bp short stories - alrdc · feb. 28 - mar. 2, 2005 2005 gas well de-liquification workshop denver,...
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Gas Well De-Liquification WorkshopDenver, Colorado
February 28 - March 2, 2005
Deliquification Short StoriesGordon Gates – Deliquification Specialist Bp – HoustonAssisted By: Danny Patterson, Jess Babbitt, Tony Lott
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Does a well load up while Shut In?
• Not usually•There are exceptions to most statements•Don’t base most of your decisions on exceptions•I have seen it with cross flow. 700# zone co-mingled with 110# shallow zone.
•This particular plunger well takes about 90 minutes of shut in time to load up
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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The Myth of Choking Gas Wells to Keep them producing
• How many people have heard that you have to hold back pressure on a well to keep it producing?
• How many agree with that conclusion?
• If you agree would you hold it on all gas wells?
• How many of you agree with IPR curves?
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Typical IPR Curve for a Gas Well
050
100150200250300350400
0
Flow
ing
Pres
sure
, psi
a
Normal Flow
Choke back to increase BHP
Does everyone agree with this?
Then why do some people choke back wells?
50 100 150 200 250 300Rate, mcfd
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Shot Gun Duals have Cement Bond Problems on the 2 7/8
Communication because of poor Cement Bonding
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Results of Holding back pressure on Tubing
Well is graveyard dead at the age of 500 MCFD
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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MULTI-STAGER TOOL
• The Multi-Stager creates bottom hole pressure by staging the well, moving part of your energy source under each stage
• By staging the well with the Multi-Stager tool you lift the fluid load to a shallower depth
• I like to call it an elevator
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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MULTI-STAGER TOOL CANDIDATES
• The Multi-Stager has been used in many different well configurations– Packer Wells
– Slim hole
– Conventional
– Liner Wells
– Open Hole
– Tapered Strings
• Could it be used in offshore wells with SSSV?
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Video of Multi Stage Plunger
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Soape 9 Results
Installed Multi Stage Plunger
Changed bottom Plunger from bar to Pad
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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CGU – 9-5
Installed Multi Stage Plunger
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Glaspie 4 Flowing up Casing and Tubing
4 PSIG
Old EOT @ 6141
Perfs @ 6157 6197
Perfs @ 6240 - 6248
5.5” Casing
2.375’ Tubing
105 PSIG SIBP
4 PSIG Line Pressure
6 Bbls Condensate /MMCF
2 Bbls H2O/MMCF
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Using tools to understand options
Casing & Tubing Flow
Casing Flow Only
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Glaspie 4 flowing up Tubing
4 PSIG Line Pressure
Old EOT @ 6141
Perfs @ 6157 6197
Perfs @ 6240 - 6248
5.5” Casing
2.375’ Tubing
105 PSIG SIBP
4 PSIG Line Pressure
6 Bbls Condensate /MMCF
2 Bbls H2O/MMCF
New EOT @ 6190
74 PSIG Casing
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Using ProdOp to understand your well
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Glaspie 4 after injecting gas in the tubing
Old EOT @ 6141
Perfs @ 6157 6197
Perfs @ 6240 - 6248
5.5” Casing
2.375’ Tubing
105 PSIG SIBP
4 PSIG Line Pressure
6 Bbls Condensate /MMCF
2 Bbls H2O/MMCF
New EOT @ 6190
Total Gas Out 1260 MCFD @
29 PSIG
Question:
What is FBHP?
Inject 380 MCFD @ 77 PSIG
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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After gas lift---Net gas today 880 MCF
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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What type of gas should you expect if you lower line pressure from 100# to 30#
1966 1970 1974 1978 1982 1986 1990 1994 1998 2002 200610
100
1,000
10,000PET SUD;S H COX 002
Time
Oil Production (bbl)
Gas Production (mcf)
Water Production (bbl)
170310019500005,408,845 mcfSLIGO
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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This is what happens when you lower line pressure
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Why is training and Networking important?
• You must be able to identify wells that are liquid loaded
• You must be able to understand why they are loaded
• Understand tubular limits
• Pressure limits
• Rate limits
• You should understand friction and gravity effects
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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What is this well capable of?
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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What are the issues?
• It had 2.375 tubing
• 6000’
• No packer
• Less that 10 Bbls /MMCF
• 275# Build up
• A compressor that would move Maximum 250 MCFD
• 2” Flow line that would not get the tubing below 90# to tank
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Results after optimizing facilities
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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www.texjetpump.com
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Tex Jet Pump
Gas entry point from annuls
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Brown 2 with Tex-Jet
Tex-Jet Installed
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Wireline Set Tool
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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www.vortexflowllc.com
Vortex tool installed
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Vortex installed (SOAP)
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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This tight gas well makes less than 10 Bbls a day into 650 Psig with 2.375 tubing at 8000’. Can we run a plunger on this well?
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Safety was a concern
• Within Bp over the last 3-4 years we have launched around 10 plungers
• This was unacceptable from a Safety standpoint
• If we do not mitigate this hazard Management will not allow us to use plungers to de-liquefy our wells
• Working with Hydrates seemed to be one of the root causes of failure
• The prediction was that this was not possible with the high line pressures that exist in Jonah that range from 550# to 750#
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Nipple Failure between valves
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Pacemaker with Hydrate
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Pacemakers in 600 PSIG line press.
Two Piece Installed
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Don’t wait for a well to load up before you spring into action!
• Action plan for tight gas wells
• Drill well, frac and produce up 4.5” Casing
• Monitor flow rate and snubb 2.375 tubing in well before you start to load
• If liquid rate is too large for plunger then inject surfactant, if not
• Monitor flow and run two piece plunger in well 100 to 200 MCF before loading
• Monitor well and lower line pressure when needed
Feb. 28 - Mar. 2, 2005 2005 Gas Well De-Liquification Workshop Denver, Colorado
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Poor Boy Gas Lift and Plunger Assist
• As reservoirs declines we are installing more and more wellhead compressors
• This sometimes gives us options for either kicking off wells or sustaining production
• Basically we add just enough gas into the casing when there is no packer to get the combined flow above critical or just enough to help get a plunger started