central battery system zb 96/euro zb - freesomaier.free.fr/pdf/safpdf/zb96/zb.pdf · 2003-05-02 ·...

333

CEAG Sicherheitstechnik GmbH 3/1

Central Battery SystemZB 96/EURO ZB.1

SKU CG 1x6 – 1/3

1

CircuitNon-maintained light

Maintained lightswitched via

BL DL T1 T2 DLS DLS TLS

Overload


C 0C90 l/cd/klm

90

60

30

0

30

60

90

60

120

180

240

300

Supply of the emergencylighting

The supply system is determined bythe selected luminaires’rating and thestructural conditions. A flexible confi-guration of the covers is the basis of theemergency lighting plant. The possibilityof a decentralized connection ofsubstations allows a reliable and eco-nomical installation and supply. Due tothe modular design of the ZB 96 andEURO ZB.1 central battery system, theplant’s reliable and economical operationis possible.

Planing Criteriafor Emergency Lighting

Rules and regulations

In the Federal Republic of Germany,emergency lighting is regularized by theapplicable standard (DIN VDE 0108 andthe regulation for workplaces with itsimplementing orders. The regulation forworkplaces ASR 7/4 defines the detailedrequirements placed on emergencylighting. In addition, it contains importantinformation on the necessity of emergencylighting at business premises. In Germany,emergency lighting for buildings with publicaccess such as meeting halls or hotels isdefined in the building right of the Federalstates. Here, the size of a building, numberof the people or other criteria for theinstallation of emergency lighting aredefined. In the individual Federal statesthere do not exist uniform regulations.Instead, these differ in their implementingorders and must be considered separatelyfor the specific location. The concept ofthe ZB 96 and EURO ZB.1 central batterysystem takes into account the differentrequirements and thus permits its universalapplication.

Lighting engineering

The decisive factor for planning aemergency lighting plant is the lightingengineering of the installed luminaires. Thelamps selected, their luminous intensitydistribution and their economical servicelife determine the purchase and operatingcosts to a great extent. The basis forplanning an economical emergency lightingsystem is EN 1838 which defines themain requirements placed on illuminationand uniformity.Emergency luminairesfeaturing excellent lighting properties usedwith 8 W fluorescent lamps allow largedistances between the luminaires despite alow power consumption and an optimumillumination. Thereby, the energy-savingrealization of emergency lighting projects is

Polar curve SL 57011

Shopping mail Centro Oberhausen

Central battery system ZB 96

possible. A reduction to a requiredminimum of the expensive battery capacityas well as of the number of luminaires isfeasible.

333


Function test:Printout of the printer

Planing Criteriafor Emergency Lighting

Monitoring

The operativeness of a emergency lightingsystem is decisive. Manual checks arecostly and their performance involves agreat technical effort (non-maintainedemergency lighting). The readiness foroperation of a emergency lighting plantand its logging can be ensured at lowcost by the automatic ”CEWA GUARD”monitoring station.By means of the printer that logs the testresults, the user is relieved of keeping a logbook.

Accommodation

The accommodation of emergency lightingsupply systems is determined by therequirements placed on fire protection.Depending on the utilization of the buildings,an installation of the individual covers/sub-stations per segregated fire zone is re-quired. It prevents the socalled „Goliatheffect“. In a mains fail condition, eachsubstation that is connected to the centralbattery, individually responds in the affec-ted area. In addition, this results in installa-tion cost savings, since with a segregatedinstallation of substations the output circuitsof the emergency lighting must not complywith fire classification E30. The flexible coverconfiguration of the ZB 96 makes it easy todetermine the ideal combination of coversfor each project. Main units and substationscan thus be located in the best possible way.

Charging technology

An optimum charging state of the batteryplays a decisive role for operational safetyconsiderations of a emergency lightingsupply system. The charging method andcharge monitoring are decisive for itsreliability and service life.CEAG has developed a charge monitoringsystem for which a patent has beenobtained. This system takes into accountall essential aspects and thus ensures agentle and optimum charge.

The ZB 96 and EURO ZB.1 emergencylighting supply system is based oncompletely maintenance free, leak-prooflead-acid gas recombination batteries(acc. to DIN VDE 0510 part 2, table 4) witha service life of over 10 years.

Troubleshooting via the monitor with ZB 96

Example of a decentralized installation of theemergency lighting

Function test

Date 17.03.2000Time 08:37Charge current = -002 AUbatt = 248 UIsolation o.k.Booster o.k.Charging unit o.k.BGT 2 Place 1 circuit 11 5 10 15 20SSSS SSBGT 2 Place 5 circuit 1Circuit failure

E30

HVSDoorT30

F90

Fire z one I

E30

UVS

F30

DoorT30

Fire z one II

F ire z one III

UI

I

U

t1min. 1min.

1,7V/cell

2,4V/cell

2,23V/cell

deep dis charg e protection

31.12 / 10:00

01.01.1997 / 20:0013:22:02

F1

F2

F3

F4

8

8 8

8 8

8 8

8 8

8 8

8 8

8 8

US

US US

US US

US US

US US

US US

US US

ZB I- IV ZB

[ ZB96 - Line 1 / CEAG]

Operation Operation

Operation Operation

Operation Operation

Operation Operation

Operation Operation

Operation

Operation

Sys tem O.K.

Operation

Next Function Tes tNext Duration Tes t

Return

FunctionMenu

- INFO-

Select

Operation

Operation

Substation US 96/85 E30


C 0C90 l/cd/klm

90

60

30

0

30

60

90

60

120

180

240

300

3m

2m 5.1Lx 206Lx 206Lx 206Lx5.1Lx 5.1Lx

3m

2m 1.5Lx 1.5Lx 1.5Lx61Lx 61Lx 61Lx

5Lx 5Lx 5Lx1.25Lx 1.25Lx

14m 14m

Lighting Engineeringhas Priority

Luminous intensity distribution for 57011 CG-S

58 W standard electronic ballast/100 % luminous flux, IBatt = 260 mABattery capacity with 3 h discharge and 100 luminaires 220 V/100 Ah

Lighting engineeringinstead of battery volume

Planning a emergency lighting systemshould set out with the lighting engineeringand not with the battery in order to ensurethe efficient and most economical layout ofthe luminaires (fig. 6 and 7). A cost benefitcombined with a high safety standard canonly be achieved by emergency luminairesfeaturing excellent lighting properties andthe respective planning of the lighting. Theillustrated polar curve for the SL 57011 CG-Semergency luminaire (fig. 1 and 2) shows acourse of the luminous intensity which isexcellent for emergency lighting. Theluminous intensity below the luminaire isreduced as much as to easily reach therequired 1.25 lux. The lateral light outletwithin an angle of 30° to 65° permitsluminous intensities of up to 260 cd/klm bywhich the distance between the luminairesis increased. From this results a veryuniform illumination in line with the safetyrequire-ments of EN 1838 part 5 and, atthe same time, a lowest possible numberof emergency luminaires and hence areduction of the re-quired battery capacity.By way of example, the outlined escaperoute shall be illuminated applying threedifferent lighting concepts and takinginto account the lighting requirements ofEN 1838 part 5.

Fig. 1

Fig. 3

Fig. 2

57011 CG-S emergency luminaire

Conventional planningapproach

Fig. 6

Subdistri-bution

Battery board Luminaires

CEAGplanning approach

Fig. 7

Subdistri-bution

Battery board LuminairesN-electronic ballast 58 W/30 % luminous flux, IBatt = 120 mABattery capacity with 3 h discharge and 100 luminaires 220 V/52 Ah

Fig. 4

57011 CG with 8 W fluorescent lamp, IBatt = 30 mABattery capacity with 3 h discharge and 100 luminaires 220 V/12 Ah

Fig. 5

– conventional illumination, half thenumber of luminaires in emergencyoperation (fig. 3)

– conventional illumination with CEAG N-electronic ballast and half the numberof luminaires in emergency operation(fig. 4)

– SL 57011 CG-S emergency luminairesthe

layout of which is based on lightingengineering (fig. 5)

As compared with the conventional lightingsystem (fig. 3), with the use of the specialCEAG N-electronic ballast only half of thebattery capacity is required and with theuse of the optimized CEAG SL 57011 CG-Sluminaires even only 1/8 of the batterycapacity. Moreover, the uniformity of theillumination and hence the safety of peopleis still increased by these luminaires.

CEAGs lighting laboratory

333


Luminaires Show the Way

Economical and energysaving thanks to our electronicballasts

CEAG offers a wide range of specialballasts for emergency light for installationinto existing light fittings. The ballastsinclude a monitoring module whichsignals the luminaire’s current statusto the central power supply cover. Bythe use of electronic ballasts with auto-matically reduced luminous flux in batteryoperation, a considerable reduction ofenergy is achieved. This saves costsand adds to environmental protectionsince it provides equal safety with smallerbatteries.

In dangerous situations,CEAG emergency luminairesreliably show the right way

Lighting engineering and the designmust not be inconsistent. CEAG offersemergency luminaires featuring a highluminous output, an attractive styling andhigh-quality materials. Thus it is noproblem to integrate the emergencylighting into the indoor decoration of abuilding. Due to the selection of suitablematerials and computer-calculatedreflectors, these luminaires are in harmonywith their ambiance.

Example: Exit luminaire with wall bracked

Luminaires of sophisticateddesign, combined witheconomical ballast.

Totalcurrent rating of an 8 Wfluorescent lampPower loss of ballasts


Standing for a Flexible StructureSystem Components

Emergency lighting is so easywith the CEAG ZB 96emergency lighting supplysystem and the CEWA GUARDfunction monitoring

There is a permanent exchange ofinformation between the overridingCGP monitoring station and the connectedZB/US 96 covers. That means that anexact information on the state of the wholeemergency lighting installation is availableto the user any time.

The control module processes all system-related data and triggers the maintainedand non-maintained light circuits.

Each circuit module operates individuallyand switches the consumer to the requiredoperating state.

The consumers’power supply is ensuredby maintenance free, sealed lead-acid gasrecombination batteries.

The ZB 96 and EURO ZB.1 emergencylighting supply system offers a wide rangeof covers with graduated functions whichallows their individual layout dependenton the size of the building.

t

>1

Mains monitoringNon- Maintained

Mains monitoringMaintained

max.20

max.20

ZB96

Battery 220V

Terminals trip,b attery

Controlmodule

Controlmodule

Colour-monitor

CGP

Keyb oard

Terminals trip, maint.lig ht

Charg er Phas es elector

333


Battery ChargingTechnology

Assets of the environmentallyfriendly battery technology:

completely maintenance-free, leak-proofgas recombination battery block

extremely low gassing due to antimony-free alloys and an internal recombinationof the generated oxygen

service life of over 10 years

density of acid between 1.24 kg/l and1.26 kg/l

design acc. to DIN VDE 0510 part 2,table 4

maintenance-free special connectorswith protected poles

low self-discharge, therefore thepossibility of long rest periods duringtransport and storage

The patented CEAG chargemonitoring method enablesthe recognition of:

a blown fuse

a failure in the charging circuit

a faulty charging unit

missing batteries

battery voltage monitoring

E�

�

E

1min.1min.

2.4V/cell

deep dis charg e protection

2.23V/cell

1.7V/cell


■

■

■

■

■

■

Compact design of coversand substationsIndividual circuit change-over moduleFreely programmableswitching modes of the emergencyluminairesHigh safety due todecentralized system setupHigh safety level due todecentralized layoutInstallation per segregatedstoreys or fire zones

Already the conception of the new ZB 96emergency lighting supply system allowsfor all requirements placed on a reliable,economical and environmentally friendlyemergency lighting. Equipped with systemmodules of future-oriented technology, itis focussed on a decentralized layout ofemergency lighting systems. That avoidsthe drawbacks of large central batterysystems with a great number of circuitoutputs which no longer conform tothe current requirements. To the user thatmeans compact safety.The decentralized layout of substationsprevents the so-called ”Goliath effect“so that failures in the emergency lightingsupply system can no more lead to totalfailures. An essential part of the requiredinfor-mation is processed by thesubstations which include powerelectronics for the reliable supply of theluminaires and thus relieve the centralcover. More flexibility in the choice of thelocations also means more safety due toshort luminaire connecting leads andprotected locations. In this context, theever growing regu-lations on fire protectionare a decisive argument for the usedecentralized substations. A US 96substation with the required functionpreservation of 30 min. fire protection isavailable the same as the insulation againstfire of the battery compartments.

The Economical Solutionfor Emergency Lighting Systemswith Individual Monitoring:ZB 96

333


F1

F2

F3

F5F6

F7F8

F9F10

F11F12

Alt

Esc

QW

ER

ZU

I

ÜÄ

?ß \

>< I

=)

(/

&%

$

"!

§

EntfDel

HilfeHelp Einfg

Ins

CEAG

Ein/OnHDD

F1

F2

F3

F4

F-Tasten

Auswahl

-INFO-

Zurück

Funktions-menü

Enter

:;

Space

MN

BV

CX

YShift

EndPos 1

'L

KJ

HG

FD

SA

StrgCtrl

F4

Alt Gr

*+ ≈

PO

TÖ

[ ZB96 - Strang 3 / CEAG ]

★★★CEAG -Z B 96 - Vers 1.23. Strang 1★★★

Anlage O.K.[ ZB96 - Strang 3 / CEAG ]


Anlage O.K.[ ZB96 - Strang 3 / CEAG ]


Anlage O.K.

U U 0 0 (1)

U U 0 0 (2)

F1 3,15A T

ServiceSKU CG2 x 2 A

Ein / OnStörung/Fallure

F2 3,15A T

F3 3,15A T

F4 3,15A T


U U 0 0 (1)

U U 0 0 (2)

F1 3,15A T



F2 3,15A T

F3 3,15A T

F4 3,15A T


U U 0 0 (1)

U U 0 0 (2)

F1 3,15A T



F2 3,15A T

F3 3,15A T

F4 3,15A T


U U 0 0 (1)

F1 3,15A T



F2 3,15A T

F3 3,15A T

F4 3,15A T


U U 0 0 (2)

U U 0 0 (1)

F1 3,15A T



F2 3,15A T

F3 3,15A T

F4 3,15A T


U U 0 0 (2)

U U 0 0 (1)

F1 3,15A T



F2 3,15A T

F3 3,15A T

F4 3,15A T

Ein / On

Störung/Fallure

U U 0 0 (2)

U U 0 0 (1)

F1 3,15A T



F2 3,15A T

F3 3,15A T

F4 3,15A T


U U 0 0 (2)

U U 0 0 (1)

F1 3,15A T



F2 3,15A T

F3 3,15A T

F4 3,15A T


U U 0 0 (2)

BetriebOperation Batterie-betriebBatteryOperation

NetzausfallMains FallureStörungFallure

E G A

Drucker/Printer

S1| S2| S3| S4| Un|GND

11| 12| 21 |22 | 31 | 32

U U 0 0

F1 10A T

Ein / On

ServiceSKU CG

6A

Störung/Fallure

F2 10A T

L N | L N | L N | L N |S1 S2 S3 S4

S4 Ein / On

S3 Ein / On

S2 Ein / On

S1 Ein / On

S8 Ein / On

S7 Ein / On

S6 Ein / On

S5 Ein / On

Service DLS

S 5 | S 6 | S 7| S 8L N L N L N L N

Drucker/Printer

11 12 21 22 31 32

ISO-Fehler

ISO-Fallure

NetzsicherungMains Fuse

Batterie SicherungBattery-Fuse

Ein / On

StarkladungBoost ChargeLadestörungCharge Fallure

Batt.-KapazitätBatt.-Capacity

11 12|21 22|31 32|41 42T 1 T 2 T 3 T 4

Service TLS

75 | 76 | 77 | 78 51 52 61 62 71 72 81 82

OBooster Ein

On

Booster 2,5A

OBooster Ein

On

Booster 2,5AO

Booster EinOn

Booster 2,5A

OBooster Ein

On

Booster 2,5A

OBooster Ein

On

Booster 2,5A

OBooster Ein

On

Booster 2,5A

OBooster Ein

On

Booster 2,5A

OBooster Ein

On

Booster 2,5A

Cable entry from top

Modules:control module, chargingunit,DC-DC converter, main-tained light switchmonitoring, staircase lightswitchingModules:SKU 2 x 2 A CG circuitchange-over module

CGP monitoring andprogramming facility

Load break switch,batteryTerminal strip, battery

Load breakswitch, mains

Terminal strip, mains

2.5 A boost chargingunit

Cable entry frombottom

Made-to-measure Central BatterySystems in Modular Design


600 mm

1600

mm

800 mm

2050

mm

800 mm

2050

mm

N N N NN N N NP

E

P

E

P

E

P

E

P

E

P

E

P

E

P

E

N N N NN N N NP

E

P

E

P

E

P

E

P

E

P

E

P

E

P

E

L1 + –L2 L3

800 mm

2050

mm

800 mm

2050

mm

ZB 96/160 C

Table of CoversTechnical Data ZB 96

Technical datafor covers andsubstations

Connected load:230 V 50/60 Hz

Insulation class: I

Permissible ambienttemperature:-5 °C to +35 °Cfor the cover

Max. totalconnected load:22 kVA, dependingon cover

ZB 96/200with CGP

ZB 96/200 S ZB 96/LAD ZB 96/200 CZB 96/260 C

No. of vacantmodule bays for 18 without CGPcircuit modules 10 with CGP 26 – 10 10and options

Spacefor CGP yes – – – –Printer yes yes yes yes yesPhase selectormodule yes yes yes only 20 A only 20 A

Max. numbers of char-ging steps/boosters 8 8 16 2 –

Terminal strip formaint. llight and each 4 outlets each 2 outlets 2 x each 8 outlets each 2 outlets each 2 outletsbattery cable

Through-wiring formaintainedlight cable, yes yes yes yes yesbattery cabledata line (EGA)

Terminals (mm2)for batteryconnecting cable 35 mm2 35 mm2 35 mm2 35 mm2 35 mm2

mains connecting cable 35 mm2 35 mm2 35 mm2 35 mm2 35 mm2

Looping terminalsMaint. light cable 35 mm2 35 mm2 35 mm2 35 mm2 16 mm2

Battery cable 35 mm2 35 mm2 35 mm2 35 mm2 16 mm2

Data ling (EGA) 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2

Emerg. light circuits 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2

Cable entryfrom top yes yes yes yes yesfrom bottom yes yes yes – –

Protection category IP 21 IP 21 IP 21 IP 21 IP 21

Dimensions 2050 x 800 x 400h x w x d (mm) 2050 x 800 x 400 2050 x 800 x 400 2050 x 800 x 400 (ZB 96/200 C) 1600 x 600 x 250

2050 x 800 x 600(ZB 96/260 C)

333


800 mm

2050

mm

600 mm

800

mm

920 mm

950

mm

600

mm

380 mm

380 mm

380

mm

1200

mm

450 mm

600 mm

1200

mm

US 96/200 US 96/120 US 96/60 US 96/38

US 96/85 E30

37 17 17 9 5 3

– – – – – –yes yes yes yes yes –

– – – – – –

– – – – – –

– – – – – –

yes yes yes nein yes yes

35 mm2 35 mm2 35 mm2 35 mm2 35 mm2 35 mm2

35 mm2 35 mm2 35 mm2 35 mm2 35 mm2 35 mm2

– – – – – –– – – – – –

2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2

2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2

yes yes yes yes yes yesyes – – – – –

IP 21 IP 54 IP 54 IP 54 IP 54 IP 54

US 96/802050 x 800 x 400 1200 x 600 x 300 800 x 600 x 250 1200 x 450 x 400 600 x 380 x 210 380 x 380 x 210

US 96/85 E30950 x 920 x 300

US 96/80 US 96/110 E30

Table of CoversTechnical Data ZB 96


■

■

■

■

ZB 96System Componentsand Options

Plug-in terminals for easyinstallationLater extension no problemEasily accessiblefusesQuick-fixing devices for easymounting

For ease of installation, all modules areprovided with plug-in terminals for 2.5 mm2

rigid and flexible cables. Thereby, themodules can easily be replaced.The PE connection is established on acommon PE rail. The operating elementsand displays as well as the fuses are easilyaccessible on the front of the modules.All modules are mounted by means of twoquick-fixing devices so that their replace-ment is no problem at all. Care has to betaken that the removed modules are againfitted in the same place.

333


SKU CG 2 x 2 A

Technical dataMax. connected load per circuit 460 VA/440 WMax. inrush current per circuit 120 A/1 msFuse protection 3.15 AT/250 V 6.3 x 32No. of circuits per module 2 pcs.Terminals/plug-in terminals 2.5 mm2 rigid and flexible

Ordering detailsType Scope of supply Order No.

SKU CG 2 x 2 A Plug-in module, 1 partial unit with circuit monitoringor individual luminaire monitoring 4 0071 343 721

ZB 96Components andOptions

SKU CG 1 x 6 A

Technical dataMax. connected load 1380 VA/1320 WMax. inrush current 180 A/1 msFuse protection 10 AT/250 V 6.3 x 32No. of circuits per module 1 pcs.Terminals/plug-in terminals 2.5 mm2 rigid and flexible


SKU CG 6 A Plug-in module 1, partial unit with circuit monitoringor individual luminaire monitroing 4 0071 343 763

SKU CG 2 x 2 A

SKU CG 1 x 6 A

SKU CG 4 x 1 A

Technical dataMax. connected load 230 VA/220 WMax. inrush current 60 A/1 msFuse protection 1.6 A/250 V 6.3 x 32No. of circuits per module 4 pcs.Terminals/plug-in terminals 2.5 mm2 rigig and flexible


SKU CG 4 x 1 A Plug-in module 1 partial unit with circuitmonitoring or individual luminaire monitoring 4 0071 346 600

SKU CG 4 x 1 A

The SKU CG 2 x 2 A circuit change-over modulefeeds two circuits with max. 12 luminaireseach and allows current of 2 A AC/DC in mainsand battery operation. The switch mode andfunction monitoring module of each circuit can

be freely programmed by means of the controlmodule. As supply terminals per circuit, plug-interminal blocks for 2.5 mm2 rigid and flexible areavailable.

The SKU CG 6 A circuit change-over modulefeeds a circuit with max. 12 luminaires and acurrent of 6 A in mains and battery operation.The switch mode and function monitoring

module of each circuit can be freely pro-grammed by means of the control module. Thesupply terminals are provided by one plug-interminal block for 2.5 mm2 rigid and flexible.

The SKU 4 x 1 A circuit change-over modulefeeds four circuits and a current of 1 A AC/DCin mains and battery operation. The switchmode and function monitoring module of each

circuit pair can be freely programmed by meansof the control module. The supply terminalsare provided by one plug-in terminal block for2.5 mm2 rigid and flexible.


Charging module LT.1 2.5 A

Technical dataCharging characteristic I/UTerminals 2.5 mm2 rigid and flexibleFuse protection mains 6.3 AT/250 V/5 x 20Fuse protection battery 3.15 AT/250 V/5 x 20

Boost charge 248 V DCCharging end voltage Trickle charge 240 V DCCharging module LT 2.5 2.5 AMax. charge current Booster 2.5 A

Deep discharge protection 183.6 V DC11, 12, 21, 22, 31, 32

Potential-free indicator contacts 0.5 A/24 V AC DC


LT.1 2.5 A Plug-in module 3 partial units 4 0071 346 555Boost charging unit 2.5 Separate module 4 0071 346 345


The charging module is designed for therecharge of 220 V lead-acid accumulators.The charge current is 2.5 A.For higher battery capacities additional boostcharging units are used each of which delivers2.5 A. The charging boosters are triggered viathe LT 2.5.

Via the voltfree indicator contacts of thecharging module messages such as failure,insulation fault and boost charge can betransmitted. A display on the module indicatesthe residual battery capacity. (Capacity >10 %,>50 %, 100 %).The integrated earth leakage monitor signalsa conductive connection between battery +and PE or battery - and PE.

Charging module LT.1 2.5 A

Control module ST 20 and ST 8

Technical data ST 20Max. current load voltfreeindicator contacts 11/12, 21/22, 31/32 24 V 0.5 A AC/DC

Display 4-line/20 characters per linePrinter interface DB 25 Centronics

Technical data ST 8Display 2-line/8 characters per line


Control module ST 20 Plug-in module 2 partial units for all coversexcept US 96/38 4 0071 343 719

Control module ST 8 Plug-in module 1 partial unit for US 96/38 4 0071 343 669

Control module ST 20

Control module ST 8

The freely programmable ST 20 control modulewith 4-line text display in plain language and aparallel printer interface is used forprogramming, monitoring and logging of alloperational states. The freely programmableST 8 control module with 2-line display is usedfor programming and moni-toring all operationalstates of the US 96/38 substations. All functionssuch as charge, mains and battery changeoverand deep discharge protection as well as theemergency luminaires connected to theemergency lighting supply system are

automatically checked. Optionally, an externalphase monitor and an annunciator cover withkey-operated switch can be connected at ST 20by means of terminals.The test intervals for the function and durationtest can be inputted. Failures are shown in thedisplay and signalled by means of potentialfreecontacts. An ”E/G/A interface“ allows theconnection to an overriding monitoring station.With ST 20 a built in log book fulfils therequirement of logging for 2 years.

333



TLS staircase light switching module

Technical dataTerminals/plug-in terminals 2.5 mm2 rigid and flexibleTime setting 1 to 31 min.No. of push-button inputs 8 pcs.No. of push-buttons per TLS input with

1 mA glow lamp 50 pcs.0.8 mA glow lamp 62 pcs.0.4 mA glow lamp 125 pcs.

without glow lamp any No.Dimensions (h x w x d) mm 111 x 95 x 89


TLS Plug-in module 1 partial unit 4 0071 343 762

The assignment of the push-buttons to the emer-gency light circuits as well as the time (1 to 31 min.)can be freely programmed for the TLS. The TLSoption has 8 input channels. Using the samepush-button for mains luminaires and emergency

TLS-switching module

Technical dataTerminals 2.5 mm2 rigid and flexibleDimensions (h x w x d) mm 84 x 52 x 64


TLS-switchingmodule Module 4 0071 343 510

If the general lighting luminaires and theemergency luminaires shall be operated via thesame push-buttons, a TLS switching modulemust be integrated into the light distribution cover.

The TLS switching module can be loaded up tomax. 3 x 16 A. The staircase light switchingmodule is an optional extra.

Phase selector option PH 20, PH 80

Technical dataPH 20 4000 VA/20 AMax. connected load current PH 80 18400 VA/80 A


PH 20 Plug-in module 1 partial unit 4 0071 343 765PH 80 Module 4 0071 343 964

Should one phase fail, this module enables theautomatic changeover of the ZB 96 system toan undisturbed input phase. Only when all threeinput phases fail, the emergency lighting will beswitched to battery operation. The battery’sunnecessary discharge is thereby preventedwhich meets the requirements of DIN VDE 0108/10.89, para. 6.2.1.3.

The light transmitting diodes on the front of themodule indicate the function of the phases. Twophase selector sizes are available. The PH 20 Aphase selector is suitable for a consumer load ofup to 4 kVA and the PH 80 phase selector forhigher loads. The phase selector is an optionalextra.

Phase selector option PH 20

to f urther pus h- b utton

Staircas e Luminairewith emerg encyf unction

Circuitmodules

ZB 96

TLS

luminaires a TLS staircase light switch modulemust be mounted in one distribution board. Onmains failure the TLS module effects on the fullSKU. It supplies all connected glow lamps of thepush-button.

TLS staircase light switching modulePlug-in module

TLS switching module


Printer PD 2

Technical dataThermo-paper woodfree printing paperPaper width 57.5 mmMax. dia. of the paper rol 50 mmCore hole dia. 12 mm


Printer PD 2 Plug-in module 2 partial units 4 0071 343 970Printer thermopaper 4 0078 079 666

The printer logs and memorizes all functiontests and mains failures of a ZB 96 cover or asubstation.After the performance of an automatic functiontest, the results are printed out in plain languagestating also the time and date. A mains failure isalso logged with time and date.The printer documents the operational state ofemergency luminaires of a emergency lightingsupply system.

By means of the printer, the maintenance cost ofan emergency lighting system can be reduced,since information on possible failures of theluminaires (e. g. defective lamp) is printed out indetail.The printer must not be used together with LONmodule.


Printer PD 2

By means of the SDS 8 module it is possible tomonitor max. 8 subdistributions of the generallighting via separate 24 V current loops. Thereby,the emergency light circuits can selectively beswitched on. When a subdistribution fails, only

SDS 8

DLS maintained light switch monitor

Technical dataTerminals/plug-in terminals 2.5 mm2 rigid and flexibleNo. of light switch inputs 8 pcs.


DLS Plug-in module 1 partial unit 4 0071 343 761

By means of the DLS module it is possible tojointly switch luminaires of the general lightingand circuits of the emergency lighting viaexisting light switches in mains operation. Onlythe switched phase (tapping downstream of thelight switch) and the respective neutralconductor must be connected to the DLSterminals. Via electrically isolated input channelsthe DLS module can monitor up to 8 lightswitches.

The assignment of the light switches to theemergency light circuits is freely programmable(max. 2 independent light switches per circuit).The assignment can be altered any time, e. g.in case of an altered use or modified operationalprocedures. There is no problem to adapt theemergency lighting to all operationalrequirements without additional cost.

DLS maint. light switch monitor

SDS 8 module

Technical dataTerminals 2.5 mm2 rigid and flexibleNo. of 24 V monitoring loops 8 pcs.


SDS 8 module Plug-in module 1 partial unit 4 0071 346 075

those emergency luminaires will be switched onthat are assigned to it.

L1NPE

Circuitmoduls

ZB 96

DLS

MDB

SDS8

24V monitoring loop

24V monitoring loop

8- times

Circuitmodule

ZB 96

333



CG IV relay module

Technical dataTerminals/plug-in terminals 2.5 mm2 rigid and flexibleSwitching capacity of the contacts 24 V/0.5 A AC DC


CG IV Plug-in module 1 partial unit 4 0071 343 971

The bipolar CG IV relay module transmits dataand operational states of the covers/substations

to a central building management system(Not for US 96/38).

CG IV

Function test On/OffEmergency operation

Mains operationEmergency light failure

Charging faultDeep discharge protection

Duration test On/Off

ZLT

CG IV relay module

Three-phase monitor

Technical dataDimensions (mm) (h x w x d) 85 x 52,5 x 65Enclosure PlasticTerminals 2.5 mm2 rigid and flexibleType of mounting DIN railContact 1, 2, 3, S, S 0.5 A/24 V AC/DC


Three-phase monitor Module ready for mounting 4 0071 343 430

When one phase fails, the module switchesa relay contact and interrupts the standardelectronic 24 V current loop in the ZB 96 coverand/or the US 96 substations.

The emergency luminaires in non-maintainedmode are switched to mains operation, if themains voltage still applies to the ZB 96 cover(HVS).

Three-phase monitor

L1L2L3NPE

N L3 L2 L2

1 2 3

L1 L1

S S

General lig htingdis trib ution

24V monitoring loop



DC-DC converter.1

Technical dataFuse protection 0.05 AT/250 V -5 x 20

Ordering detailsType Order No.

DC-DC converter.1 4 0071 346 310

The DC-DC converter converts the 220 V DCbattery voltage into 24 V DC and 5 V DC for the

supply of the modules and of the processor.

DC-DC converter.1

LON-module

Technical dataTranceiver FTT 10 A, 2-wire connection

Ordering detailsType Order No.

LON-module, 1 partial unit 4 0071 346 950

The LON-module provides a link-possibility to abuilding management system (BMS). Mandatorytests can be released via the BMS. A system-

LON-module

integration (additional software requirements)allows the access to further information.The LON-Module must not be used togetherwith printer PD2.

F3 remote indication

Technical dataTerminals 2.5 mm2 rigid and flexibleDimensions (mm) (h x w x d) 160 x 80 x 55


F3 remote indication Module 4 0071 338 497

Operating from a battery supply, the F3 remoteindication ensures the display of importantopera-tional information also in a mains failcondition. By means of the built-in key-operatedswitch, the connected ZB/US 96 covers can be

centrally put out of operation. Thereby, theF3 remote indication complies with DIN VDE0108 part 1, para. 6.4.3.11 which permits aremote control only if the operation byunauthorized persons is prevented.

F3 remote indication

7

ON

OFF

Remote s witchToZB 96

Sys temf ailure

Batteryoperation

Sys temoperation

333


Technical dataDimensions (mm) (H x W x D) 184 x 240 x 112Enclosure Plastic RAL 7035, with clear coverProtection category (IEC 529) IP 65Supply voltage 230 V 50/60 Hz/24 V DCInsulation class IIAmbient temperature -5 °C to + 40 °CConnection terminals/plug-in terminals 2.5 mm2 rigid and flexible

Illuminated, alphanumeric,Display 4 x 20 charactersKeyboard foil-keypad 4 x 4Volt-free contact 1 x UM, 24 V 0.5 A; freely programmable

Ordering details

Type Supply Scope Order No.CG-Controller ZB 96 Controller in enclosure incl. EGA-interface 4 0071 346 500

Memory card Memory card reader,interface (SMC) ready for mounting, for SMC 4 0071 346 474

Memory card Memory card, 2 MB 4 0064 079 870

Adapter SMC Memory card adapter for 3,5” disk 4 0064 079 894

PC-Software PC-Software for programmingCG-Controller ZB 96 4 0071 346 885

CG-Controller

2 MB Smart-Media-Card

CG-Controller ZB 96For the central monitoring of ZB 96, the novelCEAG CG-Controller offers a variety of newfeatures:

� Housing protection category IP 65

� Control and monitoring of up to32 emergency supply systems

� 2 MB memory card for the storage ofsystems configuration, luminaire designationand log book

� Programming of the CG-Controllervia PC preprogrammed memory cardvia 2 MB SMC can be realized using a3.5” adapter disk


� log book acc. to VDE 0108/10.89: Storageof results of functional tests carried out fora period of 2 years

� Storage of luminaire designation for1000 luminaires with 17 digits

� Potential-free contact freelyprogrammable for:● charging fault● luminaire fault● ISO failure● power failure or● battery operation


ZB 96Installation Example

L1L2L3NPE

ZB 96/200

3~ Lig hting s witchs witched maintained

mode

X9

X8

E/G/A data line

Terminal s trip,maintained lig ht

Terminal s trip, b attery

F10PE

F11 F12 F13 F30 F31 F32 F33

Load b reak s witch

Shu

nt

Maintained lig ht cab le to the s ub - s tations

Battery connecting cab le

ST 20control module

LT.1 2.5A charg ing module DC/DCconv erter

Maint. lig ht s witchmonitorDLS

Staircas elig hts witchingTLS

SKUCG

2 x 2A

SKUCG

2 x 2A

Load b reak s witch b attery

Q2

Q1EGA

EE GG AA

SKUCG

2 x 2A

SKUCG

2 x 2A

SKUCG

6A

SKUCG

6A

Phas es elector

20A

SKUCG

6A

Illuminatedpus h- b uttonsin s taircas es

Output circuits ofs af ety luminaires

Battery cab le to the s ub - dis trib utions E 30

Output circuits ofexit luminaires

Mains connecting cab le 24 V monitoringloop

Fus e-protected

L1 L2 L3 N

F50 F51 F52 F53

F1

Ein/On HDO

F2

F3

F4

F5

Es c

Alt

StrgCtrl

Shif t

F6

!1

Q

A

Y

F7

"2

W

S

X

F8

$3

E

D

C

F9

$4

R

F

V

F10

%5

T

G

B

F11

&6

Z

H

N

F12

/7 {

U

J

M

‹

(8 [

I

K

F1

ƒ

)9 ]

O

L

; ,

÷

=0 }

P

'#

:.

?ß\

><|

*+~

_-

Hilf eHelp

F1

EntfDel

Einf gIns

AltGr

Enter

CEAG

Notlichts törung

Leuchte1

Bereits chaf ts licht Timer1

Timer2

DLS1ó

DLS1ó

TLSó

Dauerlicht

Leuchte2

Leuchte3

Leuchte4

Leuchte5

Leuchte6

Leuchte7

Leuchte8

Leuchte9

Leuchte10

Stromkreis :1

[ ZB96- Line 1/CEAG]

09:09:40

F1

F2

F3

F4

Zurück

Nächs terFunktions tes t:Nächs terBetrieb s dauertes t:

29.10.1996/14:3001.01.1997/20:00

2.OGNotaus g ang Wes t 8WLLp

2.OGNotaus g ang Nord 8WLLp

2.OGTreppenhaus A 8WLLp

2.OGTreppenhaus B 8WLLp

2.OGNotaus g ang Caf eteria 8WLLp

2.OGNotaus g ang Was chraum Damen 8WLLp

2.OGNotaus g ang Was chraum Herren 8WLLp

2.OGBereichC5 18WLLp

2.OGBereichC17 18WLLp

2.OGBereichC29( Leiter! ) 18WLLp

F rom ZB 96/200

CGP

333


ZB 96Installation Example

L1L2L3NPE

3~

X11

X11

SKUCG

2 x 2A

SKUCG

2 x 2A

SKUCG

6A

US 96/38

SteuerteilST 8

E/G/Adata line

Maintainedlight cable

SKUCG

6A

SKUCG

6A

SKUCG

6A

SKUCG

6A

Outgoing circuits ofExit luminaires

Battery cable

SKUCG

2 x 2A

SKUCG

2 x 2A

SKUCG

2 x 2A

SKUCG

2 x 2A

SKUCG

2 x 2A

SKUCG

2 x 2A

SKUCG

2 x 2A

SKUCG

6A

SKUCG

6A

SKUCG

6A

SKUCG

6A

SKUCG

6A

SKUCG

6A

US 96/80Outgoing circuitsof safety luminaires

DC/DCconverter

24 V monitoringloop

Distribution boardfor general lighting

To the general lighting

ST 20control module


1

2

3

Planning and Layout of theZB 96 Emergency lighting supply system

Based on the data given in the tables, planningthe ZB 96 central battery system can easily andquickly be carried out.

We recommend the following procedure:

Calculation of the required batterycapacity and number of additional boostcharging units.

The number of required emergencyluminaires is known from the emergency lightingdesign with the engineering guides which isincluded in the CEAG catalogue on emergencyluminaires.

Example: The following number of luminaireshas been calculated for the emergency lightingof a meeting hall (3 h rated duration and 10 hrecharge period).

100 pcs. 57011 CG each 30 mA 10 circuits == 3.00 A 5 modules

SKU CG 2 x 2 A280 pcs. 55011 CG each 30 mA 28 circuits =

= 8.40 A 14 modulesSKU CG 2 x 2 A

120 pcs. EVG 13.2 each 47 mA 12 circuits =for 11 W TC-E = 5.64 A 6 modules

SKU CG 2 x 2 ADrawn battery = 17.04 A 50 circuits =current 25 modules

SKU CG 2 x 2 A

Based on table 2 and depending on the requiredrated duration (1 h or 3 h), the battery capacityis to be calculated, depending on the maximumdischarge current that has been determinedon the basis of the total current drawn from thebattery by all consumers. In the above example,the battery current drawn totals 17.04 A. For arequired rated duration of 3 h, the 80 Ah batteryis selected. The max. discharge current is21.7 A for 3 hours.

In order to ensure the required recharge periodof 10 h, 2 boost charging unit will have to beinstalled according to table 3.

Fuse protection of the mains input

In order to determine the fuse in the maindistribution board of the general power supply,you must know the total connected load ofthe ZB 96 system. It is made up of the sumof mains connected loads of the individualluminaires and consumers (see table 1 and 6)and of the ratings of the charging unit (chargingmodule 2.5 A and boost charging unit 2.5 A).

Example:

100 pcs. 57011 CG each 16 VA = 1.60 kVA280 pcs. 55011 CG each 16 VA = 4.48 kVA120 pcs. EVG 13.1for 11 W TC-E each 22.5 VA = 2.70 kVA

= 8.78 kVALT 2,5 charging unit has 1 kVABoost charging unit has 1 kVA (2x) = 3.00 kVATotal connected load = 11.78 kVA

Fuse protection in the mains distribution boardof the general power supply (MDB):Load break switch 63 A acc. to table 7 forconnected loads of from 11 to 14 kVA.

Planning of covers

Depending on the constructional circumstances,different cover configurations are possible.Tables 8 and 8.1 specify the covers and sub-stations with their possible combinations ofmodules.As to the opposite example, two variants are atchoice.

Variant 1:The cover selected is a ZB 96/200 with18 circuits of each 2 A (9 SKU CG 2 x 2 A)and the sub-station a US 96/80 with 32 circuitseach 2 A (16 SKU CG 2 x 2 A).The ZB 96/200 incorporates a 80 A phaseselector and a CGP. The battery is rackmounted.

Variant 2:The cover selected is a ZB 96/200S with50 circuits of 2 A each (25 SKU CG 2 x 2 A)and one 80 phase selector and a separatebattery cabinet housing the 80 Ah battery.

333


300

29

50EVG 13.2 CG

with mounting plate

140131

39

27

4.2address switch

Electronic Ballast230 V AC/220 V DCEVG 13.2 CG-S / EVG 18 CG-S / EVG 18 C CG-SN-EVG 126 CG-S / N-EVG 136 CG-S / N-EVG 158 CG-S

EVG 13.2 CG-S,EVG 18 CG-S, EVG 18C CG-S

Dimensions (mm)EVG 13.2 CG

Table 1Electrical data EVG 13.2 CG-S, EVG 13.2, EVG 18 CG-S and EVG 18C CG-Sfor mains and battery operation

Table 1.1 / Electrical data N-EVG 126 CG-S, N-EVG 136 CG-S and N-EVG 158 CG-Sfor mains and battery operation

Table 1.2 Current ratings of incandescent and tungsten halogen lamps

220 V incandescent lamps (AGL) 12 V tungsten halogen lamps with 220 Velectronic transformer

Current consumption Lamp- Current rating Mains con-� rated from the battery rating from the battery nected load

7 W 30 lm 30 mA 20 W 115 mA 33.6 VA15 W 90 lm 70 mA 35 W 200 mA 58.0 VA25 W 230 lm 110 mA 50 W 285 mA 84.0 VA40 W 430 lm 180 mA 75 W 420 mA 72.6 VA60 W 730 lm 270 mA 100 W 570 mA 168.0 VA75 W 960 lm 340 mA

100 W 1380 lm 450 mA

27028.5260

156112.5

102

21.5

6.3 30

4.4

Dimensions (mm)

International Lamp cap Type of EVG Lamp Power consump- Power Inrushterm EVG ... load tion for battery- consumption current

in [W] operation in [A]1) in [VA] [A/ms]T 16 G 5 13.2 CG-S 4 0.020 10 3

13.2 CG-S 6 0.025 12 313.2 CG-S 8 0.030 16 313.2 CG-S 13 0.050 25 3

TC-SEL 2 G 7 13.2 CG-S 5 0.020 11 313.2 CG-S 7 0.025 13 313.2 CG-S 9 0.032 16 313.2 CG-S 11 0.047 22.5 3

TC-DEL G 24 q-1 13.2 CG-S 10 0.040 17.5 313.2 CG-S 13 0.050 25 3

G 24 q-2 18C CG-S 18 0.070 32.2 8

TC-TEL GX 24 q-1 13.2 CG-S 13 0.050 25 3GX 24 q-2 18C CG-S 18 0.070 32.2 8

T 26 G 13 18 CG-S 18 0.070 32.2 8

TC-F 2 G 10 18 CG-S 18 0.070 32.2 8

TC-L 2 G 11 18 CG-S 18 0.070 32.2 8

1) for luminous flux NE/NN =75 %

Internationalterm T 26 TC-TEL TC-DEL

Lamp cap G 13 GX 24 q-3 G 24 q-3

Type N-EVG ... 158 CG-S 136 CG-S 126 CG-S

Lamp load 58 W 36 W 26 W 26 W

Current consumption in Aat battery operationin switch position(Luminous flux �E/�N in %)0 (100%) 0.264 0.176 0.134 0.1341 ( 90%) 0.241 0.159 0.124 0.1242 ( 80%) 0.228 0.141 0.117 0.1173 ( 70%) 0.198 0.127 0.103 0.1034 ( 60%) 0.164 0.100 0.097 0.0975 ( 50%) 0.154 0.092 0.089 0.0896 ( 40%) 0.132 0.085 0.083 0.0837 ( 30%) 0.100 0.080 0.078 0.078

Power consumptionin VA 62.7 38.7 34.2 34.2

Inrush current [A/ms] 10 10 10 10


Tables

Table 6Connected loads of the charging unit to determine the mains fuseNo. of boost charging units 0 1 2 3 4 5single-phase mains connection 1 kVA 2 kVA 3 kVA 4 kVA 5 kVA 6 kVA3-phase mains connection 1 kVA 2 kVA 2 kVA 2 kVA 3 kVA 3 kVA

Table 7

Fuse protection of the mains feed-in on the main distribution board (MDB) and required min. cross-section of the maintainedlight lead to the substation(s); () built-in terminals 35 mm2

Total connected load bis 8 kVA 8-11 kVA 11-14 kVA 14-18 kVA 18-22 kVAFuse protection on the MDB (load break switch) 35 A 50 A 63 A 80 A 100 AMin. cross section1) (mm2) of the mains cableto the HVS and maint. light cable to ths substation(s) 6 10 16 25 35

The terminal strips in the ZB 96/200, ZB 96/200 S, ZB 96/260, ZB 96/200 C and ZB 96/LAD covers are fuse-protected on two poles formax. DO2 63 A. They are factory-fitted with DO2 25 A.1) The values are min. cross-sections. To allow for the permissible voltage drop, the cable has to be dimensioned according to the distance and connected load.

Max. voltage drop of mains line to substation: 3 %Max. voltage drop of battery line to substation: 3 %

Table 2

Calculation of the required battery capacity of maintenance free, sealed 216 V lead-acid gas recombination batteries(higher capacities on request)Battery capacity Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 390max. discharge 1h1) 3.36 4.69 6.77 14.50 20.80 35.00 35.00 39.40 49.60 58.00 78.80 99.20 118.20 148.80 157.60 174.00 236.40current [A] with rated 1h2) 3.19 4.51 6.21 13.30 20.20 33.00 33.00 36.10 47.00 56.00 72.30 94.00 108.30 141.00 144.40 168.00 216.90operating time [h] 3 h1) 1.56 2.19 2.92 6.24 9.30 14.90 14.90 16.90 21.70 23.00 33.80 43.40 50.70 65.10 67.60 69.00 101.40

3 h2) 1.51 2.14 2.75 5.71 9.10 14.30 14.30 15.50 20.50 25.00 30.90 41.00 46.50 61.50 62.00 75.00 92.708 h1) 0.68 1.00 1.36 2.76 3.90 6.70 6.70 7.48 9.70 12.00 15.00 19.40 22.44 29.10 29.92 36.00 45.008 h2) 0.67 0.99 1.32 2.54 3.70 6.50 6.50 6.89 9.30 11.00 13.80 18.60 20.67 27.90 27.56 33.00 41.40

1) acc. VDE 0108 discharge to 1.70 V/cell / 2) acc. DIN EN 50171 discharge to 1.80 V/cell

Table 3Calculation of charging current [A] acc. VDE 0108 for recharging of:Recharging cycle [h] Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 39010 hours / 90 % 1 0.34 0.53 0.75 1.49 1.99 3.23 3.42 4.04 4.97 6.21 8.07 9.94 12.11 14.90 16.15 18.63 24.22

3 0.46 0.70 0.99 1.99 2.65 4.31 4.55 5.38 6.62 8.28 10.76 13.25 16.15 19.87 21.53 24.84 32.298 0.51 0.79 1.12 2.24 2.96 4.84 5.12 6.05 7.45 9.32 12.11 14.90 18.16 22.36 24.22 27.95 36.33

20 hours / 90 % 1 0.17 0.26 0.37 0.75 0.99 1.61 1.71 2.02 2.48 3.11 4.04 4.97 6.05 7.45 8.07 9.32 12.113 0.23 0.35 0.50 0.99 1.32 2.15 2.28 2.69 3.31 4.14 5.38 6.62 8.07 9.94 10.76 12.42 16.158 0.26 0.40 0.56 1.12 1.49 2.42 2.56 3.03 3.73 4.66 6.05 7.45 9.06 11.18 12.11 13.97 18.16

Table 3aCalculation of charging current [A] acc. DIN EN 50171 for recharging of:Recharging cycle [h] Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 39012 hours / 80 % 1 0.25 0.39 0.55 1.10 1.47 2.39 2.53 2.99 3.68 4.60 5.98 7.36 8.97 11.04 11.96 13.80 17.94

3 0.34 0.52 0.74 1.47 1.96 3.19 3.37 3.99 4.91 6.13 7.97 9.81 11.96 14.72 15.95 18.40 23.928 0.38 0.59 0.83 1.66 2.21 3.59 3.80 4.49 5.52 6.90 8.97 11.04 13.46 16.56 17.94 20.70 26.91

Table 4Additional number of 2.5 A boost charging units for recharge period acc. VDE 0108 of:Recharging cycle [h] Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 39010 hours / 90 % 1 0 0 0 0 0 1 1 1 1 2 3 3 4 5 6 7 9

3 0 0 0 0 1 1 1 2 2 3 4 5 6 7 8 9 128 0 0 0 0 1 1 2 2 2 3 4 5 7 8 9 11 14

20 hours / 90 % 1 0 0 0 0 0 0 0 0 0 1 1 1 2 2 3 3 43 0 0 0 0 0 0 0 1 1 1 2 2 3 3 4 4 68 0 0 0 0 0 0 1 1 1 1 2 2 3 4 4 5 7

Table 4aAdditional number of 2.5 A boost charging units for recharge period acc. DIN EN 50171 of:Recharging cycle [h] Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 39012 hours / 80 % 1 0 0 0 0 0 0 1 1 1 1 2 2 3 4 4 5 7

3 0 0 0 0 0 1 1 1 1 2 3 3 4 5 6 7 98 0 0 0 0 0 1 1 1 2 2 3 4 5 6 7 8 10

Table 5Number of battery cabinets; battery weight

Recharging cycle [h] 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 390No. of battery cabinest(weight approx. 150 kg) 1* 1* 1* 1* 1* 1* 1* 1* 1* 2 2 2 3 3 4 6 6per cabinetTotal weight perbattery set apx. kg 45 65 100 165 243 325 396 420 540 720 840 1080 1260 1620 1680 2160 2520

* ZB 96/200 C, ZB 96/260 C and ZB 96/160 C , battery cabinet is included

333


Optional Component CombinationsZB 96/US 96

Note: Planning of the covers is based on thevacant module bays, i. e. the space requiredby the variable modules differs. It is determinedby the indication of the partial unit (UW).

Table 8 ZB 96/...Type UW /200 /200 S /260 C /200 C /160 C /LADRequired modulesST 20 control module 2 1 1 1 1 1 1DC/DC converter 1 1 1 1 1 1 12.5 A charging unit 3 1 1 1 1 1 12.5 A charging booster – 0 – 8 0 – 8 0 – 2 0 – 1 – 0 – 10Variable modulesVacant module bays 18 26 10 10 10 220 A phase selector 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 180 A phase selector(add. 20 A phase selec- 1 0 – 1 0 – 1 – – – 0 – 1tor, 1 uw/required)Printer PD2 2 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1LON 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1CGP built-in version 8 0 – 1 – – – – –DLS module with8 inputs 1 0 – 4 0 – 4 0 – 4 0 – 4 0 – 4 –TLS module with8 inputs 1 0 – 4 0 – 4 0 – 4 0 – 4 0 – 4 –SKU CG 1 x 6 A 1 0 – 18 0 – 26 0 – 10 0 – 10 0 – 10 –SKU CG 2 x 2 A 1 0 – 18 0 – 26 0 – 10 0 – 10 0 – 10 –SKU 4 x 1 A 1 0 – 18 0 – 26 0 – 10 0 – 10 0 – 10 –SDS 8 selektivegency light switching, 1 0 – 4 0 – 4 0 – 4 0 – 4 0 – 4 –8-foldCG IV relay module 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1battery capacitiesBuilt into central unit – – 5.5 – 80 Ah 5.5 – 52 Ah 5.5 – 12 Ah –Built into batterycabinet (h x w x d) 24 – 24 – – – – 24 –

2050 x 800 x 400 80 Ah 80 Ah 80 Ah

Built into 2 battery 100 – 100 – 100 –cabinets 160 Ah 160 Ah – – – 160 AhBattery rack 24 – 24 – 24 –mounted 390 Ah 390 Ah – – – 390 Ah

Note: It is possible to install max. 4 optionalmodules (DLS/TLS/SDS 8) either individuallyor in combination, in one cover or one sub-station! Max. 2 different, freely programmableDLS or SDS 8 inputs can be assigned, also incombination, to each circuit.

Table 8.1Type UW US 96/200 US 96/120 US 96/110 E30 US 96/60 US 96/38

US 96/80US 96/85 E30

Required modulesST 20 control module 2 1 1 1 1 –ST 8 control module 1 – – – – 1DC/DC converter 1 1 1 1 1 –Variable modulesVacant module bays 37 17 9 5 3DLS module with8 inputs 1 0 – 4 0 – 4 0 – 4 0 – 2 0 – 1TLS module with8 inputs 1 0 – 4 0 – 4 0 – 4 0 – 2 0 – 1SKU CG 1 x 6 A 1 0 – 37 0 – 17 0 – 9 0 – 5 0 – 3SKU CG 2 x 2 A 1 0 – 37 0 – 17 0 – 8 0 – 5 0 – 3SKU 4 x 1 A 1 0 – 37 0 – 17 0 – 9 0 – 5 0 – 3CG IV relay module 1 0 – 1 0 – 1 0 – 1 0 – 1 –SDS 8 selective emer-gency light switching 1 0 – 4 0 – 4 0 – 4 0 – 2 0 – 18-foldPD2 2 0 – 1 0 – 1 0 – 1 0 – 1 –LON 1 0 – 1 0 – 1 0 – 1 0 – 1 –

UW

Module

SKU CG 2 x 2 A ST 20


ZB 96Accomodation

Example 1

Example 2

Example forthe possibleaccomodationof a ZB 96 andlaying of cableswhich, however,depend on thebuilding’s use.

Walls and ceiling sF30- B toDIN 4102 p. 2

Battery connectingcab le E 30

Maintained lig htcab le

Walls and ceiling sF30- B toDIN 4102 p. 2

MDB

to theb attery E30

Door T 30

DBUS

ZB

Door T 30

Walls and ceiling sF30 toDIN 4102 p. 2

VentilationMDBZB

Door T 30

DoorT 30

DoorT 30

F90

F30

E30

E30

HVS

UVS

Fire z one I

F ire z one II

F ire z one III

Table 9Calculation of ventilation of electrical rooms acc. DIN VDE 0510 part 2:

Battery 216 V 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 390Air volume flow req. for theventilation of the place of 0.07 0.11 0.16 0.32 0.43 0.70 0.74 0.88 1.08 1.35 1.76 2.16 2.63 3.24 3.51 4.05 5.27installation [m3/h]Required free air volumeinside the place 0.19 0.29 0.41 0.81 1.06 1.76 1.86 2.19 2.70 3.36 4.39 5.40 6.58 8.10 8.78 10.13 13.16of installation (m3)Vent corss-selection of theair inlets and outlets of the 2.08 3.21 4.54 9.07 12.10 19.66 20.79 24.57 30.24 37.80 49.14 60.48 73.71 90.72 96.28 113.40 147.42place of installation [cm2]

A number of rules and regulations apply tothe accomodation of central battery systems,in particular the DIN VDE 0108, DIN VDE 0510,part 2, MILAR and LBO.Depending on the constructional circumstances,the following possibilities of accomodationresult from these rules and regulations.

Example 1:Main distribution board of the general Lightingpower supply (MDB) and main distribution boardof the emergency Lighting power supply (ZB) inan electrical room.

In case of an accomodation acc. to example 1,attention must be paid that the MDB and ZB areisolated from each other so that arcing is safelyprevented.

Example 2:Main distribution board of the emergencyLighting power supply (ZB) including the battery,in a separate electrical room.

Ventilation of electrical rooms

Dimensioning of the ventilation acc. toDIN VDE 0510, part 2 par. 7.1.

The ventilation of rooms, cabinets or containersin the inside of which batteries are operated, isconsidered sufficient, if a min. air volume flowis ensured that has been calculated accordingto the following formula:

Air volume flow:Q = 0.05 x n x IQ = air volume flow0.05 = fixed factorn = No. of accumulator cellsI = 1 A per 100 Ah battery capacity with tricklecharge

Example for a ZB cover with 160 Ah lead-acidbattery.

Air volume flow Q = 0.05 x 108 x 1.60 AQ = 8.64 m3/h

For the maintenance-free lead batteries withlow antimony content installed in the ZB cover,the computed air volume flow can be multipliedby the reduction factors f1 and f2.

f1 = 0.5 and f2 = 0.5QRed = Q x f1 x f2QRed = 8.64 m3/h x 0.5 x 0.5QRed = 2.16 m3/h

In order to ensure the air volume flow of2.16 m3/h, the air inlets and outlets in theelectrical distribution room must have thefollowing min. cross-sections acc. toVDE 0510 part 2 para. 7.2.1:Vent cross-section of the air inlets and outlets:A � 28 x QRed

A � 28 x 2.16 = 60.50 cm2

The required vents in the F90 walls must beguarded by fire protection measures, e. g.F90 fire shutters.

As the calculation shows, the use of even thelargest battery does not require an elaboratetechnical ventilation (e.g. explosion protectedfans).

Due to the installed maintenance-free, sealedlead acid gas recombination batteries no furtherspecial constructional requirements such as afloor resistant to electrolyte or a floor covering(tiles) etc. have to be met.

Dimensioning acc. DIN EN 50272-2Requirements for ventilation:Q = 0.05 x n x Igas x CN x 10-3

The current Igas, who causes the gas emittingis fixed by following equations:Igas = Ifloat/boost x fg x fsFor lead batteries with sealed cells:fg = 0.2, fs = 5, Iboost = 8 mA per AhVentilation outlet:A = Q x 28

Table 9aCalculation of ventilation of electrical rooms acc. DIN EN 50272-2 (calculated for boost charge):

Battery 216 V 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 390Air volume flow req. for theventilation of the place of 0.0013 0.0031 0.0062 0.0249 0.0442 0.1168 0.1307 0.1825 0.2765 0.4320 0.7301 1.1059 1.6427 2.4883 2.9203 3.8880 6.5707installation [m3/h]Vent corss-selection of theair inlets and outlets of the 0.0366 0.0874 0.1742 0.6967 1.2386 3.2708 3.6590 5.1106 7.7414 12.0960 20.4422 30.9658 45.9950 69.6730 81.7690 108.8640 183.9802place of installation [cm2]

central battery system zb 96/euro zb - freesomaier.free.fr/pdf/safpdf/zb96/zb.pdf · 2003-05-02 ·...

Documents