cablefree lhr - rfu mechanical installation guide

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Note: Due to policy of continuous product improvement, product specifications may change without notice Installation Guide WIRELESS EXCELLENCE Microwave Radio (MW) CableFree LHR - Long Haul Microwave Radio RFU Mechanical Installation Guide About Wireless Excellence About Long Haul Microwave Founded in 1996 and with headquarters in Oxford UK, Wireless Excellence Limited is a leading designer and supplier of outdoor and indoor Broadband Wireless communication products. With a complete range of solutions including Radio, Microwave, Millimeter- Wave, Free Space Optics, WiFi and WiMax solutions, customers in over 60 countries have chosen Wireless Excellence as the “one stop shop” solution of choice for dependable wireless networking. Using the latest RF technology, our microwave links operate in all the popular bands from 4-11GHz, distances over 100km and net throughput up to 3Gbps full duplex. Our advanced Full-Outdoor Microwave Radio provides a platform with IP/ Gigabit Ethernet interfaces, with Power- Over-Ethernet technology to ensure simplicity of installation in zero-footprint deployment scenarios. Flexibility, performance and low cost of ownership are ensured. © Wireless Excellence 2015

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  • Note: Due to policy of continuous product improvement, product specifications may change without notice

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    WIRELESS EXCELLENCE

    Microwave Radio (MW)

    CableFree LHR - Long Haul Microwave Radio

    RFU Mechanical Installation Guide

    About Wireless Excellence About Long Haul Microwave

    Founded in 1996 and with headquarters

    in Oxford UK, Wireless Excellence Limited

    is a leading designer and supplier of

    outdoor and indoor Broadband Wireless

    communication products.

    With a complete range of solutions

    including Radio, Microwave, Millimeter-

    Wave, Free Space Optics, WiFi and WiMax

    solutions, customers in over 60 countries

    have chosen Wireless Excellence as the

    one stop shop solution of choice for dependable wireless networking.

    Using the latest RF technology, our

    microwave links operate in all the

    popular bands from 4-11GHz, distances

    over 100km and net throughput up to

    3Gbps full duplex.

    Our advanced Full-Outdoor Microwave

    Radio provides a platform with IP/

    Gigabit Ethernet interfaces, with Power-

    Over-Ethernet technology to ensure

    simplicity of installation in zero-footprint

    deployment scenarios.

    Flexibility, performance and low cost of

    ownership are ensured.

    Wireless Excellence 2015

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    Mechanical Integration Guide for LHR Radios

    Wireless Excellence Microwave radios are high performance, modern generation wireless networking platforms supporting IP/Ethernet and STM-1 interfaces, operating from 4 to 11GHz frequency bands and capacities up to 2.5Gbps (using 8+0) or even higher aggregation.

    Wireless Excellence has pioneered the use of Software-Defined Radio, which enables in-service upgrades, remote configuration, and low equipment costs.

    The LHR platform supports Radio Link Aggregation (RLA) for N+0, N+1 or N+N aggregation applications including a full range of modes. Resilient N+N protected links are supported with full signal path resilience in HSB and SD modes.

    System Architecture

    The Long Haul Radio system consists of one or more Indoor Units (IDU), Radio Frequency Units (RFUs) and Branching Unit (BU) which contains microwave filters and circulators. These items are normally co-located in an indoor 19" rack or in an outdoor weatherproof shelter for rooftop deployment sites. The Long Haul Radio system is normally connected to a single antenna for 1+0 to N+0 applications, or spatially separated antennas for N+N Space Diversity systems for long links especially when transmitting over water.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    Terminal 1 Integration Procedure (8GHz RFUs, 3+1/SD)

    NOTE: Waveguide parts shown above with markings are labeled with the corresponding number plus terminal Serial Number.

    Please ensure parts are not mixed between terminals.

    BOX #1 OF 4

    1A1

    2B1

    2B3

    3C1

    3C3

    4D1

    4D2

    3C4

    3C2

    2B4

    2B2

    1A2

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    1A6 1A1 and 1A5

    1A6, 1A1 attached to 1A5 All WG parts attached to the shelf

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    BOX #2 OF 4

    2B2 2B1 2B3

    2B2, 2B1: Packaged inside BOX #2 - All other WG parts attached to the shelf

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    BOX #3 OF 4

    3C2 3C1

    3C2, 3C1: Packaged inside BOX #3 - All other WG parts attached to the shelf

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    BOX #4 OF 4

    4D2 4D1

    4D2, 4D1: Packaged inside BOX #4 - All other WG parts attached to the shelf

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    1. Assemble shelves on the rack from bottom to top starting from shelf 4.

    2. Install Shelf 4 in the provided rack make sure to give enough space for the integration of the waveguides and remaining

    shelves.

    3. Secure shelf 4 mounting bracket screws.

    Sample pictures of waveguide labeling and label format.

    Mounting bracket screw

    Mounting bracket

    Shelf Assembly

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    1. Assemble shelf 3 as per below sequence.

    2. Connect 4D1 to 3C2 using the provided screws. Make sure to tilt 4D1 while inserting into the shelfs bottom opening.

    3. Connect 4D2 to 3C4 using the provided screw. Make sure to tilt 4D2 while inserting into the shelfs bottom opening.

    Torque waveguide screws from 13 to 15 inch pounds.

    CAUTION: Do not set the shelf down on waveguide! Will cause damage or break the flex waveguide.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    1. Install shelf 3 to the rack then temporarily fasten the mounting bracket screws. Leave screws loose so you can

    move the rack to align the waveguides.

    2. Connect waveguide 4D1 and 4D2 to waveguide circulators of shelf 4 as shown using the provided screws.

    3. Torque waveguide screws from 13 to 15 inch pounds.

    4. Secure shelf 3 mounting bracket screws.

    1. Assemble shelf 2 as per below sequence prior to installing in rack.

    2. Connect 3C2 to 2B4 using the provided screws. Make sure to tilt 3C2 while inserting into the shelfs

    bottom opening.

    3. Torque waveguide screws from 13 to 15 inch pounds.

    CAUTION: Do not set the shelf down on waveguide! Will cause damage or break the flex waveguide.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    4. Install shelf 2 to the rack then temporarily fasten the mounting bracket screws. Leave screws loose so you can move the

    rack to align the waveguides to circulators.

    5. Connect waveguide 3C2 to waveguide circulators of shelf 3 as shown using the provided screws.

    6. Connect 3C1 and 2B3 to waveguide circulator of shelf 2 and shelf 3 using the provided screws.

    7. Torque waveguide screws from 13 to 15 inch pounds.

    8. Secure shelf 2 mounting bracket screws.

    1. Assemble shelf 1 as per below sequence.

    2. Connect waveguide 2B1 to 1A1 using the provided screws. Make sure to tilt 2B1 while inserting into the shelfs

    bottom opening.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    3. Connect waveguide 2B2 to 1A2 using the provided screws. Make sure to tilt 2B2 while inserting into the shelfs

    bottom opening.

    CAUTION: Do not set the shelf down on waveguide! Will cause damage or break the flex waveguide.

    4. Install shelf 1 to the rack, temporarily fasten the mounting bracket screws. Leave screws loose to align

    waveguides.

    5. Connect waveguide 2B1 and 2B2 to waveguide circulators of Shelf 2 as shown using the provided screws.

    6. Torque waveguide screws from 13 to 15 inch pounds.

    7. Secure shelf 1 mounting bracket screws.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    Terminal 2 Integration Procedure (8GHz RFUs, 3+1/SD)

    NOTE: Waveguide parts shown above with markings are labeled with the corresponding number plus terminal Serial Number.

    Please ensure parts are not mixed between terminals.

    1A6

    1A3 1A4 1A6

    1A5

    2B1

    1A1

    1A2

    2B2

    @

    2B7 2B3

    2B5

    2B4 1A5

    1A5

    2B6

    3C1 3C7

    7

    3C3

    7

    3C5

    7 3C6

    7

    3C2

    7

    3C4

    7

    4D1

    7 4D5

    7

    4D2

    7

    4D3

    7 4D4

    7

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    BOX #1 OF 4

    1A6 1A1 and 1A5

    1A6, 1A1 attached to 1A5: Packaged inside BOX #1 - All other WG parts attached to the shelf

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    BOX #2 OF 4

    2B2 2B1 2B7 & 2B3

    2B2, 2B1, 2B7 attached to 2B3: Packaged inside BOX #2 - All other WG parts attached to the shelf

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    BOX #3 OF 4

    3C2 3C3 & 3C7 3C1

    3C2, 3C1, 3C3 attached to 3C7: Packaged inside BOX #3 - All other WG parts attached to the shelf

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    BOX #4 OF 4

    4D2 4D1 4D5

    4D2, 4D1, 4D5: Packaged inside BOX #4 - All other WG parts attached to the shelf

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    1. Assemble shelves on the rack from bottom to top starting from shelf 4.

    2. Install waveguide circulator 4D5 to waveguide 4D3 and filter 4D4 using screws provided.

    3. Torque waveguide screws from 13 to 15 inch pounds.

    4. Install Shelf 4 in the provided rack make sure to give enough space for the integration of the waveguides and remaining

    shelves.

    5. Secure shelf 4 mounting bracket screws.

    Mounting bracket

    screw Mounting

    bracket

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    1. Assemble shelf 3 as per below sequence.

    2. Install waveguide circulator 3C7 and waveguide elbow 3C3 to waveguide 3C5 and filter 3C6 using screws provided.

    3. Connect 4D1 to 3C3 using the provided screws. Make sure to tilt 4D1 while inserting into the shelfs bottom opening.

    4. Connect 4D2 to 3C4 using the provided screw. Make sure to tilt 4D2 while inserting into the shelfs bottom opening.

    5. Torque waveguide screws from 13 to 15 inch pounds.

    CAUTION: Do not set the shelf down on waveguide! Will cause damage or break the flex waveguide.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    1. Install shelf 3 to the rack then temporarily fasten the mounting bracket screws. Leave screws loose so you can move the rack

    to align the waveguides.

    2. Connect waveguide 4D1 and 4D2 to waveguide circulators of shelf 4 as shown using the provided screws.

    3. Torque waveguide screws from 13 to 15 inch pounds.

    4. Secure shelf 3 mounting bracket screws.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    1. Assemble shelf 2 as per below sequence prior to installing in rack.

    2. Install waveguide circulator 2B7 and waveguide elbow 2B3 to waveguide 2B5 and filter 2B6 using screws provided.

    3. Connect 3C2 to 2B4 using the provided screws. Make sure to tilt 3C2 while inserting into the shelfs bottom opening.

    4. Torque waveguide screws from 13 to 15 inch pounds.

    CAUTION: Do not set the shelf down on waveguide! Will cause damage or break the flex waveguide.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    9. Install shelf 2 to the rack then temporarily fasten the mounting bracket screws. Leave screws loose so you can move the

    rack to align the waveguides to circulators.

    10. Connect waveguide 3C2 to waveguide circulators of shelf 3 as shown using the provided screws.

    11. Connect 3C1 and 2B3 to waveguide circulator of shelf 2 and shelf 3 using the provided screws.

    12. Torque waveguide screws from 13 to 15 inch pounds.

    13. Secure shelf 2 mounting bracket screws.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    14. Assemble shelf 1 as per below sequence prior to installing in rack.

    15. Install waveguide circulator 1A5 and waveguide elbow 1A1 to waveguide 1A3 and filter 1A4 using screws provided.

    16. Install waveguide 1A6 using screws provided.

    17. Connect waveguide 2B1 to 1A1 using the provided screws. Make sure to tilt 2B1 while inserting into the shelfs bottom

    opening.

    18. Connect waveguide 2B2 to 1A2 using the provided screws. Make sure to tilt 2B2 while inserting into the shelfs bottom

    opening.

    CAUTION: Do not set the shelf down on waveguide! Will cause damage or break the flex waveguide.

    19. Install shelf 1 to the rack, temporarily fasten the mounting bracket screws. Leave screws loose to align waveguides.

    20. Connect waveguide 2B1 and 2B2 to waveguide circulators of Shelf 2 as shown using the provided screws.

    21. Torque waveguide screws from 13 to 15 inch pounds.

    22. Secure shelf 1 mounting bracket screws.

  • Note: Due to policy of continuous product improvement, product specifications may change without notice

    Picture of installing waveguide screws with tool supplied.

    For More Information

    Please contact Wireless Excellence Limited with any questions related to LHR link installation and deployment

    Please note

    Due to policy of continuous product improvement, specifications may change without notice

    T: +44 (0870) 495 9169 F: +44 (0871) 918 7618

    E: [email protected] W: www.wirelessexcellence.com

    Wireless Excellence Limited

    The Oxford Science Park G6, Magdalen Centre

    Robert Robinson Avenue Oxford OX4 4GA