ch 2 - cost terms, concepts, and classifications.ppt

Upload: limchanpatiya

Post on 23-Feb-2018

225 views

Category:

Documents


2 download

TRANSCRIPT

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    1/78

    2-1

    Costs Terms, Concepts andClassifications

    Chapter Two

    Dr. Yean Rithy

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    2/78

    2-2

    Learning Objective 1

    Identify and give examplesIdentify and give examplesof each of the three basicof each of the three basic

    manufacturing costmanufacturing cost

    categories.categories.

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    3/78

    2-3

    The ProductThe Product

    DirectMaterials

    DirectMaterials

    Directabor

    Directabor

    Manufacturing!verhead

    Manufacturing!verhead

    anufacturing Costs

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    4/78

    2-!

    "irect aterials

    Raw materials that become an integral part of theproduct and that can be conveniently traced

    directly to it.

    #$ample% & radio installed in an automobile

    #$ample% & radio installed in an automobile

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    5/78

    2-'

    "irect Labor

    Those labor costs that can be easily traced toindividual units of product.

    #$ample% (ages paid to automobile assembl) *or+ers

    #$ample% (ages paid to automobile assembl) *or+ers

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    6/78

    2-

    Manufacturing costs that cannotbe traced directlyto specific units produced.

    anufacturing Overhead

    #$amples% ndirect labor and indirect materials

    #$amples% ndirect labor and indirect materials

    (ages paid to emplo)ees*ho are not directl)

    involved in production*or+.#$amples% maintenance

    *or+ers, janitors andsecurit) guards.

    aterials used to supportthe production process.

    #$amples%lubricants andcleaning supplies used in theautomobile assembl) plant.

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    7/78

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    8/78

    2-

    Learning Objective 2

    Distinguish betweenDistinguish betweenproduct costs and periodproduct costs and period

    costs and give examplescosts and give examplesof each.of each.

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    9/78

    2-4

    Product Costs 5ersus Period Costs

    Product costsincludedirect materials, direct

    labor, and

    manufacturingoverhead.

    Period costsinclude allselling costs and

    administrative costs.

    nventor) Cost of 6ood old

    "alance#heet

    Income#tatement

    Sale

    #$pense

    Income#tatement

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    10/78

    2-17

    8uic+ Chec+

    $hich of the following costs would be considered aperiod rather than a product cost in a manufacturingcompany%

    &. Manufacturing e'uipment depreciation.". (roperty taxes on corporate head'uarters.

    C. Direct materials costs.

    D. )lectrical costs to light the production

    facility.

    ). #ales commissions.

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    11/78

    2-11

    8uic+ Chec+

    $hich of the following costs would be considered aperiod rather than a product cost in a manufacturingcompany%

    &. Manufacturing e'uipment depreciation.". (roperty taxes on corporate head'uarters.

    C. Direct materials costs.

    D. )lectrical costs to light the production

    facility.

    ). #ales commissions.

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    12/78

    2-12

    Classifications of Costs

    DirectMaterialDirect

    MaterialDirectaborDirectabor

    Manufacturing!verhead

    Manufacturing!verhead

    (rimeCost

    ConversionCost

    Manufacturing costs are oftenclassified as follows*

    C i h di i d

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    13/78

    2-13 Comparing erchandising andanufacturing &ctivities

    erchandisers . . . 9u) finished goods.

    ell finished goods.

    anufacturers . . . 9u) ra* materials.

    Produce and sellfinished goods.

    egaLoart

    2 1!

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    14/78

    2-1!

    9alance heet

    erchandiser

    Current assetsCash

    :eceivables

    Prepaid #$penses

    erchandise

    nventor)

    anufacturer

    Current &ssets Cash

    :eceivables

    Prepaid #$penses

    nventories+ :a* aterials

    + (or+ in Process

    + ;inished 6oods

    2 1'

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    15/78

    2-1'

    erchandiser

    Current assetsCash

    :eceivables

    Prepaid #$penses

    erchandise

    nventor)

    anufacturer

    Current &ssets Cash

    :eceivables

    Prepaid #$penses

    nventories+ :a* aterials

    + (or+ in Process

    + ;inished 6oods

    9alance heet

    Partiall) completeproducts < some

    material, labor, oroverhead has been

    added.

    Completed products

    a*aiting sale.

    aterials *aiting tobe processed.

    2 1

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    16/78

    2-1

    Learning Objective 3

    (repare an income(repare an income

    statement includingstatement includingcalculation of the cost ofcalculation of the cost of

    goods sold.goods sold.

    2 1/

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    17/78

    2-1/

    The ncome tatement

    Cost of goods sold for manufacturers differs onlyslightly from cost of goods sold for merchandisers.

    erchandising Compan)

    Cost of goods sold% 9eg. merchandise

    inventor) 1!,277=

    > Purchases 23!,1'7

    6oods available

    for sale 2!,3'7=

    - #nding merchandise

    inventor) ?12,177@

    A Cost of goods

    sold 23,2'7=

    2 1

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    18/78

    2-1

    9asic #Buation for nventor) &ccounts

    9eginning

    balance

    9eginningbalance

    &dditions

    to inventor)

    &dditionsto inventor)+ =

    #ndingbalance

    #ndingbalance

    (ithdra*alsfrom

    inventor)

    (ithdra*alsfrom

    inventor)

    +

    2 14

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    19/78

    2-14

    8uic+ Chec+

    If your inventory balance at the beginning of themonth was ,-/// you bought ,-// during themonth and sold ,0// during the month what wouldbe the balance at the end of the month%

    &. ,-///.

    ". , 1//.

    C. ,-2//.

    D. , 2//.

    2 27

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    20/78

    2-27

    8uic+ Chec+

    If your inventory balance at the beginning of themonth was ,-/// you bought ,-// during themonth and sold ,0// during the month what wouldbe the balance at the end of the month%

    &. ,-///.

    ". , 1//.

    C. ,-2//.

    D. , 2//.

    ,-/// 3 ,-// 4 ,--//,--// 5 ,0// 4 ,1//

    2-21

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    21/78

    2-21

    Learning Objective !

    (repare a schedule of cost(repare a schedule of costof goods manufactured.of goods manufactured.

    2-22

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    22/78

    2-22

    chedule of Cost of 6oods anufactured

    Calculates the cost of ra*material, direct labor and

    manufacturing overhead used

    in production.

    Calculates the manufacturingcosts associated *ith goodsthat *ere finished during the

    period.

    2-23

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    23/78

    2 23

    anufacturing (or+

    :a* aterials Costs n Process

    9eginning ra* "irect materials

    materials inventor)

    > :a* materials purchased

    A :a* materials

    available for use

    in production

    < #nding ra* materials

    inventor)A :a* materials used

    in production

    &s items are removed from ra*materials inventor) and placed into

    the production process, the) arecalled direct materials.

    &s items are removed from ra*materials inventor) and placed into

    the production process, the) arecalled direct materials.

    Product Cost ;lo*s

    2-2!

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    24/78

    2 2!

    anufacturing (or+

    :a* aterials Costs n Process

    9eginning ra* "irect materials

    materials inventor) > "irect labor

    > :a* materials > fg. overhead purchased A Total manufacturing

    A :a* materials costs

    available for use

    in production

    < #nding ra* materials

    inventor)A :a* materials used

    in production

    Conversioncosts are costs

    incurred toconvert thedirect materialinto a finished

    product.

    Conversioncosts are costs

    incurred toconvert thedirect materialinto a finished

    product.

    Product Cost ;lo*s

    2-2'

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    25/78

    2 2'

    anufacturing (or+

    :a* aterials Costs n Process

    9eginning ra* "irect materials 9eginning *or+ in

    materials inventor) > "irect labor process inventor)

    > :a* materials > fg. overhead > Total manufacturing purchased A Total manufacturing costs

    A :a* materials costs A Total *or+ in

    available for use process for the

    in production period

    < #nding ra* materials

    inventor)A :a* materials used

    in production

    Product Cost ;lo*s

    &ll manufacturing costs incurredduring the period are added to the

    beginning balance of *or+ inprocess.

    &ll manufacturing costs incurredduring the period are added to thebeginning balance of *or+ in

    process.

    2-2

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    26/78

    anufacturing (or+

    :a* aterials Costs n Process

    9eginning ra* "irect materials 9eginning *or+ in

    materials inventor) > "irect labor process inventor)

    > :a* materials > fg. overhead > Total manufacturing

    purchased A Total manufacturing costs

    A :a* materials costs A Total *or+ in

    available for use process for the

    in production period

    < #nding ra* materials < #nding *or+ in

    inventor) process inventor)A :a* materials used A Cost of goods

    in production manufactured

    Product Cost ;lo*s

    Costs associated *ith the goods thatare completed during the period are

    transferred to finished goodsinventor).

    Costs associated *ith the goods thatare completed during the period are

    transferred to finished goodsinventor).

    2-2/

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    27/78

    Product Cost ;lo*s

    2-2

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    28/78

    anufacturing Cost ;lo*s

    ;inished6oods

    Cost of

    6oodsold

    elling and&dministrative

    (eriod Costselling and&dministrative

    anufacturingOverhead

    (or+ inProcess

    "irect Labor

    "alance #heet Costs Inventories

    Income#tatement)xpenses

    aterial Purchases :a* aterials

    2-24

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    29/78

    8uic+ Chec+

    "eginning raw materials inventory was ,02///.During the month ,267/// of raw material waspurchased. & count at the end of the monthrevealed that ,21/// of raw material was stillpresent. $hat is the cost of direct material used%

    &. ,267///

    ". ,262///

    C. ,21////

    D. , 2///

    2-37

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    30/78

    8uic+ Chec+

    "eginning raw materials inventory was ,02///.During the month ,267/// of raw material waspurchased. & count at the end of the monthrevealed that ,21/// of raw material was stillpresent. $hat is the cost of direct material used%

    &. ,267///

    ". ,262///

    C. ,21////

    D. , 2///

    2-31

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    31/78

    8uic+ Chec+

    Direct materials used in production totaled,21////. Direct labor was ,068/// andfactory overhead was ,-1////. $hat were

    total manufacturing costs incurred for themonth%

    &. ,888///

    ". ,108///C. ,788///

    D. Cannot be determined.

    2-32

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    32/78

    Direct materials used in production totaled,21////. Direct labor was ,068/// andfactory overhead was ,-1////. $hat were

    total manufacturing costs incurred for themonth%

    &. ,888///

    ". ,108///C. ,788///

    D. Cannot be determined.

    8uic+ Chec+

    2-33

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    33/78

    8uic+ Chec+

    "eginning wor9 in process was ,-28///.Manufacturing costs incurred for the monthwere ,108///. There were ,2///// of

    partially finished goods remaining in wor9in process inventory at the end of themonth. $hat was the cost of goodsmanufactured during the month%

    &. ,--7////". , :-////C. , 67////D. Cannot be determined.

    2-3!

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    34/78

    "eginning wor9 in process was ,-28///.Manufacturing costs incurred for the monthwere ,108///. There were ,2///// of

    partially finished goods remaining in wor9in process inventory at the end of themonth. $hat was the cost of goodsmanufactured during the month%

    &. ,--7////". , :-////C. , 67////D. Cannot be determined.

    8uic+ Chec+

    2-3'

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    35/78

    8uic+ Chec+

    "eginning finished goods inventory was,-0////. The cost of goods manufacturedfor the month was ,67////. &nd the ending

    finished goods inventory was ,-8////.$hat was the cost of goods sold for themonth%

    &. , 2////.

    ". ,6;////.C. ,61////.

    D. ,67////.

    2-3

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    36/78

    8uic+ Chec+

    "eginning finished goods inventory was,-0////. The cost of goods manufacturedfor the month was ,67////. &nd the ending

    finished goods inventory was ,-8////.$hat was the cost of goods sold for themonth%

    &. , 2////.

    ". ,6;////.C. ,61////.

    D. ,67////.

    ,-0//// 3 ,67//// 4 ,1:////

    ,1://// 5 ,-8//// 4 ,6;////

    2-3/

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    37/78

    Learning Objective '

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    38/78

    Cost Classifications for Predicting Cost9ehavior

    =ow a cost will react tochanges in the level of

    activity within the

    relevant range. Total variable costs

    change when activitychanges.

    Total fi$ed costsremainunchanged when activitychanges.

    =ow a cost will react tochanges in the level of

    activity within the

    relevant range. Total variable costs

    change when activitychanges.

    Total fi$ed costsremainunchanged when activitychanges.

    2-34

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    39/78

    5ariable Cost

    Your total long distancetelephone bill is basedon how many minutes you tal9.

    Minutes Tal9ed

    Total

    ongDistance

    Telephone"ill

    2-!7

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    40/78

    5ariable Cost Per nit

    Minutes Tal9ed

    (e

    rMinute

    TelephoneCharge

    The cost per long distance minutetal9ed isconstant. >or example -/ cents per minute.

    2-!1

    ;i d C

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    41/78

    ;i$ed Cost

    Your monthly basic telephone billprobablydoes not change when you ma9e more local

    calls.

    ?umber of ocal Calls

    Monthly"asic

    Tele

    phone"ill

    2-!2

    ;i d C t P it

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    42/78

    ;i$ed Cost Per nit

    ?umber of ocal Calls

    Monthly

    "asicTeleph

    one

    "illp

    erocalCall

    The average fixed cost per local calldecreasesas more local calls are made.

    2-!3 Cost Classifications for Predicting Cost

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    43/78

    Cost Classifications for Predicting Cost9ehavior

    9ehavior of Cost ?*ithin the relevant range@

    Cost n Total Per nit

    5ariable Total variable cost changes 5ariable cost per unit remainsas activit) level changes. the same over *ide ranges

    of activit).

    ;i$ed Total fi$ed cost remains &verage fi$ed cost per unit goes

    the same even *hen the do*n as activit) level goes up.

    activit) level changes.

    2-!!

    8 i + Ch +

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    44/78

    8uic+ Chec+

    $hich of the following costs would be variable withrespect to the number of cones sold at a "as9ins @Robbins shop% AThere may be more than onecorrect answer.B

    &. The cost of lighting the store.

    ". The wages of the store manager.

    C. The cost of ice cream.

    D. The cost of nap9ins for customers.

    2-!'

    8 i + Ch +

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    45/78

    8uic+ Chec+

    $hich of the following costs would be variable withrespect to the number of cones sold at a "as9ins @Robbins shop% AThere may be more than onecorrect answer.B

    &. The cost of lighting the store.

    ". The wages of the store manager.

    C. The cost of ice cream.

    D. The cost of nap9ins for customers.

    2-!

    L i Obj ti

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    46/78

    Learning Objective

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    47/78

    &ssigning Costs to Cost Objects

    "irect costs

    Costs that can beeasil) and convenientl)traced to a unit of

    product or other costobject.

    #$amples% directmaterial and direct labor

    ndirect costs

    Costs that cannot beeasil) and convenientl)traced to a unit of

    product or other costobject.

    #$ample% manufacturingoverhead

    2-!

    L i Obj ti /

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    48/78

    Learning Objective /

    Define and give examplesDefine and give examples

    of cost classifications usedof cost classifications used

    in ma9ing decisions*in ma9ing decisions*differential costsdifferential costs

    opportunity costs andopportunity costs and

    sun9 costs.sun9 costs.

    2-!4

    C t Cl ifi ti f " i i +i

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    49/78

    )very decision involves a choice between atleast two alternatives.

    !nly those costs and benefits that differbetween alternatives are relevant in a decision.&ll other costs and benefits can and should be

    ignored.

    Cost Classifications for "ecision a+ing

    2-'7

    "ifferential Cost and :evenue

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    50/78

    "ifferential Cost and :evenue

    Costs and revenues that differ amongCosts and revenues that differ amongalternatives.alternatives.

    #$ample% Dou have a job pa)ing =1,'77 per month in)our hometo*n. Dou have a job offer in a neighboringcit) that pa)s =2,777 per month. The commuting costto the cit) is =377 per month.

    #$ample% Dou have a job pa)ing =1,'77 per month in)our hometo*n. Dou have a job offer in a neighboringcit) that pa)s =2,777 per month. The commuting costto the cit) is =377 per month.

    "ifferential revenue is%=2,777 < =1,'77 A ='77

    "ifferential cost is%

    =377

    2-'1

    Opportunit) Cost

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    51/78

    Opportunit) Cost

    The potential benefit that isgiven up *hen one

    alternative is selected overanother.

    )xample* If you werenot attending collegeyou could be earning

    ,-8/// per year.Your opportunity costof attending college forone year is ,-8///.

    2-'2

    un+ Costs

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    52/78

    un+ Costs

    un+ costs have alread) been incurred and cannot bechanged no* or in the future. The) should be ignored

    *hen ma+ing decisions.

    )xample* You bought an automobile that cost,-//// two years ago. The ,-//// cost is sun9because whether you drive it par9 it trade it or sell

    it you cannot change the ,-//// cost.

    2-'3

    8uic+ Chec+

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    53/78

    8uic+ Chec+

    #uppose you are trying to decide whether to driveor ta9e the train to (ortland to attend a concert. Youhave ample cash to do either but you dont want towaste money needlessly. Is the cost of the traintic9et relevant in this decision% In other wordsshould the cost of the train tic9et affect the decisionof whether you drive or ta9e the train to (ortland%

    &. Yes the cost of the train tic9et is relevant.

    ". ?o the cost of the train tic9et is not relevant.

    2-'!

    8uic+ Chec+

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    54/78

    8uic+ Chec+

    #uppose you are trying to decide whether to driveor ta9e the train to (ortland to attend a concert. Youhave ample cash to do either but you dont want towaste money needlessly. Is the cost of the traintic9et relevant in this decision% In other wordsshould the cost of the train tic9et affect the decisionof whether you drive or ta9e the train to (ortland%

    &. Yes the cost of the train tic9et is relevant.

    ". ?o the cost of the train tic9et is not relevant.

    2-''

    8uic+ Chec+

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    55/78

    8uic+ Chec+

    #uppose you are trying to decide whether to driveor ta9e the train to (ortland to attend a concert. Youhave ample cash to do either but you dont want towaste money needlessly. Is the annual cost oflicensing your car relevant in this decision%

    &. Yes the licensing cost is relevant.

    ". ?o the licensing cost is not relevant.

    2-'

    8uic+ Chec+

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    56/78

    8uic+ Chec+

    #uppose you are trying to decide whether to driveor ta9e the train to (ortland to attend a concert. Youhave ample cash to do either but you dont want towaste money needlessly. Is the annual cost oflicensing your car relevant in this decision%

    &. Yes the licensing cost is relevant.

    ". ?o the licensing cost is not relevant.

    2-'/

    8uic+ Chec+

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    57/78

    8uic+ Chec+

    #uppose that your car could be sold now for,8///. Is this a sun9 cost%

    &. Yes it is a sun9 cost.

    ". ?o it is not a sun9 cost.

    2-'

    8uic+ Chec+

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    58/78

    8uic+ Chec+

    #uppose that your car could be sold now for,8///. Is this a sun9 cost%

    &. Yes it is a sun9 cost.

    ". ?o it is not a sun9 cost.

    2-'4 ummar) of the T)pes of Cost

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    59/78

    ) )pClassifications

    >inancial reporting

    (redicting cost behavior

    &ssigning costs to cost obects

    Decision ma9ing

    2-7

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    60/78

    ;urther Classification of LaborCosts

    &ppendix 2&

    2-1

    Learning Objective

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    61/78

    Learning Objective

    A&ppendix 2&BA&ppendix 2&B

    (roperly account for labor(roperly account for laborcosts associated with idlecosts associated with idle

    time overtime and fringetime overtime and fringe

    benefits.benefits.

    2-2

    dle Time

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    62/78

    dle Time

    The labor costs incurredduring idle time are ordinaril)treated as manufacturing

    overhead.

    achine9rea+do*ns

    aterialhortages

    Po*er ;ailures

    2-3

    Overtime

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    63/78

    Overtime

    The overtime premiums for all factor)*or+ers are usuall) considered to be part

    of manufacturing overhead.

    2-!

    Labor ;ringe 9enefits

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    64/78

    Labor ;ringe 9enefits

    ;ringe benefits include emplo)er paidcosts for insurance programs, retirement

    plans, supplemental unemplo)ment

    programs, ocial ecurit), edicare,*or+ersE compensation andunemplo)ment ta$es.

    ome companiesinclude all of these

    costs inmanufacturing

    overhead.

    Other companies treatfringe benefit

    e$penses of directlaborers as additional

    direct labor costs.

    2-'

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    65/78

    Cost of 8ualit)

    &ppendix 2"

    2-

    Learning Objective 4

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    66/78

    Learning Objective 4

    A&ppendix 2"BA&ppendix 2"B

    Identify the four types ofIdentify the four types of'uality costs and explain'uality costs and explain

    how they interact.how they interact.

    2-/

    8ualit) of Conformance

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    67/78

    8ualit) of Conformance

    (hen the over*helming majorit) ofproducts produced conform to design

    specifications and are free from

    defects.

    2-

    Prevention and &ppraisal Costs

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    68/78

    Prevention and &ppraisal Costs

    PreventionCosts

    upport activities *hosepurpose is to reduce the

    number of defects

    &ppraisal Costsncurred to identif)

    defective products beforethe products are shipped

    2-4

    nternal and #$ternal ;ailure Costs

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    69/78

    nternal and #$ternal ;ailure Costs

    nternal ;ailureCosts

    ncurred as a result ofidentif)ing defects

    before the) are shipped

    #$ternal ;ailureCosts

    ncurred as a result ofdefective products beingdelivered to customers

    2-/7

    #$amples of 8ualit) Costs

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    70/78

    #$amples of 8ualit) Costs

    Prevention Costs+8ualit) training+8ualit) circles+tatistical processcontrol activities

    &ppraisal Costs+Testing F inspecting

    incoming materials+;inal product testing+"epreciation of testing

    eBuipment

    nternal ;ailure Costs+crap+poilage+:e*or+

    #$ternal ;ailure Costs

    +Cost of field servicing Fhandling complaints

    +(arrant) repairs+Lost sales

    2-/1

    "istribution of 8ualit) Costs

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    71/78

    "istribution of 8ualit) Costs

    (hen Bualit) of conformance is lo*, total

    Bualit) cost is high and consists mostl) ofinternal and e$ternal failure.

    Total Bualit) costs drop rapidl) as the Bualit)of conformance increases.

    Companies reduce their total Bualit) costs b)focusing their efforts on prevention andappraisal because the cost savings fromreduced defects usuall) over*helm the

    costs of additional prevention andappraisal.

    Total Bualit) costs are minimied *hen theBualit) of conformance is slightl) less

    than 177G.

    2-/2

    Learning Objective 17

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    72/78

    Learning Objective 17

    A&ppendix 2"BA&ppendix 2"B

    (repare and interpret a(repare and interpret a'uality cost report.'uality cost report.

    2-/3

    Dear 2 Dear 1

    8ualit) Cost :eport;or Dears 1 and 2

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    73/78

    8ualit) costreports providean estimate of

    the financialconseBuences

    of thecompan)Es

    current defectrate.

    &mount PercentH &mount PercentH

    (revention costs*

    #ystems development ;/////, /.1/E 26////, /.8;E

    Fuality training 2-//// /.;2E -0//// /.27E

    #upervision of prevention activities 6//// /.-;E ;//// /./1E

    Fuality improvement 02//// /.7;E 2-//// /.;2ETotal prevention cost -////// 2.//E 78//// -.0/E

    &ppraisal costs*

    Inspection 7///// -.2/E 87//// -.-2E

    Reliability testing 81//// -.-7E ;2//// /.1;E

    #upervision of testing and inspection -2//// /.2;E 1//// /.-7E

    Depreciation of test e'uipment 2///// /.;/E -;//// /.21E

    Total appraisal cost -8///// 0.//E -2///// 2.;/E

    Internal failure costs *

    ?et cost of scrap :///// -.1/E 68//// -.8/E

    Rewor9 labor and overhead -;0//// 2.17E 1-//// -.72E

    Downtime due to defects in 'uality -6//// /.0;E -///// /.2/E

    Disposal of defective products 8///// -.//E 0;//// /.71E

    Total internal failure cost 0////// 7.//E 2////// ;.//E

    )xternal failure costs*

    $arranty repairs ;///// /.1/E :///// -.1/E

    $arranty replacements 16//// -.6;E 20///// ;.7/E

    &llowances -0//// /.27E 70//// -.27E

    Cost of field servicing 7///// -.2/E -02//// 2.7;E

    Total external failure cost 2////// ;.//E 8-8//// -/.0/E

    Total 'uality cost 68/////, -8.//E ://////, -1.//E

    G &s a percentage of total sales. In each year sales totaled ,8///////.

    2-/!

    8ualit) Cost :eports in 6raphic ;orm

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    74/78

    8ualit) Cost :eports in 6raphic ;orm

    =17

    4

    /

    '

    !

    3

    2

    1&ppraisal

    7Prevention Prevention

    1 2

    Dear

    8ualit)Cost?inm

    illions@

    &ppraisal

    nternal

    ;ailure

    #$ternal

    ;ailure

    nternal

    ;ailure

    #$ternal

    ;ailure

    27

    1

    1

    1!

    12

    17

    !

    2&ppraisal

    7Prevention Prevention

    1 2

    Dear

    8uali

    t)CostasaPercentageof1ales

    &ppraisal

    nternal

    ;ailure

    #$ternal

    ;ailure

    nternal

    ;ailure

    #$ternal

    ;ailure

    8ualit)reportscan also

    beprepared

    ingraphicform.

    2-/'

    ses of 8ualit) Cost nformation

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    75/78

    8 )

    Ielp managers see thefinancial significance of

    defects.

    Ielp managers identif)the relative importanceof the Bualit) problems.

    Ielp managers see*hether their Bualit)

    costs are poorl)distributed.

    2-/

    Limitations of 8ualit) Cost nformation

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    76/78

    8 )

    impl) measuring Bualit)cost problems does notsolve Bualit) problems.

    :esults usuall) lagbehind Bualit)

    improvement programs.

    The most importantBualit) cost, lost sales, is

    often omitted fromBualit) cost reports.

    2-//

    O 4777 tandards

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    77/78

    O 4777 standards have becomeinternational measures of Bualit).

    To become O 4777 certified, acompan) must demonstrate%

    1. & Bualit) control s)stem is in use, and thes)stem clearl) defines an e$pected level ofBualit).

    2. The s)stem is full) operational and is

    bac+ed up *ith detailed documentation ofBualit) control procedures.

    3. The intended level of Bualit) is beingachieved on a sustained basis.

    2-/

    #nd of Chapter 2

  • 7/24/2019 Ch 2 - Cost Terms, Concepts, and Classifications.ppt

    78/78

    p