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Product overview

MINDA Industrieanlagen GmbH

Arneburger Str. 37n

39590 Tangermünde

Germany

[email protected]

www.minda.de/tangermuende

Phone +49 39322 996-0

Fax +49 39322 996-66



For more than two decades, MINDA Industrieanlagen GmbH in Tangermuende has been a recognized expert of customer-

specific solutions for the daily use in workshops and manufacturing companies of rail vehicles as well as of similar fields of

application.

Since 1979 we have supported our customers in realising their individual ideas – from the first draft, commissioning at site up to

life-long service.

Competence, know-how and permanent further development of the products, the controls and the in-house software are the

basic conditions for optimal solutions in close cooperation with our customers.

We do not only produce here at site in Tangermuende but we also provide in-house integration of all process steps. Short

communication channels and professional order processing ensure maximum success of your project.

Look forward to meeting MINDA – we are looking forward to convincing you with our strengths!

MINDA Tangermünde – Your expert for complex solutions

2

Installation/

Commissioning

Service

Shop testing

Design

Inventor resp. CATIA V5

as well as ELCAD

Software

S7 and TIA/ AB-Rockwell

WinCC/ WinCC flexible

Kuka and ABB

Sales/ Project planning

Research/

Development

Fabrication

all under

one roof



Contents

Description of contents: Pages

Turn and tack device 4 – 5

Various welding devices 6 – 9

Magnetic clamping device 10 – 11

Universal clamping devices 12 - 14

Assembly tipping and mounting devices 15 - 16

Lift and turn devices 17

Feeder device 18

Semi-automatic press and drilling device 19

Contact 20

3



Tack devices

Picture shows parts from excavator‘s superstructure

Universal tack device

The universal tack device is used for positioning

and clamping of single parts for different

applications (e.g. excavator superstructure ).

The device consists of a stable mounting table

equipped with a screw-on area of

4000 mm x 4800 mm x

560 mm (L x W x H).

For manufacturing works of 9 different sizes, the

mounting table is equipped with 10 electro-

clamps. The clamps are adjustable (via linear

guidance).

The device is used for tacking and welding of

weights for cranes.

It consists of a clamping table

(2,200mm x 2,300mm) that is rotatable by 360°.

The clamping table is equipped with positioning

and clamping elements (the so called

'combi swing clamps') for related purposes.

With help of the combi swing clamps, each single

part is exactly detachable. This makes the

unloading by crane of the complete component

much easier.

4

Tack device

The device is used for tacking single parts for

various applications.

The single parts are adjusted on the reference

edges and frictional clamped. Axle holes to be

machined mechanically can also be clamped. For

this purpose ready-made holes are provided. This

enables a complete assembly of the work piece.

Once the tacking works are completed, all

clamping elements can be opened for easy

removal of the work piece.

Tack and turn device



The single parts of a excavator substructure are installed and

positioned in this device. Hydraulic tensioning forces deform the

work piece at its specified size.

Once the tacking is completed, the work piece can be lifted and

rotated by 360°.

The work piece can be stopped at each angularity and therefore

the best working position can be set.

The clamping blocks can be moved apart for crane unloading.

Turn and tack device

5



The rotating welding device is used for clamping of aluminium

profiles.

The work piece is adjustable. Welding in different positions is

feasible by rotating the component as required.

Welding device

for aluminium car-body

superstructures

6



On this device spider shafts (as rotors) are fabricated for electric

machines.

The rotor shaft is clamped, the spiders are aligned to the rotor

shaft and pressed hydraulically. In the clamped condition the

spiders and rotor shaft are welded (SAW method).

Welding device

for spider shafts

7

TECHNICAL SPECIFICATION

+ Shafts between

1,000 to 3,800 mm length (pivoted)

at 130 to 300 mm diameter

and approx. 100 to 2,100 kg weight

+ Clamping of pre-heated shafts (to 250°)

+ Mechanical turning of the shafts

+ Indexed angle setting at 36°, 45°, 60°, 90° and 120°

+ Spiders between 500 to 1,500 mm length at

30 to 130 mm height and 20 to 60 mm width



Welding devices

Mastwelding device

This device is used for the precisely positioning of

mast beams, whereby various mast sizes can be

installed on (automatically). The positioning

accuracy is 0,1 mm. The work procedure incl.

setting takes place hydraulically. The clamping is

made pneumatically. The mastwelding device is

PLC-controlled (S7).

Welding device for steel profiles

This device is used for positioning of steel profiles

for forklifts. The welding takes place

automatically by a robot.

8

Welding device

This device is used for the precisely positioning

and clamping of materials (plates, etc.) to be

welded.

The device is mounted on a turning unit. In this

way free accessibility in regards to the welding

position is ensured.



The device finds application in the automotive industry. It is

used in robotic welding cells (pre-production areas).

The steel plates by the operator are manually installed, clamped

and finally welded by robot.

The device is designed for different car-bodies incl. the special

feature that both sides (front and rear) can be worked.

The work piece is clamped in turn-over blocks and get servo-

electrically turned until the required welding position is reached.

MINDA is able to provide the full set of equipment for a

prefabrication line: from the provision of materials over the

material handling up to the removal of the finished components.

Robot welding device

for automotive industry

9



Magnetic clamping device

Pneumatic clamping bridge

Pneumatic clamping bridge

APPLICATION

Electro-magnetic clamping device for joining of

pre-fabricated Aluminium profiles (flat or barrel) to

roof segments for trains, trams, etc.

The Aluminium profiles are equipped outside the

laser welding cabin and then the device moves

into the cabin on rails, where the automatic laser

welding works are performed.

TYPES

Basic structure equipped with drive and can be

lifted by cranes

Component supports equipped with magnets

Each magnet group is separately controllable

Vacuum clamping technology for holding the

component

Movable clamping bridges (separately

controllable) for positioning and clamping the

profiles while welding is being performed

Well-devised and low-maintenance design

BENEFITS

All positioning and clamping processes are PLC-

controlled

‘perfect‘ joining of two profiles resulting to a

segment (weld gap ‚0‘)

10

TECHNICAL DATA (REFERENCE)

Lenght: 14,000 mm

Width: 3,500 mm

Weight: 20 t

Clamping force: magnetic/ pneumatic

YOUR MINDA BENEFITS

Economic series production

High process reliability, repeat accuracy and

equipment availability

Less change-over times



The device is used for laser welding of roof segments for rail

vehicles. Thereby the outer vehicle contour will be shaped.

The pre-manufactured aluminium profiles are electro-

magnetically and PLC-controlled clamped. Mounting parts are

positioned by pneumatically operated clamping units.

The Aluminium profiles are equipped outside the laser welding

cabin and then the device moves into the cabin on rails, where

the automatic laser welding works are performed.

Magnetic clamping device

for car-body laserwelding

11



Universal clamping device

APPLICATION

Clamping device is used for holding and

automatic welding of sidewalls for vehicles,

trams, etc. The pre-fabricated aluminium profiles

are flat and concave.

FEATURES

Applicable for various vehicle sizes

All positioning and clamping processes are PLC-

controlled. The turning of the sidewalls can take

place within the device so that welding of the rear

side possible

‚Perfect‘ welding of gaps joining one segment

(welding gap „0“)

TYPES AND DESIGN

Divided type and robust design

Traverse slewable and equipped with infinitely

variable clamping elements

Device can be universally adjusted

Colored marking of the diverse clamping

elements

Pneumatic clamping and locking by means of

vacuum suckers

Portable (if required)

well-devised and low-maintenance design

Expandable (at a later stage)

12

TECHNICAL DATA (reference)

Lenght: 26.170 mm

Width: 4.980 mm

Tensile forces:

40 Vacuum suckers

60 Clamping zylinder

20 Hydraulic zylinder

(at -0.6 bar)

(at max. 6 bar)

(at 160 bar)

4,05 kN

2,83 kN

20,00 kN

YOUR MINDA BENEFITS

Economic series production and high flexibility

High process reliability, repeat accuracy and

equipment availability

Less change-over times

A solution that fits perfectly in existing conditions

and which can easily be custom-tailored



The universal clamping device is used to join and clamp

aluminium profiles of sidewalls for trains, trams, etc.

The individual profiles are put into the device, aligned, joined

and finally clamped by pneumatic tensioner and vacuum suction

units. The rear side of the welded sidewalls can also be welded

in this device after mechanic and hydraulic adjustment.

Universal clamping device

for sidewalls

with pneumatic and hydraulic

clamping

13



Sidewall welding deviceGirder mast welding device

APPLICATION

This device is 40 m long and 2 sidewalls can be

laid in a row. All support frames are movable and

lockable in y-direction over the entire length.

The clamping elements can be completely hinged

below the support plane.

After the lay down of the sidewall the clamping

elements are stacked out from the suspended

position.

APPLICATION

For welding of I-beams

Electric-driven device

Additional mechanical locking mechanism

Four sides girder mast welding device Welding device for sidewalls

COMPONENTS OF THE DEVICE

Base frame with lateral guide rail and working

platform made equipped with gratings

4 individual racks equipped with 2 horizontal

spindles each for making the window area shape

of the sidewall

2 double racks with intermediate platform for

welding of the door portals

FEATURES

Four I-beams can be prepared in one working

step and be welded finally.

14



With this device transformer sizes between 1,000 mm x 500 mm

x 300 mm and 2,500mm x 2,200 mm x 900 mm (L x W x H) and

with a weight up to 20 t will be tilted.

For assembly and maintenance purposes the transformers are

laid down onto 4 support points, secured with tension belts and

tilted by 90°.

The device is transportable with a crane or forklift (8 t).

Assembly tipping device

15



Mounting devices

Mounting rack

The mounting rack enables turning (360°) of to be

installed components up to 2 x 35 kg.

A stoppage takes place automatically after 90° in

both directions. The change of the direction is

realized by a foot switch. A quick changing of the

mounting plates is ensured.

Double mounting rack

This rack enables a turning and lifting of 2 x 2

components with a total weight up to 2.4 t.

The rack is equipped with a working place light

and several terminals for electric and compress

air supplies.

The rack is available with 8 mounting surfaces

and intended for 4 series parts.

16

Movable mounting turning device

For insertion of the components with a lifting

device the holders are tilt by 90° in the vertical

position and for working purposes it will be tilt

back on horizontal position.

While the assembly works the device is anchored

with the foundation by means of remote-

controlled load magnets.

After the assembly works, the components

remain into the device and the same will be

relocated to its place of destination.



APPLICATION

This device is used for holding spring carriers so

that maintenance works can be carried out.

It is designed for different spring carrier sizes.

The spring carriers are fixed at pre-defined

points. The best welding position is reached by a

manually operated angular gear. This happens by

steps of 45° and when the required position is

reached, the locking follows automatically.

APPLICATION

The spring carrier is clamped on this device, for

example for leak test purposes. Then it will be

filled with anti-corrosive oil up to a pressure of 10

bars by means of a hydraulic pump unit.

After the pressure test the oil is pumped out

again. In order to drain the remaining oil, the

spring carrier on the device is tilted around its

longitudinal axis (x-axis) and turned around the z-

axis.

Hereby, the admissible load capacity for the lift

and turn device is 1,000 kg.

FEATURES

Turning without E-drive

Manual operated

Less force is required due to angular gear

FEATURES

Time and cost saving clamping technology

Draining of remaining oil by tilting and turning

Easy handling

High working comfort

17

Lift and turn device Spring carrier turn device



With this device awning clothes can be mounted onto 7 m long

winding tubes.

The mostly energy-stealing work will be took-over by a linear

guided clamping claw. By means of a foot switch the operator

determines the feeding speed. The cloth is protected against

tearing by a sliding clutch.

After the feeding the cloth will be rolled up with help of a

compressed air motor.

Feeder device

for awning clothes

18



In this device, headpieces are duplex-pressed into aluminium

profiles. After the pressing, the headpieces are automatically

drilled.

The technical parameters of the press and drill datas are PLC

pre-defined. The operator is able to generate a random number

of data sets.

Semi-automatic press and

drilling device

for

Aluminium

assembly elements

19

Contact

20

Service

[email protected]: +49/ 39322/ 996 – 0

You reach us:

on weekdays from 7:00 AM till 4:00 PM

In urgent cases beyond our business hours:

Phone: +49 172/ 5345305

Further information under:


Sales

Frank BlumePhone: +49 39322/ 996 – 16

Mobil: +49 171/ 2842454

Mail: [email protected]

Sales

Marco ScholzPhone: +49 39322/ 996 – 17

Mobil: +49 160/ 6039952

Mail: [email protected]



booklet - jig manufacturingdonar.messe.de/.../minda-booklet-jigmanufacturing... · for assembly and...

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