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CEWELD ®

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  • CEWELD®

  • Quality is what CEWELD® stands for. Manufacturing facilities worldwide behind the CEWELD® products are proven to be the best in their field and are chosen fully independently to guarantee the highest quality available. We offer a huge variety of welding, brazing and metal spray consumables, a modern automated warehouse, batch registration and the ability to deliver all filler metals with a certificate of quality. All our consumables fully comply with the latest international standards.

    QUALITY

  • CEWELD® has the world’s widest selection of welding consumables for the welding industry. We carry a huge stock of Mig-Mag welding wires, SAW wires, flux-cored wires, Tig rods, electrodes, silver brazing rods, spray powders and spray wires for steel, stainless steel, aluminium, copper, nickel, Inconel, Monel, Brightray, Nilo, Nimonic, Hasteloy, Stellite, titanium, CuNiFer and many other alloys.

    PRODUCTS

  • The team behind CEWELD® is at your service day and night, using highly advanced computer systems that enable us to source filler metals quickly and efficiently from all over the world. We pride ourselves on the quality of our goods and the reliability of our delivery system. CEWELD® products are found in more than 25 countries worldwide. Our aim is to be the best organized company in the welding world.

    SERVICE

  • All the products are stored at several CEWELD® warehouses exceeding 1,500 tons of welding, brazing and metal spray consumables that are directly available to our customers against extremely favourable conditions. From our warehouses, goods ordered before 16.00 hours will be shipped the same day. Batch and serial numbers of all goods are registered in order to guarantee error free delivery and traceability.

    STOCK

  • INDEX

    0�

  • 0102

    0304

    05

    0�

    01.STICKELECTRODES9 FORUNALLOYEDANDLOWALLOYEDSTEEL11 FORSTAINLESSSTEEL,FERITIC&MARTENSITIC11 FORSTAINLESSSTEEL,CrNi12 FORSTAINLESSSTEEL,CrNiMo(Cu)12 FORHEAT-RESISTANTSTAINLESSSTEEL13 FORSTEELDIFFICULTTOWELD14 FORNICKELBASEDALLOYS15 FORCORROSIONRESISTANTHASTELOYALLOYS1� SHOCKANDABRASIONRESISTANT1� FORCASTIRONANDGOUGING1� FORCUTTINGEDGES1� MANGANESEBASED18 STELLITE(COBALTBASEDALLOYS)18 HIGHWEARRESISTANT19 SINTERED,HIGHWEARRESISTANT19 TUNGSTENCARBIDEALLOYS19 EXTREMEWEARRESISTANT19 ALUMINIUMBRONZE20 FORTINBRONZE20 FORALUMINIUMANDALUMINIUMALLOYS

    02.FLUX-COREDWIRES22 METAL,FORUNALLOYEDANDLOWALLOYEDSTEEL22 RUTILE,FORUNALLOYEDANDLOWALLOYEDSTEEL23 BASIC,FORUNALLOYEDANDLOWALLOYEDSTEEL24 SELFSHIELDING24 STAINLESSSTEEL25 FORNICKELBASEDALLOYS2� STELLITE(COBALTBASEDALLOYS)2� FORCASTIRON2� FORHARDFACING,SHOCKANDABRASIONRESISTANT28 FORHARDFACING,HIGHABRASIONRESISTANT29 FORHARDFACING,WITHEXTREMEWEARRESISTANCE

    03.SOLIDWIRESMIG/MAG/TIG/STRIP/FLUXES31 FORUNALLOYEDANDLOWALLOYEDSTEEL32 FORHARDFACING,SHOCKANDABRASIONRESISTANT32 SUBARC,FORUNALLOYEDANDLOWALLOYEDSTEEL33 SUBARCFLUXES(POWDERS)34 STAINLESSSTEELWIRESANDSTRIPS35 FORSTAINLESSSTEEL35 AGAINSTWEAR35 NICKELBASED35 STELLITE(COBALTBASED)3� FORALUMINIUMANDALUMINIUMALLOYS3� TITANIUMANDALLOYS3� FORCOPPERANDCOPPERALLOYS38 FORNICKELBASEDALLOYS(INCONEL,MONEL,ETC.)39 STELLITE(COBALTBASEDALLOYS)

    04.BRAZING41 BRAZINGRODS41 HARDFACINGWITHTUNGSTENCARBIDES41 FLUXES42 SILVERALLOYS

    05.THERMALSPRAY44 WIRESFORTHERMALSPRAY

  • 01.STICK ELECTRODES

    08

  • 01.STICK

    ELECTR

    OD

    ES

    09

    TYPE

    �010

    �010

    8010

    �013S

    1000S

    �013Fall

    �013T

    �024(150%)

    �024(200%)

    �02�(Rutileacid)

    STICK ELECTRODES

    FORUNALLOYEDANDLOWALLOYEDSTEELAPPLICATION / BASE METAL

    �010isacellulosecoatedallpositionalpipeweldingelectrodedesignedespeciallyforverticaldownrootpassweldingonD.C.negativepolarityandforsubsequentpassesonD.C.positivepolarity.Apartfromitsexcellentweldingandgapbridgingcharacteristics�010offersawelddepositwithoutstandingimpactstrengthvaluesandthusoffersthebenefitofstillmoresafetyinfieldweldingofpipelines.St:3�.2,44.2,3�.3,52.3,H1,H11,3�.0,52.0,3�.4,52.4,35.8,45.8,210.�,3�0.�,X42,X�0,A-D

    �010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloyedsteel.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.�,415.�TM,X42,X�5,A-E

    8010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloyedsteel.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.�,415.�TM,X42,X�5,A-E

    The�013Sisamediumthickcoatedelectrodeforallkindsofsteelstructuresandisparticularlysuitedforweldingjobsatpoorlyacces-siblepointsandbadlypreparedseams.The�013Sweldinallpositions,inparticularitisideallysuitedforverticaldownwelds.Viscousweldmetal,hencegoodgapbridging.Easyslagremovalandelectrodescanbebentverywelltoimproveaccessibilitytohardtoreachplaces.

    1000Sisamediumthickcoatedelectrodesuitableforgeneralconstruc-tionandoffersaverysmoothseamsurface.1000Sissuitableforallpositions;2,5mmcanevenbeusedinverticaldownposition.Mediumfastfreezingweldmetalmakesthiselectrodeexcellentlysuitableforrootrunsinverticaluppositioninpipewelding.Theslagisselfdetachingandthespecialbluecoatingwasdevelopedtoofferhighresistanceagainstmoisturepickup.

    The�013Fallisaspecialcoatedelectrodedeveloppedforweldinginverticaldownpositiononoldanddilutedplatessuchasinshiprepairwithbadlypreparedseamsand/ordeluted,galvanisedorpaintedplates.The�013Fallmaybeusedinallpositions.Viscousweldmetal,hencegoodgapbridging.Elektrodescanbebentandoffersexcelentresistanceagainstmoisturepickup!

    The�013Tisathickcoatedelectrodeforjoiningandsurfacingsteelstructuresofallkindsinmechanicalengineering,bodyandwagonbuilding,inthefabricationofvesselsandcontainers,andinship-building.The�013Tiseminentlyweldableandpossessesexcellentweldingpropertiesinallpositionsexceptverticallydown.Easystrike,nospatterlosses.Veryeasyslagremoval.Smooth,finelyrippledseamsurfaceandlowfume.

    The�024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof150%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The�024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.

    The�024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof200%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The�024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.

    The�02�isahighperformanceelectrodewithathickrutileacidcoatingandarecoveryof150%.Forweldinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodeisideallysuitedforprimertreatedorrustymaterials.The�02�hasahighcurrentcarryingcapacityandselfdetachingporousslag(excellentfornarrowgabswheretheslagisoftenhardtoremove).

    MECHANICAL PROPERTIES

    T~520Y>380E>22%I >4�J(-30°C)

    T~5�0Y>420E>22%I >4�J(-20°C)

    T~�10Y>4�0E>22%I >4�J(-30°C)

    T~510Y>3�0E>22%I >�0J(20°C)

    T>510Y>420E>22%I >4�J(0°C)

    T~5�0Y>480E>23%I >4�J(0°C)

    T~590Y>3�0E>22%I >4�J(0°C)

    T>510Y>390E>22%I >4�J(0˚C)

    T~510Y~390E>22%I >4�J(0˚C)

    T~500Y>420E>22%I >85J(+20°C)I >4�J(-40°C)

    AWS A5.1/5.5

    E�010

    E�010-A1

    E8010-G

    E�012

    E�013

    E�013

    E�013

    E�024

    E�024

    E�02�

    DIN 1913/8575/8529

    E4354C4

    E4322R(C)3

    E5132RR(C)5

    E4322R(C)3

    E5122RR�

    E4332RR11150

    E4332RR11200

    E5153AR111�0

  • 01.S

    TIC

    KE

    LEC

    TRO

    DES

    10

    TYPE

    �018LC

    �01�

    �018-1

    �018-A1

    Corten

    8018-B2

    8018-C2

    8018-C3

    9018-B3

    10018-D2

    10018-G

    11018-H

    505-15

    STICK ELECTRODES FOR UNALLOYED AND LOW ALLOYED STEEL

    APPLICATION / BASE METAL

    Extralowhydrogen,basicelectrodeforcriticaljoints,incasealowyieldstrengthisrequired.Thewelddeposithaspracticallynocarbonandaverylowmanganesecontent,whichoffersauniqueresistanceagainstfatigue.Extremegoodimpactvaluesatsubzerotemperatures.

    Double-coatedlow-hydrogenelectrodewithexcellentweldingpropertiesindifficultpositionsandhighmechanicalproperties.ItisparticularlysuitedforpoorweldingmachineswithlowvoltageonACandDC+.Excellentlysuitedforoldandrustymaterialbecauseofitsstableandintensivearc.Wellsuitedforrootrunsandthemaintenanceandrepairsector.

    The�018-1isalow-hydrogenelectrodesuitableforhighlystressedjointswithveryeasyweldabilityandextremehighmechanicalpropertiesforsteelandcastingsupto�10N/mm2tensilestrength.ItisparticularlysuitedforweldingonACandDC+.The�018-1issuitableforsteelwithupto0.�%carbonandhasverylowhydrogencontent.HD<5ml/100gr

    Moalloyedbasicelectrodeforweldingcreep-resistantsteelwithyieldstrengthupto4�0N/mm2.Suitedforworkingtemperaturesof-40°Cto525°C.Mostlyusedfortheconstructionofboilersandpipes(15Mo3).

    Basicelectrodeforweatherresistantsteelsuchas,Patinax,Corten,Acor50,HSB51,etc.Excellentmechanicalpropertiesandwellsuitedforuseatsubzerotemperatures.

    Basicelectrodeforweldingofsteamproductionplants,steampipesandsimilarjointsmadeofCr-Moalloyedsteel.Theweldmetalisresistanttoworkingtemperaturesupto550°C.ForsteelSt:13CrMo44,15CroMo3,13CrMoV42etc.

    Basic,Nickelalloyed(above3%)electrodewithexcellentweldingcharac-teristics,recommendedforfinegrainedsteelusedatlowtemperature(-�0to-80°C).Guaranteedexcellentmechanicalpropertiesatlowtemperatures.Excellentalloyforuseincryogenicandpetrochemicalindustries.Stockinganddistributionofliquidgasorproductsvolatile.HD<5ml/100

    Thebasicoffshoreelectrodeaccordingtothelatestoffshorerequire-mentsforsubzerotemperaturesdownto-�0°C.SuitableuptosteeltypessuchasS4�0,approvedaccordingtograde5Y4�byLloydsandDNV.Excellentweldingpropertiesandextremelowhydrogencontent.

    Basic,Nickelalloyedelectrodewithexcellentweldingcharacteristics,recommendedforsteelandsteelcastingswithtensilestrengthupto�85N/mm2andfine-grainedsteelwithyieldstrengthupto4�0N/mm2.Guaranteedexcellentmechanicalpropertiesatlowtemperatures.HD<5ml/100

    BasicelectrodeespeciallydevelopedforNACErequirements,suitableforcriticalapplicationsatX80,4130andsimilarsteeltypes.Excellentweldingpropertiesaccordingtothelatestgenerationofbasicelectrodeswithextralowhydrogencontent.SuitableforPWHT.

    Extremehighstrengthelectrodeforweldingsimilaralloyedsteelwithyieldstrengthupto�85N/mm,extremecrack-resistantandlowtemperature-resistantdownto-�0°C.Preheating,interpasstemperatureandpostweldtreatmentasrequiredbythebasemetal.ForsteelSt:N-A-XTRA�5,�3,�0,T1A,T1Betc.

    Latestgenerationbasicelectrodedevelopedforfinegrain‘S�90’steelsinoffshoreapplicationsatextremelowsubzerotemperatures(-�0°C).Guaranteedmechanicalpropertiesaccordingtograde5Y�9andapprovedbyLloydsandDNV.SuitableforS�20,S�90,Weldox�00,API-5LX-X�0,X�5,X80,Dilimaxandothersteelgradesofthesamekind.

    Basic,CrandMoalloyedelectrodewithexcellentweldingcharacteris-tics,recommendedforweldingcreep-resistantsteelandsteelcastingforworkingtemperaturesupto�00°C.Thewelddepositoffersahigh-resistantagainsthighhydrogenpressure.Commonlyusedinseveralapplicationsinoilandchemicalindustry.

    MECHANICAL PROPERTIES

    T~4�0Y<410E>22%I >120J(-20°C)

    T~5�0Y>400E>22%I >4�J(-20°C)

    T~�00Y>440E>24%I >4�J(-40°C)

    T~590Y>450E>22%I >4�J(-40°C)

    T>540Y>4�0E>20%I >4�J(-40°C)

    T: 5�0-��0Y>4�0E>20%I >95J(20°C)

    T>500Y>4�0E>22%I >4�J(-�0°C)

    T: �20-��0Y>520E>18%I >95J(20°C)

    T>�90Y>�20E>19%I >�0J(-40°C)

    T: �80-940Y>�00E>1�%I >4�J(-20°C)

    T>��0Y>�90E>1�%I >�9J(-�0°C)

    T: �80-�80Y>550E>15%I >50J(-20°C)

    AWS A5.1/5.5

    E�01�

    E�018-1

    E�018-A1

    E�018-G

    E8018-B2

    E8018-C2

    E8018-G

    E9018-B3

    E10018-D2

    E10018-G

    E11018-M-H4

    E505-15

    DIN 1913/8575/8529

    E�018

    E5143B(R)10

    E5155B10

    EMoB2

    EY50�5CuNiB

    ECrMo1B20+

    EY4�8�3NiBH520

    EY50�5Mn1NiB

    ECrMo2B20+

    EY�9�5Mn2NiCrMoB

    EY�9��Mn2NiMoBH5

    E-CrMo9B20

  • 01.STICK

    ELECTR

    OD

    ES

    11

    TYPE

    CrMo9V

    RailB

    TYPE

    4009B

    4015HL-Kb

    4115HL

    4122HL-Kb

    TYPE

    4302Ti*

    4302HL

    4302HLS

    431�Ti

    431�HL

    431�HLS

    4551Ti*

    4551HL

    4551HLS

    *Alsoavailableaslimebasic

    STICK ELECTRODES FOR UNALLOYED AND LOW ALLOYED STEEL

    APPLICATION / BASE METAL

    Basic,CrandMoalloyedelectrodewithexcellentweldingcharacteris-tics,recommendedforweldingcreep-resistantheattreated9-12%Crsteel,especiallyforsteelsT91andT92,forworkingtemperaturesupto�00°C.Preheatandinterpasstemperatures200-300°C.

    Basicelectrodeforrapidlyjoininglargecrosssectionprofiles.Joiningofrailswithacontinuesfillingofthegapbetweentwosectionswithveryhighcurrentcarryingcapacity.Highmechanicalpropertieswillbeachievedduetothespecialbasiccoating.Suitableforrails,thickandconcretebars,profilescanbecutoffstraightbeforefillingthegap.

    MECHANICAL PROPERTIES

    T: �50-850Y>500E>1�%I >50J(20°C)

    T: �90-890Y>�20E>18%I >4�J(-40°C)

    AWS A5.1/5.5

    E901�-B9

    DIN 1913/8575/8529

    STICK ELECTRODES

    FORSTAINLESSSTEEL,FERITIC&MARTENSITICAPPLICATION / BASE METAL

    Electrodeforweldingferiticandmartensiticsteel,caststeelandalsoforcladdingofexhaustvalves.W.Nr:1.4000,1.4002,1.400�,1.4024

    Developedforjoiningandcladdingof1�%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.405�,1.4�40,1.4�42,1.4059,1.4�41

    Developedforjoiningandcladdingof1�%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.4115

    Developedforjoiningandcladdingof1�%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.4122

    AWS A5.1/5.5

    E410-1�

    E430-15

    EN1�00:ZE1�1R53

    EN1�00:EZ1�11B53

    ANALYSIS

    C <0.0�Cr ~13

    C <0.10Mn0.5-1.0Cr 1�-18

    C 0.18Cr 1�-1�Mo1.0-1.5

    C <0.40Cr 1�-18Mn<0.5Mo0.9-1.10Ni <0.�

    DIN 1913/8575/8529

    E-4009B

    E-4015HL-Kb

    E-4115HL

    E-4122HL-Kb

    STICK ELECTRODES

    FORSTAINLESSSTEEL,CrNiR %

    100

    150

    150

    100

    150

    150

    100

    150

    150

    ANALYSIS

    C <0.0�Cr ~19Ni ~9.5

    C <0.03Cr ~19Ni ~9.5

    C <0.03Cr ~19Ni ~9.5Nb+

    DIN 8556

    E199R23

    E199MPR2�150

    E199R2�150

    E199LR23

    E199LMPR2�150

    E199LR2�150

    E199NbR23

    E199NbMPR2�150

    E199NbR2�150

    AWS

    E308-1�

    E308-1�

    E308-1�

    E308L-1�

    E308L-1�

    E308L-1�

    E34�-1�

    E34�-1�

    E34�-1�

    APPLICATION / BASE METAL

    Developedforjoiningstainlesssteeltypes18/8Cr-Niandsurfacingaswell,theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto300°C.Basemetals:1.4300,1.4301,1.4310,1.4312,1.4550,1.4001,1.401�,1.405�

    Developedforjoiningstainlesssteeltypes18/8Cr-Niandsurfacingaswell,theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto400°C.Basemetals:1.4300,1.4301,1.430�,1.4541,1.4543,1.4550

    DevelopedforweldingstabilisedCrNi-steelofthetype18/8.Theweldmetalcannotbepolishedandissuitableforworkingtemperaturesupto400°C.Basemetals:1.4301,1.4310,1.4541,1.4543,1.4550,1.48�8

    MECHANICAL PROPERTIES

    T>550Y>320E>35I >�0

    T>550Y>320E>35I >�0

    T>580Y>350E>32I >�0

  • 01.S

    TIC

    KE

    LEC

    TRO

    DES

    12

    TYPE

    4403Ti*

    4403HL

    4403HLS

    4430Ti

    4430TiFallVerticaldown

    4430HL

    4430HLS

    4430H

    4440AC

    44�2Ti

    4539Ti

    45��Ti*

    45��HL

    45��HLS

    *Alsoavailableaslimebasic

    TYPE

    4820Ti

    4820HL

    STICK ELECTRODES

    FORSTAINLESSSTEEL,CrNiMo(Cu)R %

    100

    1�0

    1�0

    100

    100

    1�0

    1�0

    100

    100

    110

    110

    100

    1�0

    1�0

    ANALYSIS

    C <0.0�Cr ~19Ni ~12Mo~2.�

    C <0.03Cr ~22.5Ni ~12Mo~2.�

    C <0.05Cr ~19.0Ni ~12.0Mo~2.�

    C <0.03Cr ~18Ni ~1�.5Mo~4.50

    C <0.04Cr ~22.5Ni ~9Mo~3

    C <0.03Si ~0.5Mn~1.5Cr ~20Ni ~25Mo~4.5Cu ~1.5

    C <0.05Cr ~19Ni ~11.5Mo~2.�Nb+

    DIN 8556

    E19123R23

    E19123MPR2�1�0

    E19123R2�1�0

    E19123LR23

    E19123LR13

    E19123MPR2�1�0

    E19123LR2�1�0

    E19123R12

    E9-UM-300-CKR

    E2293LR23

    E20255CuLR23

    E1912NbR23

    E19123MPR2�1�0

    E19123NbR2�1�0

    AWS

    E31�-1�

    E31�-1�

    E31�-1�

    E31�L-1�

    E31�L-1�

    E31�L-1�

    E31�L-1�

    E31�H-1�

    E31�L-1�

    E2209-1�(duplex)

    E385-1�(904)

    E318-1�

    E318-1�

    E318-1�

    APPLICATION / BASE METAL

    Developedforjoiningstainlesssteeltypes18/8/2CrNiMoandsurfacingaswell,theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto300°C.Basemetals:1.4301,1.4401,1.4413,1.443�

    ForweldingCrNiMo18/8/2steelwithaverylowcarboncontent.Theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto400°C.Basemetals:1.4301,1.4541,1.4550,1.4401,1.4435,1.45�1,1.4580,1.4404,1.443�,1.45�3

    Corrosion-resistantalloyforCrNiMosteelwithincreasedSi-content.Theelectrodeissuitableforweldingcorrosion-resistantCrNiMosteelforworkingtemeraturesupto400°C.

    Designedforjoiningcorrosion-resistantCrNiMoNsteelaswellasforaustenitic-ferriticjoints.BaseMetals:1.3941,1.3952,1.3953,1.3955,1.3958,1.440�,1.4429,1.4435,1.4438,1.4439,1.44�,1.448,1.449

    Designedforweldingwrought,forgetorcast‘standard’duplexstainlesssteelforserviceintheas-weldedcondition.Theweldmetaloffersahighstrength,verygoodresistancetochlorideinducedstresscorrosioncrackingandpittingattackfromseawater.Basemetals:1.441�,1.44�0,1.44�2,1.4582

    Designedforjoiningexceptionalcorrosion-resistantCrNiMoCusteelattemperaturesfrom-19�°Cto350°C.Basemetals:1.4500,1.4505,1.450�,1.4531,1.453�,1.4539,1.45�3,1.4585,1.458�

    ForweldingstabilisedCrNiMosteelofthetype18/8/2,cannotbebrightpolished.Workingtemperaturesupto400°C.Basemetals:1.4301,1.4541,1.4550,1.4401,1.443�,1.45�1,1.4580,1.4404,1.4435,1.44�3

    MECHANICAL PROPERTIES

    T>550Y>320E>35I >�5

    T>540Y>320E>35I >�0

    T>�80E>25I >50

    T>�50E>30I >80

    T>580E>3�0R>32K>�5

    STICK ELECTRODES

    FORHEAT-RESISTANTSTAINLESSSTEELR %

    100

    150

    ANALYSIS

    C <0.05Cr ~25Ni ~4

    DIN 8556

    E255R23

    E255MPR2�150

    AWS

    E32�

    APPLICATION / BASE METAL

    Scale-resistantupto1100°Candresistanttoreducingsulphurousfurnacegasses.Choiceelectrodeforweldingsealingruns.Basemetals:1.4821,1.4822,1.4823

    MECHANICAL PROPERTIES

    T>�50Y>450E>20I >35

  • 01.STICK

    ELECTR

    OD

    ES

    13

    TYPE

    4332Ti

    4829MoTi

    4829MoHL

    4842Ti

    4842HL

    4842HLS

    310Mo

    4850Kb

    4853Kb

    TYPE

    43�0Kb

    43�0Ti

    43�0HL

    Croni29/9S

    29/9HL

    CronimoTi

    CronimoHL

    STICK ELECTRODES FOR HEAT-RESISTANT STAINLESS STEEL

    R %

    100

    100

    1�0

    100

    1�0

    1�0

    100

    130

    130

    ANALYSIS

    C <0.04Cr ~23Ni ~13Si ~0.9

    C <0.04Cr ~23Ni ~12Mo~3

    C <0.10Cr ~25Ni ~20

    C <0.10Cr 22-25Ni ~20Mo2-3

    C Min:0,12 Max:0,1Cr ~22Ni ~33,5

    C <0.50Cr ~2�Ni ~35

    DIN 8556

    E2312LR23

    E23123R23

    E23123MPR2�1�0

    E2520R2�

    E2520MPR2�1�0

    E2520R2�1�0

    E25222NLB

    DINEN1�00:EZ2132NbB32

    E9-UM-200RZDINEN1�00:EZ2535NbB32

    AWS

    E309L-1�

    E309Mo

    E309Mo

    E310-1�

    E310-1�

    E310-1�

    E310Mo-1�

    APPLICATION / BASE METAL

    Electrodeforweldingnon-similar,stainlessandheat-resistantsteelsuchasdissimilarjoints.

    Jointweldingsofheat-resistantsteelofthesamekindandhighandlowalloysteel.Scale-resistantupto1100°C.

    Joint-weldingofheat-resistantCrNisteelofthesamekind.Scale-resistantupto1200°C.Basemetals:1.4841,1.484�,1.4848,1.483�,1.4��2,1.4845,1.4849

    Ceweld310MoissimilartoCeweld4842Ti,butwithmolybdenumaddedforimprovedhightemperaturecreepproperties.Basemetals:1.4832,1.483�,1.4841,1.4845,1.484�,1.4849,1.4848,1.4828,1.4�13,1.4�2�,1.4�10,1.4�45,1.4823

    Heat-resistantstainlesssteelalloyforMMAwelding.Joiningandcladdingheat-resistantCrNisteelofthesamekindandCaststeel.Basemetals:1.48��,1.48�1,1.4859

    Joiningheat-resistantCrNisteelofthesamekindandCaststeel.Basemetals:1.4852,1.4849,1.4859,1.48��,1.48�5

    MECHANICAL PROPERTIES

    T>�00Y>400E>35I >�0

    T>5�0Y>330E>35I >�5

    T>�00Y>350E>30I >90

    T~540Y~380E~35I ~�0

    STICK ELECTRODES

    FORSTEELDIFFICULTTOWELDR %

    100

    100

    1�0

    100

    1�0

    100

    1�0

    ANALYSIS

    C <0.08Cr ~18Ni ~8Mn~�

    C <0.10Cr ~29Ni ~9

    C <0.05Cr ~19Ni ~9Mo~3

    DIN 8556

    E188Mn�B20+

    E188Mn�R2�

    E188Mn�MPR2�1�0

    E299R23

    E299MPR2�1�0

    E1993R23

    E1993MPR2�1�0

    AWS

    E30�-15

    E30�-1�

    E30�-1�

    E312-1�

    E312-1�

    E308Mo

    E308Mo

    APPLICATION / BASE METAL

    Fullyausteniticelectrodeforweldingsteelwithdifficultweldability.Thedeposithashighplasticityandactsasashockabsorbinglayer.Heat-resistantupto900°C.Highlyinsensibleforcracks!Excellentlysuitedforoverlaysontrainandtramtracks.

    Specialaustenitic/ferriticelectrodeforjoiningbasematerialswithextremedifficultweldability,suchasmanganesesteel,springsteelandhigh-speedtoolsteel.Suitableasbufferlayerbeforehardfacing.

    Specialelectrodeforjoiningbasemetalswithriskofcracking.Especiallysuitedforjointweldingbetweenferriticandausteniticmaterials.Corrosion-andacid-resistant.Welsuitedfordissimilarwelding(steeltostainlesssteel).

    MECHANICAL PROPERTIES

    T>580Y>350E>40I >100

    T>800Y>�00E>20I >50

    T>�00Y>400E>30I >�0

  • 01.S

    TIC

    KE

    LEC

    TRO

    DES

    14

    TYPE

    Nicro�00

    NicroHLS

    Nicro�25

    NiTi3

    NiCu30Mn

    Nicro135/�5

    NiCrCo�1�

    NiCrMo�8�

    NiCrMo�22

    AlloyC2��

    AlloyHX

    Dur�Ni

    DurAlTi

    STICK ELECTRODES

    FORNICKELBASEDALLOYSW.NR.

    2.480�

    2.4548

    2.4321

    2.415�

    2.43��

    2.4�53

    2.4�28

    2.4813

    2.48��

    1.2�14

    DIN 1736UNS

    EL-NiCr15FeMnW8�182

    EL-NiCr19Nb

    EL-NiCR20Mo9NbW8�112

    EL-NiTi3

    EL-NiCu30Mn

    EL-NiCr28Mo

    EL-NiMo15Cr

    EL-NiMo15Cr

    EL-NiMo15Cr

    EL-NiMo15Cr15W

    N0�002

    DIN8555:E22-UM-40-CTZ

    DIN8555:E23-UM-350-PTZ

    AWS

    ENiCrFe3

    ENiCrFe3

    ENiCrMo-3

    ENi-1

    ENiCu-�

    ENiCrCoMo-1

    EL-NiCu30Mn

    ENiCrMo-10

    ENiCrMo-4

    ENiCrMo-2

    APPLICATION

    ElectrodeforweldingNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19�to+�00°C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantproperties.AlsoavailableasMig,TigandS.A.wireandstrip.

    ElectrodeforweldingInconel�25,825andalloy25-�Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjointweldingswithlowandhighalloyedsteel;austeniticsteelwithhighcorrosionresistancefortemperaturesabove300°C.AlsoavailableasMig,TigandS.A.wireandstrip.

    Specialelectrodeforweldingpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjointweldingofnickelandsteel.Brazingcrackswillnotoccur.AlsoavailableasMig,TigandS.A.wireandstrip.

    ElectrodeforweldingNiCu30Fe,CuNialloysandjoiningthesealloyswithsteelsuchasMonel400,R-405andK-500.AlsoavailableasMig,TigandS.A.wireandstrip.

    ElectrodeforjoiningIncoloy825andotherNiFeCrMoCualloysofcom-parablecomposition.Theweldmetalhasgoodresistanceagainstgeneralcorrosionandpittinginmanychemicalsolutionsincludingsulphuricandphosphoricacids.AlsoavailableasMig,TigandS.A.wireandstrip.

    ElectrodeforweldingInconel�1�.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightemperatures.ApplicabletoInconel�00and�01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.AlsoavailableasMig,TigandS.A.wire.

    SpecialalloyforjoiningDuplex,Superduplexandsuper-austeniticstainlesssteelaswellasnickelalloyssuchasN0�059,N0�022,HasteloyC-2��andInconel�22,�25and�8�.Thisalloyoffersawiderangeofapplicationsinthechemicalandpetrochemicalindustries.AlsoavailableasMig,TigandS.A.wireandstrip.

    ElectrodeforjoiningInconel�22en�25,alloy25-�MoandIncoloy825.Excellentlysuitableforjoiningdifferentmetalsincluding:Inconel�25andHasteloyC-2��.Theweldmetaloffersgoodcorrosionresistancewhenusedwithmolybdenum-containingstainlesssteel.AlsoavailableasMig,TigandS.A.wire.

    ElectrodeforHasteloyC-2��andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelandlowalloyedsteel.

    ElectrodeusedforweldingHasteloyXandsimilarNiCrMoalloy.AlsousedforsurfacingsteelandjoiningofHasteloyX,nickelalloys,stainlesssteel,carbonsteelandlowalloysteel.Thewelddepositisverystrongandhasexcellentoxidationresistanceathightemperaturesupto1200°C.

    Electrodewithexcellentglidingproperties(metaltometal)andhighresistancetoerosion,corrosionandwearfromabrasiveminerals.FieldofapplicationissimilartothatofStellite,however,thisalloycannotbeusedinconnectionwithhydrochloricacid.Thehardnessofthewelddepositismaintainedevenatgreattemperaturechanges.

    Basiccladelectrodeforoverlaysonhotcuttingtools.Thewelddeposithasgoodscaleandthermoshockresistanceaswellasishigh-wearresistantathightemperatures.Application:overlaysonforginghammersetc.

  • 01.STICK

    ELECTR

    OD

    ES

    15

    TYPE

    AlloyB2

    AlloyB3

    AlloyC22

    AlloyC-2��

    AlloyC-2000

    AlloyC-4

    AlloyG-30

    UltimetAlloy

    AlloyX

    Alloy25

    Alloy188

    STICK ELECTRODES

    FORCORROSIONRESISTANTHASTELOYALLOYSAWS

    ENiMo-�

    ENiMo-10

    ENiCrMo-10

    ENiCroMo-4

    ENiCrMo-1�

    ENiCrMo-�

    ENiCrMo-11

    ENiCrMo-2

    AMS5�9�

    APPLICATION

    TheB-2alloyisanickel-basewroughtalloywithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandshydrogenchloride,sulfuric,aceticandphosphoricacids.Thealloyhasexcellentresistancetopitting,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.Itresiststheformationofgrain-boundarycarbideprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.

    TheB-3alloyisanadditionalmemberofthenickel-molybdenumfamilyofalloyswithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandssulfuric,acetic,formicandphosphoricacids,andothernonoxidizingmedia.B-3alloyhasaspecialchemistrydesignedtoachievealevelofthermalstabilitygreatlysuperiortothatofitspredecessors,e.g.B-2alloy.B-3alloyhasexcellentresistancetopittingcorrosion,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.

    Mostversatilenickel-chromium-molybdenum-tungstenalloyavailabletodaywithimprovedresistancetobothuniformandlocalizedcorrosionaswellastoavarietyofmixedindustrialchemicals.TheC-22alloyexhibitssuperiorweldabilityandisusedasoveralloyfillerwireandweldoverlayconsumablestoimproveresistancetocorrosion.

    Excellentcorrosion-resistancetobothoxidizingandreducingmediaandexcellentresistancetolocalizedcorrosionattack.

    Mostversatile,corrosion-resistantalloywithexcellentresistancetouniformcorrosioninoxidizingorreducingenvironments.ExcellentresistancetostresscorrosioncrackingandsuperiorresistancetolocalizedcorrosionascomparedtoC-2��alloy.

    TheC-4alloyisanickel-chromium-molybdenumalloywithoutstandinghigh-temperaturestabilityasevidencedbyhighductilityandcorrosionresistanceevenafteraginginthe1200to1900°F(�49to1038°C)range.Thisalloyresiststheformationofgrain-boundaryprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.C-4alloyalsohasexcellentresistancetostress-corrosioncrackingandtooxidizingatmospheresupto1900°F(1038°C).

    TheG-30alloyisahighchromiumnickel-basealloywhichshowssuperiorcorrosionresistanceovermostothernickel-andiron-basealloysincommercialphosphoricacidsaswellasmanycomplexenvironmentscontaininghighlyoxidizingacidssuchasnitric/hydrochloric,nitric/hydrofluoricandsulfuricacids.

    Ultialloyiscobalt-chromiumalloywhichoffersexcellentcorrosionresistancecomparabletothatoftheNiCralloys.UltialloyexhibitsoutstandingwearresistancesimilartothatoftheNiCralloys.Also,ultialloypossesseshightensilestrengthcomparabletomanyduplexstainlesssteelcombinedwithexcellentimpacttoughnessandductility.

    Xalloyisanickel-chromium-iron-molybdenumalloythatpossessesanexceptionalcombinationofoxidationresistance,fabricabilityandhigh-temperaturestrength.Ithasalsobeenfoundtobeexceptionallyresistanttostress-corrosioncrackinginpetrochemicalapplications.Xalloyexhibitsgoodductilityafterprolongedexposureattemperaturesof1200,1400,1�00F(�50,��0and8�0°C)for1�,000hours.

    Excellenthigh-temperaturestrengthandgoodoxidationresistancealloy25isacobaltnickel-chromium-tungstenalloythatcombinesexcellenthigh-temperaturestrengthwithgoodresistancetooxidizingenvironmentsupto1800°F(980°C)forprolongedexposuresandexcellentresistancetosulfidation.Itcanbefabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetometalgalling.

    Alloy188isacobalt-nickel-chromium-tungstenalloythatcombinesexcellenthightemperaturestrengthwithverygoodresistancetooxidizingenvironmentsupto1095°C.Forprolongedexposures,andexcellentresistancetosulfatedeposithotcorrosion.Itisreadilyfabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetomoltenchloridesaltsandgoodresistancetogaseoussulfidation.

    W.NR.

    2.4�1�

    2.4�00

    2.4819

    2.4��5

    2.4�10

    2.4�03

    2.4�81

    2.4��5

    2.49�4/2.49��

    UNS

    N10��5

    N10��5

    N0�022

    N102��

    N0�200

    N0�455

    N0�030

    R31233

    N0�002

    R30�05

    R30188

  • 01.S

    TIC

    KE

    LEC

    TRO

    DES

    1�

    TYPE

    Alloy230

    Alloy242

    Alloy2�3

    Alloy55�

    Multimet

    TYPE

    E250Kb

    E300Kb

    E350Kb

    E580

    E�0Kb

    E�0Ti

    E�0Ti1�0

    STICK ELECTRODES FOR CORROSION RESISTANT HASTELOY ALLOYS

    AWS

    AMS5�95

    APPLICATION

    The230alloyisanickelchromium-tungsten-molybdenumalloythatcombinesexcellenthigh-temperaturestrength,outstandingresistancetooxidizingenvironmentsupto2100°F(1149°C)forprolongedexposures,premierresistancetonitridingenvironmentsandexcellentlong-termthermalstability.Itisreadilyfabricatedandformedandiscastable.Otherattractivefeaturesincludelowerthermalexpansioncharacteristicsthanmosthigh-temperaturealloysandapronouncedresistancetograincoarseningwithprolongedexposuretohightemperatures.

    242alloyisanage-hardenablenickel-molybdenum-chromiumalloywhichderivesitsstrengthfromalong-range-orderingreactionuponaging.Ithastensileandcreepstrengthpropertiesupto1300°F(�05°C)whichareasmuchasdoublethoseforsolidsolutionstrengthenedalloys,butwithhighductilityintheagedcondition.Thethermalexpansioncharacteristicsof242alloyaremuchlowerthanthoseformostotheralloysandithasverygoodoxidationresistanceupto1500°F(815°C).Otherattractivefeaturesincludeexcellentlowcyclefatigueproperties,verygoodthermalstabilityandresistancetohigh-temperaturefluorineandfluorideenvironments.

    2�3alloyisanage-hardenablenickel-cobalt-chromium-molybdenumalloydesignedspecificallytocombineverygoodagedstrengthpropertieswithexcellentfabricationcoldcharacteristicsintheannealedcondition.WhileitsstrengthatelevatedtemperatureisnotquiteashighasmaterialssuchasWaspaloyalloyoralloyR-41,itisfareasiertoformorweldthanthesealloys.Alloy2�3exhibitsexcellentintermediatetemperaturetensileductilityandisnotnormallysubjecttostrainagecrackingproblemscommonforgammaprimestrengthenedalloys.

    55�alloyisaniron-nickel-chromium-cobaltalloythatcombineseffectiveresistancetosulfidizing,carburizingandchlorine-bearingenvironmentsathightemperatureswithgoodoxidationresistance,fabricabilityandexcellenthigh-temperaturestrength.Ithasalsobeenfoundtoresistcorrosionbymoltenchloridesaltsandothersalts,andisresistanttocorrosionfrommoltenzinc.

    TheMultialloy(alsoknowasalloyN-155)isasolid-solution-strengthenedsuperalloywithexcellenthigh-temperaturestrengthandgoodoxidationresistanceupto1800°F(980°C).Ithasbeenwidelyusedforforgedorfabricatedcomponentsinorderaircraftandland-basedturbineengineapplications.Formodernengineapplications,ithasbeenlargelyreplacedbynewermaterials,suchastheH-3140alloy,whichhaveimprovedproperties.Multialloymaybecold-orhot-for-medbyavarietyoftechniquesandisweldablebymoststandardmethods.

    W.NR.

    DINNR.2.4�33

    DINNR.1.4883

    UNS

    N0�230

    N10242

    N0�2�3

    R3055�

    R30155

    HARDFACE ELECTRODES

    SHOCKANDABRASIONRESISTANTR %

    100

    120

    120

    110

    130

    120

    150

    ANALYSIS

    C ~0.1Mn~1.5Cr ~1.0

    C ~0.1Mn~1.0Cr ~3.0

    C ~0.15Mn~1.0Cr ~3.0

    C ~1.5Cr ~3

    C ~0.5Mo~1.5Cr ~9V ~1.5

    Mo~0.8-1.0Cr ~�-8V ~0.2-0.3

    DIN 8555

    E1-UM-250

    E1-UM-300

    E1-UM-350

    E2-UM-�0

    E�-UM-�0-PS

    E�-UM-�0-PS

    HARDNESS

    250-2�5HB

    2�5-325HB

    350-400HB

    5�-�1HRc

    5�-�1HRc

    APPLICATION / PROPERTIES

    Limebasiccoatedelectrodeforapplicationswhicharesubjecttoslightwear.Canbeappliedinseverallayersandhasgoodmachineableproperties.

    Limebasiccoatedelectrodeforapplicationswhicharesubjecttoheavyimpactloads.Theweldingmaterialhasgoodmachineablepropertiesandcanadditionallybeflamehardened.

    Limebasiccoatedelectrodeformachinepartswhicharesubjecttowear.Theoverlaysarewellmachineablewithcarbidetippedtools!

    Rutilecoatedelectrode.Theweldmetalistough,hardandabrasionproof.Itcanbeusedforhardfacinglayersondredgerteeth,crusherjawsandimpactstrips.

    Limebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.

    Rutilebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.

  • 01.STICK

    ELECTR

    OD

    ES

    1�

    TYPE

    Ni(-)

    FeNi�0N

    NiFe2

    HGW

    GGG

    GUTSS/B2

    TYPE

    WA45

    SS�0Ti

    TYPE

    MN14

    STICK ELECTRODES

    FORCASTIRONANDGOUGINGDIN 1736UNS

    ENi-BG22

    ENiFe-1-BG23

    ENiFe-1-BG23

    EFe-1-S-13

    AWS

    ENi-C1

    ENiFe-C1

    ENiFe-C1

    ESt

    APPLICATION / BASE METAL

    Specialelectrodewithapurenickelcorewireforjoiningandrepairweldingofgreyironcastingsandmalleablecastironcomponents.Flatdepositwithasmoothsurfacewithoutnotches.Current:=DC(-)orAC.

    Coatedelectrodewithacorewireof�0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Current:=DC(+)orAC.

    Coatedelectrodewithabi-metalcorewireof�0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Verywellsuitedfordilutedandoldcastiron.Current:=DC(+)orAC.

    Specialcoatedelectrodeforweldingofcastironwhensubsequentmachiningoftheweldisnotnecessary.Excellentlysuitedforoil-drenchedgreycastiron.Current:=DC(+)orAC.

    Specialelectrodewithoutnickel.Wellsuitedforcastironwelding.Colourandcorrosionresistancepropertiesarethesameasthoseofthecastalloy.Therefore,repairofblowholesandotherdamagecannotbeseenafterwards.Current:=DC(+).

    Specialelectrodeforchamferingandcuttingofallconductivemetalssuchasalloyedandunalloyedsteel,castiron,aluminiumandcopperalloys.Hasanon-conductivecoatingandisthereforeideallyequippedforuseinplacesthataredifficulttoreachorfordrillingholes.Current:=DC(-)orAC.

    MECHANICAL PROPERTIES

    T=240-290H~1�0HB

    T=380-480H~200HB

    T=400-480H~200HB

    T=340-390H~300HB

    T=�20-�80H~200HB

    HARDFACE ELECTRODES

    FORCUTTINGEDGESR %

    130

    130

    ANALYSIS

    C ~0.2Cr ~2.5W ~4.5V ~0.�

    C ~1.0Mo~8V ~1.5Cr ~4.5W ~2

    DIN 8555

    E3-UM-45-T

    E4-UM-�0(�5w)-ST

    HARDNESS

    Untreated:45HRcTreated:48HRc

    Untreated:59-�2HRcTreated:�3-�5HRc

    APPLICATION / PROPERTIES

    Limebasiccoatedelectrodeforrepairweldingontoolsofhotworksteelofthesametypeorforliningofworkingsurfacesonhotworkingtoolsoflow-alloyedorunalloyedsteel.Machiningofthewelddepositispossible.

    Rutilecoatedelectrodeinhigh-speedtoolsteelqualityforthereinforcementofcuttingedges,fortoolbodies,foroverlayingofhotcuttingtools.Thewelddepositcanbeheat-treatedlikehigh-speedtoolsteel.Excellentformakingyourowncuttingtoolsoutofmildsteel.Goodtemperingpropertiesupto550°C.

    HARDFACE ELECTRODES

    MANGANESEBASEDR %

    120

    ANALYSIS

    C ~1Mn~13Ni ~3

    DIN 8555

    E�-UM-250-K

    HARDNESS

    200-250HBAfterhardening:450-550HB

    APPLICATION / PROPERTIES

    Limebasiccoatedausteniticmanganesesteelelectrodeforweldingofausteniticmanganesesteelwhichismainlysubjecttoimpactloads.Strain-hardeningimprovesthehardnessconsiderably(strainhardeningtillapprox.400HB).Rebuildingrails,crossings,bufferlayerspriortohardfacing,crushinghammers,etc.

  • 01.S

    TIC

    KE

    LEC

    TRO

    DES

    18

    TYPE

    Dur1U

    Dur�U

    Dur12U

    TYPE

    Dur50

    Dur55

    Dur�0

    Dur�2

    Dur�2S

    DurCETube�2

    Dur�3

    Dur�4

    HARDFACE ELECTRODES

    STELLITE(COBALTBASEDALLOYS)ANALYSIS

    C ~2.5Cr ~30Co ~52W ~15

    C ~1.1Cr ~28Co ~�5W ~5

    C ~1.3Cr ~28Co ~59W ~10

    DIN 8555

    E20-UM-55-CTZRCoCr-C

    E20-UM-40-CTZRCoCr-A

    E20-UM-50-CSTZRCoCr-B

    HARDNESS

    53-55HRc

    43-45HRc

    4�-48HRc

    APPLICATION / PROPERTIES

    Stellitealloywithhighresistancetoabrasion,oxidationanderosion.Especiallyresistanttoseizingoncaseoffrictionofmetaltometal.Evenuptoredhotthisalloyretainshighhardnessproperties.Completelytempering-resistant.

    ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.Dur�Uismainlyusedforcladdingexhaustvalveseatsforlongerservicelife.Excellentmetaltometalwearpropertiesduetoalowfrictioncoefficient.

    InhardnessandtoughnessthisStellitealloyliesbetweenDur1Uand�U.Ascomparedto�Uitissomewhatmoreresistanttowearandascomparedto1Uitismoreresistanttotemperatureshocksandimpactloads.

    HARDFACE ELECTRODES

    HIGHWEARRESISTANTANALYSIS

    C ~0.4W ~2,5Cr ~3V ~1.5

    C ~5.5Nb~�Cr ~24

    C ~4Cr ~32

    C ~5Cr ~35

    C ~�Cr ~35+Specials

    C ~4Mo~2Cr ~25V ~0.�

    C ~4.5Cr ~32+Specials

    Cr-Mo-W-V-NbCarbide

    DIN 8555

    E3-UM-50-T

    E10-UM-�0-Z

    E10-UM-�0-ZEFeCr-A1

    E10-UM-�5-ZEFeCr-A1

    E10-UM-�5-ZEFeCr-A1

    E10-UM-�0-Z

    E10-UM-�5-ZEFeCr-A1

    E10-UM-�5-Z

    HARDNESS

    50-53HRc

    54-58HRc

    5�-�0HRc

    �0-�3HRc

    �0-�4HRc

    58-�3HRc

    �0-�4HRc

    �2-�5HRcat�00°C~40HRc

    APPLICATION / PROPERTIES

    Rutilebasiccoatedelectrodeforapplicationsagainsthighfrictionwear.

    Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.

    Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.Theelectrodeproducessmoothandbrightseamsurfaces.Coveringslag.

    Thickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.Non-coveringslag.

    Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.Highhardnessisachievedalreadyinthefirstlayerduetospecialadditives.Theelectrodeoffersanoncoveringslag.

    Fluxcoredhardfacingelectrodewithexcellentweldingpropertiesatverylowamps.Extremelowdelutionratethatcausesahighhardnessalreadyinthefirstlayer.Sugarcaneknives,hammers,stonecrushers,wearplates,extruders,mixerblades,screws,concretemixers,etc.

    Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.HardnessHRc=�0-�4canbeachievedinonelayer.Non-coveringslag.

    Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasionuptoworkingtemperaturesof�00°C.Duetoseveral(CrNbMo)complexcarbidesDur�4offersexcellentwearresistancetoalmostallwearproblems.

    R %

    130

    200

    1�0

    1�0

    200

    250

    210

    230

  • 01.STICK

    ELECTR

    OD

    ES

    19

    TYPE

    Dur�1

    TYPE

    DurR

    DurCETubeWC2

    DurRU

    DurR(Ni)

    DurRU(Ni)

    DurCS

    TYPE

    CuAl8

    CuMnAlNi

    HARDFACE ELECTRODES

    SINTERED,HIGHWEARRESISTANTANALYSIS

    Tungsten+chromiumcarbides

    DIN 8555

    E21-UM-�5-G

    HARDNESS

    �8-�2HRc

    APPLICATION / PROPERTIES

    Forextremelytoughhighwear-resistantoverlaysthatarenotsubjecttoheavyimpact.Extremelyresistanttowearbymineralsandceramicmaterials.Depositnotthickerthan4mm.Preheatingisrecommendedforhardsteel.Sandwichlayersarepossible.Current:DC(-)orAC.Developedforwearagainst(fine)mineralabrasion:claytransportscrews,sandmixers,bentonitemixers,hightemperaturewearproblems.

    HARDFACE ELECTRODES AND FLAME WELDING

    TUNGSTENCARBIDEALLOYSEXTREMEWEARRESISTANT

    ANALYSIS

    SteeltubefilledwithTungstencarbideWSCapprox�0%Fe-rest

    WC2~40%

    SteeltubefilledwithTungstencarbide

    NiCrBSi=matrixWSCapprox=�0%WSC-500-1�00umWSC-2800HV

    CuZnNimatrix+Tungstenlumpsapprox�5%

    DIN 8555

    G21-GF-�5

    E21–GF–�5–GZ

    E21-GF-(UM)-�5

    G-21-GS-350GR

    E-21/22-UM-�0CG

    HARDNESS

    ca.�5HRc

    �2-��HRc

    ca.�5HRc

    Matrix-5�HRc

    APPLICATION / PROPERTIES

    Highwear-resistanttungsten-carbidebasedhardfacingalloy.Suitableforrotarydrillingandformining.Thealloycanbeappliedwithlittlepreheatofthesurfaceandweldingwithaslightexcessacetyleneflame.

    Fluxcoredhardfacingelectrodewithexcellentweldingpropertiesatverylowamps.Extremelowdilutionratethatcausesahighhardnessalreadyinthefirstlayer.Earthdrillingequipment,stonecrushers,wearplates,extruders,mixerblades,screws,concretemixersetc.

    SamealloyasDurR,butcoatedforelectricwelding.Thecurrentshouldbekeptaslowaspossibletoavoiddestructionofthecarbidesduetotoomuchheat.

    SameasDurRorRU,butwithcorrosion-resistantmatrixforapplicationwithacidsandothercorrosivemedia.Duetothelowmeltingpointofthematrixthisalloyhasgoodbondingpropertiesanditcanbeappliedonalmosteverysurface.Applications:wearinchemicaland/orfoodindustries,stabilisers,deepdrilling,mixers,scratchers,bentonitmixers,plasticbottlerecycling,extruders,etc.

    ThegasweldableDurCScontainsbrokenmassivelumpsofhardmetalwhicharefixedinamatrixofCuZnNiwithameltingpointofapprox900°C.Thisalloyisusedindeepdrillingtechnique(hardfacingofdrillpoint),stonemills,paperorpulpshredders,scratchersetc.Availablegrainsizes:2-4mm,4-�mm,�-8mm,10-12mminlengthsof450mm.

    ELECTRODES

    ALUMINIUMBRONZEANALYSIS

    Al ~9Fe ~2Cu : Rest

    Al ~8Ni ~2Fe ~2.5Mn~14Cu: Rest

    DIN 1736 / AWS

    E31-UM-150ECuAl-A1

    E31-UM-200-CN

    HARDNESS

    ~150HB10

    ~200HB

    APPLICATION / PROPERTIES

    Suitableforwear-andcorrosion-resistantoverlays,alsousedforjoiningcopperalloysofthesamekind.Theweldmaterialhasexcellentpropertiesasbushingmetalwithhighsurfaceloadsthatmakesitsuitableforrebuildingorcladdingbrassshippropellersandglidingsurfaces.Itisacid-,corrosion-andseawater-resistant.

    Aluminiumbronzeelectrodecontainingmanganeseandnickelforjoiningbrass,bronzeandferrousmetals.Resistanttoseawaterandveryhighmechanicalproperties.Excellentforcladdingglidingsurfaces(metaltometal),castironparts,conicalclampingparts,rebuildingshippropellers,orotherapplicationsthatrequirehighcorrosionresistancecombinedwithearliermentionedproperties.Current:DC(+)only.

  • 01.S

    TIC

    KE

    LEC

    TRO

    DES

    20

    TYPE

    Zibro

    TYPE

    EL-Al99,8

    EL-AlSi5

    EL-AlSi12

    EL-AlMn1

    DonotuseALSiweldingmaterialsiftheweldwillbeanodisedafterwards.Theweldwillthendiscolour.AlternativelyuseanALMgalloyedweldingwire.

    ELECTRODES

    FORTINBRONZEANALYSIS

    Sn ~�Cu : Rest

    DIN

    E30-UM-100-CNR

    HARDNESS

    ~100HB10

    APPLICATION / PROPERTIES

    Foroverlaysonbushingmetal,copper,copperalloys,tinbronze,mildsteelandcaststeel.Alsosuitableforjoiningpurecopperorsimilarcopperalloys.

    AWS

    ECuSn-C

    ELECTRODES

    FORALUMINIUMANDALUMINIUMALLOYSAPPLICATION / PROPERTIES

    Electrodeforweldingmostlypurealuminiumwithmax.0.2%alloyingelements.Thematerialcanalsobeusedwhenhighcorrosionresistanceisrequired.(DC+).Suitableforwallthicknessfrom2mmandup.

    Aluminiumalloyforweldingaluminiumwithamaximumof2%alloyingelementsandforcastingscontainingupto�%Si.Excellentflowcharacteristicsandpenetration.Recommendedifagoodlookingresultispreferredovergoodmechanicalpropertiesandcorrosionresistance.WeldingALMgalloyswithmorethan3%Mgisnotrecommendedbecauseoftheriskofcracking.(DC+).Suitableforwallthicknessfrom2mmandup.

    Aluminiumalloyforcastalloyswithmorethan�%Si.Inspecialcircumstancestheso-calledmouldedalloyscanbeweldedalso.(DC+).Suitableforwallthicknessfrom2mmandup.

    Aluminiumelectrodeforjointweldingandoverlaysonaluminiummanganeseandaluminiummagnesiumalloyswithamaximumof3%Mg.Ofallavailablealuminiumelectrodesthistypehasthehighestseawaterresistance.DC+only.Suitableforwallthicknessfrom2mmandup.

    DIN 1732

    EL-AL99,8

    EL-AlSi5

    EL-AlSi12

    EL-AlMn1

    AWS/SFA 5.10

    E1100

    E4043

    E404�

    E3003

  • 02.FLUX-CORED WIRES

    21

  • 02.F

    LUX-

    CO

    RED

    WIR

    ES

    22

    CODE

    AA M460

    AA MMo

    AA MCrMo1

    AA MCrMo2

    AA M500

    AA M690

    AA M890SR

    AA M960

    CODE

    AA R500

    AA R5Y46

    FLUX-CORED WIRES

    METAL,FORUNALLOYEDANDLOWALLOYEDSTEELDESCRIPTION

    Seamlessflux-coredwirewithoutslagforgeneraluseandrobotapplications.Guaranteedmechanicalpropertiesdownto-�0˚C,suitableforPWHTandapprovedaccordingtograde5Y4�bythemainapprovalauthorities.

    Seamlessflux-coredwirewithoutslagforcreep-resistantsteellike15Mo3.BecauseofitsexcellentmechanicalpropertiesalsooftenusedforX�0orsimmilarsteelgrades.

    Seamlessflux-coredwirewithoutslagforcreep-resistantsteellike13CrMo44, 2 4CrMo5etc.

    Seamlessmetalcorewirewithoutslagforcreepresistant2¼Cr1Mosteelsuchas10CrMo9-10,10CrSiMoV�,etc.

    Seamlessflux-coredwirewithoutslagforheat-resistantfinegrainsteelsuchas1.�3�8,1.5403etc.

    Seamlessmediumalloyedhighstrengthflux-coredwirewithoutslagforsteellikeXABO90,StE890V,Weldox�00,Weldox900,42CrMo4etc.

    Seamlessmediumalloyedhighstrengthflux-coredwirewithoutslagforsteellikeXABO90,StE890V,StE890VA,StE9�0TM,Weldox�00,Weldox900etc.

    AWS

    E 70 C-6M

    E�1T-1

    E81T1-A1

    E80C-G

    E90C-B3

    E 90 T1-G

    E80C-G

    E111T1-K4

    E110C-G

    E110C-G

    EN

    TMoMM1H5

    TCrMo1MM1H5

    TCrMo2MM1H5

    T50�1NiMM1H5

    T55�1NiMoMM1H5

    T 69 6 Mn2NiCrMo M M 1 H5

    T890ZMM1H5

    T894Mn2Ni1CrMoMMH5

    FLUX-CORED WIRES

    RUTILE,FORUNALLOYEDANDLOWALLOYEDSTEELDESCRIPTION

    Seamlessflux-coredwirewithslagandexcellentallpositionalweldingproperties.Remarkablemechanicalproperties.Excellentmechanicalpropertiesdownto- 40°C.Approvedaccordingtograde4Y4�bythemainapprovalauthorities.

    Seamlessflux-coredwirewithslagandexcellentallpositionalweldingpropertiesforlowtemperaturesupto-�0°C.CTODtestedandapprovedbythemainapprovalauthoritiesatgrade5Y4�.ThefirstchoiceextremelowhydrogenweldingwireinoffshorethatcoversthefullrangefromS355uptoS4�0andcanevenbeusedforPWHT.

    AWS

    E�1T1

    E81T1-G

    E81T1-Ni1

    EN

    T4�4PM1H5

    T4�2ZPM1H5

    T50�1NiPM1H5

    T 46 6 M M 1 H5

    AA M3Y

    AA M4Y

    AA M610

    Seamless metal core wire without slag for welding S690. CTOD tested

    andquaranteed mechanical properties down to -60˚C. Approved according to grade5Y69 by the main approvel authorities. Medium alloyed high strength flux-cored wire without slag for steel like Naxtra 70,Weldox 700, EStE690, EstE690V, XABO620 etc.

    E 120T1-G

    E 120T1-G

    AA R460

    AA R Corten

    AA R3Y

    T 42 2 M M 3 H5 E 70C-6M AA M3Y is a metal- cored wire which combines high deposition rate, provides exceptionally smooth and stable arc, low spatter and minimal slag coverage. Extreme low silcate residues on the weldseam.

    T 42 4 M M 3 H5 E 70C-6M

    E 80C-Ni1H4 Seamless metal cored wire with remarkable stable arc and no spatters. Due to the seamless production process the hydrogen content is below 3ml/100gr weld metal even after long storage in unconditioned condition.

    T 46 6 15Ni PM 1 H5

    Seamless flux-cored wire with slag and excellent all positional welding properties for welding Corten, Patinax and other weather resistant steel types.Approved by CWB on -40°C

    E81T1-K2M Very good modeling ability, therefore excellent all-position welding with higher currents. Use up to -60 °C - 76 °F). Particularly suitable for MAG-orbital welding and for weldings on ceramics in all positions. Low spatter loss, and remarkable easy slag removal.

    T 42 2 PM 1 H5 E 71T-1M AA R3Y is a rutile flux cored wire which offers high deposition rate in PF position with smooth and stable arc, low spatter and fast freezing slag coverage

    AA M4Y is a metal- cored wire which combines high deposition rate typical for FCW with the high efficiencies of solid wire, provides exceptionally smooth and stable arc, low spatter and minimal slag coverage.

    E80C-B2 H4

  • 02.FLUX-C

    OR

    EDW

    IRES

    23

    AA R610

    AA RMo

    AA RCrMo1

    AA R690

    CODE

    AA B460

    AA BMo

    AA BCrMo1

    AA BCrMo2

    838B

    AA B500

    AA 610B

    AA B550

    AA B690

    AA B890

    AA B890SR

    Very good modeling ability, therefore excellent all-position welding with higher currents. For use down to -40 °C (- 40 °F) .. Particularly suitable

    for MAG-orbital welding and for weldings on ceramics in all positions. Low spatter loss, and remarkable easy slag removal.

    Seamlessflux-coredwirewithslagforcreep-resistantsteellike15Mo3etc.

    Micro-alloyrutileflux-coredwirewithrapidlysolidefyingslagforC02andAr-Co2mix.Excellentweldpuddlemanipulation,thussuperiorall-positionwelding.Usingtemperaturesdownto-�0°C.ParticularlysuitedforMAGorbitalweldingapplicationsandall-positionweldingonceramicbacking.Lowspatterloss,easyslagremoval.Recomendedforoffshoreapplicationsthatrequireyieldstrenghtupto�90N/mm2.CTODtestedandapprovedaccordingtograde4Y�9(5Y�9inprogress)bythemainapprovalauthorities.Thefirstseamlessflux-coredwireforStE�90onthemarket!

    E81T1-A1

    E81T1-B2

    E110T5-K4

    TMoPM1H5

    TCrMo1PM1H5

    T�9�ZPM1H5

    FLUX-CORED WIRES

    BASIC,FORUNALLOYEDANDLOWALLOYEDSTEELDESCRIPTION

    Seamless flux-cored wire with slag for extremely crack-resistant joints onhigh carbon and mild steel applications such as, St52-3, X�0, 1�Mn4 etc.SuitableforPWHTandapprovedaccordingtograde5Y4�bythemainapprovalauthorities.

    Seamless flux-cored wire with slag for extremely crack-resistant joints onsteel like, 15Mo3, 1�Mo5, GS �0 etc. Due to the high mechanical propertiesoftenusedforweldingX�0.

    Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonCrMosteel,like13CrMo44,24CrMo5,etc.

    Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsofhightemperatureandcompressedhydrogencontent2,25%Cr1%Mosteel.

    Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonsteellikeStE4�0,TstE4�0,X�0etc.

    Seamlessbasicfluxcoredwireespeciallydevelopedforuseatextremelowtemperatures(-80°C)afterannealingat�20°Cinoffshoreapplications.

    Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonsteellikeX�5,X�0,StE500,15NiCuMoNb5,1�MnMoV�-4,11NiMoV53etc.

    Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteellikeNaxtra�0,Weldox�00,EStE�90,EstE�90V,XABO�20,HY100etc.SuitableforPWHTandapprovedaccordingtograde5Y�9bythe main approval authorities. The first choice in case the highest crackresistanceisrequestedwhenweldingS�90steelgrades.

    Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteellikeStE890,XABO90,WELDOXetc.

    Seamlessflux-coredwirewithslagforextremelycrack-resistantjointsonhigh-strengthsteellikeStE890,XABO90,WELDOX,25CrMo4,34CrMo4,42CrMo4,28NiCrMo44etc.

    AWS

    E 70 T-5M-JH4

    E 80 T5-A1M H4

    E80T5-B2 H4

    E80T5-G

    E80T5-G

    E80T5-G

    E90T5-G

    E110T5-K4

    E120T5-G

    E120T5-G

    EN

    T4�6BM3H5

    TMoBM3H5

    TCrMo1BM3H5

    TCrMo2BC(M)3H5

    TCrMo1BC(M)3H5

    T50�1NiBM3H5

    T5082NiBM3H5

    T55�Mn1NoMoBM3H5

    T�9�Mn2NiCrMoBM3H5

    T894Mn2NiCrMoBM3H5

    E 80 T5-G

    Seamless flux-cored wire with slag for extremely crack-resistant joint on high temperature resistant CrMoV steel such as GS-17CrMoV5 11, 21CrMoV 5 11 etc.

    T 62 4 Mn1Ni P M 1 H5 E101T1-K2M

    FLUX-CORED WIRES RUTILE, FOR UNALLOYED AND LOW ALLOYED STEEL

    CODE EN AWS DESCRIPTION

    T 89 4 Z M M 1 H5

  • 02.F

    LUX-

    CO

    RED

    WIR

    ES

    24

    CODE

    OAS-�1-TGS

    OAS-�1-T11

    OAS-�0-T4R

    TYPE

    AA30�

    AA308L

    AA308H

    AASD100

    AA2594

    AA2209Duplex

    AA2209PI

    FLUX-CORED WIRES

    SELFSHIELDINGDESCRIPTION

    Flux-coredwireforweldingwithoutgasonsheetmetalupto5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.

    Flux-coredwireforweldingwithoutgasonsheetmetal>5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.

    Flux-coredwireforweldingwithoutgas.Excelenthighspeedweldingdepositwithgoodmechanicalproperties.SuitableforC-Mnsteelsuchasrails,fabricationofmachinery,etc.

    AWS

    E�1T-GS

    E�1T-11

    E�0T-4

    FLUX-CORED WIRES

    STAINLESSSTEELANALYSIS

    C <0.03Cr ~18-21Ni ~9-11

    C ~0.02Cr ~22.�4Ni ~8.89Mo~2.99Si ~0.��

    AWS

    E30�T0-1E30�T0-4

    E308-LT0-1E308-LT0-4

    E308-LT0-1E308-HT0-4

    E2594T1-4

    E2209T0-1/-4

    E2209T1-4

    APPLICATION / BASE METAL

    High-alloyedtubularwireforsteelthatisdifficulttoweldandthatworkhardenduringuseweldablewithoutprotectivegas.Especiallysuitedforbufferlayersbeforehardfacing.Thedepositdistinguishesitselfbyveryhighductilityandcrack-resistance.Itisrust,wear-andheat-resistantupto900°C.Applicationsinclude:joiningbetweenmanganesehardsteelandsteeldifficulttoweld,bufferlayersbeforehardfacing,hardfacingofpartssubjecttoimpactanddepositsonrailtracks.

    Tubularausteniticwireforjoiningandoverlayson18/8CrNisteel,unalloyedandlow-alloysteel.Theweldingmaterialiscapableoftakingahighpolish.Suitableforworkingtemperaturesupto300°C.

    Weldingof304Hand304Hderivativesthatoperateattemperaturesupto�50°C.

    Metalcoredsuperduplexstainlesssteelweldingwirewithhighmechanicalpropertiesforgasshieldedarcwelding.Weldingwrougt,forgedorcastsuperduplexstainlesssteelforserviceintheas-weldedcondition.Hetero-geneousweldingbetweenSuperDuplexstainlesssteelanddissimilarweldsbetweenotherstainlessandmildorlowalloyedsteel.Developpedfor:SuperDuplex,Zeron100,SAF250�,ASTMS322��0,S32550andS312�0.

    Highalloyedaustenitic/feritic,rutilefluxcoredwireforweldingSuperDuplex.WelddepositcanbeusedinweldedconditionforSuperDuplexanddissimilarwelding(steeltostainlesssteel).PRE>40.

    High-alloytubularwireforjoiningstainlesssteel.Duplexsteel,highresistancetogeneralcorrosion,pittingandstresscorrosion.Maximumworkingtemperature:280°C.

    Highalloyed,rutilefluxcoredwireforweldingDuplex,especiallydesignedforlowtemperatureapplications.Impactmeets>50Jouleat-�0°C.ThewelddepositcanbeusedinweldedconditionforDuplexanddissimilarwelding(steeltostainlesssteel).

    MECHANICAL PROPERTIES

    T:540-�50Y:310-350E:35I :�0-90

    T:�89E:25%

    CLASSIFICATIONEN-NORM

    188MnMM3(C3)

    T199LRM3T199LRC3

    T199NRM3T199NRC3

    TZ2594NLMM1

    T2293NLRC(M)3

  • 02.FLUX-C

    OR

    EDW

    IRES

    25

    TYPE

    AA309L

    AA309LNb

    AA309LMo

    AA31�L

    AA312

    AA329M

    AA410

    AA410NiMo

    AA=Weldablewithgasprotection OA=Selfshielded

    TYPE

    Nicro�00

    Nicro�25

    FLUX-CORED WIRES STAINLESS STEEL

    ANALYSIS

    C ~0.05Cr ~20-23Ni ~10-13Mn~1

    C ~0,05Cr ~20-23Ni ~10-13Mo~2-2.5Mn~1

    C <0.03Cr ~1�-20Ni ~10-13Mo~2-2.5

    C <0.10Cr ~2�-30Ni ~�-10

    AWS

    E309-LT0-1E309-LT0-4

    E309LCbT0-1

    E309-LMoT0-1E309-LMoT0-4

    E31�-LT1-4E31�-LT0-4

    E312T0-1E312T0-4

    Cr13E410

    G134E410NiMo

    APPLICATION / BASE METAL

    Austenitictubularwireforjoiningdissimilarmetalsorcladding.Thedeposithasexcellentductilityandcrack-resistance.Itisrust-,wear-andheat-resistantupto1050°C.Oftenusedforcladdingifa18/8alloyinthefirstlayerisdesired.

    Rutileflux-coredstainlesssteelweldingwirewithexceptionalweldabilityforusewithCo2andArgon/Co2mixedgas.Claddingmildandlowalloyedsteelinoffshoreand/orchemicalplantsincaseAISI34�orAISI321arerequiredascladlayer.

    Austenitictubularwireforcladdingunalloyedorlow-alloysteelsuchascaststeel,finegrainsteel,machinesteelandrefinedsteeletc.Thedeposithasexcellentductilityandcrack-resistance.Itisrust,wear-andheat-resistantupto1050°C.Oftenusedforcladdingifa18/8/3alloyinthefirstlayerisdesired.

    Tubularwirewithausteniticstructure.Theweldingmaterialiscapableoftakinghighpolish.Suitableforworkingtemperaturesupto350°C.Usedforjoiningandcladdingon18/8/2,5stainlesssteelandgenerallyallsteel,alloycompositionofwhichisbetween1�/21%Cr,�/13%Niand0and3%Mo.Seeelectrode4430forbasematerials.

    High-alloyedaustenitic/ferritictubularwireforjoiningbasematerialswithextremedifficultweldability,suchasmanganesesteel,springsteelandhigh-speedtoolsteel.Suitableasbufferlayerbeforehardfacingandjoiningunknownalloys.

    High-alloyedtubularwirebasedona25%Chromiumand4%Nickeldepositforcladdingandjoiningcomponentsagainstcorrosion,high-heatandwearresistance.Developedforgasshieldedarcwelding.

    Metalcoredgas-shieldedwireforjoining,rebuil-dingandcladding,stainlessmartensiticandmartensitic/ferriticrolled,forgedandcaststeel.

    Metalcoredgas-shieldedwireforjoining,rebuildingandcladding,stainlessmartensiticandmartensitic/ferriticrolled,forgedandcaststeel.UsedinsteampowerplantsandforthefabricationandrebuildingofFrancisandPeltonturbines.Thedepositismartensitic.Itcombinesgoodtoughnesswithexcellentresistancetocavitationandstresscorrosioncracking.

    MECHANICAL PROPERTIES

    T:540Y:400E:30H:180

    T :540Y :320E :35I :80ZH:350HB

    T:540-�50Y:310-350E:35I :�0-90

    T:800Y:�00E:20I :50

    CLASSIFICATIONEN-NORM

    T2312LRM3(C3)

    TZ2312NbRM3TZ2312NbRC3

    T23122LRM3(C3)

    T19123LPM1/LPC1(0.9mm)T19123LRM1/LRC3(1.2mm)

    T29/9RM3(C3)

    TZ254MM1

    FLUX-CORED WIRES

    FORNICKELBASEDALLOYSW.NR.

    2.480�

    2.4321

    APPLICATION

    Flux-coredwireforweldingofNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19�to+�00°C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantproperties.AlsoavailableasMig,TigandS.A.wireandstrip.

    Flux-coredwireforweldingofInconel�25,825andalloy25-�Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjointweldingswithlowandhighalloyedsteel;austeniticsteelwithhighcorrosionresistancefortemperaturesabove300°C.AlsoavailableasMig,TigandS.A.wireandstrip.

  • 02.F

    LUX-

    CO

    RED

    WIR

    ES

    2�

    TYPE

    NiTi3

    NiCrCo�1�

    AlloyC2��

    Dur�Ni

    Thereisnoclassificationsystemfornickelbasedflux-coredwires.

    TYPE

    Dur1

    Dur�

    Dur12

    TYPE

    AAFeNi

    OAGGG

    AAGGG

    AA=Weldablewithprotectivegas OA=Selfshieldingwire

    FLUX-CORED WIRES FOR NICKEL BASED ALLOYS

    W.NR.

    2.415�

    2.4�28

    2.48��

    APPLICATION

    Specialflux-coredwireforweldingofpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjointweldingofnickelandsteel.Brazingcrackswillnotoccur.AlsoavailableasMig,TigandS.A.wireandstrip.

    Flux-coredwireforweldingInconel�1�.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightemperatures.ApplicabletoInconel�00and�01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.AlsoavailableasMig,TigandS.A.wire.

    Flux-coredwirefortheweldingofHasteloyC-2��andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelandlowalloysteel.

    Flux-coredwirewithexcellentglidingproperties(metaltometal)andhighresistancetoerosion,corrosionandwearfromabrasiveminerals.FieldofapplicationissimilartothatofStellite,however,thisalloyscannotbeusedinconnectionwithhydrochloricacid.Thehardnessofthewelddepositismaintainedevenatgreattemperaturechanges.

    FLUX-CORED WIRES

    STELLITE(COBALTBASEDALLOYS)ANALYSIS

    C ~2.5Cr ~30Co ~52W ~15

    C ~1.1Cr ~28Co ~�5W ~5

    C ~1.3Cr ~28Co ~59W ~10

    DIN 8555

    MSG20-GF-55-CTZ

    MSG20-GF-40-CTZ

    MSG20-GF-50-CTZ

    HARDNESS

    53-55HRc

    43-45HRc

    4�-48HRc

    APPLICATION / PROPERTIES

    Stellitealloywithhighresistancetoabrasion,oxidationanderosion.Especiallyresistanttoseizingoncaseoffrictionofmetaltometal.Evenuptoredhotthisalloyretainshighhardnessproperties.Completelytempering-resistant.

    ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.Mainlyusedforcladdingvalveseats.

    InhardnessandtoughnessthisStellitealloyliesbetweenDur1and�.Ascomparedto�itissomewhatmoreresistanttowearandascomparedto1itismoreresistanttotemperatureshocksandimpactloads.

    FLUX-CORED WIRES

    FORCASTIRONANALYSIS

    Ferro/Nickel

    C ~1Si ~0.5V ~8-9Mn~1-2

    C ~0,0�Si ~0,4Cr ~0,�V ~�

    DIN 8555

    MFNiFe-2

    MSGFe-2

    HARDNESS

    200HB

    200HB

    APPLICATION / PROPERTIES

    Newflux-coredwireforweldingcastiron,forverystrongjointsbetweengreycastiron,sphericalcastironandalloyedsteelaswellasbetweensteelandcastiron.Excellentweldingpropertiesduetogoodwetting.Availablefrom1.2mm.

    Atubularwirefreeofnickel,basedonaspecialalloyformachinablehardfacingoncastironwithglobulargraphitelikeGGG40,GGG50,GGG�0andcastironwithlamellargraphitelikeGG10,GG20,GG25,GG30,GG40aswellasmalleablecastironGTS�0.Thecastironshouldbepreheatedtoapprox359°Candkeptatthistemperatureduringwelding.JointweldingsandrepairsofGGGenGGLwhenequalcorrosionpropertiesaredesired.Especiallysuitedforinvisiblerepairsofcastingmoulds.

    Medium-alloyhigh-basicityflux-coredwirewithslagforhardfacingusingAr-Co2mix.Build-upofcastironandalloyedgrey-castiron,wellsuitedforwarmandinspecialapplicationsforcoldwelding.Usedtofill-invoidsandpores,build-upofworn-downparts.JointweldingsandrepairsofGGGenGGLwhenequalcorrosionpropertiesaredesired.Especiallysuitedforinvisiblerepairsofcastingmoulds.

  • 02.FLUX-C

    OR

    EDW

    IRES

    2�

    TYPE

    OAMnCr

    OAMn14

    OAMn18Cr

    OA300

    AA350

    OA400

    A�40M

    OA550-VW

    MAG�00

    A��0M

    A��0B

    OA=selfshieldingwire

    FLUX-CORED WIRES

    FORHARDFACING,SHOCKANDABRASIONRESISTANTANALYSIS

    C <0.04Mn~13-15Cr ~13-15Mo~0.5

    C ~1Cr ~2.5-3Ni ~2-2.5Mn~13-15

    C ~1,0Cr ~14Ni ~1,2Mn~18

    C ~0.15Cr ~1.5-2Si ~0.�-0,8Mo~0.4-0.�Mn~2-3

    C <0.15Cr ~2-3Mo~0.4-0.�Mn~2-3

    C ~0.5Cr ~�.0Mo~1.5Mn~3.0W ~1.0

    C =0.45Cr =9.5Mn=0.5Si =3.0

    C =0.5Cr =�.5Si =1.8Mn=3.0Mo=0.8V =0.4

    DIN 8555

    MF�-250-KNP

    MF�-200-KNP

    MF�-300-KNP

    MF1-300-P

    MF1-GF-40-KN

    MSG5-GF-40-P

    MF�-�0-PT

    MF�-55-RP

    MSG�-�0

    MSG�-GF-�0-P

    HARDNESS

    250-500HB

    250-450HB

    280-320HB

    38-40HRc

    55-58HRc

    �00HB

    �00HB

    APPLICATION / PROPERTIES

    Austenitictubularwirefordepositssubjecttohardimpactwearthatisweldablewithoutprotectivegas.Depositthicknessasrequired.Especiallysuitedforlayersbeforehardfacing.Thedepositisnon-magneticandcannotbeflamecut.Extremelygoodweldingproperties.Bufferlayers,crusherjaws,dredgerteeth,blastfurnacemantles,railsetc.

    Manganesebasedhigh-alloyedtubularwirewithCrandNiadditivesthatisweldablewithoutprotectivegas.Austeniticjointsthereforenon-magnetic.Depositthicknessasrequired.Theweldingshouldbedoneascoldaspossible.BufferlayersbeforehardfacingonsteelwithahighC-content.Manganesehardsteelandpartsthataremainlysubjecttoimpacts.

    Tubularwireweldablewithoutprotectivegasforrebuildingandbufferlayersbeforehard-facingwithextremeresistancetoheavyimpactloads.Rebuilding,bufferlayers,rails,railscrossings,dredgerteeth,blastfurnacemantles.

    Low-alloyedtubularwirefordepositsonpartssubjecttomediumwear,weldablewithoutprotectivegas.Thedepositistoughandwithoutcracksandresistanttometal-to-metalwear.Depositthicknessasrequired.Notsuitableformanganesesteel.Thedepositismachinable.Bufferlayersbeforehardfacing,ropepulleys,rails,cranewheels,shafts,wheelflanges,chutesetc.

    Medium-alloyedtubularwirefordepositsonpartssubjecttoheavyimpactandshockstrainsthatisweldablewithoutprotectivegas.Depositthicknessasrequired.Abufferlayerisonlyrequiredforsensitivebasematerials.Thedepositcanbemachinedwithtungstencarbidecuttingtools.(A�40Misametaltype).Wheels,ropepulleys,cranewheelsetc.

    Medium-alloyedtubularwireonaC-Cr-Mo-Wbasisforhighhardnessupto550°C.Recommendedforpartssubjecttostrongmineralabrasionanderosion,weldablewithoutprotectivegas.Cementpumps,crusherbars,hammerandblooming,tablerolls,mineralandbrickindustry.

    Tubularhardfacingwirefortoughandwear-resistantdepositsonpartssubjecttoabrasivewearandheavyimpacts.Severallayerscanbeapplied.Homogenousandcrackfreedepositsthatcanbeappliedalmosteverywherewithoutanytrouble.Carshredders,suctiondredgers,dredgerbuckets,crushersetc.

    Tubularhardfacingwireforwear-resistantdepositswithahardnessof�0HRc.Thedepositisresistanttoabrasivewearaswellastoheavyimpacts.(Availableinmetalandbasictype).Refusedisposal,snowploughs,hammers,dredgerbucketsetc.

  • 02.F

    LUX-

    CO

    RED

    WIR

    ES

    28

    TYPE

    OA55

    OA13-8Mn

    OA55TC

    OA5�Nb

    OA�12

    OA58

    OA59

    FLUX-CORES WIRES

    FORHARDFACING,HIGHABRASIONRESISTANTANALYSIS

    C ~4.5Mn~3.5Cr ~20-25

    C ~1Cr ~�-9Mn~14-1�Nb~3-3.5

    C ~2Ti ~4.5Mn~1-2Mo~1-1.5Cr ~5-�

    C ~1,4W ~1.2Mn~1.3Nb~8.0Cr~�.5

    C ~0.5Cr ~12.5Mn~0.5Si ~0.9

    C ~4Cr ~20-25Mn~0.5-1Mo~1.0-15

    C ~5Nb~�Cr ~22Si ~0,9Mn~0,5

    DIN 8555

    MF10-GF-55

    MF�-GF-250-KNR

    MF�-�0-GP

    MF�-55-GP

    MF10-GF-55

    MF10-�0-G

    MF10-�0-G

    HARDNESS

    5�-�0HRc

    250-450HB

    54-5�HRc

    55-5�HRc

    54HRc

    5�-�0HRc

    58-�4HRcverygoodwear-resistance

    APPLICATION / PROPERTIES

    High-alloyedtubularwireonaCr-carbidebasisforwear-resistantdepositssubjecttoheavyabrasivewearthatisweldablewithoutprotectivegas.Bestresultsareobtainedwithatwo-layerweld.Thedepositshouldbeabout5to�mmthick.AbufferdepositwithOA43�0isrecommendedforsensitivebasematerialsorremaindersofoldhardfacelayers.Screwconveyers,mixerblades,dredgerpumps,crusherrolls,agitatorarmsetc.

    Manganese-basedhigh-alloyedtubularwirewithCrandNbadditivesthatisweldablewithoutprotectivegas.TheausteniticmatrixhasequallydiffusedNb-carbides,whichgiveahighhardnessandresistancetoheavyabrasivewear.Asthealloyhasahighductilityandcrackresistanceitisqualifiedforhardfacingsonpackingrings,especiallyintheblastfurnacetechnology.

    Alloyedtubularwireonachromium-titanium-carbidebasisthatisweldablewithoutprotectivegas.Thespecialalloygivesresistancetoabrasivewearandimpactssimultaneously.3layerscanbeappliedwithoutcracks.Depositsupto10mmthickarepossible,mainlyfreeofcracks.Radlingcrusherscrewconveyors,dredgerteeth,crusherhammers,gravelpumps,bucketcollarsetc.

    Fluxcoredhardfacingwirewithhighresistanceagainstshockandabrasion.Advisedincaseanalmostcrackfreewelddepositispreferedthatstilloffersmaximumwearprotection:stonecrushers,grinders,garbagerecycling,cementpumps,mixers,transportscrews,etc.

    Alloyedtubularwireforwear-resistantdepositssubjecttoheavyabrasivewearthatisweldablewithoutprotectivegas.Upto3layersarepossible.Sandpumps,valvesittings,dredgermaterialetc.

    High-alloyedtubularwireforoverlaysresistanttoheavyabrasivewearbyminerals.Weldablewithoutprotectivegas.Bestresultsareobtainedwithatwo-layerweld.Corrosion-resistantandscale-resistantpropertiesaregood.Repairsofminingmachinesaswellasofsteelmillequipment.Alsosuitableforhard-facingsonmachinepartsinconstructionandagriculturalindustries.

    High-alloyedtubularwireonaCr-Nb-carbidebasisforwear-resistantdepositsonpartssubjecttoheavyabrasivewearbyminerals.Weldablewithoutprotectivegas.AbufferlayerwithOA43�0isnecessaryincaseofremaindersofhardfacelayers.Highresistancetowear,evenwithonelayer.Withtwolayersthedepositshouldhaveamaximumthicknessofapprox�mm.Mixerblades,dredgerteeth,dredgerbuckets,sandblastingequipment,suctiondredgers,cementindustryetc.

  • 02.FLUX-C

    OR

    EDW

    IRES

    29

    TYPE

    OA59H

    OA�2

    OA�5-�8

    OA�3

    OA�4

    OA�8Nb

    OAWC2Ni

    AlloyC-G

    AACrCoMo-50

    FLUX-CORED WIRES

    FORHARDFACING,WITHEXTREMEWEARRESISTANCEANALYSIS

    C ~5,5Cr ~23-25Nb~�-8B ~+

    C ~5-�Cr ~31-35B ~1

    C ~2.3Mn~0.8Cr~10.0B ~4.0

    C ~5B ~2Cr ~20-25Nb~4.5-�

    C ~5Nb~5-�Cr ~19-22W ~1-2Mo~5-�V ~0.5-1

    C ~4,0Nb~13.0Cr ~19,0Mo~0,30V ~0,4

    CrNiBSi+WC2

    SpecialAlloy

    C ~0.0�Mo~1�Ni ~5�Fe ~�Cr ~15.5W ~4

    DIN 8555

    MF10-�5-G

    MF10-�5-ZMF10-�0-CGZ

    MF10-GF-�0-G

    MF10-�5-G

    MF10-�5-GZ

    MF10-�0-G

    MF21-55-CGTZ

    MF23-GF-200-CKT

    MF3-50-CKTZ

    HARDNESS

    �4-��HRc

    �4-�8HRc

    �5-�8HRc

    �3-��HRchighwear-resistance

    �0-�4HRchighwear-resistance

    ��-�9HRc

    58HRccarbides2800HV

    200-500HBcarbides2800HV

    49-51HRc

    APPLICATION / PROPERTIES

    High-alloyedtubularC-Cr-Nb-Bbasedwireforextremelywear-resistantdepositsonpartssubjecttoheavyabrasivewearbyminerals.Mixerblades,dredgerteeth,dredgerbuckets,sandblastingequipment,suctiondredgersetc.

    High-alloyedtubularCr-carbidebasedwireforextremelywear-resistantdepositssubjecttoheavyabrasivewearbyminerals.Weldablewithoutprotectivegas.AnintermediatelayerwithOA43�0isnecessaryforsensitivebasis.Highresistancetoabrasionrightfromthefirstlayer.Mixerblades,dredgerbuckets,sandblastingequipment,suctiondredgersetc.

    High-alloyedtubularwireonaC-Cr-Bcarbidebasisforextremeharddepositsonpartssubjecttostrongmineralabrasion.Weld-ablewithoutprotectivegas.Cementindustry,pumps,mixerblades,recycling,earthmovingequipment,dredgingequipmentandparts,etc.

    High-alloyedtubularC-Cr-Nb-Bbasedwireforextremelywear-resistantdepositsonpartssubjecttoheavyabrasivewearbyminerals.Mixerblades,dredgerteeth,dredgerbuckets,sandblastingequipment,suctiondredgersetc.

    High-alloyedtubularCr-Mo-Nb-carbidebasedwireforextremelyharddepositsonpartssubjecttoexcessivelyabrasivewearweldablewithoutprotectivegas.Bestwear-resistanceevenathightemperatures.Morethan1or2layersarenotrecommended.AbufferlayerwithOA43�0isrecommended.Firegratings,gravelwashingequipment,clinkercrushers,screwconveyors,sinteringlines,mixerbladesetc.

    HighC-,Cr-,Mo,Nb-,V-,alloyedflux-coredwireelectrodewhichformsextremelyhardcarbidesforextremelyharddepositsonpartssubjecttoexcessivelyheavyabrasivewear.Weldablewithoutprotectivegas.Morethan1,maximum2layersshouldnotbedeposited.AbufferlayerwithOA43�0,OAMnCrorER100isrecommended.Sinteringplants,gravelwashingequipment,clinkercrushers,stonerecycling,mixerbladesetc.

    TubularwireonTungsten-Carbidebasiswithacorrosion-resistantmatrixweldablewithoutprotectivegas.Extremelyabrasion-resistant.Grounddrills,trenchdiggers,mixerblades,fertiliserinjectors,plasticbottlerecycling,etc.

    TubularwireweldablewithprotectivegascorrespondingtothewellknownalloyHasteloyC.Thiswireiscorrosion-resistantunderoxidisingandreducingconditions.Theoverlaysaretoughandbecomecompactathightemperaturesandbyimpactstrengthupto400HBwithoutdeformingtheweldmetal.Wearingsonforgingdies,warmshearingblades,warmplugetc.ForusewithAr/Co2mixedgas(M21).

    High-alloyedtubularwireonaC-Cr-Cobasisforwearprotec-tioninseveralapplicationswheremetaltometalwearathightemperaturesisneeded.WeldablewithshieldinggasaccordingEN439:M11,M12andM21.Hotworkingtoolssuchas:Diesandcontinuouscastingrollers.ForusewithAr/Co2mixedgas(M21).

  • 03.SOLID WIRES MIG/MAG/TIG/STRIP/FLUXES

    30

  • 03.SOLID

    WIR

    ESMIG

    /MAG

    /TIG/STR

    IP/FLU

    XES

    31

    TYPE

    SG1

    SG2

    SGTITAN

    SG3

    SGMo

    SGCrMo1

    SGCrMo2

    SGCrMo5

    SGCrMo9

    GCrMo9B9

    SGCorten

    ER80S-D2

    SGNiMo1

    SGNi1

    SGNi2,5

    ER100S-1

    ER110S-1

    ER120S-1

    SOLID WIRES MIG/TIG

    FORUNALLOYEDANDLOWALLOYEDSTEELAPPLICATION / PROPERTIES

    Weldingwirewithareducedsiliconandmanganesepercentageusedforapplicationsthataregalvanisedafterwardsandsheetsteel.Protection:Mix-gas.

    Weldingwireusedtojoinunalloyedandfinegrainsteelupto420N/mm2.Usedforweldingoftanks,machinery,vehiclesandshipbuilding.Smoothadvancementinlongsheaths.

    Stronglyimprovedweldingwireforjoiningofdilutedorgalvanisedsteelplatewithextremelygoodweldingpropertiesandabronzedsurface!

    Universallyapplicableweldingwirewithincreasedtensilestrengthupto�20N/mm2DuetothehighermanganesecontentsuitableforuseuptoS4�0.Alsorecommendedforrootrunsincriticalhightensilesteeltoavoidcracks.

    Low-alloyedweldingwireforcreep-resistantandfine-grainsteel.1�Mn4,19Mn5,15Mo3,StE255,StE420.Workingtemperaturesupto500°C.AlsosuitableforweldingX�0becauseofitshighmechanicalproperties.

    Weldingwireforcreepandhydrogen-resistantsteel,forworkingtemperaturesupto550°C.

    Weldingwireforcreepandhydrogen-resistantsteel,forworkingtemperaturesupto�00°C.

    Weldingwireforcreepandhydrogen-resistantsteel,forworkingtemperaturesupto550°C.

    Weldingwireforcreepandhydrogen-resistantsteel,yetforsimilarapplicationsanevenhigherchromepercentagethanCrMo1,2and5.

    Vacumemeltedhighqualityweldingwireforcreep-resistanthightensilesteelwithadditionsoffNiobium,VanadiumenNitrogen.Mainapplication:Grade~91materials.

    Weldingwireforweather-resistantsteelsuchasCorten,Patinaxetc.Duetotheadditionofcopper,thewelddepositoffersgoodweatherresistanceasrequiredforartanddesignstructures.

    SolidweldingwiredevelopedaccordingtoNACErequirements,especiallysuitableforcriticalapplicationssuchasX80,4130andsimilargrades.Excellentweldingpropertieswithorwithoutimpulse.SuitableforPWHT.

    Weldingwireforrefinedfinegrainsteel.Yield>550N/mm2.

    Weldingwireforfinegrainsteelincoldtoughapplicationsdownto-�0°C.

    Weldingwireforfinegrainsteelandcold-toughsteel.14NiMn�,10Ni14,12Ni14,13MnNi�3,TTStE355,TTStE4�0.Forworkingtemperaturesupto-�0°C.

    Low-alloyweldingwireforhightensilestrength,refinedfinegrainsteel.Thewelddepositishighlycrack-resistantandiseasilyreformed.Maximumyieldstrengthof�90N/mm2.CommonlyusedforNAXTRA�0,Hardox,T1steeletc.

    Low-alloyweldingwireforhightensilestrength,waterrefinedfinegrainsteel.Commonlyusedfore.g.XABO90.

    Low-alloyweldingwireforhightensilestrength,refinedfinegrainsteelasdescribedabove,onlywithhigherNi-percentages.

    CLASSIFICATION

    DIN8559:SG1

    DIN8559:SG2

    .....+Ti-Zr-Al

    DIN8559:SG3

    DIN85�5:SGMo

    DIN85�5:SGCrMo1

    DIN85�5:SGCrMo2

    DIN85�5:SGCrMo5

    DIN85�5:SGCrMo9

    AWS:ER90S-B9

    AWS/SFA5.28:ER80SG

    AWS:ER80S-D2

    AWS/SFA5.28:ER80S-Ni1

    AWS/SFA5.28:ER80S-Ni1

    AWS/SFA5.28:ER80S-Ni2

    AWS/SFA5.28:ER100S-1

    AWS/SFA5.28:ER110S-1

    AWS/SFA5.28:ER120S-1

  • 03.S

    OLI

    DW

    IRES

    MIG

    /MAG

    /TIG

    /STR

    IP/F

    LUXE

    S

    32

    TYPE

    MA250

    MA350

    MA500

    MA�00

    MA�50

    MAHSS

    TYPE

    S1

    S2

    S3/S3Si

    S4

    S2Ni1

    S2Mo

    S3Mo

    S4Mo

    CrMo1

    Corten

    NiMoCr

    SOLID WIRES MIG/TIG

    FORHARDFACING,SHOCKANDABRASIONRESISTANTAPPLICATION / PROPERTIES

    Weldingwireforoverlaysofwear-andshock-resistantoverlays.

    Weldingwireforoverlaysofwear-andshock-resistantoverlays.

    Weldingwireforoverlaysofverywear-andshock-resistantoverlays.

    Widelyapplicableweldingwire,shock-,wear-andabrasion-resistant.Applications:jawcrushers,coldcuttingtools,carshredders,sandpumpsetc.

    WeldingwirelikeMA�00,onlywithadditionofMolybdenum,TungstenandVanadium.

    WeldingwirespecificallydesignedforrepairstoHSSorweldingcuttingedgestosoftsteel.Recommendedformoldedgerepairsandsteelstampingtools.Thealloyisusedforwoodshredders,coldcuttingtools,drillingchiselsandmanyotherapplications.

    W.NR.

    1.8425

    1.4�18

    1.2�0�

    1.3348

    HARDNESS

    220/280HB

    320/380HB

    4�/52HRc

    5�/�2HRc

    5�/�4HRc

    5�/�2HRc

    SOLID WIRES

    SUBARC,FORUNALLOYEDANDLOWALLOYEDSTEELBASE METAL

    1.0351

    1.0494

    1.049�

    1.508�

    1.5425

    1.542�

    1.542�

    1.�34�

    DIN 8557/8575

    S1

    S2

    S3

    S4

    S2Ni1

    S2Mo

    S3Mo

    S4Mo

    S2CrMo1

    S2NiCu1

    AWS 5.17/5.23

    EL8/EL8K

    EM12

    EH14

    ENi1

    EA2

    EA4

    EA3

    EB2

    EM2

    APPLICATION / PROPERTIES

    Subarcwireforcommonsteelsubjecttolowstresslevelsusedinshipbuilding,structuresandequipmentwithtensilestrengthupto510N/mm.St.33.2.4�.2,H1,H11,35.8.45.8,A.D,finegrainsteeluptoSt.E355.

    Generalusesubarcwireforconstructionsteel,boilers,shipbuilding.St.42.2.52.2,H1,H111,19Mn5,45.8,A.E,finegrainsteeluptoSt.E380.

    Usedfortheconstructionofboilers,tanks,shipbuildingandfinegrainsteelwithtensilestrengthupto�00N/mm.S3Siisparticularlysuitableforpipewelding.DuetotheincreasedamountofSithesensitivitytodilutionhadbeenreducedconsiderably.CombinedwithFL1�0Fexcellentimpactresistancevaluesatlowtemperaturescanbeobtained.St.42.2.52.2,H11,H111,19Mn5,45.8,A.E,finegrainsteeluptoS4�0.

    SubarcwireusedforconstructionsteelandboilerswithhightensilestrengthandCcontentupto2.5%aswellasfinegrainsteel.Alsousedforboilers,heavysteelstructures,shipbuilding,pipeproduction,machineryetc.St.42.2.52.2.�0,H111,19Mn5,55.4,A.E,finegrainsteeluptoS4�0.

    Solidsubarcwireforoffshoreapplicationsdownto-�0°Cforsteelswith4�0N/mm2yieldstrength.S355,S420,S4�0.

    Subarcwireforheat-resistantandfinegrainsteelforworkingtemperaturesupto500°C.Oftenusedforpipewelding(X�0).St.52-3,�0,H111,19Mn5,55.4,15Mo3,E315,E420,WStE315.WStE420.

    Subarcwireforheat-resistantandfinegrainsteelforworkingtemperaturesupto500°C.St.50,52-3,�0,H111,19Mn5,55.4,15Mo3,E355,E4�0,WstE355,WstE4�0.

    Subarcwireforheat-resistantandfinegrainsteelforworkingtemperaturesupto500°C.St.52-3,�0,19Mn5,55.4,15Mo3,E355,E500,WstE355,WstE500.

    SubarcwireforCrMosteelintheproductionofbarrels,tanksandpipelines,creep-resistantupto�00°C.Optimumcrackandcreepresistanceduebylowacidconcentrations.13CrMo44,1�CrMo4,21CrMo3,24CrMo5,24CrMo54,25CrMo4.

    Subarcwireforweather-resistantsteelsuchasCorten,Patinax,Resco,Itacoretc.ExcellentresultswhencombinedwithfluxFL180F.WTSt3�.WTSt52,CortenA,B,C,Patinax3�.

    Subarcwireforlowalloysteelwithhighmechanicalpropertiesandcrackresistanceasforinstanceincoldapplications,T1,NAXTRA,S�90,Weldox�00andsimilarmaterials.Tensilestrengthupto�50N/mm2.

  • 03.SOLID

    WIR

    ESMIG

    /MAG

    /TIG/STR

    IP/FLU

    XES

    33

    TYPE

    FL1�0F

    FL180F

    FL188F

    FL915

    FL801

    FL805

    FL8111

    FL122ES

    FL423ES

    FL830ESH

    FL8�0ESH

    SUBARCFLUXES(POWDERS)DIN

    BFB155AC10MHVP5EN��0:SAFB155ACH5

    BAR188AC10KMEN��0:SAAR188AC

    BFB1�5AC12MHP5EN�5�-95:(TR)S4T2FBS2Mo(MR)S422FBS2Mo

    BFB1�5DCEN��0:SAFB1�5DC

    EN��0:SAZ2DC

    EN��0:SAAF2CrDC

    EN��0:AFB1�5ACH5

    BFB��3155DC+40B-2-12EN��0:(E)SAFB2

    EN��0:(E)SAFB3Mo

    EN��0:SAFB2DC

    BFB��544DC+40B-2EN��0:SAFB2

    AWS A5.17

    F�AP8-EH12KF�AP�-EH14F�AP�-EA3-A3

    F�A2-EL12F�A3-EM12K

    F�A4-EH14F�A0-EA2-A2

    F�A�-EM12(K)F8A�-EH12KF8P4-EA2-A2F�P8-ENi1-Ni1F9P4-EF3-F3F9A4-EA3-A3F8P0-EB2-B2

    APPLICATION / PROPERTIES

    Agglomeratedneutralbasicfluxforsingleandmultipassweldingofcarbonandlowalloysteelrequiringhighimpactvaluesatlowtemperatures.Excellentbeadaspect,eveninfilletwelding.Goodslagremovaleveninhotweldingconditions.Tobeusedwith:S3Si,S4,S4Mo.

    AgglomeratedrutilefluxadditiveinMnandSi,suitableforcarbonsteelweldingwithtwoorthreelayers.Excellentslagremovalinfilletandrootpasses.Itcanbeusedwithsingleormultiwiresathighspeedwithexcellentbeadaspect.S4wireissuitableonlyforfilletweldinginsinglepass.Tobeusedwith:S1,S2,S2Si,S4,SH2.(S4wireisonlysuitableforsingleruns)

    Agglomeratedsemi-basicfluxsuitableforcarbonandlowalloysteelweldings,insingleormultipasstechniqueandinsingleormultiwireapplications.Theweldmetal,producedincombinationwithcorrespondingwireelectrodes,meetsexcelentmechanicalpropertiesandinparticularhightoughnessatlowtemperatures.Goodslagremovaleveninrootpassesandathightemperatures.Tobeusedwith:S1,S2,S2Si,S2Mo,SH2.

    Agglomeratedsemi-basicfluxsuitableforlowalloyedsteeland13%Chromiumalloysinsingleormultipasstechniqueandinsingleormultiwireapplicationswithveryhighweldingspeed.Theweldmetal,producedincombinationwithcorrespondingwireelectrodes,meetsexcellentmechanicalpropertiesandinparticularhightoughnessatlowtemperatures.Excellentslagremovaleveninrootpasses.

    FL801isanagglomerated,slightlybasicfluxdesignedforsubmergedarcstripcladding.withalltypesofausteniticstainlesssteelstripsuchas:AISI308L,34�,31�L,309Land309LNb.Itoffersexcellentweldingpropertiesandeasyslagremoval.Thefluxhasacompositionthatgivesaweldmetalwithaferritelevelexceeding4FN(acc.toDeLong)whenweldingthefirstlayerwithstripAISI309LWiththeappropriateparameters.

    Agglomeratedchromecompensateduniversalbasicflux,especiallydesignedforweldinghighalloyedsteelsuchasInconel�25,1.4539,RVS31�,309Mo,Duplexandsimilarmaterials.TheFL805isespeciallyrecommendedwherehighimpactvaluesaredesired.FL805hasanexcellentbeadaspect,excellentweldingpropertiesandremarkablyeasyslagremoval.

    Specialdesignedfluxforsubarcweldingstainlessteelsolidwiresandfluxcoredwires.Amazingresultsareobtainedwith13%cromiumwirescladdingsteelmillrollersandsimilarapplications.Slagreleasescompletelyitselvesandoffersaperfectbeadaspect.Excellentresistanceagainstmoisturepickup!

    FL122ESisahighlybasicagglomeratedfluxdesignedforESstripcladdingwithstainlesssteelsinteredandsolidstripaswell.Itoffersexcellentbeadaspectandselfdetachingslagremovaleveninextremehotcondition.Thefluxhasaneutralactiononchemicalcompositionandcanbeusedforsingleandmultilayers.

    FL122ESisahighlybasicagglomeratedfluxdesignedforESstripcladdingwith13%chromiumsinteredandsolidstripaswell.Itoffersexcellentbeadaspectandgoodslagremovaleveninextremehotcondition.ThefluxisaddingMolybdenumtotheweldpooltoimprovecorrosionandwearresistanceathighertemperaturesandcanbeusedforsingleandmultilayers.

    FL830ESHisahighlybasicagglomeratedfluxdesignedforEShighspeedstripcladdingwithstainlesssteelalloysinthe300and400series.Itoffersexcellentbeadaspectandselfdetachingslagremovaleveninextremehotconditionswithoutanyresidues.Thefluxhasaneutralactiononchemicalcompositionandcanbeusedforsingleandmultilayers.

    FL8�0ESHisahighlybasicagglomeratedfluxdesignedforEShighspeedstripcladdingwithNickelbasedalloys.Itoffersexcellentbeadaspectandselfdetachingslagremovaleveninextremehotconditionswithoutanyresidues.Thefluxhasaneutralactiononchemicalcompositionandcanbeusedforsingleandmultilayers.

  • 03.S

    OLI

    DW

    IRES

    MIG

    /MAG

    /TIG

    /STR

    IP/F

    LUXE

    S

    34

    TYPE

    30�Si

    308LSi

    34�Si

    309LSi

    309LMo

    309H

    310

    312

    31�LSi

    318Si

    22-09Duplex

    SuperDuplex(25-0�)

    2594SuperDuplex

    904L

    32�

    409Cb

    420BorC

    430LNb

    1.4115

    410NiMo

    SOLID WIRES

    STAINLESSSTEELWIRESANDSTRIPSAPPLICATION / PROPERTIES

    Suitableforweldingdissimilarandselfhardeningsteelsuchasarmouredandmanganesesteel.Theweldmetalhashighstressresistanceandisheat-resistantuptoapprox850°C.

    Suitableforwelding18/8steelwithlowcarboncontent.PerfectarcstabilityandbetterflowingbecauseofthehigherSicontent.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

    WeldingwireforNborTistabilised18/8andsimilarCrNisteel.Forworkingtemperaturesuptoapprox400°C.Highresistancetointercristallinecorrosionandoxidisingenvironments.

    Suitableforweldingcorrosionandheat-resistantCr/NisteelandCr/Nisteeltounalloyedandlowalloysteel.Heat-resistantuptoapprox1100°C.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

    Weldingwirewithhighcorrosionresistance,oftenusedforbufferlayerswhencladdingwithanAISI31�qualityandfordissimilarjointswithC,Mnandlowalloysteel.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

    WeldingwirelikeAISI309withhighercarbonpercentageforbetterheatandwearresistance.

    Weldingwireforsimilarheat-resistant25/20CrNisteelforworkingtemperaturesupto1200°C.Alsosuitablefo