bp short stories - alrdc · feb. 28 - mar. 2, 2005 2005 gas well de-liquification workshop denver,...

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Gas Well De-Liquification Workshop Denver, Colorado February 28 - March 2, 2005 Deliquification Short Stories Gordon Gates – Deliquification Specialist Bp – Houston Assisted By: Danny Patterson, Jess Babbitt, Tony Lott

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Gas Well De-Liquification WorkshopDenver, Colorado

February 28 - March 2, 2005

Deliquification Short StoriesGordon Gates – Deliquification Specialist Bp – HoustonAssisted By: Danny Patterson, Jess Babbitt, Tony Lott

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

2

Does a well load up while Shut In?

• Not usually•There are exceptions to most statements•Don’t base most of your decisions on exceptions•I have seen it with cross flow. 700# zone co-mingled with 110# shallow zone.

•This particular plunger well takes about 90 minutes of shut in time to load up

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

3

The Myth of Choking Gas Wells to Keep them producing

• How many people have heard that you have to hold back pressure on a well to keep it producing?

• How many agree with that conclusion?

• If you agree would you hold it on all gas wells?

• How many of you agree with IPR curves?

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

4

Typical IPR Curve for a Gas Well

050

100150200250300350400

0

Flow

ing

Pres

sure

, psi

a

Normal Flow

Choke back to increase BHP

Does everyone agree with this?

Then why do some people choke back wells?

50 100 150 200 250 300Rate, mcfd

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

5

Shot Gun Duals have Cement Bond Problems on the 2 7/8

Communication because of poor Cement Bonding

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

6

Results of Holding back pressure on Tubing

Well is graveyard dead at the age of 500 MCFD

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

7

MULTI-STAGER TOOL

• The Multi-Stager creates bottom hole pressure by staging the well, moving part of your energy source under each stage

• By staging the well with the Multi-Stager tool you lift the fluid load to a shallower depth

• I like to call it an elevator

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

8

MULTI-STAGER TOOL CANDIDATES

• The Multi-Stager has been used in many different well configurations– Packer Wells

– Slim hole

– Conventional

– Liner Wells

– Open Hole

– Tapered Strings

• Could it be used in offshore wells with SSSV?

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

9

Video of Multi Stage Plunger

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

10

Soape 9 Results

Installed Multi Stage Plunger

Changed bottom Plunger from bar to Pad

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

11

CGU – 9-5

Installed Multi Stage Plunger

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

12

Glaspie 4 Flowing up Casing and Tubing

4 PSIG

Old EOT @ 6141

Perfs @ 6157 6197

Perfs @ 6240 - 6248

5.5” Casing

2.375’ Tubing

105 PSIG SIBP

4 PSIG Line Pressure

6 Bbls Condensate /MMCF

2 Bbls H2O/MMCF

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

13

Using tools to understand options

Casing & Tubing Flow

Casing Flow Only

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

14

Glaspie 4 flowing up Tubing

4 PSIG Line Pressure

Old EOT @ 6141

Perfs @ 6157 6197

Perfs @ 6240 - 6248

5.5” Casing

2.375’ Tubing

105 PSIG SIBP

4 PSIG Line Pressure

6 Bbls Condensate /MMCF

2 Bbls H2O/MMCF

New EOT @ 6190

74 PSIG Casing

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

15

Using ProdOp to understand your well

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

16

Glaspie 4 after injecting gas in the tubing

Old EOT @ 6141

Perfs @ 6157 6197

Perfs @ 6240 - 6248

5.5” Casing

2.375’ Tubing

105 PSIG SIBP

4 PSIG Line Pressure

6 Bbls Condensate /MMCF

2 Bbls H2O/MMCF

New EOT @ 6190

Total Gas Out 1260 MCFD @

29 PSIG

Question:

What is FBHP?

Inject 380 MCFD @ 77 PSIG

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

17

After gas lift---Net gas today 880 MCF

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

18

What type of gas should you expect if you lower line pressure from 100# to 30#

1966 1970 1974 1978 1982 1986 1990 1994 1998 2002 200610

100

1,000

10,000PET SUD;S H COX 002

Time

Oil Production (bbl)

Gas Production (mcf)

Water Production (bbl)

170310019500005,408,845 mcfSLIGO

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

19

This is what happens when you lower line pressure

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

20

Why is training and Networking important?

• You must be able to identify wells that are liquid loaded

• You must be able to understand why they are loaded

• Understand tubular limits

• Pressure limits

• Rate limits

• You should understand friction and gravity effects

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

21

What is this well capable of?

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

22

What are the issues?

• It had 2.375 tubing

• 6000’

• No packer

• Less that 10 Bbls /MMCF

• 275# Build up

• A compressor that would move Maximum 250 MCFD

• 2” Flow line that would not get the tubing below 90# to tank

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

23

Results after optimizing facilities

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

24

www.texjetpump.com

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

25

Tex Jet Pump

Gas entry point from annuls

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

26

End View

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

27

Brown 2 with Tex-Jet

Tex-Jet Installed

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

28

Vortex Flow

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

29

Wireline Set Tool

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

30

www.vortexflowllc.com

Vortex tool installed

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

31

Vortex installed

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

32

Vortex installed (SOAP)

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

33

This tight gas well makes less than 10 Bbls a day into 650 Psig with 2.375 tubing at 8000’. Can we run a plunger on this well?

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

34

Safety was a concern

• Within Bp over the last 3-4 years we have launched around 10 plungers

• This was unacceptable from a Safety standpoint

• If we do not mitigate this hazard Management will not allow us to use plungers to de-liquefy our wells

• Working with Hydrates seemed to be one of the root causes of failure

• The prediction was that this was not possible with the high line pressures that exist in Jonah that range from 550# to 750#

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

35

Nipple Failure between valves

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

36

Pacemaker with Hydrate

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

37

Pacemakers in 600 PSIG line press.

Two Piece Installed

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

38

Don’t wait for a well to load up before you spring into action!

• Action plan for tight gas wells

• Drill well, frac and produce up 4.5” Casing

• Monitor flow rate and snubb 2.375 tubing in well before you start to load

• If liquid rate is too large for plunger then inject surfactant, if not

• Monitor flow and run two piece plunger in well 100 to 200 MCF before loading

• Monitor well and lower line pressure when needed

Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado

39

Poor Boy Gas Lift and Plunger Assist

• As reservoirs declines we are installing more and more wellhead compressors

• This sometimes gives us options for either kicking off wells or sustaining production

• Basically we add just enough gas into the casing when there is no packer to get the combined flow above critical or just enough to help get a plunger started