P S P S P S P S P S P S P1.6
2.5
46
10
S32
50
80
120
160
P0.2
50.4
0.6
11.6
2.5
4
S4
812
20
32
40
40
P0.2
50.4
0.6
11.6
2.5
46
10
S4
812
20
32
50
80
120
160
P10
25
40
S200
400
400
P0.1
0.2
50.4
0.6
11.6
2.5
4
S3
48
12
20
32
40
40
P2.5
46
10
S50
80
100
100
P0.1
0.2
50.4
0.6
11.6
2.5
S3
48
12
20
25
25
P25
40
S500
600
P2.5
4
S40 (
1)
40 (
1)
P1
0.6
2.5
4
S20
32 (
1)
40 (
1)
40 (
1)
P0.4
0.6
11.6
2.5
4
S8
12
20
32 (
1)
40 (
1)
40 (
1)
P1
1.6
2.5
4
S20
25
25
25
P0.4
0.6
11.6
2.5
4
S8
12
20
25
25
25
P S P S
DA
VA
DN
40/1
25
DA
PH
1005
D030
D050
D041
D001
D040
D052
D053
D120-D
121
D054
D1xx
D107-D
108-D
109
D118-D
119
D2xx
Scale
(bar)
Overp
ressure
(bar)
DA
xx D
N25
Daxx D
N 3
2-3
8-4
0
DA
xx D
N50 -
DN
51
DA
VA
DN
25
D207-D
208-D
209
D218-D
219
D3xx
D051
P =
Min
imum
set
ting
pres
sure
S =
Max
imum
ove
rpre
ssur
eC
hem
ical
sea
ls m
ount
ed o
n TE
D w
ithou
t com
pens
atio
n af
ter m
ount
ing
and
fi llin
g
Page 20
(1) D
ANC
- M
axim
um s
tatic
pre
ssur
e =
25 b
ar(2
) Fla
nged
che
mic
al s
eals
: Th
e pe
rmis
sibl
e ov
erpr
essu
re d
epen
ds o
n th
e PN
of t
he fl
ange
and
mus
t be
≤ th
e in
dica
ted
valu
e.Ex
ampl
e: D
820
ISO
PN
20 D
N50
mou
nted
on
TED
50 0
+16
bar.
Ove
rpre
ssur
e =
20 b
ar (i
nste
ad o
f 32
bar).
0 +
10
+2
.50
+ 4
0 +
60
+ 1
00
+ 1
60
+ 2
50
+ 4
00
+ 6
00
+ 1
00
0 +
25
00
+ 4
00
34
81
22
03
25
08
01
20
20
05
00
60
0
P0
.25
0.4
0.6
11
.62
.54
61
0
S4
81
2 (
2)
20
(2
)3
2 (
2)
50
(2
)8
0 (
2)
12
0 (
2)
16
0 (
2)
P1
02
54
0
S2
00
(2
)4
00
(2
)4
00
(2
)
P0
.10
.25
0.4
0.6
11
.62
.54
S3
48
12
(2
)2
0 (
2)
32
(2
)4
0 (
2)
40
(2
)
P2
.54
61
0
S5
0 (
2)
80
(2
)1
00
(2
)1
00
(2
)
P0
.10
.25
0.4
0.6
11
.62
.5
S3
48
12
(2
)2
0 (
2)
25
(2
)2
5 (
2)
P0
.25
0.4
0.6
11
.62
.54
61
02
54
0
S4
81
2 (
2)
20
(2
)3
2 (
2)
50
(2
)8
0 (
2)
12
0 (
2)
20
0 (
2)
50
0 (
2)
50
0 (
2)
P0
.10
.25
0.4
0.6
11
.62
.54
61
02
54
0
S3
48
12
(2
)2
0 (
2)
32
(2
)5
0 (
2)
80
(2
)1
20
(2
)2
00
(2
)5
00
(2
)5
00
(2
)
P0
.10
.25
0.4
0.6
11
.62
.54
61
02
54
0
S3
48
12
(2
)2
0 (
2)
32
(2
)5
0 (
2)
80
(2
)1
20
(2
)2
00
(2
)5
00
(2
)5
00
(2
)
P0
.25
0.4
0.6
11
.62
.5
S4
81
2 (
2)
20
(2
)3
2 (
2)
50
(2
)
P0
.10
.25
0.4
0.6
11
.62
.5
S3
48
12
(2
)2
0 (
2)
32
(2
)5
0 (
2)
P0
.10
.25
0.4
0.6
11
.62
.5
S3
48
12
(2
)2
0 (
2)
32
(2
)5
0 (
2)
P0
.10
.25
0.4
0.6
11
.62
.54
61
02
54
0
S3
48
12
(2
)2
0 (
2)
32
(2
)5
0 (
2)
80
(2
)1
20
(2
)2
00
(2
)5
00
(2
)5
00
(2
)
P0
.10
.25
0.4
0.6
11
.62
.54
61
02
54
0
S3
48
12
(2
)2
0 (
2)
32
(2
)5
0 (
2)
80
(2
)1
20
(2
)2
00
(2
)5
00
(2
)5
00
(2
)
P0
.10
.25
0.4
0.6
11
.62
.54
61
02
54
0
S3
48
12
(2
)2
0 (
2)
32
(2
)5
0 (
2)
80
(2
)1
20
(2
)2
00
(2
)5
00
(2
)5
00
(2
)
P S P SC
on
tact
us
15
00
/15
10
IN-L
INE
D4
35
-D6
3x
Sca
le (
ba
r)
Ove
rpre
ssu
re (
ba
r)
D4
1x-D
61
x
D6
18
D6
19
D4
2x-D
62
x
D4
28
D8
20
DN
25
D8
20
/ D
82
4 D
N5
0
D8
20
/ D
82
4
DN
80
- D
N1
00
D8
50
/ D
85
1 D
N5
0
D8
50
/ D
85
1 D
N8
0
D8
50
/ D
85
1 D
N1
00
D8
20
DN
20
- D
N4
0
D8
01
/ D
80
4 D
N5
0
D8
01
/ D
80
4 D
N8
0
D8
01
/ D
80
4 D
N1
00
Co
mp
ati
bilit
y w
ith
a p
ress
ure
sw
itc
h -
TE
D5
0-T
ED
60
-YT
ED
- c
ont.
Page 21
Co
mp
ati
bilit
y ta
ble
sC
om
pa
tib
ilit
y w
ith
a p
ress
ure
tra
nsm
itte
r E
91
x - Y
91
x - X
91
x
(1) F
lang
ed c
hem
ical
sea
ls: m
axim
um p
erm
issi
ble
pres
sure
dep
ends
on
the
PN o
f the
fl an
ge.
(2) M
easu
ring
rang
es g
iven
as
a gu
ide
only
due
to th
e
di
vers
ity o
f mod
els.
Con
tact
us.
(3) D
ANC
: max
imum
sta
tic p
ress
ure
= 25
bar
PL
AS
TIC
D0
30
D0
01
D0
40
D0
41
D0
50
D0
51
D0
52
D0
53
D0
54
D1
xx
D1
07
-D1
08
-D1
18
-D1
09
-D1
19
D2
xx
D2
07
-D2
08
-D2
18
-D2
09
-D2
19
D3
xx
D1
20
-D1
21
WIT
H P
RO
BE
15
00
/15
10
DA
xx D
N2
5
DA
xx D
N 3
2 /
38
/4
0
DA
xx D
N5
0 /
51
DA
VA
DN
25
DA
VA
DN
40
/12
5
DA
PH
10
05
D4
1x-D
61
x
D6
18
-D
61
9
D4
2x-D
62
x
D4
28
D4
35
-D6
3x
D8
20
DN
15
D8
20
DN
20
D8
20
DN
25
D8
20
DN
40
D8
20
-D8
24
DN
50
D8
20
-D8
24
DN
80
D8
20
-D8
24
DN
10
0
10
20
D8
50
DN
50
D8
50
DN
80
D8
50
DN
10
0
D8
01
-D8
04
DN
50
D8
01
-D8
04
DN
80
D8
01
-D8
04
DN
10
0
DN
1"1
/2
DN
40
DN
2"
D
N 5
0
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
CO
NT
AC
T U
S
(2)
IN-L
INE
(3)
(3)
0 +400 bar
0 +600 bar
0 +40 bar
0 +60 bar
0 +100 bar
0 +160 bar
0 +10 bar
0 +16 bar
0 +25 bar
0 +250 bar
WIT
H S
EN
SO
R
FL
AN
GE
+ E
XT
EN
SIO
N
NO
T A
PP
LIC
AB
LE
NO
T A
PP
LIC
AB
LE
0 +0.16 bar
0 +0.25 bar
0 +0.4 bar
NO
T A
PP
LIC
AB
LE
0 +0.6 bar
0 +1 bar
0 +1.6 bar
0 +2.5 bar
0 +4 bar
0 +6 bar
FA
MIL
YT
YP
E
SIN
GL
E-P
IEC
E
FL
US
H-D
IAP
HR
AG
M
ST
AN
DA
RD
SE
E E
92
0 -
Y9
20
FO
OD
IN
DU
ST
RY
FL
AN
GE
D
Che
mic
al s
eals
mou
nted
on
E91x
- Y9
1x -
X91x
with
out c
ompe
nsat
ion
afte
r mou
ntin
g an
d fi l
ling
Page 22
Co
mp
ati
bilit
y ta
ble
sC
om
pa
tib
ilit
y w
ith
a p
ress
ure
tra
nsm
itte
r E
D7
01
(1) F
lang
ed c
hem
ical
sea
ls: m
axim
um p
erm
issi
ble
p
ress
ure
depe
nds
on th
e PN
of t
he fl
ange
.(2
) Mea
surin
g ra
nges
giv
en a
s a
guid
e on
ly d
ue to
t
he d
iver
sity
of m
odel
s. C
onta
ct u
s.(3
) DAN
C: m
axim
um s
tatic
pre
ssur
e =
25 b
ar
PL
AS
TIC
D0
30
D0
01
D0
40
D0
41
D0
50
D0
51
D0
52
D0
53
D0
54
D1
xx
D1
07
-D1
08
-D1
18
-D1
09
-D1
19
D2
xx
D2
07
-D2
08
-D2
18
-D2
09
-D2
19
D3
xx
D1
20
-D1
21
WIT
H P
RO
BE
15
00
/15
10
DA
xx D
N2
5
DA
xx D
N 3
2 /
38
/4
0
DA
xx D
N5
0 /
51
DA
VA
DN
25
DA
VA
DN
40
/12
5
DA
PH
10
05
D4
1x-D
61
x
D6
18
-D
61
9
D4
2x-D
62
x
D4
28
D4
35
-D6
3x
D8
20
DN
15
D8
20
DN
20
D8
20
DN
25
D8
20
DN
40
D8
20
-D8
24
DN
50
D8
20
-D8
24
DN
80
D8
20
-D8
24
DN
10
0
10
20
D8
50
DN
50
D8
50
DN
80
D8
50
DN
10
0
D8
01
-D8
04
DN
50
D8
01
-D8
04
DN
80
D8
01
-D8
04
DN
10
0
DN
1"1
/2
DN
4
0
DN
2"
D
N
50
TY
PE
SIN
GL
E-P
IEC
E
FL
US
H-D
IAP
HR
AG
M
FA
MIL
Y IN-L
INE
WIT
H S
EN
SO
R
FL
AN
GE
+ E
XT
EN
SIO
N
ST
AN
DA
RD
FO
OD
IN
DU
ST
RY
FL
AN
GE
D
NO
T A
PP
LIC
AB
LE
0 +0.6 bar
0 +1 bar
0 +1.6 bar
0 +2.5 bar
-1 to 0 bar
0 +0.16 bar
0 +0.25 bar
0 +0.4 bar
NO
T A
PP
LIC
AB
LE
0 +25 bar
0 +40 bar
0 +4 bar
0 +6 bar
0 +10 bar
0 +16 bar
(1)
(1)
(1)
(1)
(3)
(1)
(1)
(2)
(1)
CO
NT
AC
T U
S
(1)
(3)
NO
T A
PP
LIC
AB
LE
NO
T A
PP
LIC
AB
LE
NO
T A
PP
LIC
AB
LE
NO
T A
PP
LIC
AB
LE
NO
T A
PP
LIC
AB
LE
NO
T A
PP
LIC
AB
LE
NO
T A
PP
LIC
AB
LE
NO
T A
PP
LIC
AB
LE
Che
mic
al s
eals
mou
nted
on
ED70
1 w
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Page 23
Compatibility with a«Process» chemical seal
To meet the needs of the chemical and petrochemical industries Bourdon-Haenni has developed the D900 chemical seal range.These chemical seals for corrosive or viscous fl uids provide enhanced performance, especially at high temperatures.
These chemical seals can be fi tted on the following Bourdon-Haenni products: EDD575, Flexbar.
Our know-how and experience enable us to equip «process» pressure transmitters for other manufacturers such as ABB, EPM, Foxboro, Honeywell, etc.Please contact us for details with your requirements.
Page 24
Difference in elevation
If the chemical seal is not installed at the same height as the pressure measuring instrument (with the two devices separated by a connecting capillary), the pressure indicated by the instrument must be corrected by the pressure value corresponding to the height of the liquid column in the capillary.
1- Measuring instrument installed below the chemical seal: A negative correction must be made.2- Measuring instrument installed above the chemical seal: A positive correction must be made.
Note:Due to the vacuum created by the column height, a measu-ring instrument must never be installed more than 6 metres above the chemical seal (limited to 4 metres for the LRS4).
Application notes
Pressure gauge installed above the chemical seal
Applications with diff erential pressure gauges
Pressure gauge installedbelow the tank
Pressure gauge installedabove the tank
Pressure gauge installed betweenthe two chemical seals
Page 25
Level measurement in a closed horizontalcylindrical tank
To measure the liquid level in a closed tank with gaseousatmosphere.The photo below shows a diff erential transmitter equipped with two D902 chemical seals with polyethylene-sheathed stainless steel capillaries.
Application example
D902 chemical seal
Differentialpressure transmitter
Capillary
P2-P1 = ∆P = ρ . g . H
P1
P2
Diff erentialpressure
transmitter
Chemical seals
H
Application notes
∆P = Pα ρ = Κg/m3
g = m/s2
H = m
Page 26
Measurement error
Measurement error introduced by a chemical seal
Our chemical seals are designed not to introduce measurement error. The stiff ness (Km) of the diaphragms used is a low as possible compared to the stiff ness of the measuring instrument. Stiff ness is characterised by the ratio Km:
Km= ∆V ∆PWhere: ∆V: Displaced volume in cm3
∆P: Pressure diff erence in mbar.
Generally, fi tting a chemical seal introduces no additional error at 20°C on the measuring instrument to which it is fi tted.
Chemical seals designed to operate with oxygen undergo a special cleaning procedure. The transmission fl uid used is a fl uorocarbon (LRS4 - Max. P. 1-0 bar at 60°C) which does not react in contact with oxygen. This guarantees the safety of the device if there is an accidental diaphragm failure.
Chemical seals designed for use with chlorinated products are also fi lled with LRS4 transmission fl uid, which is also non-reactive in contact with chlorine.
Instruments used on paint lines (especially in the automotive industry) must be totally free of silicone-based products and any fatty products.LRS7 fi lling liquid is used for this application.
It is possible to fi t a pressure limiter between the chemical seal and the measuring instrument in the following cases:
AORPB : with families D300, D435, D631 (min. pressure 1.6 bar) and D820 (DN80) ambient temperature range -10 ...+80°C
AORP : with families D200, D421, D621 (min. pressure 4 bar) and D820 (DN ≥ 50) ambient temperature range -10 ...+80°C
with families D100, D411, D611 (min. pressure 10 bar) and D820 (DN ≥ 40) ambient temperature range -10 ...+80°C
Please contact us for other cases
It is FORBIDDEN to fi t a damping connection or valve between the chemical seal and the measuring instrument.
∆P
Measurement on an oxygen circuit
Application notes
Measurement on a chlorinated circuit
Paint label
Pressure limiter
Damping connection, Valve
Page 27
Capillary length
The use of capillaries with a chemical seal results in changes to the pressure transmission characteristics and requires certainprecautions.
Response time
Defi nition: With the chemical seal subjected to constant pressure P, the response time is defi ned as the time t, in seconds, required for the pressure measuring instrument mounted on the chemical seal to indicate pressure P’.
The response time of the assembly depends on: - the length and diameter of the capillary,- the transmission fl uid used,- the temperature,- the pressure,- the displaced volume.
Precautions during use
The capillary must be installed in a manner that prevents it from vibrating. There must be no tight bends on the capillary.
To keep the eff ects of temperature as low as possible in diff erential pressure measuring systems, the two capillaries must be mounted in a way that ensures they are infl uenced in an identical manner by the ambient temperature.
t
t0 t0 +t
P
P’t
t0 t0 +t
P
P’P: pressure appliedto the chemical seal
P': pressure indicated by the instrument
Application notes
Pressure
Page 28
RegulationsStandards
Standards for the food, pharmaceutical and biotechnologyindustries
Special requirements: food processing, pharmaceutical and biotechnology processes are subject tospecial hygienic design rules recommended by the FDA.
The general mission of the American Food and Drug Administration is to protect public health in the USA through the following actions:
1. Clinical research, scheduling and monitoring the marketing of human and veterinary drugs, cosmetics and food products.
2. Checking that these products are correctly marked, eff ective and safe.
3. Participating throughout the world in the harmonisation of regulations concerning these products.
Paragraphs 1, 2 and 3 are enforced under the aegis of the General Secretary of the FDA after consulting experts in science, medicine and public health and in co-operation with associations representingconsumers, manufacturers, importers, packagers and distributors of these products.
The FDA’s activities include publishing the "GMP" or "Good Manufacturing Process" rules whichrepresent sound engineering practice in the construction of food processing and pharmaceuticalprocesses.The FDA does not issue certifi cates for items used in the construction of these processes but does conduct regular audits and inspections of these factories*.The instruments manufactured by Bourdon-Haenni for these applications must therefore comply with the rules published by the FDA.
* Factories located anywhere in the world manufacturing products intended for the American market.
"3A sanitary" is the best-known rule in the USA in relation to the hygiene of food processing facility design, especially for dairy and egg products.Parts in contact with the product are manufactured from FDA-approved materials. "3A sanitary" alsoincludes the GMPs, representing sound engineering practice in the construction of food processes,especially concerning the maximum surface roughness (Ra).3A issues certifi cates and permission to use the 3A symbol after auditing the design and the company’s Quality Assurance system.
Page 29
followed by the symbol of theinstrument group and the category
RegulationsStandards
Enforcement of directives
◊ Pressure Equipment Directive 97/23/CE • Our standard equipment of volume ≤ 1 litre and pressure ≤ 200 bar, or DN ≤ 25 all pressure ratings, or components of pres-sure equipment, is designed and manufactured in compliance with Article 3.3 of 97/23/CE = Sound engineering practice.
• For pressure gauges and transmitters of V ≤ 0.1 litre and P > 200 bar, Category I : compliance with the essen-tial safety requirements of the directive (design, mechanical strength, materials, welded assemblies, safety coeffi -cient, etc.): CE marking.
• For equipment of V > 0.1 litre and P > 200 bar or for use with unstable gas, Category III : compliance with the essen-tial safety requirements, evaluation by notifi ed organisation: CE 0062 (No. of the Bureau Véritas) E.g.: D904 PN250
◊ Explosive Atmosphere Directive ATEX 94/9/CE
• Electrical measuring instruments used in an explosive atmosphere must bear the type certifi cate number of the notifi ed organisation issuing it and the specifi c marking for protection against explosions
E.g.: LCIE 03 ATEX 6125X CE0081 (No. of the Notifi ed Organisation) II 2 G / D followed by the protection mode: EEx dIIC T6 / T5
• For mechanical measuring instruments there are 2 categories: - Category of equipment with moving parts warranting evaluation of the ignition risk (EN13 463-1). Example: Pressure gauges (with no plastic component of surface area > 20 cm2 ) Marking CE II 2 G/D - IM2
- Category of equipment that does not have its own potential source of ignition. Example: Metallic chemical seals, connections, siphons, accessories. These have no specifi c ATEX marking.
Page 30
Information concerning corrosion resistance
The choice of material for the diaphragm and bottom housing is determined primarily by the corrosiveness of the fl uid to be measured.Corrosion also depends on the surface conditions of parts in contact with the fl uid to be measured, the presence of air (and therefore oxygen) dissolved in the fl uid or corrosion catalysts or inhibitors.The table below provides general compatibility indications. Given the complexity of corrosion phenomena, it is essential to have thesuitability of the chosen material validated (infl uence of temperature, concentration, pressure, shape of the parts, etc.).These choices are the user’s responsibility.
MATERIALS To be given preference in the PRESENCE OF: Not to be used in the PRESENCE OF:
STAINLESS STEEL1.4404 (AISI 316 L)1.4435 (AISI 316 L)1.4571 (316 Ti)
- Strong and weak acids (T < 100°C) except mineral acids- Weak or strong alkalis (T < 100°C)- Acidic, neutral or alkaline salts (T < 100°C)- Sea water (T < 100°C)- Oxidising media- Hydrogen
- Hydrochloric and sulphuric acid- Ferric chloride- Fluorine and fl uorides- Damp chlorine- Concentrated nitric acid at high temperature- Oxalic and chromic acid
MONEL 4002.4360
- Hydrogen sulphide (dry) (frequently present in petroleum products)- Sea water- Neutral and alkaline salts- Hydrofl uoric acid
- Strongly oxidising acids (nitric acid)
HASTELLOY B22.4617
- Excellent resistance to corrosion and concentrated hydrochloric, sulphuric and acetic acid at high temperature
- Copper and iron chloride
HASTELLOY C2762.4819
- Concentrated sulphuric acid at high temperature- Damp chlorine- Sea water- Brine- Copper salt- Strong oxidising agents- Household waste incineration gases
URANUS B61.4539
- Hot sulphuric acid (<40%)- Hot concentrated nitric acid- Ammonium sulphate- Viscose- Cellulose acetate- Sea water
TITANIUM
- Organic media- Acetic acid- Citric acid- Sea water- Chlorine in aqueous solution
- Acidic medium (hydrochloric and sulphuric acid)- Strongly oxidising acidic medium (hot nitric acid)- Concentrated alkaline medium- Hydrofl uoric acid and fl uorides
TANTALUM - Most corrosive agents- Chlorine
- Hydrofluoric acid- Hot concentrated sulphuric acid- Ammonia
PTFECoatingth. 0.02 mm
- Abrasive or adhesive fl uid- The material of the housing and/or diaphragm must be resistant to the medium. The 0.02-mm coating cannot guarantee protec-tion against corrosion.
Diaphragm liningth. 0.25 mm - Corrosive, abrasive, adhesive medium - Vacuum and Absolute Pressure
Housing liningth. 2 mm - Corrosive, abrasive, adhesive medium
P > 10 bar - T > 100°CFemale connection, taper pipe thread
Notes
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