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HELSINKI UNIVERSITY OF TECHNOLOGY Department of Civil and Environmental Engineering Laboratory of Steel Structures TEKNILLINEN KORKEAKOULU Rakennus- ja ympäristötekniikan osasto Teräsrakennetekniikan laboratorio Jussi Kallioniemi JOINTS AND FASTENINGS IN STEEL-GLASS FACADES Diplomityö on jätetty opinnäytteenä tarkastettavaksi diplomi-insinöörin tutkintoa varten Espoossa 3.11.1999 Työn valvoja Professori TkT Pentti Mäkeläinen Työn ohjaaja Professor Dr.-Ing. habil. Hartmut Pasternak

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HELSINKI UNIVERSITY OF TECHNOLOGY

Department of Civil and Environmental EngineeringLaboratory of Steel Structures

TEKNILLINEN KORKEAKOULU

Rakennus- ja ympäristötekniikan osastoTeräsrakennetekniikan laboratorio

Jussi Kallioniemi

JOINTS AND FASTENINGS IN STEEL-GLASS FACADES

Diplomityö on jätetty opinnäytteenä tarkastettavaksi diplomi-insinöörin tutkintoa varten

Espoossa 3.11.1999

Työn valvoja Professori TkT Pentti Mäkeläinen

Työn ohjaaja Professor Dr.-Ing. habil. Hartmut Pasternak

HELSINKI UNIVERSITYOF TECHNOLOGY

ABSTRACT OF THEMASTER´S THESIS

Author:Title of the thesis:Finnish title:

Jussi KallioniemiJoint and Fastenings in Steel-Glass FacadesLiitokset teräs-lasijulkisivuissa

Date: November 3rd 1999 Pages: 83+8

Civil and EnvironmentalEngineering

Professorship: Steel StructuresDepartment:

Supervisor:Instructor:

Professor D. Sc. (Tech.) Pentti MäkeläinenProfessor Dr.-Ing. habil. Hartmut Pasternak, BrandenburgTechnical University of Cottbus, Germany

Today lightness and transparency are properties that both architects and clients try toobtain. This has rapidly increased the use of glass in facades. By using steel as a load-bearing structure, it is possible to keep the transparency restricting structures slim.

The aim of this master’s thesis was to gather together information on research, designand codes about joints and fastenings in steel-glass facades. In addition to literature,focused interviews have been used as the source material of this master’s thesis.

The use of glass in facades causes many problems due to the material properties ofglass. Glass differs from other building materials in aspect of being an extremely brittlematerial and breaking without a forewarning. This material property of brittleness has tobe taken into account when designing large glass facades. The requirements ofdesigning load-bearing structures are normally gotten from either the glass supplier orthe producer of glass pane elements, who both are thereby responsible for the strengthand functionality of the fastening.

The connection types of steel-glass facades are putty glazing (old), glass holder list,pressed fastening, point supported glass panes and structural silicone glazing (SSG).The new invention, point support, is used very little in Finland, although it nowadayscan be applied in Finnish climatic conditions. Point supports are mainly constructed ofstainless steel. The main requirements of supports are functionality with glass and verysmall tolerances. The requirement of small tolerances concern also the load-bearingstructures. Point supported glass panes are affected by high stresses in drilling area,restraint loads caused by temperature and in insulation glass panes, especially inFinland, even additional stresses caused by many-sheet-glazing.

Key words: steel-glass facades, fastener, point supports, glass joint, glazedfacades

Library code:

TEKNILLINEN KORKEAKOULU DIPLOMITYÖN TIIVISTELMÄ

Tekijä:Työn nimi:English title:

Jussi KallioniemiLiitokset teräs-lasijulkisivuissaJoint and Fastenings in Steel-Glass Facades

Päivämäärä: 3.11.1999 SSivumäärä: 83+8

Rakennus- ja ympäristö-tekniikan osasto PProfessuuri: TeräsrakennetekniikkaOsasto:

Työn valvoja:Työn ohjaaja:

Professori TkT Pentti MäkeläinenProfessor Dr.-Ing. habil. Hartmut Pasternak, BrandenburgTechnical University of Cottbus, Saksa

Valoisuus ja läpinäkyvyys ovat tänä päivänä tavoiteltuja ominaisuuksia sekäarkkitehtien että rakennuttajien mielestä. Tämä on lisännyt voimakkaasti lasin käyttöärakennusten julkisivuissa. Käyttämällä terästä julkisivun kantavissa rakenteissa kyetäänläpinäkyvyyttä rajoittavat rakenteet pitämään mahdollisimman hoikkina.

Tämän diplomityön tavoitteena oli kerätä tietoa teräs-lasijulkisivujen liitostentutkimuksista, suunnittelusta ja normeista. Kirjallisuuden lisäksi diplomityön lähteinäkäytettiin asiantuntijahaastatteluja.

Lasin käyttö rakennuksen julkisivussa tuo monia ongelmia johtuen lasinmateriaaliominaisuuksista. Muista tavanomaisista rakennusmateriaaleista poiketen lasion erittäin hauras materiaali ja se murtuu hauraasti ilman ennakkovaroitusta. Tämämateriaaliominaisuus on otettava huomioon suurten lasijulkisivujen suunnittelussa.Lasijulkisivun rungon suunnittelussa tarvittavat vaatimukset saadaan yleensä joko lasintoimittajalta tai lasielementin valmistajalta, jotka siten vastaavat liitosten kestävyydestäja toimivuudesta.

Teräs-lasijulkisivun liitostyypit ovat kittiliitos (vanha), lasilistaliitos, puristettu liitos,pistemäinen kiinnitys ja SSG (structural silicone glazing). Uusi keksintö, pistemäinenkiinnitys, on erittäin vähän käytetty Suomessa, vaikka se nykyisin soveltuukinsuomalaisiin ilmasto-olosuhteisiin. Pistemäiset kiinnitykset on pääasiassa tehtyruostumattomasta teräksestä. Pistemäisen kiinnikkeen päävaatimukset ovat toimivuuslasin kanssa ja pienet toleranssit. Pienet toleranssit koskevat myös kantavia rakenteita.Pistemäisesti kiinnitettyihin laseihin aiheutuu suuret jännitykset poratuille alueille,pakkovoimia lämpötilaeroista ja Suomessa erityisesti eristyslasiruutuihin vielätuplalasituksesta johtuvia lisäjännityksiä.

Avainsanat: teräs-lasijulkisivut, kiinnikkeet, pistemäiset kiinnitykset,lasiliitokset, lasijulkisivut

Työn sijaintipaikka:

1

Preface

This master’s thesis has been written at Helsinki University of Technology, in the

Laboratory of Steel Structures of the Department of Civil and Environmental

Engineering, with financial support from the Laboratory of Steel Structures, The

Finnish Constructional Steelwork Association (FSCA), STALA Oy and

Rautaruukki Oyj.

Many people have contributed to this work. Warm thanks are due to all of them

for their cooperation and advice. I thank Professor Pentti Mäkeläinen for

supervising this research and Professor Dr.-Ing. habil. Hartmut Pasternak

(Brandenburg Technical University of Cottbus, Germany) for his help in Germany

as the instructor of this thesis. I also thank the researchers and other staff of the

Laboratory of Steel Structures for their valuable aid and time of which I

incessantly (and shamelessly) have used.

Furthermore, I thank my family for support and Mette for encouragement and

tireless help on correcting my language.

Espoo, November 3rd 1999

Jussi Kallioniemi

2

CONTENTS

ABSTRACT

TIIVISTELMÄ

PREFACE………………………………………………………………………...1

CONTENTS………………………………………………………………………2

SYMBOLS AND ABBREVIATIONS…………………………………………..4

1 INTRODUCTION......................................................................................... 5

2 STEEL-GLASS STRUCTURES IN FACADES ........................................ 6

2.1 GENERAL...................................................................................................... 6

2.2 COMPONENTS OF STEEL-GLASS STRUCTURES .............................................. 7

2.3 MATERIAL PROPERTIES ................................................................................ 9

2.3.1 In General............................................................................................ 9

2.3.2 Glass.................................................................................................. 10

2.3.3 Steel ................................................................................................... 14

2.3.4 Stainless Steel .................................................................................... 14

2.3.5 Aluminium ......................................................................................... 15

2.4 CODES AND STANDARDS............................................................................ 15

2.4.1 Eurocodes.......................................................................................... 15

2.4.2 German Codes................................................................................... 16

2.4.3 Finnish Codes.................................................................................... 19

3 STEEL-GLASS FACADES........................................................................ 27

3.1 IN GENERAL............................................................................................... 27

3.2 SUPPORTING STEEL STRUCTURES ............................................................... 27

3.2.1 Conventional Supporting Structures ................................................. 27

3.2.2 Hybrid-Supported Structures ............................................................ 29

3.2.3 Supporting Cable Mechanism ........................................................... 33

3.2.4 Double Face Facades........................................................................ 38

3.3 FIRE SAFETY OF STEEL-GLASS STRUCTURES ............................................. 40

4 FASTENINGS AND JOINTS IN STEEL-GLASS FACADES............... 42

3

4.1 IN GENERAL............................................................................................... 42

4.2 MECHANICAL FASTENING.......................................................................... 43

4.2.1 Putty Glazing..................................................................................... 43

4.2.2 Glass Holder List............................................................................... 44

4.2.3 Pressed Fastening ............................................................................. 46

4.2.4 Point Supported Glass Panes............................................................ 48

4.3 STRUCTURAL SILICONE GLAZING............................................................... 64

4.3.1 In General.......................................................................................... 64

4.3.2 Loads ................................................................................................. 65

4.3.3 Silicone.............................................................................................. 69

4.3.4 Safety of Structural Glazing .............................................................. 70

5 CONCLUSIONS.......................................................................................... 74

REFERENCES………………………………………………………………….76

APPENDICES:

APPENDIX A

APPENDIX B

4

Symbols and Abbreviations

DASt Deutscher Ausschuß für StahlbauDIBt Construction Institute of GermanyDIN German Institute for StandardsEPDM Ethylene-propylene-diene-monomerFEM Finite Element MethodHUT Helsinki University of TechnologyLSG Laminated safety glassRIL Association of Finnish Civil EngineersSFS Finnish Standards AssociationSRMK National Building Code of FinlandSSG Structural silicone glazingTG Tempered glassUEAtc Guideline of Technical Agrément in ConstructionVTT Technical Research Centre of Finland

a Width of glass pane [mm]ar Vertical distance of a support from edge of glass pane [mm]as Length of the short side of the glass pane [mm]b Height of glass pane [mm]br Horizontal distance of a support from edge of glass pane [mm]E Modulus of elasticity [N/mm2]fuc Compression strength [N/mm2]fut Tensile strength [N/mm2]G Shear modulus [N/mm2]G Probabilityhc Width of the silicone [mm]k Coefficient of heat transmittance [W/m2K]p Wind load [N/mm2]pgf Probability of system failurepf Probability of failure of the mechanical fastenerps Probability of failure of the siliconepgp Probability of failure of the glass panepgp’ Probability of failure of the glass pane after failure of siliconeR’w Sound reduction index [dB]R Sound damping [dB]

á Coefficient of thermal expansion [K-1]â Weibull parameterè Weibull parameterë Thermal conductivity [W/mK]í Poisson ratioñ Mass density [kg/m3]ó Test strength [N/mm2]ódes Design load [N/mm2]ómax Maximum stress [N/mm2]

5

1 INTRODUCTION

Glass has become a major architectural element over the last years. Modern

architecture demands light structures and high transparency of facades.

Technology and engineers have to find answers to this demand. When using steel

as a load-bearing structure and glass as a covering structure high transparency

with sufficient safety is achievable. In Central Europe, especially in Germany, this

topic is under great interest. In the beginning of the 1990’s Technical Research

Centre of Finland (VTT) conducted a wide research about glazed roof and wall

structures [1, 2, 3, 4, 5]. After that any similar researches have not been

performed.

The aim of this master’s thesis is to gather together known new information about

steel-glass facades. One of the main objects is supporting structures of steel-glass

facades. Another one is connections between steel and glass in steel-glass facades.

In this thesis facts that are already known about the construction of steel-glass

facades are written. In addition, unknown or not yet researched information that

should still be studied is introduced. This thesis should be a source for further

research.

The author spent two months at Brandenburg Technical University of Cottbus in

Germany collecting literature about the subject. Therefore literature from mainly

Germany and Finland is used in this thesis. In addition to literature, focused

interviews have been used as the source material of this master’s thesis.

This master’s thesis has been illustrated with one example in which a glass

building, the New Leipzig Fair, has been examined.

6

2 STEEL-GLASS STRUCTURES IN FACADES

2.1 General

Glazed structures are designed and constructed by many different parties. Even in

usual cases steel structures, profile system and glazing are constructed by different

companies that are also independent of material and system suppliers. Therefore it

is difficult to maintain high quality in the delivery chain.

Today glazed structures are versatile and developed standard solutions. Thorough

use of the systems requires special knowledge that general construction design

engineer normally does not have. Special knowledge is still of a greater value,

because standards and regulations of glazed structures are underdeveloped [3].

Furthermore the interpretation of standards by local authorities varies depending

on the region in Finland.

Various parts of glazed structures can be divided into classes by different ways.

Because of the many possibilities to divide parts and contracts, only one

possibility that is based on the use of component is given here. This is a clear and

simple way to divide. In some cases not all of the components are used in glazed

structures. The components of steel-glass structures are; load-bearing structures,

profile system, cladding system and fastening system.

7

2.2 Components of Steel-Glass Structures [3]

Figure 1 . Components of steel-glass structuresBild 1. Bauteilen von Stahl-Glas Konstruktionen

Load-bearing Frame Structures

Load-bearing frame structures are the load-bearing and load transferring part of

glazed structures. Load-bearing frame structures bear and transfer the loads from

covering glass and from the parts that are connected to the covering glass to the

other load-bearing structures of the building. Therefore the primary requirement

of frame structure is strength. Other necessary structural requirements that need to

be considered are for example thermal expansion, fire resistance and fracture

behaviour. Frame structures are often not needed in glazed structures with a short

span and especially with a short span in vertical position. If frame structures are

needed, then usually tubular steel beams and columns are used because of their

good fastening properties. Steel structures generally have to be fire protected,

which is then normally done by fire protection paints.

Profile System

Profile system is the part that the cladding system is connected to. The primary

function of the profile system is to transfer loads from the cladding system to the

1. Load-bearing

structures

2. Profile system

3. Cladding system

4. Fastening system

8

load-bearing frame structures. Together profile and cladding systems constitute a

coherent close structure, a so called light shell. Traditionally profile systems have

been versatile aluminium structures that in principle can be used in all kinds of

joints and structures. Nowadays profile systems are constructed also from

stainless steel or plastic. In some cases they are even left completely out. If they

are not used, the cladding system is connected straight to the load-bearing frame

structures. This is so called structural glazing.

Cladding System

The primary function of the cladding system is to work as a covering structure and

to protect the structure inside from environmental effects while letting light come

through. Special assignments like thermal and sound insulation, fire resistance and

safety can be imposed on this protection function. Resisting or penetrating other

than visible light wavelength can also be an essential task. Various glasses are

normally used as a light-penetrating material in facades.

Fastening System

Fastening system is used to attach the light shell to the surrounding shell. The

function of the fastening unit is to be a part of the shell and accomplish the

required tightness, thermal insulation, appearance and other possible demands. In

a wider sense, fastening unit consists of different kinds of heightening and fitting

solutions made for glass structures.

Other Systems

Because of the needs of the user there are other possible factors that have to be

taken care of in design, fabrication and installation of steel-glass facades. These

are for example opening, service, shading and operation systems of the windows.

In Table 1 all requirements for glazed structures are listed.

9

Table 1. Requirements set for spaces in buildings inasmuch they influence thedesign of glazed structures [3].

Tabelle 1. Anforderungen für die Räume in dem Masse, die eine Einwirkung aufdie transparente Strukturen haben [3].

2.3 Material Properties

2.3.1 In General

Material properties of glass, steel, stainless steel and aluminium are vital to steel-

glass facades. The most important material properties are collected into Table 2.

STABILITY REQUIREMENTS DYNAMICAL REQUIREMENTSStatic actions Shelter from the windDynamic actions Function of the shutters and equipmentImpacts Function of the big structural elementsMalfunction

REQUIREMENTS OF THE HYGIENEFIRE SAFETY REQUIREMENTS Possibility to get dirtyHeat Possibility to cleanParticipation Exhaust of rain and melt waterSmoke exhaust Quality of indoor climate

SERVICEABILITY SAFETY REQUIREMENTS SUITABILITY REQUIREMENTS OF SPACESSharp parts Shelter from radar and radio waves Moving parts Shelter from UV-radiationControl of transit Number, size, geometry, participation, connections

Integration of heat, piping ventilation and electricity systemREQUIREMENTS OF TIGHTNESSTightness of raining water DURABILITY REQUIREMENTSTightness of extinguishing water Durability of weather, indoor climate and pollutants Airtightness Durability of thermal movement

ReliabilityREQUIREMENTS OF THERMAL HUMIDITY Serviceability, reparableTemperature of airThermal heat radiation ECONOMICAL REQUIREMENTSAir flow, draught Prime costsCondensation Cost of maintenance

Cost of energyACOUSTICAL REQUIREMENTS FlexibilityExternal noiseInternal noiseReverberation

VISUAL REQUIREMENTSIlluminanceGlarePossibility to darkenFunction as a part of the buildingColourSurface impressionRegularityVisual internal-external contacts

10

Glass is used as covering material. Steel is normally used in load-bearing

structures and sometimes also in fasteners. Stainless steel is a material used in

fasteners and also more and more a material used in load-bearing structures when

better strength against corrosion is needed. Aluminium is a formable and light

material and therefore used in fasteners.

Table 2. Material properties of glass, steel, stainless steel and aluminium [6, 7, 8,9, 10, 11, 12, 13, 14, 15 and 16].

Tabelle 2. Material Eigenschaften von Glas, Stahl, rostfreier Stahl undAluminium.

Property Glass Steel Stainless

Steel

Alumi-

nium

Unit

Mass density ñ 2500 7850 7,7-

8x103

2700 kg/m3

Compression strength fuc 400...1000 N/mm2

Tensile strength fut 20..100 350..1050 448-1966 180-300 N/mm2

Coefficient of thermal

expansion

á 5..9 12 10-17 24 x10-6 K-1

Modulus of elasticity E 70..75 210 170 70 kN/mm2

Shear modulus G 28..30 81 65 26 kN/mm2

Hardness ca. 6 ca. 4 ca. 4 ca. 3 MOH’s

scale

Poisson ratio í 0,22-0,25 0,3 0,3 0,33

Thermal conductivity ë ca. 0,8 52-65 15-30 170-238 W/mK

Coefficient of heat

transmittance

k ca. 5,8 W/m2K

2.3.2 Glass

Glass is a frozen, supercooled liquid. It is an amorphous material without a

crystalline structure that is normally characteristic to solid materials [6]. Glass is

an ideal-elastic, but a brittle material and it breaks without pre-warning in the

elastic range of deformation (see Figure 2). The more common building materials

such as steel, timber and concrete show some resistance to crack growth. Small

11

fissures or flaws can occur within the material without causing failure because

their structure is resistant to crack propagation. But glass does not have these

properties. In design terms, this means that one has to be sure of the loads and

stresses to which the glass is being subjected. The practical (technical) strength of

glass is essentially lower than theoretical (molecular) strength. The compressive

strength is clearly higher than tensile or bending strength. The use of glass in

structural engineering can therefore only be based on investigations of the causes

and effects of this brittleness and taking these into account in safety assessment

and in structural detailing. There are two typical effects of the behaviour of glass

as a building material. First, the strength depends on the duration of the load

application and on the environmental condition that can be e.g. dry, humid or wet.

Second, the probability of failure is the greater the larger the stressed surface area

and the more uniformly the stresses are distributed. In most cases failure does not

originate only from points of maximum tensile stresses [9].

Figure 2. Comparison of the stress-strain curves of glass and steel [9].Bild 2. Vergleichung von Spannungskurve des Glases und Stahles [9].

12

Because of their ductile behaviour, common building materials are very tolerant to

high local stresses and discontinuities in their support; this means that steel

assemblies can be rigidly bolted since some plastic flows in the material will

relieve any high stresses that may occur. None of this is true with glass, as any

stresses or distortion that exceeds the linear strength will cause brittle failure. In

traditional glass construction this problem has been solved by adding a flexible

and absorbing substance, such as a rubber seal or pad, between the glass and its

support.

The new approach in the construction of steel-glass structures is different. The

support system is conceived so that there is always a clear analysable load path.

The stresses in the glass have been very precisely predicted under all load

conditions. The design of the spherical bearing assemblies at the glass support

points and of the compressed spring support system are two examples of the

application of these principles. The requirements for predictable behaviour under

load were used in a positive way to express the inherent physical characteristics of

the glass and to enhance the transparency and lightness on the whole.

To counter the fragility of glass, the industry has developed a number of methods

to strengthen it. These do not change its nature, but neither do they raise the

threshold at which cracking occurs, or incorporate additional ductile materials that

absorb the energy and therefore prevent total failure when a unit has cracked.

Among these, the three most commonly used methods are the use of toughened or

tempered glass, laminated glass and wired glass. The information written in the

three paragraphs above is gathered from reference [17].

A modern method of estimating the strength of glass and designing glass

constructions is to use the fracture mechanics [18]. Especially the Weibull method

is used. In Germany design strength of ceramic materials is determined according

to DIN 52 292. Nowadays it is used also for glass. The design strength is based on

test results. Test strengths are put into the Weibull distribution which gives the

probability of failure. The equation is,

13

θσ−−=

β

exp1G (1)

where

G = Probabilityó = Test strengthè = Weibull parameterâ = Weibull parameter

The dimensions of glass pane are limited by the size of the production and post

processing machines. Figure 3 shows the purchasable size of the glass panes

today. These dimensions are economically restricted limits. If the limits are

exceeded, then transport, construction or price will rise much higher than the

panes under these limits [19].

Figure 3. Production range of the glass slabs [19].Bild 3. Produktionsbereich für die Glastafeln [19].

0

1000

2000

3000

4000

5000

6000

7000

8000

0 1000 2000 3000

width of the pane [mm]

len

gth

of

the

pan

e [m

m]

for pane thickness of

2-19 mm

(7200, 1700)

(5400, 2600)

14

2.3.3 Steel

Joining steel to other construction materials has been an important part in the

development of constructing steels. Combining glass and steel has created the

most significant architectural achievements. The lightness of steel compared to its

strength has been the decisive aspect of using steel with glass.

In steel glass facades load-bearing steel structures are not hidden in the walls and

sometimes are also outside the building. Therefore they have to be protected from

corrosion. Because of structure’s visibility the decisive aspect is often appearance.

70 ìm zinc cover fulfils the requirements Finnish Standards Association (SFS)

2765 in class A [20]. As new, zinc is shiny and spotty but in time being it begins

to dim and change to gray.

Unprotected steel warms quickly and then looses its strength. A situation where

steel would last 30 minutes in fire cannot normally be achieved without fire

protection [20].

2.3.4 Stainless Steel

There are three basic types of stainless steel; martensitic, ferritic and austenic.

These are defined by the chemical composition of the alloy and by the treatment

the material has undergone. Most of the stainless steels used in buildings are

austenic steels, because they are easily formed and welded [17].

Stainless steel is often considered an expensive material. Long life span of

stainless steel and little need of service favours the use of it [20]. Stainless steel

does not corrode nor turn dark in outdoor climatic conditions. It contains lots of

chrome which creates a protective chrome dioxide coating. Therefore it does not

have to be covered with covering materials.

Stainless steel has a coefficient of thermal expansion two to three times bigger

than glass has. It is also one and a half times bigger than steel’s which might

15

create a need for more consideration in some cases when designing details,

especially in cases where stainless steel is acting as a load-bearing structure and

glass is supported only by point supports. These materials together might cause

more stresses to the joint area. Welding straight long unsymmetrical profiles like

T-or U-profiles is difficult because of the big coefficient of thermal expansion.

2.3.5 Aluminium

Aluminium is a light, corrosion resistant material that needs only a little service.

Its weight is only one third of steel’s and stainless steel’s but its strength is ca.

half of their strength. It is also easily formed and therefore ideal for window

frames and doors with long series. It is not very easily welded and therefore not

used for small series or individual cases. One problem with welding is the big

coefficient of thermal expansion. It is difficult to weld large forms and lists

without distortion. Normally all aluminium profiles are therefore extruded.

Aluminium has a long life span.

2.4 Codes and Standards

2.4.1 Eurocodes

There are three different class modelling types of structural concept in Eurocodes

[21]. It is presumed that the layout, shape and the structural concept has already

been chosen from first evaluations of the requirements for the expected use and

for safety against failure under the actions that may occur. This choice comprises

the types and position of

1. the main load-bearing systems including their spacings and dimensions, their

joints and connections and their foundations, the failure of which would

induce a collapse of the structure,

2. secondary structural elements as beams or purlins that transfer the loads to a

main system, a failure of which would lead to a collapse of these elements

without affecting the main frames,

16

3. other elements as for cladding, roofing, partitions or facades, that merely

transfer loads to main or secondary elements and the failure of which would

have minor consequences.

By far glass has been used primarily for panes. The panes are pure filling

elements and therefore glass is placed on the class 3. Nowadays more and more

glass is used also for construction elements in classes 1 and 2. The growing use of

glass as a load-bearing material requires new design rules that ensure security. It

should be added, however, that the present Eurocode system does not include such

a practically developed reliability differentiation scheme. In Eurocodes there are

no further design rules for glazed facades.

2.4.2 German Codes

2.4.2.1 In General

If glass is used as a load-bearing material according to section § 3 in public law

requires; ”it has to be constructed so that public safety and order especially life

and health will not be in danger.” [22]

DIN-codes are the regulations of technique. DIN-codes serve rationalisation,

quality assurance, safety, environmental protection and understanding in

economy, technique, science, administration and public. Legally DIN-codes are

not obligatory. This means DIN-codes can be used but not that they have to be.

On the other hand they are often made obligatory by contracts. The information

written above is from reference [23].

Construction Institute of Germany (DIBt) is an institute that accords European

technical permission to construction products [24]. It also does co-operation in

technical regulations (especially in codes) with national, European and

international field. Associates of DIBt work in many bodies of the DIN.

17

DASt has not published anything concerning steel-glass facades [25].

2.4.2.2 DIN-Codes

Steel-glass facades have to obey normal codes about building physics. Required

thermal insulation for buildings is defined in DIN 4108. Sound insulation

requirements are in DIN 4109 and required fire protection for the various

structures is written in DIN 4102.

There are several special codes for glass and constructing with glass. The parts

that concern steel-glass facades are written in this thesis. Other DIN codes that

involve glass are written in Appendix 1.

DIN 18 545 part 1: the ways to fasten the glass to the profile unit are defined. The

code is made only for normal glazing, not for break resistant, under water, fire

resistant or roof glazing. About designations, requirements and testing of

fastening materials are written in part two.

DIN 18516 Part 1, 4: for ventilated facades bending and the loads from wind

pressure, wind suction and wind push. There are also corrosion protection

provisions [26]. Part 4 is for one pane security glass. It defines an adequate

fastening with a required cover area of 1000 mm2 for structural sealant glazing. If

this requirement is not used the fitness of use must be proofed by tests. Due to the

scattering of the glass strength at least 10 tests are to be performed [27].

The following materials are allowed to be used in surface of facades without

supplementary corrosion protection [26]:

Stainless steel according to DIN 17 440, 17 441, 17 455 or 17 456

Aluminium according to DIN 4113 part 1, DIN 1745 part 1. DIN 1745 part 1

includes also several aluminium compounds.

Various steel grades according to DIN 18 800 part 1 DIN 17 162 part 2.

18

Regulations for various steel grades that need corrosion protection are in DIN 55

928 parts 5. E.g. minimum fire zinc coating is 350 g/m2 and with PVC-coating or

equivalent material minimum is 100 ìm.

Drilling edges of unalloyed steel thinwall surface have to be protected. Between

the head of the fastener and the steel sheet an elastomeric piece has to be installed.

The elastomeric piece shall not be damaged by tightening torque of screw.

The following materials are allowed to be used in inner structures in facades

without supplementary corrosion protection [26]:

Stainless steel according to DIN 17 440, 17 441, 17 455 or 17 456

Aluminium according to DIN 4113 part 1, DIN 1745 part 1. DIN 1745 part 1

includes also several aluminium compounds.

Steel grades according to DIN 18 800 part 1 need corrosion protection that is

written in DIN 55 928 part 1.

Qualifications of other corrosion protection systems (in surface or in inner

structures of facades) should be approved by an official material testing laboratory

(Material Prüfungsanstalt).

2.4.2.3 Construction Institute of Germany (DIBt)

In general there are no codes or instructions for especially steel-glass structures in

Germany, but for glazing there are regulations. Glazed structures are divided into

two different parts: regulated and non-regulated glazing. For regulated glazing the

instructions are given in “Technical regulations for line supported vertical

Glazing” [28] which is a report of DIBt. There are design instructions for line

supported vertical glazing. The report is valid for outer wall glazing that is

linearly supported by at least two opposite sides. It is not valid for;

- ventilated outer wall cover of toughened glass by DIN 18 516-4

- structural silicone glazing

- glazing with bent glass

- glazing that is mainly used for stiffening

19

- glazing that is protected against falling

- glazing that is weakened by drilling, piercing or edge cut.

The supporting structures are not handled in the report. There are also instructions

for horizontal glazing in another report [29].

For non-regulated glazing and glass structures, licence to construct has to be

applied from the head of the state construction authority (Oberste

Landesbaubehörde). E.g. there are not yet regulations concerning point supported

glass structures and therefore they are non-regulated glass structures. To get the

construction licence, ultimate limit states and serviceability limit states of

structures have to be researched by tests. The information written above can be

found in references [30, 31].

2.4.2.4 Other Guidelines

In Germany, many technical guidelines for glazing industry have been written for

glazing and windows. They are mainly for designing and constructing windows.

With the help of guidelines it is possible to e.g. design glass panes against wind

loads with maximum pane size of 8000 mm x 3180 mm and fasten the pane

frames and fasten glass to other materials. Glass roofs are also included in the

guidelines. The guidelines include a case of steel framed shop window and other

similar structures as special cases. The information above is gathered from the

guidelines which are written in references [32-46].

2.4.3 Finnish Codes

2.4.3.1 In General

Finnish Standard Association (SFS) is responsible for the collection of standards.

The standards should correspond to the needs of Finland and Finnish climate and

include the national standards that international and European agreements require

[47]. National Building Code of Finland (SRMK) gives supplementary technical

20

and corresponding regulations and guidelines for the building laws and decrees.

The regulations concern new constructions and they are obligatory. Other

technical solutions that are given in the guidelines can be used, if they fulfil the

requirements of the regulations that are applied for construction [48]. Association

of Finnish Civil Engineers (RIL) has published its own series of professional

standards, codes of practice and handbooks.

2.4.3.2 Finnish Standards Association (SFS) [6]

SFS standards for windows and glazed structures are being updated at the

moment. European standards are ready, but national committees still have to

confirm them. In SFS 3304, windows are divided into classes by their functional

and operational properties. There are requirements for airtightness, tightness of

raining water, wind pressure, sound damping and strength. There are different

standards for fittings, fastenings and glazing of windows.

2.4.3.3 National Building Code of Finland (SRMK)

In designing glazed structures different parts of SRMK are applied so that all

requirements are fulfilled and glazed structures achieve a certain limit of safety.

There are no codes exclusively for safety or strength of glazed structures in

SRMK [6].

Thermal insulation

For thermal insulation SRMK part C 3 requires that between a heated room and an

open-air or glazing in windows and doors in a not-heated room coefficient of heat

transmittance k is at most 2,1 W/m2K and for shop windows 3,1 W/m2K [49]. Due

to the development of glass and the offered glazing systems in Europe this

requirement is not adequate any more. Reduction of the consumption of energy,

reduction of the contamination of environment and improvement of living

satisfaction requires glazed structures with coefficient of heat transmittance less

than 1,4 W/m2K. Nowadays it is even possible to economically construct such

glazed structures [6].

21

Sound insulation

SRMK part C1 requires sound reduction index R’w , which is obtained by

comparing whole walls’ (or roofs’) sound damping R to standard comparison

curve. The reduction index in between two different apartments varies between

52..55dB. There are no special rules for the glazing [50, 51]. The standard

comparison curve does not take the differences in the penetration ability of

various sound frequencies into account.

Structural fire safety [52]

SRMK E1: “Structural fire safety in buildings” [52] gives regulations and

guidelines to construct fire safe buildings. External walls are to be constructed so

that fire does not spread through the walls causing danger. The external wall is

normally not considered as a compartmentation wall. When planning windows,

the danger of fire spreading to opposite or corner to corner external walls has to

be taken care of. If there are under 8 metres from glass facades to other buildings,

glass facades have to be considered as a compartmentation wall. Fire resistance

for external wall as compartmentation wall has to be designed separately in every

case. In normal commercial buildings the surface of the wall (not including

compartmentation wall) has to be 1/I (class P1, which means fire-resistant). 1

means non-igniting surfaces and I means non-fire spreading surfaces.

In glazed facades where there is a structural compartmentation element, a solid

break has to be constructed. The solid break should be made of incombustible

materials and its thickness should be the same as either the wall’s or the

intermediate floor’s thickness (see Figure 4). Double glazed facades, with a wide

air channel in between the outer and inner surfaces, have to be designed in

cooperation with local building inspection authorities and fire authorities [53].

The danger of fire spreading from the compartment to another has to be taken care

of.

22

The requirements of the fire resistance of the load-bearing structures of steel-glass

facades depend on the use of the building. The design of the load-bearing

structure can be based on either fire temperature-time curve or the stresses caused

by the supposed development of fire which is allowed to use in new SRMK E1.

Buildings are divided into different fire classes P1-P3. Also fire load and the use

of the building effect on the required resistance of fire duration. The structural

element is designed to fulfil the requirements needed [52]. It is recommended to

use the standard temperature-time curve, when requirement for fire resistance time

is under 60 minutes. For requirement over 60 minutes standard temperature-time

curve might lead to over dimensioning and therefore to an uneconomical situation.

For longer time requirements it is recommended to use supposed development

fire, e.g. a specified fire temperature-time curve, which is based on detailed

information about the building, e.g. geometry of the space, fire load, openings and

surrounding structures. Where the area is more than 100 m2 per stock the use of

specified fire temperature-time curve is not allowed in buildings. Larger areas it is

economical to use the development of fire that is calculated by numerical

simulation of fire. It is a very useful way of designing steel-glass spaces. The

problem is that there is no common acceptance criteria by authorities [20]. Today

numerical simulation of fire programmes cannot be applied directly to general

construction design work. Choosing the quantities that have to be calculated and

Figure 4. Example of the fire break in the glazed facade at compartmentationwall, horizontal cut [53].

Bild 4. Ein Beispiel über die Feuerunterbrechung in der Glasfassade,horizontal Schnitt [53].

23

interpreting results require information about the models that are the background

of the software, about the basic principles of the fire calculation and about the fire

technique [54]. The user have to also have a critical attitude to the simulation

results and must have an idea of the order of “the right answer”.

For a normal commercial building, in which steel-glass facades are normally used,

the requirement for load-bearing structures is 120 minutes without collapsing and

for over 8-storey-buildings it is 180 minutes [52]. The structures are designed

according to SRMK B7 part 4 using material properties calculated in part 8 [55].

2.4.3.4 Association of Finnish Civil Engineers (RIL) [56]

Association of Finnish Civil Engineers (RIL) has published one book of design

guidelines named Transparent Structures. This publication introduces the main

aspects of functional tasks and requirements of designing transparent structures.

The book is applied for transparent roofs and walls of the shells of the building. It

can be applied also for the shells of buildings that are not transparent but made of

glass. The guidelines are not made for designing or carrying out the space with

transparent shell. This means there are no instructions for designing thermal,

humid or acoustic conditions in these design guidelines.

Requirements for transparent structures are gathered in these guidelines. The

requirements are;

- dimensions and tolerances,

- appearance,

- strength in serviceability and ultimate limit states,

- fire protection (in roofs)

- humidity technical function

- temperature technical function

- light technical function

- radiation technical function

- acoustical function

- strength against chemical and physical loads

24

- strength against biological loads

- time of duration and use

- installation

- serviceability

The requirements are gathered in this book from the matter depending parts of

SRMK.

Dimensions and tolerances

Tolerances of steel and steel sheet structures are given in SRMK B6 and B7 and

for aluminium in RIL guideline. Tolerances of insulated glass are given in Tables

3 and 4. The maximum size of insulation glass elements depends on transport,

installation place and installation equipment. When determining the size, also the

possible breaking and changing of the element during the period of use has to be

taken care of. If the elements are transferred by hand the maximum recommended

size of insulation glass element is 2000 mm x 2000 mm and the maximum

recommended weight is 80 kg. If it is possible to use lifting and transport

machines during the whole installation period, other dimensions can be used. Bent

glass sheets and insulation sheets have to be designed case by case.

25

Table 3. Allowed deviations for rectangular insulation glass elementsTabelle 3. Zugelassene Abweichungen für die rechteckige

Isolierverglasungselemente

two-sheet insulation glass element three-sheet insulation glass elementSize

Ordinary glass Strengthened and

laminated glass

Ordinary glass Strengthened and

laminated glass

Width

[ 3,0 m !2 !4 !3 !6

> 3,0 m !3 !6 !4 !8

Height

[ 3,0 m !2 !4 !3 !6

> 3,0 m !3 !6 !4 !8

Thickness !1 !1 !1,5 !1,5

Table 4. Recommended glass thicknesses of sheets in insulation glass elementsand their allowed width and height deviations. Recommended minimum

thickness of glass sheet in insulation glass elements is 4 mm.Tabelle 4. Empfolene Glasdicken in Isolierverglasungselemente und ihre

zugelassene breite und höhe Abweichungen. Die empfolene minimum Glasdickein Isolierverglasungselemente ist 4 mm.

Nominal thickness (mm) Allowed thickness deviation

(mm)

Allowed width or height

deviation (mm)

3 !0,2 !1,0

4 !0,2 !1,5

5 !0,2 !2,0

6 !0,2 !2,5

8 !0,3 !3

10 !0,3 !4

12 !0,3 !5

15 !0,5 !6

19 !1,0 !6

26

25 !1,0 !8

Strength in serviceability and ultimate limit states

Loads for load-bearing structures are given in SRMK B1 and in guideline RIL

144. The regulations and guidelines are same for all load-bearing structures, but,

when concerning static loads, with glazed structures special attention should be

given to temperature loads because of their uniqueness. Temperature distribution

of transparent structures in thickness direction has to be known, when estimating

the deflections and stresses caused by temperature differences in structure.

Especially temperature distribution is needed for estimating displacements and

stresses of seals and joints. In designing the glass sheet also uneven temperature

distribution caused by sharp edges of shadows has to be taken care of. The loads

of the gas expansion between the sheets in two and three layered glass elements

have to be taken care of as well.

In Finland the outside temperatures used in designing transparent structures vary

between –30 ºC and +70 ºC. Temperature of structures inside buildings is

determined by the inside temperature.

Impact loads of glazed structures are important. The impacts tests and

requirements of different kind of glass classes are given in SFS standards 5310,

5311, 5312 and 5314.

Horizontal loads, like wind loads, temperature differences, explosions and

earthquakes, cause displacements that bring loads to transparent structures. The

loads are to be taken care of especially when using structural silicone glazing.

Quality control in structural glazing has to be done by regular quality control tests

during manufacturing. Design and quality control tests are done according to the

guideline of Technical Agrément in Construction (UEAtc) [57] . Tests are carried

out with small specimen. Tests involve tensile and shear experiments in room

temperature and also in low (-20ºC) and high (+60ºC) temperatures. Before

strength tests specimens are aged in conditions matching the using period.

27

3 STEEL-GLASS FACADES

3.1 In General

Steel and glass are important materials in modern constructing. Their lightness,

clearness of structure and transparency are appearance properties that make them

wanted in new commercial and public buildings. In construction, as in other

disciplines, the fundamental need is to predict glass behaviour in facades with

more and more certainty to achieve better performance, and to do both more

economically.

The surface of a building has five fundamental roles [58];

- to keep the water and cold out

- to provide sufficient thermal insulation

- to shade interior from excessive solar gain

- to provide views out for occupants

- to let daylight into the space

With a correct design and planning the first three characteristics are possible to

gain, although they do not naturally suggest sheet glass to be an ideal material.

3.2 Supporting Steel Structures

3.2.1 Conventional Supporting Structures

Conventional supporting structures (see Figure 5) mean glass facades where glass

is a secondary structure and every pane carries only its own wind load and its

dead load. The panes are supported by window frames, which are supported by a

load-bearing steel structure. Traditionally window frames are made of aluminium.

Wooden frames are used usually only in concrete and wooden frame buildings,

not in steel frame buildings. Plastic and stainless steel are used as new window

28

frame materials. In many countries, e.g. Germany and Finland, several regulations

and guidelines concerning conventional supporting structures are written. When

the structures are designed correctly there will be no problems with building

physics. Conventional supporting structures are clear and simple to design and

construct, which is why they are the most common way of constructing glazed

structures today. Glass frame producer designes the panes including glass, sealing

and fasteners and gives the necessary requirements for designer of a load-bearing

structure.

Figure 5. Example of conventional supported glass pane [59].Bild 5. Ein Beispiel über die konventionelle gehaltete Glasscheibe [59].

Structural silicone glazing (SSG) belongs also to this group although it is not such

a conventional way of constructing glass facades. Glass is connected to load-

29

bearing steel frame by silicone in SSG. Window frames are not used. SSG is

described in more detail in Chapter 4.2.3.

3.2.2 Hybrid-Supported Structures

In hybrid-supported structures either a horizontal beam or a vertical column is

replaced by a stainless steel cable or rod. The most used way in facades is to

replace the vertical column by cables (see Figure 6). Then the vertical cables take

the dead load of glass panes and the wind load. In higher glass facades it is

necessary to construct a horizontal truss (or many) to take the wind load.

Otherwise deflection of facades will be too big. The main difference between

hybrid-supported structures and cable supported mechanism is that in cable

supported mechanism glass panes carry their own dead load. These are called

suspended glass facades.

Figure 6. Sketch drawing of hybrid-supported glass facadeBild 6. Skizze über die hybride gehaltete Glasfassade

30

There are several various forms of designing the cables. In Figure 7 the most

common forms are shown. Model D has the biggest stiffness. It is the optimal

form, if both upper and lower supports are equally stiff. Often the upper support is

not equally stiff. Then the bigger the distance of two ends are, the more difficult it

is to pre-stress both cables to the same stress level. Therefore a mixture of models

C and D (down cables like in D and up like in C) would be optimal. Model E is

used in Sanomatalo. It was a compromise between designer and architect. The

problem with E and the mixture of models C and D is the asymmetrical form of

cables. The asymmetrical form creates an asymmetrical S-form deflection due to

the wind load. The information written above is gathered from references [60, 61,

62].

Figure 7. Various cable installation forms [61, 62].Bild 7. Verschiedene Seilformungen [61, 62].

For a hybrid-supported structure system to work, the cables and rods have to

remain in tension under all loading conditions. Consequently, one of the key

structural design problems that has to be overcome for these walls is thermal

expansion [63]. Thermal expansion causes detension to the cable system and

ultimately the system becomes unstable. To prevent detension and unstable

systems the cables are pre-tensioned. Nevertheless, there is a certain height of the

wall for any design temperature range above which it becomes impossible to put

31

sufficient initial pre-tension into the cables to overcome the effects of thermal

expansion. The solution used in higher walls is to use springs for each vertical

truss to pre-tension the cables and rods. The variation in the tension over design

temperature range is greatly reduced and all the elements of the structural system

always remain in tension. The height, when springs have to be used, depends on a

diameter and material of cable and the place of cables (in warm, in half warm or

outside) side of the buildings (south or north). E.g. in Sanomatalo in Helsinki the

facade is 30 metres high and cables are only pre-tensioned and in the Korean

World Trade Centre the same height of the facade was used springs.

To design this kind of higher walls with spring systems non-linear structural

analysis is needed to determine the forces, stability and the natural frequency

response [63]. Despite all modern design programs a certain amount of trial and

error is still required to balance the rod and catenary system with the floor spring.

An example of the floor spring is in Figure 8.

Figure 8. Example of floor spring joint (the Korean World Trade Centre) [63].Bild 8. Ein Beispiel über die Bodenfederknote (the Korean World Trade Centre)

[63].

32

When using slender structures, especially cables, deformation often becomes the

determining factor. How much deformation can be allowed then? Normally, a

threshold of permissible deformation is established for frequent wind loads that

are compatible with the glass or cladding systems involved. The joints in these

systems permits degrees of movement that are compatible with the threshold [17].

Above the threshold the cladding can be damaged. In pinned joints quite large

deformation thresholds can be permitted, because the system allows a

considerable degree of movement. However, there is a further limit to deflection.

Even if the cladding fixing system permits a considerable deflection, there is a

psychological limit that is the point at which the movement disturbs the general

public [17].

Installation of glass panes to a wide and high hybrid-supported glass facade might

be a difficult task. The easiest and cheapest way to install the panes is to use one

crane and start from the bottom of e.g. left column then install all the panes in that

column. Next move the crane to the second column and install from bottom to up

all glass panes and so on the whole facade. The problem is asymmetrical increase

of the loads to the cables. The rectangular pane places turn into diamond-shaped

very easily and then installation of the panes is not possible any more. The

solution is to start the installation from the bottom of all columns and install the

panes row by row. Then increase of the loads is symmetrical. But when installing

the panes like this one needs many cranes which is not economical. The solution

has to be found somewhere between these installation types. The information

above can be found in reference [60].

Often hybrid-supported structures are used in high buildings. The panes are

connected to each other by some kind of steel list. Then the structural difficulty is

in designing the structure, pretensioning the cables and installing the panes and

not in fastening details of the glass pane. Great buildings that are constructed with

hybrid supported structures are e.g. the Korean World Trade Centre [63],

Düsseldorfer Stadttor [64], Bauwenshaus in Leipzig, [64] and Sanomatalo in

Helsinki [61].

33

3.2.3 Supporting Cable Mechanism

3.2.3.1 In General

One special form of supporting structures is the supporting cable mechanism.

Conventional tubular frames are replaced by cables and rods in both vertical and

horizontal directions. Glazed structures, that consist of steel as a supporting cable

mechanism, are remarkable for their esthetics and their light weight structural

system. Especially the light weight concept, which is achieved by a minimum use

of material and often by the use of glass as a load carrying element, requires

careful design in accordance with the safety criteria used in structural engineering,

since there are no design standards for load carrying glass members.

There are various possibilities to carry the wind and dead load which are the main

loads for facades. In one of the most used systems glass itself carries dead load

and horizontal or vertical cable supports carry wind load (see Figure 9). This is a

so called suspended glass facade.

34

Figure 9. Model of cable supported suspended glass facade [17].Bild 9. Modelle von den Seilverspannten Glasfassade [17].

3.2.3.2 Suspended Glass Facade [17]

As the underlying principle of the suspension system (see Figure 9) is the

predictability, that the suspension elements must be such that the designer will be

able to predict exactly how each panel will behave under various deflections and

movements.

There are three types of deformation (see Figure 10) that need to be taken into

account. Firstly, the main frame can deform under strong wind if the truss has no

diagonal bracing members. If wind bracing is used, then this deformation is not to

be considered. Secondly, the top suspension tube can deflect under weight of

snow on the roof and under live loads on different levels. Thirdly, the deflections

of the cable truss, caused by wind, must be taken into account.

The first two deflections are particularly significant because they can cause

deformation of the plane of the suspended glass. Each sheet of glass remaining

rigid and perfectly square, any movement is thus concentrated at the support

points between two sheets and between the glass curtain and its supporting

structure. Deflections of the cable truss are concentrated around the holes drilled

in the glass.

35

Figure 10. Types of deformation that the facade can undergo: 1. Lateraldeformation of the framework, 2. Bending of the top tube and 3. Deformation of

the cable trussesBild 10. Verschiedene Verformungen für Glasfassade: 1 Seitlich Verformung des

Fachwerks, 2. Biegung des oberbalkens und 3 Verformung des Seilnetzes

The performance required of the glass suspension system is very simple:

1. It must take the weight of the glass

2. It must brace against wind loads

3. Pretensioning must hold under temperature changes

It does not take any load coming from other directions; for instance, it offers no

resistance to the loads caused by the main frame deformation, and thus no

unpredictable loads to the glass.

Carrying the loads

The glass is suspended in vertical rows of sheets, one above the other, each

connected to the upper connection pieces at their corners. The upper sheet of each

row is then hung from the main frame at the centre of its top edge. With this

central suspension point, the glass is able to find its own balance and to hang

perfectly vertical, irrespective of straightness of the support tube. Furthermore,

this single and central suspension point guarantees that no movement can affect

the system, not even a lateral load (see Figure 11). If the rows of glass sheets were

36

fixed using two rigid suspension points the system would resist lateral loads and

would have to be designed to take these as well as the weight of the glass. Each

sheet of glass is then individually suspended from the one directly above by two-

hole connections fixing the distance between the horizontal edges of two sheets of

glass so that the joints are even width. To ensure that the connections do not

attract lateral loads, they are articulated and can therefore rotate sideways. A bay

consists rows of sheets, each hanging independently of others. All horizontal

connections are hinged, thus preventing all possible transfer of vertical loads –

either from one row to an adjacent one or into the frame of the main structure

behind the glass. The fact that the rows can slip relative to each other means that

the top tube can sag without any change in the hypotheses concerning the loading

of the glass structure.

Figure 11. Sketch about vertical and horizontal movement of sheet.Bild 11. Skizze über die vertikale und horizontale Bewegung des Glaspanels.

Each sheet of glass is braced against wind loads at all four corners. Wind loads

are transferred either into the cable trusses or straight to the main frame. At all

mid-panel connections, the two vertical elements of the four-hole support

assembly are linked by cross-bar, itself connected to one cable truss strut. At the

perimeter of the panel, connecting bar fastens two sheets of glass (two-hole

connection) and links them directly to the main structural frame. A small strut

(one-hole connection) links the glass sheet to the main structural frame at all four

corners of each panel. All these connections are hinged in two places so that they

do not resist any lateral loads parallel to the plane of glass. This freedom from

37

lateral restraint means that the plane is not affected by the tendency of the main

frame to adopt a parallelogram shape under lateral load conditions.

The only part of the suspension system offering a resistance to lateral loads in the

plane of the glass is in middle of the top tube of a main structural frame bay. It is

hinged vertically and so does not alter the structural hypothesis when is deflection

in the main frame top tube; nor does is interfere with the freedom of the panels

with regard to the main frame parallelogram action, since it is located on the top

tube itself. Temperature fluctuations cause the frame and the glass to expand and

contract at different rates. The fact that there is only on a fixed point between

these two systems in the plane of the glass and that all other connection points are

free to rotate allows for differential thermal expansion.

Although each of the rows of a panel are theoretically free to slip relative to each

other, the resistance provided by the silicone weatherproofing of the joints must

be taken into account. In fact entire facade has a tendency to behave as one single

sheet. Lateral loads in the plane of the glass would create support moments and

might cause significant changes in the loads at each support point. This is why a

pretensioned spring mechanism is incorporated into each support bracket in such

a manner as to ensure that the weight of the whole panel is always evenly

distributed between all support points. Each mechanism remains rigid until it is

subjected to loads greater than the weight of the glass and fittings. Should any

more of the springs be subjected to a load of more than the weight of the glass, it

will sag until the remaining support take up the load. This “fuse” action is

necessary to enable prediction of the loads that can be applied to the glass and

each support point of the structure frame. The springs also act as shock absorbers

for the entire glass system in the event of a fracture in a sheet of glass and

consequent instant change in the load path.

The joint between the panes must satisfy three requirements; firstly, it must allow

the panels to move in relation to one another, secondly, it must not protrude from

the glass external skin, thirdly, it must be watertight.

38

The designer must provide capacity for adjustment to allow for manufacturing and

assembly tolerances of the system. It must be possible to adjust each element

according to the differences discovered, on site, between the theoretically

dimensions and the real dimensions of the structural frame and of the holes in the

glass sheets. Small inaccuracies can be found even in the most precise work, and

the accumulation of these inaccuracies can produce considerable dimensional

problems at the time of installation. Some inaccuracies are unavoidable, such as

the position of the holes in toughened glass. It has been seen that the glass

changes shape slightly in toughening oven as a result of the extreme heat. The

glass system consists of screw thread assemblies which enable the length of the

components to be changed in order to accommodate dimensional errors. These

assemblies must have been made so that they do not become accidentally

unscrewed. Assemblies can become adjustable simply because they are hinged.

For instance, the spring support assembly has a double hinge which makes lateral

adjustment possible. If a rigid bracket were used instead, and should it be

inaccurately welded to the main structure, it would be impossible to correct this

defect when fitting the glass sheet.

This type of facades are used in e.g. Cité des Sciences et de l’industrie –Parc de la

Villette in Paris, Channel 4 in London, Parc André Citroen in Paris, 50 Avenue

Montaigne in Paris [64]. No information of buildings with this type of load-

bearing structure constructed in Finland was found.

3.2.4 Double Face Facades

There are two separate glass surfaces in double face facades. The surfaces are

normally within 0,5-1 metres distance each other. Double face facades can be

constructed using a conventional supporting structure, a hybrid-supported

structure or a supporting cable mechanism, but because of their uniqueness they

have been written in their own paragraph.

39

The prime motive for constructing a double face facade is to improve indoor

climate [6]. Additional glass surface protects the building from outer climate loads

and saves energy in many ways. During warm seasons double face facades

reduces the heat coming in through windows and therefore the need to cool inside

air. Correspondingly, in winter the need to heat the air reduces, because of the

better thermal insulation. Energy savings in winter season can reach 30% [65].

Double face facades constitute an easy care shell against weather and sound. Inner

glass surface can be constructed more simply and it remains dry in every weather

condition. Also humidity can be reduced in construction site by using a double

face facade. If using only passive stack ventilation with a double face facade, it

does not work all the time at high-rise building the uppermost floor(s). Air from

the double face facade may enter the room, leading both to overheating and low

quality of air. This may only be solved by raising the level of the neutral pressure

plane, e.g. by increasing the height of the shaft above the building roof level. The

information written above is from reference [66].

The first building with double face facades in Finland and probably in Nordic

Countries is Nokia headquarters in Keilalahti [67]. In Central Europe this method

is used in a few resorts but not with climate conditions like in Finland.

Intelligent facades

Further step in developing indoor climate in buildings is intelligent facades. The

word “intelligent” with respect to facades indicates an ability to respond to the

changing environmental conditions according to the time of the day or year.

Various energy-saving methods are employed in intelligent facades; natural

ventilation, night-time thermal mass cooling, daylighting, the creation of buffer

zones, etc. All of these methods call for a close functional integration of the

facade and building. The ultimate goal with intelligent facades is to reduce the

total primary energy needs of a building to zero. This can be achieved by the

increased use of natural, renewable energy sources such as solar radiation or air

movements. The information above can be found in reference [10].

40

3.3 Fire Safety of Steel-Glass Structures

Although steel and glass both are incombustible materials, there are partly real

and partly imagined problems in fire protection of steel-glass facades. Fire safety

is an important and sometimes a difficult matter to concern in steel-glass facades

[68]. The main element of the constructional fire prevention concept is the

establishment of fire and smoke compartments in buildings. These may be

achieved by the use of fire-resisting glass systems and smoke-resisting glass

systems made out of steel and glass (see Figures 12 and 13). Fire-resisting glass

systems are complex members that consist a frame (e.g. a steel section), the

transparent elements as well as bearings, seals and fasteners [69].

In Finland SRMK E1 gives the main regulations for fire safety procedures. The

regulations are written in Chapter 2.4.3.3.

Figure 12. Structural detail of wall size fire-resisting glass systems, left heatradiation prevented and right heat radiation not prevented (vertical cross sections)

[69].Bild 12. Schematischer Aufbau wandgroßer Brandschutzverglasuneg, links die

Wärmestrahlung verhindert und rechts die Wärmestrahlung nicht verhindert [69].(Vertikalsschnitte)

41

Figure 13. Structural detail of wall size fire resisting glass element, heat radiationnot prevented (vertical cross section) [69].

Bild 13. Schematischer Aufbau von Branschutzverglasungselement, dieWärmestrahlung nicht verhindert (Vertikalschnitt) [69].

Fire technical type approval of structural elements in Finland

Fire technical type approval can be applied from the Finnish Ministry of the

Environment for structural elements. To get the approval, fire resistance has to be

determined with test methods that are approved in the Ministry. The Ministry of

the Environment confirms type approval of a product when quality control

agreement for the product that has acceptably passed a type approval test has been

made with the research laboratory. For glazed structures the maximum size of the

panes and the height of the wall structure is often limited in conditions of the type

approval. There might also be other limitations in the conditions. The information

written above is from reference [70].

Type approval is a national acceptance system. Therefore getting a type approval

licence does not entitle to use the CE-symbol.

Wired glass is often used in compartment walls because it retains the tightness,

which is important to prohibit the spread of fire. But wired glass is quite brittle

and it tends to crack due to stresses caused by temperature. Therefore it is not

recommended to be used in facades, because the stress at the boundary of sun

shine and shadow can break the glass [53]. Also, architects do not like the wires in

the glass.

42

4 FASTENINGS AND JOINTS IN STEEL-GLASS

FACADES

4.1 In General

The joints of steel and glass have the same requirements as does the whole

construction. Therefore joint details have to be designed to function as a part of

the whole facade. The following aspects are to be considered:

- Requirements of function and applicability in general have to be same as

other structures

- Loads caused by climate and mechanical movements

- Thermal insulation

- Sound insulation

- Requirement of compartmentation

- Protection against burglary

- Selecting materials

- Appearance

- Expediency in designing and structure

- Feasibility

- Need of service, serviceable and reparable

Getting detailed information concerning the joints is sometimes difficult.

Research and development of new joint types are often made or financed by a

company. The results are used for new products that are an important part of the

company’s competitive ability. Therefore only the products are shown, but not the

research and development data.

43

4.2 Mechanical Fastening

4.2.1 Putty Glazing [64, 71, 72]

Figure 14. Greenhouse glazing from C. McIntosh,1853 [64].

Bild 14. Gewächshausverglasung nach C. McIntosh,1853 [64].

Putty glazing was used for greenhouses and

workshops (see Figures 14 and 15) already in the

19’th century and it is the oldest and simplest way of

supporting glass panes linearly [64]. Even though

putty glazing today is already old and not a system

that is used, it needs to be mentioned and explained

here, because putty glazing is the beginning of

linearly supported glass holder systems to which

newer systems are based on. In putty glazing a single

glass sheet pane is first fastened temporarily to rod

formed cast iron or to holder or pin and then sealed

with putty. The holder or pin is made of tongued

Figure 15. Puttyglazing for various

profiles [64].Bild 15.

Kittverglasung fürverschiedeneProfilen [64].

44

wood, metallic rolled or cast profiles. Also holders of plastic and composite

materials are possible materials of the holder or pin. After sealing, glass in

composite with tenacious elastic putty bed helps to stiffen the greenhouse

construction. Stiffening is more or less empirical-intuitive and cannot be taken

into account in design. Putty has double function here; it transfers the forces and it

seals the pane watertight. An essential basic rule for glazing is the necessity of

simply supported glass edges. Then there will be no uncontrolled compression

stresses from load-bearing structures. Rigid support would lead unavoidably to

breaking of the glass pane. Therefore elasticity is an essential property of putty.

Unfortunately putty has the disadvantage of becoming brittle being exposed to

UV radiation for long periods of time and looses its elasticity. The brittle putty

causes stresses to glass pane and that leads to the danger of glass breaking.

4.2.2 Glass Holder List [64, 71, 72]

Figure 16. Wooden glass holder list [64].Bild 16. Holzrahmen mit Glashalteleisten [64].

With glass holder list (see Figures 16 and 17) an independent fastener fixes the

glass pane, normally from inside. The fastener can be nailed, screwed or clipped.

45

The loads that come from the pane are taken by the

fastener that also protects the sealing material. The

sealing material no longer has a load-bearing function.

There are two different kinds of systems to make the

sealing; the older, wet glazing system and the newer,

dry glazing. In wet glazing a spacer and durable elastic

sealing is installed in the middle of the panes. The

purpose of the spacer and the sealing is to keep the

panes separate and watertight. The newer is so called

dry glazing, where pre-manufactured watertight

profiles from EPDM (ethylene-propylene-diene-

monomer = synthetic rubber) or silicon are used. In

this system inner sealing in joint with glass holder list

keeps equal compression in glass and in outer sealing.

Dry glazing has the advantage that the panes can be

installed or replaced without concerning the weather.

The advantage of glass holder list when compared

with putty glazing is its fast installation. A broken

pane is also easy to change. The use of highly pre-

fabricated glass holder elements leads to cheaper

construction and shorter installation times. The

disadvantage is a wide front face of the frame. With

glass distance of 12 mm the breadth of the frame is at

least 70-90 mm. If separate facade elements are used,

then the breadth is even more (see Figure 16).

A mechanical fastener and a frame can be made from

wood, steel, aluminium or plastic (PVC etc.).

Wooden frames do not need separate thermal

insulation like aluminium and steel do. Aluminium

has the advantage of being lighter and easier to form,

Figure 17. Glass holderlists from various

materials [64]Bild 17. Das

Rahmenprofil aus denverschiedene Materialen

[64]

46

but in very big glass panes the strength of aluminium is not adequate and it needs

additional strengthening at the corners. The strength of a plastic frame allows only

panes with maximum size of 2,5 m2.

4.2.3 Pressed Fastening [64, 71, 72]

Figure 18. Pressed fastening with steel U-profile [64].Bild 18. Preßleistenverglasung mit U-Profil aus Stahl [64].

Pressed glazing is one type of linearly supported and fastened glass panes. The

holder is brought outside and pressed linearly to glass and to window frame.

sealing material is put to the outer and inner sides of the glass edge. The purpose

of sealing material is to take care of sealing and to bring elasticity to the joint (see

Figures 18 and 19).

47

The difference to glass holder list is that in this

joint type window frame is behind the glass

plane and not in the plane. Therefore the

essential advantage of this fastening type is the

narrower breadth of the pressing profile. The

breadth of the profile with insulation glass pane

is ca. 50 mm. This is also valid for big glass

panes, where panes can be pressed directly to

load-bearing structures. Tolerances of the load-

bearing structures are small because of the direct

installation of the glass panes. The pressed

fastener profile and the connection are outside

the building and are seen all the time, which is

why the joints have to be finished properly for

esthetical reasons. Therefore development of the

joints and intersectional points of the design and

manufacturing must be done especially carefully,

so it is recommended to use pre-fabricated

vulcanised cross lists for fastening the panes at

the cross area.

If the pressed holder is not installed directly to

the load-bearing structure, frame structures have

to be constructed behind the glass pane. With

beam-and-column structure it is theoretically

possible to design a raster of any size to a glass

facade. The wanted size of glass panes is

connected to beam-and-column structure which

is connected to load-bearing structures.

Comparing to pre-fabricated elements more

esthetic facades are possible to construct (see

Figure 20).

Figure 19. Pressed fasteningfrom various profiles [64].

Bild 18. VerschiedenePreßleiste [64].

48

Fastening can be done by screwing or clipping. Because of the small amount of

the joint points, cold bridges are easily avoided and the facades have lower

coefficient of heat transmittance (k-value).

Figure 20. Various facade types; left, facade with window elements and right,facade with beam-and-column system [72].

Bild 20. Verschiedene Fassaden; links, Fassade aus Fensterelemente und rechts,Pfosten-Riegel-Fassade [72].

Regardless of the frame material the fastener material can be chosen from

aluminium, steel or plastic. Plastic lists take both fastening and sealing when by

using aluminium and steel lists, sealing must be done with other materials. When

using steel profile only flat bar steels or U-profiles are possible options. In

aluminium profiles different kind of extruded profiles are possible.

4.2.4 Point Supported Glass Panes

4.2.4.1 In General

Over the last 10 years the popularity of all-glass constructions has led to

increasingly sophisticated and complex design. The most widely used joint

structures are point supported systems. Point supported glass facades are very

transparent and therefore architects favour them. The development of point

supports started in Great Britain by a project of the headquarters of the insurance

company Willis Faber & Dumas [64] with single glass sheet panes and has led to

many sheet insulated glass pane facades. Most of the researches in point

supported glass panes are done in Germany.

49

Unlike conventional supported glass pane systems, the glass in point supported

systems has no continuous perimeter edge contact with a framing system or

substructure. The point supported systems require careful and integrated design,

fabrication and installation of the primary support structure, the point fixing

assembly and the insulating glass unit [73].

Point supported glass panes can be divided into different parts by the type of

support, the location of the support’s centre of gravity and esthetical point of view

[74]. The type of the support can be rigid, movable-elastic or pure pinned ball

hinge (see Figure 21). Type of support effects on stresses caused by displacements

of the glass pane.

Figure 21. Type of support: left, rigid; middle, movable-elastic and right pinnedball hinge [74].

Bild 21. Art der Lagerung: links, starr; mittel, beweglich-elastisch und rechts,Beweglich-reines Kugelgelenk [74].

Location of the support’s centre of gravity can be; in the glass panes, behind the

glass panes or in the load-bearing structures (see Figure 22).The further behind

the centre of gravity is from the glass pane, the bigger the additional moment

caused to the joint.

50

Figure 22. Location of the centre of the gravity: left, in the glass panes; middle,behind the glass panes or right, in the load-bearing structures [74].

Bild 22. Ort der lagerungsausbildung: links, in der Glasebene; mittel, hinter derGlasebene oder rechts, an der Unterkonstruktion [74].

In architects’ point of view the point supports can be divided into three various

esthetic parts. The head of the bolt can be above the glass pane which is the

easiest and oldest way of constructing point supports. A more delicate way is to

level the bolt head to the glass pane plane. Then the point support cannot be seen

from the side of the glass pane. The newest way is to leave the bolt head inside the

glass pane. Then the head is “invisible” (see Figure 23).

Figure 23. Esthetical view points; a) joint is above glass pane, b) bolt head is onthe glass pane and c) bolt head is in the glass pane [74].

Bild 23. Ästhetische Gesichtspunkte; a) Rosetten sichtbar, b) Senkkopf sichtbarund c) Ohne sichtbaren Schraubenkopf [74].

4.2.4.2 Loads

In this delicate system the possible loads are to be calculated carefully. Too big

loads in the point support lead to cracks in the glass and then to a possible fall of

the pane. The main problems to overcome with point supported glass panes are:

51

1. high stresses at the edges of the drilling holes

2. small tolerances in the joint

3. restraint loads caused by temperature

4. additional loads to insulation glass panes

High stresses [75]

Because of clear, determined stress distribution, line supported glass panes in

facades can be designed easily with e.g. values in tables. Glass panes with point

support on contrary need more careful design calculations.

The condition of edges and glass surface in the drilling area has an essential effect

on load capacity. When designing the joint detail, the joint has to be modelled

with a FE-program. Because of the importance of the edge, the main concern has

to be in modelling the liner material between glass and fastener. Simplified FE-

model without liner modelling in drilling area is not adequate. Decisive in point

supported glass panes are normally principal tension stresses.

From experience of Wörner et al. [75] the following matters have very much

effect on the stresses at the edges of a drilling hole:

1. Type of the joint. The stresses are higher with fixed joints with eccentricity

than with pinned ball joints.

2. The drilling of the glass. It depends on diameter, condition of the glass, type

of the hole e.g. cone-shaped

3. Geometry

4. The liner material. It depends on thickness and stiffness of liner.

Small tolerances

When designing glazed structures required tolerances might be essentially smaller

than in normal construction. The more transparent the structure is the smaller the

tolerances are. The needed tolerances depend on the point support system. If the

joint can move in many directions, then the required tolerances of load-bearing

52

structures are not so small. Otherwise load-bearing structures have to be

constructed with tolerances that are unusually small to many constructors.

Restraint loads [72]

Restraint loads can easily break glass products where stress peaks cannot be

removed. There the panes have to be fastened so that stresses caused by restraint

loads are the lowest possible. This relates especially to the restraint caused by

temperature. Therefore various coefficients of thermal expansion of inner

structures and glass have to be considered of.

Glass can be e.g. pinned fastened with a ball joint (see Figure 24). When this is

the case the system is statically determined and restraint loads are avoided. Glass

as a material has no ability to form local plastic deformations like e.g. steel has.

Therefore the contact of the glass to other materials with equal or bigger modulus

of elasticity should be avoided. Instead plastic materials or aluminium are

recommended to use as liner e.g. in drilling and supporting areas. Durability of the

liner against UV light, water, etc. and its permanence has to be considered.

It is better to ensure fitting possibilities for geometrical inaccuracies already in the

design phase. E.g. repairing the drilling area afterwards in heat strengthened

laminated glass is not possible in situ.

53

Figure 24. Glass fastener with ball joint.Bild 24. Glashalter mit Kugelgelenk.

Additional loads to insulation glass panes [74]

Point supports in insulation glass panes need special attention. One sheet glass

panes with the different locations of the point supports and with the different

distance of centre of gravity of the support are possible to design, fabricate and

install without restraint loads caused by normal tolerances and external loads.

These can be determined by simple static calculations. Insulation glass panes has

have two additional problems. Deflection of glass panes under external loads

effects relative displacement of inner and outer glass sheet. This effect is showed

is Figure 25. This additional stress exists only, if inner and outer glass sheets can

have relative displacements. Then the highest displacements are of course at the

edge areas of the pane, where the supports also are. The displacements cause this

additional stress to the area which is already weakened by drilling hole.

Figure 25. Effect of relative deformation.Bild 25. Die relative Verformungseffekt.

54

Climatic loads cause another stress to the drilling area. Inside two glass sheets and

hermetically sealed edge seal under- and overpressure can exist. Under- and

overpressure cause deformation inwards (underpressure) or outwards

(overpressure) of the sheets. The deformations are shown in Figure 26 and in

more detail in Chapter 4.3.2 Figure 39. These deformations have relative constant

value at the edge. Deformation varies to the middle of the sheet by pressure

situation and is different in different heights of the pane. Edge sealing is normally

constructed so that the sheets can bend freely. The point supports are not in edge

and at the point support area the sheets would have been deflected without

obstruct of the support. This obstruct causes an additional stress to the glass and

point support. This is avoided by using pressure equalisation between the glass

sheets [76].

Figure 26. Effect of climatic deformation.Bild 26. Die Verformungseffekt des Klimas.

4.2.4.3 Drilling the Hole

Point loads in drilled glass panes always cause high stresses in the drilling zone.

Because of the material properties of glass, it breaks often at a point of a crack.

There are cracks on glass sheets and also on the drilling holes. The effect on

strength of a crack at glass sheets of the glass pane is an area greatly researched,

while the influence of the cracks on the drilling holes, on the other hand, is a less

researched area. The effect of cracks on the drilling holes and the overall strength

of the drilling area were researched in University of Stuttgart [77].

55

The problem is that there are lots of various drilling machines and drill bits,

whose effect on quality of the surface of the drilled holes changes. This might

have effects on the strength of the glass. Also the use of toughened glass brings

uncertainties. In the study of University of Stuttgart it was found that:

- Strength of glass with diamond milled hole is on the average 26% higher than

with water jet drilled hole. Strength of glass with polished holes are

approximately the same as with diamond milled holes. The stress ómax of a

diamond milled hole was 48 MPa. According to DIN codes [78] under 95%

confidence interval and 50 years life span the allowed stress in diamond

milled holes is 22,3 MPa, in water jet drilled holes it is 14,9 MPa and in

polished holes 16,0 MPa. The allowed stress in polished holes is smaller

because of the smaller amount of tests. The difference between diamond

milled holes and water jet drilled holes is probable caused by more energy

brought to the hole by water jet. More energy causes deeper cracks and that

lessens the strength of glass.

- The rate of load application has influence on ultimate stress. The slower the

rate of load application is the higher the ultimate stress is. At the rate of a load

application of 1,0 mm/min the ultimate stress is ca. 15% higher than at the rate

of 0,1 mm/min.

- Pretensioning the joint bolt has only an insignificant influence (compared to

needed work) on the ultimate stress. With 100kN pretension in the bolt the

ultimate stress of the glass is ca. 5% higher than without pretension.

- There is no reason to handle the drilling area differently than the surface. Both

nominal strength and rate of pretension of toughened glass are similar in

qualitative and quantitative when compared to the values of plane glass.

4.2.4.4 Optimal position of Glass Panes’ Point Support

In the University of Karlsruhe optimal position of glass panes’ point support were

researched [19]. The FE method is used in designing point supported glass panes

in general. With the help of FE method the maximum main tensile stress is

searched which is normally decisive. Modelling the drilling area, geometry of the

56

fastener, liner material between glass and steel is important to do carefully,

because of their major influence on the results. It is expensive to do such exact

calculations but cheaper and rough calculations are not reliable. Therefore

optimising the place of the point support is not economically profitable to do in

individual projects. In individual projects the architect normally decides the place

of the point support after which the needed glass thicknesses and joints are

calculated.

Point support fasteners that are available in market differ in static point of view in

two substantial areas:

- Distance from the middle of the glass pane to the centre of the rotation.

- Fasteners’ possibility to rotate changing from pinned to stiff.

An additional load to the glass pane is brought by moment caused by eccentric

place of the centre of rotation. The influence is especially extensive in restraint

caused by temperature expansion. Placing the centre of the rotation on the middle

of the glass pane this additional load is avoided.

In Table 5 the optimal positions for point supports are shown. The following

matters became clear in the research.

- When designing glass panes for dead load, edge distances have only minor

effect on main tension stresses.

- When designing glass panes against wind pressure the influence of the edge

distance is essential. For rectangular plate there is only a minor effect on main

tension stresses when changing br (see Figure 27), but optimising ar has

essential influence. For square plate optimising both ar and br have an essential

influence.

- When designing glass panes for temperature expansion or contraction, the

rigidity of the joint effects the most. With pinned or soft joint changing ar or br

has no effect on main tension stresses. With a rigid joint effect edge distances

are essential.

57

- When designing glass for load combination, main tension stresses act like in a

wind pressure case, because wind pressure is the determining load.

Figure 27. Definition of the edge distance for support in 4 or 6 points.Bild 27. Definition der Randabstände bei 4 oder 6 Auflagerpunkten je Glastafel.

Table 5. Optimal position for point support to minimise the principal tensionstresses.

Tabelle 5. Übersicht der optimalen Halterpositionen aus statischer Sicht.

Number of

fasteners in pane

The art of glass Rigidity of the

support

Edge distance ar Edge distance b r

4 TG soft 0,170*a 0,170*b

4 LSG soft 0,200*a 0,200*b

4 TG or LSG stiff 0,225*a 0,225*b

4 TG or LSG rigid 0,225*a 0,225*b

6 TG or LSG soft 0,145*a 0,170*b

6 TG or LSG stiff 0,145*a 0,225*b

6 TG or LSG rigid 0,145*a 0,225*b

TG = tempered glass LSG = laminated safety glass a = length of the

pane

b = width of the

pane

b

br

br

a

ar ar

a

ar ar

58

4.2.4.5 Example of Point Supported Glass Panes; New Leipzig Fair

The New Leipzig Fair is the largest frameless suspended glass shell ever to have

been built. It is a barrel vault shape and its length is 244 metres, width 80 metres

and it is 35 metres high (see Figure 28) [79]. The load-bearing structure of the

construction can be divided into three different parts; the barrel, the bent truss and

the front wall structure. The main tasks were to construct joints without restrain

stresses in glass pane and still maintain stability and sealing.

Figure 28. West view of New Leipzig Fair.Bild 28. Westansicht die Neue Messe Leipzig.

Load-bearing structure

The barrel is constructed of zinc-coated welded tube grid with 3 metres raster

measure (see Figure 29). In the grid all of the tubes are the same profile, Ø 245

mm x 8 mm [80]. The connections of the grid are all rigid, and to avoid stresses

caused by temperature expansion the tubes are connected to the ground with

sliding support. The idea is to let all tubes expand equally in longitudinal direction

[81].

The bent truss is constructed of zinc-coated steel tubes, Ø 473 mm x 16 mm (see

Figure 29) [80]. Specialities of the truss are the A-form diagonals, which create

service stairs onto the bottom chord.

59

Figure 29. View to one truss girder [80].Bild 29. Ansicht eines Fachwerkbinders [80].

The front wall structure is also constructed of zinc-coated steel tubes (see Figure

30). Because of the sliding support of the barrel grid, the wind loads in

longitudinal direction are only carried by front wall. The grid can only transfer the

wind loads.

60

Figure 30. View to the front wall structure [82].Bild 30. Ansicht der Giebelwand-Konstruktion [82].

The main functions of the load carrying steel structure is to carry glass structures

with a minimum cost and to satisfy the architect’s image of the building. The

glass structure requires exceptionally small tolerances.

Joints [80]

The joints are constructed of stainless steel point supports (see Figure 31). The

ideal point support would have been pinned joints, because then the joint itself

does not create any stresses, when there are displacements of the glass pane. But

in suspended glass panes, pinned joints do not compensate existing longitudinal

and transversal displacements. Therefore three different kinds of joint types (see

Figures 32 and 33) were used in connecting the panes to steel structure. Support

type 1) is fixed in every direction. Support 2) allows movement in x-direction.

Support 3) allows movement in x- and y-directions. The joints allow thermal

expansion of glass panes without any stresses and prevent restrain loads caused by

displacements of load-bearing structures.

61

Figure 31. Detail of the glass support element.Bild 31. Detail Darstellung der Abhängeelemente der Glashülle.

Figure 32. Detail drawing of point support; 1) support fixed, 2) support movablein x-axis and 3) support movable in x- and y- axis [80].

Bild 32. Detail Zeichnung der Punkthalterung; 1) Lagerung fest, 2) Lagerungverschiebbar in x-Achse und 3) Lagerung verschiebbar in x und y-Achse [80].

62

Figure 33. Degree of freedom of glass pane [80].Bild 33. Freiheitsgrade der Glasscheibe [80].

Four point supports are connected together with one two-part frogfinger (see

Figure 34) that is installed to the bent tubes. The frogfingers are made of zinc-

coated steel like all the load-bearing tubes.

Figure 34. Frogfinger [80].Bild 34. Gußarm [80].

The glass panes are connected together only with silicone and without additional

mechanical fastener. A special requirement of the joints is large displacements of

the pane. The displacements can reach !8 mm between two individual panes. If a

traditional sealing technique had been used, expansion cracks would have been

unavoidable. Therefore a new, many component sealing system was developed.

The sealing was accomplished with prefabricated silicone profile and squeezable

63

silicone. The prefabricated silicone profile takes the displacements of the glass

panes and the function of the squeezable silicone is sealing and bonding the glass

panes together. Details about both vertical horizontal joints are shown in Figure

35.

Figure 35. Detail of the glass pane’s vertical and horizontal joint [80].Bild 35. Detail der Verfügung zwischen zwei glasscheiben [80].

Glass [80]

The glass panes are not allowed to fall to the ground from the glass roof.

Therefore, laminated glass panes were used. Total thickness of the pane is 18 mm.

It contains two 8 mm toughened white glass sheets and between them there are

two 0,76 mm PVB-foils.

Conclusion

Because there are no regulations of using point supported glass panes in Germany,

this construction was considered as an individual case. Therefore a lot of tests

were made to get the approval to construct this building [83]. These tests and

numerical information about the Central Glass Hall are written in Appendix 2.

64

4.3 Structural Silicone Glazing

4.3.1 In General

Structural silicone glazing (SSG) is a curtain wall technique using elastomeric

glazing sealant to bond the glazing units to the supporting metal structure. It was

developed in the 1970’s in USA for multi-storey apartment houses. The goal was

to construct facades without window frames. The first glass type for SSG was

monolithic glass. Today it is possible to use all types of glass products, including

reflectively coated, laminated glass and insulating glass units.

Figure 36. Sketch of a typical two-sided (left) and four-sided (right) SSG system[84].

Bild 36. Skizze über die typischen zweiseitige (links) und vierseitige (rechts) SSGsysteme [84].

All of the load-bearing structures are behind glass plane. The load-bearing steel

frames are often constructed of large profile tubes and therefore darkened or

mirror glass is used in facades. Then the load-bearing structures are invisible from

outside and the surface of the building is more esthetic. The adhesive joint is done

by so called structural silicone. The silicone is the only possible material for

constructing structural glazed elements.

65

Construction of SSG elements must be done under defined environmental

conditions in factory. Then ready-made elements are erected at the building site to

load-bearing structures. UV stability is important for silicone. The dead and wind

load is taken by high-duty silicone. Structural glazing can be divided into two

parts: two- and four-sided bearing (see Figure 36) and by functional reasons: cold

and warm facades. If insulating glass is used, then spacer must carry the outer

glass pane or otherwise stepped insulating glass can be used (see Figure 38). In

Germany a mechanical fastener must be added to all of the panes when their

height is over 8 metres.

After a long period of experience some difficulties with structural glazing were

found.

1. It is very important to have right conditions for attaching panes to metal

structure. For example adding silicone in-situ is not possible.

2. There is no silicone that is perfect for all conditions. The joint should have

good adhesion, high stiffness, minor creep properties and good durability.

For designing structural glazing there are four major points that must be taken

care of, wind load, dead load, differential temperature expansion of the glazing

unit [9] and climatic loads [85].

4.3.2 Loads

Wind load [84]

The wind load is governed by the shape and height of the building as well as

geographical location. Wind-induced pressure differentials push the glazing unit

inward or outward and also deform from a flat plate into a shallow shell. This

movement of the glazing unit causes combination of tension, bending and shear

(see Figure 37).

The resulting joint movement and the induced stress distribution in the structural

sealant are very complex, due to the rubber-like behaviour of the silicone sealant.

66

The response of a structural seal to the wind loading on the glazing unit can,

however, be experimentally investigated in a wind tunnel. Based on experience

gained in destructively testing structural glazing mock-ups in wind tunnels, the

silicone manufacturers have provided simple design rules for determining the

sealant bite (bond line) as a function of wind load. This simple design rule [86] is

currently incorporated into emerging European standards for SSG. While the

current design approach to sizing the structural joint has proved a very accurate

picture of the stresses the sealant is subjected to. Some efforts have been made to

gain a better theoretical understanding of the stress distribution induced in the

structural seal under wind-load conditions, using the FE method to analyse the

load response in a series of incremental load steps

Figure 37. Deformation of a structural glazing joint under wind load [84].Bild 37. Verformung des SSG Fuges unter Wind Last [84].

Dead load [84]

Dead load is caused by the weight of the glazing unit. In the case of single

glazing, it is possible to ensure that the dead load will be carried by the adhesive

joint. In the case of double glazing, the weight of the glazing unit becomes rapidly

prohibitive. The customary solution to avoid excessive sealant bites is to transfer

dead load directly into the supporting structure by setting the unit on fins (see

Figure 38). As the use of insulating glass units is imposed by national building

67

codes on the thermal insulation of buildings in Europe, the future European

standards for SSG will not consider dead loads in the structural seal design.

Figure 38. Sketch of a typical four-sided SSG system utilizing insulating glass. 1.Insulated glass unit; 2. silicone structural seal; 3. spacer block; 4. setting block; 5.

aluminium mullion; 6. backer rod; 7. joint depth dimension; 8. joint bitedimension; 9. weather seal joint dimension; 10. silicone weather seal; 11. silicone

insulating glass seal [84].Bild 38. Skizze auf dem typischen SSG System mit Isolierglas [84].

Differential temperature expansion of the glazing unit [84]

The stress caused by temperature differentiation is more subtle and difficult to

perceive. As a result of temperature variations, the adhesive joint is subjected to

both longitudinal and transversal shear stress. Over the past years , most of all the

SSG projects in Europe were constructed using anodised or coated aluminium.

The less used materials were stainless steels coated steel and bronze. Every

differential movement between the aluminium supporting structure and the

glazing unit puts the sealant-substrate interface under stress, sometimes to a

68

significant degree, and therefore, stresses must be limited by ensuring an adequate

thickness of the adhesive joint. For a given displacement, the greater the sealant

thickness, the lower the induced stresses will be.

Climatic load [85]

In structural glazing, glazing is just glued and not fixed mechanically. Thus the

seal works now as a structural seal and must be dimensioned correspondingly.

Using insulating glass this may also be valid for the hermetic seal if this bonding

is designed to carry loads. In case of insulating glass the air or gas volume is

confined between the glass panes. A change of temperature or the external air

pressure results in a pressure difference between the pane space and the ambient

climate (see Figure 39). This load caused by climatic changes leads to important

additional stresses on the hermetical seal. On the other hand, the gaseous volume

confined in the pane space leads to a linkage of both panes and thus load sharing,

this will reduce the stresses caused by wind loads.

Figure 39. Climatic pressure differences in insulating glass unit: left,overpressure; right, underpressure [85].

Bild 39. Druckbezeichnung am Isolierglas unter die Klimabelastung: links,Überdruck; rechts, Unterdruck [85].

The problem of difficult calculation of hermetical seal, two glass panes’

connection can be approximated with rather simple expressions. This simplified

equation has an excellent precision. The width of the silicone hc is

69

des

sc

pah

σ=

2 (2)

where

p = load [N/mm2]

as = length of the short side of the glass pane [mm]

ódes = design load [N/mm2]

The equation does not include shear load but shear has meaning only with bigger

panes, where climatic loads are not decisive.

4.3.3 Silicone [87]

Silicone rubber is a macromolecular polymer composed from –Si-O- radicals and

organic side groups that are attached to the silicone atoms. The mechanical

properties of silicone are characteristic of rubber like elastomers. In particular,

silicone is approximately incompressible and sustains large elastic deformations

prior fracture in conjunction with a distinctive non-linear stress-strain

characteristic as shown exemplary in Figure 40. In comparison to other rubber

like materials the elastic properties vary only slightly with temperature and silicon

rubber can be used over a wide temperature range.

70

Figure 40. Tension stress-strain curve for medium modulus structural siliconesealant [88].

Bild 40. Zugspannung–Dehnung Kurve für die medium E-ModulKonstruktionsilikondichtungsmasse [88].

4.3.4 Safety of Structural Glazing [89]

Overall safety of structural glazing is by far a little researched area. Safety of

different components is often calculated, but how the components act together is

not researched. Overall safety of structural glazing is determined with the help of

probability theory. In Germany DIN code requires mechanical fasteners to hold

glass panes above 8 metre in glass facades. In other countries like France or USA

there is no such requirement. Therefore the necessity of the mechanical fastener

has been researched. Research is done according to safety factors of DIN codes.

71

Figure 41. Sketch about the researched systems.Bild 41. Ansicht des betrachteten Systemes.

Probability with fastener

In Figure 41 it is shown how glass facades’ overall safety is modelled. The overall

safety is calculated with a so called probability tree. Every part has its own failure

probability from which the whole overall probability is calculated. Probability pgf

is

pgf = pf ps + ps pgp’ ( 1 – pf ) + pgp ( 1 – ps ) (3)

where

pgf = Probability of system failurepf = Probability of failure of the mechanical fastenerps = Probability of failure of the siliconepgp = Probability of failure of the glass panepgp’ = Probability of failure of the glass pane after failure of silicone

silicone

glass

fastener

glass

72

Figure 42. Failure probability in facade with mechanical fastener.Bild 42. Versagenswahrscheinlichkeit der Fassade mit halterung.

Probability without fastener

Analogically the failure tree of glass facade without mechanical fastener is shown

in Figure 43. The probability of system pgf is calculated:

pgf = ps + pgp ( 1 – ps ) (4)

Failure of silicone seal? ps

Failure of glass pane? pgp

Failure of glass pane? pgpFailure of machanical fastener? p f

yes no

yes no

p fps pgp(1-ps)pspgp(1-pf)

73

Figure 43. Failure probability in facade without mechanical fastener.Bild 43. Versagenswahrscheinlichkeit der Fassade ohne halterung.

Probability of failure in individual parts is calculated with the characteristic

material values and the loads are taken from DIN codes.

As conclusions of the research the following aspects were found:

1. Safety of the glass pane has a casting role for overall safety of the glass facade

2. Mechanical fastener with safety factor 1,1 (value taken from DIBt regulations)

for wind suction, has a positive influence on overall safety of the glass facade.

Random raising of safety factor alone brings no additional safety for glass

facade.

3. Provided that safety of adhesion on silicone is sufficiently big, mechanical

fastener has no significant role for overall safety. If mechanical behaviour and

loads of silicone are exactly known, required silicone can be calculated and

then mechanical fastener brings no notable effect.

Failure of silicone seal? p s

Failure of glass pane? pgp

yes no

pgp(1-ps)ps

74

5 CONCLUSIONS

This paper has presented gathering of known joints and fastenings in steel-glass

facades including matter depending national construction codes and material

properties of glass, steel, stainless steel and aluminium. Various supporting

structures of steel-glass facades have been described. Also one example in which

a glass building, the New Leipzig Fair, has been examined.

Glass has become a major element in designing modern commercial or public

buildings. Load-bearing structures are wanted to be delicate systems with a

transparent feel. The use of steel in load-bearing structures improves the

transparency of facades because it has been possible to keep the load-bearing

structure slender.

The main aspect in designing steel and glass joints is to consider the special

material properties and behaviour of glass. Glass fractures brittlely without a

forewarning. These properties and behaviour concern normal float glass as well as

laminated glass and safety glass. Glass cannot have local plastic deformations and

when glass is in direct contact with steel, small inequalities of steel can cause a

crack in glass or break it. Therefore, a softer material always has to be used

between steel and glass. The requirements of designing load-bearing structures

have normally been gotten from either the glass supplier or the producer of glass

pane elements, who both are thereby responsible for the strength and functionality

of the fastening.

One of the new connection types, point support, is used very little in Finland.

Point supports are mainly constructed of stainless steel, sometimes also used

corrosion protected steel is used. The main requirements of supports are

functionality with glass and very small tolerances. The requirement of small

tolerances concern also the load-bearing structures. Point supports are affected by

high stresses in drilling area, restraint loads caused by temperature and in

insulation glass panes possibly even additional stresses caused by many-sheet-

75

glazing. Difficulties of Finnish companies in producing point supports is a small

ratio of potential market and developing costs.

The fire resistance requirements of joints and fasteners are same as for the whole

load-bearing structure. Fire protection of glass covered structures is essential in

big open spaces. Today standard temperature-time curve is used, which leads to

uneconomical solutions because of the fast rise in temperature. New SRMK E1

allows simulation of fire, but there are no rules by authorities for using fire

simulation programmes. Also, the simulation programmes are only applicable to

research use because the programmes give false answers if they are not used

correctly.

Development of transparent facades has been and is still fast and regulations are

done much slower than the development would require. In Finland, this causes

uncertainty of safety in designing and constructing of steel-glass facades. In

Germany, lack of regulations causes lots of testing and additional work to get the

licence to build. Therefore research information should be gathered together and

regulations should be made. The regulations should consist overall behaviour of

facades including load-bearing structures, joints and glass panes. The task is not

easy because structural solutions of glazed facades are often so unique that

applying some regulations might lead to bad situation in the end.

The safety of individual parts of the steel-glass facades; load-bearing structures,

profile parts, cladding parts and fastening parts are today rather well known. In

further research overall safety of steel-glass facade should be clarified. Also the

influence of different installation ways on the safety of the glass panes should be

investigated.

76

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APPENDIX A 1(6)

DIN codes, prestandards of Eurocode used in Germany about glassand glass constructions

Material glass

DIN 1249 Teil 1 Flachglas im Bauwesen, Fensterglas, Begriff, MaßeTeil 3 Flachglas im Bauwesen, Spiegelglas, Begriff, MaßeTeil 4 Flachglas im Bauwesen, Gußglas, Begriff, MaßeTeil 5 Flachglas im Bauwesen, Profilbauglas, Begriff, MaßeTeil 10 Flachglas im Bauwesen, chemische und physikalische

Eigenschaften von GlasTeil 11 Flachglas im Bauwesen, GlaskantenTeil 12 Flachglas im Bauwesen, Einscheiben-Sicherheitsglas

EN 572 Teil 1 Definitionen und allgemeine physikalischeEigenschaften

Teil 2 FloatglasTeil 3 Poliertes DrahtglasTeil 4 Gezones FlachglasTeil 5 OrnamentglasTeil 6 DrahtornamentglasTeil 7 Profilbauglas mit oder ohne Drahtglas

prEN 1096 Teil 1 Beschichtetes Glas im Bauwesen,Definitionen undKlasseneinteilunge

Teil 2 Beschichtetes Glas im Bauwesen, Prüfverfahren für dieDauerhaftigkeit der Klassen A, B und S Beschichtungen

Teil 3 Beschichtetes Glas im Bauwesen, Prüfverfahren für dieDauerhaftigkeit der Klassen C und D Beschichtungen

Teil 4 Beschichtetes Glas im Bauwesen, WerkseigeneProduktionskontrolle und Koformitätsbewertungen

DIN 1238 Spiegel aus silberbeschichtetem Spiegelglas

prEN 1036 Spiegel aus beschichtetem Floatglas für Innenbereich

DIN 11 525 Gartenblankglas

DIN 11 526 Gartenklarglas

DIN 1259 Glas-Begriffe für Glaserzeugnisse

DIN 52 322 Prüfung von Glas, Laugenbeständigkeit

DIN 52 333 Prüfung von Glas, Härteprüfung nach Knoop

DIN 12 111 Prüfung von Glas, Hydrolytische Klassen

DIN 12 116 Prüfung von Glas, Säureklasse

APPENDIX A 2(6)

prEN 12 024 Thermisch vorgespanntes Borosilikat-Sicherheitsglas

prEN 12 150 Thermisch vorgespanntes Sicherheitsglas

prEN 1863 Teilvorgespanntes Glas

prEN 12 337 Chemisch vorgespanntes Glas

prEN 12543 Teil 1 Verbundglas und Verbundsicherheitsglas Definitionenund Beschreibungen von Bestandteilen

Teil 2 Verbundglas und Verbundsicherheitsglas,Verbundsicherheitsglas

Teil 3 Verbundglas und Verbundsicherheitsglas, Verbundglas

Teil 4 Verbundglas und Verbundsicherheitsglas, Verfahren zurPrüfung der Beständigkeit

Teil 5 Verbundglas und Verbundsicherheitsglas, Masse undKantenbearbeitung

Teil 6 Verbundglas und Verbundsicherheitsglas, Aussehen

prEN 1748-1 Borosilikatglas

prEN 1748-2 Glaskeramik

prEN 1096 Beschichtetes Glas

prEN 1279 1-6 Isolierglas

Thermal Insulation

DIN 4108 Teil 2,4 Wärmeschutz im Hochbau

DIN 52612 Bestimmung der Wärmeleitfähigkeit mit demPlattengerät

prEN 673 Bestimmung des Wärmedurchgangskoeffizienten –Berechnungsverfahren

prEN 674 Bestimmung des Wärmedurchgangskoeffizienten -Verfahren mit dem Plattengerät

prEN 675 Bestimmung des Wärmedurchgangskoeffizienten –Wärmeströmmesser-Verfahren

prEN 12 898 Bestimmung des Emissionsgrades

APPENDIX A 3(6)

Sound adsorbtion

DIN 4109 Schallschutz im Hochbau; Beiblatt 1 und 2

DIN 52 210 Bauakustische Prüfungen

prEN 125 758 Teil 1 Glas im Bauwesen – Glas und Luftschalldämmung,Definitionen und Bestimmungen der Eigenschaften

Shading of sun radiation, data of radiation

DIN 67 507 Lichttransmissionsgrade, Strahlungstransmissionsgradeund Gesamtenergiedurchschlaggrad von Verglasungen

Safety

DIN 52 290 Teil 1-5 Angriffshemmende Verglasung

DIN 52 337 Pendelschlagversuche

DIN 52 338 Kugelfallversuch für Verbundglas

DIN 52 349 Bruchstruktur von Glas für bauliche Anlagen

prEN 12 600; 1996-09 Glas im Bauwesen, Pendelschlagversuch, Verfahren undDurchführungsanforderungen der Stoßprüfung vonFlachglas

DIN 18 038 Sporthallen, Squash-Hallen-Grundlagen für Planung undBau

DIN 18 103 Einbruchhemmende Türen

DIN 50 049 Bescheinigung über Werkstoffprüfung

DIN V19 054 Fenster, einbruchhemmende Fenster, Begriffe,Anforderungen und Prüfung

prEN 356 Sicherheitsglas – Prüfung zur Einstufung derWiderstandsklasse gegen Angriff mit der Axt

prEN 12 603 Glas im Bauwesen – Bestimmungen der Biegefestigkeitvon Glas – Schätzverfahren und Bestimmung derVertrauensbereiche für Daten mit Weibull-Verteilung

APPENDIX A 4(6)

Fire protection

DIN 4102 Brandverhalten von Baustoffen und Bauteilen

DIN 18 095 Türen, Rauchschutztüren, Anforderungen und Begriffe

Static, strength

DIN-ENV-1991 Eurocode1, Grundlagen der Tragwerksplanung undEinwirkungen auf Tragwerke

ENV 1991-1 Eurocode 1 Grundlagen der Berechnung

ENV 1991-2.1 Eurocode Dichte, Eigengewicht

ENV 1991-2.3 Eurocode Windlasten

ENV 1991-2.4 Eurocode Schneelasten

DIN 52 303 Bestimmung der Biegefestigkeit

DIN 52 292 Teil 1 Bestimmung der Biegefestigkeit.Doppelringbiegeversuch an plattenförmigen Proben mitkleinen Prüfflächen

DIN 52 292 Teil 2 Prüfung von Glas und Glaskeramik. Bestimmung derBiegefestigkeit an plattenförmigen Proben mit GroßenPrüfflächen

DIN 52 299 Messung der Oberflächenspannung von thermischvorgespanntem Glas

DIN 52 300 Teil 1 Glas im Bauwesen. Bestimmung der Biegefestigkeit.Einführung zur Prüfung von Glas

DIN 52 303 Teil 1 Prüfungsverfahren von Flachglas im Bauwesen.Bestimmung der Biegefestigkeit. Prüfung beizweiseitiger auflagerung

DIN 52 338 Prüfverfahren für Flachglas im Bauwesen.Kugelfallversuch für Verbundglas

DIN 52 349 Bruchstruktur von Glas für bauliche Anlagen

DIN 18 055 Fenster

DIN 18 056 Fensterwände, Bemessung und Ausführung

APPENDIX A 5(6)

DIN 18 516 Teil 1 Außenwandverkleidung, hinterlüftet, Anforderung,Bemessung, Prüfung

DIN 18 516 Teil 4 Außenwandverkleidung, hinterlüftet, ESG,Anforderungen, Bemessungen, Prüfung

DIN 32 622 Aquarien

DIN 1055 Lastannahmen für Bauten

DIN 11 535 Gewächshausbau

Other

DIN 1286 Mehrscheiben-Isolierglas

DIN 1259 Teil 1 Glas, Begriffe für GlasartenTeil 2 Glas, Begriffe für Glaserzeugnisse

DIN 51 110 Teil 1 Prüfung von keramischen Hochleistungswerkstoffen. 4-Punktbiegeversuch bei Temperatur (Entwurf)

Teil 3 Prüfung von keramischen Hochleistungswerkstoffen. 4-Punktbiegeversuch, Statistische Auswertung, ermittlungder Weibull-Parameter

DIN 52 294 Bestimmung der Beladung von Trocknungsmittel inMehrscheiben-Isolierglas

DIN 18 055 Fugendurchlässigkeit, Schlagregendichtheit undmechanische Beanspruchung, Anforderungen undPrüfverfahren

DIN 18 545 Abdichten von Verglasungen mit Dichtsoffen

EN 1026 Fenster und Türen, Fugendurchlässigkeit, Prüfverfahren

DIN 18 175 Glasbausteine

DIN 7865 Nichtzellige Dichtprofile im Fenster- und Fassadenbau

DIN 4242 Glasbaustein-Wände

DIN 4243 Betongläser

DIN 18 360 Metallbauarbeiten (VOB Teil C)

DIN 18 361 Verglasungsarbeiten (VOB Teil C)

DIN 68 121 Holzfensterprofile

APPENDIX A 6(6)

DIN 52 293 Prüfung der Gasdichtkigkeit von GasgefülltemMehrscheiben-Isolierglas

DIN 52 313 Bestimmung der Temperaturwechselbeständigkeit vonGlaserzeugnissen

DIN 52 328 Bestimmung des Längenausdehnungskoeffizienten;Prüfung von Glas

DIN 52 344 Klimawechselprüfung an Mehrscheiben-Isolierglas

DIN 52 345 Bestimmung der Taupunkttemperatur an Mehrscheiben-Isolierglas

DIN 52 452 Verträglichkeit der Dichstoffe

DIN 52 454 Standvermögen von Dichtstoffen

DIN 52 455 Haft- und Dehnversuch

DIN 52 460 Fugen- und Glasabdichtungen

DIN 5034 Teil 1 Innenraumbeleuchtung mit Tageslicht – AllgemeineAnforderungen

Teil 2 Innenraumbeleuchtung mit Tageslicht - GrundlagenTeil 3 Innenraumbeleuchtung mit Tageslicht - BerechnungTeil 4 Innenraumbeleuchtung mit Tageslicht – Vereinfachte

Bestimmung von Mindestfenstergrößen für WohnräumeTeil 5 Innenraumbeleuchtung mit Tageslicht – MessungTeil 6 Innenraumbeleuchtung mit Tageslicht – Vereinfachte

Bestimmung zweckmäßiger Abmessungen vonOberlichtöffnungen in Dachflächen

prEN 32 573 Wärmebrücken im Hochbau, Wärmestrom undOberflächentemperaturen – AllgemeineBerechnungsmethoden

APPENDIX B 1(2)

Technical data of The Central Glass Hall of The New Leipzig Fair

Breadth: 80 m

Length: 244 m

Inner height: 30 m

Total height: 35 m

Weight of steel construction: 2070 t

Total area of glass: 26050 m2

Weight of glass: 1050 t

Number of glass panes: 5526 pieces

Weight of a pane: 190 kg

Thickness of a pane: 18 mm

Length of glass joint: 25000 m

Number of frogfingers: 9800 pieces

Weight of a frogfinger: 28 kg/piece

Number of stainless steel joints: 22500 pieces

Construction time: 7 months

APPENDIX B 2(2)

Durchführung der Zustimmung im Einzelfall

- Konzept zur sicheren Bemessung der Überkopfverglasung (22.4.1994), Wörner

& Partner

- Planung des versuchsprogrammes und des Versuchsaufbaus (10.6.1994), Wörner

& Partner

- Durchführung von Belastunsversuchen (11.7.1994), Institut für Massivbau, TH

Darmstadt

- Gutachterliche Stellungnahme zur Überkopfverglasung (15.7.1994), Wörner &

Partner

- Zustimmung im Einzelfall (9.9.1994), Sächsische Landesstelle für Bautechnik

- Bestätigungsversuche an punktförmig gelagerten Scheiben (18.1.1995), Insitut

für Massivbau, TH Darmstadt

- Ergänzung der gutachterlichen Stellungnahme (9.2.1995), Wörner & Partner

- Überwachung der hergestellten Glasscheiben (29.11.1994), MPA Dortmund