CEWELD®

Quality is what CEWELD® stands for. Manufacturing facilities worldwide behind the CEWELD® products are proven to be the best in their field and are chosen fully independently to guarantee the highest quality available. We offer a huge variety of welding, brazing and metal spray consumables, a modern automated warehouse, batch registration and the ability to deliver all filler metals with a certificate of quality. All our consumables fully comply with the latest international standards.

QUALITY

CEWELD® has the world’s widest selection of welding consumables for the welding industry. We carry a huge stock of Mig-Mag welding wires, SAW wires, flux-cored wires, Tig rods, electrodes, silver brazing rods, spray powders and spray wires for steel, stainless steel, aluminium, copper, nickel, Inconel, Monel, Brightray, Nilo, Nimonic, Hasteloy, Stellite, titanium, CuNiFer and many other alloys.

PRODUCTS

The team behind CEWELD® is at your service day and night, using highly advanced computer systems that enable us to source filler metals quickly and efficiently from all over the world. We pride ourselves on the quality of our goods and the reliability of our delivery system. CEWELD® products are found in more than 25 countries worldwide. Our aim is to be the best organized company in the welding world.

SERVICE

All the products are stored at several CEWELD® warehouses exceeding 1,500 tons of welding, brazing and metal spray consumables that are directly available to our customers against extremely favourable conditions. From our warehouses, goods ordered before 16.00 hours will be shipped the same day. Batch and serial numbers of all goods are registered in order to guarantee error free delivery and traceability.

STOCK

INDEX

0�

0102

0304

05

0�

01.STICKELECTRODES9 FORUNALLOYEDANDLOWALLOYEDSTEEL11 FORSTAINLESSSTEEL,FERITIC&MARTENSITIC11 FORSTAINLESSSTEEL,CrNi12 FORSTAINLESSSTEEL,CrNiMo(Cu)12 FORHEAT-RESISTANTSTAINLESSSTEEL13 FORSTEELDIFFICULTTOWELD14 FORNICKELBASEDALLOYS15 FORCORROSIONRESISTANTHASTELOYALLOYS1� SHOCKANDABRASIONRESISTANT1� FORCASTIRONANDGOUGING1� FORCUTTINGEDGES1� MANGANESEBASED18 STELLITE(COBALTBASEDALLOYS)18 HIGHWEARRESISTANT19 SINTERED,HIGHWEARRESISTANT19 TUNGSTENCARBIDEALLOYS19 EXTREMEWEARRESISTANT19 ALUMINIUMBRONZE20 FORTINBRONZE20 FORALUMINIUMANDALUMINIUMALLOYS

02.FLUX-COREDWIRES22 METAL,FORUNALLOYEDANDLOWALLOYEDSTEEL22 RUTILE,FORUNALLOYEDANDLOWALLOYEDSTEEL23 BASIC,FORUNALLOYEDANDLOWALLOYEDSTEEL24 SELFSHIELDING24 STAINLESSSTEEL25 FORNICKELBASEDALLOYS2� STELLITE(COBALTBASEDALLOYS)2� FORCASTIRON2� FORHARDFACING,SHOCKANDABRASIONRESISTANT28 FORHARDFACING,HIGHABRASIONRESISTANT29 FORHARDFACING,WITHEXTREMEWEARRESISTANCE

03.SOLIDWIRESMIG/MAG/TIG/STRIP/FLUXES31 FORUNALLOYEDANDLOWALLOYEDSTEEL32 FORHARDFACING,SHOCKANDABRASIONRESISTANT32 SUBARC,FORUNALLOYEDANDLOWALLOYEDSTEEL33 SUBARCFLUXES(POWDERS)34 STAINLESSSTEELWIRESANDSTRIPS35 FORSTAINLESSSTEEL35 AGAINSTWEAR35 NICKELBASED35 STELLITE(COBALTBASED)3� FORALUMINIUMANDALUMINIUMALLOYS3� TITANIUMANDALLOYS3� FORCOPPERANDCOPPERALLOYS38 FORNICKELBASEDALLOYS(INCONEL,MONEL,ETC.)39 STELLITE(COBALTBASEDALLOYS)

04.BRAZING41 BRAZINGRODS41 HARDFACINGWITHTUNGSTENCARBIDES41 FLUXES42 SILVERALLOYS

05.THERMALSPRAY44 WIRESFORTHERMALSPRAY

01.STICK ELECTRODES

08

01.STICK

ELECTR

OD

ES

09

TYPE

�010

�010

8010

�013S

1000S

�013Fall

�013T

�024(150%)

�024(200%)

�02�(Rutileacid)

STICK ELECTRODES

FORUNALLOYEDANDLOWALLOYEDSTEELAPPLICATION / BASE METAL

�010isacellulosecoatedallpositionalpipeweldingelectrodedesignedespeciallyforverticaldownrootpassweldingonD.C.negativepolarityandforsubsequentpassesonD.C.positivepolarity.Apartfromitsexcellentweldingandgapbridgingcharacteristics�010offersawelddepositwithoutstandingimpactstrengthvaluesandthusoffersthebenefitofstillmoresafetyinfieldweldingofpipelines.St:3�.2,44.2,3�.3,52.3,H1,H11,3�.0,52.0,3�.4,52.4,35.8,45.8,210.�,3�0.�,X42,X�0,A-D

�010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloyedsteel.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.�,415.�TM,X42,X�5,A-E

8010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloyedsteel.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.�,415.�TM,X42,X�5,A-E

The�013Sisamediumthickcoatedelectrodeforallkindsofsteelstructuresandisparticularlysuitedforweldingjobsatpoorlyacces-siblepointsandbadlypreparedseams.The�013Sweldinallpositions,inparticularitisideallysuitedforverticaldownwelds.Viscousweldmetal,hencegoodgapbridging.Easyslagremovalandelectrodescanbebentverywelltoimproveaccessibilitytohardtoreachplaces.

1000Sisamediumthickcoatedelectrodesuitableforgeneralconstruc-tionandoffersaverysmoothseamsurface.1000Sissuitableforallpositions;2,5mmcanevenbeusedinverticaldownposition.Mediumfastfreezingweldmetalmakesthiselectrodeexcellentlysuitableforrootrunsinverticaluppositioninpipewelding.Theslagisselfdetachingandthespecialbluecoatingwasdevelopedtoofferhighresistanceagainstmoisturepickup.

The�013Fallisaspecialcoatedelectrodedeveloppedforweldinginverticaldownpositiononoldanddilutedplatessuchasinshiprepairwithbadlypreparedseamsand/ordeluted,galvanisedorpaintedplates.The�013Fallmaybeusedinallpositions.Viscousweldmetal,hencegoodgapbridging.Elektrodescanbebentandoffersexcelentresistanceagainstmoisturepickup!

The�013Tisathickcoatedelectrodeforjoiningandsurfacingsteelstructuresofallkindsinmechanicalengineering,bodyandwagonbuilding,inthefabricationofvesselsandcontainers,andinship-building.The�013Tiseminentlyweldableandpossessesexcellentweldingpropertiesinallpositionsexceptverticallydown.Easystrike,nospatterlosses.Veryeasyslagremoval.Smooth,finelyrippledseamsurfaceandlowfume.

The�024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof150%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The�024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.

The�024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof200%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The�024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.

The�02�isahighperformanceelectrodewithathickrutileacidcoatingandarecoveryof150%.Forweldinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodeisideallysuitedforprimertreatedorrustymaterials.The�02�hasahighcurrentcarryingcapacityandselfdetachingporousslag(excellentfornarrowgabswheretheslagisoftenhardtoremove).

MECHANICAL PROPERTIES

T~520Y>380E>22%I >4�J(-30°C)

T~5�0Y>420E>22%I >4�J(-20°C)

T~�10Y>4�0E>22%I >4�J(-30°C)

T~510Y>3�0E>22%I >�0J(20°C)

T>510Y>420E>22%I >4�J(0°C)

T~5�0Y>480E>23%I >4�J(0°C)

T~590Y>3�0E>22%I >4�J(0°C)

T>510Y>390E>22%I >4�J(0˚C)

T~510Y~390E>22%I >4�J(0˚C)

T~500Y>420E>22%I >85J(+20°C)I >4�J(-40°C)

AWS A5.1/5.5

E�010

E�010-A1

E8010-G

E�012

E�013

E�013

E�013

E�024

E�024

E�02�

DIN 1913/8575/8529

E4354C4

E4322R(C)3

E5132RR(C)5

E4322R(C)3

E5122RR�

E4332RR11150

E4332RR11200

E5153AR111�0

01.S

TIC

KE

LEC

TRO

DES

10

TYPE

�018LC

�01�

�018-1

�018-A1

Corten

8018-B2

8018-C2

8018-C3

9018-B3

10018-D2

10018-G

11018-H

505-15

STICK ELECTRODES FOR UNALLOYED AND LOW ALLOYED STEEL

APPLICATION / BASE METAL

Extralowhydrogen,basicelectrodeforcriticaljoints,incasealowyieldstrengthisrequired.Thewelddeposithaspracticallynocarbonandaverylowmanganesecontent,whichoffersauniqueresistanceagainstfatigue.Extremegoodimpactvaluesatsubzerotemperatures.

Double-coatedlow-hydrogenelectrodewithexcellentweldingpropertiesindifficultpositionsandhighmechanicalproperties.ItisparticularlysuitedforpoorweldingmachineswithlowvoltageonACandDC+.Excellentlysuitedforoldandrustymaterialbecauseofitsstableandintensivearc.Wellsuitedforrootrunsandthemaintenanceandrepairsector.

The�018-1isalow-hydrogenelectrodesuitableforhighlystressedjointswithveryeasyweldabilityandextremehighmechanicalpropertiesforsteelandcastingsupto�10N/mm2tensilestrength.ItisparticularlysuitedforweldingonACandDC+.The�018-1issuitableforsteelwithupto0.�%carbonandhasverylowhydrogencontent.HD<5ml/100gr

Moalloyedbasicelectrodeforweldingcreep-resistantsteelwithyieldstrengthupto4�0N/mm2.Suitedforworkingtemperaturesof-40°Cto525°C.Mostlyusedfortheconstructionofboilersandpipes(15Mo3).

Basicelectrodeforweatherresistantsteelsuchas,Patinax,Corten,Acor50,HSB51,etc.Excellentmechanicalpropertiesandwellsuitedforuseatsubzerotemperatures.

Basicelectrodeforweldingofsteamproductionplants,steampipesandsimilarjointsmadeofCr-Moalloyedsteel.Theweldmetalisresistanttoworkingtemperaturesupto550°C.ForsteelSt:13CrMo44,15CroMo3,13CrMoV42etc.

Basic,Nickelalloyed(above3%)electrodewithexcellentweldingcharac-teristics,recommendedforfinegrainedsteelusedatlowtemperature(-�0to-80°C).Guaranteedexcellentmechanicalpropertiesatlowtemperatures.Excellentalloyforuseincryogenicandpetrochemicalindustries.Stockinganddistributionofliquidgasorproductsvolatile.HD<5ml/100

Thebasicoffshoreelectrodeaccordingtothelatestoffshorerequire-mentsforsubzerotemperaturesdownto-�0°C.SuitableuptosteeltypessuchasS4�0,approvedaccordingtograde5Y4�byLloydsandDNV.Excellentweldingpropertiesandextremelowhydrogencontent.

Basic,Nickelalloyedelectrodewithexcellentweldingcharacteristics,recommendedforsteelandsteelcastingswithtensilestrengthupto�85N/mm2andfine-grainedsteelwithyieldstrengthupto4�0N/mm2.Guaranteedexcellentmechanicalpropertiesatlowtemperatures.HD<5ml/100

BasicelectrodeespeciallydevelopedforNACErequirements,suitableforcriticalapplicationsatX80,4130andsimilarsteeltypes.Excellentweldingpropertiesaccordingtothelatestgenerationofbasicelectrodeswithextralowhydrogencontent.SuitableforPWHT.

Extremehighstrengthelectrodeforweldingsimilaralloyedsteelwithyieldstrengthupto�85N/mm,extremecrack-resistantandlowtemperature-resistantdownto-�0°C.Preheating,interpasstemperatureandpostweldtreatmentasrequiredbythebasemetal.ForsteelSt:N-A-XTRA�5,�3,�0,T1A,T1Betc.

Latestgenerationbasicelectrodedevelopedforfinegrain‘S�90’steelsinoffshoreapplicationsatextremelowsubzerotemperatures(-�0°C).Guaranteedmechanicalpropertiesaccordingtograde5Y�9andapprovedbyLloydsandDNV.SuitableforS�20,S�90,Weldox�00,API-5LX-X�0,X�5,X80,Dilimaxandothersteelgradesofthesamekind.

Basic,CrandMoalloyedelectrodewithexcellentweldingcharacteris-tics,recommendedforweldingcreep-resistantsteelandsteelcastingforworkingtemperaturesupto�00°C.Thewelddepositoffersahigh-resistantagainsthighhydrogenpressure.Commonlyusedinseveralapplicationsinoilandchemicalindustry.

MECHANICAL PROPERTIES

T~4�0Y<410E>22%I >120J(-20°C)

T~5�0Y>400E>22%I >4�J(-20°C)

T~�00Y>440E>24%I >4�J(-40°C)

T~590Y>450E>22%I >4�J(-40°C)

T>540Y>4�0E>20%I >4�J(-40°C)

T: 5�0-��0Y>4�0E>20%I >95J(20°C)

T>500Y>4�0E>22%I >4�J(-�0°C)

T: �20-��0Y>520E>18%I >95J(20°C)

T>�90Y>�20E>19%I >�0J(-40°C)

T: �80-940Y>�00E>1�%I >4�J(-20°C)

T>��0Y>�90E>1�%I >�9J(-�0°C)

T: �80-�80Y>550E>15%I >50J(-20°C)

AWS A5.1/5.5

E�01�

E�018-1

E�018-A1

E�018-G

E8018-B2

E8018-C2

E8018-G

E9018-B3

E10018-D2

E10018-G

E11018-M-H4

E505-15

DIN 1913/8575/8529

E�018

E5143B(R)10

E5155B10

EMoB2

EY50�5CuNiB

ECrMo1B20+

EY4�8�3NiBH520

EY50�5Mn1NiB

ECrMo2B20+

EY�9�5Mn2NiCrMoB

EY�9��Mn2NiMoBH5

E-CrMo9B20

01.STICK

ELECTR

OD

ES

11

TYPE

CrMo9V

RailB

TYPE

4009B

4015HL-Kb

4115HL

4122HL-Kb

TYPE

4302Ti*

4302HL

4302HLS

431�Ti

431�HL

431�HLS

4551Ti*

4551HL

4551HLS

*Alsoavailableaslimebasic

STICK ELECTRODES FOR UNALLOYED AND LOW ALLOYED STEEL

APPLICATION / BASE METAL

Basic,CrandMoalloyedelectrodewithexcellentweldingcharacteris-tics,recommendedforweldingcreep-resistantheattreated9-12%Crsteel,especiallyforsteelsT91andT92,forworkingtemperaturesupto�00°C.Preheatandinterpasstemperatures200-300°C.

Basicelectrodeforrapidlyjoininglargecrosssectionprofiles.Joiningofrailswithacontinuesfillingofthegapbetweentwosectionswithveryhighcurrentcarryingcapacity.Highmechanicalpropertieswillbeachievedduetothespecialbasiccoating.Suitableforrails,thickandconcretebars,profilescanbecutoffstraightbeforefillingthegap.

MECHANICAL PROPERTIES

T: �50-850Y>500E>1�%I >50J(20°C)

T: �90-890Y>�20E>18%I >4�J(-40°C)

AWS A5.1/5.5

E901�-B9

DIN 1913/8575/8529

STICK ELECTRODES

FORSTAINLESSSTEEL,FERITIC&MARTENSITICAPPLICATION / BASE METAL

Electrodeforweldingferiticandmartensiticsteel,caststeelandalsoforcladdingofexhaustvalves.W.Nr:1.4000,1.4002,1.400�,1.4024

Developedforjoiningandcladdingof1�%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.405�,1.4�40,1.4�42,1.4059,1.4�41

Developedforjoiningandcladdingof1�%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.4115

Developedforjoiningandcladdingof1�%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.4122

AWS A5.1/5.5

E410-1�

E430-15

EN1�00:ZE1�1R53

EN1�00:EZ1�11B53

ANALYSIS

C <0.0�Cr ~13

C <0.10Mn0.5-1.0Cr 1�-18

C 0.18Cr 1�-1�Mo1.0-1.5

C <0.40Cr 1�-18Mn<0.5Mo0.9-1.10Ni <0.�

DIN 1913/8575/8529

E-4009B

E-4015HL-Kb

E-4115HL

E-4122HL-Kb

STICK ELECTRODES

FORSTAINLESSSTEEL,CrNiR %

100

150

150

100

150

150

100

150

150

ANALYSIS

C <0.0�Cr ~19Ni ~9.5

C <0.03Cr ~19Ni ~9.5

C <0.03Cr ~19Ni ~9.5Nb+

DIN 8556

E199R23

E199MPR2�150

E199R2�150

E199LR23

E199LMPR2�150

E199LR2�150

E199NbR23

E199NbMPR2�150

E199NbR2�150

AWS

E308-1�

E308-1�

E308-1�

E308L-1�

E308L-1�

E308L-1�

E34�-1�

E34�-1�

E34�-1�

APPLICATION / BASE METAL

Developedforjoiningstainlesssteeltypes18/8Cr-Niandsurfacingaswell,theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto300°C.Basemetals:1.4300,1.4301,1.4310,1.4312,1.4550,1.4001,1.401�,1.405�

Developedforjoiningstainlesssteeltypes18/8Cr-Niandsurfacingaswell,theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto400°C.Basemetals:1.4300,1.4301,1.430�,1.4541,1.4543,1.4550

DevelopedforweldingstabilisedCrNi-steelofthetype18/8.Theweldmetalcannotbepolishedandissuitableforworkingtemperaturesupto400°C.Basemetals:1.4301,1.4310,1.4541,1.4543,1.4550,1.48�8

MECHANICAL PROPERTIES

T>550Y>320E>35I >�0

T>550Y>320E>35I >�0

T>580Y>350E>32I >�0

01.S

TIC

KE

LEC

TRO

DES

12

TYPE

4403Ti*

4403HL

4403HLS

4430Ti

4430TiFallVerticaldown

4430HL

4430HLS

4430H

4440AC

44�2Ti

4539Ti

45��Ti*

45��HL

45��HLS

*Alsoavailableaslimebasic

TYPE

4820Ti

4820HL

STICK ELECTRODES

FORSTAINLESSSTEEL,CrNiMo(Cu)R %

100

1�0

1�0

100

100

1�0

1�0

100

100

110

110

100

1�0

1�0

ANALYSIS

C <0.0�Cr ~19Ni ~12Mo~2.�

C <0.03Cr ~22.5Ni ~12Mo~2.�

C <0.05Cr ~19.0Ni ~12.0Mo~2.�

C <0.03Cr ~18Ni ~1�.5Mo~4.50

C <0.04Cr ~22.5Ni ~9Mo~3

C <0.03Si ~0.5Mn~1.5Cr ~20Ni ~25Mo~4.5Cu ~1.5

C <0.05Cr ~19Ni ~11.5Mo~2.�Nb+

DIN 8556

E19123R23

E19123MPR2�1�0

E19123R2�1�0

E19123LR23

E19123LR13

E19123MPR2�1�0

E19123LR2�1�0

E19123R12

E9-UM-300-CKR

E2293LR23

E20255CuLR23

E1912NbR23

E19123MPR2�1�0

E19123NbR2�1�0

AWS

E31�-1�

E31�-1�

E31�-1�

E31�L-1�

E31�L-1�

E31�L-1�

E31�L-1�

E31�H-1�

E31�L-1�

E2209-1�(duplex)

E385-1�(904)

E318-1�

E318-1�

E318-1�

APPLICATION / BASE METAL

Developedforjoiningstainlesssteeltypes18/8/2CrNiMoandsurfacingaswell,theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto300°C.Basemetals:1.4301,1.4401,1.4413,1.443�

ForweldingCrNiMo18/8/2steelwithaverylowcarboncontent.Theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto400°C.Basemetals:1.4301,1.4541,1.4550,1.4401,1.4435,1.45�1,1.4580,1.4404,1.443�,1.45�3

Corrosion-resistantalloyforCrNiMosteelwithincreasedSi-content.Theelectrodeissuitableforweldingcorrosion-resistantCrNiMosteelforworkingtemeraturesupto400°C.

Designedforjoiningcorrosion-resistantCrNiMoNsteelaswellasforaustenitic-ferriticjoints.BaseMetals:1.3941,1.3952,1.3953,1.3955,1.3958,1.440�,1.4429,1.4435,1.4438,1.4439,1.44�,1.448,1.449

Designedforweldingwrought,forgetorcast‘standard’duplexstainlesssteelforserviceintheas-weldedcondition.Theweldmetaloffersahighstrength,verygoodresistancetochlorideinducedstresscorrosioncrackingandpittingattackfromseawater.Basemetals:1.441�,1.44�0,1.44�2,1.4582

Designedforjoiningexceptionalcorrosion-resistantCrNiMoCusteelattemperaturesfrom-19�°Cto350°C.Basemetals:1.4500,1.4505,1.450�,1.4531,1.453�,1.4539,1.45�3,1.4585,1.458�

ForweldingstabilisedCrNiMosteelofthetype18/8/2,cannotbebrightpolished.Workingtemperaturesupto400°C.Basemetals:1.4301,1.4541,1.4550,1.4401,1.443�,1.45�1,1.4580,1.4404,1.4435,1.44�3

MECHANICAL PROPERTIES

T>550Y>320E>35I >�5

T>540Y>320E>35I >�0

T>�80E>25I >50

T>�50E>30I >80

T>580E>3�0R>32K>�5

STICK ELECTRODES

FORHEAT-RESISTANTSTAINLESSSTEELR %

100

150

ANALYSIS

C <0.05Cr ~25Ni ~4

DIN 8556

E255R23

E255MPR2�150

AWS

E32�

APPLICATION / BASE METAL

Scale-resistantupto1100°Candresistanttoreducingsulphurousfurnacegasses.Choiceelectrodeforweldingsealingruns.Basemetals:1.4821,1.4822,1.4823

MECHANICAL PROPERTIES

T>�50Y>450E>20I >35

01.STICK

ELECTR

OD

ES

13

TYPE

4332Ti

4829MoTi

4829MoHL

4842Ti

4842HL

4842HLS

310Mo

4850Kb

4853Kb

TYPE

43�0Kb

43�0Ti

43�0HL

Croni29/9S

29/9HL

CronimoTi

CronimoHL

STICK ELECTRODES FOR HEAT-RESISTANT STAINLESS STEEL

R %

100

100

1�0

100

1�0

1�0

100

130

130

ANALYSIS

C <0.04Cr ~23Ni ~13Si ~0.9

C <0.04Cr ~23Ni ~12Mo~3

C <0.10Cr ~25Ni ~20

C <0.10Cr 22-25Ni ~20Mo2-3

C Min:0,12 Max:0,1Cr ~22Ni ~33,5

C <0.50Cr ~2�Ni ~35

DIN 8556

E2312LR23

E23123R23

E23123MPR2�1�0

E2520R2�

E2520MPR2�1�0

E2520R2�1�0

E25222NLB

DINEN1�00:EZ2132NbB32

E9-UM-200RZDINEN1�00:EZ2535NbB32

AWS

E309L-1�

E309Mo

E309Mo

E310-1�

E310-1�

E310-1�

E310Mo-1�

APPLICATION / BASE METAL

Electrodeforweldingnon-similar,stainlessandheat-resistantsteelsuchasdissimilarjoints.

Jointweldingsofheat-resistantsteelofthesamekindandhighandlowalloysteel.Scale-resistantupto1100°C.

Joint-weldingofheat-resistantCrNisteelofthesamekind.Scale-resistantupto1200°C.Basemetals:1.4841,1.484�,1.4848,1.483�,1.4��2,1.4845,1.4849

Ceweld310MoissimilartoCeweld4842Ti,butwithmolybdenumaddedforimprovedhightemperaturecreepproperties.Basemetals:1.4832,1.483�,1.4841,1.4845,1.484�,1.4849,1.4848,1.4828,1.4�13,1.4�2�,1.4�10,1.4�45,1.4823

Heat-resistantstainlesssteelalloyforMMAwelding.Joiningandcladdingheat-resistantCrNisteelofthesamekindandCaststeel.Basemetals:1.48��,1.48�1,1.4859

Joiningheat-resistantCrNisteelofthesamekindandCaststeel.Basemetals:1.4852,1.4849,1.4859,1.48��,1.48�5

MECHANICAL PROPERTIES

T>�00Y>400E>35I >�0

T>5�0Y>330E>35I >�5

T>�00Y>350E>30I >90

T~540Y~380E~35I ~�0

STICK ELECTRODES

FORSTEELDIFFICULTTOWELDR %

100

100

1�0

100

1�0

100

1�0

ANALYSIS

C <0.08Cr ~18Ni ~8Mn~�

C <0.10Cr ~29Ni ~9

C <0.05Cr ~19Ni ~9Mo~3

DIN 8556

E188Mn�B20+

E188Mn�R2�

E188Mn�MPR2�1�0

E299R23

E299MPR2�1�0

E1993R23

E1993MPR2�1�0

AWS

E30�-15

E30�-1�

E30�-1�

E312-1�

E312-1�

E308Mo

E308Mo

APPLICATION / BASE METAL

Fullyausteniticelectrodeforweldingsteelwithdifficultweldability.Thedeposithashighplasticityandactsasashockabsorbinglayer.Heat-resistantupto900°C.Highlyinsensibleforcracks!Excellentlysuitedforoverlaysontrainandtramtracks.

Specialaustenitic/ferriticelectrodeforjoiningbasematerialswithextremedifficultweldability,suchasmanganesesteel,springsteelandhigh-speedtoolsteel.Suitableasbufferlayerbeforehardfacing.

Specialelectrodeforjoiningbasemetalswithriskofcracking.Especiallysuitedforjointweldingbetweenferriticandausteniticmaterials.Corrosion-andacid-resistant.Welsuitedfordissimilarwelding(steeltostainlesssteel).

MECHANICAL PROPERTIES

T>580Y>350E>40I >100

T>800Y>�00E>20I >50

T>�00Y>400E>30I >�0

01.S

TIC

KE

LEC

TRO

DES

14

TYPE

Nicro�00

NicroHLS

Nicro�25

NiTi3

NiCu30Mn

Nicro135/�5

NiCrCo�1�

NiCrMo�8�

NiCrMo�22

AlloyC2��

AlloyHX

Dur�Ni

DurAlTi

STICK ELECTRODES

FORNICKELBASEDALLOYSW.NR.

2.480�

2.4548

2.4321

2.415�

2.43��

2.4�53

2.4�28

2.4813

2.48��

1.2�14

DIN 1736UNS

EL-NiCr15FeMnW8�182

EL-NiCr19Nb

EL-NiCR20Mo9NbW8�112

EL-NiTi3

EL-NiCu30Mn

EL-NiCr28Mo

EL-NiMo15Cr

EL-NiMo15Cr

EL-NiMo15Cr

EL-NiMo15Cr15W

N0�002

DIN8555:E22-UM-40-CTZ

DIN8555:E23-UM-350-PTZ

AWS

ENiCrFe3

ENiCrFe3

ENiCrMo-3

ENi-1

ENiCu-�

ENiCrCoMo-1

EL-NiCu30Mn

ENiCrMo-10

ENiCrMo-4

ENiCrMo-2

APPLICATION

ElectrodeforweldingNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19�to+�00°C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantproperties.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforweldingInconel�25,825andalloy25-�Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjointweldingswithlowandhighalloyedsteel;austeniticsteelwithhighcorrosionresistancefortemperaturesabove300°C.AlsoavailableasMig,TigandS.A.wireandstrip.

Specialelectrodeforweldingpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjointweldingofnickelandsteel.Brazingcrackswillnotoccur.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforweldingNiCu30Fe,CuNialloysandjoiningthesealloyswithsteelsuchasMonel400,R-405andK-500.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforjoiningIncoloy825andotherNiFeCrMoCualloysofcom-parablecomposition.Theweldmetalhasgoodresistanceagainstgeneralcorrosionandpittinginmanychemicalsolutionsincludingsulphuricandphosphoricacids.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforweldingInconel�1�.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightemperatures.ApplicabletoInconel�00and�01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.AlsoavailableasMig,TigandS.A.wire.

SpecialalloyforjoiningDuplex,Superduplexandsuper-austeniticstainlesssteelaswellasnickelalloyssuchasN0�059,N0�022,HasteloyC-2��andInconel�22,�25and�8�.Thisalloyoffersawiderangeofapplicationsinthechemicalandpetrochemicalindustries.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforjoiningInconel�22en�25,alloy25-�MoandIncoloy825.Excellentlysuitableforjoiningdifferentmetalsincluding:Inconel�25andHasteloyC-2��.Theweldmetaloffersgoodcorrosionresistancewhenusedwithmolybdenum-containingstainlesssteel.AlsoavailableasMig,TigandS.A.wire.

ElectrodeforHasteloyC-2��andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelandlowalloyedsteel.

ElectrodeusedforweldingHasteloyXandsimilarNiCrMoalloy.AlsousedforsurfacingsteelandjoiningofHasteloyX,nickelalloys,stainlesssteel,carbonsteelandlowalloysteel.Thewelddepositisverystrongandhasexcellentoxidationresistanceathightemperaturesupto1200°C.

Electrodewithexcellentglidingproperties(metaltometal)andhighresistancetoerosion,corrosionandwearfromabrasiveminerals.FieldofapplicationissimilartothatofStellite,however,thisalloycannotbeusedinconnectionwithhydrochloricacid.Thehardnessofthewelddepositismaintainedevenatgreattemperaturechanges.

Basiccladelectrodeforoverlaysonhotcuttingtools.Thewelddeposithasgoodscaleandthermoshockresistanceaswellasishigh-wearresistantathightemperatures.Application:overlaysonforginghammersetc.

01.STICK

ELECTR

OD

ES

15

TYPE

AlloyB2

AlloyB3

AlloyC22

AlloyC-2��

AlloyC-2000

AlloyC-4

AlloyG-30

UltimetAlloy

AlloyX

Alloy25

Alloy188

STICK ELECTRODES

FORCORROSIONRESISTANTHASTELOYALLOYSAWS

ENiMo-�

ENiMo-10

ENiCrMo-10

ENiCroMo-4

ENiCrMo-1�

ENiCrMo-�

ENiCrMo-11

ENiCrMo-2

AMS5�9�

APPLICATION

TheB-2alloyisanickel-basewroughtalloywithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandshydrogenchloride,sulfuric,aceticandphosphoricacids.Thealloyhasexcellentresistancetopitting,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.Itresiststheformationofgrain-boundarycarbideprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.

TheB-3alloyisanadditionalmemberofthenickel-molybdenumfamilyofalloyswithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandssulfuric,acetic,formicandphosphoricacids,andothernonoxidizingmedia.B-3alloyhasaspecialchemistrydesignedtoachievealevelofthermalstabilitygreatlysuperiortothatofitspredecessors,e.g.B-2alloy.B-3alloyhasexcellentresistancetopittingcorrosion,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.

Mostversatilenickel-chromium-molybdenum-tungstenalloyavailabletodaywithimprovedresistancetobothuniformandlocalizedcorrosionaswellastoavarietyofmixedindustrialchemicals.TheC-22alloyexhibitssuperiorweldabilityandisusedasoveralloyfillerwireandweldoverlayconsumablestoimproveresistancetocorrosion.

Excellentcorrosion-resistancetobothoxidizingandreducingmediaandexcellentresistancetolocalizedcorrosionattack.

Mostversatile,corrosion-resistantalloywithexcellentresistancetouniformcorrosioninoxidizingorreducingenvironments.ExcellentresistancetostresscorrosioncrackingandsuperiorresistancetolocalizedcorrosionascomparedtoC-2��alloy.

TheC-4alloyisanickel-chromium-molybdenumalloywithoutstandinghigh-temperaturestabilityasevidencedbyhighductilityandcorrosionresistanceevenafteraginginthe1200to1900°F(�49to1038°C)range.Thisalloyresiststheformationofgrain-boundaryprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.C-4alloyalsohasexcellentresistancetostress-corrosioncrackingandtooxidizingatmospheresupto1900°F(1038°C).

TheG-30alloyisahighchromiumnickel-basealloywhichshowssuperiorcorrosionresistanceovermostothernickel-andiron-basealloysincommercialphosphoricacidsaswellasmanycomplexenvironmentscontaininghighlyoxidizingacidssuchasnitric/hydrochloric,nitric/hydrofluoricandsulfuricacids.

Ultialloyiscobalt-chromiumalloywhichoffersexcellentcorrosionresistancecomparabletothatoftheNiCralloys.UltialloyexhibitsoutstandingwearresistancesimilartothatoftheNiCralloys.Also,ultialloypossesseshightensilestrengthcomparabletomanyduplexstainlesssteelcombinedwithexcellentimpacttoughnessandductility.

Xalloyisanickel-chromium-iron-molybdenumalloythatpossessesanexceptionalcombinationofoxidationresistance,fabricabilityandhigh-temperaturestrength.Ithasalsobeenfoundtobeexceptionallyresistanttostress-corrosioncrackinginpetrochemicalapplications.Xalloyexhibitsgoodductilityafterprolongedexposureattemperaturesof1200,1400,1�00F(�50,��0and8�0°C)for1�,000hours.

Excellenthigh-temperaturestrengthandgoodoxidationresistancealloy25isacobaltnickel-chromium-tungstenalloythatcombinesexcellenthigh-temperaturestrengthwithgoodresistancetooxidizingenvironmentsupto1800°F(980°C)forprolongedexposuresandexcellentresistancetosulfidation.Itcanbefabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetometalgalling.

Alloy188isacobalt-nickel-chromium-tungstenalloythatcombinesexcellenthightemperaturestrengthwithverygoodresistancetooxidizingenvironmentsupto1095°C.Forprolongedexposures,andexcellentresistancetosulfatedeposithotcorrosion.Itisreadilyfabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetomoltenchloridesaltsandgoodresistancetogaseoussulfidation.

W.NR.

2.4�1�

2.4�00

2.4819

2.4��5

2.4�10

2.4�03

2.4�81

2.4��5

2.49�4/2.49��

UNS

N10��5

N10��5

N0�022

N102��

N0�200

N0�455

N0�030

R31233

N0�002

R30�05

R30188

01.S

TIC

KE

LEC

TRO

DES

1�

TYPE

Alloy230

Alloy242

Alloy2�3

Alloy55�

Multimet

TYPE

E250Kb

E300Kb

E350Kb

E580

E�0Kb

E�0Ti

E�0Ti1�0

STICK ELECTRODES FOR CORROSION RESISTANT HASTELOY ALLOYS

AWS

AMS5�95

APPLICATION

The230alloyisanickelchromium-tungsten-molybdenumalloythatcombinesexcellenthigh-temperaturestrength,outstandingresistancetooxidizingenvironmentsupto2100°F(1149°C)forprolongedexposures,premierresistancetonitridingenvironmentsandexcellentlong-termthermalstability.Itisreadilyfabricatedandformedandiscastable.Otherattractivefeaturesincludelowerthermalexpansioncharacteristicsthanmosthigh-temperaturealloysandapronouncedresistancetograincoarseningwithprolongedexposuretohightemperatures.

242alloyisanage-hardenablenickel-molybdenum-chromiumalloywhichderivesitsstrengthfromalong-range-orderingreactionuponaging.Ithastensileandcreepstrengthpropertiesupto1300°F(�05°C)whichareasmuchasdoublethoseforsolidsolutionstrengthenedalloys,butwithhighductilityintheagedcondition.Thethermalexpansioncharacteristicsof242alloyaremuchlowerthanthoseformostotheralloysandithasverygoodoxidationresistanceupto1500°F(815°C).Otherattractivefeaturesincludeexcellentlowcyclefatigueproperties,verygoodthermalstabilityandresistancetohigh-temperaturefluorineandfluorideenvironments.

2�3alloyisanage-hardenablenickel-cobalt-chromium-molybdenumalloydesignedspecificallytocombineverygoodagedstrengthpropertieswithexcellentfabricationcoldcharacteristicsintheannealedcondition.WhileitsstrengthatelevatedtemperatureisnotquiteashighasmaterialssuchasWaspaloyalloyoralloyR-41,itisfareasiertoformorweldthanthesealloys.Alloy2�3exhibitsexcellentintermediatetemperaturetensileductilityandisnotnormallysubjecttostrainagecrackingproblemscommonforgammaprimestrengthenedalloys.

55�alloyisaniron-nickel-chromium-cobaltalloythatcombineseffectiveresistancetosulfidizing,carburizingandchlorine-bearingenvironmentsathightemperatureswithgoodoxidationresistance,fabricabilityandexcellenthigh-temperaturestrength.Ithasalsobeenfoundtoresistcorrosionbymoltenchloridesaltsandothersalts,andisresistanttocorrosionfrommoltenzinc.

TheMultialloy(alsoknowasalloyN-155)isasolid-solution-strengthenedsuperalloywithexcellenthigh-temperaturestrengthandgoodoxidationresistanceupto1800°F(980°C).Ithasbeenwidelyusedforforgedorfabricatedcomponentsinorderaircraftandland-basedturbineengineapplications.Formodernengineapplications,ithasbeenlargelyreplacedbynewermaterials,suchastheH-3140alloy,whichhaveimprovedproperties.Multialloymaybecold-orhot-for-medbyavarietyoftechniquesandisweldablebymoststandardmethods.

W.NR.

DINNR.2.4�33

DINNR.1.4883

UNS

N0�230

N10242

N0�2�3

R3055�

R30155

HARDFACE ELECTRODES

SHOCKANDABRASIONRESISTANTR %

100

120

120

110

130

120

150

ANALYSIS

C ~0.1Mn~1.5Cr ~1.0

C ~0.1Mn~1.0Cr ~3.0

C ~0.15Mn~1.0Cr ~3.0

C ~1.5Cr ~3

C ~0.5Mo~1.5Cr ~9V ~1.5

Mo~0.8-1.0Cr ~�-8V ~0.2-0.3

DIN 8555

E1-UM-250

E1-UM-300

E1-UM-350

E2-UM-�0

E�-UM-�0-PS

E�-UM-�0-PS

HARDNESS

250-2�5HB

2�5-325HB

350-400HB

5�-�1HRc

5�-�1HRc

APPLICATION / PROPERTIES

Limebasiccoatedelectrodeforapplicationswhicharesubjecttoslightwear.Canbeappliedinseverallayersandhasgoodmachineableproperties.

Limebasiccoatedelectrodeforapplicationswhicharesubjecttoheavyimpactloads.Theweldingmaterialhasgoodmachineablepropertiesandcanadditionallybeflamehardened.

Limebasiccoatedelectrodeformachinepartswhicharesubjecttowear.Theoverlaysarewellmachineablewithcarbidetippedtools!

Rutilecoatedelectrode.Theweldmetalistough,hardandabrasionproof.Itcanbeusedforhardfacinglayersondredgerteeth,crusherjawsandimpactstrips.

Limebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.

Rutilebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.

01.STICK

ELECTR

OD

ES

1�

TYPE

Ni(-)

FeNi�0N

NiFe2

HGW

GGG

GUTSS/B2

TYPE

WA45

SS�0Ti

TYPE

MN14

STICK ELECTRODES

FORCASTIRONANDGOUGINGDIN 1736UNS

ENi-BG22

ENiFe-1-BG23

ENiFe-1-BG23

EFe-1-S-13

AWS

ENi-C1

ENiFe-C1

ENiFe-C1

ESt

APPLICATION / BASE METAL

Specialelectrodewithapurenickelcorewireforjoiningandrepairweldingofgreyironcastingsandmalleablecastironcomponents.Flatdepositwithasmoothsurfacewithoutnotches.Current:=DC(-)orAC.

Coatedelectrodewithacorewireof�0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Current:=DC(+)orAC.

Coatedelectrodewithabi-metalcorewireof�0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Verywellsuitedfordilutedandoldcastiron.Current:=DC(+)orAC.

Specialcoatedelectrodeforweldingofcastironwhensubsequentmachiningoftheweldisnotnecessary.Excellentlysuitedforoil-drenchedgreycastiron.Current:=DC(+)orAC.

Specialelectrodewithoutnickel.Wellsuitedforcastironwelding.Colourandcorrosionresistancepropertiesarethesameasthoseofthecastalloy.Therefore,repairofblowholesandotherdamagecannotbeseenafterwards.Current:=DC(+).

Specialelectrodeforchamferingandcuttingofallconductivemetalssuchasalloyedandunalloyedsteel,castiron,aluminiumandcopperalloys.Hasanon-conductivecoatingandisthereforeideallyequippedforuseinplacesthataredifficulttoreachorfordrillingholes.Current:=DC(-)orAC.

MECHANICAL PROPERTIES

T=240-290H~1�0HB

T=380-480H~200HB

T=400-480H~200HB

T=340-390H~300HB

T=�20-�80H~200HB

HARDFACE ELECTRODES

FORCUTTINGEDGESR %

130

130

ANALYSIS

C ~0.2Cr ~2.5W ~4.5V ~0.�

C ~1.0Mo~8V ~1.5Cr ~4.5W ~2

DIN 8555

E3-UM-45-T

E4-UM-�0(�5w)-ST

HARDNESS

Untreated:45HRcTreated:48HRc

Untreated:59-�2HRcTreated:�3-�5HRc

APPLICATION / PROPERTIES

Limebasiccoatedelectrodeforrepairweldingontoolsofhotworksteelofthesametypeorforliningofworkingsurfacesonhotworkingtoolsoflow-alloyedorunalloyedsteel.Machiningofthewelddepositispossible.

Rutilecoatedelectrodeinhigh-speedtoolsteelqualityforthereinforcementofcuttingedges,fortoolbodies,foroverlayingofhotcuttingtools.Thewelddepositcanbeheat-treatedlikehigh-speedtoolsteel.Excellentformakingyourowncuttingtoolsoutofmildsteel.Goodtemperingpropertiesupto550°C.

HARDFACE ELECTRODES

MANGANESEBASEDR %

120

ANALYSIS

C ~1Mn~13Ni ~3

DIN 8555

E�-UM-250-K

HARDNESS

200-250HBAfterhardening:450-550HB

APPLICATION / PROPERTIES

Limebasiccoatedausteniticmanganesesteelelectrodeforweldingofausteniticmanganesesteelwhichismainlysubjecttoimpactloads.Strain-hardeningimprovesthehardnessconsiderably(strainhardeningtillapprox.400HB).Rebuildingrails,crossings,bufferlayerspriortohardfacing,crushinghammers,etc.

01.S

TIC

KE

LEC

TRO

DES

18

TYPE

Dur1U

Dur�U

Dur12U

TYPE

Dur50

Dur55

Dur�0

Dur�2

Dur�2S

DurCETube�2

Dur�3

Dur�4

HARDFACE ELECTRODES

STELLITE(COBALTBASEDALLOYS)ANALYSIS

C ~2.5Cr ~30Co ~52W ~15

C ~1.1Cr ~28Co ~�5W ~5

C ~1.3Cr ~28Co ~59W ~10

DIN 8555

E20-UM-55-CTZRCoCr-C

E20-UM-40-CTZRCoCr-A

E20-UM-50-CSTZRCoCr-B

HARDNESS

53-55HRc

43-45HRc

4�-48HRc

APPLICATION / PROPERTIES

Stellitealloywithhighresistancetoabrasion,oxidationanderosion.Especiallyresistanttoseizingoncaseoffrictionofmetaltometal.Evenuptoredhotthisalloyretainshighhardnessproperties.Completelytempering-resistant.

ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.Dur�Uismainlyusedforcladdingexhaustvalveseatsforlongerservicelife.Excellentmetaltometalwearpropertiesduetoalowfrictioncoefficient.

InhardnessandtoughnessthisStellitealloyliesbetweenDur1Uand�U.Ascomparedto�Uitissomewhatmoreresistanttowearandascomparedto1Uitismoreresistanttotemperatureshocksandimpactloads.

HARDFACE ELECTRODES

HIGHWEARRESISTANTANALYSIS

C ~0.4W ~2,5Cr ~3V ~1.5

C ~5.5Nb~�Cr ~24

C ~4Cr ~32

C ~5Cr ~35

C ~�Cr ~35+Specials

C ~4Mo~2Cr ~25V ~0.�

C ~4.5Cr ~32+Specials

Cr-Mo-W-V-NbCarbide

DIN 8555

E3-UM-50-T

E10-UM-�0-Z

E10-UM-�0-ZEFeCr-A1

E10-UM-�5-ZEFeCr-A1

E10-UM-�5-ZEFeCr-A1

E10-UM-�0-Z

E10-UM-�5-ZEFeCr-A1

E10-UM-�5-Z

HARDNESS

50-53HRc

54-58HRc

5�-�0HRc

�0-�3HRc

�0-�4HRc

58-�3HRc

�0-�4HRc

�2-�5HRcat�00°C~40HRc

APPLICATION / PROPERTIES

Rutilebasiccoatedelectrodeforapplicationsagainsthighfrictionwear.

Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.

Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.Theelectrodeproducessmoothandbrightseamsurfaces.Coveringslag.

Thickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.Non-coveringslag.

Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.Highhardnessisachievedalreadyinthefirstlayerduetospecialadditives.Theelectrodeoffersanoncoveringslag.

Fluxcoredhardfacingelectrodewithexcellentweldingpropertiesatverylowamps.Extremelowdelutionratethatcausesahighhardnessalreadyinthefirstlayer.Sugarcaneknives,hammers,stonecrushers,wearplates,extruders,mixerblades,screws,concretemixers,etc.

Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.HardnessHRc=�0-�4canbeachievedinonelayer.Non-coveringslag.

Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasionuptoworkingtemperaturesof�00°C.Duetoseveral(CrNbMo)complexcarbidesDur�4offersexcellentwearresistancetoalmostallwearproblems.

R %

130

200

1�0

1�0

200

250

210

230

01.STICK

ELECTR

OD

ES

19

TYPE

Dur�1

TYPE

DurR

DurCETubeWC2

DurRU

DurR(Ni)

DurRU(Ni)

DurCS

TYPE

CuAl8

CuMnAlNi

HARDFACE ELECTRODES

SINTERED,HIGHWEARRESISTANTANALYSIS

Tungsten+chromiumcarbides

DIN 8555

E21-UM-�5-G

HARDNESS

�8-�2HRc

APPLICATION / PROPERTIES

Forextremelytoughhighwear-resistantoverlaysthatarenotsubjecttoheavyimpact.Extremelyresistanttowearbymineralsandceramicmaterials.Depositnotthickerthan4mm.Preheatingisrecommendedforhardsteel.Sandwichlayersarepossible.Current:DC(-)orAC.Developedforwearagainst(fine)mineralabrasion:claytransportscrews,sandmixers,bentonitemixers,hightemperaturewearproblems.

HARDFACE ELECTRODES AND FLAME WELDING

TUNGSTENCARBIDEALLOYSEXTREMEWEARRESISTANT

ANALYSIS

SteeltubefilledwithTungstencarbideWSCapprox�0%Fe-rest

WC2~40%

SteeltubefilledwithTungstencarbide

NiCrBSi=matrixWSCapprox=�0%WSC-500-1�00umWSC-2800HV

CuZnNimatrix+Tungstenlumpsapprox�5%

DIN 8555

G21-GF-�5

E21–GF–�5–GZ

E21-GF-(UM)-�5

G-21-GS-350GR

E-21/22-UM-�0CG

HARDNESS

ca.�5HRc

�2-��HRc

ca.�5HRc

Matrix-5�HRc

APPLICATION / PROPERTIES

Highwear-resistanttungsten-carbidebasedhardfacingalloy.Suitableforrotarydrillingandformining.Thealloycanbeappliedwithlittlepreheatofthesurfaceandweldingwithaslightexcessacetyleneflame.

Fluxcoredhardfacingelectrodewithexcellentweldingpropertiesatverylowamps.Extremelowdilutionratethatcausesahighhardnessalreadyinthefirstlayer.Earthdrillingequipment,stonecrushers,wearplates,extruders,mixerblades,screws,concretemixersetc.

SamealloyasDurR,butcoatedforelectricwelding.Thecurrentshouldbekeptaslowaspossibletoavoiddestructionofthecarbidesduetotoomuchheat.

SameasDurRorRU,butwithcorrosion-resistantmatrixforapplicationwithacidsandothercorrosivemedia.Duetothelowmeltingpointofthematrixthisalloyhasgoodbondingpropertiesanditcanbeappliedonalmosteverysurface.Applications:wearinchemicaland/orfoodindustries,stabilisers,deepdrilling,mixers,scratchers,bentonitmixers,plasticbottlerecycling,extruders,etc.

ThegasweldableDurCScontainsbrokenmassivelumpsofhardmetalwhicharefixedinamatrixofCuZnNiwithameltingpointofapprox900°C.Thisalloyisusedindeepdrillingtechnique(hardfacingofdrillpoint),stonemills,paperorpulpshredders,scratchersetc.Availablegrainsizes:2-4mm,4-�mm,�-8mm,10-12mminlengthsof450mm.

ELECTRODES

ALUMINIUMBRONZEANALYSIS

Al ~9Fe ~2Cu : Rest

Al ~8Ni ~2Fe ~2.5Mn~14Cu: Rest

DIN 1736 / AWS

E31-UM-150ECuAl-A1

E31-UM-200-CN

HARDNESS

~150HB10

~200HB

APPLICATION / PROPERTIES

Suitableforwear-andcorrosion-resistantoverlays,alsousedforjoiningcopperalloysofthesamekind.Theweldmaterialhasexcellentpropertiesasbushingmetalwithhighsurfaceloadsthatmakesitsuitableforrebuildingorcladdingbrassshippropellersandglidingsurfaces.Itisacid-,corrosion-andseawater-resistant.

Aluminiumbronzeelectrodecontainingmanganeseandnickelforjoiningbrass,bronzeandferrousmetals.Resistanttoseawaterandveryhighmechanicalproperties.Excellentforcladdingglidingsurfaces(metaltometal),castironparts,conicalclampingparts,rebuildingshippropellers,orotherapplicationsthatrequirehighcorrosionresistancecombinedwithearliermentionedproperties.Current:DC(+)only.

01.S

TIC

KE

LEC

TRO

DES

20

TYPE

Zibro

TYPE

EL-Al99,8

EL-AlSi5

EL-AlSi12

EL-AlMn1

DonotuseALSiweldingmaterialsiftheweldwillbeanodisedafterwards.Theweldwillthendiscolour.AlternativelyuseanALMgalloyedweldingwire.

ELECTRODES

FORTINBRONZEANALYSIS

Sn ~�Cu : Rest

DIN

E30-UM-100-CNR

HARDNESS

~100HB10

APPLICATION / PROPERTIES

Foroverlaysonbushingmetal,copper,copperalloys,tinbronze,mildsteelandcaststeel.Alsosuitableforjoiningpurecopperorsimilarcopperalloys.

AWS

ECuSn-C

ELECTRODES

FORALUMINIUMANDALUMINIUMALLOYSAPPLICATION / PROPERTIES

Electrodeforweldingmostlypurealuminiumwithmax.0.2%alloyingelements.Thematerialcanalsobeusedwhenhighcorrosionresistanceisrequired.(DC+).Suitableforwallthicknessfrom2mmandup.

Aluminiumalloyforweldingaluminiumwithamaximumof2%alloyingelementsandforcastingscontainingupto�%Si.Excellentflowcharacteristicsandpenetration.Recommendedifagoodlookingresultispreferredovergoodmechanicalpropertiesandcorrosionresistance.WeldingALMgalloyswithmorethan3%Mgisnotrecommendedbecauseoftheriskofcracking.(DC+).Suitableforwallthicknessfrom2mmandup.

Aluminiumalloyforcastalloyswithmorethan�%Si.Inspecialcircumstancestheso-calledmouldedalloyscanbeweldedalso.(DC+).Suitableforwallthicknessfrom2mmandup.

Aluminiumelectrodeforjointweldingandoverlaysonaluminiummanganeseandaluminiummagnesiumalloyswithamaximumof3%Mg.Ofallavailablealuminiumelectrodesthistypehasthehighestseawaterresistance.DC+only.Suitableforwallthicknessfrom2mmandup.

DIN 1732

EL-AL99,8

EL-AlSi5

EL-AlSi12

EL-AlMn1

AWS/SFA 5.10

E1100

E4043

E404�

E3003

02.FLUX-CORED WIRES

21

02.F

LUX-

CO

RED

WIR

ES

22

CODE

�10M

235M

23�M

23�M

240M

281M

�41M

940M

250M

�42M

80�M

1100M

CODE

�13R

�81R

821R

822R

FLUX-CORED WIRES

METAL,FORUNALLOYEDANDLOWALLOYEDSTEELDESCRIPTION

Seamlessflux-coredwirewithoutslagforgeneraluseandrobotapplications.Guaranteedmechanicalpropertiesdownto-�0˚C,suitableforPWHTandapprovedaccordingtograde5Y4�bythemainapprovalauthorities.

Seamlessflux-coredwirewithoutslagforcreep-resistantsteellike15Mo3.BecauseofitsexcellentmechanicalpropertiesalsooftenusedforX�0orsimmilarsteelgrades.

Seamlessflux-coredwirewithoutslagforcreep-resistantsteellike13CrMo44,24CrMo5etc.

Seamlessmetalcorewirewithoutslagforcreepresistant2¼Cr1Mosteelsuchas10CrMo9-10,10CrSiMoV�,etc.

Seamlessflux-coredwirewithoutslagwith1,4%nickelforcrane,steel,vesselandapparatusconstruction.

Seamlessmetalcorewirewithoutslagwith1,2%nickelforcranebuilding,pressurevesselsandapparatus.

Seamlessflux-coredwirewithoutslagforheat-resistantfinegrainsteelsuchas1.�3�8,1.5403etc.

Seamlessmediumalloyedflux-coredwirewithoutslagwith2,0%Ni.ForsteellikeHY80,X42,X80,EStE550etc.

Seamlessmediumalloyedflux-coredwirewithoutslagwith3,0%Ni.ForsteellikeHY100,X80,EStE�90,Weldox�00etc.

SeamlessmetalcorewirewithoutslagforweldingS�90.CTODtestedandguaranteedmechanicalpropertiesdownto-�0˚C.Approvedaccordingtograde5Y�9bythemainapprovalauthorities.Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteellikeNaxtra�0,Weldox�00,EStE�90,EstE�90V,XABO�20etc.

Seamlessmediumalloyedhighstrengthflux-coredwirewithoutslagforsteellikeXABO90,StE890V,Weldox�00,Weldox900,42CrMo4etc.

Seamlessmediumalloyedhighstrengthflux-coredwirewithoutslagforsteellikeXABO90,StE890V,StE890VA,StE9�0TM,Weldox�00,Weldox900etc.

AWS

E�0C-�ME�1T-1

E81T1-A1E80C-G

–

E90C-B3

E80T1-GE80C-G

E80C-G

E90T1-GE80C-G

E90T1-GE80C-G

E111T1-GE110C-G

E111T1-K4E110C-G

E120T1-GE110C-G

E120T1-GE110C-G

EN

T4��MM1H5

TMoMM1H5

TCrMo1MM1H5

TCrMo2MM1H5

T50�1NiMM1H5

T4�4ZMM1H5

T55�1NiMoMM1H5

T55�Mn1,5NiMM1H5

T�9�Mn2,5NiMM1H5

T�9�Mn2NiCrMoMM1H5

T890ZMM1H5

T894Mn2Ni1CrMoMMH5

FLUX-CORED WIRES

RUTILE,FORUNALLOYEDANDLOWALLOYEDSTEELDESCRIPTION

Seamlessflux-coredwirewithslagandexcellentallpositionalweldingproperties.Remarkablemechanicalproperties.Excellentmechanicalpropertiesdownto-40°C.Approvedaccordingtograde4Y4�bythemainapprovalauthorities.

Seamlessflux-coredwirewithslagandexcellentallpositionalweldingpropertiesforweldingCorten,Patinaxandotherweatherresistantsteeltypes.ApprovedbyCWBon-40°C.

Seamlessflux-coredwirewithslagandexcellentallpositionalweldingpropertiesforlowtemperaturesupto-�0°C.CTODtestedandapprovedbythemainapprovalauthoritiesatgrade5Y4�.ThefirstchoiceextremelowhydrogenweldingwireinoffshorethatcoversthefullrangefromS355uptoS4�0andcanevenbeusedforPWHT.

Seamlessrutilefluxcoredwirewithexcellentweldingpropertiesinallpositions,suitableforlowtemperaturesdownto-�0°C.CTODtestedandapprovedbythemainapprovalauthoritiesatgrade5Y4�.ThefirstchoiceextremelowhydrogenweldingwireinoffshorethatcoversthefullrangefromS355uptoS4�0andcanevenbeusedforPWHT.

AWS

E�1T1

E81T1-G

E81T1-Ni1

E81T1-Ni1

EN

T4�4PM1H5

T4�2ZPM1H5

T50�1NiPM1H5

T50�1NiPM1H5

02.FLUX-C

OR

EDW

IRES

23

CODE

550R

�20R

825R

83�R

�90R

CODE

�31B

�35B

�3�B

�3�B

838B

�40B

�10B

�41B

�42B

�45B

80�B

FLUX-CORED WIRES RUTILE, FOR UNALLOYED AND LOW ALLOYED STEEL

DESCRIPTION

Seamlessrutilefluxcoredwirewithslagthatoffersaminimumyieldstrengthof550N/mm2,excellentweldingpropertiesinallpositions.Suitableforsubzerotemperaturesdownto-�0°C.RecommendedfororbitalMagwelding.Spatterfreewelding.

Seamlessrutilefluxcoredwirewithslagthatoffersaminimumyieldstrengthof�20N/mm2,excellentweldingpropertiesinallpositions.Suitableforsubzerotemperaturesdownto-40°C.RecommendedfororbitalMagwelding.Spatterfreewelding.

Seamlessflux-coredwirewithslagforcreep-resistantsteellike15Mo3etc.

Seamlessflux-coredwirewithslagforcreep-resistantCrMosteellike13CrMo44etc.

Micro-alloyrutileflux-coredwirewithrapidlysolidefyingslagforC02andAr-Co2mix.Excellentweldpuddlemanipulation,thussuperiorall-positionwelding.Usingtemperaturesdownto-�0°C.ParticularlysuitedforMAGorbitalweldingapplicationsandall-positionweldingonceramicbacking.Lowspatterloss,easyslagremoval.Recomendedforoffshoreapplicationsthatrequireyieldstrenghtupto�90N/mm2.CTODtestedandapprovedaccordingtograde4Y�9(5Y�9inprogress)bythemainapprovalauthorities.Thefirstseamlessflux-coredwireforStE�90onthemarket!

AWS

E91T1-Ni2

E91T1-K2M

E81T1-A1

E81T1-B2

E110T5-K4

EN

T55�Mn1,5NiPM1H5

T�241,5NiMoPM1H5

TMoPM1H5

TCrMo1PM1H5

T�9�ZPM1H5

FLUX-CORED WIRES

BASIC,FORUNALLOYEDANDLOWALLOYEDSTEELDESCRIPTION

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonhighcarbonandmildsteelapplicationssuchas,St52-3,X�0,1�Mn4etc.SuitableforPWHTandapprovedaccordingtograde5Y4�bythemainapprovalauthorities.

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonsteellike,15Mo3,1�Mo5,GS�0etc.DuetothehighmechanicalpropertiesoftenusedforweldingX�0.

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonCrMosteel,like13CrMo44,24CrMo5,etc.

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsofhightemperatureandcompressedhydrogencontent2,25%Cr1%Mosteel.

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonhightemperatureresistantCrMoVsteelsuchasGS-1�CrMoV511,21CrMoV511etc.

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonsteellikeStE4�0,TstE4�0,X�0etc.

Seamlessbasicfluxcoredwireespeciallydevelopedforuseatextremelowtemperatures(-80°C)afterannealingat�20°Cinoffshoreapplications.

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonsteellikeX�5,X�0,StE500,15NiCuMoNb5,1�MnMoV�-4,11NiMoV53etc.

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteellikeNaxtra�0,Weldox�00,EStE�90,EstE�90V,XABO�20,HY100etc.SuitableforPWHTandapprovedaccordingtograde5Y�9bythemainapprovalauthorities.ThefirstchoiceincasethehighestcrackresistanceisrequestedwhenweldingS�90steelgrades.

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteellikeStE890,XABO90,WELDOXetc.

Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonhigh-strengthsteellikeStE890,XABO90,WELDOX,25CrMo4,34CrMo4,42CrMo4,28NiCrMo44etc.

AWS

E�0T-5

E80T5-G

E80T5-B2

E80T5-G

E80T5-G

E80T5-G

E80T5-G

E90T5-G

E110T5-K4

E120T5-G

E120T5-G

EN

T4�4BM3H5

TMoBM3H5

TCrMo1BM3H5

TCrMo2BC(M)3H5

TCrMo1BC(M)3H5

T50�1NiBM3H5

T5082NiBM3H5

T55�Mn1NoMoBM3H5

T�9�Mn2NiCrMoBM3H5

T894Mn2NiCrMoBM3H5

T890ZBM3H5

02.F

LUX-

CO

RED

WIR

ES

24

CODE

OAS-�1-TGS

OAS-�1-T11

OAS-�0-T4R

TYPE

AA30�

AA308L

AA308H

AASD100

AA2594

AA2209Duplex

AA2209PI

FLUX-CORED WIRES

SELFSHIELDINGDESCRIPTION

Flux-coredwireforweldingwithoutgasonsheetmetalupto5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.

Flux-coredwireforweldingwithoutgasonsheetmetal>5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.

Flux-coredwireforweldingwithoutgas.Excelenthighspeedweldingdepositwithgoodmechanicalproperties.SuitableforC-Mnsteelsuchasrails,fabricationofmachinery,etc.

AWS

E�1T-GS

E�1T-11

E�0T-4

FLUX-CORED WIRES

STAINLESSSTEELANALYSIS

C <0.03Cr ~18-21Ni ~9-11

C ~0.02Cr ~22.�4Ni ~8.89Mo~2.99Si ~0.��

AWS

E30�T0-1E30�T0-4

E308-LT0-1E308-LT0-4

E308-LT0-1E308-HT0-4

E2594T1-4

E2209T0-1/-4

E2209T1-4

APPLICATION / BASE METAL

High-alloyedtubularwireforsteelthatisdifficulttoweldandthatworkhardenduringuseweldablewithoutprotectivegas.Especiallysuitedforbufferlayersbeforehardfacing.Thedepositdistinguishesitselfbyveryhighductilityandcrack-resistance.Itisrust,wear-andheat-resistantupto900°C.Applicationsinclude:joiningbetweenmanganesehardsteelandsteeldifficulttoweld,bufferlayersbeforehardfacing,hardfacingofpartssubjecttoimpactanddepositsonrailtracks.

Tubularausteniticwireforjoiningandoverlayson18/8CrNisteel,unalloyedandlow-alloysteel.Theweldingmaterialiscapableoftakingahighpolish.Suitableforworkingtemperaturesupto300°C.

Weldingof304Hand304Hderivativesthatoperateattemperaturesupto�50°C.

Metalcoredsuperduplexstainlesssteelweldingwirewithhighmechanicalpropertiesforgasshieldedarcwelding.Weldingwrougt,forgedorcastsuperduplexstainlesssteelforserviceintheas-weldedcondition.Hetero-geneousweldingbetweenSuperDuplexstainlesssteelanddissimilarweldsbetweenotherstainlessandmildorlowalloyedsteel.Developpedfor:SuperDuplex,Zeron100,SAF250�,ASTMS322��0,S32550andS312�0.

Highalloyedaustenitic/feritic,rutilefluxcoredwireforweldingSuperDuplex.WelddepositcanbeusedinweldedconditionforSuperDuplexanddissimilarwelding(steeltostainlesssteel).PRE>40.

High-alloytubularwireforjoiningstainlesssteel.Duplexsteel,highresistancetogeneralcorrosion,pittingandstresscorrosion.Maximumworkingtemperature:280°C.

Highalloyed,rutilefluxcoredwireforweldingDuplex,especiallydesignedforlowtemperatureapplications.Impactmeets>50Jouleat-�0°C.ThewelddepositcanbeusedinweldedconditionforDuplexanddissimilarwelding(steeltostainlesssteel).

MECHANICAL PROPERTIES

T:540-�50Y:310-350E:35I :�0-90

T:�89E:25%

CLASSIFICATIONEN-NORM

188MnMM3(C3)

T199LRM3T199LRC3

T199NRM3T199NRC3

TZ2594NLMM1

T2293NLRC(M)3

02.FLUX-C

OR

EDW

IRES

25

TYPE

AA309L

AA309LNb

AA309LMo

AA31�L

AA312

AA329M

AA410

AA410NiMo

AA=Weldablewithgasprotection OA=Selfshielded

TYPE

Nicro�00

Nicro�25

FLUX-CORED WIRES STAINLESS STEEL

ANALYSIS

C ~0.05Cr ~20-23Ni ~10-13Mn~1

C ~0,05Cr ~20-23Ni ~10-13Mo~2-2.5Mn~1

C <0.03Cr ~1�-20Ni ~10-13Mo~2-2.5

C <0.10Cr ~2�-30Ni ~�-10

AWS

E309-LT0-1E309-LT0-4

E309LCbT0-1

E309-LMoT0-1E309-LMoT0-4

E31�-LT1-4E31�-LT0-4

E312T0-1E312T0-4

Cr13E410

G134E410NiMo

APPLICATION / BASE METAL

Austenitictubularwireforjoiningdissimilarmetalsorcladding.Thedeposithasexcellentductilityandcrack-resistance.Itisrust-,wear-andheat-resistantupto1050°C.Oftenusedforcladdingifa18/8alloyinthefirstlayerisdesired.

Rutileflux-coredstainlesssteelweldingwirewithexceptionalweldabilityforusewithCo2andArgon/Co2mixedgas.Claddingmildandlowalloyedsteelinoffshoreand/orchemicalplantsincaseAISI34�orAISI321arerequiredascladlayer.

Austenitictubularwireforcladdingunalloyedorlow-alloysteelsuchascaststeel,finegrainsteel,machinesteelandrefinedsteeletc.Thedeposithasexcellentductilityandcrack-resistance.Itisrust,wear-andheat-resistantupto1050°C.Oftenusedforcladdingifa18/8/3alloyinthefirstlayerisdesired.

Tubularwirewithausteniticstructure.Theweldingmaterialiscapableoftakinghighpolish.Suitableforworkingtemperaturesupto350°C.Usedforjoiningandcladdingon18/8/2,5stainlesssteelandgenerallyallsteel,alloycompositionofwhichisbetween1�/21%Cr,�/13%Niand0and3%Mo.Seeelectrode4430forbasematerials.

High-alloyedaustenitic/ferritictubularwireforjoiningbasematerialswithextremedifficultweldability,suchasmanganesesteel,springsteelandhigh-speedtoolsteel.Suitableasbufferlayerbeforehardfacingandjoiningunknownalloys.

High-alloyedtubularwirebasedona25%Chromiumand4%Nickeldepositforcladdingandjoiningcomponentsagainstcorrosion,high-heatandwearresistance.Developedforgasshieldedarcwelding.

Metalcoredgas-shieldedwireforjoining,rebuil-dingandcladding,stainlessmartensiticandmartensitic/ferriticrolled,forgedandcaststeel.

Metalcoredgas-shieldedwireforjoining,rebuildingandcladding,stainlessmartensiticandmartensitic/ferriticrolled,forgedandcaststeel.UsedinsteampowerplantsandforthefabricationandrebuildingofFrancisandPeltonturbines.Thedepositismartensitic.Itcombinesgoodtoughnesswithexcellentresistancetocavitationandstresscorrosioncracking.

MECHANICAL PROPERTIES

T:540Y:400E:30H:180

T :540Y :320E :35I :80ZH:350HB

T:540-�50Y:310-350E:35I :�0-90

T:800Y:�00E:20I :50

CLASSIFICATIONEN-NORM

T2312LRM3(C3)

TZ2312NbRM3TZ2312NbRC3

T23122LRM3(C3)

T19123LPM1/LPC1(0.9mm)T19123LRM1/LRC3(1.2mm)

T29/9RM3(C3)

TZ254MM1

FLUX-CORED WIRES

FORNICKELBASEDALLOYSW.NR.

2.480�

2.4321

APPLICATION

Flux-coredwireforweldingofNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19�to+�00°C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantproperties.AlsoavailableasMig,TigandS.A.wireandstrip.

Flux-coredwireforweldingofInconel�25,825andalloy25-�Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjointweldingswithlowandhighalloyedsteel;austeniticsteelwithhighcorrosionresistancefortemperaturesabove300°C.AlsoavailableasMig,TigandS.A.wireandstrip.

02.F

LUX-

CO

RED

WIR

ES

2�

TYPE

NiTi3

NiCrCo�1�

AlloyC2��

Dur�Ni

Thereisnoclassificationsystemfornickelbasedflux-coredwires.

TYPE

Dur1

Dur�

Dur12

TYPE

AAFeNi

OAGGG

AAGGG

AA=Weldablewithprotectivegas OA=Selfshieldingwire

FLUX-CORED WIRES FOR NICKEL BASED ALLOYS

W.NR.

2.415�

2.4�28

2.48��

APPLICATION

Specialflux-coredwireforweldingofpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjointweldingofnickelandsteel.Brazingcrackswillnotoccur.AlsoavailableasMig,TigandS.A.wireandstrip.

Flux-coredwireforweldingInconel�1�.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightemperatures.ApplicabletoInconel�00and�01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.AlsoavailableasMig,TigandS.A.wire.

Flux-coredwirefortheweldingofHasteloyC-2��andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelandlowalloysteel.

Flux-coredwirewithexcellentglidingproperties(metaltometal)andhighresistancetoerosion,corrosionandwearfromabrasiveminerals.FieldofapplicationissimilartothatofStellite,however,thisalloyscannotbeusedinconnectionwithhydrochloricacid.Thehardnessofthewelddepositismaintainedevenatgreattemperaturechanges.

FLUX-CORED WIRES

STELLITE(COBALTBASEDALLOYS)ANALYSIS

C ~2.5Cr ~30Co ~52W ~15

C ~1.1Cr ~28Co ~�5W ~5

C ~1.3Cr ~28Co ~59W ~10

DIN 8555

MSG20-GF-55-CTZ

MSG20-GF-40-CTZ

MSG20-GF-50-CTZ

HARDNESS

53-55HRc

43-45HRc

4�-48HRc

APPLICATION / PROPERTIES

Stellitealloywithhighresistancetoabrasion,oxidationanderosion.Especiallyresistanttoseizingoncaseoffrictionofmetaltometal.Evenuptoredhotthisalloyretainshighhardnessproperties.Completelytempering-resistant.

ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.Mainlyusedforcladdingvalveseats.

InhardnessandtoughnessthisStellitealloyliesbetweenDur1and�.Ascomparedto�itissomewhatmoreresistanttowearandascomparedto1itismoreresistanttotemperatureshocksandimpactloads.

FLUX-CORED WIRES

FORCASTIRONANALYSIS

Ferro/Nickel

C ~1Si ~0.5V ~8-9Mn~1-2

C ~0,0�Si ~0,4Cr ~0,�V ~�

DIN 8555

MFNiFe-2

MSGFe-2

HARDNESS

200HB

200HB

APPLICATION / PROPERTIES

Newflux-coredwireforweldingcastiron,forverystrongjointsbetweengreycastiron,sphericalcastironandalloyedsteelaswellasbetweensteelandcastiron.Excellentweldingpropertiesduetogoodwetting.Availablefrom1.2mm.

Atubularwirefreeofnickel,basedonaspecialalloyformachinablehardfacingoncastironwithglobulargraphitelikeGGG40,GGG50,GGG�0andcastironwithlamellargraphitelikeGG10,GG20,GG25,GG30,GG40aswellasmalleablecastironGTS�0.Thecastironshouldbepreheatedtoapprox359°Candkeptatthistemperatureduringwelding.JointweldingsandrepairsofGGGenGGLwhenequalcorrosionpropertiesaredesired.Especiallysuitedforinvisiblerepairsofcastingmoulds.

Medium-alloyhigh-basicityflux-coredwirewithslagforhardfacingusingAr-Co2mix.Build-upofcastironandalloyedgrey-castiron,wellsuitedforwarmandinspecialapplicationsforcoldwelding.Usedtofill-invoidsandpores,build-upofworn-downparts.JointweldingsandrepairsofGGGenGGLwhenequalcorrosionpropertiesaredesired.Especiallysuitedforinvisiblerepairsofcastingmoulds.

02.FLUX-C

OR

EDW

IRES

2�

TYPE

OAMnCr

OAMn14

OAMn18Cr

OA300

AA350

OA400

A�40M

OA550-VW

MAG�00

A��0M

A��0B

OA=selfshieldingwire

FLUX-CORED WIRES

FORHARDFACING,SHOCKANDABRASIONRESISTANTANALYSIS

C <0.04Mn~13-15Cr ~13-15Mo~0.5

C ~1Cr ~2.5-3Ni ~2-2.5Mn~13-15

C ~1,0Cr ~14Ni ~1,2Mn~18

C ~0.15Cr ~1.5-2Si ~0.�-0,8Mo~0.4-0.�Mn~2-3

C <0.15Cr ~2-3Mo~0.4-0.�Mn~2-3

C ~0.5Cr ~�.0Mo~1.5Mn~3.0W ~1.0

C =0.45Cr =9.5Mn=0.5Si =3.0

C =0.5Cr =�.5Si =1.8Mn=3.0Mo=0.8V =0.4

DIN 8555

MF�-250-KNP

MF�-200-KNP

MF�-300-KNP

MF1-300-P

MF1-GF-40-KN

MSG5-GF-40-P

MF�-�0-PT

MF�-55-RP

MSG�-�0

MSG�-GF-�0-P

HARDNESS

250-500HB

250-450HB

280-320HB

38-40HRc

55-58HRc

�00HB

�00HB

APPLICATION / PROPERTIES

Austenitictubularwirefordepositssubjecttohardimpactwearthatisweldablewithoutprotectivegas.Depositthicknessasrequired.Especiallysuitedforlayersbeforehardfacing.Thedepositisnon-magneticandcannotbeflamecut.Extremelygoodweldingproperties.Bufferlayers,crusherjaws,dredgerteeth,blastfurnacemantles,railsetc.

Manganesebasedhigh-alloyedtubularwirewithCrandNiadditivesthatisweldablewithoutprotectivegas.Austeniticjointsthereforenon-magnetic.Depositthicknessasrequired.Theweldingshouldbedoneascoldaspossible.BufferlayersbeforehardfacingonsteelwithahighC-content.Manganesehardsteelandpartsthataremainlysubjecttoimpacts.

Tubularwireweldablewithoutprotectivegasforrebuildingandbufferlayersbeforehard-facingwithextremeresistancetoheavyimpactloads.Rebuilding,bufferlayers,rails,railscrossings,dredgerteeth,blastfurnacemantles.

Low-alloyedtubularwirefordepositsonpartssubjecttomediumwear,weldablewithoutprotectivegas.Thedepositistoughandwithoutcracksandresistanttometal-to-metalwear.Depositthicknessasrequired.Notsuitableformanganesesteel.Thedepositismachinable.Bufferlayersbeforehardfacing,ropepulleys,rails,cranewheels,shafts,wheelflanges,chutesetc.

Medium-alloyedtubularwirefordepositsonpartssubjecttoheavyimpactandshockstrainsthatisweldablewithoutprotectivegas.Depositthicknessasrequired.Abufferlayerisonlyrequiredforsensitivebasematerials.Thedepositcanbemachinedwithtungstencarbidecuttingtools.(A�40Misametaltype).Wheels,ropepulleys,cranewheelsetc.

Medium-alloyedtubularwireonaC-Cr-Mo-Wbasisforhighhardnessupto550°C.Recommendedforpartssubjecttostrongmineralabrasionanderosion,weldablewithoutprotectivegas.Cementpumps,crusherbars,hammerandblooming,tablerolls,mineralandbrickindustry.

Tubularhardfacingwirefortoughandwear-resistantdepositsonpartssubjecttoabrasivewearandheavyimpacts.Severallayerscanbeapplied.Homogenousandcrackfreedepositsthatcanbeappliedalmosteverywherewithoutanytrouble.Carshredders,suctiondredgers,dredgerbuckets,crushersetc.

Tubularhardfacingwireforwear-resistantdepositswithahardnessof�0HRc.Thedepositisresistanttoabrasivewearaswellastoheavyimpacts.(Availableinmetalandbasictype).Refusedisposal,snowploughs,hammers,dredgerbucketsetc.

02.F

LUX-

CO

RED

WIR

ES

28

TYPE

OA55

OA13-8Mn

OA55TC

OA5�Nb

OA�12

OA58

OA59

FLUX-CORES WIRES

FORHARDFACING,HIGHABRASIONRESISTANTANALYSIS

C ~4.5Mn~3.5Cr ~20-25

C ~1Cr ~�-9Mn~14-1�Nb~3-3.5

C ~2Ti ~4.5Mn~1-2Mo~1-1.5Cr ~5-�

C ~1,4W ~1.2Mn~1.3Nb~8.0Cr~�.5

C ~0.5Cr ~12.5Mn~0.5Si ~0.9

C ~4Cr ~20-25Mn~0.5-1Mo~1.0-15

C ~5Nb~�Cr ~22Si ~0,9Mn~0,5

DIN 8555

MF10-GF-55

MF�-GF-250-KNR

MF�-�0-GP

MF�-55-GP

MF10-GF-55

MF10-�0-G

MF10-�0-G

HARDNESS

5�-�0HRc

250-450HB

54-5�HRc

55-5�HRc

54HRc

5�-�0HRc

58-�4HRcverygoodwear-resistance

APPLICATION / PROPERTIES

High-alloyedtubularwireonaCr-carbidebasisforwear-resistantdepositssubjecttoheavyabrasivewearthatisweldablewithoutprotectivegas.Bestresultsareobtainedwithatwo-layerweld.Thedepositshouldbeabout5to�mmthick.AbufferdepositwithOA43�0isrecommendedforsensitivebasematerialsorremaindersofoldhardfacelayers.Screwconveyers,mixerblades,dredgerpumps,crusherrolls,agitatorarmsetc.

Manganese-basedhigh-alloyedtubularwirewithCrandNbadditivesthatisweldablewithoutprotectivegas.TheausteniticmatrixhasequallydiffusedNb-carbides,whichgiveahighhardnessandresistancetoheavyabrasivewear.Asthealloyhasahighductilityandcrackresistanceitisqualifiedforhardfacingsonpackingrings,especiallyintheblastfurnacetechnology.

Alloyedtubularwireonachromium-titanium-carbidebasisthatisweldablewithoutprotectivegas.Thespecialalloygivesresistancetoabrasivewearandimpactssimultaneously.3layerscanbeappliedwithoutcracks.Depositsupto10mmthickarepossible,mainlyfreeofcracks.Radlingcrusherscrewconveyors,dredgerteeth,crusherhammers,gravelpumps,bucketcollarsetc.

Fluxcoredhardfacingwirewithhighresistanceagainstshockandabrasion.Advisedincaseanalmostcrackfreewelddepositispreferedthatstilloffersmaximumwearprotection:stonecrushers,grinders,garbagerecycling,cementpumps,mixers,transportscrews,etc.

Alloyedtubularwireforwear-resistantdepositssubjecttoheavyabrasivewearthatisweldablewithoutprotectivegas.Upto3layersarepossible.Sandpumps,valvesittings,dredgermaterialetc.

High-alloyedtubularwireforoverlaysresistanttoheavyabrasivewearbyminerals.Weldablewithoutprotectivegas.Bestresultsareobtainedwithatwo-layerweld.Corrosion-resistantandscale-resistantpropertiesaregood.Repairsofminingmachinesaswellasofsteelmillequipment.Alsosuitableforhard-facingsonmachinepartsinconstructionandagriculturalindustries.

High-alloyedtubularwireonaCr-Nb-carbidebasisforwear-resistantdepositsonpartssubjecttoheavyabrasivewearbyminerals.Weldablewithoutprotectivegas.AbufferlayerwithOA43�0isnecessaryincaseofremaindersofhardfacelayers.Highresistancetowear,evenwithonelayer.Withtwolayersthedepositshouldhaveamaximumthicknessofapprox�mm.Mixerblades,dredgerteeth,dredgerbuckets,sandblastingequipment,suctiondredgers,cementindustryetc.

02.FLUX-C

OR

EDW

IRES

29

TYPE

OA59H

OA�2

OA�5-�8

OA�3

OA�4

OA�8Nb

OAWC2Ni

AlloyC-G

AACrCoMo-50

FLUX-CORED WIRES

FORHARDFACING,WITHEXTREMEWEARRESISTANCEANALYSIS

C ~5,5Cr ~23-25Nb~�-8B ~+

C ~5-�Cr ~31-35B ~1

C ~2.3Mn~0.8Cr~10.0B ~4.0

C ~5B ~2Cr ~20-25Nb~4.5-�

C ~5Nb~5-�Cr ~19-22W ~1-2Mo~5-�V ~0.5-1

C ~4,0Nb~13.0Cr ~19,0Mo~0,30V ~0,4

CrNiBSi+WC2

SpecialAlloy

C ~0.0�Mo~1�Ni ~5�Fe ~�Cr ~15.5W ~4

DIN 8555

MF10-�5-G

MF10-�5-ZMF10-�0-CGZ

MF10-GF-�0-G

MF10-�5-G

MF10-�5-GZ

MF10-�0-G

MF21-55-CGTZ

MF23-GF-200-CKT

MF3-50-CKTZ

HARDNESS

�4-��HRc

�4-�8HRc

�5-�8HRc

�3-��HRchighwear-resistance

�0-�4HRchighwear-resistance

��-�9HRc

58HRccarbides2800HV

200-500HBcarbides2800HV

49-51HRc

APPLICATION / PROPERTIES

High-alloyedtubularC-Cr-Nb-Bbasedwireforextremelywear-resistantdepositsonpartssubjecttoheavyabrasivewearbyminerals.Mixerblades,dredgerteeth,dredgerbuckets,sandblastingequipment,suctiondredgersetc.

High-alloyedtubularCr-carbidebasedwireforextremelywear-resistantdepositssubjecttoheavyabrasivewearbyminerals.Weldablewithoutprotectivegas.AnintermediatelayerwithOA43�0isnecessaryforsensitivebasis.Highresistancetoabrasionrightfromthefirstlayer.Mixerblades,dredgerbuckets,sandblastingequipment,suctiondredgersetc.

High-alloyedtubularwireonaC-Cr-Bcarbidebasisforextremeharddepositsonpartssubjecttostrongmineralabrasion.Weld-ablewithoutprotectivegas.Cementindustry,pumps,mixerblades,recycling,earthmovingequipment,dredgingequipmentandparts,etc.

High-alloyedtubularC-Cr-Nb-Bbasedwireforextremelywear-resistantdepositsonpartssubjecttoheavyabrasivewearbyminerals.Mixerblades,dredgerteeth,dredgerbuckets,sandblastingequipment,suctiondredgersetc.

High-alloyedtubularCr-Mo-Nb-carbidebasedwireforextremelyharddepositsonpartssubjecttoexcessivelyabrasivewearweldablewithoutprotectivegas.Bestwear-resistanceevenathightemperatures.Morethan1or2layersarenotrecommended.AbufferlayerwithOA43�0isrecommended.Firegratings,gravelwashingequipment,clinkercrushers,screwconveyors,sinteringlines,mixerbladesetc.

HighC-,Cr-,Mo,Nb-,V-,alloyedflux-coredwireelectrodewhichformsextremelyhardcarbidesforextremelyharddepositsonpartssubjecttoexcessivelyheavyabrasivewear.Weldablewithoutprotectivegas.Morethan1,maximum2layersshouldnotbedeposited.AbufferlayerwithOA43�0,OAMnCrorER100isrecommended.Sinteringplants,gravelwashingequipment,clinkercrushers,stonerecycling,mixerbladesetc.

TubularwireonTungsten-Carbidebasiswithacorrosion-resistantmatrixweldablewithoutprotectivegas.Extremelyabrasion-resistant.Grounddrills,trenchdiggers,mixerblades,fertiliserinjectors,plasticbottlerecycling,etc.

TubularwireweldablewithprotectivegascorrespondingtothewellknownalloyHasteloyC.Thiswireiscorrosion-resistantunderoxidisingandreducingconditions.Theoverlaysaretoughandbecomecompactathightemperaturesandbyimpactstrengthupto400HBwithoutdeformingtheweldmetal.Wearingsonforgingdies,warmshearingblades,warmplugetc.ForusewithAr/Co2mixedgas(M21).

High-alloyedtubularwireonaC-Cr-Cobasisforwearprotec-tioninseveralapplicationswheremetaltometalwearathightemperaturesisneeded.WeldablewithshieldinggasaccordingEN439:M11,M12andM21.Hotworkingtoolssuchas:Diesandcontinuouscastingrollers.ForusewithAr/Co2mixedgas(M21).

03.SOLID WIRES MIG/MAG/TIG/STRIP/FLUXES

30

03.SOLID

WIR

ESMIG

/MAG

/TIG/STR

IP/FLU

XES

31

TYPE

SG1

SG2

SGTITAN

SG3

SGMo

SGCrMo1

SGCrMo2

SGCrMo5

SGCrMo9

GCrMo9B9

SGCorten

ER80S-D2

SGNiMo1

SGNi1

SGNi2,5

ER100S-1

ER110S-1

ER120S-1

SOLID WIRES MIG/TIG

FORUNALLOYEDANDLOWALLOYEDSTEELAPPLICATION / PROPERTIES

Weldingwirewithareducedsiliconandmanganesepercentageusedforapplicationsthataregalvanisedafterwardsandsheetsteel.Protection:Mix-gas.

Weldingwireusedtojoinunalloyedandfinegrainsteelupto420N/mm2.Usedforweldingoftanks,machinery,vehiclesandshipbuilding.Smoothadvancementinlongsheaths.

Stronglyimprovedweldingwireforjoiningofdilutedorgalvanisedsteelplatewithextremelygoodweldingpropertiesandabronzedsurface!

Universallyapplicableweldingwirewithincreasedtensilestrengthupto�20N/mm2DuetothehighermanganesecontentsuitableforuseuptoS4�0.Alsorecommendedforrootrunsincriticalhightensilesteeltoavoidcracks.

Low-alloyedweldingwireforcreep-resistantandfine-grainsteel.1�Mn4,19Mn5,15Mo3,StE255,StE420.Workingtemperaturesupto500°C.AlsosuitableforweldingX�0becauseofitshighmechanicalproperties.

Weldingwireforcreepandhydrogen-resistantsteel,forworkingtemperaturesupto550°C.

Weldingwireforcreepandhydrogen-resistantsteel,forworkingtemperaturesupto�00°C.

Weldingwireforcreepandhydrogen-resistantsteel,forworkingtemperaturesupto550°C.

Weldingwireforcreepandhydrogen-resistantsteel,yetforsimilarapplicationsanevenhigherchromepercentagethanCrMo1,2and5.

Vacumemeltedhighqualityweldingwireforcreep-resistanthightensilesteelwithadditionsoffNiobium,VanadiumenNitrogen.Mainapplication:Grade~91materials.

Weldingwireforweather-resistantsteelsuchasCorten,Patinaxetc.Duetotheadditionofcopper,thewelddepositoffersgoodweatherresistanceasrequiredforartanddesignstructures.

SolidweldingwiredevelopedaccordingtoNACErequirements,especiallysuitableforcriticalapplicationssuchasX80,4130andsimilargrades.Excellentweldingpropertieswithorwithoutimpulse.SuitableforPWHT.

Weldingwireforrefinedfinegrainsteel.Yield>550N/mm2.

Weldingwireforfinegrainsteelincoldtoughapplicationsdownto-�0°C.

Weldingwireforfinegrainsteelandcold-toughsteel.14NiMn�,10Ni14,12Ni14,13MnNi�3,TTStE355,TTStE4�0.Forworkingtemperaturesupto-�0°C.

Low-alloyweldingwireforhightensilestrength,refinedfinegrainsteel.Thewelddepositishighlycrack-resistantandiseasilyreformed.Maximumyieldstrengthof�90N/mm2.CommonlyusedforNAXTRA�0,Hardox,T1steeletc.

Low-alloyweldingwireforhightensilestrength,waterrefinedfinegrainsteel.Commonlyusedfore.g.XABO90.

Low-alloyweldingwireforhightensilestrength,refinedfinegrainsteelasdescribedabove,onlywithhigherNi-percentages.

CLASSIFICATION

DIN8559:SG1

DIN8559:SG2

.....+Ti-Zr-Al

DIN8559:SG3

DIN85�5:SGMo

DIN85�5:SGCrMo1

DIN85�5:SGCrMo2

DIN85�5:SGCrMo5

DIN85�5:SGCrMo9

AWS:ER90S-B9

AWS/SFA5.28:ER80SG

AWS:ER80S-D2

AWS/SFA5.28:ER80S-Ni1

AWS/SFA5.28:ER80S-Ni1

AWS/SFA5.28:ER80S-Ni2

AWS/SFA5.28:ER100S-1

AWS/SFA5.28:ER110S-1

AWS/SFA5.28:ER120S-1

03.S

OLI

DW

IRES

MIG

/MAG

/TIG

/STR

IP/F

LUXE

S

32

TYPE

MA250

MA350

MA500

MA�00

MA�50

MAHSS

TYPE

S1

S2

S3/S3Si

S4

S2Ni1

S2Mo

S3Mo

S4Mo

CrMo1

Corten

NiMoCr

SOLID WIRES MIG/TIG

FORHARDFACING,SHOCKANDABRASIONRESISTANTAPPLICATION / PROPERTIES

Weldingwireforoverlaysofwear-andshock-resistantoverlays.

Weldingwireforoverlaysofwear-andshock-resistantoverlays.

Weldingwireforoverlaysofverywear-andshock-resistantoverlays.

Widelyapplicableweldingwire,shock-,wear-andabrasion-resistant.Applications:jawcrushers,coldcuttingtools,carshredders,sandpumpsetc.

WeldingwirelikeMA�00,onlywithadditionofMolybdenum,TungstenandVanadium.

WeldingwirespecificallydesignedforrepairstoHSSorweldingcuttingedgestosoftsteel.Recommendedformoldedgerepairsandsteelstampingtools.Thealloyisusedforwoodshredders,coldcuttingtools,drillingchiselsandmanyotherapplications.

W.NR.

–

–

1.8425

1.4�18

1.2�0�

1.3348

HARDNESS

220/280HB

320/380HB

4�/52HRc

5�/�2HRc

5�/�4HRc

5�/�2HRc

SOLID WIRES

SUBARC,FORUNALLOYEDANDLOWALLOYEDSTEELBASE METAL

1.0351

1.0494

1.049�

1.508�

1.5425

1.542�

1.542�

1.�34�

DIN 8557/8575

S1

S2

S3

S4

S2Ni1

S2Mo

S3Mo

S4Mo

S2CrMo1

S2NiCu1

–

AWS 5.17/5.23

EL8/EL8K

EM12

–

EH14

ENi1

EA2

EA4

EA3

EB2

EM2

APPLICATION / PROPERTIES

Subarcwireforcommonsteelsubjecttolowstresslevelsusedinshipbuilding,structuresandequipmentwithtensilestrengthupto510N/mm.St.33.2.4�.2,H1,H11,35.8.45.8,A.D,finegrainsteeluptoSt.E355.

Generalusesubarcwireforconstructionsteel,boilers,shipbuilding.St.42.2.52.2,H1,H111,19Mn5,45.8,A.E,finegrainsteeluptoSt.E380.

Usedfortheconstructionofboilers,tanks,shipbuildingandfinegrainsteelwithtensilestrengthupto�00N/mm.S3Siisparticularlysuitableforpipewelding.DuetotheincreasedamountofSithesensitivitytodilutionhadbeenreducedconsiderably.CombinedwithFL1�0Fexcellentimpactresistancevaluesatlowtemperaturescanbeobtained.St.42.2.52.2,H11,H111,19Mn5,45.8,A.E,finegrainsteeluptoS4�0.

SubarcwireusedforconstructionsteelandboilerswithhightensilestrengthandCcontentupto2.5%aswellasfinegrainsteel.Alsousedforboilers,heavysteelstructures,shipbuilding,pipeproduction,machineryetc.St.42.2.52.2.�0,H111,19Mn5,55.4,A.E,finegrainsteeluptoS4�0.

Solidsubarcwireforoffshoreapplicationsdownto-�0°Cforsteelswith4�0N/mm2yieldstrength.S355,S420,S4�0.

Subarcwireforheat-resistantandfinegrainsteelforworkingtemperaturesupto500°C.Oftenusedforpipewelding(X�0).St.52-3,�0,H111,19Mn5,55.4,15Mo3,E315,E420,WStE315.WStE420.

Subarcwireforheat-resistantandfinegrainsteelforworkingtemperaturesupto500°C.St.50,52-3,�0,H111,19Mn5,55.4,15Mo3,E355,E4�0,WstE355,WstE4�0.

Subarcwireforheat-resistantandfinegrainsteelforworkingtemperaturesupto500°C.St.52-3,�0,19Mn5,55.4,15Mo3,E355,E500,WstE355,WstE500.

SubarcwireforCrMosteelintheproductionofbarrels,tanksandpipelines,creep-resistantupto�00°C.Optimumcrackandcreepresistanceduebylowacidconcentrations.13CrMo44,1�CrMo4,21CrMo3,24CrMo5,24CrMo54,25CrMo4.

Subarcwireforweather-resistantsteelsuchasCorten,Patinax,Resco,Itacoretc.ExcellentresultswhencombinedwithfluxFL180F.WTSt3�.WTSt52,CortenA,B,C,Patinax3�.

Subarcwireforlowalloysteelwithhighmechanicalpropertiesandcrackresistanceasforinstanceincoldapplications,T1,NAXTRA,S�90,Weldox�00andsimilarmaterials.Tensilestrengthupto�50N/mm2.

03.SOLID

WIR

ESMIG

/MAG

/TIG/STR

IP/FLU

XES

33

TYPE

FL1�0F

FL180F

FL188F

FL915

FL801

FL805

FL8111

FL122ES

FL423ES

FL830ESH

FL8�0ESH

SUBARCFLUXES(POWDERS)DIN

BFB155AC10MHVP5EN��0:SAFB155ACH5

BAR188AC10KMEN��0:SAAR188AC

BFB1�5AC12MHP5EN�5�-95:(TR)S4T2FBS2Mo(MR)S422FBS2Mo

BFB1�5DCEN��0:SAFB1�5DC

EN��0:SAZ2DC

EN��0:SAAF2CrDC

EN��0:AFB1�5ACH5

BFB��3155DC+40B-2-12EN��0:(E)SAFB2

EN��0:(E)SAFB3Mo

EN��0:SAFB2DC

BFB��544DC+40B-2EN��0:SAFB2

AWS A5.17

F�AP8-EH12KF�AP�-EH14F�AP�-EA3-A3

F�A2-EL12F�A3-EM12K

F�A4-EH14F�A0-EA2-A2

F�A�-EM12(K)F8A�-EH12KF8P4-EA2-A2F�P8-ENi1-Ni1F9P4-EF3-F3F9A4-EA3-A3F8P0-EB2-B2

APPLICATION / PROPERTIES

Agglomeratedneutralbasicfluxforsingleandmultipassweldingofcarbonandlowalloysteelrequiringhighimpactvaluesatlowtemperatures.Excellentbeadaspect,eveninfilletwelding.Goodslagremovaleveninhotweldingconditions.Tobeusedwith:S3Si,S4,S4Mo.

AgglomeratedrutilefluxadditiveinMnandSi,suitableforcarbonsteelweldingwithtwoorthreelayers.Excellentslagremovalinfilletandrootpasses.Itcanbeusedwithsingleormultiwiresathighspeedwithexcellentbeadaspect.S4wireissuitableonlyforfilletweldinginsinglepass.Tobeusedwith:S1,S2,S2Si,S4,SH2.(S4wireisonlysuitableforsingleruns)

Agglomeratedsemi-basicfluxsuitableforcarbonandlowalloysteelweldings,insingleormultipasstechniqueandinsingleormultiwireapplications.Theweldmetal,producedincombinationwithcorrespondingwireelectrodes,meetsexcelentmechanicalpropertiesandinparticularhightoughnessatlowtemperatures.Goodslagremovaleveninrootpassesandathightemperatures.Tobeusedwith:S1,S2,S2Si,S2Mo,SH2.

Agglomeratedsemi-basicfluxsuitableforlowalloyedsteeland13%Chromiumalloysinsingleormultipasstechniqueandinsingleormultiwireapplicationswithveryhighweldingspeed.Theweldmetal,producedincombinationwithcorrespondingwireelectrodes,meetsexcellentmechanicalpropertiesandinparticularhightoughnessatlowtemperatures.Excellentslagremovaleveninrootpasses.

FL801isanagglomerated,slightlybasicfluxdesignedforsubmergedarcstripcladding.withalltypesofausteniticstainlesssteelstripsuchas:AISI308L,34�,31�L,309Land309LNb.Itoffersexcellentweldingpropertiesandeasyslagremoval.Thefluxhasacompositionthatgivesaweldmetalwithaferritelevelexceeding4FN(acc.toDeLong)whenweldingthefirstlayerwithstripAISI309LWiththeappropriateparameters.

Agglomeratedchromecompensateduniversalbasicflux,especiallydesignedforweldinghighalloyedsteelsuchasInconel�25,1.4539,RVS31�,309Mo,Duplexandsimilarmaterials.TheFL805isespeciallyrecommendedwherehighimpactvaluesaredesired.FL805hasanexcellentbeadaspect,excellentweldingpropertiesandremarkablyeasyslagremoval.

Specialdesignedfluxforsubarcweldingstainlessteelsolidwiresandfluxcoredwires.Amazingresultsareobtainedwith13%cromiumwirescladdingsteelmillrollersandsimilarapplications.Slagreleasescompletelyitselvesandoffersaperfectbeadaspect.Excellentresistanceagainstmoisturepickup!

FL122ESisahighlybasicagglomeratedfluxdesignedforESstripcladdingwithstainlesssteelsinteredandsolidstripaswell.Itoffersexcellentbeadaspectandselfdetachingslagremovaleveninextremehotcondition.Thefluxhasaneutralactiononchemicalcompositionandcanbeusedforsingleandmultilayers.

FL122ESisahighlybasicagglomeratedfluxdesignedforESstripcladdingwith13%chromiumsinteredandsolidstripaswell.Itoffersexcellentbeadaspectandgoodslagremovaleveninextremehotcondition.ThefluxisaddingMolybdenumtotheweldpooltoimprovecorrosionandwearresistanceathighertemperaturesandcanbeusedforsingleandmultilayers.

FL830ESHisahighlybasicagglomeratedfluxdesignedforEShighspeedstripcladdingwithstainlesssteelalloysinthe300and400series.Itoffersexcellentbeadaspectandselfdetachingslagremovaleveninextremehotconditionswithoutanyresidues.Thefluxhasaneutralactiononchemicalcompositionandcanbeusedforsingleandmultilayers.

FL8�0ESHisahighlybasicagglomeratedfluxdesignedforEShighspeedstripcladdingwithNickelbasedalloys.Itoffersexcellentbeadaspectandselfdetachingslagremovaleveninextremehotconditionswithoutanyresidues.Thefluxhasaneutralactiononchemicalcompositionandcanbeusedforsingleandmultilayers.

03.S

OLI

DW

IRES

MIG

/MAG

/TIG

/STR

IP/F

LUXE

S

34

TYPE

30�Si

308LSi

34�Si

309LSi

309LMo

309H

310

312

31�LSi

318Si

22-09Duplex

SuperDuplex(25-0�)

2594SuperDuplex

904L

32�

409Cb

420BorC

430LNb

1.4115

410NiMo

SOLID WIRES

STAINLESSSTEELWIRESANDSTRIPSAPPLICATION / PROPERTIES

Suitableforweldingdissimilarandselfhardeningsteelsuchasarmouredandmanganesesteel.Theweldmetalhashighstressresistanceandisheat-resistantuptoapprox850°C.

Suitableforwelding18/8steelwithlowcarboncontent.PerfectarcstabilityandbetterflowingbecauseofthehigherSicontent.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

WeldingwireforNborTistabilised18/8andsimilarCrNisteel.Forworkingtemperaturesuptoapprox400°C.Highresistancetointercristallinecorrosionandoxidisingenvironments.

Suitableforweldingcorrosionandheat-resistantCr/NisteelandCr/Nisteeltounalloyedandlowalloysteel.Heat-resistantuptoapprox1100°C.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

Weldingwirewithhighcorrosionresistance,oftenusedforbufferlayerswhencladdingwithanAISI31�qualityandfordissimilarjointswithC,Mnandlowalloysteel.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

WeldingwirelikeAISI309withhighercarbonpercentageforbetterheatandwearresistance.

Weldingwireforsimilarheat-resistant25/20CrNisteelforworkingtemperaturesupto1200°C.Alsosuitableforweldingferriticstainlesssteel.

Weldingwireforweldingdifficulttoweldsteelandself-hardeningsteelsuchasarmouringsteel,austeniticMnsteel,springsteelandhighcarbonsteel.Verysuitableforrepairwelding.

LowcarbonweldingwireforausteniticCrNiMosteelforworkingtemperaturesupto350°C.Veryhighresistancetointercristallinecorrosion.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

WeldingwireforNborTistabilisedCrNiMosteelwithaworkingtemperatureupto400°C.Highresistancetointercristallinecorrosionandcorrosiveenvironments.

WeldingwireforstainlesssteelDuplexsteel,highresistancetogeneralcorrosion,pittingandstresscorrosion.Maximumworkingtemperature280°C.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

WeldingwireusedforStainlesssteel,SuperDuplex,Zeron100etc.

SolidSuperDuplexalloyforweldingSAF250�,ASTMS32��0(ZERON100),S32550andS312�0.Alsotobeusedonthestandardduplexgradesas2205.

Weldingwireforextremelycorrosion-resistantCrNiMoCusteel.Usablebetweentemperaturesfrom-19�°Cto350°C.1.4500,1.4505,1.450�,1.4531,1.453�,1.4539,1.45�3,1.4585,1.458�.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

Lownickelspecialwiresuitableinsulphurousenvironmentsatveryhightemperaturesasincombustiongasses.Veryhard,goodmachinabledeposit.

Stabilisedweldingwireforweldingsimilaralloysasfoundintheexhaustpipeindustry.

Stainlesssteel13%Cralloywithhighhardnesssuitableformanyoverlayapplications.Thetype420Chasahigherpercentagecarbonthan420B.420°C.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

Ferriticweldingwirewithveryhightensilestrengthandgoodcorrosionresistance.Typicallyusedinthecarindustry.

1�%chromealloyweldingwirewithmeltdownhardnessofapprox45HRc.Forcorrosion-resistantlayerswithaworkingtemperatureupto550°C.Alsorecomendedforhardfacingincasecorrosionresistanceisrequired.

Martensiticthermoshock-resistantalloyforwearandimpact-resistantlayersatchangingtemperatures.Oftenusedforcladdingcontinuouscastingrollersinsteelmills.

AWS/SFA 5.9

ER30�

ER308LSi

ER34�Si

ER309LSi

ER309LMo

ER309

ER310

ER312

ER31�LSi

ER318Si

ER2209

ER2553

ER2594

ER385

–

ER409Cb

ER420

ER430LNb

ER410NiMo

W.NR.

1.43�0

1.431�

1.4551

1.4332

1.4459

1.4829

1.4842

1.433�

1.4430

1.45��

1.44�2

1.4410

1.4539

1.4820

1.4034

1.4511

1.4115

03.SOLID

WIR

ESMIG

/MAG

/TIG/STR

IP/FLU

XES

35

TYPE

SAS308L

SAS309L

SAS309LMo

SAS309LNb

SASX15CrNiMn322�8

TYPE

SAS30�

SAS4351L

SAS581

SAS�01

SAS410NiMo

SAS410MoV

SAS420

SAS430L

TYPE

SAS�25

SAS825L

SAS2��

SAS82

TYPE

SASDUR�

SASDUR�LC

SASDUR21

SINTERED STRIP

FORSTAINLESSSTEELC

0.010

0.010

0.015

0.015

0.140

Cr

20

23

22

24

32

Ni

10.5

12

14.0

12.0

2�.0

Mo

<0.2

0.2

2.9

–

–

Mn

1.8

1.8

1.8

1.8

�.5

Si

0.4

0.4

0.3

0.�

0.3

Nb

–

–

–

0.�

–

N

+

+

+

0.03

+

SINTERED STRIP

AGAINSTWEARC

0.0�

0.10

0.35

0.31

0.0�

0.15

0.38

0.0�

Cr

18.0

15.0

�.0

�.0

14.0

12.4

13.�

13.0

Ni

8

4.3

-

0.3

4.5

-

0.4

0.4

Mo

–

0.90

3.00

1.�0

0.90

2.00

0.15

0.15

Mn

�.0

0.9

2.0

3.0

0.8

1.2

1.0

1.0

Si

0.5

0.34

0.3

-

-

-

0.2

0.2

V

–

–

0.3

0.2

0.2

0.2

–

–

W

–

–

–

1.9

–

–

–

–

SINTERED STRIP

NICKELBASEDC

0.01

0.01

0.01

0.01

Cr

23.0

32.0

15.8

19.9

Ni

Rest

Rest

Rest

Rest

Mo

9.0

8.0

1�.�

–

Mn

0.2

2.3

0.5

3.2

Nb

3.5

0.2

0.1

2.3

Fe

<5.0

4.5

4.5

0.�

W

–

–

3.�

–

SINTERED STRIP

STELLITE(COBALTBASED)C

1.10

0.80

0.25

Cr

28

28

2�

Co

Rest

Rest

Rest

Mo

–

–

5.5

Si

1.0

1.0

0.8

Mn

0.�

0.�

0.3

Fe

<2.5

<2.5

<2.5

HARDNESS

40-43

3�-39

30-35

W

4.5

4.5

–

Nb

–

–

–

–

0.2

–

–

–

Ti

–

–

–

0.4

03.S

OLI

DW

IRES

MIG

/MAG

/TIG

/STR

IP/F

LUXE

S

3�

TYPE

Al99,8

Al99,5

AlMg3

AlMg4,5Mn

AlMg5

AlSi5

AlSi12

DonotuseALSiweldingmaterialsiftheweldwillbeanodisedafterwards.Theweldwillthendiscolour.AlternativelyuseanALMgalloyedweldingwire.

GRADE

Grade1(CommerciallyPure(PC)

Grade2

Grade3

Grade4

Grade5(�AI-4V)

�AI-4VEliWW

15V-3Cr-3Sn-3Al

�Al-2Sn-4Zr-2Mo

Grade12(0.3Mo-0.8Ni)

Grade�(Ti+Pd)

Grade9(3Al-2.5V)

SOLID WIRES

FORALUMINIUMANDALUMINIUMALLOYSAPPLICATION / PROPERTIES

Aluminiumwireforweldingmostlypurealuminiumwithmax.0.2%alloyingele-ments.Thematerialcanalsobeusedwhenhighcorrosionresistanceisrequired.

Aluminiumwireforweldingmostlypurealuminiumwithmax.0.5%alloyingele-ments.Thematerialcanalsobeusedwhenhighcorrosionresistanceisrequired.

Aluminiumalloyusedforweldingaluminiumalloyswithamaximumof3%Mg.Wherehighmechanicalpropertiesofthejointisrequired.Verygoodweldabilityandweldingproperties.

AluminiumalloysusedforweldingaluminiummagnesiumbasedalloyssuchasALMg/ALMg4.5Mn.alloys.Cosmeticallygoodweldingresult.Relativelyhightensilestrength.Mainlyusedinseawater-resistantapplications.

Aluminiumalloyforweldingaluminiummagnesiumbasedalloyswithamaximumof5%Mg.ThistypeisalsosuitableforweldingdifferentAluminiumalloyswitheachother.Excellentweldabilityandweldingresult,relativelyhightensilestrength.

Aluminiumalloyforweldingaluminiumwithamaximumof2%alloyingelementsandforcastingscontainingupto�%Si.Excellentflowcharacteristicsandpenetration.Recommendedifagoodlookingresultispreferredovergoodmechanicalpropertiesandcorrosionresistance.WeldingALMgalloyswithmorethan3%Mgisnotrecommendedbecauseoftheriskofcracking.

Aluminiumalloyforcastalloyswithmorethan�%Si.Inspecialcircumstancestheso-calledmouldedalloyscanbeweldedalso.

DIN 1732

SG-AL99,8

SG-AL99.5

SG-ALMg3

SG-ALMg4.5Mn

SG-ALMg5

SG-ALSi5

SG-ALSi12

AWS/SFA 5.10

ER1100

ER1100

ER5154

ER5183

ER535�

ER4043

ER404�

SOLID WIRES MIG/TIG

TITANIUMANDALLOYSAWS A5.16

ERTi1

ERTi2

ERTi3

ERTi4

ERTi5

ERTi5Eli

–

–

ERTi12

ERTi0.2Pd

ERTi9

AMS

AMS4951

AMS4951

AMS4951

AMS4951

AMS4954

AMS495�

AMS4914(Chem)

AMS4952

–

–

–

ASTM

B348,Gr1(Chem)

B348,Gr2(Chem)

B348,Gr3(Chem)

B348,Gr4(Chem)

B348,Gr5(Chem)

–

–

–

B348,Gr12(Chem)

B348,Gr�(Chem)

B348,Gr9(Chem)

03.SOLID

WIR

ESMIG

/MAG

/TIG/STR

IP/FLU

XES

3�

DIN 1733T.1

SF-Cu

SG-CuAg

SG-CuSn

SG-Cu-Si3

SG-CuSn�

SG-CuSn12

SG-CuAl5Ni2

SG-CuAl8

SG-CuAl9Fe

SG-Cu-Al8Ni2

SG-CuAl8Ni�

SG-CuMn13Al�

SG-CuAl14NiFe

SG-CuNi30Fe(Monel��)

SOLID WIRES MIG/TIG

FORCOPPERANDCOPPERALLOYSAWS

–

–

ERCu

ERCuSi-A

ERCuSn-A

–

–

ERCuAl-A1

ERCuAl-A2

–

ERCuNiAl

ERCuMnNiAl

–

ERCuNi

APPLICATION

Specialcopperwireforweldingcopper,joiningcoppertosteel,greycastironandNialloysof3mmwallthicknessormore.Particularlysuitableforlargeworkpieces.

Copperalloy,silveralloyedwithaslightlyhigherpercentageofphosphor,suitableforTIG/MIGwelding,easytohandle,highplasticityoftheweldmetal.

Copperfillermetal,tinalloyedwithgoodflowproperties.SuitableforjoiningCuandcop-peralloyedmetalssubjecttostrain.Verywellworkable.Weldingseamswithoutpores.

ForMIG/TIGweldingonfeeblyalloyedCuMn,CuSiMnandCuZnmaterials.Alsorecommendedforcladdingofferritic-pearliticsteel.Hightemperatureandcorrosionresistance.Mainlyusedinautomobileindustryandforsculpturingandsculpturerestoration.

Tinbronzealloyofminimally�%tinforvirtuallyallweldingprocedures.Verygoodde-oxidisation.SurfacingandjoiningofCuSnalloys.InsomecasesthisalloycanbeusedtoweldbrasswiththeTigproces.Widelyusedinovensoldering.

Copper-tinalloyofhightinpercentagesuitableformultipleweldingjobs.Theweldedmaterialattainshighhardnesssimilartocastbronzes,thereforetobeusedforspeciallywear-resistantsurfacing,joiningandrepairweldingofbronzes.

Lowalloyedaluminumbronze,particularlysuitableforjoiningonferriticandausteniticsteel.Goodflowingpropertieswithgoodcovergroove,alsosuitableforjoiningonsteelandcopper.Formultiplayerweldingonsteel,pulsedarcweldingisrecommended.Amazingresultsonstainlesssteelsheetmetalduetolessheatinput,highertravelspeedandlesscleaninghours.

Joiningofcopper-aluminiumalloyedmetals.Surfacingofferritic-pearliticsteel.Veryhighcorrosionandwearresistanceasrequiredforweldingbrassshippropellersincasethesamecolourisrequested.AlsosuitableforMigbrazingonthinsheetandgalvanizedplatesasincarmanufacturing.

Joiningofcopper-aluminiumalloyedmetals.Surfacingofferritic-pearliticsteel.Veryhighcorrosionandwearresistanceasrequiredforweldingbrassshippropellers.Improvedwear-resistanceandhardnesscomparedtoCuAl8.

Copper-aluminiumbasedfillermetal.Alloyofseveralmetalelements.SuitableforCuAlNialloyedmetals,surfacingofsteel.Highresistancetowearandabrasion.Verygoodcorrosion-andseawater-resistance.

Nickel-Aluminium-Bronzes.Highcorrosion-andwear-resistance.ForweldingCuAlNi-partsinoffshoretechnology,seawaterdesalting,shipbuildingandrepair(propeller)aswellaspowerplantsandchemicalindustrylikereactionplants,pumpsandtubesystems.

HighestgradeoftheAl-Bronze-types.Seawater-resistantcopper-aluminiumalloywithoutZnofhightoughnessandhardness.Joining-andwear-resistantsurfacingofcopperalloys,ofunalloyedandlow-alloysteelandgreycastiron.Applicationsinclude:shippropellers,pullingtoolsandslidingsurfacesincasecoldweldingneedstobeprevented.

Newsupercopperalloywithextremehardness(400HB).Especiallydesignedforapplicationswherebyhighhardnessisrequired.Thewelddepositisseawater-andwear-resistant.Homogenousandsparkfree.Applicationsinclude:axes,crankshafts,pliers,dredgeraxesetc.

Copper-Nickelalloyforconstructionandchemicalequipment,seawaterdesaltingandoffshoretechnology.

W.NR

2.00912.0090

2.1211

2.100�

2.14�1

2.1022

2.105�

–

2.0921

2.093�

2.0922

2.0923

2.13��

–

2.083�

BS

–

C1

C�

C9

C11

C2�

–

C12

C13

–

C20C2�

C22

–

C18

03.S

OLI

DW

IRES

MIG

/MAG

/TIG

/STR

IP/F

LUXE

S

38

TYPE

Nicro�00

Nicro�25

Nicro�18

NiTi3

NiCu30Mn

NiCrCo�1�

NiCrMo�8�

NiCrMo�22

AlloyC2��

AlloyHX

SOLID WIRES

FORNICKELBASEDALLOYS(INCONEL,MONEL,ETC.)W.NR.

2.480�

2.4831

2.4���

2.4155

2.43��

2.4�2�

2.4813

2.488�

DIN 1736UNS

SG-NiCr20NbN0�082

SG-NiCr21Mo9NbN0��25

SG-NiCr19MoTiN0��18

SG-NiTi4N020�1

SG-NiCu30MnTiN040�0

SG-NiCr22Co12MoN0��1�

N0��8�

N0�022

EL-NiMo1�Cr1�WN102��

N0�002

AWS

ERNiCrFe3

ERNiCrMo-3

ERNiFeCr-2

ERNi-1

ENiCu-�

ERNiCrCoMo-1

ERNiCrMo-14

ERNiCrMo-10

ERNiCrMo-4

ERNiCrMo-2

APPLICATION

SolidwireforweldingofNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19�to+�00°C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantpropertiesanddistinguishesitselfduetothehighmechanicalproperties.Alsoavailableassubarcwireorstrip.

SolidwireforweldingofInconel�25,825andalloy25-�Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjoiningwithlowandhighalloyedsteel;austeniticsteelwithhighcorrosionresistancefortemperaturesabove300°C.Mainlyusedforcladdingapplicationsinburningovens.Alsoavailableassubarcwireorstrip.

SolidwireforweldingInconel,�18,�0�andX-�50.Theweldmetalishardenableandhasmechanicalpropertiescomparabletothoseofthebasemetals.

Specialsolidwireforweldingofpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjoiningnickelandsteel.Brazingcrackswillnotoccur.Alsoavailableassubarcwireorstrip.

SolidwireforweldingNiCu30Fe,CuNialloysandjoiningthesealloyswithsteelsuchasMonel400,R-405andK-500.Alsoavailableassubarcwireorstrip.

SolidwireforweldingInconel�1�.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightempera-tures.ApplicabletoInconel�00and�01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.

SpecialalloyforjoiningDuplex,Superduplexandsuper-austeniticstain-lesssteelaswellasnickelalloyssuchasN0�059,N0�022,HasteloyC-2��andInconel�22,�25and�8�.Thisalloyoffersawiderangeofapplicationsinthechemicalandpetrochemicalindustries.Alloy�8�isofferingthehighestavailablecorrosionresistancefromallnickelbasedalloysonthemarket.Alsoavailableassubarcwireorstrip.

SolidwireforjoiningInconel�22en�25,alloy25-�MoandIncoloy825.Excellentlysuitableforjoiningdifferentmetalsincluding:Inconel�25andHasteloyC-2��.Theweldmetaloffersgoodcorrosionresistancewhenusedwithmolybdenum-containingstainlesssteel.

SolidwirefortheweldingofHasteloyC-2��andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelandlowalloysteel.Alsoavailableassubarcwireorstrip.

SolidwireusedforweldingHasteloyXandsimilarNiCrMoalloy.AlsousedforsurfacingsteelandjoiningofHasteloyX,nickelalloys,stainlesssteel,carbonsteelandlowalloysteel.Thewelddepositisverystrongandhasexcellentoxidationresistanceathightemperaturesupto1200°C.

03.SOLID

WIR

ESMIG

/MAG

/TIG/STR

IP/FLU

XES

39

TYPE

Dur1

Dur�

Dur12

SOLID WIRES

STELLITE(COBALTBASEDALLOYS)ANALYSIS

C ~2.5Cr ~30Co ~52W ~15

C ~1.1Cr ~28Co ~�5W ~5

C ~1.3Cr ~28Co ~59W ~10

AWS

ERCoCr-C

ERCoCr-A

ERCoCr-B

HARDNESS

53-55HRc

43-45HRc

4�-48HRc

APPLICATION / PROPERTIES

Stellitealloywithhighresistancetoabrasion,oxidationanderosion.Especial-lyresistanttoseizingoncaseoffrictionofmetaltometal.Evenuptoredhotthisalloyretainshighhardnessproperties.Completelytempering-resistant.

ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.Dur�isthemostusedtypeintherangeandismainlyusedforcladdingvalveseats.Extremelowfrictioncoefficient.

InhardnessandtoughnessthisStellitealloyliesbetweenDur1and�.Ascomparedto�itissomewhatmoreresistanttowearandascomparedto1itismoreresistanttotemperatureshocksandimpactloads.

04.BRAZING

40

04.BR

AZIN

G

41

TYPE

CuZn39Sn

CuZn40

CuZn40F

CuNi10Zn42

CuNi10ZnF

TYPE

DurR

DurR(Ni)

DurCS

TYPE

Super-flux

Uten-flux

Universal-flux

Gas-flux

Alu-flux

BRAZINGRODSDIN

L-CuZn39Sn2.0533

L-CuZn402.03��RBCuZn-A

L-CuNi10Zn422.0�11RBCuZn-D

APPLICATION / BASE METAL

Brassalloyformanyapplicationsincluding:bicycleindustry,shippropeller,furnitureindustryetc.Suitableforweldingbrassandbrazingofsteel,castiron,iron,copper,nickeletc.

Brassalloyformanyapplicationsincluding:bicycleindustry,shippropeller,furnitureindustryetc.CuZn40Fisfluxcoated.

Specialalloywithveryhighstrengthforjointweldingofsteel,castiron,nickelandnickelalloys.Excellentlysuitedforsurfacingcogoncogwheels.Thebrazingdepositisthickfluidthatmakesiteasytobuildup.CuNi10ZnFisfluxcoated.

MECHANICAL PROPERTIES

T ~450AT ~880°C

T ~450H ~110HBAT ~900°C

T =500-800H ~180HBAT : 900°C

ANALYSIS

Cu ~58Si ~0.15Sn ~0.5Mn~0.�

Cu ~�0Zn ~40

Cu ~50Zn ~40Ni ~10

BRAZING

HARDFACINGWITHTUNGSTENCARBIDESANALYSIS

SteeltubefilledwithTungstencarbideWSCapprox�0%Fe-rest

NiCrBSi=matrixWSCapprox=�0%WSC-500-1�00umWSC-2800HV

CuZnNimatrix+Tungstenlumpsapprox�5%

DIN 8555

G21-GF-�5

G-21-GS-350GR

HARDNESS

ca.�5HRc

Matrix-5�HRc

APPLICATION / PROPERTIES

Highwear-resistanttungsten-carbidebasedhard-facingalloy.Suitableforrotarydrillingandformining.Thealloycanbeappliedwithlittlepreheatofthesur-faceandweldingwithaslightexcessacetyleneflame.

SameasDurR,butwithcorrosion-resistantmatrixforapplicationwithacidsandothercorrosivemedia.Duetothelowmeltingpointofthematrixthisalloyhasgoodbondingpropertiesanditcanbeappliedonalmosteverysurface.Applications:wearinchemicaland/orfoodindustries,stabilisers,deepdrilling,mixers,scratchers,bentonitmixersetc.

ThegasweldableDurCScontainsbrokenmassivelumpsofhardmetalwhicharefixedinamatrixofCuZnNiwithameltingpointofapprox900°C.Thisalloyisusedindeepdrillingtechnique(hardfacingofdrillpoint),stonemills,paperorpulpshredders,scratchersetc.Availablegrainsizes:2-4mm,4-�mm,�-8mm,10-12mminlengthsof450mm.

BRAZING

FLUXESAPPLICATION / PROPERTIES

Fluxforbrazingofsilveralloyswithaworkingrangefrom450to850°C.Universalfluxforcopper,brass,steelandstainlesssteel.

FluxforbrazingofsilveralloyswithalongerlifethanSuperfluxe.g.forlargerworkpiecesandsomewhathighermeltingtemperaturessuchasmolybdenumandtungstentypesasattheproductionofdrillsandsawblades.

Fluxforbrazingofcopper,copperalloys,brass,steelandgalvanisedsteel.Workingrangefrom�50to1100°C.

Fluxforlarge-scaleuse(gastransported,comesalongwiththeflame)forbrazingcopper,brass,bronze,steelandgalvanisedsteel.Idealwhenacleanproductisdesiredorifusedwithasolderingmachine.Workingrangefrom�50to1100°C.

Fluxforweldingorbrazingaluminiumandaluminiumalloyswithaworkingrangefrom450to�20°C.

DIN 8511

F-SH1

F-SH1

F-SH2

F-SH2

F-LH1

AWS

BF3-C

FB4-D

04.B

RA

ZIN

G

42

ALLOYDIN: 8513

L-CuP�

L-Ag2P

L-Ag5P

L-Ag15P

L-Ag18P

L-Ag20Cd

L-Ag25Cd

L-Ag30Cd

L-Ag34Cd

L-Ag40Cd

L-Ag45Cd

L-Ag50Cd

L-Ag50CdNi

L-Ag25Sn

L-Ag30Sn

L-Ag34Sn

L-Ag40Sn

L-Ag45Sn

L-Ag55Sn

L-Ag2�

L-Ag49

Thealloysaboveareavailableinuncoatedandcoatedrods,ringsandstripsandonspoolsD-300invariousdiameters.

BRAZING

SILVERALLOYSAg

2

5

15

18

20

25

30

34

40

45

50

50

25

30

34

40

45

55

2�

49

Cu

94

91

89

80

�5

40

30

28

22

19

1�

15

15

40

3�

3�

30

2�

22

39

1�

Zn

25

2�

21

24

21

1�

1�

1�

33

32

2�

28

25

18

20

22

Ni

3

5

5

Sn

2

2

3

2

3

5

P

�

�

�

5

�

Cd

15

18

21

20

20

22

18

1�

MELTING POINT ºC

�30

�10

�10

�10

��0

�50

�10

�80

�40

�10

�20

�40

��0

�50

�40

�10

�90

��0

�50

840

�90

TENSILESTRENGHT(N/mm2)

250

250

250

250

250

410

420

420

430

450

450

350

300

430

430

430

400

400

400

300

300

APPLICATION

Coppertocopper(withoutflux).Brass,copperandcopper-tinalloys(withflux).Donotuseinasulphurousenvironment.Forworkingtemperaturesupto200°C.

Steel,stainlesssteel,copper,copperalloys.Nickel,nickelalloys.Forworkingtemperaturesupto200°C.

Copperalloys,tungstencarbidestometal.

Cadmiumfreerange:(foodindustry)suitableforsteel,copper,copperalloys,nickel,nickelalloysandgreycastiron.Forworkingtemperaturesupto200°C.

Tungstentooltipstosteel,tungstenandmolybdenum.

05.THERMALSPRAY

43

05.T

HER

MA

LSP

RAY

44

TYPE

SP80/20

SP80/20NiCr

SPNiTi4

SP1.3505

SP420

SP1.43�0

SP1.4302

SP1.4403

SP1.4115

SP1.4122

SPAlBz8

SPCuSN�

SPNiCu

SPCuZn3�

SPCU99,9

SPAL99,5

SPZnAl

SPBabbits

SPMo

WIRESFORTHERMALSPRAYAPPLICATION / PROPERTIES

Spraywirewithexcellentbondingstrength.Sprayedlayersofthismaterialareresistanttovariationinhightemperaturesandareusedasabufferlayerforallothersprayingalloys.Hardness,coatingmacro:approxHRc22.Maximumworkingtemperature:approx800°C.Layerthickness:approx0.1-0.15mm.Availableasfluxcoredandsolidwire

Soliddrawnspraywirewithgoodbondingpropertiesandhighcorrosion-resistanceforapplicationsinchemicalindustriesandasabufferlayerforceramiclayers.80/20NiCrcoatingsareresistanttooxidisingandcorrodinggassesatworkingtemperaturesupto900°C.Coatinghardnessmacro:approxHRb90.Availableasfluxcoredandsolidwire

Soliddrawnspraywirewithgoodbondingpropertiesforapplicationssuchasceramicsorsteelspraylayers.Highcorrosion-resistanceeveninacidsolutions.

Soliddrawnspraywireforextremelywear-resistantlayerswherecorrosion-resistanceisnotimportantorofminorimportance.Hardnessapprox50Hrc.

Solidspraywirewith13%Cr,acombinationofgoodwear-resistanceandafairlygoodcorrosion-resistanceforapplicationsinrepairsandnewwork.Thecoatinghashightensilestrengthandlowshrinkageandthereforecanbeappliedinlargerlayersthicknesseswithoutanyriskofcracking.Maximumworkingtemperature:approx540°C.Hardnessmacro:HRc.Machineablebygrinding.Availableinthreehardnesses:A,BandC.

Solidspraywireoftype18/8/�withlowshrinkfactorandthereforeverysuitableforthickcoatingsandcoatingsininternaldiameters.TheadditionofMngivesthecoatingwork-hardeningandwear-resistantproperties.Coatinghardnessmacro:HRb90,afterwork-hardening450HB.Forworkingtemperaturesupto850°C.

Solidspraywiretoachieveastainlesssteelcoatingconsistenttoquality18/8.Applicationsinclude:pumpparts,scalringsandglandsealings.Hardnessmacro:approxHRb80.

Solidspraywireforsprayingonpartsthatmustmeetahigherqualitythan18/8,corrosionandacidresistance.Maximumworkingtemperature:approx450°C.Hardnessmacro:HRb�4.

Solidspraywirethatcombineshightoughnesswithverygoodcorrosionresistance,shinycoatingandbettermachineabilitythantheSP420Ccoating.Hardnessapprox40/45HRc.Thewelddepositcanbemachined.

Solidspraywirethatcombineshightoughnesswithverygoodcorrosionresistance,shinycoatingwithalittlehigherhardnessthanSP1.4115.Thewelddepositcannotbemachinedwithnormalcuttingtools,grindingispossible.Hardnessapprox50HRc.

Spraywireforthermalsprayingofwearandseawater-resistantlayers,thatcanbereturnedtoaverysmoothandtightfinish.Thehighpressureresistanceandstrengthoftheselayersmakeitespeciallysuitableforheavyloadsonbearingsentreads.Suitableforlayerthicknessesupto5mm.Hardnessmacro:HRb80.

Spraywiremadeoutofcopperandtinforwear-resistantlayerswheregoodslidingcharacteristicsaredesired.

AlloylikeMonelwithverygoodresistancetoseawaterandexcellentslidingcharacteristics.

Brassspraywirewithhighspraycapacityforgeneralbronzeapplications.Suitableforsealingsurfacesandartprojects.Hardnessmacro:HRb30.

Purecopperspraywire.Thermallysprayedcopperlayerscaneasilybemachinedintoasmoothsurface.

Spraywirewithexcellentcorrosionresistance,typicallyusedinthefoodindustry.

Spraywireforso-calledscoupingwherehighcorrosionresistanceisrequired.Usuallyappliedonbridges,artworksandotherobjectsthatareexposedtoheavyweather.

Tinalloy,commonlyusedforitsgoodslidingcharacteristicse.g.forbearingscales.

Solidmolybdenumspraywirewithverygoodbondingpropertiesonaluminiumandcopper.Excellentresultsareobtainedduringhigh-speedwireandflamesprayingwithveryhighhardnesses(�00to1400HV).Oftenusedinthecarindustryatgearaxesorsimilarapplications,incasewearandfrictioncancauseproblems.

ANALYSIS

Ni ~80Al ~20

Ni =80Cr =20

Ni =BasisTi =3

C =1.0Si =0.25Cr =1.5

C =0.35Cr =13

Cr =18Ni =8Mn=�

Cr =19Ni =9

Cr =19Ni =12Mo=3

C =0.2Cr =1�.5Mo=1.1

C =0.35Cr =1�.5Mo=1.1

Cu =92Al =8

Cu =94Sn =�

Ni =�4Cu =Rest

Cu =�4Zn =Rest

Cu =99.9

Al =99,5

Zn =85Al =15

SnSb�Cu4

Mo=99.95

NOTES

NOTES

WELDING

Certilas Nederland BVEinsteinweg 86662 PW ElstThe Netherlands

T +31 (0)481 – 365 599F +31 (0)481 – 365 590info@ceweld.comwww.ceweld.com

You can find all CEWELD® products on our website www.ceweld.com. Here you can also download various product sheets, material safety datasheets and check other information including the Schaeffer diagram, the DeLong diagram, welding calculations, equivalents tables, lists with alloy surcharges, and interesting facts on metals and their alloys. In short, all kinds of useful information for welders, purchasing agents and welding technicians.

LIAB

ILITYCEW

ELD®doesnotm

akeanywarrantyorassum

eanylegalliabilityorresponsibilityfortheaccuracyandcompletenessofthedatainthispublication|C

OLO

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ON

production:zaai|photography:ArjanZoom

ers|design:StudioMarselStoopen|C

W.C

AT-EN.2012-0�

Inconel,Incoloy,Monel,N

ilo,BrightrayenN

imonicareregisteredtradem

arksoffIncoAlloysInternationalLtd.H

asteloyandMultim

etareregisteredtrademarksoffH

aynesInternational.StelliteisaregisteredtrademarkoffD

eloroStellite.

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