case study: environmental responsibility in practice – implementation in serbian smes

Case Study: Environmental Responsibility in Practice – Implementation in Serbian SMEs

Ivanka Popović

National Cleaner Production Centre in Belgrade, Serbia

Belgrade, June 26, 2007

Cleaner Production Programmein Serbia

February – June 2006


NCPC SerbiaPilot project “Assistance in the Establishment and Operation of a NCPC in Serbia”

Activities Common workshops on environmental issues for company representatives (cross-sectoral learning) Individual consulting: special support in organizational and technical fields


NCPC Serbia

A joint endeavor of

UNIDO

The Ministry of Science and Environmental Protection and its

Division of Environmental Protection

The Faculty of Technology and Metallurgy of the University of Belgrade


Results

12 CP experts were trained

6 from the FTM

1 from the Faculty of Technology in Leskovac

2 from the Faculty of Mechanical Engineering

1 from the Serbian Chamber of Commerce

2 from the Division of Environmental Protection


Companies participating in the CP program

•GALENIKA Zemun-Belgrade

•DUGA Belgrade

•HEMOVET Vršac

•REFINERY BG Belgrade

•DCP HEMIGAL Leskovac

•UMKA Belgrade


CP option Investment in € Savings in €/yearReduction of waste packaging material 16,000.00 13,700.00Installing frequency regulations on some reactors 28,600.00 330.00Thermostatic valves on heating bodies 5,150.00 3,000.00Energy consumption control device 1,150.00 3,000.00Sensors to regulate using llights 5,715.00 1,020.00Substitute long-distance heating system with gas 146,300.00 33,650.00CIP mobile system 11,500.00 9,200.00Automatic monitoring system 11,500.00 5,520.00Condese recycling system reconstruction 23,000.00 11,040.00Total 248,915.00 80,460.00


CP option Investment in € Savingsin €/year0,00 12.000,00

Recycling resins from the process 0,00 4.000,00Installing water meters in a cooling tower 1.000,00 1.400,00Installing O2 sensors and meters 3.500,00 3.500,00Refurbishing compressed air installation 500,00 2.000,00Recycling NaOH and H3PO3 0,00 800,00Condensate return 150.000,00 54.000,00Installing inverted converter in cooling process 10.000,00 10.000,00Total 165.000,00 87.700,00


CP options Investment in € Savingsin €/yearWaste separation hazardous and non-hazardous 0,00 3.033,71Waste separation (hazardous liquids) 0,00 67.415,73Building a fire wall in store house for fire/expl. mater. 1.348,31 2.247,19Building fire wall around reactors 1.123,60 1.348,31Improving ventilation system 1.146,07 483,15Installing new compressors 15.168,54 1.123,60Setting up in-company waste logistic 561,80 280,90Improving lab ventilation system 561,80 33,71Thermoinsulation of building 15.168,54 3.370,79Installing new boilers 15.168,54 15.168,54Improving in energy consumption 2.247,19 1.685,39Total 52.494,39 96.191,02


Refinery Belgrade

CP options Investment in € Savingsin €/yearEnergy savings- electricity 0,00 2.556,00Energy savings- oil 0,00 92.590,00Water consumption savings 0,00 3.646,00Setting up in-company waste management logistic 0,00 20.550,00Condensate return 563,00 79.000,00Efficiencies improvements in the steam system 87.000,00 290.000,00Total 87.563,00 488.342,00


CP options Investment in € Savings in €/yearSetting up in-company waste management logistic 0,00 3.374,00Organizing batch production 0,00 2.046,00Sensors to regulate using llights 100,00 400,00Energy consumption control device 200,00 1.300,00Water meters 2.250,00 0,00New labeling machine 13.000,00 10.000,00Closing loop for technological water 500,00 1.000,00Installing heat recuperation system 6.000,00 15.000,00Total 22.050,00 33.120,00


CP option Investment in € Savingsin €/yearEnergy savings and condensate return 74.539,00Waste water reduction and heat recovery 31.220,73Waste management system 21.854,00Substitution of natural gas with reneuble energy 274.742,00Reconstruction on the Coating Dryer SectionReplacing the existing drives with new motors Reparation of the existing presses Total 402.355,73


RESULTS

COMPANY INVESTMENT € SAVINGS €GALENIKA 248.915,00 80.460,00DUGA 165.000,00 87.700,00REFINERY BG 87.563,00 488.342,00HEMOVET 52.494,00 96.191,02DCP HEMIGAL 22.050,00 33.120,00Total 576.022,00 785.813,02UMKA 402.355,73

1.188.168,75


Implemented CP options

2%12%16%

15%

34%

21%

Replacing raw and auxiliary materials

Internal recycling

New equipment

Technological modification

Good housekeeping and org. measures

Other measures/smaller modifications


Environmental impact performance

8%

39%

14%11%

12%

16%

Material savings Energy savings

Reduced water consumptions Waste minimization

Lower emissions to air Lower emissions to water


Follow-up of the pilot program

Spring-Summer , 2007

assessment of the CP strategies implemented in the participating companies

selection of the company to receive the UNIDO-CP award


Establishment of a NCPC in Serbia

2006/2007


Host Institution

Faculty of Technology and Metallurgy of the University of Belgrade



The goals and activities of the FTM are compatible with The European Technology Platform for Sustainable Chemistry which promotes activities in

o Reaction and process design

o Materials engineering

o Industrial biotechnology



Academic studies

(Bachelor)

240 ECTS

Graduate academic studies

(Master)

60 ECTS

Doctoral studies

180 ECTS



Curricula:

Chemical technologyBiochemical engineeering and

biotechnology Metallurgy and metallic materials

Textile technology



Divisions in Chemical technology:

1. Organic chemical technology and polymer engineering2. Inorganic chemical technology

3. Chemical engineering4. Pharmaceutical engineering

5. Printing and paper engineering6. Environmental engineering

7. Materials engineering8. Electrochemical engineering

9. Quality control


NCPC in Serbia

In progress Registration of the NCPC as an independent legal entity Director selected Implementation of a new UNIDO project “Establishment and Operation of a NCPC in Serbia” (36 months)


NCPC in Serbia

Planned kick-off

Sixth Ministerial Conference "Environment for Europe"

October 10 - 12, 2007

Belgrade


Case Study: Environmental Responsibility in Practice – Implementation in Serbian SMEs

Ivanka Popović

National Cleaner Production Centre in Belgrade, Serbia

case study: environmental responsibility in practice – implementation in serbian smes

Documents

environmental issues

environmental responsibility

lower emissions

2007results12 cp experts

energy savings38

waste minimization12

heating bodies5

university of belgradebelgrade