Quality WIN which process to

For Chemical

Pharmaceutical

Petrochemicals

Agrochemical

Fine Chemicals

We manufacture columns for distillation purposes, which are necessary equipments for industries in which distillation is necessarily carried out. These are highly efficient distillation columns that are designed to achieve highly effective distillation process for a variety of products. They can be offered for various batch type/continuous applications to operate under multi pressure, atmospheric or vacuum conditions.

These are made out by using quality stainless & mild steel and are known for their features, such as sturdy design, high efficiency & low maintenance. Our range is widely used in solvent recovery, high vacuum distillation, reactive distillation, and separation of specialty and aromatic chemicals, absorption and extraction.

Material of Construction : Stainless Steel, Duplex Steel, Carbon Steel, Low Alloy Steel, Inconel, Monel, Titanium etc.

Specifications : Max Dia - 3 Mtrs. Max Thickness - 20 mm. Max Length - 20 Mtrs. Max Weight - 20 Ton.

USES : Used in Pharmaceutical Plant, Agrochemical Plant, Solvent Distillation Plant.

Distillation Column

Heat Exchangers / Condenser Shell and tube Type (SS/MS)Shell and tube heat exchangers consist of a series of tubes. One set of these tubes contains the fluid that must be either heated or cooled. The second fluid runs over the tubes that are being heated or cooled so that it can either provide the heat or absorb the heat required. A set of tubes is called the tube bundle and can be made up of several types of tubes: plain, longitudinally finned etc. Shell and Tube heat exchangers are typically used for high pressure applications (with pressures greater than 30°C and temperatures greater than 260°C. This is because the shell and tube heat exchangers are robust due to their shape.There are several thermal design features that are to be taken into account when designing the shell and tube heat exchangers. Tube diameter: Using a small tube diameter makes the heat exchanger both economical and compact. However, it is more likely for the heat exchanger to foul up scaling faster as per doing process requid. The Heat exchanger Material of Construction is Carbon Steel and Stainless Steel

A static mixer is a device for mixing two fluid materials. Normally the fluids to be mixed are liquid, but static mixers can also be used to mix gas streams, disperse gas into liquid or blend immiscible liquids. The device consists of mixer elements contained in a cylindrical (tube) or squared housing. These can vary from about 6 mm to 6 meters diameter. Static mixer elements consist of a series of baffles made of metal or a variety of plastics. Similarly, the mixer housing can be made of metal or plastic. Typical construction materials for static mixer components included stainless steel, polypropylene, Teflon,PVDF and polyacetal.

The overall system design incorporates a method for delivering two streams of fluids into the static mixer. As the streams move through the mixer, the non-moving elements continuously blend the materials. Complete mixing depends on many variables including the fluids' properties, tube inner diameter, number of elements and their design.

Static Mixer

Pressure Vessel

Reaction Vessel are one of the most important equipments of any Chemical, Pharma, Drugs, Dyes and Allied Industries. There are various types of reaction vessel viz jacketed, Limpet coil in Body flange or Welded Types, Top open type, Top dish type etc. We manufacture Reaction Vessel with capacity ranging from 100 liters to 15000 liters in Material of Construction Stainless Steel 304 ,316 ,317 & Mild Steel and depending on the requirement of the Material to be processed. as per your application. LIMPET COIL : Limpet Coil can be made of Mild Steel or Stainless Steel 316/304 as per the application of the user.

LENTON ASSEMBLY: Lenton Assembly contains Bearing Housing with TOP Tapered Roller Bearing for High Accuracy and resistance to impact load & vibratory load and Ball Bearing at the bottom for smooth rotation. Stuffing Box is provided with Jacket for Cooling arrangement to give long life to Gland rope. Gland pusher is provided with Gunmetal Bush Bearing thus ensuring Minimised Friction giving longer life to the Gunmetal Bearing. Bearing Housing and Lenton Assembly are steel Fabricated made from M.S. Plates of suitable strength. Welding : Welding work is performed by Argon Arc process using Good Characteristic Filler rods on all S S Parts. M.S. Parts welding is performed by DC Arc welding process using suitable electrodes of Advani Oerlikon make.

Demister Pad Multy Knit Mesh Packing

We Also Manufacturing & Supply

Product Range....

Pall Ring /metal Packing

² Reaction Vessel ² Limpet Type Reaction Vessels ² Jacket Type Reaction Vessels

² Distillation Column ² Scrubber ² Storage Tank

² SS Receiver² Static Mixer ² Homogenizer Mixer

STORAGE TANK: SS RECEIVER :

VARUN ENGINEERING

Rectifier Welding Machine 400AMP - 5 sets

CNC Plasma Cutting Machine – 1 nos.

50mm Redial Drilling Machine – 1 mm

Wire Knitting Machine with Arrangement – 5 sets.

10 Tone Capacity Crane ( EOT ). – 1 nos.

Lathe Machine. 10 feet – 1 nos.

Weighing Scale ( Electronic ). – 2 nos.

Pillar Type Rolling Machine 16mm - 1 nos

Wire Cramping Machine Arrangement. – 2 sets.

30 Tone Power Press with Arrangement. 5 nos.

5 Tone Fly Press. – 1 nos.

Office Area : 2000 sq. feet.

Store Area : 1000 sq. feet.

Shop Floor Area : 8000 sq. feet.

Open Space Area : 12800 sq. feet.

Entire Area : 21500 sq. feet.

Manufacturing Facility Working Area

Stainless Steel

As Per

Tubes For Heat

Exchangersas Per

Material

Carbon Steel As Per

IS 2062,

IS 2002 GR. 2 & 3,

SA 515 GR. 60 & 70,

SA 516 GR. 60 & 70,

SA 285 GR. C ETC.

IS 1239,

BS 3059,

ASTM-A-106 GR .B,

A-170, A-179, A-333, A-334, A-53 ETC.SS-304, 316,

316 &316L,

310, 321, 410 ETC.

SA 240 TP 304 &304L,

Heat Treatment (By Sub-contractors)

Annealing.Stress Relieving, Normalizing & Solution ASME, IS, BS, TEMA, DIN ETC.

Fabrication Codes Followed

Hydrostatic, pneumatic&dye penetration testing

Universal NDT service, Panoli, Ankleshwar

Ultrasonic & radiography testings by:

Destructive & Non-destructive Testings (By Sub-contractors)

ByChemical & Physical Testings Of Materials

Met heat engineers pvt ltd.,BarodaAdvance metal testing, Baroda

By Our Competent Engineer - Hydro Up To 100 Kgs.

H.O. & Fac. : 276/A, Opp. ICPA, G.I.D.C., Ankleshwar - 393 002. (Gujarat) INDIAWeb : www.varunengg.com, www.varundemister.comE mail : varun276@gmail.com Phone : +91 2646 324892 / 238123 / +91 9825048264

An ISO 9001: 2008 Company