f

Booster Long Straight Booster Long Straight Corrector Package InstallationCorrector Package Installation

Craig Drennan2007 Shutdown Planning Meeting

April 6, 2007

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f Installation TasksInstallation Tasks

General Installation Tasks

Pulling Power Cables.

Removing Old Correctors.

Installing New Correctors.

Vacuum Leak Checking and Pump Down.

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f Installation TasksInstallation Tasks

Radiation Level Measured in March

Above 500 mrem L6 L13

Above 100 mrem L1 L3 L7 L8 L9

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f Pulling Power CablesPulling Power Cables

Task Manager: James Ranson

Man-Power: Crew of 3 Electricians

Task: Run the cables necessary for 4 each, 6 element corrector packages from 6 Booster gallery locations.

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f Pulling Power CablesPulling Power Cables Cable Specification (Beams-doc-2599-v1)

Type 1 2 Conductor, Twisted Pair, 8 AWG, Strand Tinned Copper.

Insulation Color Coded Red and Black, PVC*, 105 degC rating.Overall Foil Shield With 12 AWG Drain Wire.PVC Tray Cable Jacket, 105 degC ratingThe jacket is to be marked with incrementing numbers every foot.

10 Each, Continuous 500 foot Reels, Jacket Color Green10 Each, Continuous 500 foot Reels, Jacket Color White10 Each, Continuous 500 foot Reels, Jacket Color Red10 Each, Continuous 500 foot Reels, Jacket Color Black

Type 2 4 Conductor, Twisted Pair, 8 AWG, Strand Tinned Copper.

Insulation Color Coded 2 Red and 2 Black, PVC*, 105 degC rating.Overall Foil Shield With 12 AWG Drain Wire.PVC Tray Cable Jacket, 105 degC ratingThe jacket is to be marked with incrementing numbers every foot.

10 Each, Continuous 500 foot Reels, Jacket Color Black

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f Pulling Power CablesPulling Power Cables Cable Specification -Cont.- Type 3

2 Conductor, Twisted Pair, 12 AWG, Strand Tinned Copper.Insulation Color Coded Red and Black, PVC*, 105 degC rating.Overall Foil Shield With Drain Wire.PVC Tray Cable Jacket, 105 degC ratingThe jacket is to be marked with incrementing numbers every foot.

10 Each, Continuous 500 foot Reels, Jacket Color Black* All PVC insulation is to have an oxygen index greater than 28

======================================================================== The reel size and weights as follows:

2/C 8awg:  18" diam X 10" wide reels. Approx 98 lbs. per reel.        Can fit 12 per skid.

4/C 8awg:  20" diam X 12" wide reels.  Approx 170 lbs. per reel.        Can fit 8 per skid

2/C 12awg: 16" diam X 10" wide reels.  Approx 52 lbs per reel.        Can fit 27 reels per skid.

Vendor will combine the reels and will have a total of 4 skids shipped. ========================================================================

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f Pulling Power CablesPulling Power Cables

Cable Specification -Cont.- Type 4

2 Pair Individually Shielded, 22 AWG, 7x30 Strand.Insulation Color Coded Green, White and Red, Black. Belden P/N 8723

10 Each, Continuous 1000 foot Reels, Jacket Color Grey

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f Pulling Power CablesPulling Power Cables

Cable Connections to Each Corrector Elements Vertical Dipole

• 2 Conductor, 8 AWG (Type 1), Green Jacket Horizontal Dipole

• 2 Conductor, 8 AWG (Type 1), White Jacket Normal Sextupole

• 2 Conductor, 8 AWG (Type 1), Red Jacket Skew Sextupole

• 2 Conductor, 8 AWG (Type 1), Black Jacket Normal Quadrupole

• 4 Conductor, 8 AWG (Type 2), Black Jacket Skew Quadrupole

• 2 Conductor, 12 AWG (Type 3), Black Jacket Klixon Sensor

• 2 Pair, 22 AWG (Type 4), Grey Jacket RTD Sensor

• 2 Pair, 22 AWG (Type 4), Grey Jacket

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f Pulling Power CablesPulling Power Cables

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f Pulling Power CablesPulling Power Cables

Cable - Penetration Power Tests (Beams-doc-2599-v1)

Sample run of cables have been tested in a Booster penetration

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f Pulling Cables –cont.-Pulling Cables –cont.-

Details for Cable Pull (1 of 2)

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f Pulling Cables –cont.-Pulling Cables –cont.-

Details for Cable Pull (2 of 2)

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f Pulling Cables –cont.-Pulling Cables –cont.-

Additional Cables to Pull

8 each, 2 pair, 22 AWG Twisted Shielded Pair cable for KLIXON’s and RTD’s

• Assumes 1 Klixon and 1 RTD per corrector package.

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f Pulling Power CablesPulling Power Cables

Sub-Tasks for Pulling Cables Cable labeling database entries are submitted and

labeling is procured. Remove poly-beads from penetrations

• Vacuuming beads from an empty penetration from gallery end has proven cleaner.

• Removing beads from gallery end can begin immediately after beam is locked off from the Booster and the Rad-Tech is informed.

• Will require 3 to 4 each 50 gallon drums. Cable is delivered from the warehouse and staged

near installation location.

A rope pull is made to get an accurate length for each cable run.

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f Pulling Power CablesPulling Power Cables

Sub-Tasks –cont.- Electricians will layout, measure cable lengths and

label cable ends in the gallery.

Cables are pulled from gallery, through penetrations to specific corrector location.

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f Removing Old CorrectorsRemoving Old Correctors

Task Manager: Danny Douglas

Man-Power: 2-3 Crews of 3 Technicians Multiple crews needed to manage individual dose

levels.

Task: Remove old correctors, BPM’s and vacuum valves.

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f Removing Old CorrectorsRemoving Old Correctors

Standard Installation

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f Removing Old CorrectorsRemoving Old Correctors

Sub-Task for Typical Removal Resource: One 3 man crew

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f Removing Old CorrectorsRemoving Old Correctors

Special Case 1: L3 Dogleg

The new corrector package will mount between the dogleg magnets and the BEX magnet will move to where the current corrector is now.

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f Removing Old CorrectorsRemoving Old Correctors

Sub-Task for Special Case 1 Removal Resource: One 3 man crew

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f Removing Old CorrectorsRemoving Old Correctors

Special Case 2: Injection Girder

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f Removing Old CorrectorsRemoving Old Correctors

Sub-Task for Special Case 2 Removal Resource: One 3 man crew

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f Installing New CorrectorsInstalling New Correctors

New Correctors Are Delivered From MTF

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f Installing New CorrectorsInstalling New Correctors

New Corrector Support

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f Installing New CorrectorsInstalling New Correctors

Mechanical Design Schedule

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f Installing New CorrectorsInstalling New Correctors

Sub-Task for Typical Corrector Installation Resource: One 3 man crew

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f Installing New CorrectorsInstalling New Correctors

Sub-Task for Special Case 1 Corrector Installation Resource: One 3 man crew

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f Installing New CorrectorsInstalling New Correctors

Sub-Task for Special Case 2 Corrector Installation Resource: One 3 man crew

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f Other TasksOther Tasks

Further Installation Tasks Corrector Power Connection

BPM Cable Connection

Surveying of the the Correctors and BPM’s

Vacuum Leak Checking and Pump Down

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f Other TasksOther Tasks

Related Tasks for Future Development and Review

Power outage related task from J. Ranson

Surveying in of Correctors and BPM’s

Early Power Testing of Power Supplies and Corrector Magnets.

• Specific LOTO need to be developed.