Ceramic lining pipe

Kingcera offer optimized wear protection for plant components and pipe systems.

Why wear protection?--- reduce costs and avoid downtime.

Ceramic lining pipe:

The kind of pipe composite three parts, the steel pipe glue and ceramic. The steel pipe is hot pressing, which is different to

section welding bend. The ceramic tiles is 95% high alumina, and the glue is high temperature adhesive up to 100OC.This kind of

bend are good for the powder transport and no tile fall off oraging working under 100OC for long time. The service life span is 4

to 5 times than normal steel pipe.

Ceramic Specification:

Item K-95 K-99 K-ZTA K-Z

Ceramic wear material 94% alumina 98% alumina 80% alumina 99% zirconia

Density 3.65 g/cm3 3.85 g/cm3 4.2 g/cm3 6.1 g/cm3

Porosity ＜ 0.1 ＜ 0.1 ＜ 0.1 ＜ 0.1

Compressive Strength ≥ 1700 Mpa ≥ 1800 Mpa ≥ 2100 Mpa ≥ 2400 Mpa

Rockwell Hardness ≥ 85 HRA ≥ 86 HRA ≥ 90 HRA ≥ 88 HRA

Vickers Hardness ≥ 1000 HV10 ≥ 1100 HV10 ≥ 1200 HV10 ≥ 1150 HV10

Fracture Toughness (KIC) ≥ 4.5 Mpa.m1/2 ≥ 4.8 Mpa.m1/2 ≥ 5.5 Mpa.m1/2 ≥ 7.5 Mpa.m1/2

Bending Strength ≥ 290 Mpa ≥ 290 Mpa ≥ 320 Mpa ≥ 360 Mpa

Wear Volume ≤ 0.05 cm3 ≤ 0.01 cm3 ≤ 0.009 cm3 ≤ 0.007 cm3

ASTM G65 Relative Factor 9-11 9-11 11-14 12-15

Services rendered for many branches of industry:

Coal fired power plants Iron and steel industry

Cement industry Chemical industry

Product sketch:

Compare of wear resistant abilities with other common abrasion-resistant materials

Clear advantages:

--- Long lifetime

--- Maintenance free operation

--- No operation interruption

--- No production losses

--- Smooth surface to achieve good flowability and to avoid plugs

--- Reduced pressure losses and lower energy cost

The selection of abrasion-resistant Elbows:

DN Thickness

of steel pip

Thickness

of ceramic OD

Radius of

curvature Angle Flange

40 3 5 57 150 0-90° Optional

50 3.5 5 68 200 0-90° Optional

65 3.5 5 83 250 0-90° Optional

80 5.5 5 102 300 0-90° Optional

90 6.5 5 114 350 0-90° Optional

100 5 5 121 400 0-90° Optional

125 5 5 146 450 0-90° Optional

150 4.5 4 168 550 0-90° Optional

200 5 4 219 700 0-90° Optional

250 6 5 273 800 0-90° Optional

300 7 5 325 1000 0-90° Optional

350 8 5 377 1250 0-90° Optional

400 7.5 5 426 1400 0-90° Optional

450 9.5 5 480 1600 0-90° Optional

500 9.5 5 530 1750 0-90° Optional

600 9.5 5 630 2000 0-90° Optional

Manufacturing:

Customer visiting:

Certification:

EXPLORE PROJECT BY COMPANY

Add: No. 8 Lixing West Road, Changsha, Hunan Province, China

Sale manager: Roy Luo Tel: +86-731-84019856 Fax: +86-731-84069186 Moblie: +86-18570396817 E-mail: roy@kingcera.com/roy@jcnmc.com

Web: www.kingcera.com