bop control skid, norsok 10,000/15,000 psi well pressure · pdf filen e s s i e section 2 -...

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N E S S I E Section 2 - CONTROL Wellhead Control Equipment Performance Data & Specifications Grease Pumps - Each Pump: Nominal minimum Output Pressure 0psi (0Bar) Maximum Output Pressure 15,000psi (1034bar) Maximum Flow Rate 0.5lpm @ 15,000psi Grease Capacity (usable) 80 litres Hydraulic Pump: Pressure Compensated Axial Piston Pump Nominal minimum Output Pressure 0psi (0Bar) Max Pressure 4,600psi (317bar) Displacement 45cc/rev Hydraulic Tank Capacity 170 litres Sound Level: Maximum Sound Level (outside of unit) (machine space doors closed, operating position doors open). 80dB(A) at 1m Environmental Conditions Design Temperature range -20 o C to +40 o C, the hydraulic oil and grease grades must be chosen to suit the local environmental conditions. Waterproof container with stainless steel construction. Power / External Supply Electrical: 380V-690V 50-60Hz three phase 32A minimum supply connection 220-240V 50-60Hz single phase Automated multi voltage and phase correction Design Standards The BOP control unit will be designed using the following standards: Machinery Directive 2006/42/EC. CE Marked ATEX 95 (94/9/EC) NORSOK D-002 System Requirements Well Intervention Equipment NORSOK Z-015 Temporary Equipment DNV 2.7-1:2006 Offshore Containers BS EN12079:2006 Offshore Containers and Associated Lifting Sets Best Practice Dropped Object Management Certification CE marked, ATEX Approved for use in a Category 2 (Zone 1) hazardous area Independently certified to DNV 2.7-1 NORSOK Approved This unit is an automated secondary well control system for use in ATEX Zone 1 hazardous environments and in compliance with NORSOK regulations. The unit features wireline valve (BOP) control and grease injection to BOP. Primary hydraulic power is provided by an electrically driven pressure compensating pump and backup accumulator capacity is provided to comply with all relevant requirements of Norsok D-002. Grease injection is provided by an hydraulically driven grease intensifier pump. BOP Control Skid, NORSOK 10,000/15,000 psi Well Pressure Dimensions & Weights PART NUMBER L-6901027708 (L) 244 cm, 96 in (W) 175 cm, 69 in (H) 194 cm, 76 in (Maximum Gross Weight) 5,000 kg, 11,023 lbs Three modes of operation are provided, remote control from a control room, local control from a graphical interface on the unit and a fully manual operation panel. Grease injection can be automatic based on well pressure (patented NOV Elmar feature), automatic based on pre- set target pressure or fully manual. The system is configurable to work at either 15,000psi or 10,000psi well pressure. The unit is mounted within a weather proof container certified in accordance with DNV 2.7-1 and BS EN12079. All controls, reels and tanks are mounted inside the container behind secure lockable doors. Pipe fittings, tubing and fasteners are made from stainless steel. Module removed from protective container SmartMonitor display Connections © 2014 National Oilwell Varco www.nov.com/Elmar Elmar Product Line

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Page 1: BOP Control Skid, NORSOK 10,000/15,000 psi Well Pressure · PDF fileN E S S I E Section 2 - CONTROL Wellhead Control Equipment Performance Data & Specifications Grease Pumps - Each

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Performance Data & Specifications

Grease Pumps - Each Pump:• Nominal minimum Output Pressure 0psi (0Bar)• Maximum Output Pressure 15,000psi (1034bar)• Maximum Flow Rate 0.5lpm @ 15,000psi• Grease Capacity (usable) 80 litres

Hydraulic Pump:Pressure Compensated Axial Piston Pump• Nominal minimum Output Pressure 0psi (0Bar)• Max Pressure 4,600psi (317bar)• Displacement 45cc/rev• Hydraulic Tank Capacity 170 litres

Sound Level:• Maximum Sound Level (outside of unit) (machine space doors closed, operating position doors open). 80dB(A) at 1m

Environmental Conditions

• Design Temperature range -20oC to +40oC, the hydraulic oil and grease grades must be chosen to suit the local environmental conditions.• Waterproof container with stainless steel construction.

Power / External Supply

Electrical:• 380V-690V 50-60Hz three phase• 32A minimum supply connection• 220-240V 50-60Hz single phase• Automated multi voltage and phase correction

Design Standards

The BOP control unit will be designed using thefollowing standards:• Machinery Directive 2006/42/EC. CE Marked• ATEX 95 (94/9/EC)• NORSOK D-002 System Requirements Well Intervention Equipment• NORSOK Z-015 Temporary Equipment• DNV 2.7-1:2006 Offshore Containers• BS EN12079:2006 Offshore Containers and Associated Lifting Sets• Best Practice Dropped Object Management Certification

• CE marked, ATEX Approved for use in a Category 2 (Zone 1) hazardous area

• Independently certified to DNV 2.7-1• NORSOK Approved

This unit is an automated secondary well control system for use in ATEX Zone 1 hazardous environments and in compliance with NORSOK regulations. The unit features wireline valve (BOP) control and grease injection to BOP. Primary hydraulic power is provided by an electrically driven pressure compensating pump and backup accumulator capacity is provided to comply with all relevant requirements of Norsok D-002. Grease injection is provided by an hydraulically driven grease intensifier pump.

BOP Control Skid, NORSOK10,000/15,000 psi Well Pressure

Dimensions & Weights

PART NUMBER L-6901027708(L) 244 cm, 96 in (W) 175 cm, 69 in (H) 194 cm, 76 in (Maximum Gross Weight) 5,000 kg, 11,023 lbs

Three modes of operation are provided, remote control from a control room, local control from a graphical interface on the unit and a fully manual operation panel. Grease injection can be automatic based on well pressure (patented NOV Elmar feature), automatic based on pre-set target pressure or fully manual. The system is configurable to work at either 15,000psi or 10,000psi well pressure.

The unit is mounted withina weather proof containercertified in accordance withDNV 2.7-1 and BS EN12079.All controls, reels and tanksare mounted inside thecontainer behind securelockable doors.

Pipe fittings, tubing andfasteners are made fromstainless steel. Module removed from protective container

SmartMonitor display

Connections

© 2014 National Oilwell Varco www.nov.com/Elmar

Elmar Product Line