bunk bed mk 2

BUSSYBUNK BED MK 2

Version 1.1

www.fantasticfurniture.com.au


Enjoy Your purchase from

Australia’s Best Value Furniture Store

HELPFUL BUNK BED SAFETY TIPSBunk beds should be checked periodically to ensure that the guardrail,ladder and other components are secure and in the correct position and all connectors are tight.

We recommend that children under the age of nine (9) do not use the upper bunk. Children should be discouraged from playing on the bunk bed.

No more than one person should use the upper bunk at any time (unless otherwise stated).

Bunk beds should be placed a minimum of 2 metres away from any ceiling fans to prevent any injury to the upper bunk occupant.

Read through the instructions carefully before you begin.

Assembly checklist

Identify and lay out all of the components before you begin assembly.

Unless instructed, do not fully tighten screws until the item is fully assembled.

! Never use power tools unless specifically instructed. They can damage your components or hardware if used incorrectly.

! The most common mistakes made during assembly are using the wrong hardware or getting components back to front.

! Always use a soft surface (such as carpet or cardboard) when assembling your product to avoid scratching or damaging the surface of the product.

! Bulky items such as wardrobes and bunk beds should be assembled in the room they will be used in as they may not fit through a door once assembled.

! Never use any glue until you are certain that the parts belong together.! Periodically check and re-tighten all fasteners. Check the product care label or website for

product care instructions.! If you are having any difficulties assembling your product, missing any hardware or

components please visit our website Help Centre for further assistance.

Make sure you have all the required tools. Never use power tools unless instructed.

Useful Information

PAGE 3www.fantasticfurniture.com.au

through the instructions care sure you have all the requiredy g

y and lay out all of the compo t t d d t f ll ti ht

use power tools unless instr

What you needto assemble the product

Other tools you need

DO NOT USE

18 x Cam BoltsØ5 x 45 mm

(H1)

18 x Cam NutsØ14.5 x 11.9 mm

(H2)

75 x Large BoltsØ6 x 50 mm

(H3)

67 x Barrel NutsØ9.5 x 11 mm

(H4)

4 x Medium BoltsØ6 x 30 mm

(H5)

30 x Small BoltsØ6 x 20 mm

(H6)

P1 x 4

Parts listBox 1:P2,P3,P4,P5,P7,P8,P9,P18,P27,P38,P39,P40,P41,P42Box 2:P10,P32,P34,P36,P37Box 3:P1,P12,P13,P14,P15,P16,P17,P19,P22,P23,P24,P25,P26,P28,P29,P33,P35Box 4:P6,P10,P11,P20,P21,P30,P31

Flat head screwdriverPhillips head screwdriver

www.fantasticfurniture.com.au PAGE 4

112 x Large DowelsØ8 x 30 mm

(H7)

28 x Medium DowelsØ8 x 20 mm

(H8)

2 x Small DowelsØ6 x 30 mm

(H9)

42 x Large ScrewsØ4 x 25 mm

(H10)

4 x Small ScrewsØ4 x 20 mm

(H11)

View Outside

P2

P3

P4 x 4

P5

P5

P6

P7

P8

P9P10

P11 P12P13 x 4P14

P15P16

P17

P18

P19

P20

P21

P22

P23P26

P26

P27

P27

P27P28

P28

P29x 13 P30

P31

P32

P33

P33P10

P34

P35

P36

P36 P36 P36P37

P10

P38

P38

P38P38

P24

P25

P32

P39 x 4

P40P42

P41

P11

4 x Bolts(H12)

P10


QTYSHAPEITEM NO.

CARTON NO.

P2

P3

P4

P5

P7

P8

P9

P18

P27

P38

P39

P40

P41

P42

P10

P32

P34

P36

P37

P1

P12

1

1

4

2

1

1

1

1

5

4

4

1

2

1

2

2

1

4

1

4

1

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

2/4

2/4

2/4

2/4

2/4

3/4

3/4

QTYSHAPEITEM NO.

CARTON NO.

P14

P15

P16

P17

P19

P22

P23

P24

P25

P26

P28

P29

P33

P35

P6

P10

P11

P20

P21

P30

1

1

1

1

1

1

1

1

1

2

2

13

2

5

1

2

1

1

1

1

P13 8 3/4

P31 1

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/4

4/4

4/4

4/4

4/4

4/4

4/4

4/4

Step 1- Unpack cartons,Identify and layout each item below.

Step 2


- Lay Panels (P2)+(P3) flat as shown.

P2

P3


Step 3

You will need:

Phillips head screwdriver

- Insert 12 x Medium Dowels (H8) into Panels (P2)&(P3).- Attach and fix Panels (P4)&(P5) to Panels (P2)&(P3) using 20 x Large Screws (H10) as shown.


(H8)


(H10)

P2

P4

P5

P4P4

P5

P4

H10

H8

H10

H8P3


Step 4

You will need:


- Screw 4 x Cam Bolts (H1) to Panels (P2) & (P3).- Insert 20 x Large Dowels (H7) into Panels (P2)&(P3).


(H1)


(H7)

P2

P3

P3P3

H7

H1

H1

H1

H1

H7

H7

H7

P2

P2


Step 5

- Insert 4 x Medium Dowels (H8) into Panels (P1).- Screw 4 x Small Bolts (H6) to fix Panels (P1) to Panel (P2).

You will need:



(H6)


(H8)

Step 6

You will need:



(H6)


(H8)

P1

P1

H8

H8

H6

H6

P1

P1

H8

H8

H6

H6

P2

- Insert 4 x Medium Dowels (H8) into Panels (P1).- Screw 4 x Small Bolts (H6) to fix Panels (P1) to Panel (P3).

PAGE 9

P3


Step 7

- Screw Panel (P6) to Panel (P7) with 2 x Small Bolts(H6).

You will need:


Step 8

You will need:

Phillips headscrewdriver


(H6)

- Screw 4 x Cam Bolts (H1) to Panels (P8) & (P9).- Attach Panels (P10) to Panels (P8) & (P9) as shown.- Insert 4 x Cam Nuts (H2) into Panels (P10) make sure the arrow is pointing to the hole.-Turn the Cam Nuts (H2) 90◦ clockwise to tighten.

PAGE 10


(H1)


(H2)

P8

P9

P10

P10

H2

H2

This is how a cam nut works........

The head of the cam bolt goes into the open mouth of the cam nut. You then turn the cam nut so it tightens over the bolt.

P7

P6H6


Step 9

- Attach Panels (P9),(P10) to Panel (P2).- Insert 1 x Cam Nut (H2) into Panel (P10) make sure the arrow is pointing to the hole.- Turn the Cam Nut(H2) 90◦ clockwise to tighten.- Remark: Hold Panels (P9)& (P10) to avoid them from falling to damage the parts or structure until the end of Step 13.

You will need:


Step 10

You will need:


-Attach Panel (P6) to Panel (P2).-Insert 2 x Barrel Nuts (H4) into Panel (P6).- Screw 2 x Large Bolts (H3) through Panel (P2) into Barrel Nuts (H4).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary. Hold Panel (P6) to avoid them from falling to damage the parts or structure until the end of Step 13.

PAGE 11




(H3)


(H4)

P2P6

H3

H4Flat head

screwdriver

P6 P2


(H2)

P9P10

P2

H2

P10

H1

P2


Step 11

-Attach Panels (P8),(P10) to Panel (P2).-Insert 1 x Cam Nut (H2) into Panel (P10) make sure the arrow is pointing to the hole.-Turn the Cam Nut(H2) 90◦ clockwise to tighten.-Remark:Hold Panels (P8)&(P10) to avoid them from falling to damage the parts or structure until the end of Step 13.

You will need:


Step 12

You will need:


- Attach Panel (P11) to Panel (P2).- Insert 2 x Barrel Nuts (H4) into Panel (P11).- Screw 2 x Large Bolts (H3) through Panel (P2) into Barrel Nuts (H4)- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary. Hold Panel(P11) to avoid them from falling to damage the parts or structure until the end of Step 13.

PAGE 12




(H3)


(H4)

Flat headscrewdriver


(H2)

P2

P11

P11P2

H3

H4

P2P8

P10

P2

P8

P10

H2

H1


Step 13

- Attach Panels (P8),(P10),(P11) to Panel (P3) as shown.- Attach Panels (P6),(P9),(P10) to Panel (P3) as shown.- Insert 2 x Cam Nuts (H2) into Panels (P10) make sure the arrow is pointing to the hole, turn the Cam Nut (H2) 90◦ clockwise to tighten.- Insert 4 x Barrel Nuts (H4) into Panels (P6)&(P11).- Screw 4 x Large Bolts (H3) through Panel (P3) into Barrel Nuts in Panels (P6) & (P11).- Remark: Adjust position of Barrel Nuts (H4) using Flat head screwdriver if necessary.

You will need:


PAGE 13


(H3)


(H4)



(H2)



P10

P8P11

P6

P9

P10

P3

H3

H3

H4

H4H2

H2

P6

P10

P3

P3

P11

P10


Step 14

- Insert 4 x Large Dowels (H7) into Panel (P15).- Attach and fix Panels (P15),(P13) to Panel (P16) using 4 x Large Bolts (H3) as shown.

You will need:


PAGE 14


(H3)


(H7)

P15

P13

P16

H3

H7

Step 15You will need:



(H3)


(H7)

- Insert 4 x Large Dowels (H7) into Panels (P6).- Attach and fix Panels (P15)&(P16) to Panels (P2),(P3),(P6).- Insert 10 x Barrel Nuts (H4) into Panels (P15)&(P16).- Screw 10 x Large Bolts (H3) through Panel (P6) into Barrel Nuts (H4) in Panels (P15)&(P16).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary.


(H4)

P2

P6 P3

P16P15

P6

P16

P16

P15

P2

P3

View Inside

H3

H4

H7

P6

H4

H3

You will need:


2 x Small DowelsØ6 x 30 mm

(H9)

4 x Small ScrewsØ4 x 20 mm

(H11)

P15

P16

P17

P17H11

H9

- Insert 2 x Small Dowels (H9) into Panels (P15)&(P16).- Attach and fix Panel (P17) to Panels (P15)&(P16) using 4 x Small Screws (H11) as shown.


Step 16

PAGE 15

Step 17

- Insert 4 x Large Dowels (H7) into Panel (P12).- Attach and fix Panels (P13)&(P14) to Panel (P12) using 4 x Large Bolts (H3) as shown.

You will need:



(H3)


(H7)

P12

P13P14

H7

H11


Step 18

You will need:



(H3)


(H7)


(H4)

P2P12

P14

P11

H7

P12

P14

P14

P12

H3

H4

H3

P11

P3

View Inside

- Insert 4 x Large Dowels (H7) into Panels (P11).- Attach and fix Panels (P12)&(P14) to Panels (P2),(P3),(P11).- Insert 10 x Barrel Nuts (H4) into Panels (P12)&(P14).- Screw 10 x Large Bolts (H3) through Panel (P11) into Barrel Nuts (H4) in Panels (P12)&(P14).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary.

P11


Step 19

- Screw 2 x Cam Bolts (H1) to Panel (P18).

You will need:


PAGE 17

Step 20

You will need:



(H1)P18

H1


(H2)



P18

P6

P18

P6H2

-Attach Panel (P18) to Panel (P6).-Insert 2 x Cam Nut (H2) into Panel (P6) make sure the arrow is pointing to the hole. Turn the Cam Nut (H2) 90◦ clockwise to tighten.


Step 21

You will need:


PAGE 18

- Insert 5 x Panels (P27) into the gaps of Panels (P4) & (P5).- Screw tight with 10 x Large Screws (H10).


(H10)P5

H10

P27P4 P4

P4P4

P5

P5P27

P27

P27

H10

P5


Step 22

You will need:


PAGE 19

- Insert 2 x Panels (P28) into the gaps of Panels (P27).- Screw tight with 2 x Large Screws (H10) in the middle of the bed .


(H10) P27

P28P27

P28

H10P28

P28

Step 23

You will need:



(H3)


(H7)


(H4)P20

P19 P19

P20H3

H7

H4

- Insert 2 x Large Dowels (H7) into Panel (P19).- Attach Panel (P19) to Panel (P20).- Insert 3 x Barrel Nuts (H4) into Panel (P19).- Screw 3 x Large Bolts(H3) through Panel (P20) into Barrel Nuts (H4) in Panel (P19).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary.



Step 24

PAGE 20

- Insert 2 x Large Dowels (H7) into Panel (P20).-Attach Panel (P24) to Panel (P20).- Insert 2 x Barrel Nuts (H4) into Panel (P20).- Screw 2 x Large Bolts (H3) through Panels (P24) into Barrel Nuts (H4) in Panel (P20).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary.

Step 25

You will need:



(H3)


(H7)


(H4)

You will need:



(H3)


(H7)


(H4)

P20

P24

P24

P20H3

H3

H7

H7

H4

P20

P25H3

H4

H7




H3

P25P20

H4


Step 26

PAGE 21

- Insert 2 x Large Dowels (H7) into Panel (P21).- Attach Panel (P23) to Panel (P21).- Insert 2 x Barrel Nuts (H4) into Panel (P21).- Screw 2 x Large Bolts (H3) through Panel (P23) into Barrel Nuts (H4) in Panel (P21).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary.

Step 27

You will need:



(H3)

2x Large DowelsØ8 x 30 mm

(H7)


(H4)

You will need:



(H3)


(H7)


(H4)

P23

P23

P21

H3

H7

H4

H4

H3

H4

H7

H7

P22



- Insert 2 x Large Dowels (H7) into Panel (P21).- Attach Panel (P22) to Panel (P21).- Insert 2 x Barrel Nuts (H4) into Panel (P21).- Screw 2 x Large Bolts (H3) through Panels (P22) into Barrel Nuts (H4) in Panel (P21).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary.

H3H7

H4

P21

P21

P22P21

H3


Step 28

PAGE 22

- Insert 4 x Barrel Nuts (H4) into Panels (P26).- Screw 4 x Large Bolts (H3) through Panels (P22)&(P23) into Barrel Nuts(H4) in Panels (P26).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary.

Step 29

You will need:


(H7)

- Insert 8 x Large Dowels (H7) each into Panels (P2)& (P3).- Attach Panel (P22) on Panel (P2), Panel (P23) on Panel (P3).- Attach Panel (P24) on Panel (P2) , Panel (P25) on Panel(P3).

You will need:



(H3)


(H4)

P26

P26

P23

P22

H3

H3

H4

H4

P22

P24

P25

P2

P3P23

H7

H7



Step 30

PAGE 23

- Screw Panel (P21) into Panel (P18) using 2 x Large Screws (H10) from inside out.

You will need:



(H10)

P21

P21

P18

H10

View Inside


Step 31

PAGE 24

- Insert 8 x Large Dowels (H7) into Panels (P4).- Place slats (P29) on top of lower mattress base.

You will need:


(H7)

P29

P4

P4

H7


Step 32

PAGE 25

- Place the mattress on top of Slats (P29).

P29

Step 33


- Lay Panels (P34)+(P37) flat as shown.

P34

P37

- Insert 2 x Large Dowels (H7) into Panel (P19).- Attach Panel (P19) to Panel (P20).- Insert 3 x Barrel Nuts (H4) into Panel (P19).- Screw 3 x Large Bolts(H3) through Panel (P20) into Barrel Nuts (H4) in Panel (P19).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary.


Step 34

PAGE 27

- Screw 4 x Cam Bolts(H1) to Panels (P34) & (P37).- Insert 26 x Large Dowels (H7) into Panel (P34)&(P37) as shown.

You will need:



(H1)


(H7)

P34

H1

H7

P37

P37P37

H1

H1

H1

H7

H7H7

P34

P34


Step 35

PAGE 28


Step 36

You will need:



(H3)


(H7)


(H4)

P32

P30H4

H3H7

You will need:



(H3)


(H7)


(H4)

P31

P32

H3

H7H4





P32H3

H4

P32

H3

H4


Step 37

PAGE 29

Step 38

-Screw 4 x Cam Bolts (H1) into 2 x Panels (P33).- Attach 2 x Panels (P33) to 2 x Panels (P10) - Insert 4 x Cam Nuts (H2) into 2 x Panels (P10) make sure the arrow is pointing to the hole.-Turn the Cam Nut (H2) 90◦ clockwise to tighten.

You will need:



(H1)


(H2)



P10

P33H1

H2

You will need:



(H3)


(H4)

- Attach Panel (P30) to Panel (34).- Insert 2 x Barrel Nuts (H4) into Panel (P30).- Screw 2 x Large Bolts (H3) through Panel (P34) into Barrel Nuts (H4) in Panel (P30.)- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary. Hold Panel (P30) to avoid them from falling to damage the parts or structure until the end of Step 36.

P30

P34H3

H4

P34

P30Flat head

screwdriver

X2

- Insert 8 x Large Dowels (H7) each into Panels (P2)& (P3).- Attach Panel (P22) on Panel (P2), Panel (P23) on Panel (P3).- Attach Panel (P24) on Panel (P2) , Panel (P25) on Panel(P3).


Step 39

PAGE 30

- Attach Panel (P31) to Panel (P34).- Insert 2 x Barrel Nuts (H4) into Panel (P31).- Screw 2 x Large Bolts (H3) through Panel (P34) into Barrel Nuts (H4) in Panel (P31).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary. Hold Panel (P31) to avoid them from falling to damage the parts or structure until the end of Step 36.

Step 40

You will need:



(H3)


(H4)

P31

P34

H3

H4

P31P34

- Attach 5x Panels (P35) to Panel (P34).- Insert 5 x Barrel Nuts (H4) into Panels (P35).- Screw 5 x Large Bolts (H3) through Panel (P34) into Barrel Nuts (H4) in Panels (P35).- Remark: Adjust position of Barrel Nuts (H4) by Flat head screwdriver if necessary.

You will need:



(H3)


(H4)

P34P35

P35

P35

P35

P35

H3

H4



- Screw Panel (P21) into Panel (P18) using 2 x Large Screws (H10) from inside out.


Step 41

PAGE 31

- Attach Panels (P10)&(P33) to Panel (P34).-Insert 2 x Cam Nuts (H2) into 2 x Panels (P10) make sure the arrow is pointing to the hole.-Turn the Cam Nut (H2) 90◦ clockwise to tighten.

You will need:



(H2)




P33

P10H2

P33

P10

P34P33

P10

P33

P10 H2

P34

P34


Step 42

PAGE 32

- Insert 4 x Barrel Nuts (H4) each into Panels (P30) & (P31).- Screw 4 x Large Bolts (H3) through Panel (P37) into the Barrel Nuts (H4) in Panels (P30) & (P31).- Insert 2 x Cam Nuts (H2) into 2 x Panels (P10) make sure the arrow is pointing to the hole. Turn the Cam Nut (H2) 90◦ clockwise to tighten.- Insert 5 x Barrel Nut (H4) into each Panel (P35).- Screw 5 x Large Bolts (H3) through Panel (P37) into Barrel Nuts (H4) in Panels (P35).- Remark: Adjust position of Barrel Nuts (H4) using Flat head screwdriver if necessary.

You will need:



(H2)





(H3)


(H4)

P30

P37

P31

P10

P35P35

P35

P35

P30

P10

H2H4 P37

P31

P10

H2H4

P37

H3

H4


Step 43

PAGE 33

- Insert 8 x Large Dowels (H7) into Panels (P22), (P23), (P24) & (P25).- Place Panels (P34)&(P37) onto Panels (P22) , (P24) , (P23),(P25) .-Remark:Pay attention to same direction of bed head.

You will need:


(H7)

P34

P22

P24

P23

P25

P37

H7

H7

H7


Step 44

PAGE 34

- Screw Panel (P38 ) onto Panels (P34),(P24) & (P2) with 5 x Small Bolts (H6).- Apply the same method,Screw 1 x Panel (P38) onto Panels (P34),(P22) & (P2), 1 x Panel (P38) onto Panels (P37),(P25) & (P3) , 1 x Panel (P38) onto Panels (P37),(P23) & (P3) .

You will need:


(H6)Phillips head screwdriver

P34

P24

P22

P22

P24

P34

P34

P38

P38

H6

H6

P23

P25

P37

P2

P2

P3


Step 45

PAGE 35

- Insert 2 x Medium Dowels (H8) into Panels (P34)&(P22).- Screw Panel (P39) onto (P34)&(P22) with 2 x Large Screws (H10).- Apply the same method, Screw 1 x Panel (P39) on to Panels (P34)&(P24), 1 x Panel (P39) on to Panels (P37)&(P25),1 x Panel (P39) on to Panels (P37)&(P23).


(H10)

You will need:


P34

P34

P22

P24

P25

P23

P37

P39

P22

P24

P34

P39

H10

H10H8

H8


(H8)


Step 46

PAGE 36

- Insert 12 x Large Dowels (H7) into 3 x Panels (P35).- Place 4 x Panels (P36) on Panels (P35).

You will need:


(H7)

P35P35

P36

H7


Step 47

PAGE 37

- Screw the top of Ladder Handrail (P40) on Panel (P37) using 1 x Medium Bolt (H5). - Screw the middle of Ladder Handrail (P40) on Panel (P3) using 1 x Medium Bolt (H5).

You will need:


(H5)

2 x Bolts(H12)


P40

P40

P3

P37

P40

H5

H5

Step 48

You will need:


P40

P41

P41

P41

P40

H12

- Insert Ladder Step (P41) into Ladder Handrail (P40).- Screw Ladder Step (P41) through Ladder Handrail (P40) using 1 x Bolt (H12) .- Repeat above sequence for the second Ladder Step (P41).


Step 49

PAGE 38

- Insert 2 x Ladder Step (P41) into Ladder Handrail (P42).- Screw Ladder Step (P41) through Ladder Handrail (P42) using 2 x Bolt (H12)- Remark: Screw by hand & do not 100% tighten.- Screw the top of Ladder Handrail (P42) on Panel (P37) using 1 x Medium Bolt (H5). - Screw the middle of Ladder Handrail (P42) on Panel (P3) using 1 x Medium Bolt (H5).- Tighten all the 4 x Bolts (H12) in Ladder Handrail (P42).

You will need:


(H5)


Step 50

2x Bolts(H12) P41

P42P3

P37H12

H12H5

H5

Job Complete!In the interest of our environment please dispose of all packaging thoughtfully.

bunk bed mk 2

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