bob adermann profile

9
Page 1 of 9 Wolf R. (Bob ) Adermann Education: Sydney Technical College, The University of Sydney, McGill University Denied a high-school education (a few teachers of brown-shirt tutelage took implacable offence at his name) he migrated to Australia and worked with the Sydney Metropolitan Water Sewerage & Drainage Board in the kind of job most jobseekers ditched after about a week. Four years later he had finished high school in the evenings while during daytime he had helped provide sewer connections to about ten-thousand Sydney homes. After graduating in aeronautical engineering at The University of Sydney he became structural engineer with Comeng, licensee to the Philadelphia Budd Company’s stainless steel technology. Three months later he initiated with aeronautical engineering lecturer Alan Fien a structural engineering collaboration between Comeng and Sydney University. A year later he became Budd/Comeng design issues point man, effectively apprenticing him to some of the engineers who decades earlier had designed and built stainless steel airplanes . Synergy from university team-up and inspired leadership by Comeng’s new chief engineer Harry Anthony ushered in the halcyon years of Comeng innovation engineering that building on Budd technology and taking it to a whole new level propelled the company to the industry’s cutting edge. Comeng’s decade of pioneering stainless steel bilevel design and construction gifted him specialised problem understanding as well as the skills and capabilities to drive innovation. Responsible for five of the company’s six bilevel structural designs for the domestic market, he oversaw associated research and development, including software, as well as a raft of structural tests conducted at both Comeng workshops and university labs. Engineers at the forefront of paradigm shifts soon receive job-offers. But unfinished passenger safety business kept him at Comeng. Then the unthinkable happened. Already a world-class company producing attention- grabbing stainless steel bilevels (France, Canada and China had sent delegations to view them) and playing a rail-vehicle design global leadership role Comeng was dealt a vicious blow from which it never recovered. After eleven years of service he resigned from a company whose hard-won, internationally acclaimed expertise was nipped in the bud, to join the Canadian Alcan group for five more years of learning the art of designing in aluminium. Again he was offered a rare apprenticeship. This time with the era’s leading aluminium railroad car designer Ian Tomaka, who among other things introduced him to Canadian and US heavy haul. News of a contract for ten stainless steel bilevels awarded to Comeng by Long Island Rail Road (LIRR) plus an offer to participate in the design, reached him in Europe via Comeng’s Harry Anthony, who also disclosed that his own participation in the project hinged on that offer’s acceptance. Harry Anthony moreover disclosed that a timetable for Comeng’s liquidation for its real estate value would stop the company from constructing the cars. Mr Anthony didn’t mention the just executed fire sale of the still non-existent bilevel-design to Mitsui. Bilevels seemed to be a brinkmanship idea by LIRR, who knew full well that to fit the tunnels under Manhattan the cars had to be as slender as any Comeng had built, yet had to have four times the crush strength by law. This physical contradiction was why the experts dismissed the idea as undoable.Yet desperate for the extra passenger carrying capacity, LIRR had searched the world for qualified bilevel-builders and had found Comeng. The company had never head-hunted former employees. But as one of the leading actors in that recurring rail- vehicle design revolution that took place at Comeng during the 1970s , he had more experience and detailed expertise in the requisite engineering discipline than any of the company’s structural engineers before or after. He also worked well with Mr Anthony and the old team. And his Canadian experience was the cherry on top.

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Page 1: Bob Adermann Profile

Page 1 of 9

Wolf R (Bob) Adermann ndash Education Sydney Technical College The University of Sydney McGill University

Denied a high-school education (a few teachers of brown-shirt tutelage took implacable offence at his name) he

migrated to Australia and worked with the Sydney Metropolitan Water Sewerage amp Drainage Board in the kind

of job most jobseekers ditched after about a week Four years later he had finished high school in the evenings

while during daytime he had helped provide sewer connections to about ten-thousand Sydney homes

After graduating in aeronautical engineering at The University of Sydney he became structural engineer with

Comeng licensee to the Philadelphia Budd Companyrsquos stainless steel technology Three months later he

initiated ndash with aeronautical engineering lecturer Alan Fien ndash a structural engineering collaboration between

Comeng and Sydney University A year later he became BuddComeng design issues point man effectively

apprenticing him to some of the engineers who decades earlier had designed and built stainless steel airplanes

Synergy from university team-up and inspired leadership by Comengrsquos new chief engineer Harry Anthony

ushered in the halcyon years of Comeng innovation engineering that ndash building on Budd technology and taking

it to a whole new level ndash propelled the company to the industryrsquos cutting edge

Comengrsquos decade of pioneering stainless steel bilevel design and construction gifted him specialised problem

understanding as well as the skills and capabilities to drive innovation Responsible for five of the companyrsquos six

bilevel structural designs for the domestic market he oversaw associated research and development including

software as well as a raft of structural tests conducted at both Comeng workshops and university labs

Engineers at the forefront of paradigm shifts soon receive job-offers But unfinished passenger safety business

kept him at Comeng Then the unthinkable happened Already a world-class company ndash producing attention-

grabbing stainless steel bilevels (France Canada and China had sent delegations to view them) and playing a

rail-vehicle design global leadership role ndash Comeng was dealt a vicious blow from which it never recovered

After eleven years of service he resigned from a company whose hard-won internationally acclaimed expertise

was nipped in the bud to join the Canadian Alcan group for five more years of learning the art of designing in

aluminium Again he was offered a rare apprenticeship This time with the erarsquos leading aluminium railroad car

designer Ian Tomaka who among other things introduced him to Canadian and US heavy haul

News of a contract for ten stainless steel bilevels awarded to Comeng by Long Island Rail Road (LIRR) plus an

offer to participate in the design reached him in Europe via Comengrsquos Harry Anthony who also disclosed that

his own participation in the project hinged on that offerrsquos acceptance Harry Anthony moreover disclosed that a

timetable for Comengrsquos liquidation for its real estate value would stop the company from constructing the cars

Mr Anthony didnrsquot mention the just executed fire sale of the still non-existent bilevel-design to Mitsui

Bilevels seemed to be a brinkmanship idea by LIRR who knew full well that to fit the tunnels under Manhattan

the cars had to be as slender as any Comeng had built yet had to have four times the crush strength by law

This physical contradiction was why the experts dismissed the idea as lsquoundoablersquo Yet desperate for the extra

passenger carrying capacity LIRR had searched the world for qualified bilevel-builders and had found Comeng

The company had never head-hunted former employees But as one of the leading actors in that recurring rail-

vehicle design revolution that took place at Comeng during the 1970s he had more experience and detailed

expertise in the requisite engineering discipline than any of the companyrsquos structural engineers before or after

He also worked well with Mr Anthony and the old team ndash And his Canadian experience was the cherry on top

Page 2 of 9

So would he rejoin the old choir for its swan song ndash And for a last Hurrah ndash Except that the more likely result

would be going to hell in a handbasket ndash Safer to give LIRR a miss and just fade away ndash But no way to go for a

company that had redefined an industry And to succeed would be going huge It would surpass anything

Comeng had done before So he told Mr Anthony ldquoLetrsquos go to hell fighting in our bootsrdquo It struck him only later

that this wasnrsquot a moon-shot as the moon was known to be there ndash This was a shot in the dark

Six months ndash not on the brink nor on the ragged edge but on a pencil-tip1 ndash later he delivered the goods2 and

became one of the lsquoComeng-Fourrsquo the by now legendary Australian designer quartet that created the future of

US rail with its C1-Prototypes [p6] ndash Those game-changing bilevels of simple and elegant design that charmed

American train riders3 with new standards of comfort and safety and delighted American railroad operators

with unmatched levels of quality efficiency and reliability in addition to the extra capacity (The ldquoboxy shaperdquo is

the only functional shape that will fit into existing tunnels and will allow the specified interior dimensioning)

When the C1-Prototype (lsquoCrsquo stands for Comeng) passed the AAR (American Association of Railroads) load test ndash

witnessed also by the World Bank ndash the drop-jawed rest-of-the-worldrsquos car-builders scrambled to brand their

own versions Yet try as they might to no avail The Comeng-Four had set the bar too high and US railroad

operators no longer settled for less So despite a large and lucrative new US market for sought-after railroad

cars none of the worldrsquos major car-builder responded to invitations to submit their design(s)

The C1rsquos adroitly counterpoised design constraints ndashpassenger safety interior space compliance with US law

material parameters and tunnel compatibility allowing just one specific genus of design ndash confounded the rest

of the worldrsquos car-builders It took fifteen years for the best of them to equal the bar set by the Comeng-Four

(independently replicated the design) but none of them has yet reset it (developed a superior design variant)

Hence all of the C1-successors now plying Northeast Corridor territory and greater Montreal are C1-replicas or

C1-close-enough-clones as none of the specific details of the C1-Prototypersquos make-or-break structural design

may be changed or substituted for ndash Any variation of any of the details of that design standard would crimp

passenger space scrape tunnels andor trip over that passenger safety lynchpin the AAR compression test In

other words not even a slight divergence from that design standard would have seen the light of day

Fully prequalified after building the ten C1-Prototypes Tokyu Car Co (TCC) had expected to build the C1 follow-

ups also And aware that Prototype and follow-up designs had to be similar TCC built a 110-car suitable

assembly line at the start for better overall profit results But with most profit exacted by Mitsui4 TCC quit

1 The profiled believed that sidewall-embedded purlins could take the AAR-load ndash a prospect doubted by many They warned of a

hermetic design envelope (design resources stretched beyond doable limits) only making the search for a window all the sterner a task ndash especially when the computers no longer coped But that crucial window or narrow lsquoportholersquo permitting just a single design variant was serendipitously located by inching forward ndash using hand-analysis ndash into never before visited realms of Ramberg-Osgood where computer programs became lsquoill-conditionedrsquo It was a daring and unprecedented engineering journey

2 Into the headwind of a sudden bombshell event involving the venal Ferrari driving board of directors of holding company ANI

(Australian National Industries) bringing the LIRR project to a virtual standstill six weeks before design completion and sharply advancing the scheduled end to Comengrsquos twelve-year death spiral 3 ldquoWell enjoy them while they last No bells No whistles Just perfection ndash The words of one train rider speaking for many (The link

httpwwwnyctransitforumscomforumsshowthreadphpt=27632 has been removed)

4 Prototype unit price progressed from $2-million for Comengrsquos to $224-million for ComengTCCrsquos to $33-million for MitsuiTCCrsquos

Page 3 of 9

LIRR had funding for 100 follow-ups but Mitsuirsquos premium and TCCrsquos opt-out almost forced a reversion to

single-deck cars and delayed proceedings by a couple of years In the end the ldquoC3srdquo were given the go-ahead

and a tender process ndash to which semi-prequalified Bombardier and KHI (Kawasaki Heavy Industries) were given

access ndash was initiated After all there had to be a non-Mitsui design variant out there somewhere and these

industry giants would know how to track it down Three years since C1-Prototype certification seemed ample

time for design development while proven lsquodoabilityrsquo provided incentive Or so it seemed Comengrsquos shoes

suddenly appeared much harder to fill when only non-conforming tender offers were received

In Nov 1994 KHI won the contract for 134 C3s beating Bombardier to the punch Did KHI win because they had

an army of PhDs swirling around a NEC supercomputer (that then was the worldrsquos most powerful) or because

they had designed and built the Boston MBTArsquos BTC-4s ndash Obviously neither counted for much or they wouldnrsquot

have needed LIRRrsquos life-line tossed them at their Kobe headquarters at contract kick-off in Dec 1994

At this meeting LIRR Chief Engineer Phil Strong formally presented KHI with a copy of Comengrsquos C1 structural

analysis5 plus blueprints it referenced together with instructions to follow these documents to the lsquoTrsquo as a

stone-faced KHI top echelon nodded grudging consent

Does that mean that after four years of running their supercomputer at prodigal speed KHIrsquos PhDs had come up

empty-handed Sure does and ditto Bombardier or they wouldnrsquot have been beaten to the punch And the

winner of the Comeng C1-design wasnrsquot decided on merit or qualification Chances are a Dutch auction decided

who would supply the greater number of cars for the price of a hundred

To enable a Dutch auction Mitsui would have had to allow a variable contract (within limits) and sure enough

Maryland MTA jumped on piggy-back with 50 C3s for MTA and 13 for VRE via later piggy-back extension taking

advantage of just such a contract for a never to be repeated price KHI then relabelled the lsquoC3srsquo to lsquoL3srsquo (with lsquoLrsquo

for Long Island) to erase all memory of Comeng

Though those 63 piggy-backs may have sweetened the pot a little KHI was looking at a loss-maker every which

way it craned its neck ndash A loss-maker that would reveal them incapable of designing their own flagship bilevels

and expose them to the ignominy of building same to an Australian lsquobackyarderrsquosrsquo design A design moreover

licensed to them just for this contract and a backyarder whose earlier JV-offer theyrsquod rejected So KHI plumped

a deal that would have made anyone squeal ndash Except Bombardier who vied for that same deal

Why ndash Both car-builders needed to know what it was that made the C1-Prototypes tick and so befuddled their

PhDs They had to know if they wanted to develop their own designs Little did they know ndash though TCCrsquos opt-

out might have alerted them ndash that the porthole on the C1rsquos design-envelope admitted no design variants

This fact dawning on KHI they felt hard done by and sought a remedy in the process aiming to shake off the

Mitsui millstone even as they tried ndash under the umbrella of the AAR test waiver applying to replicas of certified

5 The materialrsquos properties taking the computer beyond the edge of its capabilities the C1-design had to be analysed by hand (an

extinct skill ndash but ever more pertinent and indispensable) and via hand-analysis was guided to a design envelope lsquoportholersquo that

wasnrsquot yet known to exist (cf Flight Captain Sullenberger facing a situation that took his A320 flight director beyond its capabilities

flew the plane by hand and safely landed it on a lsquoportholersquo that wasnrsquot even known to exist on the planersquos manoeuvre envelope)

Page 4 of 9

designs ndash to impose their own non-viable variant Never mind if this required LIRR instruction to follow the C1-

design to be flouted and the LIRRKHI agreement securing that waiver to be breached

Thus as LIRR C3-design reviewer the profiled got enmeshed in a disquieting game of KHI one-upmanship and

had to put a brave face on his brief to dissuade KHI from morphing their C3 into something other than the

required C1-clone Only after repeated standoffs punctuated by daunting KHI augury of court action to retrieve

assembly line hold-up costs in excess of $10-million was he able to bring KHI to their senses But not until

Maryland MTA cracked under stress and asked to pay for a successful test to end the deadlock MTA never paid

and LIRRrsquos instruction was duly followed ndash KHI later asked LIRR ldquoWho are these JACH6 peoplerdquo

They are the people who ndash under threat of financial ruin ndash insisted on safety and quality to be maintained The

results speak for themselves the C3 inherited enough of the C1rsquos structural integrity in terms of car-body

strength and rigidity to lend it the requisite poise and dynamic stability for travel at 125mph (201kph) The FRA

(Federal Railroad Administration) cleared KHIrsquos Comeng-designed C3s for operation by Maryland MTA at this

speed ndash the highest legal train speed in the USA and an unheard-of speed for bilevels anywhere ndash echoing into

the future the direction in which US rail is moving In fact the nominally much greater rigidity of the bilevel car-

body makes it a serious candidate for high-speed train application (The US would in fact be a high-speed train

innovator if it decided to upgrade the existing C1-design to full high-speed performance standards)

In 2005 more than ten years after KHIrsquos access to the Comeng design world 1 car-builder Bombardier finally

reached the summit on which the Comeng flag was first planted fifteen years earlier Hence itrsquos a safe bet to say

that unless Comeng had blazed the trail to that summit the Canadian multinational wouldnrsquot have needed just

fifteen years to equal the feat but more likely a multiple of that Bombardier also benefited from ongoing

research into stainless steel structures during the fifteen years that had passed since C1-design certification

Doability matters a great deal Only after proof of it is furnished a lot of the risk of innovation is removed and

new technologies will be approached with fewer misgivings Scalability comes next But if Bombardier was able

to learn how to do it (if slowly while benefitting from new research) once Comeng pioneers had demonstrated

doability there is no guarantee other car-builders will be able to follow suit

And so with Comeng showing the way Bombardier finally built large numbers of close-enough- C1-clones with

no Mitsui millstone calling them lsquomultilevelsrsquo 508 all told for New Jersey Transit (NJT) 160 for Montrealrsquos AMT

and 54 for Maryland MTA (Bombardier though left in the dust by Comeng does however manage to compete

ndashif slowlyndash with Boeing and Airbus Whatrsquos telling here is that a bit of innovative skill and specialised knowledge

in the hands of just a couple of people can reduce an industry titan to irrelevance)

All 919 C1-successors are thus C1-clones or close-enough C1-clones All owe their existence to that fastidiously

calibrated counterpoise of massive design constraints and minimal design resources the Comeng-Four had first

achieved for the C1-Prototypes and the rest of the worldrsquos car-builders ndash including top-tier KHI and Bombardier

ndash had uniformly failed to achieve for at least the next fifteen years

Thus the Comeng-Four created ndash besides thousands of permanent American jobs ndash a North American bilevel

market conservatively estimated at $20-billion ($10-billion for new bilevels of which orders for $2-billion are

6 JACH was Mr Anthonyrsquos consulting company contracted by LIRR for C3 contract review The profiled was contracted by JACH

Page 5 of 9

filled and $10-billion to replace existing center-sill bilevels of dubious crashworthiness) Not based on the

exclusivity premium levied by Mitsui on the C1-design but on the standard average 20 design component of

contract price the Comeng-Four created $400-million of realized and $36-billion of yet to be realized wealth

Not bad for six months of work by four Australian engineers even if none of that wealth benefits Australia

Meanwhile the C1-Prototypes thrust the vanished Comeng to posthumous railroad car design supremacy and

brought ndash unnoticed in Australia ndash international acknowledgment and recognition to the long-since scuttled

standard-bearer of Australian engineering excellence Only Alan Fien senior lecturer in flight-vehicle structures

at the Australian Defence Force Academy and the profiled remain of the Comeng-Four As surviving authors of

the LIRR C1-Prototypersquos extreme performance structural configuration they are sole Australian custodians of

the secret formula that provides the keys to the kingdom so to speak And as authors and Australian custodians

of a remarkable engineering expertise no-one else in the world had been able to match in fifteen years they

continue to uphold Australian pre-eminence in an engineering discipline of consummate significance

The profiled pulled off the hat-trick with a third apprenticeship alongside Dr GHKatzenberger the main

driving force behind the development of the concrete prefabrication technology that enabled the Burj Khalifa

The most outstanding members of the Comeng-Four Comeng chief-engineer Harry Anthony and rail-vehicle

architect John Dunn are no longer with us (Though he took no part in engineering the crucial structural system

that vouchsafed the C1-Prototypersquos extreme performance under the gruelling AAR compression test that put

the very first true bilevels of aircraft-type body-shell on the North American map John first conceptualised the

design idea in 1964 and later turned it into a string of architectural masterpieces John also assisted LIRR with

laying the groundwork for the C1-Prototypes)

Due credit also goes to the C1-designrsquos implementers ndash the tiger team from the old Comeng glory days and the

greatest team in Comengrsquos history that uplifted and buoyed the Comeng-Four The latterrsquos accomplishment

hinged on this teamrsquos achievement as much as team success hinged on the Comeng-Fourrsquos

Last but not least credit must go to Comeng Granville General Manager Reg Graham who at all times provided

unstinting and unwavering support and who helped save the project from collapse when the underhanded

money-shuffling activities by the board of ANI Comengrsquos owners were discovered and impugned

Incidentally those center-sill bilevels of doubtful crashworthiness are representative of a standard ubiquitous

American design that was first revealed as unsafe in the 1972 Chicago accident that took 45 lives and was most

recently revealed unsafe at the cost of twenty-five lives in the 2008 Los Angeles accident See ruptured centre-

sill [p7]

Wolf R Adermann (Principal) PS The above account is just the tip of the iceberg Much more will be added to this story in a weekly or bi-weekly blog And there will be continuous coverage of much new information on stainless steel and stainless steel structures PPS One consulting company iComengcom (registered domain) is a leader in high-performance stainless steel structures design worldwide It offers authoritative design solutions to satisfy customers needs and aims to exceed customers expectations in the marine automotive aircraft and railroad car manufacturing industries A sister consulting company ADtrainzcom (registered domain) provides hawkeyed oversight of stainless steel rail equipment procurement worldwide It will guarantee the customer savings in time and money while most importantly also guaranteeing peace

Page 6 of 9

of mind ADtrainzcom also does train crash damage and repairability assessment as well as other rail industry forensic and investigative work

Page 7 of 9

Page 8 of 9

Page 9 of 9

Page 2: Bob Adermann Profile

Page 2 of 9

So would he rejoin the old choir for its swan song ndash And for a last Hurrah ndash Except that the more likely result

would be going to hell in a handbasket ndash Safer to give LIRR a miss and just fade away ndash But no way to go for a

company that had redefined an industry And to succeed would be going huge It would surpass anything

Comeng had done before So he told Mr Anthony ldquoLetrsquos go to hell fighting in our bootsrdquo It struck him only later

that this wasnrsquot a moon-shot as the moon was known to be there ndash This was a shot in the dark

Six months ndash not on the brink nor on the ragged edge but on a pencil-tip1 ndash later he delivered the goods2 and

became one of the lsquoComeng-Fourrsquo the by now legendary Australian designer quartet that created the future of

US rail with its C1-Prototypes [p6] ndash Those game-changing bilevels of simple and elegant design that charmed

American train riders3 with new standards of comfort and safety and delighted American railroad operators

with unmatched levels of quality efficiency and reliability in addition to the extra capacity (The ldquoboxy shaperdquo is

the only functional shape that will fit into existing tunnels and will allow the specified interior dimensioning)

When the C1-Prototype (lsquoCrsquo stands for Comeng) passed the AAR (American Association of Railroads) load test ndash

witnessed also by the World Bank ndash the drop-jawed rest-of-the-worldrsquos car-builders scrambled to brand their

own versions Yet try as they might to no avail The Comeng-Four had set the bar too high and US railroad

operators no longer settled for less So despite a large and lucrative new US market for sought-after railroad

cars none of the worldrsquos major car-builder responded to invitations to submit their design(s)

The C1rsquos adroitly counterpoised design constraints ndashpassenger safety interior space compliance with US law

material parameters and tunnel compatibility allowing just one specific genus of design ndash confounded the rest

of the worldrsquos car-builders It took fifteen years for the best of them to equal the bar set by the Comeng-Four

(independently replicated the design) but none of them has yet reset it (developed a superior design variant)

Hence all of the C1-successors now plying Northeast Corridor territory and greater Montreal are C1-replicas or

C1-close-enough-clones as none of the specific details of the C1-Prototypersquos make-or-break structural design

may be changed or substituted for ndash Any variation of any of the details of that design standard would crimp

passenger space scrape tunnels andor trip over that passenger safety lynchpin the AAR compression test In

other words not even a slight divergence from that design standard would have seen the light of day

Fully prequalified after building the ten C1-Prototypes Tokyu Car Co (TCC) had expected to build the C1 follow-

ups also And aware that Prototype and follow-up designs had to be similar TCC built a 110-car suitable

assembly line at the start for better overall profit results But with most profit exacted by Mitsui4 TCC quit

1 The profiled believed that sidewall-embedded purlins could take the AAR-load ndash a prospect doubted by many They warned of a

hermetic design envelope (design resources stretched beyond doable limits) only making the search for a window all the sterner a task ndash especially when the computers no longer coped But that crucial window or narrow lsquoportholersquo permitting just a single design variant was serendipitously located by inching forward ndash using hand-analysis ndash into never before visited realms of Ramberg-Osgood where computer programs became lsquoill-conditionedrsquo It was a daring and unprecedented engineering journey

2 Into the headwind of a sudden bombshell event involving the venal Ferrari driving board of directors of holding company ANI

(Australian National Industries) bringing the LIRR project to a virtual standstill six weeks before design completion and sharply advancing the scheduled end to Comengrsquos twelve-year death spiral 3 ldquoWell enjoy them while they last No bells No whistles Just perfection ndash The words of one train rider speaking for many (The link

httpwwwnyctransitforumscomforumsshowthreadphpt=27632 has been removed)

4 Prototype unit price progressed from $2-million for Comengrsquos to $224-million for ComengTCCrsquos to $33-million for MitsuiTCCrsquos

Page 3 of 9

LIRR had funding for 100 follow-ups but Mitsuirsquos premium and TCCrsquos opt-out almost forced a reversion to

single-deck cars and delayed proceedings by a couple of years In the end the ldquoC3srdquo were given the go-ahead

and a tender process ndash to which semi-prequalified Bombardier and KHI (Kawasaki Heavy Industries) were given

access ndash was initiated After all there had to be a non-Mitsui design variant out there somewhere and these

industry giants would know how to track it down Three years since C1-Prototype certification seemed ample

time for design development while proven lsquodoabilityrsquo provided incentive Or so it seemed Comengrsquos shoes

suddenly appeared much harder to fill when only non-conforming tender offers were received

In Nov 1994 KHI won the contract for 134 C3s beating Bombardier to the punch Did KHI win because they had

an army of PhDs swirling around a NEC supercomputer (that then was the worldrsquos most powerful) or because

they had designed and built the Boston MBTArsquos BTC-4s ndash Obviously neither counted for much or they wouldnrsquot

have needed LIRRrsquos life-line tossed them at their Kobe headquarters at contract kick-off in Dec 1994

At this meeting LIRR Chief Engineer Phil Strong formally presented KHI with a copy of Comengrsquos C1 structural

analysis5 plus blueprints it referenced together with instructions to follow these documents to the lsquoTrsquo as a

stone-faced KHI top echelon nodded grudging consent

Does that mean that after four years of running their supercomputer at prodigal speed KHIrsquos PhDs had come up

empty-handed Sure does and ditto Bombardier or they wouldnrsquot have been beaten to the punch And the

winner of the Comeng C1-design wasnrsquot decided on merit or qualification Chances are a Dutch auction decided

who would supply the greater number of cars for the price of a hundred

To enable a Dutch auction Mitsui would have had to allow a variable contract (within limits) and sure enough

Maryland MTA jumped on piggy-back with 50 C3s for MTA and 13 for VRE via later piggy-back extension taking

advantage of just such a contract for a never to be repeated price KHI then relabelled the lsquoC3srsquo to lsquoL3srsquo (with lsquoLrsquo

for Long Island) to erase all memory of Comeng

Though those 63 piggy-backs may have sweetened the pot a little KHI was looking at a loss-maker every which

way it craned its neck ndash A loss-maker that would reveal them incapable of designing their own flagship bilevels

and expose them to the ignominy of building same to an Australian lsquobackyarderrsquosrsquo design A design moreover

licensed to them just for this contract and a backyarder whose earlier JV-offer theyrsquod rejected So KHI plumped

a deal that would have made anyone squeal ndash Except Bombardier who vied for that same deal

Why ndash Both car-builders needed to know what it was that made the C1-Prototypes tick and so befuddled their

PhDs They had to know if they wanted to develop their own designs Little did they know ndash though TCCrsquos opt-

out might have alerted them ndash that the porthole on the C1rsquos design-envelope admitted no design variants

This fact dawning on KHI they felt hard done by and sought a remedy in the process aiming to shake off the

Mitsui millstone even as they tried ndash under the umbrella of the AAR test waiver applying to replicas of certified

5 The materialrsquos properties taking the computer beyond the edge of its capabilities the C1-design had to be analysed by hand (an

extinct skill ndash but ever more pertinent and indispensable) and via hand-analysis was guided to a design envelope lsquoportholersquo that

wasnrsquot yet known to exist (cf Flight Captain Sullenberger facing a situation that took his A320 flight director beyond its capabilities

flew the plane by hand and safely landed it on a lsquoportholersquo that wasnrsquot even known to exist on the planersquos manoeuvre envelope)

Page 4 of 9

designs ndash to impose their own non-viable variant Never mind if this required LIRR instruction to follow the C1-

design to be flouted and the LIRRKHI agreement securing that waiver to be breached

Thus as LIRR C3-design reviewer the profiled got enmeshed in a disquieting game of KHI one-upmanship and

had to put a brave face on his brief to dissuade KHI from morphing their C3 into something other than the

required C1-clone Only after repeated standoffs punctuated by daunting KHI augury of court action to retrieve

assembly line hold-up costs in excess of $10-million was he able to bring KHI to their senses But not until

Maryland MTA cracked under stress and asked to pay for a successful test to end the deadlock MTA never paid

and LIRRrsquos instruction was duly followed ndash KHI later asked LIRR ldquoWho are these JACH6 peoplerdquo

They are the people who ndash under threat of financial ruin ndash insisted on safety and quality to be maintained The

results speak for themselves the C3 inherited enough of the C1rsquos structural integrity in terms of car-body

strength and rigidity to lend it the requisite poise and dynamic stability for travel at 125mph (201kph) The FRA

(Federal Railroad Administration) cleared KHIrsquos Comeng-designed C3s for operation by Maryland MTA at this

speed ndash the highest legal train speed in the USA and an unheard-of speed for bilevels anywhere ndash echoing into

the future the direction in which US rail is moving In fact the nominally much greater rigidity of the bilevel car-

body makes it a serious candidate for high-speed train application (The US would in fact be a high-speed train

innovator if it decided to upgrade the existing C1-design to full high-speed performance standards)

In 2005 more than ten years after KHIrsquos access to the Comeng design world 1 car-builder Bombardier finally

reached the summit on which the Comeng flag was first planted fifteen years earlier Hence itrsquos a safe bet to say

that unless Comeng had blazed the trail to that summit the Canadian multinational wouldnrsquot have needed just

fifteen years to equal the feat but more likely a multiple of that Bombardier also benefited from ongoing

research into stainless steel structures during the fifteen years that had passed since C1-design certification

Doability matters a great deal Only after proof of it is furnished a lot of the risk of innovation is removed and

new technologies will be approached with fewer misgivings Scalability comes next But if Bombardier was able

to learn how to do it (if slowly while benefitting from new research) once Comeng pioneers had demonstrated

doability there is no guarantee other car-builders will be able to follow suit

And so with Comeng showing the way Bombardier finally built large numbers of close-enough- C1-clones with

no Mitsui millstone calling them lsquomultilevelsrsquo 508 all told for New Jersey Transit (NJT) 160 for Montrealrsquos AMT

and 54 for Maryland MTA (Bombardier though left in the dust by Comeng does however manage to compete

ndashif slowlyndash with Boeing and Airbus Whatrsquos telling here is that a bit of innovative skill and specialised knowledge

in the hands of just a couple of people can reduce an industry titan to irrelevance)

All 919 C1-successors are thus C1-clones or close-enough C1-clones All owe their existence to that fastidiously

calibrated counterpoise of massive design constraints and minimal design resources the Comeng-Four had first

achieved for the C1-Prototypes and the rest of the worldrsquos car-builders ndash including top-tier KHI and Bombardier

ndash had uniformly failed to achieve for at least the next fifteen years

Thus the Comeng-Four created ndash besides thousands of permanent American jobs ndash a North American bilevel

market conservatively estimated at $20-billion ($10-billion for new bilevels of which orders for $2-billion are

6 JACH was Mr Anthonyrsquos consulting company contracted by LIRR for C3 contract review The profiled was contracted by JACH

Page 5 of 9

filled and $10-billion to replace existing center-sill bilevels of dubious crashworthiness) Not based on the

exclusivity premium levied by Mitsui on the C1-design but on the standard average 20 design component of

contract price the Comeng-Four created $400-million of realized and $36-billion of yet to be realized wealth

Not bad for six months of work by four Australian engineers even if none of that wealth benefits Australia

Meanwhile the C1-Prototypes thrust the vanished Comeng to posthumous railroad car design supremacy and

brought ndash unnoticed in Australia ndash international acknowledgment and recognition to the long-since scuttled

standard-bearer of Australian engineering excellence Only Alan Fien senior lecturer in flight-vehicle structures

at the Australian Defence Force Academy and the profiled remain of the Comeng-Four As surviving authors of

the LIRR C1-Prototypersquos extreme performance structural configuration they are sole Australian custodians of

the secret formula that provides the keys to the kingdom so to speak And as authors and Australian custodians

of a remarkable engineering expertise no-one else in the world had been able to match in fifteen years they

continue to uphold Australian pre-eminence in an engineering discipline of consummate significance

The profiled pulled off the hat-trick with a third apprenticeship alongside Dr GHKatzenberger the main

driving force behind the development of the concrete prefabrication technology that enabled the Burj Khalifa

The most outstanding members of the Comeng-Four Comeng chief-engineer Harry Anthony and rail-vehicle

architect John Dunn are no longer with us (Though he took no part in engineering the crucial structural system

that vouchsafed the C1-Prototypersquos extreme performance under the gruelling AAR compression test that put

the very first true bilevels of aircraft-type body-shell on the North American map John first conceptualised the

design idea in 1964 and later turned it into a string of architectural masterpieces John also assisted LIRR with

laying the groundwork for the C1-Prototypes)

Due credit also goes to the C1-designrsquos implementers ndash the tiger team from the old Comeng glory days and the

greatest team in Comengrsquos history that uplifted and buoyed the Comeng-Four The latterrsquos accomplishment

hinged on this teamrsquos achievement as much as team success hinged on the Comeng-Fourrsquos

Last but not least credit must go to Comeng Granville General Manager Reg Graham who at all times provided

unstinting and unwavering support and who helped save the project from collapse when the underhanded

money-shuffling activities by the board of ANI Comengrsquos owners were discovered and impugned

Incidentally those center-sill bilevels of doubtful crashworthiness are representative of a standard ubiquitous

American design that was first revealed as unsafe in the 1972 Chicago accident that took 45 lives and was most

recently revealed unsafe at the cost of twenty-five lives in the 2008 Los Angeles accident See ruptured centre-

sill [p7]

Wolf R Adermann (Principal) PS The above account is just the tip of the iceberg Much more will be added to this story in a weekly or bi-weekly blog And there will be continuous coverage of much new information on stainless steel and stainless steel structures PPS One consulting company iComengcom (registered domain) is a leader in high-performance stainless steel structures design worldwide It offers authoritative design solutions to satisfy customers needs and aims to exceed customers expectations in the marine automotive aircraft and railroad car manufacturing industries A sister consulting company ADtrainzcom (registered domain) provides hawkeyed oversight of stainless steel rail equipment procurement worldwide It will guarantee the customer savings in time and money while most importantly also guaranteeing peace

Page 6 of 9

of mind ADtrainzcom also does train crash damage and repairability assessment as well as other rail industry forensic and investigative work

Page 7 of 9

Page 8 of 9

Page 9 of 9

Page 3: Bob Adermann Profile

Page 3 of 9

LIRR had funding for 100 follow-ups but Mitsuirsquos premium and TCCrsquos opt-out almost forced a reversion to

single-deck cars and delayed proceedings by a couple of years In the end the ldquoC3srdquo were given the go-ahead

and a tender process ndash to which semi-prequalified Bombardier and KHI (Kawasaki Heavy Industries) were given

access ndash was initiated After all there had to be a non-Mitsui design variant out there somewhere and these

industry giants would know how to track it down Three years since C1-Prototype certification seemed ample

time for design development while proven lsquodoabilityrsquo provided incentive Or so it seemed Comengrsquos shoes

suddenly appeared much harder to fill when only non-conforming tender offers were received

In Nov 1994 KHI won the contract for 134 C3s beating Bombardier to the punch Did KHI win because they had

an army of PhDs swirling around a NEC supercomputer (that then was the worldrsquos most powerful) or because

they had designed and built the Boston MBTArsquos BTC-4s ndash Obviously neither counted for much or they wouldnrsquot

have needed LIRRrsquos life-line tossed them at their Kobe headquarters at contract kick-off in Dec 1994

At this meeting LIRR Chief Engineer Phil Strong formally presented KHI with a copy of Comengrsquos C1 structural

analysis5 plus blueprints it referenced together with instructions to follow these documents to the lsquoTrsquo as a

stone-faced KHI top echelon nodded grudging consent

Does that mean that after four years of running their supercomputer at prodigal speed KHIrsquos PhDs had come up

empty-handed Sure does and ditto Bombardier or they wouldnrsquot have been beaten to the punch And the

winner of the Comeng C1-design wasnrsquot decided on merit or qualification Chances are a Dutch auction decided

who would supply the greater number of cars for the price of a hundred

To enable a Dutch auction Mitsui would have had to allow a variable contract (within limits) and sure enough

Maryland MTA jumped on piggy-back with 50 C3s for MTA and 13 for VRE via later piggy-back extension taking

advantage of just such a contract for a never to be repeated price KHI then relabelled the lsquoC3srsquo to lsquoL3srsquo (with lsquoLrsquo

for Long Island) to erase all memory of Comeng

Though those 63 piggy-backs may have sweetened the pot a little KHI was looking at a loss-maker every which

way it craned its neck ndash A loss-maker that would reveal them incapable of designing their own flagship bilevels

and expose them to the ignominy of building same to an Australian lsquobackyarderrsquosrsquo design A design moreover

licensed to them just for this contract and a backyarder whose earlier JV-offer theyrsquod rejected So KHI plumped

a deal that would have made anyone squeal ndash Except Bombardier who vied for that same deal

Why ndash Both car-builders needed to know what it was that made the C1-Prototypes tick and so befuddled their

PhDs They had to know if they wanted to develop their own designs Little did they know ndash though TCCrsquos opt-

out might have alerted them ndash that the porthole on the C1rsquos design-envelope admitted no design variants

This fact dawning on KHI they felt hard done by and sought a remedy in the process aiming to shake off the

Mitsui millstone even as they tried ndash under the umbrella of the AAR test waiver applying to replicas of certified

5 The materialrsquos properties taking the computer beyond the edge of its capabilities the C1-design had to be analysed by hand (an

extinct skill ndash but ever more pertinent and indispensable) and via hand-analysis was guided to a design envelope lsquoportholersquo that

wasnrsquot yet known to exist (cf Flight Captain Sullenberger facing a situation that took his A320 flight director beyond its capabilities

flew the plane by hand and safely landed it on a lsquoportholersquo that wasnrsquot even known to exist on the planersquos manoeuvre envelope)

Page 4 of 9

designs ndash to impose their own non-viable variant Never mind if this required LIRR instruction to follow the C1-

design to be flouted and the LIRRKHI agreement securing that waiver to be breached

Thus as LIRR C3-design reviewer the profiled got enmeshed in a disquieting game of KHI one-upmanship and

had to put a brave face on his brief to dissuade KHI from morphing their C3 into something other than the

required C1-clone Only after repeated standoffs punctuated by daunting KHI augury of court action to retrieve

assembly line hold-up costs in excess of $10-million was he able to bring KHI to their senses But not until

Maryland MTA cracked under stress and asked to pay for a successful test to end the deadlock MTA never paid

and LIRRrsquos instruction was duly followed ndash KHI later asked LIRR ldquoWho are these JACH6 peoplerdquo

They are the people who ndash under threat of financial ruin ndash insisted on safety and quality to be maintained The

results speak for themselves the C3 inherited enough of the C1rsquos structural integrity in terms of car-body

strength and rigidity to lend it the requisite poise and dynamic stability for travel at 125mph (201kph) The FRA

(Federal Railroad Administration) cleared KHIrsquos Comeng-designed C3s for operation by Maryland MTA at this

speed ndash the highest legal train speed in the USA and an unheard-of speed for bilevels anywhere ndash echoing into

the future the direction in which US rail is moving In fact the nominally much greater rigidity of the bilevel car-

body makes it a serious candidate for high-speed train application (The US would in fact be a high-speed train

innovator if it decided to upgrade the existing C1-design to full high-speed performance standards)

In 2005 more than ten years after KHIrsquos access to the Comeng design world 1 car-builder Bombardier finally

reached the summit on which the Comeng flag was first planted fifteen years earlier Hence itrsquos a safe bet to say

that unless Comeng had blazed the trail to that summit the Canadian multinational wouldnrsquot have needed just

fifteen years to equal the feat but more likely a multiple of that Bombardier also benefited from ongoing

research into stainless steel structures during the fifteen years that had passed since C1-design certification

Doability matters a great deal Only after proof of it is furnished a lot of the risk of innovation is removed and

new technologies will be approached with fewer misgivings Scalability comes next But if Bombardier was able

to learn how to do it (if slowly while benefitting from new research) once Comeng pioneers had demonstrated

doability there is no guarantee other car-builders will be able to follow suit

And so with Comeng showing the way Bombardier finally built large numbers of close-enough- C1-clones with

no Mitsui millstone calling them lsquomultilevelsrsquo 508 all told for New Jersey Transit (NJT) 160 for Montrealrsquos AMT

and 54 for Maryland MTA (Bombardier though left in the dust by Comeng does however manage to compete

ndashif slowlyndash with Boeing and Airbus Whatrsquos telling here is that a bit of innovative skill and specialised knowledge

in the hands of just a couple of people can reduce an industry titan to irrelevance)

All 919 C1-successors are thus C1-clones or close-enough C1-clones All owe their existence to that fastidiously

calibrated counterpoise of massive design constraints and minimal design resources the Comeng-Four had first

achieved for the C1-Prototypes and the rest of the worldrsquos car-builders ndash including top-tier KHI and Bombardier

ndash had uniformly failed to achieve for at least the next fifteen years

Thus the Comeng-Four created ndash besides thousands of permanent American jobs ndash a North American bilevel

market conservatively estimated at $20-billion ($10-billion for new bilevels of which orders for $2-billion are

6 JACH was Mr Anthonyrsquos consulting company contracted by LIRR for C3 contract review The profiled was contracted by JACH

Page 5 of 9

filled and $10-billion to replace existing center-sill bilevels of dubious crashworthiness) Not based on the

exclusivity premium levied by Mitsui on the C1-design but on the standard average 20 design component of

contract price the Comeng-Four created $400-million of realized and $36-billion of yet to be realized wealth

Not bad for six months of work by four Australian engineers even if none of that wealth benefits Australia

Meanwhile the C1-Prototypes thrust the vanished Comeng to posthumous railroad car design supremacy and

brought ndash unnoticed in Australia ndash international acknowledgment and recognition to the long-since scuttled

standard-bearer of Australian engineering excellence Only Alan Fien senior lecturer in flight-vehicle structures

at the Australian Defence Force Academy and the profiled remain of the Comeng-Four As surviving authors of

the LIRR C1-Prototypersquos extreme performance structural configuration they are sole Australian custodians of

the secret formula that provides the keys to the kingdom so to speak And as authors and Australian custodians

of a remarkable engineering expertise no-one else in the world had been able to match in fifteen years they

continue to uphold Australian pre-eminence in an engineering discipline of consummate significance

The profiled pulled off the hat-trick with a third apprenticeship alongside Dr GHKatzenberger the main

driving force behind the development of the concrete prefabrication technology that enabled the Burj Khalifa

The most outstanding members of the Comeng-Four Comeng chief-engineer Harry Anthony and rail-vehicle

architect John Dunn are no longer with us (Though he took no part in engineering the crucial structural system

that vouchsafed the C1-Prototypersquos extreme performance under the gruelling AAR compression test that put

the very first true bilevels of aircraft-type body-shell on the North American map John first conceptualised the

design idea in 1964 and later turned it into a string of architectural masterpieces John also assisted LIRR with

laying the groundwork for the C1-Prototypes)

Due credit also goes to the C1-designrsquos implementers ndash the tiger team from the old Comeng glory days and the

greatest team in Comengrsquos history that uplifted and buoyed the Comeng-Four The latterrsquos accomplishment

hinged on this teamrsquos achievement as much as team success hinged on the Comeng-Fourrsquos

Last but not least credit must go to Comeng Granville General Manager Reg Graham who at all times provided

unstinting and unwavering support and who helped save the project from collapse when the underhanded

money-shuffling activities by the board of ANI Comengrsquos owners were discovered and impugned

Incidentally those center-sill bilevels of doubtful crashworthiness are representative of a standard ubiquitous

American design that was first revealed as unsafe in the 1972 Chicago accident that took 45 lives and was most

recently revealed unsafe at the cost of twenty-five lives in the 2008 Los Angeles accident See ruptured centre-

sill [p7]

Wolf R Adermann (Principal) PS The above account is just the tip of the iceberg Much more will be added to this story in a weekly or bi-weekly blog And there will be continuous coverage of much new information on stainless steel and stainless steel structures PPS One consulting company iComengcom (registered domain) is a leader in high-performance stainless steel structures design worldwide It offers authoritative design solutions to satisfy customers needs and aims to exceed customers expectations in the marine automotive aircraft and railroad car manufacturing industries A sister consulting company ADtrainzcom (registered domain) provides hawkeyed oversight of stainless steel rail equipment procurement worldwide It will guarantee the customer savings in time and money while most importantly also guaranteeing peace

Page 6 of 9

of mind ADtrainzcom also does train crash damage and repairability assessment as well as other rail industry forensic and investigative work

Page 7 of 9

Page 8 of 9

Page 9 of 9

Page 4: Bob Adermann Profile

Page 4 of 9

designs ndash to impose their own non-viable variant Never mind if this required LIRR instruction to follow the C1-

design to be flouted and the LIRRKHI agreement securing that waiver to be breached

Thus as LIRR C3-design reviewer the profiled got enmeshed in a disquieting game of KHI one-upmanship and

had to put a brave face on his brief to dissuade KHI from morphing their C3 into something other than the

required C1-clone Only after repeated standoffs punctuated by daunting KHI augury of court action to retrieve

assembly line hold-up costs in excess of $10-million was he able to bring KHI to their senses But not until

Maryland MTA cracked under stress and asked to pay for a successful test to end the deadlock MTA never paid

and LIRRrsquos instruction was duly followed ndash KHI later asked LIRR ldquoWho are these JACH6 peoplerdquo

They are the people who ndash under threat of financial ruin ndash insisted on safety and quality to be maintained The

results speak for themselves the C3 inherited enough of the C1rsquos structural integrity in terms of car-body

strength and rigidity to lend it the requisite poise and dynamic stability for travel at 125mph (201kph) The FRA

(Federal Railroad Administration) cleared KHIrsquos Comeng-designed C3s for operation by Maryland MTA at this

speed ndash the highest legal train speed in the USA and an unheard-of speed for bilevels anywhere ndash echoing into

the future the direction in which US rail is moving In fact the nominally much greater rigidity of the bilevel car-

body makes it a serious candidate for high-speed train application (The US would in fact be a high-speed train

innovator if it decided to upgrade the existing C1-design to full high-speed performance standards)

In 2005 more than ten years after KHIrsquos access to the Comeng design world 1 car-builder Bombardier finally

reached the summit on which the Comeng flag was first planted fifteen years earlier Hence itrsquos a safe bet to say

that unless Comeng had blazed the trail to that summit the Canadian multinational wouldnrsquot have needed just

fifteen years to equal the feat but more likely a multiple of that Bombardier also benefited from ongoing

research into stainless steel structures during the fifteen years that had passed since C1-design certification

Doability matters a great deal Only after proof of it is furnished a lot of the risk of innovation is removed and

new technologies will be approached with fewer misgivings Scalability comes next But if Bombardier was able

to learn how to do it (if slowly while benefitting from new research) once Comeng pioneers had demonstrated

doability there is no guarantee other car-builders will be able to follow suit

And so with Comeng showing the way Bombardier finally built large numbers of close-enough- C1-clones with

no Mitsui millstone calling them lsquomultilevelsrsquo 508 all told for New Jersey Transit (NJT) 160 for Montrealrsquos AMT

and 54 for Maryland MTA (Bombardier though left in the dust by Comeng does however manage to compete

ndashif slowlyndash with Boeing and Airbus Whatrsquos telling here is that a bit of innovative skill and specialised knowledge

in the hands of just a couple of people can reduce an industry titan to irrelevance)

All 919 C1-successors are thus C1-clones or close-enough C1-clones All owe their existence to that fastidiously

calibrated counterpoise of massive design constraints and minimal design resources the Comeng-Four had first

achieved for the C1-Prototypes and the rest of the worldrsquos car-builders ndash including top-tier KHI and Bombardier

ndash had uniformly failed to achieve for at least the next fifteen years

Thus the Comeng-Four created ndash besides thousands of permanent American jobs ndash a North American bilevel

market conservatively estimated at $20-billion ($10-billion for new bilevels of which orders for $2-billion are

6 JACH was Mr Anthonyrsquos consulting company contracted by LIRR for C3 contract review The profiled was contracted by JACH

Page 5 of 9

filled and $10-billion to replace existing center-sill bilevels of dubious crashworthiness) Not based on the

exclusivity premium levied by Mitsui on the C1-design but on the standard average 20 design component of

contract price the Comeng-Four created $400-million of realized and $36-billion of yet to be realized wealth

Not bad for six months of work by four Australian engineers even if none of that wealth benefits Australia

Meanwhile the C1-Prototypes thrust the vanished Comeng to posthumous railroad car design supremacy and

brought ndash unnoticed in Australia ndash international acknowledgment and recognition to the long-since scuttled

standard-bearer of Australian engineering excellence Only Alan Fien senior lecturer in flight-vehicle structures

at the Australian Defence Force Academy and the profiled remain of the Comeng-Four As surviving authors of

the LIRR C1-Prototypersquos extreme performance structural configuration they are sole Australian custodians of

the secret formula that provides the keys to the kingdom so to speak And as authors and Australian custodians

of a remarkable engineering expertise no-one else in the world had been able to match in fifteen years they

continue to uphold Australian pre-eminence in an engineering discipline of consummate significance

The profiled pulled off the hat-trick with a third apprenticeship alongside Dr GHKatzenberger the main

driving force behind the development of the concrete prefabrication technology that enabled the Burj Khalifa

The most outstanding members of the Comeng-Four Comeng chief-engineer Harry Anthony and rail-vehicle

architect John Dunn are no longer with us (Though he took no part in engineering the crucial structural system

that vouchsafed the C1-Prototypersquos extreme performance under the gruelling AAR compression test that put

the very first true bilevels of aircraft-type body-shell on the North American map John first conceptualised the

design idea in 1964 and later turned it into a string of architectural masterpieces John also assisted LIRR with

laying the groundwork for the C1-Prototypes)

Due credit also goes to the C1-designrsquos implementers ndash the tiger team from the old Comeng glory days and the

greatest team in Comengrsquos history that uplifted and buoyed the Comeng-Four The latterrsquos accomplishment

hinged on this teamrsquos achievement as much as team success hinged on the Comeng-Fourrsquos

Last but not least credit must go to Comeng Granville General Manager Reg Graham who at all times provided

unstinting and unwavering support and who helped save the project from collapse when the underhanded

money-shuffling activities by the board of ANI Comengrsquos owners were discovered and impugned

Incidentally those center-sill bilevels of doubtful crashworthiness are representative of a standard ubiquitous

American design that was first revealed as unsafe in the 1972 Chicago accident that took 45 lives and was most

recently revealed unsafe at the cost of twenty-five lives in the 2008 Los Angeles accident See ruptured centre-

sill [p7]

Wolf R Adermann (Principal) PS The above account is just the tip of the iceberg Much more will be added to this story in a weekly or bi-weekly blog And there will be continuous coverage of much new information on stainless steel and stainless steel structures PPS One consulting company iComengcom (registered domain) is a leader in high-performance stainless steel structures design worldwide It offers authoritative design solutions to satisfy customers needs and aims to exceed customers expectations in the marine automotive aircraft and railroad car manufacturing industries A sister consulting company ADtrainzcom (registered domain) provides hawkeyed oversight of stainless steel rail equipment procurement worldwide It will guarantee the customer savings in time and money while most importantly also guaranteeing peace

Page 6 of 9

of mind ADtrainzcom also does train crash damage and repairability assessment as well as other rail industry forensic and investigative work

Page 7 of 9

Page 8 of 9

Page 9 of 9

Page 5: Bob Adermann Profile

Page 5 of 9

filled and $10-billion to replace existing center-sill bilevels of dubious crashworthiness) Not based on the

exclusivity premium levied by Mitsui on the C1-design but on the standard average 20 design component of

contract price the Comeng-Four created $400-million of realized and $36-billion of yet to be realized wealth

Not bad for six months of work by four Australian engineers even if none of that wealth benefits Australia

Meanwhile the C1-Prototypes thrust the vanished Comeng to posthumous railroad car design supremacy and

brought ndash unnoticed in Australia ndash international acknowledgment and recognition to the long-since scuttled

standard-bearer of Australian engineering excellence Only Alan Fien senior lecturer in flight-vehicle structures

at the Australian Defence Force Academy and the profiled remain of the Comeng-Four As surviving authors of

the LIRR C1-Prototypersquos extreme performance structural configuration they are sole Australian custodians of

the secret formula that provides the keys to the kingdom so to speak And as authors and Australian custodians

of a remarkable engineering expertise no-one else in the world had been able to match in fifteen years they

continue to uphold Australian pre-eminence in an engineering discipline of consummate significance

The profiled pulled off the hat-trick with a third apprenticeship alongside Dr GHKatzenberger the main

driving force behind the development of the concrete prefabrication technology that enabled the Burj Khalifa

The most outstanding members of the Comeng-Four Comeng chief-engineer Harry Anthony and rail-vehicle

architect John Dunn are no longer with us (Though he took no part in engineering the crucial structural system

that vouchsafed the C1-Prototypersquos extreme performance under the gruelling AAR compression test that put

the very first true bilevels of aircraft-type body-shell on the North American map John first conceptualised the

design idea in 1964 and later turned it into a string of architectural masterpieces John also assisted LIRR with

laying the groundwork for the C1-Prototypes)

Due credit also goes to the C1-designrsquos implementers ndash the tiger team from the old Comeng glory days and the

greatest team in Comengrsquos history that uplifted and buoyed the Comeng-Four The latterrsquos accomplishment

hinged on this teamrsquos achievement as much as team success hinged on the Comeng-Fourrsquos

Last but not least credit must go to Comeng Granville General Manager Reg Graham who at all times provided

unstinting and unwavering support and who helped save the project from collapse when the underhanded

money-shuffling activities by the board of ANI Comengrsquos owners were discovered and impugned

Incidentally those center-sill bilevels of doubtful crashworthiness are representative of a standard ubiquitous

American design that was first revealed as unsafe in the 1972 Chicago accident that took 45 lives and was most

recently revealed unsafe at the cost of twenty-five lives in the 2008 Los Angeles accident See ruptured centre-

sill [p7]

Wolf R Adermann (Principal) PS The above account is just the tip of the iceberg Much more will be added to this story in a weekly or bi-weekly blog And there will be continuous coverage of much new information on stainless steel and stainless steel structures PPS One consulting company iComengcom (registered domain) is a leader in high-performance stainless steel structures design worldwide It offers authoritative design solutions to satisfy customers needs and aims to exceed customers expectations in the marine automotive aircraft and railroad car manufacturing industries A sister consulting company ADtrainzcom (registered domain) provides hawkeyed oversight of stainless steel rail equipment procurement worldwide It will guarantee the customer savings in time and money while most importantly also guaranteeing peace

Page 6 of 9

of mind ADtrainzcom also does train crash damage and repairability assessment as well as other rail industry forensic and investigative work

Page 7 of 9

Page 8 of 9

Page 9 of 9

Page 6: Bob Adermann Profile

Page 6 of 9

of mind ADtrainzcom also does train crash damage and repairability assessment as well as other rail industry forensic and investigative work

Page 7 of 9

Page 8 of 9

Page 9 of 9

Page 7: Bob Adermann Profile

Page 7 of 9

Page 8 of 9

Page 9 of 9

Page 8: Bob Adermann Profile

Page 8 of 9

Page 9 of 9

Page 9: Bob Adermann Profile

Page 9 of 9